Sitech Reference Guide GCS900 Grader - Final
Sitech Reference Guide GCS900 Grader - Final
Sitech Reference Guide GCS900 Grader - Final
GUIDE
GCS900 Grader
Version 13.1
Training
Training Checklist
Checklist
Training Checklist Page
Page # ##
Page
□ □□ CB460
CB460 Control
Control
CB460 Box
ControlBox Layout
Layout
Box Layout 3 33
□ □□ Grader
Grader Training
Training
Grader Display
Display
Training Settings
Settings
Display Settings 4 44
□ □□ Sensor
Sensor Calibration
Calibration Test
Test
Sensor Calibration Test 6 66
□ □□ Check
Check Blade
Blade
Check Wear
Wear
Blade Wear 7 77
□ □□ Load
Load Design
Design
Load Design 8 88
□ □□ Verify
Verify System
System
Verify System Accuracy
Accuracy
Accuracy 9 99
□ □□ Vertical
Vertical Offset
Offset
Vertical Offset 10 1010
□ □□ Horizontal
Horizontal Offset
Offset
Horizontal Offset 11 1111
□ □□ Vertical
Vertical Guidance
Guidance
Vertical Guidance 13 1313
□ □□ CutCut
and
Cutand
andFill
Fill Site
Site
Fill MapMap
Site Map 14 1414
□ □□ Lane
Lane Guidance
Guidance
Lane Guidance 15 1515
□ □□ GPSGPS ++Sonic
+ Sonic
GPS Set-Up
Set-Up
Sonic Set-Up 16 1616
□ □□ UTSUTS Set-Up
Set-Up
UTS Set-Up 17 1717
□ □□ UTSUTS ++Sonic
+ Sonic
UTS Set-Up
Set-Up
Sonic Set-Up 18 1818
□ □□ Sensor
Sensor Calibration
Calibration
Sensor Calibration 19 1919
□ □□ LiftLift Valve
Valve Calibration
Calibration
Lift Valve Calibration 20 2020
□ □□ Side
Side Shift
Shift
Side Valve
Valve
Shift Calibration
Calibration
Valve Calibration 21 2121
□ □□ Connect
Connect to to Wi-Fi
Wi-Fi
Connect to Wi-Fi 22 2222
□ □□ TCCTCC Settings
Settings
TCC Settings 23 2323
□ □□ Configure
Configure Remote
Remote
Configure Assistant
Assistant
Remote Assistant 24 2424
□ □□ Wireless
Wireless DataData Sync
Sync
Wireless Data Sync 25 2525
□ □□ Start
Start Remote
Remote
Start Remote Assistant
Assistant
Assistant 26 2626
□ □□ Connect
Connect to to
IBSSIBSS
Connect to IBSS Base
Base GCS900
GCS900
Base GCS900 27 2727
CUSTOMER
CUSTOMER COPY
COPY
CUSTOMER COPY
Training
Training Acknowledgement:
Acknowledgement:
Training Acknowledgement:
Customer
Customer Signature
Signature
Customer Signature Date
Date Date SITECH
SITECH Representative
Representative
SITECH Representative Date
Date Date
TABLE OF CONTENTS
Escape / Go Back
Next Key
Version: 3.6
Enter
1. Material List
Zoom In - Out
Power
Function Keys (F1-F6)
• No obstructions such as trees, building, vehicles, above the 15° Elevation Mask
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SITECH TECHNOLOGY DEALER
GCS900
7. Mount Grader Training
the arm on the Display
wood post using the 4 woodSettings
screws. Ensure the T connector is plumb.
Version: 13.1
8. Place one flat washer on bolt; Insert the bolt into the T connector; Place the 2nd flat washer,
lock washer and nut on the bolt and tighten.
The Control Box must be in Manager’s Mode
9. Attach the Zephyr Antenna to bolt, do not over tighten.
1. Press “Menu”
10. Use the Yellow GNSS cable to connect the Zephyr Antenna to the Base Station.
2. Select “GNSS Accuracy” and Press “OK”
3.11.Press
Setupand
theHold
Base“F6
Station (See
” and FRG
Press BaseMedium
“F2” Setup) Mode
4. Change “GPS Horizontal error limit:” to “0.30ft or 0.090m” and Press “Next”
5. Change “GPS Vertical error limit:” to “0.30ft or 0.090m” and Press “OK” Twice
6. Select “Guidance Method” and Press “OK”
7. Use Arrow to change Adjust cut to avoid overcut: to “NO” and Press “OK”
8. Select “Increment Switch Adjustment” and Press “OK”
9. Change Vertical offset increment: “0.00” and Press “OK”
10. Select “Text Items” and Press “OK”
12. Press “F1” to select “Cut/Fill Left”, “Station” and “Cut/Fill Right” (select in order)
13. Press “F3” Cross-Section
15. Press “F1” to select “Cut/Fill Left”, “Station” and “Cut/Fill Right” (select in order)
16. Press “F4” Profile View
18. Press “F1” to select “Cut/Fill Left”, “Station” and “Cut/Fill Right” (select in order)
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SITECH TECHNOLOGY DEALER
Field Reference
GRADER TRAINING DISPLAY SETTINGSGuide
21. Press “F1” to select “Design Elev.(3D)”, “Design XSlope (3D)”, “Design Mainfall (3D)”
1. Power On TSC3 Data Collector
“Satellites (3D)” and ”V. GNSS Err (3D) (select in order)
“F6”“Windows
2. Press
22. Press Text View Icon”
2
24. Press “F1” to select “Northing (3D)”, “Easting (3D)”, “Elevation (3D)”, “Cross Slope” and
4. Select “ New Site” and Name Site in the Site pull down menu
“Mainfall” (select in order)
10. To define coordinate system check the checkbox and select the desired coordinate system
13. Name the work order and instructions (optional) and Press “Finish”
14. Select “(No design needed)” if no design files are on the collector.
• Select “New Design” if design files are on the collector then browse to the design files
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SITECH TECHNOLOGY DEALER
Field Reference Guide
SITECH TECHNOLOGY DEALER
Field Reference
GRADER SENSOR CALIBRATION TESTGuide
Rotate
7. 5. Blade
Select toDesign”
“New the right approx. 30° and float the hydraulics
8. Rotate Blade to the left approx. 30° and float the hydraulics
6. Enter the Design Name
9. Turn Grader around and repeat the 3 positions
10. 7. Check
Cross theaccuracy
Slope box nextshould
to Select design
match file within +/- 0.2%
readings
8. Browse to the location on the Hard Disk that holds the design surface file
11. Browse to the location on the Hard Disk that holds the design map file
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SITECH TECHNOLOGY DEALER
Field Reference Guide
SITECH TECHNOLOGY DEALER
Field
CHECK BLADE Reference Guide
WEAR
3. Press “Settings”
6. Press “ESC” to return to operating screen
5. Information Bar 1: Check the following boxes and use the up and down arrows to order them
as listed below
6. Information Bar 2: Check the following boxes and use the up and down arrows to order them
as listed below
7. Press “Accept”
8. Press
9. Press “Stake”
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SITECH TECHNOLOGY DEALER
Field Reference Guide
SITECH TECHNOLOGY DEALER
Field Reference
LOAD DESIGN Guide
GCS900 Load Design
Version: 13.1
SCS900 Start Base 900MHz before Site Calibration
Version: 3.6
1. Press “Menu”
Select “Select
2. Power
1. On TSC3 Design” and Press “OK”
Data Collector
6. Select Model and SN of the Base or select “Scan for device” if your device is not listed
9. Press “ESC”
4. Allow to return
the base station to scantothe
thenetwork
operating
toscreen
ensure nothing else is on the radio channel
14. Enter the Vertical height “0.00 usft” or “0.000m” and Press “Accept”
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SITECH TECHNOLOGY DEALER
Field Reference
SITECH TECHNOLOGYGuide
DEALER
Field Reference
VERIFY GRADER SYSTEM ACCURACYGuide
9. Allow the base station to scan the network to ensure nothing else is on the radio channel
11. Select the Point name from the map or Point name drop down list and Press “OK”
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Field
SITECHReference Guide
TECHNOLOGY DEALER
VERTICAL Field
OFFSETReference Guide
GCS900 Vertical Offset
Version: 13.1
SCS900 Start Base IBSS before Site Calibration
Version: 3.6
1. Press “F4” to enter Horizontal and Vertical Offset
2. Power
1. On TSC3
Press “F6” Data Collector
until Vertical Offset is displayed at the top left of screen
2. Enter“Windows
3. Press Icon”and Press “F2”
Vertical Offset to select above or below Design
3. Press“SCS900 V3”
6. Select Model and SN of the Base or select “Scan for devices” if your device is not displayed
15. Enter the Vertical height “0.00 usft” or “0.000m” and Press “Accept”
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SITECH TECHNOLOGY DEALER
Field Reference Guide
SITECH TECHNOLOGY DEALER
HORIZONTALField Reference Guide
OFFSET
3. Press“SCS900 V3”
3. 6.Press
Select Model
“F1” and SN of the Base or select “Scan for devices” if your device is not displayed
Alignment:
11. Select the Point name from the map or Point name drop down list and Press “OK”
15. Enter the Vertical height “0.00usft” or “0.000m” and Press “Accept”
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SITECH TECHNOLOGY DEALER
Field
HORIZONTAL Reference
OFFSET Guide
3. Press“SCS900 V3”
Press“OK”
8.6. Press to return to operating screen
“GPS”
7. Press “Connect”
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Field Reference Guide
SITECH TECHNOLOGY DEALER
Field Reference
VERTICAL GUIDANCE Guide
GCS900 Vertical Guidance
Version: 13.1
6. Press “GPS”
7. Press “Connect”
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Field Reference Guide
SITECH TECHNOLOGY DEALER
Field
CUT AND FILL SITEReference
MAP Guide
GCS900 Cut and Fill Site Map
Version: 13.1
SCS900 Rover using VRS
“Menu”
1. Press3.6
Version: and select “Mapping/Recording Settings” Press “OK”
2. Change “Mapping for the main screen views” to “Yes” scroll down list
1. Power On TSC3 Data Collector
3. Change “Blade tip mapping” to “Auto + forward” and Press “OK”
Press “Main
4.2. Select Screen
“Windows views” and Press “OK”
Icon”
5. Under Active views select Cut/Fill “Yes”
3. Double Press “SCS900 V3”
6. Under Main Screen Softkeys select Softkey 5 “Mapping On/Off/Auto” and Press “OK”
4. Select “ Site, Work Order and Design” Press “Accept”
7. Press “Esc” to Main Screen
5. Press “Home”
8. Press “F5” until Mapping only in Automatic is displayed
6. Press “GPS”
9. Press “Next” until Plan View with Cut/Fill Scale is displayed
7. Press “Connect”
11. Enter the VRS “Server Address, Port number, User name, Server Password
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FieldSITECH
Reference Guide
TECHNOLOGY DEALER
Field Reference Guide
LANE GUIDANCE
3. Press“SCS900 V3”
5. Press “Home”
2. Press Pressfor“GPS”
6. “F3” Lane Guidance
7. Press “Connect”
11. Use Default Receiver GPS horizontal and vertical precision “0.082 usft”
12. Select OK
3. “F3” turns Lane Guidance Off and On
13. Specify if using Quick Release
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SITECH TECHNOLOGY DEALER
Field Reference
SITECH Guide
TECHNOLOGY DEALER
Field
GPS + SONIC Reference Guide
SET-UP
2. Press “Menu”
1. From the main SCS900 screen Press “Home”
3. Press “F4” repeatedly until “Mode: 3D UTS + Sonic” is displayed
2. Press “Total Station”
4. Press “ESC” to return to operating screen
3. Press “Enter/ Edit Control Points”
5. Press and Hold “F5 ” to enter Sonic Setup
4. To Add a control point select “Add”
6. Lower Blade to finished grade and position Sonic Tracer over reference
7. Place• 3DEnter
side “Point in Auto
of Bladename and code”
8. Press “F4” until Sonic On is displayed
• Select Type either “1D, 2D, 3D”
9. Press “F5” to Bench Sonic Tracer
• Enter “Northing and Easting” if applicable
10. Press “ESC” to return to operating screen
• Select Point’s elevation Type either “Key-in or Extract from point” if applicable
• Select “OK”
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SITECH TECHNOLOGY DEALER
Field Reference
SITECH Guide
TECHNOLOGY DEALER
Field Reference Guide
UTS SET-UP
Version:
1. Press3.6
“Menu”
Open“F4”Mode
2.1. Press select
the Site, and “3D
create UTS”
a new Press “ESC”
andorder
work
3. Select “Calibrate Sensors” and Press “OK”
4.2. Select
Connect to themast(s)
Electric rover and Press “OK”
5.3. Press
It will ask you “Rover
“F6” complete. Do you want to calibrate the site now?” Press “Yes”
setup is Mast
to Calibrate
6.4. Press
Press“F6” to Finish
“Add Point”
15. After“F6”
10.Press the point is to Start UTS
measured repeat steps 4-9 until all control points have been measured
16. With only one UTS set up, you will see one UTS highlighted in the lower window. Press
After all points have been measured edit both the horizontal and vertical components of
“F3” to Start the UTS
the points until the calibration is within the projects tolerances.
13. Press “Yes” to the question “Do you want to save the base station location as a control point?”
14. To check the calibration utilizes the recheck system function. Ensure that you are checking
on points that where not utilized during the calibration
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SITECH TECHNOLOGY DEALER
Field
UTS SET-UP Reference Guide
3. It will ask you “Rover setup is complete. Do you want to calibrate the site now? Press
“Yes”
5. Select the first point to be calibrated by either pressing it on the screen or selecting from the
list and Press “Select”
This moves the UTS into the upper window on the screen.
6. Select your Measurement method and enter your Vertical Height
18. Check to make sure the UTS now appears in the Instruments used for guidance window:
7. Horizontal and Vertical Tolerances should be set to “0.082 usft”
9. Plumb your rob over the point using a bi-pod then press “Start”
10. After the point is measured repeat steps 4-9 until all control points have been measured
11. After all points have been measured edit both the horizontal and vertical components of the
points until the calibration is within the projects tolerances.
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SITECH TECHNOLOGY DEALER
Field Reference Guide
SITECH TECHNOLOGY DEALER
Field
UTS + SONIC Reference Guide
SET-UP
2. Press “Menu”
1. From the main SCS900 screen Press “Home”
3. Press “F4” repeatedly until “Mode: 3D UTS + Sonic” is displayed
2. Press “GPS”
4. Press “ESC” to return to operating screen
5. 3. Press
Lower “Measure
Blade Control
to finished gradePoint”
and position Sonic Tracer over reference
6. 4.
Place 3D the
Plum siderod
of over
Bladethe Auto point then Press Measure
in control
7. 5. Enter
Press andpoint
Holdname
“F5 ”and code to enter Sonic Setup
8. Press “F4” until Sonic On is displayed
6. Select Measure method that pertains to your setup
9. Press “F5”or “F6” to Bench Sonic Tracer
7. Enter Vertical height that corresponds with measure method selected
10. Press “ESC” to return to operating screen
• If unsure Press for more information
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SITECH TECHNOLOGY DEALER
FieldSITECH
Reference Guide
TECHNOLOGY DEALER
GRADER SENSORField Reference Guide
CALIBRATION
1. Open the Site, Work Order and Design in which you would like to check grade to
1. Press “Menu”
2. Press
2. Select “Accept”
“Blade Roll” and Press “OK”
3. Select “Yes” to allow Blade Roll operation and Press “OK”
3. Connect to the Receiver and Base in which you will utilize to check grade.
4. Select “Calibrate Sensors” and Press “OK”
4. Press “Accept”
5. Select “Mainfall, Blade slope, Rotation sensors” and Press “OK”
5. Plumb
Follow the rod over on
the instructions theeach
spot screen
in which you would like to check grade.
6. Position •andMust
MarkbeBlade/Tires of theor
within a roadway Grader
site model to calculate Cut/Fill Values
Use Float Function when positioning blade on ground
6. Cut/Fill information will be located on the second information bar
7. Press “Finished” when complete
• If Pitch
8. Select “Blade it doesSensor”
not appear
andasPress
shown below press the over arrow to scroll.
“OK”
Vertically Plumb the Mast and Level Blade with a Spirit Level, Smart Level or Cell Phone App
9. Press “F6” or “OK” to calibrate
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SITECH TECHNOLOGY DEALER
Field Reference Guide
SITECH TECHNOLOGY DEALER
Field
GRADER LIFT VALUE Reference Guide
CALIBRATION
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SITECH TECHNOLOGY DEALER
FieldSITECH
Reference Guide
TECHNOLOGY DEALER
Field Reference
GRADER SIDE SHIFT VALVE CALIBRATION Guide
GCS900 Grader Side Shift Valve Calibration
Version: 13.1
SCS900 Measure Point: Walking
Version:
The 3.6
Control Box must be in Manager’s Mode to perform a Valve Calibration
Machine hydraulic oil must be at normal operating temperature and RPMs
1. From the main SCS900 screen Press “Home”
1. Press “Menu”
2. “F2”
2. Press Press “Measure”
for Installation
3. Select
3. To“Valve
selectCalibration”
measurementand “OK”
PressPress
method
4. Select Sideshift valves and Press “OK”
4. Press “Walking”
5. Read Safety Warning and Press “OK”
5. Define if you are using the Quick Release
6. Put Side-Shift and Lift to “Auto” Press “OK”
6. “F1”
7. Press Enter Left
the antenna Height:
and Press Height
and Hold should
“F6” Testbeand
height of how
record rod +far
distance heldshifted
the bladed off the per
ground
second
15. Walk the desired route in which you would like to collect points.
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Field Reference Guide
SITECH TECHNOLOGY DEALER
CONNECT Field Reference
TO WIFI Guide
Connect to WiFi GCS900
Version: 13.1
9. Navigate to the location you would like to start measuring and plumb the rod and Press ”Start”
10. Define Point name (it is recommended to allow the system to name the point)
14. Walk the desired route in which you would like to collect points.
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SITECH TECHNOLOGY DEALER
Field
SITECHReference
TECHNOLOGY Guide
DEALER
Field Reference Guide
TCC SETTINGS
8. Enter Horizontal Interval at which you would like the points recorded
9. Enter Vertical change at which you would like additional points recorded and Press ”Accept”
11. Navigate to the location you would like to start measuring and Press ”Start”
12. Define Point name (it is recommended to allow the system to name the point)
16. Drive the desired route in which you would like to collect points.
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SITECH TECHNOLOGY DEALER
Field Reference
SITECH TECHNOLOGYGuide
DEALER
FieldASSISTANT
CONFIGURE REMOTE Reference Guide
Configure Remote Assistant GCS900
SCS900
Version: 13.1Measure Point: Vehicle
Version: 3.6
1. Press “Menu”
1. Press
2. From“F2”
the main SCS900 screen Press “Home”
Installation
3.
2. Select “Connectivity Settings” then press “OK”
Press “Measure”
4.
3. Select “Remote
To select Assistant
measurement Configuration”
method Press then press “OK”
5. Enter “Support Number”
4. Press “Vehicle”
6. Press “F1” Force Upgrade
5. Define if you are using the Quick Release
7. Press “OK”
6. Enter the antenna Height: Height should the distance from the ground to bottom of antenna or
8. Press 2 times to return to them main screen
bottom of quick release
8. Enter the time interval at which you would like the points to record and Press ”Accept”
10. Navigate to the location you would like to start measuring and Press ”Start”
11. Define Point name (it is recommended to allow the system to name the point)
15. Drive the desired route in which you would like to collect points.
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SITECH TECHNOLOGY DEALER
Field
SITECHReference
TECHNOLOGY Guide
DEALER
FieldSYNC
WIRELESS DATA Reference Guide
Wireless Data Sync GCS900
SCS900
Version: 13.1Stakeout Points SPSx30
Version: 3.6
1. Press “Menu”
1. From the main SCS900 screen Press “Home”
2. Press “F2” Installation
2.
3. Press
Select“Stake”
“Connectivity Settings” then press “OK”
4. Select
3. Selectthe point to Data
“Wireless stake Sync” then press “OK”
by pressing and selecting a point from the list
5. Press
4. Press“Accept”
“F1” Start
6. When synchronization is complete Press “ESC” 3 times to operating screen
5. If first time staking a point set the Stakeout setting. If not go to step 6
• Stake marking method: select from drop down “Ground Surface” (default)
• Min bottom and top stake spacing: Set to round number “0.50’ or .150m” recommended
7. Once you are within the projects horizontal tolerances plumb the rod and Press “Stake”
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SITECH TECHNOLOGY DEALER
Field Reference
SITECH TECHNOLOGYGuide
DEALER
START REMOTEField Reference Guide
ASSISTANT
Version: 3.6
1. Press “Menu”
2.
1. Select “Remote
Open the Assistant”
Site, and then work
create a new press order
“OK”
3. Press “F1” Start
2. Connect to the rover
4. Once icon appears at the bottom of the screen the machine is connected
3. Start the stock pile topo by shooting the base of the pile
5. Press “ESC” 2 times to return to them main screen
4. Mark the start location of the stock pile base topo
10. Walk the perimeter of the pile recording a point every 10’-15’ or 3-5m repeating steps 5-9
until you are back to start point.
12. Measure any additional defining features of the pile repeating steps 5-9.
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SITECH TECHNOLOGY DEALER
Field Reference Guide
CONNECT TO IBSS BASE STATION
Connect
16. Press to IBSS Base Station GCS900
Version: 13.1
17. Press the Drop down caret and select “Volume boundary”
The Control Box must be in Manager’s Mode
18. Press each point with a code of “Toe” around the base of the pile clockwise or counter
clockwise. Note: The first point must be selected again to complete the boundary.
1. Press “Menu”
19.
2. Press
Press“Accept”
“F2” Installation
Select “Connectivity Settings” then press “OK”
3. Press
20.
4. Select “GNSS Base Configuration” then press “OK”
21. Select the Boundary created in step 19
5. Select “IBSS-Remote Base”
22. Press the top Drop down caret and select Stockpile.
6. Press “F1” Create New
7. Add
23. Device Password
Expansion and Organization
or Shrinkage should
percent by be populated
selecting if not
the second seedown
drop (TCCcaret
Settings
andSheet)
adding
8. your percentage
Press “F6”
9. Press
24. Select the Base from list and Press “F6”
“Accept”
10. Review IBSS Base Name and Press “F6” Finish
25. Volume Calculations will be displayed
11. Select “IBSS - Remote Base”
26.
12.Save
UseVolume Calculations
left or right enter
arrow keys Description
to select correct and
basepress
name“Accept”
and Press “OK”
13. Press 2 times to return to operating screen
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Notes:
Notes:
SERVICE & SUPPORT
1835 S. MacDonald, Ste. 101
Mesa, AZ 85210
1-800-966-9749
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