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    Densit WearCast 2000 11-17 1515493405

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    Cioz Nguyen
    The document describes a chemically bonded corundum-ceramic wear resistant lining called WearCast 2000TM. It provides details on the product's features, benefits, installation process, technical specifications, sizing, and consumption rates.

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    © All Rights Reserved
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    Densit WearCast 2000 11-17 1515493405

    Uploaded by

    Cioz Nguyen
    37 views2 pages
    The document describes a chemically bonded corundum-ceramic wear resistant lining called WearCast 2000TM. It provides details on the product's features, benefits, installation process, technical specifications, sizing, and consumption rates.

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    Densit_WearCast_2000_11-17_1515493405

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    The document describes a chemically bonded corundum-ceramic wear resistant lining called WearCast 2000TM. It provides details on the product's features, benefits, installation process, technical specifications, sizing, and consumption rates.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    37 views2 pages

    Densit WearCast 2000 11-17 1515493405

    Uploaded by

    Cioz Nguyen
    The document describes a chemically bonded corundum-ceramic wear resistant lining called WearCast 2000TM. It provides details on the product's features, benefits, installation process, technical specifications, sizing, and consumption rates.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    WearCast 2000™Chemically Bonded Corundum-Ceramic

    Features & Benefits


    Wear-Con Densit® WearCast 2000™ Chemically Bonded Corundum-Ceramic wear
    resistant lining is a castable, trowellable one-component ready-mix wear compound,
    able to conform to almost any shape and size specification. Frequently used to line
    pipes, bends, and other system components, WearCast 2000™ is fast and easy to install
    and can be used after just 24 hours.
    Installation
    Wear-Con Densit® WearCast 2000™ can be installed in five simple steps:
    1. Install mesh. Install or build mold. WearCast 2000™ should be cast in suitable
    molds with adequate reinforcement such as steel bars and/or expanded metal
    mesh.
    2. Mix dry WearCast 2000™ compound for 1 minute with a paddle mixer.
    Product must be kept completely dry until used.
    3. Add water and mix for 6 minutes with a paddle mixer. Add fibers and mix for
    another 3 minutes. A significant change in consistency of the material (from a
    dry powder to wet mortar) must be observed within 3 minutes from addition
    of water.
    4. Pour mixed WearCast 2000™ into mold under vibration. Avoid making contact
    with aluminum or galvanized steel when using WearCast 2000™.
    5. Remove mold from WearCast 2000™ after adequate curing time.
    Technical Specifications
    Wear-Con Densit® WearCast 2000™ is a high-strength wear compound combined
    with corundum aggregates to provide excellent protection against severe wear at
    temperatures up to 750°F (see reverse for more technical data).
    Sizes
    Wear-Con Densit® WearCast 2000™ is delivered in 55 lb bags.

    (See reverse for more technical data.)

    2845 E. Heartland Drive 888-4WEARCON (888-493-2726)


    Liberty, MO 64068 816-587-1923 • Fax 816-587-2055
    [email protected]
    DENS-C-ws 11-17 www.wearcon.com
    WearCast 2000™
    Chemically Bonded Corundum-Ceramic

    Technical Data
    Properties Standard Densit® WearCast 2000™
    Density kg/m³ (lb/ft³) EN 1015-6 2950 (184)
    Compressive Strength MPa EN 12190 170
    Flexural Strength MPa EN 196-1 23
    Dynamic E-modul MPa EN 70 - 80 10³
    Casting Shrinkage vol. % - 0.2
    Thermal Conductivity w/m°C - 1.5
    Coeff. of Thermal Expansion 1/°C (1/°F) EN 1770 10x10-6 (5.6x10-6)
    Heat Capacity KJ/kg°C - 0.9 - 1.0
    Max. Service Temp. °C (°F) - 400 (750)
    Abrasion Resistance cm³/50cm² DIN 52108 0.5 - 1.0
    Erosive Resistance min/cm³ - 140
    Chemical Composition CaO 18%
    SiO2 25%
    Al2O3+ TiO2 EN 196-10 55%
    Fe2O3 <0.2%
    Cr6+ <0.0002%
    Bag Size kg (lb) - 25 (55)
    Pallet Size kg (lb) - 1250 (2755)

    Consumption Consumption
    at 25 mm at 40 mm
    Densit® WearCast 2000™ 73 kg/m² Densit® WearCast 2000™ 117 kg/m²
    Steel Fiber 3.3 kg/m² Steel Fiber 5.3 kg/m²
    Densit® Anchoring Mesh 1 m²/m² Densit® Anchoring Mesh 1 m²/m²
    Densit® Curing Compound 0.25 l/m² Densit® Curing Compound 0.25 l/m²

    The figures contained herein are typical values. The dry mortar is quality inspected in accordance with
    the Densit® ISO 9001:2000 certified by Lloyd’s Register Quality Assurance.

    Please contact Wear-Concepts, Inc. for more information.

    (See reverse for more information.)

    888-4WEARCON (888-493-2726) 2845 E. Heartland Drive


    816-587-1923 • Fax 816-587-2055 Liberty, MO 64068
    [email protected]
    www.wearcon.com DENS-C-ws 11-17

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