I

Lubrication Controller
Part Number : ML-095052-CT
WARNING
This manual contains important
warnings and information
READ AND KEEP FOR REFERENCE

Description
ML-095052-CT is used to control and monitor automatic
lubrication system with reciprocation hydraulic grease
pumps and ML type injectors. It offers features as following :

1. Integrated with blinking LED fault indicator, pulse soft

tone fault warning, heavy duty manual override/
stop button, anti-lock system and cycle timer. AUTOMATIC GREASING
2. Control of positive current output for safety. SYSTEM
3. Overvoltage and overheat protection by replacement
of traditional 7805 linear voltage regulator with new
technology switching regulator. POWER
FAULT
ALARM
4. Very easy installation and setup (no special tool, no CYCLE TIMER
special programming and no timing code needed GREASING ON
and no tampering problems).
FAULT CONTROL
5. Bolts, nuts, and screw set included.
6. Economic price.
7. Compact design (Dimension: 140mm x 70mm x 60mm).
60 120
8. Light weight (56.7 grams). 40 180

30 0.1

15 2.5
10 5

MANUAL OPERATE MINUTES

Characteristics ML-095052-CT

- Voltage : 12 VDC, 24 VDC, & 48 VDC 24v

CT
0v
SV PS

- Output : Single steady positive current output

(steady & pulse)
- Input : Normally open (N/O) pressure switch
- Pause time : 0.1*, 2.5, 5, 10, 15, 30, 40, 60, 120, 180
(rotary switch) minutes
- On time : 2 minutes ON time and 30 second
fault time interrupted before fault time
by pressure switch in normal cycle ML-095052-CT, Lube controller with cycle timer
- Cycle timer : 2 minutes* or 4 minutes pulse ON/OFF
(Selected by jumper socket)
- LED fault signal : Blinking & on steady
- Buzzer fault signal : Pulse soft tone warning
(ON*/OFF by jumper socket)
- Idle consumption : 100-150 mA at 24 VDC
- Working consumption : 5-8 A at 24 VDC
- Working temperature : -10 to 75°C

* Factory setting

Page 1 Catalog no. 891-01

I

Dimensions
And Cover Explaination
2.75”
Enclosure Cover (70.0 mm)
1.72”
Red LED - Indicates power is applied (43.7 mm)
to the controller
Yellow LED - indicates cycle timer is running
Green LED - Indicates pump is on.
Orange LED - Indicates autolube problem
Fault Alarm - Indicates autolube problem AUTOMATIC GREASING
SYSTEM
Manual Operate - On time/Off time manually

FAULT
Red LED POWER
ALARM
Yellow LED CYCLE TIMER

Green LED GREASING ON

Orange LED FAULT CONTROL

4.80” 5.51”
(122.0 mm) (140.0 mm)
60 120

24V - Allowable for 12 V DC, 24 V DC, 40 180

30 0.1

& 48 V DC 15 2.5
10
CT - Cycle Timer/Pulse for reciprocating
5

MANUAL OPERATE MINUTES

Solenoid
Ov - Negative/Grounding ML-095052-CT

SV - Solenoid Valve (Steady) 24v

CT
0v
SV PS

PS - Pressure Switch (Normally open)

- Negative/Grounding

Ø 0.27”
(7.0 mm)

2.34”
(59.6 mm)

Page 2 Catalog no. 891-01

I

Field Connections

WARNING
Power supply must be off while
making any connections.

On/Off Buzzer Socket

Red LED
Yellow LED Buzzer
Green LED
Orange LED
Cycle Time Pulse Option

Rotary Switch for Off

Time/Delay Setting

1 2 3 4 5 6 7 8

Wiring Diagram
1. Incoming Power : 12 V DC, 24 V DC, & 48 V DC
2. 12 V DC, 24 V DC & 48 V DC Reciprocating solenoid valve (pulse)
3. Negative/grounding
4. 12 V DC, 24 V DC & 48 V DC Solenoid valve (Steady)
5. Negative/grounding
6. N/O Pressure switch
7. Negative/grounding
8. N/O Pressure switch or grounding

Page 3 Catalog no. 891-01

I

Problem And Troubleshooting

Condition Possible Cause Corrective Action
Controller does not No electric power to Turn on electric power
operate. controller Check fuse
Power (RED) LED light off Check electric wire and all
connections

Power (RED) LED light on Off time (delay) setting too Push manual operate button
but no power supply to long
solenoid valve, Cycle timer
& greasing ON LED light off PCB failure Remove and replace

Power (RED) LED light on No electric power to Check all connection and
but no power supply to solenoid wire to solenoid valves
solenoid valve, cycle timer
& greasing ON LED light on

Solenoid/s is energized all PCB failure Remove and replace

times

Power (RED) LED lights Pressure switch is Check pressure switch

blinks very fast connected all times Check wire to pressure
switch

Buzzer sounding & fault Grease working pressure Check grease working
control LED blinking in all isn’t reached in 2 minutes pressure
cycle times on time Check grease in tank
Pressure switch isn’t Check pressure switch
connected by grease Check pump station and any
pressure leaking possible

Buzzer sounding & fault Autolube system’s Check grease quality and
control LED blinking 1-5 interupted by filling methode
times in long operation external/internal factors Check hydraulic supply
Check performance of
grease pump
Bearing points are over Off time (delay/pause) Readjust rotary switch
lubricated interval too short time

Injector output adjustment Readjust to lower setting

setting too high

Bearing points are under Off time (delay/pause) Readjust rotary switch or

lubricated interval too long time reevaluate lube requirements
Injector output adjustment Readjust to right setting
setting to low

Page 4 Catalog no. 891-01

I

Assembly

Page 5 Catalog no. 891-01

Instructions-Parts List

Multilube Standard Warranty

Multilube warrants all equipment manufactured by Multilube and bearing its name to be free from defects
in material and workmanship on the date of sale by an authorized Multilube distributor to the original
purchaser for use. With the exception of any special, extended, or limited warranty published by Multilube,
Multilube will, for a period of twelve (12) months from the date of sale, repair or replace any part of the
equipment determined by Multilube to be defective. This warranty applies only when the equipment is
installed, operated and maintained in accordance with Multilube’s written recommendations.

This warranty does not cover, and Multilube shall not be liable for general wear and tear, or any malfunction,
damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper
maintenance, negligence, accident, tampering, or substitution of non-Multilube component parts. Nor shall
Multilube be liable for malfunction, damage or materials not supplied by Multilube, or the improper design,
manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not
supplied by Multilube.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an
authorized Multilube distributor for verification of the claimed defect. If the claimed defect is verified,
Multilube will repair or replace free of charge any defective parts. The equipment will be returned to the
original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in
material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs
of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUD-
ING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE.

Multilube’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.
The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages
for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be
available.

Multilube makes no warranty, and disclaims all implied warranties of merchantability and fitness for a
particular purpose in connection with accessories, equipment, materials or components sold but not
manufactured by Multilube.

In no event will Multilube be liable for indirect, incidental, special or consequential damages resulting from
Multilube supplying equipment hereunder, or the furnishing, performance, or use of any products or other
goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Multilube, or
otherwise.

Multilube Information
For the latest information about Multilube products, visit www.multindo-technology.com.
TO PLACE AN ORDER, contact your Multilube distributor or call to identify the nearest distributor.

Page 6 Catalog no. 891-01

Note :

Page 7 Catalog no. 891-01