HAT600N 600NI 600NB 600NBI en
HAT600N 600NI 600NB 600NBI en
HAT600N 600NI 600NB 600NBI en
(HAT600N/HAT600NI/HAT600NB/HAT600NBI)
ATS CONTROLLER
USER MANUAL
Chinese trademark
English trademark
SmartGen — make your generator smart
SmartGen Technology Co., Ltd.
No. 28 Xuemei Street, Zhengzhou, Henan, China
Tel: +86-371-67988888/67981888/67992951
+86-371-67981000(overseas)
Fax: +86-371-67992952
Web: www.smartgen.com.cn/
www.smartgen.cn/
Email: [email protected]
All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of
the copyright holder.
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should be addressed to Smartgen Technology at the address above.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
SmartGen Technology reserves the right to change the contents of this document without prior notice.
1. OVERVIEW .....................................................................................................................................................4
2. PERFORMANCE AND CHARACTERISTICS ..................................................................................................4
3. SPECIFICATION .............................................................................................................................................5
4. OPERATING ...................................................................................................................................................6
4.1. OPERATION PANEL ........................................................................................................................... 6
4.2. KEY FUNCTION DESCRIPTION ......................................................................................................... 6
5. LCD DISPLAY .................................................................................................................................................7
5.1. MAIN SCREEN.................................................................................................................................... 7
5.2. MAIN MENU INTERFACE .................................................................................................................. 8
6. COMMISSIONING ..........................................................................................................................................9
7. PARAMETERS CONFIGURATION .............................................................................................................. 10
7.1. PARAMETER CONFIGURATION DESCRIPTION ............................................................................. 10
7.2. PARAMETER CONFIGURATION TABLE.......................................................................................... 10
7.3. INPUT/OUTPUT FUNCTION DESCRIPTION ................................................................................... 13
8. EVENT LOG ................................................................................................................................................. 14
9. TIMING START ........................................................................................................................................... 15
10. DATE AND TIME SETTING ....................................................................................................................... 15
11. LANGUAGE SETTING ............................................................................................................................... 15
12. CONTROLLER INFORMATION ................................................................................................................. 16
13. ATS OPERATION ...................................................................................................................................... 17
13.1. MANUAL OPERATION ................................................................................................................... 17
13.2. AUTOMATIC OPERATION ............................................................................................................. 17
13.3. ATS POWER SUPPLY .................................................................................................................... 17
14. COMMUNICATION CONFIGURATION AND CONNECTION.................................................................... 18
15. DESCRIPTION OF CONNECTING TERMINALS ....................................................................................... 18
16. TYPICAL WIRING DIAGRAM .................................................................................................................... 20
17. INSTALLATION ......................................................................................................................................... 23
18. FAULT FINDING ........................................................................................................................................ 24
HAT600N series ATS controller is an intelligent dual-supply module with programmable function,
automatic measurement, LCD display, and digital communication. It combines digitalization,
intelligence and network together. Measurement and control process are automated, which greatly
reduces hand operation mistakes. It is an ideal option for ATS.
HAT600N series ATS controller is made of microprocessor as its core, which can accurately detect
2-way-3-phase voltage and also make accurate judgment for abnormal voltage (over voltage, under
voltage, loss of phase, over frequency, under frequency) and output passive control signal. This
controller has full consideration in various applications of ATS (automatic transfer system), which can
be directly used for Intelligent ATS, Contactor ATS, Circuit Break ATS etc. It has compact structure,
advanced circuits, simple wiring and high reliability, can be widely used in electric power,
telecommunications, petroleum, coal, metallurgy, railways, municipal administration, intelligent building,
electrical devices, automatic control and testing system etc.
1) System type can be set to: Mains (1#) & Mains (2#), Mains (1#) & Generator (2#), Generator (1#) &
Mains (2#), Generator (1#) & Generator (2#).
2) Backlit 128x64 LCD, optional Chinese and English display, push-button operation.
3) Collect and display 2-way 3 phase Voltage and Frequency:
1# 2#
Line-Line voltage (Uab, Ubc, Uca) Line-Line voltage (Uab, Ubc, Uca)
Phase voltage (Ua, Ub, Uc) Phase voltage (Ua, Ub, Uc)
Frequency (F1) Frequency (F2)
4) Collect and display load active power, apparent power, power factor and 3 phase current.
5) Over current alarm function.
6) Over/under voltage, loss of phase, reverse phase sequence, over/under frequency protection.
7) Automatic/Manual mode transfer; In manual mode, switch can be forced to close or open;
8) All parameters can be set on site. Two level passwords ensure authorized staff operation only.
9) During genset testing ATS controller can be set to either in On-load or Off-load mode.
10) ATS Controller has function of automatic re-closing.
11) Closing output signal can be set as on intervals or as continuous output.
12) Applicable for ATS of one neutral position, two neutral position and change over.
13) Applicable for 2 isolated neutral line for Generator and Mains.
14) Real-time clock (RTC).
15) Event log can record 50 items circularly.
16) Timely schedule can be set on monthly or weekly basis and trial can be set as with on- load or off
-load.
17) Can control two generators to work in a cycle, even the genset running time and crank rest time
can be set.
18) Widely range of DC power supply (8V to 35V). Max.80V DC input can be endured in an instant, or be
supplied via HWS560 module (input AC 85V~560V, output DC 12V).
19) Wide space between connecting terminals of AC input. Max.625V input voltage.
20) With standard isolated RS485 communication interface. With "remote controlling, remote
measuring, remote communication" function by the ModBus communication protocol.
21) Can check the current status of controller (including switch digital input, over Voltage, and under
Voltage etc.).
22) Suitable for various AC systems (3 phase 4-wires, 3-phase 3-wires, single-phase 2-wire, and
2-phase 3-wire).
23) Modular design, flame-resisting ABS plastic shell, plug-in terminals and embedded installation.
Compact structure with easy installation.
3. SPECIFICATION
PWR 329kW
PF 1.00 PS 329kVA This screen shows: total active power, total apparent power,
power factor and real-time clock and controller working
2010-06-10 (4) 20:25:36
status.
Present Status: MANUAL
In the main screen, press key, and enter the main menu interface.
1. Parameter Setting
2. Event Log
3. Timing Start
4. Date & Time Set
Press key to choose parameters (the current line was
highlighted with black) and then press key to confirm, and
enter the corresponding display screen.
3. Timing Start
4. Date & Time Set
5. Language
6. Information
In the main screen, press to enter into the operation interface and the screen will show as below:
1 Exit
2 Stop to Test
3 Test Off-Load
4 Test On-Load
5 Cycle start
In the main interface, press key, choose 1. Parameter Setting and then press key, to enter the
password interface.
Input password value 0-9 by key, and shift Right by key. Press the again to confirm the
password when four number is OK. If password is correct, it will enter into the parameter main interface.
If it is wrong, it will directly exit and return to main interface. Factory Default Password is 1234.
Press to shift to next position and set the parameters. Under current parameter set screen, press
and enter current parameter set mode. Current value of the first line screen display was highlighted
with black. Press key to change the value and press key to shift position. Press key again
to confirm the settings. If the value number is within the setting range, the value will be saved into the
internal memory of the controller; If it is beyond the range, then the parameter settings will not be saved.
Long time pressing will go back to the main display screen.
7.2. PARAMETER CONFIGURATION TABLE
Table 8 Parameter Configuration Item
No. Item Range Default Description
It is the delay of 1# power from voltage abnormal
01 1# Normal Delay (0-9999)s 10
to voltage normal.
1# Abnormal It is the delay of 1# power from voltage normal to
02 (0-9999)s 5
Delay voltage abnormal.
It is the delay of 2# power from voltage abnormal
03 2# Normal Delay (0-9999)s 10
to voltage normal.
2# Abnormal It is the delay of 2# power from voltage normal to
04 (0-9999)s 5
Delay voltage abnormal.
Closing relay output pulse. If set as zero, it is
05 Close Breaker (0-20)s 5
continuous output.
06 Open Breaker (1-20)s 5 Opening relay output pulse.
It is the delay from 1# power open to 2# power
07 Transfer Interval (0-9999)s 1
close or from 2# power open to 1# power close.
When module receives a closing signal, closing
08 Exceed Transfer (0-20.0)s 0.0
relay output.
When the breaker fail to close for the first time, the
module will open breaker, and then attempt to
Again Close
09 (0-20.0)s 1.0 close for the second time, if still failed to close the
Time
second time, the module will send out closing
breaker failure signal.
When the breaker fail to open for the first time, the
module will close breaker, and then attempt to
Again Open
10 (0-20.0)s 1.0 open for the second time, if still failed to close the
Time
second time, the module will send out opening
breaker failure signal.
When voltage is abnormal, start delay begins and
starting signal is initiated.
In cycle start, starting signal is initiated, delay
11 Start Delay (0-9999)s 1 begins. After delay ends, if voltage abnormal, send
fault alarm and start another genset. Start delay
should be higher than total starting time, minimum
30 seconds.
It is the delay from #1 power is normal to send out
12 Stop Delay (0-9999)s 5
stop generator signal.
In the main screen, press key and select 2. Event Log, and then press key, the screen will
show the event log interface as below:
1# Shut
1# Volt normal
2# Under Volt
2010-02-18 21:15:07 1/99
Press key to select the corresponding record, and press key to enter into detailed information
interface.
In the detailed information interface, press key and it can display the record information circularly,
including the temporal voltage of #1 and #2, detailed voltage, current, frequency and date and time.
Press and it will exit the current interface, while pressing for a long time will return to main
screen.
In the main screen, press key and select 3. Timing Start, and then press key, the screen will
show the time start interface as below:
1 Exit
2 Timing start cycle
3 Load set
4 Start time
5 Continue time
Fig.5 Timing Start Screen
Time start cycle: includes inhibit start; single time, weekly or monthly.
Load set: Starting generator with load or without load.
Start time: Generator start date and time.
Continue time: Generator continuously run time can be set on the duration of maximum time for 99
hours 59 minutes.
In the main screen, press key and select 4. Date & Time Set, and then press key, the screen
will show the Date & Time Set interface as below:
Press key and input corresponding bit values 0-9, press key and make bit shift to right. At the
last bit press key, so date and time can be updated.
Date and time format set: year-month-date (week) and hour: minute.
In the main screen, press key and select 5. Language, press again to enter into language
setting interface and the screen will show the language interface as follow:
1. Simplified Chinese
2. English
In the main screen, press key and select 6. Information, and then press key, the screen will
show the controller information interface as follow:
Information
One OFF Position
1# Priority
Ver1.0 2009-10-11
Press key and manual operation indicator goes light, and the manual mode is active.
1) Press , 1# close relay outputs immediately, if 1# closing input is active, its indicator lights, and
the 1# source connect to load.
2) Press , 2# close relay outputs immediately, if 2# closing input is active, its indicator lights, and
the 2# source connect to load.
3) Press , 1# or 2# open relay outputs immediately, if 1# or 2# closing input is inactive, the
indicators is black, the 1# or 2# power disconnect with load.
Remark: For the ATS of no OFF position, pressing key is invalid.
Press and the automatic LED will light. Controller enters AUTO mode and can automatically switch
load to 1# or 2#.
13.3. ATS POWER SUPPLY
The power of ATS is smartly controlled by controller. As long as one power is normal, it can ensure ATS
voltage power supply normally and can be transferred properly.
Users should select power supply voltage (phase voltage or line voltage) based on ATS type. If phase
voltage is chosen, connect the phase voltages (e.g. A phase) of #1 and #2 separately to N/C Pin 5 and
N/O Pin 7 of auxiliary output 1; and connect N phases of #1 and #2 separately to N/C Pin8 and N/O
Pin10 of auxiliary output 2. And then connect the common output of auxiliary output1&2 to ATS power
supply. Power on the controller, and enter the parameters set page. Set aux. output 1 to "ATS power L1"
and set output 2 to "ATS power N". If the ATS power is supplied by Line Voltage, setting way is the same
as above, and it only needs to change phase N to phase voltage. Aux. output 2 also needs to be
changed based on the settings. Wiring diagrams are shown as below:
HAT600N series controller has RS485 serial port, which can connect the local area network openly. It
uses Modbus protocol via PC or system software. It can also be applicable to dual power switching
management for factories, telecom, industrial and civil buildings, achieving “remote control, remote
measuring, remote communication” functions.
More information about communication protocol, please refer to HAT600 Communication Protocol.
Communication parameters:
Module address 1 (range: 1-254, User can set.)
Baud rate 9600bps
Data bit 8bit
Parity bit None
Stop bit 1 bit or 2bits (set via PC)
17. INSTALLATION
Unit: mm
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