A5 Operation Manual

Safety Instruction
· Please read this manual carefully, also with related manual for the machinery before
use the controller.
· For installing and operating the controller properly and safely, qualified engineers
are required.
· Please stay away from arc welding equipment, in order to avoid electromagnetic
interference and malfunction of the controller.
· Keep room temperature bellow 45°c and above 0°c
· Do not use in humidity below 30% or above 95% or dew and mist places.
· Please turn off the power and unplug the power cord, before install the control box
and other components,
· To prevent interference or electric leakage accidents, please make the ground work;
the power cord ground wire must be securely connected to earth by an effective
way.
· All parts for the repair provided by the Company or approved before use.
· Please turn off the power and unplug the power cord before any maintenance
action. There is dangerous high voltage control box, you must turn the power off
after one minute before opening the control box.
· The symbol in this manual means Safety Precautions, please pay attention to it
and strictly follow it, to avoid any unnecessary damage.

1 Installation Instructions
1.1 Product specifications

Product Type AHE59 Supply Voltage AC 220 ±20%V

Power frequency 50Hz/60Hz Maximum output power 550W

1.2 Interface plug connections

Connecting the plugs of pedaland machine head to the corresponding sockets at the back of controller, as
Figure 1-2. Please check and confirm the plug is inserted firmly.

Fig.1-1 Controller Socket Diagram

① Pedal socket; ② Presser Foot lifter solenoid socket ; ③ Solenoid socket;
：If it is difficult toinserted plug into socket, please check whether them are matching with each other, or the inserting direction

or needle insertion direction is correct!

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 电磁铁2
1 DIN5 输入5
2 DIN6 输入6
6 1
3 +5V +5V
4 OUT6 输出6
5 OUT7 输出7
6 GND32V 地
10 5
7 GND32V 地
8 GND32V 地
9 VDD 32V
10 VDD 32V
Fig.1-2 Controller Interface Definition
1.3 Wiring and Grounding
We must prepare the system grounding project, a qualified electrical engineer is requested for the construction.
Product is energized and ready for use; you must ensure that the power outlet the AC input is securely grounded.
The grounding wire is yellow and green lines, it must be connected to the grid and reliable security protection on the
ground to ensure safe use, and prevent abnormal situation.
：All power lines, signal lines, ground lines, wiring not to be pressed into other objects or excessive distortion, to ensure safe
use!
2 Operation Panel Instructions
2.1 Operation Panel Display Instruction
According to the system working state, the LCD module of operation panel will display the current sewing mode,
parameters, start / end back tacking, and presser foot, needle position, trimming, soft start sewing etc. Function
mark of the operation panel is as follows:
20 18 17 16 15 14

19
12
11
13

1 2 3 4 5 6 7 8 9 10
Fig.2-1 Operation Panel Fig.2-2 Operation Panel LCD display
Index mark Description Index Icon Description
Index Icon Description Index Icon Description

① Free sewing ○
11 88888888 Number/parameter display

② Multi-section constant-stitch sewing ○

12 Start back tacking

③ W bar tacking sewing ○

13 End back tacking

④ Down needle Position ○

14 Voice reminder

⑤ Up needle Position ○
15 One-Shot-Sewing in constant-stitch

⑥ Automatic trimming ○
16 Soft start

⑦ Foot lifting at seam End ○

17 Stitch counter

⑧ Foot lifting after trimming ○

18 Trimming counter

⑨ Presser foot lifting ○

19 A B C D Sewing segments

⑩  Thread clamp ○
20 Sensor for automatic presser foot lifting

EM

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2.2 Key FunctionsS/L mark Key Name Description
Key Name Description

In the boot state, long press key to enter the parameter modes. After modify the
Parameter setting key
parameters, press key to storage. Then long press key to exit this mode.

Under the normal sewing mode, press key, switch between cycle sewing midway parking
Presser foot key
presser foot and sewing after the end of automatic trimming presser foot.

Switch during all start tacking type when pressing. (No tacking, single tacking ,double
Start back tacking
tacking ). The icon of LCD is lit. The number of needle selecting the corresponding
setting key
keys can be set to A, B segment, default needle number 0~F corresponds to the 0~15 stitch.

Short press Key, Switch during all end tacking type when pressing. (No tacking,

single tacking , double tacking ). The icon of LCD is lit. The number of needle
End back tacking
selecting the corresponding keys can be set to C, D segment, default needle number 0~F
Stop position key
corresponds to the 0~15 stitch.

Long press Key, Select up/down stop position。

1, Short press key, the icon of LCD is lit, the thread clamp function turns on. Then

Thread clamp/ sensor short press key, the thread clamp function turns off.

for automatic presser 2, Long press key, the icon of LCD is lit, the sensor for automatic presser foot

foot lifting key function turns on. Then long press key, the sensor for automatic presser foot function

turns off.

1, Short press key, the free sewing mode is selected.

Free sewing/trimming
2, Long press key, the icon of LCD is lit, the automatic trimming function turns on.
key
Then long press key, the automatic trimming function turns off.

W bar tacking / 1, Short press key, the icon of LCD is lit, W seam marking function turns on.

Multi-section 2, Long press key, the icon of LCD is lit, the multi-section constant-stitch sewing
constant-stitch sewing function turns on.

The parameter
Parameter value increment key.
increment setting key

The parameter
Parameter value decrement key.
decrement setting key

Parameters selection toward to left key. ( In constant-stitch sewing mode, long press this
The left selection key
key, One-shot-sewing can be turned on or turned off. )

The right selection key Prameters selection toward to right key.

factory reset Insert the hole with the machine needle to touch the switch to restore the factory

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3 System parameters setting list
3.1 Parameter mode
1、In the standby state ,press key to enter the parameter modes.

2、Press corresponding key and key to adjust the corresponding parameter.

3、When the parameter values have increased and decreased, parameter interface flash. Short press key to save the modified
parameters .Long press key to exit parameter interface, return to standby model.

NO. Range Default Description

P99 0~2 1 language selection 0: off, 1: Chinese, 2:English, default language 1 Chinese

4000
P01 200~5000 3500 the maximum speed of free sewing (the global maximum speed)

(Heavy Duty)
P03 0/1 1 Needle stop position selection (0:up; 1: down)

P04 200~3000 1800 Start back tacking speed

P05 200~3000 1800 End back tacking speed
P06 200~3000 1800 Continuous back sewing speed (W sewing)

P07 5~720 300 Clamp start angle when the small nest open
P08 0~360 27 Clamp Angle compensation
P09 0/1 0
Soft start switch (0:off; 1: on)

P0A 100~1200 800 Short trim Speed

P0B 0~20 1 Short trim needle number

P0C 0~359 0 Short trim angle

Mode of adding stitch

P15 0~2 0
0: continuous；1:half stitch；2:one stitch

P16 0~9999 30 Adjust the lift foot response time after the sensor has detected the cloth.

Automatic induction presser foot sensor setting (between the maximum and minimum
P17 0~99 70
value of the 02C parameter display)

P18 1~120 35 Stitch balance for start back tacking No.1(Pull in compensation)

P19 1~120 20 Stitch balance for start back tacking No.2(Release of compensation)
P22 0-50 8 Threshold of the backsewing function off.
P24 0~1024 80 Trimming point of pedal
P25 1~120 35 Stitch balance for end back tacking No.1

P26 1~120 20 Stitch balance for end back tacking No.2

P27 0/1/2 1 Presser Foot sensor mode setting: 0: off 1: turn on only after trimming 2: always ON

P30 0~31 0 Feedforward torque of motor: 0: normal functions 1-31: feedforward torque level

P31 10~199 50 Trimming afterburner coefficient (motor afterburner)

P32 1~500 400 Thread clamp solenoid full open time (ms)

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P33 0~100 0 Thread clamp solenoid off time per cycle (ms)

P37 0~100 0 Thread clamp solenoid on time per cycle (ms), means the clamp strength.

P45 0~100 1 Back stitch electromagnet per cycle opening time (ms)

P46 0~100 2 Back stitch electromagnet per cycle closing time (ms)

P47 200~360 360 After trimming anti pull (It realizes trimming is pulled back function)

P49 100~500 250 Trimming speed

P50 1~500 150 Presser foot lifting electromagnet full output time ms

P51 0~100 3 Presser foot lifting electromagnet per cycle opening time (ms)

P52 1~800 100 Running delay time when presser footer comes down (ms)

Presser foot lifting function selection

P53 0/1 1
0: off 1: on
P54 0~100 5 Presser foot lifting electromagnet per cycle closing time (ms)
Run to up needle position after Power on：
P56 0/1 1
0: no action 1: action
P57 0~600 100 Presser foot lifting electromagnet protection time 100ms

P60 200~5000 3000 The maximum speed of constant sewing (Automatic test speed)

Special mode:
0: normal Mode
1: simply sewing mode
2: motor initial angle measurement (Do not remove the belt)
P62 0/1/2/3 0
3: Automatically setting the pulley ratio by the CPU. (Synchronizer is necessary and the
belt not removed)
4: automatic test modle 1 (It has needle stop position of automatic test, running and
stopping 5S)
P66 0/2 2 Safety switch function set: 2:on 0:off

Slow release lifter level adjustment, the smaller values and the faster quickly (OC open
P71 0~50 2
time)

P76 1~500 60 Back sewing electromagnet full output time ms

P78 1~359 120 Start angle
P79 0~359 320 End angle
PA0 1～9999 5000 The lift foot release down Delay time after remove cloth when sensing turn on.
PA1 0~600 50 The lift foot release down Delay time with cloth when sensing turn on.
PA5 0-2 0 0:All voice 1:Only pow on voice 2:Only key-press voice
PA6 1～100 1 Needle count Proportion-set
PA7 1～9999 1 Needle count Value-set
Needle count Mode-set
0：OFF；
1：Ascending count, Cycle counting；
PA8 0～6 0
2：Descending count, Cycle counting；
3：Ascending count, When the set point is reached, The motor stops running；
4：Descending count, When the set point is reached, The motor stops running；
PA9 1～100 1 Trimming count Proportion-set
PAA 1～9999 1 Trimming count Value-set

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 Trimming count Mode-set
0：OFF；
1：Ascending count, Cycle counting；
PAB 0～4 0
2：Descending count, Cycle counting；
3：Ascending count, When the set point is reached, The motor stops running；
4：Descending count, When the set point is reached, The motor stops running；

3.2 Monitor mode

No. Description No. Description

010 stitch counter 025 The sampling voltage of pedal

011 Counter for sewing pieces 026 The ratio between motor and machine

012 The head of real speed 027 The total used time(hours) of motor

013 State of encoder 028 The sampling voltage of interaction

020 DC voltage 029 Software version

021 Machine speed 02A Analog input 1

022 The phase current 02B Analog input 2

023 Initial electrical angle 02C Error counter

024 Machine angle 030-037 The history record of error codes

3.3 The warning message

Alarm code Description Corrective

The stitch counter reaches the limit. Press key to cancel the alarm and
Stitch counter alarm
reset the counter.

The trimming counter reaches the limit. Press key to cancel the alarm and
Trimming counter alarm
reset the counter.

Power is off alarm Please wait for 30 seconds, then turn on the power switch

Safety switch alarm Adjust the machine to the correct position.

3.4 Error mode

If the error code appears, please check the following items first:

1.Make sure the machine has been connected correctly; 2. Confirm that the control box match with the

machine head. 3. Confirm factory reset is accurate

Error Code Description Solution
Err-01 Hardware overcurrent Turn off the power switch, and restart after 30 seconds. If the controller still does not
Err-02 Software overcurrent work, please replace it and inform the manufacturer.
Disconnect the power to the controller; check the input power supply voltage is low or
not (less than 176V). If the power supply voltage is low, please start the controller after
Err-03 Under-voltage
recovers the voltage. If the controller still does not work, please inform the
manufacturer and replace the controller.
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 Over-voltage when the Disconnect the controller power and check if the input voltage is too high (higher than
Err-04
machine is off 264V). If yes, please restart the controller when the normal voltage is resumed. If the
controller still does not work when the voltage is at normal level, please replace the
Err-05 Over-voltage in operation
controller and inform the manufacturer.
Turn off the system power. Check carefully, if the solenoid connection is loose or
Err-06 Solenoid circuit fault damage, please change it in time. Then restart the system after confirmation, if it still
does not work, please inform the manufacturer and replace the controller.
Motor current measuring Turn off the system power, restart after 30 seconds to see if it works well. If such failure
Err-07
failure happens frequently, seek technical support.
Turn off the system power. Check whether the motor power input plug is off, loose or
broken, or there is something tangled on the machine head. Please make them correct
Err-08 Sewing motor blocked
then restart the system. If it still does not work, please inform the manufacturer and
replace the controller.
Turn off the system power. Check carefully, if white braking resistor connector on the
Err-09 Brake circuit fault power board is loose or fall off, please plug it tight then restart the system, if it still does
not work, please inform the manufacturer and replace the controller.
Check carefully, if the connection between the control panel and controller is off, loose,
Err-10 Communication failure or broken, please make it correct then restart the system, if it still does not work, please
inform the manufacturer and replace the controller.
Check if the connection line between machine head synchronizer and controller is
Machine head needle
Err-11 loose or not, restore it and restart the system. If it still does not work, please replace the
positioning failure
controller and inform the manufacturer.
Initial motor electrical angle - Try 2 to 3 more times after power down
Err-12
failure - if it still does not work, please replace the controller and inform the manufacturer.
Turn off the system power, check if the motor sensor plug is loose or dropped off,
Err-13 Motor HALL failure restore it and restart the system. If it still does not work, please replace the controller
and inform the manufacturer.
DSP Read/Write EEPROM
Err-14
failure
Err-15 Motor over-speed protection
Turn off the system power, restart the system after 30 seconds, if it still does not work,
Err-16 Motor reversion
please replace the controller and inform the manufacturer.
HMI Read/Write
Err-17
EEPROM failure
Err-18 Motor overload
Turn off the system power. Check whether the motor power input plug is off, loose or
Motor blocked encoder broken, or there is something tangled on the machine head. Please make them correct
Err-23
failure then restart the system. If it still does not work, please inform the manufacturer and
replace the controller.

4 Pedal sensitivity adjustment

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 Pedal movement starts from the initial position (p.136) where the motor stops, slowly stepped forward to the
low speed point (p.137) where the motor runs at the minimum speed (p.100), proceeding to the accelerated point
(p.138) where the motor start fasten, until the max speed point (p.139) where the motor run up to the maximum
speed (p.101). And when the pedal steps back to the foot lifter position (p.135), the automatic presser foot lifting.
Continuing back to the auto trimming position (p.134), thread trimming is completed automatic. The parameter
value is set for an assurance (No. 134 parameters) < (No. 135 parameter) <( No. 136 parameters) <( No. 137
parameters) <( No. 138 parameters) <( No. 139 parameters). Adjusting the corresponding parameters, user can
acquire the proper pedal response to fit the personal habit.

Fig. 4-1 pedal movement of each position parameter

386P0198F
2017-6-1

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