Transfer Gear Pumps KF 3/100... KF 6/630
Transfer Gear Pumps KF 3/100... KF 6/630
Transfer Gear Pumps KF 3/100... KF 6/630
KF 3/100...KF 6/630
Construction of the Gear Pump KF
Outboard Bearing
End Cover
KF gear pumps are used for pumping a wide variety of fluids. • Sealing of the drive shaft
KF gear pumps are distinguished especially by their Rotary shaft lip-type seal
wide range of variants which are assembled as required Double rotary shaft lip-type seal (Quench)
on the modular principle and also permit subsequent Mechanical seal
upgrade. • Outboard bearing to take up input drive-side radial load
The pumps are also suitable for media with low lubricating
• Pressure relief valve as safety valve for pump and system
properties.
The standard housing sections are of grey cast iron. • Uniform discharge flow direction with changing direction
The gear units are manufactured from high-strength of rotation by means of flange-mounting valve combination
case-hardening steel, hardened and mounted in special (universal device).
multi-compound plain bearing bushes.
The standard drive shaft is sealed by rotary shaft lip-type Special Constructions
seal.
All pump sizes incorporate helical tooth system. To meet your individual requirements on request special
This feature, combined with special gear geometry, constructions are available: for instance mounting flange
results in extremely low noise levels and reduced models, various types of plane bearings, etc.
pressure pulsation. Our Sales engineers will be glad to help you to equipment
most appropriate for your specific purpose.
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Technical Data
The Dispersion of Discharge Flow Q as specified in the above Table may be: Q + 2,5 % up to – 5 %.
At Viscosities of ν < 30 mm2/s Reduction of the Discharge Flow Q.
At Viscosities of ν > 300 mm2/s, the Speed must be reduced.
The Drive Motor Output must be selected 20% higher than the Data for P as specified in the above Table.
For Viscosities of ν > 100 mm2/s the Power Input must be increased.
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Type Key
Pressure Setting
Ranges
pv1 ..... pv2
Shaft End (Drive) 04 2 ..... 4 bar
N Straight Shaft End 08 4 ..... 8 bar
with Outboard Bearing 16 8 ..... 16 bar
P Straight Shaft End 25 16 ..... 25 bar
Product Name without Outboard Bearing
Housing Materials
Size 2. Shaft End (Throug Driver) and Seals (Cast Iron)
3, 4, 5, 6 0 without Second Shaft End A with NBR-O-Ring ϑ ≤ 90°C
D with FPM-O-Ring ϑ ≤ 150°C
Nominal End Covers C with Cu-Sealing-Ring ϑ ≤ 200°C
Displacement A for Dir. of Rotation 1 or 2
KF 3 100, 112 B for Dir. of Rotation 3
0 without End Cover Size
KF 4 125, 150, 180
(e.g. in the case of =^ KF
KF 5 200, 250, 315
valve fitting) 3, 4, 5, 6
KF 6 400, 500, 630
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Characteristics
Operating Notes
Operating Notes: Direction of Rotation:
• The fluids should ensure a certain minimum The following should be noted for direction of rotation:
lubricating properties, should not contain
solids and should be chemically compatible. • when looking at the pump shaft end, • when looking at the pump shaft end,
the direction of pumping is from left the direction of pumping is from right to
• Avoid dry operation.
to right if the shaft rotates clockwise. left if the shaft rotates counterclockwise.
• The pumps may only be operated in the
specified direction of rotation, as otherwise With Pressure Relief Valve
the shaft seal will be destroyed.
• In order to prevent excessive overpressure, Drive Drive
a safety valve should be provided in the shaft end shaft end
system or on the pump.
• The pressure relief valve attached to the
pump may only be used as safety valve for
short-term operation. Suction side Pressure side Pressure side Suction side
• To drain off a partial discharge flow over
Pump running cw Pump running ccw
a prolonged period, a separate pressure
relief valve with return line must be inserted With our decades of experience, we are at your side, world-wide, for the professional
in the reservoir. mastery of specific applications and complete solutions in hydraulics and process
technology.
KRACHT GmbH · Gewerbestr. 20 · D-58791 Werdohl · Tel. 0 23 92 / 935-0 · Fax 0 23 92 / 935 209 · Internet: www.kracht-hydraulik.de · e-mail: [email protected] 5
Flange-Type Pumps
Parallel key
acc. to DIN 6885
a b c e f r C D E F G J K L M R Sh6 i y d1 dk6 l m n t u kg
100 16 25 24 50 30 10 27 8
3/ 112 69,9 35,7 40 40 M10
tief
12 150 180 14 108 120 92 15 60 5 130 130 23 20
*20 19 50 30 5 21,5 6
13,5
Ordering Example
1 N A 1
KF 3 / . F 23 P O B 7DP 322
1 N A 1
KF 4 / . G 23 P O B 7DP 322
1 N A 1
KF 5 / . H 23 P O B ODP 322
1 N A 1
KF 6 / . H 23 P O B 7DP 322
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Flange-Type Pumps with Pressure Relief Valve
Parallel key
acc. to DIN 6885
a b c e f r C D E F G J1 K L M R Sh6 Y i y1 d1 dk6 l m n t u kg
100 16 25 24 50 30 10 27 8 s
3/ 112 69,9 35,7 40 40 M10
tief
12 150 180 14 108 120 137 15 60 5 130 130 160 23 65
*20 19 50 30 5 21,5 6
15
Ordering Example
N 1 A
KF 3 / . F 1
2 OB P OO 7DP 322 + DKF 3 D
C
•
N 1 A
KF 4 / . G 12 OB P OO 7DP 322 + DKF 4 D
C
•
N 1 A
KF 5 / . H 12 OB P OO ODP 322 + DKF 5 D
C
•
N 1 A
KF 6 / . H 12 OB P OO 7DP 322 + DKF 6 D
C
•
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Flange-Type Pumps with Mechanical Seal
Parallel key
acc. to DIN 6885
a b c e f r C D E F G J K L1 M N R Sh6 i y d1 dk6 l m n t u kg
100
3/ 112 69.9 35.7 40 40 M10 16 deep 12 150 180 14 108 120 92 15 120 5 69 130 130 23 20 25 24 50 30 10 27 8 15s
Ordering Example
1 29
KF 3 / . F 2 OB NOA 7DP 30
1 29
KF 4 / . G 2 OB NOA 7DP 30
1 29
KF 5 / . H 2 OB NOA ODP 30
1 29
KF 6 / . H 2 OB NOA 7DP 30
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Flange-Type Pumps with Mechanical Seal and Pressure Relief Valve
Parallel key
acc. to
DIN 6885
a b c e f r C D E F G J1 K L1 M N R Sh6 i Y y1 d1 dk6 l m n t u kg
100 16
3/ 112 69,9 35,7 40 40 M10
tief
12 150 180 14 108 120 137 15 120 5 69 130 130 23 160 65 25 24 50 30 10 27 8 16,5
Ordering Example
1 D
KF 3 / . F 2 OB NOA 7DP 29
30
+ DKF 3 C •
1 D
KF 4 / . G 2 OB NOA 7DP 29
30
+ DKF 4 C •
1 D
KF 5 / . H 2 OB NOA ODP 29
30
+ DKF 5 C •
1 D
KF 6 / . H 2 OB NOA 7DP 29
30
+ DKF 6 C •
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Motor-Pump-Assemblies KF 3
L2
L1
160
92 108 B k
120
x
ØC
ØD
23
p
Øg
ØE
h
136
c
s b
w1 a f
e ØA
Size
ØA B ØC ØD ØE a b c e f g h k p s w1 x
The values specified in the table above relate to Schäfer motors only. (Motors from other manufactures are available on request)
When ordering a flange-type pump with electric motor please specify the rated voltage, the frequency, the speed and the enclose requested.
10 KRACHT GmbH · Gewerbestr. 20 · D-58791 Werdohl · Tel. 0 23 92 / 935-0 · Fax 0 23 92 / 935 209 · Internet: www.kracht-hydraulik.de · e-mail: [email protected]
Motor-Pump-Assemblies KF 4
L2
L1
J F B k 171
x 130
ØC
28.3
ØD
p
Øg
ØE
h
J1
c
s b
w1 a f
e ØA
Size
ØA B ØC ØD ØE a b c e f g h k p s w1 x
The values specified in the table above relate to Schäfer motors only. Pump dimensions
(Motors from other manufactures are available on request) KF4/125 KF4/150 KF4/180
F 110 125 135
J 80 77 77
When ordering a flange-type pump with electric motor please specify the
rated voltage, the frequency, the speed and the enclose requested. J1 132 129 129
KRACHT GmbH · Gewerbestr. 20 · D-58791 Werdohl · Tel. 0 23 92 / 935-0 · Fax 0 23 92 / 935 209 · Internet: www.kracht-hydraulik.de · e-mail: [email protected] 11
Motor-Pump-Assemblies KF 5
L2
L1
J F B k 196
x 150
ØC
ØD
32
p
Øg
ØE
h
c
J1
s b
w1 a f
e ØA
132 S4C 5,5 1450 73 78 78 811 842 842 867 898 898
Z5/300/195 * RA38/45-Z45/28-Z45/38
132 M4B 7,5 1450 94 99 99 842 873 873 898 929 929
Those adaptors flanges marked by * are not suitable for installations into reservoirs the pump flange dia.
is larger than than the centering dia. of the adaptor flange.
** Additional weight for units with pressure relief valve 2 kg
Size
ØA B ØC ØD ØE a b c e f g h k p s w1 x
160 M 210
350 204 300 260 17 254 18 306 306 323 160 466 341 15 108 114
160 L 254
180 M 241
350 204 300 260 17 279 22 343 344 370 180 519 387 15 121 136
180 L 279
The values specified in the table above relate to Schäfer motors only.
(Motors from other manufactures are available on request) Pump dimensions
KF5/200 KF5/250 KF5/315
F 155 170 170
J 93 109 109
When ordering a flange-type pump with electric motor please specify the
rated voltage, the frequency, the speed and the enclose requested. J1 149 165 165
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Motor-Pump-Assemblies KF 6
L2
L1
J F B k 238
x 200
ØC
ØD
40
p
Øg
ØE
h
c
J1 s b
w1 a f
e ØA
200 L4C 30,0 1450 Z6/400/228 RA42/55-Z50/38-Z50/55 235 239 249 1087 1109 1142 1180 1202 1235
250 M4C 55,0 1465 Z6/550/275 RG55/70-Z65/38-Z65/65 352 356 366 1223 1245 1278 1316 1338 1371
* Additional weight for units with pressure relief valve 8 kg
Size
ØA B ØC ØD ØE a b c e f g h k p s w1 x
160 M 210
350 237 300 260 17 254 18 306 306 323 160 466 341 15 108 114
160 L 254
180 M 241
350 237 300 260 17 279 22 343 344 370 180 519 387 15 121 136
180 L 279
200 L 400 228 350 300 17 306 318 24 365 388 415 200 555 435 19 133 175
225 S 286
450 262 400 350 17 356 26 383 442 456 225 626 485 19 149 189
225 M 311
250 M 550 275 500 450 17 349 406 27 415 495 456 250 644 510 24 168 207
The values specified in the table above relate to Schäfer motors only. Pump dimensions
(Motors from other manufactures are available on request)
KF6/400 KF6/500 KF6/630
F 180 200 200
J 124 126 159
When ordering a flange-type pump with electric motor please specify the
rated voltage, the frequency, the speed and the enclose requested. J1 217 219 252
KRACHT GmbH · Gewerbestr. 20 · D-58791 Werdohl · Tel. 0 23 92 / 935-0 · Fax 0 23 92 / 935 209 · Internet: www.kracht-hydraulik.de · e-mail: [email protected] 13
Flange-Type Pumps with Universal Arrangement
Parallel key
acc. to DIN 6885
100 0,36
3/ 112 77,8 42,9 50 50 M12 12 200 183 150 180 14 93 120 15 60 5 90 140 130 298 23 25 24 50 30 10 27 8 34
0,35
Sauganschluss
400 130,2 77,8 80 100 M16 20 304 277 147 103 0,37
6/ 500 Druckanschluss 326 297 215 250 18 167 200 25 95 8 171 241 180 442 40 40 38 80 63 8 41 10 107 0,36
630 106,4 61,9 65 75 M12 15 359 297 167 117 0,33
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Accessories, 4-bolt, Flanged Pipe Cennections
Ordering Example:
hex. Socket head
2 Pieces Welding Connector KF 4 cap screw
acc. to DIN 127
single coil spring
complete welding connector with gasket lock washer
and screws for the size KF 4 acc. to DIN 7980
Material: ST 42 – 2
Gasket
Welding connector KF 5, KF 6
KF 5 // 250
315 106.4 61.9 65 – M12 16 18 82 90 15 12 12 M12 x 35 80 88.9 1.20
KF 6 130.2 77.8 80 – M16 24 24 107j 115.3 20 15 20 M16 x 50 100j 114.3 2.50
Ordering Example:
hex. Socket head
2 Pieces Threaded Connector KF 4 cap screw
acc. to DIN 127
single coil spring
complete threaded connector with gasket lock washer
and screws for the size KF 4 acc. to DIN 7980
Material: ST 42 – 2
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Accessories, Couplings
Type A Type B
Coupling size
RA 38 – Z 45/38 – Z 45/38
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Flange-Type Pumps with Mounting Angle
Materials
Housing components: Cast iron with lamellar graphite acc. to DIN 1691
Shafts and gears: Case hardening steel acc. to DIN 17210 surface hardened and grinded
Parallel key
acc. to DIN 6885
Type
KF 5 and KF 6
A B C D E H M N O P T V
KF 3 20 80 150 180 14 112 105 – 180 202 15 15
KF 4 20 95 170 200 14 132 115 – 220 242 15 20
KF 5 40 220 180 220 14 160 190 40 250 285 18 20
KF 6 45 285 250 300 18 200 240 70 250 325 22 25
100 25 24 10 27 8
3/ 112 69.9 35.7 40 40 M10 16 deep 12 108 120 92 15 60 130 130 23 20
*200 19
50 30
5 21.5 6
14s
*KF 3: .......................................................................................................
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Characteristic Curves
KF 3/112 ..P.
ν = 33 mm2/s
KF 3/100 ..P. flow (variance): ∆Q = + 3.6 l/min
ν = 33 mm2/s -- 7.2 l/min
flow (variance): ∆Q = + 3.25 l/min relative to p = 25 bar
-- 6.50 l/min
relative to p = 25 bar
Q in l/min
Q in l/min
n in 1/min n in 1/min
KF 4/180 ..P.
ν = 33 mm2/s
flow (variance): ∆Q = + 6.0 l/min
KF 4/150 ..P.
KF 4/125 ..P. ν = 33 mm2/s -- 12.0 l/min
ν = 33 mm2/s flow (variance) : ∆Q = + 17.0 l/min
relative to p = 25 bar
flow (variance): ∆Q = + 4.0 l/min -- 34.0 l/min
-- 8.0 l/min relative to p = 25 bar
relative to p = 25 bar
Q in l/min
Q in l/min
Q in l/min
18 KRACHT GmbH · Gewerbestr. 20 · D-58791 Werdohl · Tel. 0 23 92 / 935-0 · Fax 0 23 92 / 935 209 · Internet: www.kracht-hydraulik.de · e-mail: [email protected]
Characteristic Curves
Q in l/min
Q in l/min
Q in l/min
KRACHT GmbH · Gewerbestr. 20 · D-58791 Werdohl · Tel. 0 23 92 / 935-0 · Fax 0 23 92 / 935 209 · Internet: www.kracht-hydraulik.de · e-mail: [email protected] 19
Overview of
our complete
program
Transfer pumps for lubrica- Gear flow meters and Single and multistage Cetop directional control
ting oil supply equipment, electronics for volume and high pressure gear pumps, and proportional valves,
low pressure filling and feed flow metering technology hydraulic motors and valves hydraulic cylinders,
systems, dosing and mixing in hydraulics, processing for construction machinery, pressure, quantity and stop
systems. and laquering technology. lorry-mounted machines. valves for pipe and slab
construction, hydraulic
accessories for industrial
hydraulics (mobile and
stationary use).
KRACHT GmbH · Gewerbestr. 20 · D-58791 Werdohl · Tel. 0 23 92 / 935-0 · Fax 0 23 92 / 935 209 · Internet: www.kracht-hydraulik.de · e-mail: [email protected]