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    Ductie Pipe

    Uploaded by

    Gond Abhishek
    Welspun DI Pipe plant produces ductile iron pipes through a multi-step process involving an induction furnace, GF converter, centrifugal casting machine, and annealing furnace. The document provides details on each stage of production in the hot zone, including temperature requirements and composition checks. It also briefly outlines the cold zone finishing process involving zinc coating, pressure testing, and other treatments to protect the pipes.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Ductie Pipe

    Uploaded by

    Gond Abhishek
    52 views16 pages
    Welspun DI Pipe plant produces ductile iron pipes through a multi-step process involving an induction furnace, GF converter, centrifugal casting machine, and annealing furnace. The document provides details on each stage of production in the hot zone, including temperature requirements and composition checks. It also briefly outlines the cold zone finishing process involving zinc coating, pressure testing, and other treatments to protect the pipes.

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    DUCTIE PIPE

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    Welspun DI Pipe plant produces ductile iron pipes through a multi-step process involving an induction furnace, GF converter, centrifugal casting machine, and annealing furnace. The document provides details on each stage of production in the hot zone, including temperature requirements and composition checks. It also briefly outlines the cold zone finishing process involving zinc coating, pressure testing, and other treatments to protect the pipes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    52 views16 pages

    Ductie Pipe

    Uploaded by

    Gond Abhishek
    Welspun DI Pipe plant produces ductile iron pipes through a multi-step process involving an induction furnace, GF converter, centrifugal casting machine, and annealing furnace. The document provides details on each stage of production in the hot zone, including temperature requirements and composition checks. It also briefly outlines the cold zone finishing process involving zinc coating, pressure testing, and other treatments to protect the pipes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 16

    PRESENTATION ON INTERN REPORT OF

    welspun DI pipe
    Presented by:-Deepak Maheshwari
    200150119585
    Subject:-Internship
    8th sem of degree in mechanical
    engineering
    2022-2023
    Under the guidance of muthumalikam sir
    Index
    1. Introduction
    2. Induction furnace
    3. Composition and temperature
    4. GF converter
    5. Centrifuge casting machine
    6. Annealing
    7. Zinc coating
    Introduction
     Welspun di pipe made ductile iron pipe has plant
    divided in two zones
     1. hot zone
     2. Cold zone or finishing zone
     Hot zones consist of an indication furnace, gf
    converter, centrifuge casting machine, and last
    Anneliese finance.
     The cold zone consists of Zinc coating, chamfering,
    hydraulic pressure testing, cement motor lining,
    curing furnace and last bituminous coating.
    Induction furnace
     Electrical furnace in which the heat is applied by
    induction heating of metal. Induction furnace
    capacities range from less than one kilogram to one
    hundred tons, and are used to melt iron and steel,
    copper, aluminum, and precious metals.
     The induction furnace, a coil carrying alternating
    electric current surrounds the container or chamber
    of metal. Eddy currents are induced in the metal
    (charge), the circulation of these currents producing
    extremely high temperatures for melting the metals
    and for making alloys of exact composition.
     Induction furnaces do not have a limit to the temperature
    they can melt and/or heat. However, the refractories and
    materials that contain the heated or melted material have
    limitations. The highest temperature typically reached in
    open air is about 3300°F for a platinum melt.
    Composition and Temperature
     Temperature needed at various stages
    1. Blast furnace temperature= 1539C°
    2. Input temperature of IF = 1340C°
    3. Output temperature of IF = 1540C°
    4. Mg treatment temperature = 1480C°
    5. CCM 1st Hopper temperature= 1450C°
    6. CCM 2sr Hopper temperature= 1300C°
     Composition check at various stages
     Blast furnace composition
     Induction furnace composition Mg treatment
    composition
    1. Hopper composition
    2. at Hopper composition
    Gf converter

     Here molten metal comes from an indication


    furnace. The main purpose of gf convert is to add
    the magnesium in molten metal and make it
    ductile as well as hard.
     Let's see that by following the picture As you can
    see here magnesium add in molten metal
    indirectly couse magnesium boiling paint is very
    low around 650C°. Hance if we add directly then
    it will vapour
    centrifugal casting machine

     The centrifugal casting method is the method to produce


    pipes by pouring molten metal into a rapidly spinning
    cylindrical mold in which centrifugal force from the
    rotation exerts pressure on the molten metal.
    Annealing
     Annealing furnace The cast pipes are heat treated in an annealing
    furnace to optimize the strength impulses and ductility of the pipes.
     Welspun di pipe has a 65 meter long annealing furnace.
     It has 26 aligners which are used to align the pipe in case they are
    dislocated from their position
     The Annealing furnace has 32 windows for monitoring the temperature
     The annealing furnace divided in 4 zones.
     Which are as follows.
    1. Heating zone ( 800to 900 )
    2. Holding zones ( 900 to 1000 )
    3. Fast cooling ( 650 to 700 )
    4. Slow cooling ( 500 to 600 )
    Zinc Coatings

     Zinc Coatings Form a Protective Barrier


    Against MoistureIt occurs when iron or steel
    comes in contact with moisture in the air.
    Iron and steel are particularly susceptible
    to oxidation.
    Thank you

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