Ps7new B en-US
Ps7new B en-US
12/2011
A5E02779862-01
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Overview of highlights
● Operating system
SIMATIC PCS 7 V8.0 runs on the following operating systems:
– For engineering station, single-station system and OS client:
- Windows 7 Ultimate/Enterprise SP1 (32-bit or 64-bit)
- Windows XP Professional SP3 (32-bit)
– For engineering station, single-station system and OS server:
- Windows Server 2008 R2 SP1 (64-bit)
- Windows Server 2008 SP2 (32-bit)
- Windows Server 2003 R2 SP2 (32-bit)
- Windows Server 2003 SP2 (32-bit)
Engineering Station
● SIMATIC PCS 7 Maintenance Station
The Maintenance Station provides information on the status of all SIMATIC PCS 7
components in hierarchically structured diagnostics screens.
The maintenance station can be configured as a single-station or multiple-station system.
● Support of PROFINET as fieldbus
The PROFINET fieldbus system enables the connection of existing field devices from
PROFIBUS DP and PROFIBUS PA and distributed I/Os.
● Redundant, fault-tolerant terminal bus
● Cyclic archiving of projects and readback of block parameters
PROFINET Integration
SIMATIC PCS 7 V8.0 consistently supports PROFINET along with the proven PROFIBUS DP/
PA. The following automation systems are available for PROFINET integration:
Standard automation system via PROFINET interface in the CPU (CPU 414-3PN and CPU
416-3PN) or communication module CP 443-1
Automation systems
In addition to the known automation systems
● Standard
● Fail-safe
● Fault-tolerant
● PC-based
PCS 7 mEC RTX are available as of SIMATIC PCS 7 V8.0 as additional automation systems.
A number of centrally connected IO modules are also supported with PCS 7 mEC RTX. These
features provide a cost-effective solution for small-scale applications and distributed control
systems.
Batch
● Performance improvements with an AS-based operating mode
● Revision of diverse controls and dialogs
Licensing
● With SIMATIC PCS 7 V8.0, the number of licenses displayed has been reduced significantly
● Licenses are consistently separated from the function and scalable quantity framework,
whereby all scalable license are run as count-relevant.
Version 8.0 contains the following extensions or changes compared to the previous version, V 7.1.2:
● Fine-grained operating permissions
You can use the new "Op_Level" attribute to configure levels of operator authorization levels
for a block type.
● Block encryption
CFC supports the encryption of individual blocks
● New concept for process tag types and process tags
In addition to process tag types and process tags, there are now control module types and
control module units. These support instance-specific changes in case of process tag
synchronization and several versions of process tag types. Enhanced data communication
with PCS 7 Advanced ES is also possible.
Version 7.1.2 includes the following extensions or changes compared to the previous version, V7.1:
● Number of possible AS-wide interconnections
The maximum number of AS-wide interconnections is no longer limited to a specific number
but is determined by checking the transfer volume over time. The additional load of the
configured CPU due to AS-wide interconnections is calculated based on the following
parameters:
– Data types of the interconnections
– Cycle times of the send and receive OBs
– Performance of the configured CPU
If the maximum value for the configured CPU is exceeded, an error message is output.
It may no longer be possible to compile a program with AS-wide interconnections that could
be run with the previous version. This is the case if the default of 30% maximum CPU load
for AS-wide interconnections in this program has been exceeded. If you increase this default
to the correct value, then you will be able to compile the program once again.
● The "Force" functionality now supports a higher number of I/Os
A maximum of 8192 I/Os can now be forced (8192 standard and 8192 F I/Os)
● New configuration options for locations
– Several instances can now be created from a location type
– There are now standard location types with fixed names
– A range of numbers for locations can be specified in the project
Version 8.0 contains the following extensions or changes compared to version 7.1.2:
● PDM Diagnostics
The new "PDM diagnostics" function allows the status of the field devices to be queried
and displayed. PDM Diagnostics does not require a Maintenance ES license.
● Basic diagnostics
With the new "Basic diagnostics" function, it is possible to use the basic functionality of
diagnostics without a license. Basic diagnostics monitors PC stations, network objects and
AS stations. Detailed diagnostics of the AS stations and the expansion with the user
diagnostics area require the "Maintenance ES" and "Maintenance RT" licenses.
● Shadow hierarchy (only relevant when using SIMATIC BATCH and SIMATIC RC)
Using the menu command "Options > Plant Hierarchy > Import Process Cell", you can
import objects from one multiproject to another. These imported objects are represented a
shadow hierarchy in the PH.
AssetM
The block is used to monitor three analog process variables and reports the maintenance
status of these process variables.
CntOhSc
Combined block for recording operating hours and start-up events.
RealToDw
Block for converting a REAL number into a double word.
FbDrive
Channel block for compact drives
FbSwtMMS
Polygon
The polygon block can be cascaded.
PidConL
Extensions to the continuous PID controller, PIDConL:
● Connection of an external control deviation
● Monitoring for the control deviation can be suppressed for a configurable period of time
following a setpoint step.
PidConR
Extensions to the continuous PID controller, PidConR
● Connection of an external control deviation
● The proportional action can be connected to the feedback.
● The derivative action can be configured for the control deviation and connected to the
feedback.
● Generation of time-stamped messages by the EventTS block.
MotSpdCL
The MotSpdCL block determines the machine and motor speed using a gear reduction factor.
RateLim
Extension of the RateLim ramp block by the "Ramp-shaped approach to a target value"
function.
SelA16In
The signal selection can now be specified by an interconnectable input for the SelA16In block.
Motors, valves and dosers
● Outputs have been added to the following blocks to indicate if control and feedback match:
MotL, MotRevL, MotSpdL, MotSpdCL, MotS, Vlv2WayL, VlvL, VlvAnL, VlvS and VlvMotL.
● The following blocks now allow you to specify whether bumpless switchover should be
performed in automatic mode or via interconnection: MotL, MotRevL, MotSpdL, MotSpdCL,
Vlv2WayL, VlvL, VlvAnL, VlvMotL and DoseL.
Channel blocks
● The channel blocks support the flutter suppression function for OB82 and OB83 events of
the system blocks from the PCS 7 Basic Library V8.0.
● Detection of frozen measured values by the analog channel blocks
● New types with smaller representation of the MonDiL / MonDiS and MonAnL / MonAnS
icons
● New types of icons, controller without display of manipulated variable
● Display of alarm condition in the process value view
● Configurable text display of active operation for binary control icons.
● Fine-grained, instance-specific operating authorization via new "Op_Level" attribute at the
AS block
MOD_DRV
System block for the connection of compact drives.
MOD_SWT
System block MOD_SWT for the connection of motor management starters
Extension of blocks
● Extension of ASSET functionality
● Support of multiple MODE allocation for the 6ES7331-1KF02-0AB0 module
● The PADP_L10, MOD_PAX0, MOD_PAL0 system blocks have been extended to 32
channels.
● Flutter suppression for OB82 and OB83 events
● Support for new hardware:
– S7_mEC
– S7-400 STD. CPU V6
New OS controls
We offer new SIMATIC BATCH OS controls for more convenient operation and monitoring of
batch processes on a PCS 7 OS client. From here, you can also perform other important
functions in SIMATIC BATCH.
Remote PCells
Locations from remote PCells can be addressed at transfer parameters (source, destination,
via) in addition to locations from the local batch PCell.
CSV import/export
CSV import/export has been revised with the following objectives:
● Unique address
● Complete import
● Streamlining of CSV data
Material configuration
The material configuration has been completely revised. The stored route can be started at a
later point in time.
User keys
User keys are now also assigned types.
Control texts
Control texts are supplied and can be extended or edited.
Static routes
When downloading the Route Control server, routes stored online are deleted and routes
stored offline are copied online.
FB 815
The RC_ResPosV5 compatibility block provides the behavior of V5 at the QRESTPOS output
at RC_IF_ROUTE (FB 800).
Export / Import
When parameters are imported, a check is performed to see whether the tag name in the
import file matches that of the target object. This makes it possible for parameter content to
be exchanged between various device types or manufacturers.
When parameters are imported, the import object type / version is no longer changed in the
target object if the two devices are not of the same type.
● Print
● Document manager
Long process tag names for field devices featuring HART communication
A unique process tag name is possible in the project for field devices with HART communication
and a HART revision < V6. The contents of the "Message" parameter are used for this purpose.
In this way, 32 characters are available for the name (standard is 8 characters).
The long process tag name is displayed as follows in the PDM views:
● As object name in the process device plant view in place of the "TAG" parameter
● As object name in the process device network view in place of the "TAG" parameter
You enable the display of long process tag names in the SIMATIC Manager with: Options >
SIMATIC PDM > Settings.
Device import
The "Manage SIMATIC PDM device catalog" function has been replaced by the "Device
Integration Manager" function. The characteristics of the "Device Integration Manager" are as
follows:
● User interface overhauled to make it more user-friendly
● Field devices displayed in the form of a list together with details of the field device version
that has already been imported
● Intelligent filter function for finding groups or individual field device descriptions quickly
● If help texts have been integrated into the device descriptions, they are displayed as tooltips
● History trends can be edited graphically using the mouse
Device management
With SIMATIC PDM V8.0, it is possible to freely assign a new device description to an existing,
configured field device. All the device descriptions that are assigned to the same
communication type are made available for selection from the catalog. This makes device
replacement and upgrade work really easy. The export and import functions of SIMATIC PDM
allow the parameters to be transferred with the same internal parameter names.
Field devices that are deleted in HW Config or in the Process Device Network View are now
removed from the Process Device Plant View as well. It is no longer necessary to remove them
manually.
Function overview
● Real-time archiving of process values and messages of the SIMATIC PCS 7 V8.0 Operator
System.
● Support of PCS 7 OS Single Stations V8.0
● Archiving the SIMATIC BATCH V8.0 batch data
● Support of multiple PCS 7 V8.0 projects
● Scaled with the computer hardware used with regard to performance and quantity
framework
● Export of all data, including the catalog system, to external storage media
● Reading in the swapped out data, including the catalog system, from external storage media
● Data visualization on the OS clients and OS Single Stations
Information Server
The Information Server is the Process Historian reporting system. It can be installed and
operated on the Process Historian computer or as a separate application on a different
computer. It is based on the Microsoft Reporting Services and provides Web-based Thin Client
access to historical data. The Information Server also contains add-ins for Microsoft Word and
Excel that enable further access to Process Historian.
Function overview
Contains a set of frequently used report templates for process values, messages, and batches
● Open reporting system for creation and insertion of any number of report templates
● Storage of configured (parameterized) report templates for faster access
● Export of reports to standard document formats
● Support of subscriptions for cyclic generation of reports, including e-mail delivery
● Role management for Windows users; supports work groups and Active Directory.
● User rights can be assigned for specific projects
● Generation of reports and insertion as images and tables in MS Office Word documents
● Creation of Excel reports for historical process values and messages, as well as the storage
of Excel report templates on the Information Server
● Support of subscriptions for Excel report templates
New manuals
The following new manuals will be introduced as part of PCS 7 V8.0:
● PCS 7 Compendium, Part D
● PCS 7 APL Operator Guide
● PCS 7 APL Style Guide
● Maintenance Station Manual
● Manual on licenses & quantity frameworks