Operation Manual: 330500 Velomitor® Sensor, 330525 Velomitor XA Sensor, 330530 Radiation Resistant Velomitor Sensor

Operation Manual
Bently Nevada™ Asset Condition Monitoring
330500 Velomitor® Sensor, 330525 Velomitor XA

Sensor, 330530 Radiation Resistant Velomitor Sensor
Part Number 100076-01

Rev. H (08/07)
330500 Velomitor Sensor, 330525 Velomitor XA Sensor, 330530 Radiation Resistant Velomitor Sensor Operation Manual
Copyright © 1991. Bently Nevada LLC.

All rights reserved.
The information contained in this document is subject to change without notice.
The following are trademarks of General Electric Company in the United States and other
countries:
ACM, Actionable Information, Actionable Information to the Right People at the Right
Time, ADRE, Asset Condition Management, Asset Condition Monitoring, Bently ALIGN,
Bently BALANCE, Bently DOCUVIEW, Bently LUBE, Bently Nevada, Bently PERFORMANCE,
Bently RELIABILITY, CableLoc, ClickLoc, Data Manager, Decision Support, DemoNet,
Dynamic Data Manager, Engineer Assist, FieldMonitor, flexiTIM, FluidLoc, Helping You
Protect and Manage All Your Machinery, HydroScan, HydroView, Key ∅, Keyphasor,
Machine Condition Manager 2000, MachineLibrary, Machine Manager, MicroPROX, Move
Data, Not People, Move Information, Not Data, NSv, Prime Spike, PROXPAC, Proximitor,
REBAM, RuleDesk, SE, Seismoprobe, Smart Monitor, Snapshot, System 1, System
Extender, TDXnet, TDIXconnX, The Plant Asset Management Company, TipLoc, TorXimitor,
Transient Data Manager, Trendmaster, TrimLoc, Velomitor
The following are trademarks of the legal entities cited:
Crescent® is a trademark of Crescent Tool and Horseshoe Corporation.

Loctite® is a trademark of Henkel Corporation.
Contact Information
The following ways of contacting Bently Nevada are provided for those times when you
cannot contact your local representative:
Mailing Address 1631 Bently Parkway South

Minden, Nevada USA 89423
USA
Telephone 1.775.782.3611
1.800.227.5514
Fax 1.775.215.2873
Internet www.ge-energy.com/bently
ii
Additional Information
Notice:
This manual does not contain all the information required to operate and maintain
the product. Refer to the following manuals for other required information.
3500/42M Proximitor®/Seismic Monitor Operation and Maintenance

Manual (Part Number 143489-01)
3300/55 Dual Velocity Monitor Operation Manual
(Part Number 130747-01)
3300/55 Dual Velocity Monitor Maintenance Manual
(Part Number 130748-01)
Product Disposal Statement

Customers and third parties, who are not member states of the European Union, who are
in control of the product at the end of its life or at the end of its use, are solely
responsible for the proper disposal of the product. No person, firm, corporation,
association or agency that is in control of product shall dispose of it in a manner that is
in violation of any applicable federal, state, local or international law. Bently Nevada LLC
is not responsible for the disposal of the product at the end of its life or at the end of its
use.
iii
Contents
1. Operating Information............................................................................... 1
1.1 Application..............................................................................................................................................................1
1.2 Principle of Operation........................................................................................................................................1
1.3 Ordering Options and Accessories .............................................................................................................3
1.3.1 Velomitor® Sensor Options ......................................................................................................................3
1.3.2 Mounting Adapters — Option AA............................................................................................................4
1.3.3 Agency Approvals — Option BB ..............................................................................................................5
1.4 Compatible Monitoring Systems and Connections.............................................................................5
1.5 Cable Options ........................................................................................................................................................9
1.6 Transducer Accessories ................................................................................................................................ 16
2. Installation .................................................................................................17
2.1 Receiving Inspection....................................................................................................................................... 17
2.2 Installing the Transducer.............................................................................................................................. 17
2.2.1 Positioning the Sensor.............................................................................................................................. 17
2.2.2 Mounting......................................................................................................................................................... 17
2.3 Installing Connecting Cable......................................................................................................................... 18
2.3.1 Routing Cable (for Velomitor® Sensor 330500) ........................................................................... 19
2.3.4 Routing Armored Cable............................................................................................................................ 22
2.3.5 Sealing the Connecting Cable............................................................................................................... 22
3. Maintenance ..............................................................................................23
3.1 Test Setup............................................................................................................................................................. 24
3.2 Performance Test Procedure...................................................................................................................... 26
3.3 Polarity Test Procedure.................................................................................................................................. 26
3.4 Installation Note................................................................................................................................................ 27
4. Field Testing and Troubleshooting ........................................................28
4.1 Fault Indication #1 Cause/Solution ......................................................................................................... 28
5. Specifications.............................................................................................30
5.1 Standard Use Specifications (330500, 330525) ................................................................................. 30
5.1.1 Electrical .......................................................................................................................................................... 30
5.1.2 Environmental .............................................................................................................................................. 30
5.1.3 Mechanical..................................................................................................................................................... 30
5.2 Nuclear Use Specifications (330530)....................................................................................................... 31
5.2.1 Electrical .......................................................................................................................................................... 31
5.2.2 Environmental .............................................................................................................................................. 32
5.2.3 Mechanical..................................................................................................................................................... 32
5.3 Mechanical Drawing (330500, 330530) ................................................................................................. 33
5.4 Mechanical Drawing (330525).................................................................................................................... 34
iv
Section 1 - Operating Information
1. Operating Information
1.1 Application
Velocity sensors measure machinery casing vibration and are used on machines
where using eddy current proximity transducers are not practical. Typical
applications include pumps, electric motors, compressors, and fans.
The 330525 Velomitor® XA Sensor is designed for applications where a
transducer housing is either unnecessary or not desired.
The 330530 Radiation-Resistant Velomitor® Sensor is designed for applications
requiring a resistance to the effects of gamma-radiation.
Application Alert: Casing measurements may not be appropriate for
some machinery protection applications.
If you measure the velocity of casing vibration to protect machinery, evaluate the
usefulness of the measurement for each application. Most common machine
malfunctions, such as unbalance or misalignment, occur on the rotor and
originate as an increase (or at least a change) in rotor vibration. In order for any
casing measurement alone to be effective for overall machine protection, the
machine must faithfully transmit a significant amount of rotor vibration to the
machine casing or mounting location of the sensor.
Exercise care when physical installing of the sensor on the bearing housing or
machine casing. Section 2 tells how to install the sensor.
Application Alert: Improper installation may result in a decrease in the
velocity sensor's amplitude and frequency response and/or generate
false signals that do not represent actual vibration.
1.2 Principle of Operation

The Velomitor® Sensor is a piezoelectric velocity sensor. The sensing element of
the device is a piezoelectric ceramic shear-mode element and electronics. When
subjected to machinery vibration, this system exerts a force on the piezoelectric
ceramic, which generates a signal proportional to that force. The sensor
internally amplifies and integrates this signal to produce a low-noise output signal
that is proportional to velocity.
Application Advisory: A sudden mechanical impulse may cause the
piezoelectric velocity sensor to generate a low frequency signal that
does not represent actual machinery vibration. This signal may change
the state of alarm and/or danger relays.
1
The Velomitor® Sensor is designed to monitor vibration in frequencies ranging

from:
• 330500: 4.5 Hz to 5 kHz
• 330525: 4.5 Hz to 2 kHz
• 330530: 4.5 Hz to 5 kHz
The sensor has a calibrated sensitivity of 100 mV/in/s (4 mV/mm/s) and some of
the sensors can measure velocities up to 50 in/sec pk (1270 mm/s pk) – see the
specification section for details. The stainless steel casing protects the Velomitor®
Sensor in highly corrosive environments. The operating temperature range is from
-67°F to 250°F (-55°C to 121°C).
Traditional velocity sensors consist of either a moving wire coil surrounding a
fixed magnet or a fixed wire coil surrounding a moving magnet. The Velomitor®
Sensor is more accurate than traditional velocity sensors. Because the
Velomitor® Sensor contains no moving parts, it is also more durable and less
sensitive to transverse motion than traditional seismic transducers. Its
piezoelectric sensing element and solid-state circuitry let the Velomitor® Sensor
withstand years of continuous use.
The Velomitor® Sensor is a two-wire device that requires an external power
supply. The power supply must provide a DC voltage of 22 to 30 Volts and a
current of 10 mA. A constant current diode must be used to limit the current to
the sensor to 2.5 to 6 mA. Figure 1-1 shows a simple block diagram of the
Velomitor® Sensor system.
(1) Velomitor®
Sensor
(2) Pin A
(3) Pin B
(4) Shielded cable
(5) “A” white
(6) “B” black
(7) “SHLD”
(8) Constant current
source
(9) DC voltage supply
Figure 1-1.
The Velomitor® Sensor internal circuitry automatically sets the DC output bias
when a constant current is supplied. The DC bias and AC signal appears between
pins "A" and "B".
2
Application Alert: Use a constant current diode or other current-
regulating circuitry to provide power to the Velomitor® Sensor. Failure
to do so may result in damage to the device and/or improper operation.
Compatible Bently Nevada monitoring systems provide the power required by the
Velomitor® Sensor without the need for additional external circuitry.
1.3 Ordering Options and Accessories

1.3.1 Velomitor® Sensor Options
When ordering a Velomitor® Sensor you may choose from the following list of
options.
Table 1-1 Ordering Information
Part Number Options Description
330500 AA BB
01 1/2 - 20 UNF P/N: 89409-01

P/N: 89410-01
02 M8 X 1
P/N: 89411-01
03 1/4 - 28 UNF
04 1/4 - 20 UNC P/N: 89412-01
05 1/4 - 18 NPT P/N: 89413-01
06 5/8-18 UNF P/N: 04300015

07
3/8-16 UNC P/N: 165025-01
08 1/2-13 UNC P/N: 161191
00 No Approvals
04 Multiple Approvals
3
330525 AA
00 No Approvals
01 CSA Approvals
02 ATEX Approvals
330530 AA
01 1/2 - 20 UNF P/N: 89409-01

P/N: 89410-01
02 M8 X 1
P/N: 89411-01
03 1/4 - 28 UNF
04 1/4 - 20 UNC P/N: 89412-01
05 1/4 - 18 NPT P/N: 89413-01
06 5/8-18 UNF P/N: 04300015

07
3/8-16 UNC P/N: 165025-01
08 1/2-13 UNC P/N: 161191
1.3.2 Mounting Adapters — Option AA

The base of the 330500 and 330530 Velomitor® Sensor are machined with a 3/8-
24 internal thread that will accommodate a variety of purchased or customer-
manufactured mounting studs. Bently Nevada offers the 7 adapter studs listed in
Table 1-1. You can order one stud with each transducer or purchase the studs
separately. Table 1-1 also lists Bently Nevada part numbers used for ordering
separate adapter studs.
The base of the 330525 Velomitor® Sensor is machined with a 1/4-18 NPT
external thread.
4
1.3.3 Agency Approvals — Option BB
Consult your local Bently Nevada sales representative for information regarding
hazardous area approvals.
1.4 Compatible Monitoring Systems and Connections

The Velomitor® Sensor is compatible with the Bently Nevada 3500/42
Proximitor®/Seismic Monitor and 3300/55 Dual Velocity Monitor.
For more information on the 3500/42 and 3300/55 please refer to Bently Nevada
data sheets 143694-01 and 141516-01, respectively.
Connections to the "A" and "B" terminals of the Velomitor® Sensor are made
through the terminal connector of the interconnect cable. At the monitor end of
the cable, connect the cable "A" lead to the "A" terminal on the monitor and the
"B" lead to the "B" terminal. The terminal connections appear in Figures 1-2
through 1-4. Refer to the 3500/42 and 3300/55 Monitor Manuals (P/N’s 143489-
01, 130747-01 and 130748-01, respectively) for further information.
5
(1) 3500/42 Prox/Velom I/O Module with internal terminations, Velomitor®

Sensor input.
(2) Wiring shown for Channels 1 and 2. Wiring typical for Channels 3 and 4.
(3) Channel 1 Velomitor® Sensor
(5) Velomitor® Sensor top view
Figure 1-2. 3500/42 Monitor with Prox/Velom I/O Module
6
(1) Wiring shown for Channels 1 and 2. Wiring typical for Channels 3
and 4.
(2) 3500 Prox/Velom I/O Module with internal terminations, Velomitor®
Sensor input with external barriers.
(3) Safe area or Zone 2, Division 2
(4) Hazardous area
(7) Velomitor® Sensor top view
Figure 1-3. 3500/42 Monitor with Prox/Velom I/O Module with External
Barriers
7
(1) Signal input relay module location

(2) Channel A recorder output
(3) Channel B recorder output
(4) Alert relay contacts
(5) Danger relay contacts
(6) Signal input relay module, dual relays
(7) Channel A Velomitor® Sensor
(8) Channel B Velomitor® Sensor
Figure 1-4. 3300 System Connections (3300/55 Monitor)
8
1.5 Cable Options

The Velomitor® Sensor requires a two-conductor cable. We recommend using
shielded cable to minimize noise interference. Table 1-2 describes the Bently
Nevada cables used with the 330500 Velomitor® Sensor, Table 1-3 describes the
cables used with the 330525 Velomitor® Sensor, and Table 1-4 describes the
cables used with the 330530 Radiation Resistant Velomitor® Sensor. Figures 1-5
through 1-9 show the configuration of the cable and connector for each of the
sensors.
Table 1-2. 330500 Velomitor® Sensor Interconnect Cable and
Accessories
APPLICATION P/N CABLE DESCRIPTION
Standard Temperature 9571-AA Shielded 22 AWG cable with moisture-
Unarmored Cable resistant female socket connector at
transducer end, ring lugs at monitor end.
Standard Temperature 84661-AA Same as 9571-AA but with flexible
Armored Cable stainless steel armored cable.
Cable for use with weather- 89477-AA Two-conductor shielded cable with a
proof housing connector adapted for use with the 21128
Velocity Transducer Housing Assembly.
Bulk Cable 02173006 Two-conductor shielded 18 AWG bulk
cable. Specify number of feet.
Spare Connector 00531061 Velomitor® Sensor Cable Connector
Spare Connector Clamp 00530574 Connector Clamp
Table 1-3. 330525 Velomitor® Sensor Interconnect Cable and

Accessories
Standard Temperature 106765-AA Flexible Stainless Steel Armored Cable
Armored Cable
Spare Boot 03839144 Fluorosilicone Elastomer Boot
Spare Boot Clamps 03839142 Bottom Clamp
03839143 Top Clamp
Table 1-4. 330530 Velomitor® Sensor Interconnect Cable and Accessories

Standard Temperature Unarmored 330533-AA Shielded 18 AWG cable with moisture-
Cable resistant female socket connector at
transducer end, ring lugs at monitor end.
Spare Connector 00531061 Velomitor® Sensor Cable Connector
9
PART NUMBER 9571 - AXX (SEE NOTE)
NOTE
ORDER IN INCREMENTS OF 1.0 FOOT (0.30 m)
EXAMPLE:
0 2 2 FEET (0.61 m)
2 5 25 FEET (7.6 m)
MINIMUM LENGTH = 2 FEET (0.61 m)
MAXIMUM LENGTH = 99 FEET (30 m)
(1) Cable 2-22 AWG conductor shielded, Teflon insulated

(2) Clear shrink tubing, 63.5 mm (2.5 in)
(3) 51 mm ± 13 mm (2.00 in ± 0.5 in)
(4) “A”, white
(5) “B”, black
(6) 126 mm ± 13 mm (5.00 in ± 0.5 in)
(7) SHLD, green
(8) Overall length ± 150 mm (± 6.0 in)
Figure 1-5. 9571 Cable for use with 330500 Velomitor® Sensor
10
NOTE
EXAMPLE:
0 3 3 FEET (0.91 m)
2 5 25 FEET (7.6 m)
(1) Stainless steel armor over cable
(2) Clear shrink tubing, 63.5 mm (2.5 in) typical
(3) 635 mm ± 76 mm (25.0 in ± 3.00 in)
(4) 51 mm ± 13 mm (2.00 in ± 0.5 in)
(5) “A”, white
(6) “B”, black
(7) 126 mm ± 13 mm (5.00 in ± 0.5 in)
(8) SHLD, green
11
1
2
NOTE
EXAMPLE:
1 2 12 FEET (3.7 m)
2 5 25 FEET (7.6 m)
(1) Schematic
(2) “A”, white
(3) “B”, black
(4) SHLD, green
12
Section 1 – Operating Information
1. 2-pin connector
8. 14.5 mm (0.57 in) maximum 15. Overall length ± 150 mm (± 6 in)
2. Stainless steel armor, FEP coated 9. Fluorosilicone elastomer oil-resistant boot 16. Shield
3. 7/8” single snap-grip hose clamp 10. 2-conductor shielded and jacketed cable 17. Green
4. 15/32” single snap-grip hose clamp 11. Approvals label 18. White
5. BN part number and serial number
12. “B”, black 19. Black
label
6. “A”, white 13. “SHLD”, green 20. Figure B, Wiring Diagram
14. Nickel-plated copper Teflon insulated ring terminal
7. 38.1 mm (1.50 in) maximum
(size #6 stud) typical, 3 places
13
NOTE
ORDER IN INCREMENTS OF 3.0 METER (9.8ft)
EXAMPLE:
1 0 10 METER (33 ft)
2 5 25 METER (82 ft)
MINIMUM LENGTH = 1 METER (3.3 ft)
MAXIMUM LENGTH = 25 METER (82.0 ft)
14
Section 1 – Operating Information
NOTE
EXAMPLE:
0 2 2 FEET (0.61 m)
2 5 25 FEET (7.6 m)
(1) Cable 2-18 AWG conductor shielded, Tefzel insulated
(2) Clear shrink tubing, 63.5 mm (2.5 in)
(3) 51 mm ± 13 mm (2.00 in ± 0.5 in)
(4) “A”, white
(5) “B”, black
(6) 126 mm ± 13 mm (5.00 in ± 0.5 in)
(7) SHLD, green
Application Advisory: This cable is not like most other Velomitor

cables in that the shield and drain wire are connected to the sensor’s
connector. The sensor is connected to the machine that should be
correctly grounded. So the sensor is the primary shield grounding point.
See the special installation details in the section below.
15
1.6 Transducer Accessories

ACCESSORY BENTLY NEVADA PART
NO.
Velocity Requires a 1/2 - 20 UNF 21128
Transducer Velomitor® Sensor adapter
Housing stud.
Assembly
Quick Connect Requires a 1/2 - 20 UNF 46122-01
Semi-permanent Velomitor® Sensor adapter
mounting method stud.
using permanently
mounted bolts.
Several bolts can
be mounted and a
single velocity
transducer carried
from bolt to bolt to
measure vibration.
Super Mag 100 Requires a 1/4 - 28 UNF 46000-01
Quick temporary Velomitor® Sensor adapter
method for stud.
mounting a
velocity
transducer.
Junction Boxes 03818016 (Body and
Weather proof or explosion proof housing for making Cover)
electrical connections to interconnect cables. 03818022 (Cavity
extension)
03818065 (1/2 inch
Conduit)
(1.27 cm)
03818066 (3/4 inch
Conduit)
(1.91 cm)
Flexible Conduit 1/2 in. (1.27 cm) 14847 - AA
3/4 in. (1.91 cm) 14848 - AA
A convenient way to protect cables from moisture and
abrasion. AA - Specifies required
length
(See Bently Nevada Catalog or your local Bently Nevada Sales Representative for details.)
16
Section 2 - Maintenance
2. Installation
2.1 Receiving Inspection
Inspect the components of the your order as soon as you receive them for any
shipping damage. Keep all shipping forms and invoices. If you discover any
shipping damage, file a claim with the carrier and submit a copy to Bently Nevada
LLC. Include all model numbers and serial numbers with the claim. We will either
repair or replace damaged parts according to the terms and conditions of the
sale.
The velocity sensor is shipped in a protective package and the connector will be
protected with a plastic cap. The Velomitor® Sensor is a sensitive instrument and
these precautions help to prevent damage during shipping.
Application Alert: Leave the protective cap on the connector until the
final field wiring connection is made. This will prevent foreign debris
from contaminating the connector possibly causing performance issues.
2.2 Installing the Transducer

2.2.1 Positioning the Sensor
For optimum performance and accurate measurements, place the velocity sensor
at a position on the machine casing that is most responsive to vibration. Proper
placement is often dependent on the application. Bently Nevada offers Machinery
Diagnostic Services, which can help determine the best place to mount the sensor
for your application.
2.2.2 Mounting
Follow these steps to install the Velomitor® Sensor:
Applies to the 330500 and 330530 Velomitor® Sensors:
Step 1. Verify that the ambient temperature and the temperature of the
installation surface are within the temperature rating of the transducer.
Step 2. Verify that the mounting site is flat, clean, and dry. The sensor requires a
flat surface at least 1.25 inches in diameter. For the best results the roughness of
the mounting surface should be no more than 32 micro-inch RMS and its flatness
should be at least .0008 inches Total Indicator Reading (TIR).
Step 3. Determine if the sensor requires a protective housing for the sensor. We
recommend using the Velocity Transducer Housing Assembly (P/N 21128) if
maintenance operations will expose the Velomitor® Sensor or its connecting
cable to possible physical damage or if the sensor will operate in an environment
containing solvents, corrosives, or excessive moisture.
17
Step 4. Drill and tap the mounting hole to the dimensions required by the adapter
stud. Drill the hole so that the sensitive axis of the transducer will be
perpendicular to a tangential plane on the machine casing. For the best results
the hole should be within ±6 minutes of perpendicular.
Step 5. Apply one drop of Loctite® 242 brand or an equivalent adhesive to both
ends of the mounting stud.
Step 6. Apply a small portion of Sperry Multi-Purpose Ultrasonic Couplant (P/N
04567900) to the mounting surface.
Step 7. With the adapter stud tightened to the Velomitor® Sensor torque the
sensor to the machine case to 40 in-lb (4.5 N-m).
Applies to 330525 Velomitor® Sensor:

Step 1. Verify that the ambient temperature and the temperature of the
installation surface are within the temperature rating of the transducer.
Step 2. Verify that the mounting site will be suitable for drilling and tapping a hole
for a 1/4-18 NPT thread. Consider the hole depth and casing thickness when
selecting a mounting site for the transducer.
Step 4. Drill and tap the mounting hole to the dimensions required by the 1/4-18
NPT stud. Standard drill size and depth is 7/16-inch and 0.90 inch, respectively.
Drill the hole so that the sensitive axis of the transducer will be perpendicular to a
tangential plane on the machine casing. For the best results, the holes should be
within ±30 minutes of perpendicular. When hand tight, the mounting stud of the
transducer will have 2 or 3 threads exposed.
Step 5. Using a Crescent® or socket wrench, tighten the 330525 Velomitor®
Sensor to the mounting site ¼ to ½ turn past hand tight engagement. This
corresponds to a mounting torque of approximately 400 in-lb.
2.3 Installing Connecting Cable
Application Alert: Improper routing of cables through conduit can fray

the wiring, which may result in a short or loss of signal.
Application Alert: If the sensor field wiring is reversed, then the bias
voltage of Velomitor® Sensor output will be within the monitor’s OK
limits, but the unit will not generate a vibration signal. The product
specification lists the valid voltage bias limits for the different Velomitor®
Sensors. The sensor must be within these limits to have a valid output
signal.
18
Application Advisory: When routing the cable, consider protecting the
cable from exposure to RF (radio frequency) energy by shielding the
cable via grounded metal surfaces when possible. The product has
been design to tolerate this interference, but careful routing of the cable
can improve signal quality.
2.3.1 Routing Cable (for Velomitor® Sensor 330500)

Bently Nevada LLC supplies connecting cables with ring lugs or military-type
circular connectors. The cable connector must be compatible with the Velomitor®
Sensor connector.
Route the connecting cable away from the moving components of the machine
and avoid sharp corners during installation. To minimize noise, avoid routing
cables in the same cable tray with high voltage power lines. Tie the cable to a
stationary part of the machine to prevent it from whipping and premature failure.
Prevent the cable from bending sharply, twisting, kinking, knotting, or straining. To
prevent physical damage route the cable through conduit. Before pulling cable
through conduit, wrap the connector or terminals with tape or a similar covering
to protect them from damage. Ensure that the cable does not rub against rough
or sharp surfaces.

Bently Nevada LLC supplies connecting cables with military-type circular
connectors. The cable connector must be compatible with the 330525
Velomitor® Sensor connector. The 106765-AA cable assembly includes a quick
connect/disconnect connector and clamps to secure and seal the splash-
resistant boot.
The cable assembly comes with the top clamp secured in position and the bottom
clamp looped around the boot. Use a small screwdriver to open the clamps by
prying the teeth of the clamps apart. Slide the boot back to reveal the connector.
This will allow the cable assembly to easily install on the transducer. Once the
connector is engaged, slide the boot down over the connector assembly and top
of the transducer. The groove on the inside bottom of the boot should fit neatly
over the lip above the hex flats. The grooves on the outside of the boot at the top
and bottom indicate the placement of the clamps. Secure the clamps with pliers.

Bently Nevada LLC supplies connecting cables with ring lugs or military-type
circular connectors. The cable connector must be compatible with the Velomitor®
Sensor connector.
Route the connecting cable away from the moving components of the machine
and avoid sharp corners during installation. To minimize noise, avoid routing
cables in the same cable tray with high voltage power lines. Tie the cable to a
stationary part of the machine to prevent it from whipping and premature failure.
Prevent the cable from bending sharply, twisting, kinking, knotting, or straining. To
19
prevent physical damage route the cable through conduit. Before pulling cable
through conduit, wrap the connector or terminals with tape or a similar covering
to protect them from damage. Ensure that the cable does not rub against rough
or sharp surfaces.
The radiation resistant cable 330533 is built from materials that are tolerant to
gamma-radiation, but the life of the cable can be extended, if during installation,
the cable should be routed in a manner to shield or keep the maximum distant
between the cable and the radiation sources.
One possible installation scenario involves piping which the fluid has radioactive
material floating in it. In this instance you should not strap the cable to the piping,
but instead try to route the cable away from the radiation source as soon as the
cable leaves the sensor’s connection interface.
20
Special installation instruction for 330530’s cable (330533) and installation in
nuclear environments
This cable has the shield and drain wire connected at the sensor’s connector.
The sensor should be correctly grounded on the machine and so this becomes
the primary shield grounding point inside containment. Our best practice says
that only one point should be used to connect to the cable’s shield and so to keep
with this practice, an isolation capacitor needs to be installed, see diagram for our
recommendation.
(1) “B”, black

(2) “A”, white
(3) SHLD
(4) Capacitor, 0.01uF to 0.05, minimum of 300 V
(5) Feed-through Terminal Block, Outside Containment
(6) Feed-through Terminal Block, Inside Containment
(7) Velomitor® Sensor Connector
(8) Typical Monitor
(9) Wall of Containment
Figure 2-1. Recommendations for 330533 Cable Hook-up

Application Advisory: The capacitor is required to prevent ground
loops. If the case of the machine that the 330530 is mounted to is not
at the same voltage potential as the monitor’s common, a current will
flow through the shield of the interconnect cable. This low level current
could cause false readings or trips. At high levels, this current could
destroy the monitor if the capacitor is not used.
21
2.3.4 Routing Armored Cable

If you will not route the cable inside conduit, use armored cable and secure it to
supporting surfaces with clips or similar devices. Route the cable through
protected areas to reduce the chance of damage. Connect one end of the armor
directly to the enclosure or other structure in which the monitor is mounted.
Rigidly connect the other end of the armor to a structure near the Velomitor®
Sensor. The recommended minimum bend radius for armored cable is 1.5 inches
(38.1 mm).
2.3.5 Sealing the Connecting Cable

When conduit-enclosed cable is routed through oil or gaseous environments, seal
the ends of the conduit to prevent leakage into the protected enclosure. Table 2-1
describes the strategies for sealing conduit and the differential pressures for
which they apply.
Table 2-1. Conduit Sealing Techniques
Differential Pressure Seal Type
Less than one atmosphere ZY5 cable seal similar to Bently Nevada
P/N 10076-AA or duct seal putty.
Greater than one atmosphere Special interconnecting cable. (Contact
Bently Nevada for details.)
Bently Nevada cable seals protect against splash and abrasion but they do not
protect against immersion. Contact Bently Nevada if greater protection is
required.
22
3. Maintenance
This section shows how to check the performance of the Velomitor® Sensor.
Table 3-1 lists the recommended maintenance equipment. If the required
equipment is not available, contact the nearest Bently Nevada LLC field office, or
a testing laboratory for testing.
Table 3-1. Recommended Maintenance Equipment
Recommended Equipment Specification
MB Dynamics
Model PM50 Exciter Shake Table
MB Dynamics, Model 2250 Power
Amplifier
Krohn-Hite Model 1200A Function
Generator (Bently Nevada P/N 02280852)
Bently Nevada LLC
Model 330180-50-00 Proximitor® Sensor
Model 330101-00-08-10-02-00 Probe
Model 330130-040-00-00 Extension
Cable
Power Supply, Bently Nevada TK15 -24.0 Vdc with minimum output current of
20 mA and less than 5 mV peak-peak
noise
AISI 4140 Steel Target Material 0.030 inch (0.762 mm) thick, 0.85 inch
(21.6 mm) diameter, 16 µin pp (0.41 µm
pp)
3 mA (Motorola P/N 1N5309) current
diode Bently Nevada P/N 00643485
23
3.1 Test Setup
(1) Oscilloscope
(2) Proximitor® Sensor
(1) Pin B (black)
(2) Pin A (white)
(3) Probe
(4) Velomitor® Sensor
(5) Target
(6) Shake table
(7) Power amplifier
(8) Signal generator
(9) 3 mA current diode
(10)24Vdc TK-15
Figure 3-1
24
Step 1. Connect test equipment as shown in Figure 3-1.
Step 2. Mount the 4140 steel target to the shake table so that it is rigidly
attached to the moving armature as shown in Figure 3-2.
(1) Velomitor® Sensor

(2) Probe
(3) Target
(4) Shake table base
Figure 3-2
Step 3. Mount a 3300 XL 8mm, 1 meter probe (P/N 330101) such that it is isolated
from the motion of the shake table.
Step 4. Connect the probe to a four meter extension cable (P/N 330130-040-00-
00) and Proximitor® Sensor (P/N 330180-50-00).
Step 5— Apply -24 Vdc power to the Proximitor® Sensor and monitor the output
with a voltmeter or oscilloscope.
Note: The accuracy of the system can be improved by mounting the

probe and target on the same axis as the sensitive axis of the
Velomitor® Sensor and by verifying that there is no mechanical
resonance in the probe or target fixture at the frequency of calibration
(100 Hz).
Step 6. Mount the velocity sensor to be checked on the shake table and tighten
by hand.
25
Step 7. Adjust the probe-to-target gap so that the Proximitor® Sensor output is
at midrange, -10.0 ± 0.5 Vdc.
Step 8. Connect the velocity transducer to the oscilloscope or voltmeter as
shown in Figure 3-1.
3.2 Performance Test Procedure

Step 1. Set the signal generator to 100 ± 1 Hz and adjust the power amplifier gain
so that the Proximitor® Sensor output is .318 ± .003 volts peak-to-peak (0.112 ±
0.001 Vrms). This signal corresponds to a peak-to-peak displacement of 0.00159
inches (0.0404 mm) and a peak-to-peak velocity of 1.0 inch per second (25.4
mm/s).
Step 2. Verify that the output of the velocity sensor is between .095 and .105 volts
peak-to-peak (.0336 to .0371 Vrms). If the output is not in this range, return the
unit to the factory.
3.3 Polarity Test Procedure

Use this test to verify the proper phase response. Any out-of-phase response will
adversely affect machinery balancing.
Step 1. Connect the cable as shown in the setup in Figure 3-1.
Step 2. Set the time base on the oscilloscope to 20 milliseconds/division.
Step 3. Hold the velocity sensor in hand and tap the bottom. Verify that the
waveform on the oscilloscope first goes positive as shown in Figure 3-3. If it goes
negative first, return the unit to the factory for replacement.
(1) Display goes positive

Figure 3-3
26
3.4 Installation Note
Verify that the connector and the mating part of the sensor both are free of any
foreign debris. If required, clear out material before connecting parts to prevent
shorting out of the signal.
27
4. Field Testing and Troubleshooting

Use the following procedure to test an installed Velomitor® Sensor and isolate a
suspected malfunction. The Velomitor® Sensor is a hermetically sealed unit with
no adjustments or field repairable components. If you determine that the
Velomitor® Sensor is not functioning properly, return it to a factory authorized
repair center for further evaluation and disposition.
When the Velomitor® Sensor is used with a Bently Nevada monitoring system,
the system indicates a sensor fault when the monitor's OK LED goes OFF. A fault
may be due to a sensor malfunction or a malfunction in the field wiring. Before
troubleshooting a suspected problem: first check to make sure that the sensor
has been correctly installed, all connections are secured and in the proper
locations. If the sensor is properly installed, use the following steps to help identify
the problem.
4.1 Fault Indication #1 Cause/Solution

Bently Nevada Monitor OK LED is off
Monitor Power is off.
Check that the monitor power supply is plugged in and power is on.
Interconnect cable is disconnected, connected loosely, or connected to the

wrong monitor.
Verify that the sensor is connected to the correct monitor and to the correct
monitor terminals. Check that the screws are tight.
Interconnect cable is not connected, connection is loose at the sensor, or

sensor is open/shorted.
Verify that the sensor is connected either visually or by measuring the DC bias
voltage between terminals “A” and “B” on the monitor (with the cable connected
to the sensor and monitor). The absolute value should be 12±3 Vdc. If the
measured DC bias voltage is not within the values indicated and the interconnect
cable has been verified not to be a problem (by using the next two steps), then the
sensor may be damaged.
Interconnect Cable is Damaged: Shorted

Visually inspect the interconnect cable for apparent damage. Disconnect the
interconnect cable at both ends and measure the resistance between the two
conductors, "A" to "B". If the measurement is intermittent or shorted, then replace
the cable.
28
Section 4 - Field Testing and Troubleshooting
Interconnect Cable is Damaged: Open
Disconnect the interconnect cable at both ends. Then short the two conductors
together at one end and measure the resistance of the cable at the other end. If
the cable is open circuited, replace the cable.

Unusually low vibration with non-machine related low level, broadband
noise.
Sensor signal is not isolated, is shorted to the case or has noise coupled to the
signal.
Use the following procedure:

Step 1: Measure the resistance between the “A” terminal pin and the sensor
case. Repeat the resistance measurement from the “B” terminal pin to the sensor
case. Resistance should be 1MΩ or greater.
Step 2: Inspect and/or clean sensor connector to remove foreign debris.
Step 3: Repeat resistance measurement of step 1. Replace sensor if resistance is
not 1MΩ or greater.

Monitor is indicating transducer is OK (not-OK indicator is off), but there
is no vibration signal.
Sensor wiring is mis-wired or faulty Velomitor® Sensor.
Use the following procedure:

Step 1: Measure the bias voltage of the sensor at the monitor terminals.
Normally the voltage should be around 12 volts reference to the “B” terminal. If
the voltage is outside the specification limits (like 7 volts for the 330530) the
transducer wiring is most likely reversed.
Step 2: At the monitor input terminal reverse the wiring connection between “A”
terminal and “B” terminal.
Step 3: Retest the sensor as described in Step 1. If the voltage level is still outside
the specification limits then the Velomitor® Sensor is most likely at fault.
29
5. Specifications
5.1 Standard Use Specifications (330500, 330525)
Parameters are specified at 77° F (25° C) unless otherwise indicated.
330500 Velomitor® 330525 Velomitor®

Sensor XA Sensor
5.1.1 Electrical
Sensitivity 4 mV/mm/s (100 mV/in/s) ±5% at 100 Hz
Frequency Response ±0.9 dB, 6.0 Hz to 2.5 kHz ±0.9 dB, 6.0 Hz to 1.0
±3.0 dB, 4.5 Hz to 5.0 kHz kHz
±3.0 dB, 4.5 Hz to 2.0
kHz
Velocity Range 1270 mm/s (50 in/s), peak
Transverse Sensitivity <5% of axial sensitivity
Amplitude Linearity ±2% to 6.0 in/s, peak
Mounted Resonant 12 kHz, minimum
Frequency
Power Requirements DC Voltage: -22 to -30 Vdc
Bias Current: 2.5 to 6.0 mA
Output Bias Voltage -12.0±3.0 Vdc, Over Temperature
Referenced to pin A
Dynamic Output <2400 Ω
Impedance
Broadband Noise Floor < 0.004 mm/s (160 µin/s)
Grounding Case Isolated
Maximum Cable Length 305 m (1000 ft) with no signal degradation
5.1.2 Environmental
Operating Temperature -55° C to 121° C (-67° F to 250° F)
Range
Shock Limit 5000 g’s, peak
Humidity Limit 100% Relative (hermetically sealed)
5.1.3 Mechanical
Weight 150 g, (5.3 oz), typical
Dimensions See Figures 5-1 See Figures 5-1
Case Material 304L Stainless Steel 316L Stainless Steel
30
Section 5 - Specifications
Connector 2 pin Mil-C-5015, 2 pin Mil-C-26482,
hermetically sealed, hermetically sealed,
304 stainless steel shell 304 stainless steel shell
Mounting Torque 4.5 N-m (40 in-lbs) 45.3 N-m (400 in-lbs)
Polarity Pin A goes positive with respect to Pin B when the
sensor case motion is toward the connector.
Note: Operation outside the specified limits will result in false readings or loss of
machine monitoring.
5.2 Nuclear Use Specifications (330530)

Parameters are specified at 77° F (25° C) unless otherwise indicated.
330530 Velomitor® 330530 Velomitor®

Sensor Sensor
(Pre-Radiation) (Post Radiation)
5.2.1 Electrical
Sensitivity 4 mV/mm/s (100 mV/in/s) 4 mV/mm/s (100 mV/in/s)
±5% at 100 Hz ±10% at 100 Hz
Frequency Response ±0.9 dB, 6.0 Hz to 2.5 kHz ±1.0 dB, 6.0 Hz to 2.5
±3.0 dB, 4.5 Hz to 5.0 kHz kHz
±3.0 dB, 4.5 Hz to 5.0
kHz
Velocity Range 635 mm/s (25 in/s), peak 420 mm/s (16.5 in/s),
peak
Transverse Sensitivity < 5% of axial sensitivity
Amplitude Linearity ± 2% to 6.0 in/s, peak
Mounted Resonant 12 kHz, minimum
Frequency
Power Requirements DC Voltage: -22 to -30 Vdc
Bias Current: 2.5 to 6.0 mA
Output Bias Voltage, -12.0±1.0 Vdc, Room Temp -12.0±2.0 Vdc, Room
referenced pin B to pin A -12.0±3.45 Vdc, Over Temp Temp
Referenced to pin A -12.0±3.7 Vdc. Over
Temp
Referenced to pin A
Dynamic Output Impedance < 2400 Ω
Broadband Noise Floor < 0.008 mm/s (320 µin/s)
Grounding Case Isolated
Maximum Cable Length 305 m (1000 ft) with no signal degradation
31
5.2.2 Environmental
Operating Temperature -55° C to 121° C (-67° F to 250° F)
Range
Shock Limit 5000 g’s, peak
Humidity Limit 100% Relative (hermetically sealed)
Radiation Dosage 3 Mrads, maximum guarantee,
See White-paper for test summary
5.2.3 Mechanical
Weight 150 g, (5.3 oz), typical
Dimensions See Figures 5-1
Case Material 304L Stainless Steel
Connector 2 pin Mil-C-5015, hermetically sealed,
304 stainless steel shell
Mounting Torque 4.5 N-m (40 in-lbs)
Polarity Pin A goes positive with respect to Pin B when the
sensor case motion is toward the connector.
Note: Operation outside the specified limits will result in false readings or loss of
machine monitoring.
32
Section 5 - Specifications
5.3 Mechanical Drawing (330500, 330530)
1
Ø 25.3mm [Ø0.995]
18.0mm [0.71]
63.2mm [2.49]
44.2mm [1.74]
33.0mm [1.30]
0.4 mm [0.015]
32
Ø 21.3mm [Ø0.84]
(1) 25.4 mm [1.00] hexagonal

(2) MIL-C-5015 stainless steel receptacle, 2-pin, 5/8 – 24 UNEF-2A
(3) 3/8 – 24 UNF-2B x .25 DP, minimum, C-bore .50 x .03 DP
Notes:
1. Dimensions are in millimetres [inches]
2. Finished machine surfaces

3. Tolerances:
Decimal .XX = ±0.3 mm [0.01]
.XXX = ±.13 mm [.005]
Figure 5-1
33
5.4 Mechanical Drawing (330525)
1
2
70.1mm [2.76]
44.7mm [1.76]
34.3mm [1.35]
5.1mm [0.20] 14.2mm [0.56]
Ø27.8mm [Ø1.10]
(1) 25.4 mm [1.00] hexagonal

(2) MIL-C-26482 stainless steel receptacle, 2-pin
(3) 1/4 – 18 NPT
Notes:
1. Dimensions are in millimetres [inches]
2. Finished machine surfaces

3. Tolerances:
Decimal .XX = ±0.3 mm [0.01]
.XXX = ±.13 mm [.005]
Figure 5-2
34

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Operation Manual

Bently Nevada™ Asset Condition Monitoring

330500 Velomitor® Sensor, 330525 Velomitor XA

Part Number 100076-01

Copyright © 1991. Bently Nevada LLC.

The information contained in this document is subject to change without notice.

The following are trademarks of the legal entities cited:

Crescent® is a trademark of Crescent Tool and Horseshoe Corporation.

Mailing Address 1631 Bently Parkway South

3500/42M Proximitor®/Seismic Monitor Operation and Maintenance

Product Disposal Statement

1.2 Principle of Operation

The Velomitor® Sensor is designed to monitor vibration in frequencies ranging

1.3 Ordering Options and Accessories

Part Number Options Description

01 1/2 - 20 UNF P/N: 89409-01

04 1/4 - 20 UNC P/N: 89412-01

05 1/4 - 18 NPT P/N: 89413-01

06 5/8-18 UNF P/N: 04300015

08 1/2-13 UNC P/N: 161191

Part Number Options Description

Part Number Options Description

01 1/2 - 20 UNF P/N: 89409-01

04 1/4 - 20 UNC P/N: 89412-01

05 1/4 - 18 NPT P/N: 89413-01

06 5/8-18 UNF P/N: 04300015

08 1/2-13 UNC P/N: 161191

1.3.2 Mounting Adapters — Option AA

1.4 Compatible Monitoring Systems and Connections

(1) 3500/42 Prox/Velom I/O Module with internal terminations, Velomitor®

Figure 1-2. 3500/42 Monitor with Prox/Velom I/O Module

(1) Signal input relay module location

Figure 1-4. 3300 System Connections (3300/55 Monitor)

1.5 Cable Options

Table 1-3. 330525 Velomitor® Sensor Interconnect Cable and

Table 1-4. 330530 Velomitor® Sensor Interconnect Cable and Accessories

PART NUMBER 9571 - AXX (SEE NOTE)

(1) Cable 2-22 AWG conductor shielded, Teflon insulated

PART NUMBER 89477 - AXX (SEE NOTE)

PART NUMBER 106765 - AXX (SEE NOTE)

Application Advisory: This cable is not like most other Velomitor

1.6 Transducer Accessories

2.2 Installing the Transducer

Applies to 330525 Velomitor® Sensor:

2.3 Installing Connecting Cable

Application Alert: Improper routing of cables through conduit can fray

2.3.1 Routing Cable (for Velomitor® Sensor 330500)

2.3.2 Routing Cable (for Velomitor® Sensor 330525)

2.3.3 Routing Cable (for Velomitor® Sensor 330530)

(1) “B”, black

Figure 2-1. Recommendations for 330533 Cable Hook-up

2.3.4 Routing Armored Cable

2.3.5 Sealing the Connecting Cable

3.1 Test Setup

(1) Velomitor® Sensor

Note: The accuracy of the system can be improved by mounting the

3.2 Performance Test Procedure

3.3 Polarity Test Procedure

(1) Display goes positive