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COURSE STRUCTURE & CURRICULUM

FOR
BACHELOR OF TECHNOLOGY
IN
PRODUCTION AND INDUSTRIAL ENGINEERING
(HOUNOURS IN FOUNDRY FORGE)
(Applicable from the academic session 2022-2023)

National Institute of Advanced Manufacturing Technology


(Formerly National Institute of Foundry and Forge Technology)
Hatia, Ranchi 834003, Jharkhand, India
National Institute of Advanced Manufacturing Technology
(Formerly National Institute of Foundry and Forge Technology)
Hatia, Ranchi 834003, Jharkhand, India
Bachelor of Technology in Production and Industrial Engineering
(Effective from academic session 2022-23)

First Year First Semester


Total No. of
Subject
Sl No. Subject Name contact hours Credits
Code
L T P
Theory
1 BSC101 Mathematics I 3 0 0 3
2 BSC102 Physics I 3 0 0 3
3 ESC101 Basic Electrical Engineering 3 0 0 3
4 ESC102 Engineering Mechanics 3 0 0 3
5 ESC103 Engineering Graphics and Computer Aided 1 0 4 3
Engineering Graphics
6 HSC101 Professional Communication 1 1 0 2
Total Theory 14 1 4 17
Practical
1 BSC111 Physics I Laboratory 0 0 2 1
2 ESC111 Basic Electrical Engineering Laboratory 0 0 2 1
3 ESC112 Engineering Mechanics Lab 0 0 2 1
Total Practical 0 0 6 3
Total of First Semester 14 1 10 20

Second Semester
Total No. of
Subject
Sl No. Subject Name contact hours Credits
Code
L T P
Theory
1 BSC201 Mathematics II 3 0 0 3
2 BSC202 Physics II 3 0 0 3
3 BSC203 Engineering Chemistry 3 0 0 3
4 ESC201 Computer Programming and Data Structure 3 0 0 3
5 ESC202 Basic Electronics Engineering 3 0 0 3
Total Theory 15 0 0 15
Practical
1 BSC211 Physics II Laboratory 0 0 2 1
2 BSC222 Engineering Chemistry Laboratory 0 0 2 1
3 ESC211 Computer Programming Laboratory 0 0 2 1
4 ESC203 Workshop Practices 1 0 4 3
Total Practical 1 0 10 6
Total of Second Semester 14 1 10 21

Third Semester
Total No. of
Subject
Sl No. Subject Name contact hours Credits
Code
L T P
Theory
1 BSC301 Mathematics III 3 0 0 3
2 PCC301 Strength of Material 3 0 0 3
3 PCC302 Engineering Thermodynamics 3 0 0 3
4 PCC303 Fluid Mechanics and Machinery 3 0 0 3
5 PCC304 Introduction to Materials Engineering 3 0 0 3
6 PCC305 Metrology and Inspection 3 0 0 3
Total Theory 18 0 0 18
Practical
1 PCC311 Strength of Material Lab 0 0 2 1
2 PCC312 Fluid Mechanics and Machinery Lab 0 0 2 1
3 PCC313 Materials Characterization Lab 0 0 2 1
4 PCC314 Machine Drawing 0 0 2 1
5 Mini Project 0 0 2 1
Total Practical 0 0 10 5
Total of Third Semester 18 0 10 23

Fourth Semester
Total No. of
Subject
Sl No. Subject Name contact hours Credits
Code
L T P
Theory
1 PCC401 Kinetics of Machine 3 0 0 3
2 PCC402 Applied Thermodynamics 3 0 0 3
3 PCC403 Manufacturing Science and Technology-I 3 0 0 3
4 PCC404 Industrial Engineering 3 0 0 3
5 PCC405 Production Planning & Control 3 0 0 3
6 PEC411-415 Professional Elective Course # I 3 0 0 3
7 HEC416 Technology of Ferrous Casting 3 0 0 3
Total Theory 21 0 0 21
Practical
1 PCC417 Metrology and Inspection Lab 0 0 2 1
2 PCC418 Manufacturing Science and Technology-I 0 0 2 1
Lab
3 PCC419 Industrial Engineering Lab 0 0 2 1
4 HEC420 Technology of Ferrous Casting Lab 0 0 2 1
5 Mini Project 0 0 2 1
Total Practical 0 0 10 5
Total of Fourth Semester 21 0 10 26

Fifth Semester
Total No. of
Subject
Sl No. Subject Name contact hours Credits
Code
L T P
Theory
1 PCC501 Manufacturing Science and Technology–II 3 0 0 3
2 PCC502 Dynamics of Machine 3 0 0 3
3 PCC503 Heat and Mass Transfer 3 0 0 3
4 PCC504 Operations Research 3 0 0 3
5 PCC505 Ergonomics and Work Design 3 0 0 3
6 PEC511- Professional Elective Course # II 3 0 0 3
515
7 HEC516 Technology of Ferrous Forging 3 0 0 3
Total Theory 21 0 0 21
Practical
1 PCC517 Manufacturing Science and Technology–II 0 0 2 1
Lab
2 PCC518 Kinetics and Dynamics of Machine Lab 0 0 2 1
3 PCC519 Thermal and Heat Transfer Laboratory 0 0 2 1
4 HEC520 Technology of Ferrous Forging Lab 0 0 2 1
5 SI591 IVth Industrial Internship 0 0 2 1
Total Practical 0 0 10 5
Total of Fifth Semester 21 0 10 26

Sixth Semester
Total No. of
Subject
Sl No. Subject Name contact hours Credits
Code
L T P
Theory
1 PCC601 Machine Design 3 0 0 3
2 PCC602 Production and Operations Management 3 0 0 3
3 PCC603 Product Design & Value Eng. 3 0 0 3
4 PEC611- Professional Elective Course # III 3 0 0 3
613
5 PEC614- Professional Elective Course # IV 3 0 0 3
616
6 OEC617- Open Elective # I 3 0 0 3
620
7 HEC621 Technology of Non-Ferrous Casting 3 0 0 3
Total Theory 21 0 0 21
Practical
1 PCC623 Machine Design Lab 0 0 2 1
2 PEC624- Professional Elective Course # III Lab 0 0 2 1
626
3 HEC627 Technology of Non-Ferrous Casting Lab 0 0 2 1
Total Practical 0 0 10 3
Total of Sixth Semester 21 0 10 24

Seventh Semester
Total No. of
Subject
Sl No. Subject Name contact hours Credits
Code
L T P
Theory
1 PEC711- Professional Elective Course # V 3 0 0 3
713
2 OEC714- Open Elective # II 3 0 0 3
717
3 OEC718- Open Elective # III 3 0 0 3
721
4 OEC722- Open Elective # IV 3 0 0 3
725
5 HEC726 Technology of Non-Ferrous Forging 3 0 0 3
6 HEC727 Foundry Tooling and Methoding 3 0 0 3
7 HEC728 Forging Die Design and Product 3 0 0 3
Realization
Total Theory 21 0 0 21
Practical
1 PEC729- Professional Elective Course # V Lab 0 0 2 1
731
2 HEC734 Technology of Non-Ferrous Forging Lab 0 0 2 1
3 HEC735 Foundry Tooling and Methoding Lab 0 0 2 1
4 HEC736 Forging Die Design and Product 0 0 2 1
Realization Lab
5 SI791 VIth Industrial Internship 0 0 2 1
6 PW 791 Minor Project Work 0 0 1 1
Total Practical 0 0 10 6
Total of Seventh Semester 21 0 10 27
Eight Semester
Total No. of
Subject
Sl No. Subject Name contact hours Credits
Code
L T P
1 PW891 Major Project 0 0 20 10
2 SR892 Seminar 0 0 4 2
3 GV893 Grand Viva 0 0 0 1
Total of Eight Semester 0 0 24 13

Total Credits: 180

PEC411-415 Professional Elective Course # I 3 0 0 3


PEC411 Solidification of Metals and Alloys 3 0 0 3
PEC412 Rapid Manufacturing Process 3 0 0 3
PEC413 Technology of Melting and Casting 3 0 0 3
PEC414 Advanced Foundry Processes 3 0 0 3
PEC415 Measurement and Control in casting and forging 3 0 0 3
process

PEC511-515 Professional Elective Course # II 3 0 0 3


PEC511 Plasticity and Deformation 3 0 0 3
PEC512 Severe Plastic Deformation 3 0 0 3
PEC513 Sheet Metal Forming 3 0 0 3
PEC514 Near Net Shape Processes 3 0 0 3
PEC515 Rolling, Extrusion and Other Hot Working 3 0 0 3
Process

PEC611-614 Professional Elective Course # III 3 0 2 4


PEC611 Simulation in Casting and Forging 3 0 2 4
PEC612 Smart Manufacturing 3 0 2 4
PEC613 Finite Element Methods 3 0 2 4
PEC614 Mechanical System Design 3 0 2 4

PEC614-617 Professional Elective Course # IV 3 0 0 3


PEC614 Reverse Engineering and Remanufacturing 3 0 2 4
PEC615 Total Quality Management 3 0 2 4
PEC616 Supply Chain Management 3 0 2 4
PEC617 Engineering Economics 3 0 2 4
PEC711-714 Professional Elective Course # V 3 0 2 4
PEC711 Heat treatment of Casting and Forging 3 0 2 4
PEC712 Industrial Tribology 3 0 2 4
PEC713 Fuels, Furnaces and Refractories 3 0 2 4
PEC714 Fracture Mechanics 3 0 2 4

OEC617-620 Open Elective # I 3 0 0 3


OEC617 Physical Metallurgy for casting and forging 3 0 2 4
process
OEC618 Industrial Psychology 3 0 2 4
OEC619 Environmental Pollution Control in Industries 3 0 2 4
OEC620 Management Concepts and Techniques 3 0 2 4

OEC714-717 Open Elective # II 3 0 0 3


OEC714 Equipment and Tooling for Foundry and Forging 3 0 2 4
OEC715 Probability and Statistics for Engineers 3 0 2 4
OEC716 Design and Analysis Experiments 3 0 2 4
OEC717 Computer Aided Manufacturing and Computer 3 0 2 4
Integrated Manufacturing

OEC718-721 Open Elective # III 3 0 0 3


OEC718 Manufacturing Process Design 3 0 2 4
OEC719 Design for Manufacturing 3 0 2 4
OEC720 Artificial Intelligence and data analytics 3 0 2 4
OEC721 Cyber Physical System 3 0 2 4

OEC722-725 Open Elective # IV 3 0 0 3


OEC722 Future Materials Processing 3 0 2 4
OEC723 Foundry and Forge Shop Environmental 3 0 2 4
Management
OEC724 Financial Management 3 0 2 4
OEC725 Robotics and Automation 3 0 2 4
Syllabus

Semester-I

Course Code : BSC101 Category : Basic Science Courses


Course Title : Mathematics – I Semester : First
L-T-P : 3-0-0 Credit:3

1. Calculus (Integration) – 8L
Evolutes and involutes; Evaluation of definite and improper integrals; Beta and Gamma
functions and their properties; Applications of definite integrals to evaluate surface areas and
volumes of revolutions.
2. Calculus (Differentiation) – 6L
Rolle’s Theorem, Mean value theorems, Taylor’s and Maclaurin’s theorems with remainders;
Indeterminate forms and L'Hospital's rule; Maxima and minima.
3. Sequence and Series – 10L
Convergence of sequence and series, tests for convergence; Power series, Taylor's series,
series for exponential, trigonometric and logarithm functions; Fourier series: Half range sine
and cosine series, Parseval’s theorem.
4. Multivariate Calculus – 10L
Limit, continuity and partial derivatives, Directional derivatives, Total derivative; Tangent
plane and normal line; Maxima, minima and saddle points; Method of Lagrange multipliers;
Gradient, Curl and Divergence.
5. Matrices – 8L
Inverse and rank of a matrix, Rank-nullity theorem; System of linear equations; Symmetric,
Skew-symmetric and Orthogonal matrices; Determinants; Eigenvalues and Eigenvectors;
Diagonalization of matrices; Cayley-Hamilton Theorem, and Orthogonal transformation.

Learning Resources:
1. Reena Garg, Engineering Mathematics-I, Khanna Publishers.
2. Erwin Kreyszig, Advanced Engineering Mathematics, John Wiley & Sons.
3. Michael Greenberg, Advanced Engineering Mathematics, Pearson.
4. B.S. Grewal, Higher Engineering Mathematics, Khanna Publishers.
5. Kanti B. Dutta, Mathematical Methods of Science and Engineering, Cenage Learning.
6. Veerarajan T., Engineering Mathematics for first year, Tata McGraw-Hill, New Delhi.

Course Code : BSC102 Category : Basic Science Courses


Course Title : Physics-I Semester : First
L-T-P : 3-0-2 Credit:4

1. Mechanics ( 7L)
 Problems including constraints & friction. Basic ideas of vector calculus and partial
differential equations. Potential energy function F = -grad V, equipotential surfaces
and meaning of gradient. Conservative and non-conservative forces. Conservation
laws of energy & momentum. Non-inertial frames of reference. Harmonic oscillator;
Damped harmonic motion forced oscillations and resonance. Motion of a rigid body
in a plane and in 3D. Angular velocity vector. Moment of inertia.
2. Optics (5L)
 Distinction between interference and diffraction, Fraunhofer and Fresnel diffraction,
Fraunhofer diffraction at single slit, double slit, and multiple slits ( only the
expressions for max;min, & intensity and qualitative discussion of fringes);
diffraction grating(resolution formulac only), characteristics of diffration grating and
its applications.
 Polarisation: Introduction, polarisation by reflection, polarisation by double
reflection, scattering of light, circular and elliptical polarisation, optical activity.
 Lasers: Principles and working of laser : population inversion, pumping, various
modes, threshold population inversion with examples .
3. Electromagnetism and Dielectric Magnetic Properties of Materials (8L)
 Maxwell’s equations. Polarisation, permeability and dielectric constant, polar and
non-polar dielecrrics, internal fields in a solid, Clausius- Mossotti equation(expression
only), applications of dielectrics.
 Magnetisation, permeability and susceptibility, classificationof magnetic materials,
ferromagnetism, magnetic domains and hysteresis, applications.
4. Quantum Mechanics (16L)
 Introduction to quantum physics, black body radiation, explanation using the photon
concept, Compton effect, de Broglie hypothesis, wave-particle duality, verification of
matter waves, uncertainty principle, Schrodinger wave equation, particle in box,
quantum harmonic oscillator, hydrogen atom.
5. Statistical Mechanics (8L)
 Macrostate, Microstate, Density of states, Qualitative treatment of Maxwell
Boltzmann, Fermi-Dirac and Bose-Einstein statistics.

Learning Resources:

1. Introduction to Electrodynamics, David J. Griffiths, Pearson Education India Learning


Private Limited
2. Principles of Physics, 10ed, David Halliday, Robert Resnick Jearl Walker , Wiley
3. Electricity, Magnetism, and Light, Wayne M. Saslow, Academic Press
4. Engineering Mechanics (In SI Units) (SIE), S. Timoshenko, D.H. Young, J.V. Rao,
Sukumar Pati , McGraw Hill Education
5. Classical mechanics, Narayan Rana, Pramod Joag, McGraw Hill Education
6. Introduction to Classical Mechanics, R Takwale, P Puranik, McGraw Hill Education
7. Engineering Mechanics, M.K. Harbola , Cengage India
8. An Introduction to Mechanics (SIE), David Kleppner, Robert Kolenkow, McGraw Hill
Education
9. Principles of mechanics, John L. Synge and Byron A. Griffith, New York, McGraw-Hill
10. Mechanics (Dover Books on Physics) , J. P. Den Hartog , Dover Publications Inc.
11. Engineering Mechanics: Dynamics, L.G. Kraige J.L. Meriam, Wiley
12. Quantum Physics of Atoms, Molecules, Solids, Nuclei and Particles, Robert Eisberg,
Robert Resnick, Wiley
13. Introduction to Quantum Mechanics, J. Griffiths David , Pearson Education
14. Modern Quantum Mechanics, J. J. Sakurai, Cambridge University Press
15. Optics, Hecht, Pearson Education
16. Optics, Ghatak, McGraw Hill Education India Private Limited
17. Fundamentals of Statistical and Thermal Physics, Reif, Sarat Book Distributors
18. Statistical Mechanics, Pathria, Elsevier
19. Statistical Physics, L.D.Landau, E.M. Lifshitz, Butterworth-Heinemann

Course Code : BSC111 Category : Basic Science Courses


Course Title : Physics-I Laboratory Semester : First
L-T-P : 0-0-2 Credit:1

Choose 10 experiments including at least one from Optics, Electricity and Magnetism
and Quantum Mechanics and at least a total of six from these three groups.

Experiments in Optics
1. Determination of dispersive power of the material of a prism
2. Determination of wavelength of a monochromatic light by Newton’s ring
3. Determination of wavelength of a monochromatic light by Fresnel’s bi-prism
4. Determination of wavelength of the given laser source by diffraction method

Electricity & Magnetism experiments


1. Determination of thermo electric power of a given thermocouple.
2. Determination of specific charge (e/m) of electron by J.J. Thompson’s method.
3. Determination of dielectric constant of a given dielectric material.
4. Determination of Hall coefficient of a semiconductor by four probe method.
5. To study current voltage characteristics, load response, areal characteristic and spectral
response of a photovoltaic solar cell.
6. Determination of resistance of ballistic galvanometer by half deflection method and study
of variation of logarithmic decrement with series resistance.
7. Determination of unknown resistance using Carey Foster’s bridge
8. Study of Transient Response in LR, RC and LCR circuits using expeyes
9. Generating sound from electrical energy using expeyes

Experiments in Quantum Physics


1. Determination of Stefan-Boltzmann constant.
2. Determination of Planck constant using photocell.
3. Determination of Lande-g factor using Electron spin resonance spectrometer.
4. Determination of Rydberg constant by studying Hydrogen spectrum.
5. Determination of Band gap of semiconductor.
6. To study current voltage characteristics, load response, areal characteristic and spectral
response of a photovoltaic solar cell.

Miscellaneous experiments
1. Determination of Young’s modulus of elasticity of the material of a bar by the method of
flexure
2. Determination of bending moment and shear force of a rectangular beam of uniform cross-
section
3. Determination of modulus of rigidity of the material of a rod by static method
4. Determination of rigidity modulus of the material of a wire by dynamic method
5. To determine the moment of inertia of a body about an axis passing through its centre of
gravity and to determine the modulus of rigidity of the material of the suspended wire
6. Determination of coefficient of viscosity by Poiseulle’s capillary flow method

Course Code : ESC101 Category : Engineering Science course


Course Title : Basic Electrical Engineering Semester : First
L-T-P : 3-0-0 Credit:3

1. DC Circuits – 8L
Electrical circuit elements (R, L and C), voltage and current sources, Kirchoff current and
voltage laws, analysis of simple circuits with dc excitation. Superposition, Thevenin and
Norton Theorems. Time-domain analysis of first-order RL and RC circuits.
2. AC Circuits – 8L
Representation of sinusoidal waveforms, peak and rms values, phasor representation, real
power, reactive power, apparent power, power factor. Analysis of single-phase ac circuits
consisting of R, L, C, RL, RC, RLC combinations (series and parallel), resonance. Three
phase balanced circuits, voltage and current relations in star and delta connections.
3. Transformers – 6L
Magnetic materials, BH characteristics, ideal and practical transformer, equivalent circuit,
losses in transformers, regulation and efficiency. Auto-transformer and three-phase
transformer connections.
4. Electrical Machines – 8L
Generation of rotating magnetic fields, Construction and working of a three-phase induction
motor, Significance of torque-slip characteristic. Loss components and efficiency, starting
and speed control of induction motor. Single-phase induction motor. Construction, working,
torque- speed characteristic and speed control of separately excited dc motor. Construction
and working of synchronous generators.
5. Power Converters – 6L
DC-DC buck and boost converters, duty ratio control. Single-phase and three-phase voltage
source inverters; sinusoidal modulation.
6. Electrical Installations – 6L
Components of LT Switchgear: Switch Fuse Unit (SFU), MCB, ELCB, MCCB, Types of
Wires and Cables, Earthing. Types of Batteries, Important Characteristics for Batteries.
Elementary calculations for energy consumption, power factor improvement and battery
backup.

Learning Recourses:
1. RituSahdev, Basic Electrical Engineering, Khanna Book Publishing Co. (P) Ltd., Delhi.
2. D. P. Kothari and I. J. Nagrath, “Basic Electrical Engineering”, Tata McGraw Hill, 2010.
3. D. C. Kulshreshtha, “Basic Electrical Engineering”, McGraw Hill, 2009.
4. L. S. Bobrow, “Fundamentals of Electrical Engineering”, Oxford University Press, 2011.
5. E. Hughes, “Electrical and Electronics Technology”, Pearson, 2010.
6. V. D. Toro, “Electrical Engineering Fundamentals”, Prentice Hall India, 1989.
Course Code : ESC111 Category : Engineering Science course
Course Title : Basic Electrical Engineering Semester : First
Laboratory
L-T-P : 0-0-2 Credit:1

Choose 10 experiments from the following:


1. First activity: Introduction to basic safety precautions and mentioning of the do’s and
Don’ts. Noting down list of experiments to be performed, and instruction for writing the
laboratory reports by the students. Group formation. Students are to be informed about the
modalities of evaluation.
2. Introduction and uses of following instruments:
(a) Voltmeter
(b) Ammeter
(c) Multimeter
(d) Oscilloscope
Demonstration of real life resistors, capacitors with color code , inductors and
autotransformer.
3. Demonstration of cut-out sections of machines: DC machine, Induction machine,
Synchronous machine and single phase induction machine.
4. Calibration of ammeter and Wattmeter.
5. Determination of steady state and transient response of R-L, R-C and R-L-C circuit to a
step change in voltage.
6. Determination of steady state response of R-L and R-C and R-L-C circuit and calculation
of impedance and power factor.
7. Determination of resonance frequency and quality factor of series and parallel R-L-C
circuit.
8. (a) Open circuit and short circuit test of a single-phase transformer
(b) Load test of the transformer and determination of efficiency and regulation
9. Demonstration of three phase transformer connections. Voltage and current relationship,
phase shifts between the primary and secondary side.
10. Measurement of power in a three phase unbalanced circuit by two wattmeter method.
11. Determination of Torque –Speed characteristics of separately excited DC motor.
12. Determination of Torque speed characteristics and observation of direction reversal by
change of phase sequence of connection of Induction motor.
13. Determination of operating characteristics of Synchronous generator.
14. Demonstration of operation of (a) DC-DC converter (b) DC-AC converter (c) DC-AC
converter for speed control of an Induction motor
15. Demonstration of components of LT switchgear.

Course Code : ESC102 Category : Engineering Science Courses


Course Title : Engineering Mechanics Semester : First
L-T-P : 3-0-0 Credit:3

Introduction to Engineering Mechanics covering, Force Systems – 4L


Basic concepts, Particle equilibrium in 2-D & 3-D; Rigid Body equilibrium; System of
Forces, Coplanar Concurrent Forces, Components in Space – Resultant- Moment of Forces
and its Application; Couples and Resultant of Force System, Equilibrium of System of
Forces, Free body diagrams, Equations of Equilibrium of Coplanar Systems and Spatial
Systems; Static Indeterminancy.
Friction – 5L
Friction covering, Types of friction, Limiting friction, Laws of Friction, Static and Dynamic
Friction; Motion of Bodies, wedge friction, screw jack & differential screw jack
Truss and Frame – 5L
Basic Structural Analysis covering, Equilibrium in three dimensions; Method of Sections;
Method of Joints; How to determine if a member is in tension or compression; Simple
Trusses; Zero force members; Beams & types of beams; Frames & Machines.
Centroid and Centre of Gravity covering – 5L
Centroid of simple figures from first principle, centroid of composite sections; Centre of
Gravity and its implications; Area moment of inertia- Definition, Moment of inertia of plane
sections from first principles, Theorems of moment of inertia, Moment of inertia of standard
sections and composite sections; Mass moment inertia of circular plate, Cylinder, Cone,
Sphere, Hook.
Virtual Work and Energy Method – 5L
Virtual displacements, principle of virtual work for particle and ideal system of rigid bodies,
degrees of freedom. Active force diagram, systems with friction, mechanical efficiency.
Conservative forces and potential energy (elastic and gravitational), energy equation for
equilibrium. Applications of energy method for equilibrium. Stability of equilibrium.
Review of particle dynamics – 6L
Rectilinear motion; Plane curvilinear motion (rectangular, path, and polar coordinates). 3-D
curvilinear motion; Relative and constrained motion; Newton’s 2nd law (rectangular, path,
and polar coordinates). Work-kinetic energy, power, potential energy.Impulse-momentum
(linear, angular); Impact (Direct and oblique).
Introduction to Kinetics of Rigid Bodies covering – 6L
Basic terms, general principles in dynamics; Types of motion, Instantaneous centre of
rotation in plane motion and simple problems; D’Alembert’s principle and its applications in
plane motion and connected bodies; Work energy principle and its application in plane
motion of connected bodies; Kinetics of rigid body rotation.

Mechanical Vibrations covering – 5L


Basic terminology, free and forced vibrations, resonance and its effects; Degree of freedom;
Derivation for frequency and amplitude of free vibrations without damping and single degree
of freedom system, simple problems, types of pendulum, use of simple, compound and
torsion pendulums.

Learning Recourses:
1. M.P. Poonia& D.S. Bedi, Engineering Mechanics, Khanna Publishing House, 2019
2. Irving H. Shames (2006), Engineering Mechanics, 4th Edition, Prentice Hall
3. R.S. Khurmi, Engineering Mechanics, S.Chand Publications, Delhi
4. F. P. Beer and E. R. Johnston (2011), Vector Mechanics for Engineers, Vol I - Statics,
Vol II, – Dynamics, 9th Ed, Tata McGraw Hill
5. R. C. Hibbler (2006), Engineering Mechanics: Principles of Statics and Dynamics,
Pearson Press.
6. Andy Ruina and Rudra Pratap (2011), Introduction to Statics and Dynamics, Oxford
University Press
7. Shanes and Rao (2006), Engineering Mechanics, Pearson Education,
8. Hibler and Gupta (2010),Engineering Mechanics (Statics, Dynamics) by Pearson
Education
9. Reddy Vijaykumar K. and K. Suresh Kumar(2010), Singer’s Engineering Mechanics
10. Bansal R.K.(2010), A Text Book of Engineering Mechanics, Laxmi Publications
11. Tayal A.K. (2010), Engineering Mechanics, Umesh Publications

Course Code : 112 Category : Engineering Science Courses


Course Title : Engineering Mechanics Lab Semester : First
L-T-P : 0-0-2 Credit:1

Course Code : ESC103 Category : Engineering Science course


Course Title : Engineering Graphics and Semester : First
Computer Aided Engineering Graphics
L-T-P : 1-0-4 Credit:3

Introduction to Engineering Drawing


Principles of Engineering Graphics and their significance, usage of Drawing instruments,
lettering, Different types of lines and their use; Drawing standards and codes.
Lettering, Dimensioning, Scales
Plain scale, Diagonal scale and Vernier Scales.
Geometrical Construction and Curves
Construction of polygons, Conic sections including the Rectangular Hyperbola (General
method only); Cycloid, Epicycloid, Hypocycloid, Involute, Archemedian Spiral.
Projection of Points, Lines, Surfaces
Principles of Orthographic Projections-Conventions - 1st and 3rd angle projection,
Projections of Points and lines inclined to both planes; Projections of planes (Rectangle,
pentagon, Hexagon etc.) inclined Planes- Auxiliary Planes.
Projection of Regular Solids
Regular solids inclined to both the Planes- Auxiliary Views; Draw simple annotation,
dimensioning and scale (Cube, Pyramid, Prism, Cylinder, Cone).
Combination of Regular Solids, Floor Plans
Regular solids in mutual contact with each other like Spheres in contact with cones standing
on their base. Floor plans that include: windows, doors, and fixtures such as WC, bath, sink,
shower, etc.
Isometric Projections
Principles of Isometric projection – Isometric Scale, Isometric Views, Conventions; Isometric
Views of lines, Planes, Simple and compound Solids; Conversion of Isometric Views to
Orthographic Views and Vice-versa, Conventions;
Sections and Sectional Views of Right Angular Solids
Prism, Cylinder, Pyramid, Cone – Auxiliary Views; Development of surfaces of Right
Regular Solids - Prism, Pyramid, Cylinder and Cone; Draw the sectional orthographic views
of geometrical solids, objects from industry and dwellings (foundation to slab only)
Overview of Computer Graphics, Customisation & Cad Drawing
Listing the computer technologies that impact on graphical communication, Demonstrating
knowledge of the theory of CAD software [such as: The Menu System, Toolbars (Standard,
Object Properties, Draw, Modify and Dimension), Drawing Area (Background, Crosshairs,
Coordinate System), Dialog boxes and windows, Shortcut menus (Button Bars), The
Command Line (where applicable), The Status Bar, Different methods of zoom as used in

CAD, Select and erase objects.; Isometric Views of lines, Planes, Simple and compound
Solids]; Set up of the drawing page and the printer, including scale settings, Setting up of
units and drawing limits; ISO and ANSI standards for coordinate dimensioning and
tolerancing; Orthographic constraints, Snap to objects manually and automatically; Producing
drawings by using various coordinate input entry methods to draw straight lines, Applying
various ways of drawing circles;
Annotations, Layering & Other Functions
Applying dimensions to objects, applying annotations to drawings; Setting up and use of
Layers, layers to create drawings, Create, edit and use customized layers; Changing line
lengths through modifying existing lines (extend/lengthen); Printing documents to paper
using the print command; orthographic projection techniques; Drawing sectional views of
composite right regular geometric solids and project the true shape of the sectioned surface;
Drawing annotation, Computeraided design (CAD) software modeling of parts and
assemblies. Parametric and non-parametric solid, surface, and wireframe models. Part editing
and two-dimensional documentation of models. Planar projection theory, including sketching
of perspective, isometric, multiview, auxiliary, and section views. Spatial visualization
exercises. Dimensioning guidelines, tolerancing techniques; dimensioning and scale multi
views of dwelling;
Demonstration of A Simple Team Design Project
Geometry and topology of engineered components: creation of engineering models and their
presentation in standard 2D blueprint form and as 3D wire-frame and shaded solids; meshed
topologies for engineering analysis and tool-path generation for component manufacture;
geometric dimensioning and tolerancing; Use of solidmodeling software for creating
associative models at the component and assembly levels; floor plans that include: windows,
doors, and fixtures such as WC, bath, sink, shower, etc. Applying colour coding according to
building drawing practice; Drawing sectional elevation showing foundation to ceiling;
Introduction to Building Information Modelling (BIM).
Learning Resources:
1. Pradeep Jain, Ankita Maheswari, A.P. Gautam, Engineering Graphics & Design, Khanna
Publishing House
2. Bhatt N.D., Panchal V.M. & Ingle P.R., (2014), Engineering Drawing, Charotar Publishing
House
3. Agrawal B. & Agrawal C. M. (2012), Engineering Graphics, TMH Publication
4. Shah, M.B. & Rana B.C. (2008), Engineering Drawing and Computer Graphics, Pearson
Education
5. Narayana, K.L. & P Kannaiah (2008), Text book on Engineering Drawing, Scitech
Publishers
6. Corresponding set of CAD Software Theory and User Manuals

Course Code : HSC101 Category : Humanities and Social


Sciences courses
Course Title : Professional Communication Semester : First
L-T-P : 1-1-0 Credit:2

1. Vocabulary Building
1.1 The concept of Word Formation: Compounding, Backformation, Clipping, Blending.
1.2 Root words from foreign languages and their use in English
1.3 Acquaintance with prefixes and suffixes from foreign languages in English to form
derivatives.
1.4 Synonyms, antonyms, and standard abbreviations: Acronyms
2. Basic Writing Skills
2.1 Sentence Structures & Types: Simple, Compound, Complex
2.2 Use of phrases and clauses in sentences: Transformation of sentences, active, passive,
narration
2.3 Importance of proper punctuation
2.4 Creating coherence: Arranging paragraphs & Sentences in logical order
2.5 Creating Cohesion: Organizing principles of paragraphs in documents
2.6 Techniques for writing precisely
3. Identifying Common Errors in Writing
3.1 Subject-verb agreement
3.2 Noun-pronoun agreement
3.3 Misplaced modifiers
3.4 Articles
3.5 Prepositions
3.6 Redundancies
3.7 Clichés
4. Nature and Style of sensible Writing
4.1 Describing
4.2 Defining
4.3 Classifying
4.4 Providing examples or evidence
4.5 Writing introduction and conclusion
5. Writing Practices
5.1 Comprehension
5.2 Précis Writing and Essay Writing
5.3 Business Letter, Cover Letter & CV; E-mail

Learning Resources:
(i) Kulbushan Kumar, R S Salaria,Effective Communication Skills, Khanna Publishing
House, Delhi.
(ii) Practical English Usage. Michael Swan. OUP. 1995.
(iii) Remedial English Grammar. F.T. Wood. Macmillan.2007
(iv) On Writing Well. William Zinsser. Harper Resource Book. 2001
(v) Study Writing. Liz Hamp-Lyons and Ben Heasly. Cambridge University Press. 2006.
(vi) Communication Skills. Sanjay Kumar and PushpLata. Oxford University Press. 2011.
(vii) Exercises in Spoken English. Parts. I-III. CIEFL, Hyderabad. Oxford University Press
(viii) Universal English Prof. Prasad Kataria Publications, 2019.
(ix) "Communication Skills for Professionals"-NiraKonar, Prentice Hall of India 2nd edition,
New Delhi, 2011
(x) Gajendra Singh Chauhan, SmitaKashiramka and L. Thimmesha. Functional English.
Cengage , 2019.
Semester-II

Course Code : BSC201 Category : Basic Science Courses


Course Title : Mathematics – II Semester : Second
L-T-P : 3-0-0 Credit:3

Multivariate Calculus (Integration) – 11L


Multiple Integration: Double integrals (Cartesian), change of order of integration in double
integrals, change of variables (Cartesian to Polar), Applications: Areas and volumes, Center
of mass and Gravity (constant and variable densities); Triple integrals (Cartesian),
Orthogonal curvilinear coordinates, Simple applications involving cubes, sphere and
rectangular parallelepipeds; Scalar line integrals, vector line integrals, scalar surface
integrals, vector surface integrals, Theorems of Green, Gauss and Stokes.
First order ordinary differential equations – 5L
Exact, linear and Bernoulli’s equations, Equations not of first degree: equations solvable for
p, equations solvable for y, equations solvable for x and Clairaut’s type.
Ordinary differential equations of higher orders – 9L
Second order linear differential equations with constant coefficients, Use of D- operators,
Second order linear differential equations with variable coefficients, method of variation of
parameters, Cauchy-Euler equation; Power series solutions; Legendre polynomials, Bessel
functions of the first kind and their properties.
Complex Variable – Differentiation – 6L
Differentiation of complex functions, Cauchy-Riemann equations, Analytic functions,
Harmonic functions, determination of harmonic conjugate, elementary analytic functions
(exponential, trigonometric, logarithmic) and their properties; Conformal mappings, Mobius
transformations and their properties
Complex Variable – Integration – 9L
Contour integrals, Cauchy-Goursat theorem (without proof), Cauchy integral formula
(without proof), Liouville’s theorem and Maximum-Modulus theorem (without proof);
Taylor’s series, Zeros of analytic functions, Singularities, Laurent’s series; Residues, Cauchy
residue theorem (without proof), Evaluation of definite integral involving sine and cosine,
Evaluation of certain improper integrals using the Bromwich contour

Learning Resources:
1. Reena Garg, Chandrika Prasad, Advanced Engineering Mathematics, Khanna Publishers.
2. Erwin Kreyszig, Advanced Engineering Mathematics, John Wiley & Sons.
3. Michael Greenberg, Advanced Engineering Mathematics, Pearson.
4. B.S. Grewal, Higher Engineering Mathematics, Khanna Publishers.
5. Kanti B. Dutta, Mathematical Methods of Science and Engineering, Cenage Learning.
6. Veerarajan T., Engineering Mathematics for first year, Tata McGraw-Hill, New Delhi.
7. E. L. Ince, Ordinary Differential Equations, Dover Publications.

Course Code : BSC202 Category : Basic Science Courses


Course Title : Physics-II Semester : Second
L-T-P : 3-0-0 Credit:3

Nuclear and Particle Physics


Nuclear properties and forces - Nuclear models - Shell model - Nuclear reaction -
Radioactivity - types and half-lives - Stellar nucleosynthesis. Fundamental forces - Particle
physics - classification of matter - quark model - neutrino properties and their detection.
Crystallography
Seven crystal systems and Bravais lattices– Miller indices – interplanar distance- symmetry
operation -Bragg’s law of X-ray diffraction –Laue Method- powder crystal method- structure
determination for cubic system.
Advanced Materials
Nanomaterials: introduction and properties – synthesis – chemical vapour deposition – ball
milling – applications. Carbon nanotubes: structure and properties – synthesis– arc method –
pulsed laser deposition- applications.
Liquid Crystals: types – nematic, cholesteric, smectic – modes: dynamic light scattering,
twisted nematic – display systems. Shape memory alloys-one way and two-way memory
effect- pseudoelasticity-applications.
Non-Destructive Testing
Liquid penetrant testing – magnetic particle inspection- principle of ultrasonic testing –
inspection methods – pulse-echo, through transmission-different types of scans –– principle
and types of radiography – exposure factor – attenuation of radiation – real time radiography
– principle of thermography – thermographic camera – advantages and limitations.
Vacuum Technology Introduction
Classification of pumps-rotary vane pump-roots pump-diffusion pump-turbomolecular pump-
measurement of low pressure-pirani gauge-penning gauge - applications of vacuum
technology - thin film deposition: thermal evaporation.
Special theory of relativity
Lorentz transformation -Time dilation – length contraction- mass-energy relation.
Learning Resources:
1.Concepts of Modern Physics. Arthur Beiser, Tata McGraw-Hill, New Delhi (2010).
2.Fundamentals of Physics II, R. Shankar, Yale University Press, New Haven and London
(2016).
3.Hand Book of Non-destructive evaluation, C.J. Hellier, McGraw-Hill, New York (2001).
4.Vacuum Science and Technology, V.V. Rao, T.B. Ghosh, K.L. Chopra, Allied Publishers,
New Delhi (2008).
5.Introduction to Nanotechnology, C.P. Poole and F.J. Owens, Wiley, New Delhi (2007).
6. Introduction to Liquid Crystals Chemistry and Physics, 2nd Ed, Peter J. Collings,
Princeton University Press, New Jersey, (2002).
7. Shape memory alloys - modeling and engineering applications, Ed. D. C. Lagoudas,
Springer, New York (2008).
8. Introduction to solid state physics,7th Edn, Charls Kittel, Wiley, Delhi (2007)
9. Concepts of Modern Physics. Arthur Beiser, Tata McGraw-Hill, New Delhi (2010).
10. Fundamentals of Physics, R. Shankar, Yale University Press, New Haven and London
(2014).
Course Code : BSC203 Category : Basic Science Courses
Course Title : Engineering Chemistry Semester : Second
L-T-P : 3-0-0 Credit:3

Atomic and molecular structure - 10L


Schrodinger equation. Particle in box solutions and their applications for conjugated
molecules. Molecular orbitals of diatomic molecules and plots of the multicentre orbitals.
Equations for atomic and molecular orbitals. Energy level diagrams of diatomics. Pi-
molecular orbitals of butadiene and benzene and aromaticity. Crystal field theory and the
energy level diagrams for transition metal ions and their magnetic properties. Band structure
of solids and the role of doping on band structures.
Spectroscopic techniques and applications - 6L
Principles and Applications of Electronic spectroscopy and Nuclear magnetic resonance.
Vibrational and rotational spectroscopy of diatomic molecules and its applications.
Fluorescence and its applications in Medicine. Surface Characterisation Techniques
(Scanning Electron Microscopy and Transmission Electron Microscopy)
Intermolecular forces – 4L
Ionic, dipolar and van Der Waals interactions. Measurement of non-covalent interaction,
Hydrogen bond, Equations of state of real gases and critical phenomena.
Use of free energy in chemical equilibria – 8L
Thermodynamic functions: energy, entropy and free energy. Estimations of entropy and free
energies. Free energy and emf. Cell potentials, the Nernst equation and applications. Acid
base, oxidation reduction and solubility equilibria. Corrosion: Introduction, Causes,
consequences, Mechanism, Laws of Dry Corrosion, Wet Corrosion , Factors Influencing
Corrosion, Protective measures against corrosion. Use of free energy considerations in
metallurgy through Ellingham diagrams.
Periodic properties and Stereochemistry – 8L
Effective nuclear charge, penetration of orbitals, variations of s, p, d and f orbital energies of
atoms in the periodic table, electronic configurations, atomic and ionic sizes, ionization
energies, electron affinity and electronegativity, polarizability, oxidation states, coordination
numbers and geometries, hard soft acids and bases. Representations of 3 dimensional
structures, structural isomers and stereoisomers, configurations and symmetry and chirality,
enantiomers, diastereomers, optical activity, absolute configurations and conformational
analysis.
Polymer – 6L
Classification of polymers, Mechanism of Polymerisation, structure-property relationship,
conductive polymers.
Learning Resources:
1. University Chemistry, by B.H.Mahan Chemistry, Second Edition, By Prasanta Ratha
and S. Chakroborty –Cengage pub
2. Engineering Chemistry by Jaya Shree Anireddy, Wiley publication
3. Text book of Engineering Chemistry , First Ed.2019, By Sashi Chawala, Dhanpat
4. Rai, publication Chemistry: Principles and Applications, by M.J.Sienko and
R.A.Plane
5. Fundamentals of molecular Spectroscopy, by C.N.Banwell
6. Engg Chemistry(NPTEL Web Book),by B.L.Tembe, Kamaluddin and
7. M.S.Krishnan Physical Chemistry, by P.W.Atkins
8. Organic Chemistry: Structure and Function by K.P.C. Volhardt and N.E. Schore,
9. 5 th Edition http://bcs.whfreeman.com/volhardtschore5e/default.asp

Course Code : BSC222 Category : Basic Science Courses


Course Title : Engineering Chemistry Laboratory Semester : Second
L-T-P : 0-0-2 Credit:1

Choice of 08-10 experiments from the following


1. Determination of surface tension and viscosity
2. Thin layer chromatography
3. Preparation of a metal complex
4. Determination of chloride content of water
5. Colligative properties using freezing point depression
6. Determination of the rate constant of a reaction
7. Determination of cell constant and conductance of solutions
8. Potentiometry - determination of redox potentials and emfs
9. Synthesis of a polymer/drug
10. Saponification/acid value of an oil
11. Chemical analysis of a salt
12. Lattice structures and packing of spheres
13. Redox-titration (Estimation of Iron using permanganometry)
14. Chemical oscillations- Iodine clock reaction
15. Determination of the partition coefficient of a substance between two immiscible liquids
16. Adsorption of acetic acid by charcoal
17. Use of the capillary viscometers to demonstrate the isoelectric point as the pH of
Minimum viscosity for gelatin sols and/ or coagulation of the white part of egg.

Course Code : ESC201 Category : Engineering Science course


Course Title : Computer Programming Semester : Second
and Data Structure
L-T-P : 3-0-0 Credit:3

Introduction to Programming – 6L
Introduction to components of a computer system (disks, memory, processor, where a
program is stored and executed, operating system, compilers etc.). Idea of Algorithm: steps to
solve logical and numerical problems. Representation of Algorithm: Flowchart/Pseudo code
with examples. From algorithms to programs; source code, variables (with data types)
variables and memory locations, Syntax and Logical Errors in compilation, object and
executable code.
Arithmetic expressions and precedence - 12L
Conditional Branching and Loops Writing and evaluation of conditionals and consequent
branching, Iteration and loops
Arrays - 3L
Arrays (1-D, 2-D), Character arrays and Strings
Basic Algorithms, Searching, Basic Sorting Algorithms – 4L
(Bubble, Insertion and Selection), Finding roots of equations, notion of order of complexity
through example programs (no formal definition required)
Function and Pointers – 6L
Functions (including using built in libraries), Parameter passing in functions, call by value,
Passing arrays to functions: idea of call by reference Idea of pointers, Defining pointers, Use
of Pointers in self-referential structures, notion of linked list (no implementation).
Recursion and Structure – 9L
Recursion, as a different way of solving problems. Example programs, such as Finding,
Factorial, Fibonacci series, Ackerman function etc. Quick sort or Merge sort. Structures,
Defining structures and Array of Structures

Learning Resources:
1. Byron Gottfried, Schaum's Outline of Programming with C, McGraw-Hill
2. E. Balaguruswamy, Programming in ANSI C, Tata McGraw-Hill
3. Brian W. Kernighan and Dennis M. Ritchie, The C Programming Language, Prentice
Hall of India

Course Code : ESC211 Category : Engineering Science course


Course Title : Computer Programming Semester : Second
Laboratory
L-T-P : 0-0-2 Credit: 1

Lab1: Familiarization with programming environment


Lab 2: Simple computational problems using arithmetic expressions
Lab 3: Problems involving if-then-else structures
Lab 4: Iterative problems e.g., sum of series
Lab 5: 1D Array manipulation
Lab 6: Matrix problems, String operations
Lab 7: Simple functions
Lab 8 and 9: Programming for solving Numerical methods problems
Lab 10: Recursive functions
Lab 11: Pointers and structures
Lab 12: File operations
Course Code : ESC202 Category : Engineering Science course
Course Title : Basic Electronics Semester : Second
Engineering
L-T-P : 3-0-0 Credit: 3

Semiconductor Devices and Applications – 7L


Introduction to P-N junction Diode and V-I characteristics, Half wave and Full-wave
rectifiers, capacitor filter. Zener diode and its characteristics, Zener diode as voltage
regulator. Regulated power supply IC based on 78XX and 79XX series, Introduction to BJT,
its input-output and transfer characteristics, BJT as a single stage CE amplifier, frequency
response and bandwidth.
Operational amplifier and its applications – 6L
Introduction to operational amplifiers, Op-amp input modes and parameters, Op-amp in open
loop configuration, op-amp with negative feedback, study of practical op-amp IC 741,
inverting and non inverting amplifier applications: summing and difference amplifier, unity
gain buffer, comparator, integrator anddifferentiator.
Timing Circuits and Oscillators – 6L
RC-timing circuits, IC 555 and its applications as tableand mono-stable multi-vibrators,
positive feedback, Barkhausen's criteria for oscillation, R-Cphase shift and Wein bridge
oscillator.
Digital Electronics Fundamentals – 7L
Difference between analog and digital signals, Boolean algebra, Basic and Universal Gates,
Symbols, Truth tables, logic expressions, Logic simplification using K- map, Logic ICs, half
and full adder/sub tractor, multiplexers, De-multiplexers, flip-flops, shift registers, counters,
Block diagram ofmicroprocessor/microcontroller and their applications.
Electronic Communication Systems – 6L
The elements of communication system, IEEE frequency spectrum, Transmission media:
wired and wireless, need of modulation, AM andFM modulation schemes, Mobile
communication systems: cellular concept and block diagram of GSM system.
Learning Resources:
1. Floyd ,” Electronic Devices” Pearson Education 9th edition, 2012.
2. R.P. Jain , “Modern Digital Electronics”, Tata McGraw Hill, 3rd Edition, 2007.
3. S.Biswas, Basic Electronics, Khanna Publishing House, 2019
4. Frenzel, “Communication Electronics: Principles and Applications”, Tata McGraw Hill,
3rd Edition, 2001
5. Shanti Ram Kal, Basic Electronics, PHI

Course Code : ESC203 Category : Engineering Science course


Course Title : Workshop Practices Semester : Second
L-T-P : 1-0-3 Credit: 4

Detailed contents:
1. Manufacturing Methods- casting, forming, machining, joining, advanced manufacturing
methods
2. CNC machining, Additive manufacturing
3. Fitting operations & power tools
4. Electrical &Electronics
5. Carpentry
6. Plastic moulding, glass cutting
7. Metal casting
8. Welding (arc welding & gas welding), brazing
Workshop Practice:
Machine shop
Typical jobs that may be made in this practice module:
To make a pin from a mild steel rod in a lathe.
To make rectangular and vee slot in a block of cast iron or mild steel in a shaping and / or
millingmachine.
Fitting shop
Typical jobs that may be made in this practice module:
To make a Gauge from MS plate.
Carpentry
Typical jobs that may be made in this practice module:
To make wooden joints and/or a pattern or like.
Welding shop
Typical jobs that may be made in this practice module:
ARC WELDING: To join two thick (approx 6mm) MS plates by manual metal arcwelding.
GAS WELDING: To join two thin mild steel plates or sheets by gas welding.
Foundry shop
Typical jobs that may be made in this practice module:
One/ two green sand moulds to prepare, and a casting be demonstrated.
Smithy shop
Typical jobs that may be made in this practice module:
A simple job of making a square rod from a round bar orlike.
Plastic moulding & Glass cutting Shop
Typical jobs that may be made in this practice module:
For plastic moulding, making at least one simple plastic component should be made. For
glass cutting, three rectangular glass pieces may be cut to make a kaleidoscope using a black
colour diamond cutter, or similar other components may be made.

Learning Resources:
1. Hajra Choudhury S.K., Hajra Choudhury A.K. and Nirjhar Roy S.K., “Elements of
Workshop Technology”, Vol. I 2008 and Vol. II 2010, Media promoters and publishers
private limited,Mumbai.
2. Kalpakjian S. and Steven S. Schmid, “Manufacturing Engineering and Technology”, 4th
edition, Pearson Education India Edition, 2002.
3. Gowri P. Hariharan and A. Suresh Babu,”Manufacturing Technology – I” Pearson
Education, 2008.
4. Roy A. Lindberg, “Processes and Materials of Manufacture”, 4th edition, Prentice Hall
India,1998.
5. Rao P.N., “Manufacturing Technology”, Vol. I and Vol. II, Tata McGrawHill House,
2017.
Semester-III

Course Code : BSC301 Category : Basic Science Courses


Course Title : Mathematics III Semester : Third
L-T-P : 3-0-0 Credit: 3

Partial Differential Equation – 14L


Definition of Partial Differential Equations, First order partial differential equations, solutions
of first order linear PDEs; Solution to homogenous and non-homogenous linear partial
differential equations of second order by complimentary function and particular integral
method. Second-order linear equations and their classification, Initial and boundary
conditions, D'Alembert's solution of the wave equation; Duhamel's principle for one
dimensional wave equation. Heat diffusion and vibration problems, Separation of variables
method to simple problems in Cartesian coordinates. The Laplacian in plane, cylindrical and
spherical polar coordinates, solutions with Bessel functions and Legendre functions. One
dimensional diffusion equation and its solution by separation of variable.
Probability – 12L
Probability spaces, conditional probability, independence; Discrete random variables,
Independent random variables, the multinomial distribution, Poisson approximation to the
binomial distribution, infinite sequences of Bernoulli trials, sums of independent random
variables; Expectation of Discrete Random Variables, Moments, Variance of a sum,
Correlation coefficient, Chebyshev's Inequality. Continuous random varibales and their
properties, distribution functions and densities, normal, exponential and gamma densities.
Bivariate distributions and their properties, distribution of sums and quotients, conditional
densities, Bayes' rule.
Statistics – 12L
Basic Statistics, Measures of Central tendency: Moments, skewness and Kurtosis -
Probability distributions: Binomial, Poisson and Normal - evaluation of statistical parameters
for these three distributions, Correlation and regression – Rank correlation. Curve fitting by
the method of least squares- fitting of straight lines, second degree parabolas and more
general curves. Test of significance: Large sample test for single proportion, difference of
proportions, Tests for single mean, difference of means, and difference of standard
deviations. Test for ratio of variances - Chi-square test for goodness of fit and independence
of attributes.
Learning Resources:
1. Erwin Kreyszig, Advanced Engineering Mathematics, 9th Edition, John Wiley & Sons,
2006.
2. Chandrika Prasad & Reena Garg, Advanced Engineering Mathematics, Khanna Publishing
House, 2019.

3. N.P. Bali and Manish Goyal, A text book of Engineering Mathematics, Laxmi
Publications, Reprint, 2010.
4. P. G. Hoel, S. C. Port and C. J. Stone, Introduction to Probability Theory, Universal Book
Stall, 2003 (Reprint).
5. S. Ross, A First Course in Probability, 6th Ed., Pearson Education India, 2002.
6. Ramana, Higher Engineering Mathematics, TMH
7. Sashtry, Advanced Engineering Mathematics, PHI
Course Code : PCC301 Category : Professional Core Courses
Course Title : Strength of Material Semester : Third
L-T-P : 3-0-0 Credit: 3

Analysis of Stress & Strain – 10L


Uniaxial stress and strain: Stress, Strain, Hooke’s Law, Stress-strain curves, Elastic
Constants, Strain Energy, Statically Indeterminate problems, Thermal Effects, Impact
Loading; Biaxial stress and strain: Stress at a Point, Variation of Stress, Stress
Transformation, Analysis of Strain, Strain-displacement relations, Strain transformation,
StrainMeasurements,Constitutiveequations,Principalstressesandstrain.
Bending & Shear Stresses – 6L
Introduction, Pure Bending, Normal stresses in beams, Combined Bending and Axial Stress,
Composite Beams, Shear Stress, Shear Centre, Strain energy in bending
Torsion – 6L
Introduction, Torsion of Circular Shaft, Power Transmitted by a Shaft, Compound Shaft,
Tapered Shaft, Strain Energy in Torsion, Combined Bending and Twisting, Torsion of Thin
Walled Tubes, Open and Closed Coiled Springs
Thin & Thick Cylinders & Spheres – 6L
Introduction, Thin Walled Shells, Thick Shells, Compound Cylindrical Shell
Deflections of Beams – 5L
Introduction, Equation of Elastic Curve, Methods for Determining Deflections - Double
Integration, Macaulay’s Method, Moment-Area Method, Conjugate-beam method,
Castigliano’s Theorem
Columns and Theories of Failure – 7L
Introduction, Euler’s Theory for Long Columns, Rankine-Gordon Formula, Empirical
Formulae, Eccentrically Loaded Columns

Learning Resources:
1. Elements of Strength of Materials, S.P. Timoshenko and D.H. Young, East-West
Press Pvt. Ltd. Publications.
2. Mechanics of Materials, Pytel and Kiusalaas, Cengage Learning Publications.
3. Mechanics of Materials, Gere and Timosheinko, CBS Publications.
4. Mechanics of Materials, E. P. Popov, Prentics Hall Publications.
5. Strength of Materials, G. H. Ryder, Macmillan India Limited.
6. Strength of Materials- Pytel and Singer, Harpercollins College division publications.
7. Strength of Materials, Crandal, Dahal and Lardener, Tata Mcgraw Hill Publications.
8. Mechanics of Materials- Riley, Struges and Morris, John Wiley & Sons.

Course Code : PCC311 Category : Professional Core Courses


Course Title : Strength of Material Lab Semester : Third
L-T-P : 0-0-2 Credit:1

Experiment 1: Tension Test


Experiment 2: Compression Test
Experiment 3: Torsion Test
Experiment 4: Beam Bending
Experiment 5: Impact Tests
Experiment 6: Closed and Open coiled springs
Experiment 7: Shear Test
Experiment 8: Buckling of Struts
Experiment 9: Hardness Test ( Brinell and Rockwell)
Experiment 10: Tensometer (Tension Test)

Course Code : PCC302 Category : Professional Core Courses


Course Title : Engineering Thermodynamics Semester : Third
L-T-P : 3-0-0 Credit: 3

Introduction – 8L
Introduction to thermodynamic system, surrounding, state, process, properties, equilibrium,
heat and work, Zeroth Law of Thermodynamics
Properties of Pure Simple Compressible Substance – 5L
PvT surface, Pv, Tv, TP diagrams. Equation of state for ideal and real gases. Virial equation
of state, van der Waal equation, use of steam tables and Mollier diagram
First Law of Thermodynamics – 5L
First law application to non-flow processes such as isochoric, isobaric, isothermal, adiabatic
and polytropic processes. Steady flow energy equation, flow work. Application to various
practical systems viz. nozzles, diffuser, turbines, heat exchangers etc. Application of energy
equation to transient flow problems.
Second Law of Thermodynamics – 5L
Second law, reversible and irreversible processes, Clausius and Kelvin Planck statements,
Carnot cycle, corollaries of second law: thermodynamic temperature scale, Clausius
inequality, entropy as a property, principle of increase of entropy. Calculation of entropy
change.
Entropy and Exergy – 5L
Entropy and its generation, entropy balance for closed system and for control volume, basic
concepts of exergy and irreversibility, exergy for closed system and control volume, exegetic
efficiency.
Gas-Vapour Mixtures and Air-conditioning – 8L
Properties of gas-vapour mixtures, adiabatic-saturation and wet-bulb temperatures,
psychrometric chart, human comfort and air conditioning, various air conditioning processes.
Gas and Vapour Power Cycles: Otto, Diesel, Dual, Stirling, Joule-Brayton cycle. Thermal
efficiency and mean effective pressure, Rankine cycle.
Refrigeration Cycles – 4L
Reverse Carnot cycle, vapour compression refrigeration cycle.

Learning Resources:

1. Borgnakke, C. and Sonntag, R.E., “ Fundamentals of Thermodynamics,” Wiley India,


2011
2. Cengel, Y.A. and Boles, M.A., “Thermodynamics an Engineering Approach”, Tata
McGraw-Hill, 2008
3. Moran, M.J. and Shapiro, H.M., “Fundamentals of Engineering Thermodynamics”,
4th Ed., John Wiley, 2010
4. Russel, L.D., Adebiyi, G. A.,“ Engineering Thermodynamics”, Oxford University
Press, 2007
5. Arora, C.P., “Thermodynamics”, Tata-McGraw Hill, 2001
6. Nag, P.K., “Engineering Thermodynamics”, Tata-McGraw Hill, 2005

Course Code : PCC303 Category : Professional Core Courses


Course Title : Fluid Mechanics and Semester : Third
Machinery
L-T-P : 3-0-0 Credit: 3

Introduction to Fluid Mechanics – 8L


Statics and Kinematics Fluid and continuum, Physical properties of fluids, Types of fluid
flows, Rheology of fluids.Manometers, pressure transducers, pressure on plane and curved
surfaces, centre of pressure, fluid masses subjected to linear acceleration and uniform rotation
about an axis.Kinematics of Fluid flow: steadiness, uniformity, rotational and irrotational
flows, streamline, streakline, pathline, continuity equation, stream function and velocity
potential, applications of potential flow.
Dynamics of Fluid Flow – 8L
Dynamics of Fluid Flow and Dimensional Analysis Euler’s Equation of motion along a
streamline and its integration, Bernoulli’s equation and its applications, momentum equation
and its application to pipe bends.Dimensional Analysis, Buckingham’s Pi theorem, important
dimensionless numbers and their physical significance, geometric, kinematic and dynamic
similarity, model studies, Hydraulic similitude.
Laminar and Turbulent Flows – 10L
Equation of motion for laminar flow through pipes, Stokes law, transition from laminar to
turbulent flow, types of turbulent flow, isotropic and homogenous turbulence, scale and
intensity of turbulence, eddy viscosity, Prandtl’s mixing length theory, velocity distribution in
turbulent flow over smooth and rough surfaces, resistance to flow, minor losses, pipe in series
and parallel, power transmission through a pipe, three reservoir problems and pipe network.
Hydrodynamic Boundary Layer – 8L
Introduction with a historical background, boundary layer, displacement and momentum
thickness, boundary layer over a flat plate, Prandtl boundary layer equation, laminar
boundary layer, application of momentum equation, turbulent boundary layer, laminar sub-
layer, separation and its control, drag and lift, drag on a sphere, 2D cylinder and airfoil,
Magnus effect.
Measurement Techniques – 4L
Flow measurement by Pitot tube, orifice, Venturi, nozzle, and bend meter, rotameter, notches
and weirs, hot-wire anemometer, LDV and PIV, Turbine flowmeter, Vortex shedding
flowmeter, magnetic flowmeter, Doppler Ultrasonic flowmeter, Coriolisflowmeter etc.
Introduction to Hydraulic Machines – 4L
Introduction to Hydroelectric power station and its components, Classification of turbines and
pumps, similarity laws and specific speed, efficiency, cavitation.

Learning Resources:

1. Fox, R.W., McDonald, A.T., Introduction to Fluid Mechanics, 7th edition, Wiley
India.
2. Ojha, C.S.P., Berndtsson, R., Chandramouli, P.N., Fluid Mechanics and Machinery,
Oxford University Press, New Delhi.
3. Majumdar, B., Fluid Mechanics with Laboratory Manual, PHI Learning, New Delhi.
4. Som, S.K. and Biswas G, Introduction of Fluid Mechanics & Fluid Machines, TMH,
New Delhi.
5. Mohanty, A.K., Fluid Mechanics, PHI Learning, New Delhi.
6. Shames, I.H., Mechanics of Fluids, McGraw Hill, International Students Edition.
7. Agarwal, S.K., Fluid through Problems, New Age International Pvt. Ltd, New Delhi.
8. Lal, J., Hydraulic Machines, Metropolitan Book Co. Pvt. Ltd., Delhi.

Course Code : PCC312 Category : Professional Core Courses


Course Title : Fluid Mechanics and Semester : Third
Machinery Lab
L-T-P : 0-0-2 Credit:1

Experiment 1: To verify the momentum equation using the experimental set-up on diffusion
of submerged air jet.
Experiment 2: To study the boundary layer velocity profile over a flat plate and to determine
the boundary layer thickness.
Experiment 3: To study the transition from laminar to turbulent flow and to determine the
lower critical Reynolds number.
Experiment 4: To study the variation of friction factor ‘f ’ for turbulent flow in commercial
pipes.
Experiment 5: To calibrate an orifice meter, venturimeter, and bend meter and study the
variation of the co-efficient of discharge with the Reynolds number.
Experiment 6: To study the impact of jets in a flat plate.
Experiment 7: To study performance of a Pelton wheel/ Francis turbine/ Kaplan Turbine.
Experiment 8: To study performance of two Centrifugal pumps connected in series and
parallel.
Experiment 9: To study performance of a Reciprocating pump.
Learning Resources:
1. Singh, S. Experiments in Fluid Mechanics, PHI Learning, New Delhi.
2. Prakash, M. N. S., Experiments in Hydraulics and Hydraulic Machines: Theory and
Procedures, PHI Learning, New Delhi.
3. Majumdar, B., Fluid Mechanics with Laboratory Manual, PHI Learning, New Delhi.

Course Code : PCC304 Category : Professional Core Courses


Course Title : Introduction to Materials Semester : Third
Engineering
L-T-P : 3-0-0 Credit: 3

Introduction – 3L
Historical perspective of Materials Science, Structure and properties relationship of
Engineering Materials, Classification of materials, Advanced Materials.
Structure of Solids and Characterization of Materials – 6L
Introduction to crystal structures and systems, Metallic structures, Ceramic crystal structures,
Carbon nano-structures, Crystallographic directions and planes, Miller indices, Density
computations, Crystallography, Diffraction methods, Electron microscopy, Metallography,
Thermal characterization techniques.
Imperfections in Solids – 4L
Point defects, Dislocations, Interfacial Defects, Bulk defects.
Diffusion – 4L
Diffusion mechanisms, steady and non-steady state diffusion, Factors that influence
diffusion, Law’s of diffusion, Applications of Diffusion.
Mechanical Behaviour of Materials – 6L
Elastic and plastic properties, Creep, Fatigue, Fracture, Heat treatment of steels.
Phase Diagrams and Phase Transformations – 6L
Unary, Binary, Equilibrium phase diagrams, Eutectic, Eutectoid, Peritectic and
peritectoidreactions, Transformation rate effects and TTT diagrams. Microstructure and
property changes in iron-carbon system, Iron-Carbon (Fe-C or Fe-Fe3C) Diagram.
Ceramic Materials – 2L
Ceramic types, Properties, Processing Application, Advanced ceramics.
Composites – 2L
Introduction, Applications, Particle reinforced composites, Fiber reinforced composites,
Structural composites.
Thermal, Electrical, Magnetic, Optical Properties – 5L
Heat capacity, Thermal expansion, Thermal conductivity, Thermal stresses, Electrical
conduction, Semi conductivity, Super conductivity, Electrical conduction in ionic ceramics
and in polymers, Dielectric behaviour, Ferroelectricity, Piezoelectricity, Diamagnetism and
paramagnetism, Ferromagnetism, Antiferromagnetism and ferrimagnetism, Influence of
temperature on magnetic behaviour, Domains and hysteresis, Optical properties of metals,
Optical properties of non-metals, Application of optical phenomena.

Economic, Environmental and Social Issues of Material Usage – 2L


Economic considerations, Environmental and societal considerations, Recycling issues, Life
cycle analysis and its use in design.

Learning Resources:
1. Materials Science and Engineering An Introduction by Callister W. D. Jr.
2. Material Science by Van Vlack.
3. Material Science by Raghavan V.
4. Material Science and Engineering by K. M. Gupta.

Course Code : PCC313 Category : Professional Core Courses


Course Title : Materials Characterization Lab Semester : Third
L-T-P : 0-0-2 Credit: 1

Experiment 1: Study of various dislocation models, drawing burgers circuit and finding
Burgers vector.
Experiment 2: Study of various unit cells and crystals for,
a) Their geometry and symmetry,
b) Total number of atoms and their arrangement,
c) Effective number of atoms per unit cell,
d) Co-ordination number,
e) Atomic packing efficiency,
f) Determining density,
g) Concept of Miller indices and Inter-planer spacing.
Experiment 3: To study the effect of a surface treatment (Etching) on the strength of glass.
Experiment 4: Heat treatment processes (Annealing, Normalizing, Quenching) and
comparison of hardness before & after heat treatment.
Experiment 5: To predict creep characteristic of materials by plotting strain vs. time curves
for different loadings.
Experiment 6: Comparative study of microstructures of different given specimens (mild
steel, grey C.I., brass, and copper).
Experiment 7: Specimen preparation for micro structural examination by cutting, grinding,
polishing and etching of aluminium specimen.
Experiment 8: Fabrication of composite by hand-lay up technique.
Experiment 9: Mechanical testing ofcomposite made by hand-lay up technique in
experiment no. 8.
Experiment 10: To study the fatigue behaviour of a given sample.

Course Code : PCC305 Category : Professional Core Courses


Course Title : Metrology and Inspection Semester : Third
L-T-P : 3-0-0 Credit: 3

Introduction – 6L
Introduction to measurement and measuring instrument, generalized measuring system and
functional elements, static and dynamic performance, characteristics of measurement devices,
concept of error, sources of error, statistical analysis of errors.
Sensors and transducers – 5L
Sensors and transducers- types and their characteristics, measurement of pressure, direct
acting and elastic pressure transducers, measurement of very low pressures. Strain
measurement- types of strain gauges and their working, strain gauge circuits, temperature
strain rosettes.
Measurement of force and torque – 5L
Measurement of force and torque, temperature measurement by thermometers, bimetallic
thermocouples, thermistors and pyrometers. Measurement of flow, vibration and noise
measurement, seismic instruments. Data acquisition system.
Standards of liner measurement – 6L
Standards of liner measurement, line and end standards, system of limits and fits, linear and
angular measurement devices and systems, limit gauges and their design.
Measurements of geometric forms – 6L
Measurements of geometric forms like straightness, flatness, roughness and circularity,
optical projectors, tool , makers microscope, autocollimators, principle and use of
interferometry, optical flat interferometers, laser interferometers. Comparators-types,
working principles and magnification range, measurement of screw threads and gears.
Surface texture-quantitative evaluation – 6L
Surface texture-quantitative evaluation of surface roughness and its measurement,
introduction to CMM, in-process gauging systems, inspection- in-process and final
inspection, sampling and 100% inspection, sampling plans.

Learning Resources:

1. Beckwith Thomas G., Mechanical Measurement, Narosa Publishing House.


2. Doeblein, E.O., Measurement Systems: Application and Design, McGraw Hill.
3. Hume, K.J., Engineering Metrology, MacDonald and Co.
4. Gupta, I.C., Engineering Metrology, DhanpatRai& Sons.
5. Bewoor, A.K. and Kulkarni, V. A., Metrology & Measurement, Tata McGraw-Hill
Education Pvt. Ltd.
6. Sawhney, A.K. and Mahajan, M., A text book of measurement and metrology,
DhanpatRai& Co.

Course Code : PCC314 Category : Professional Core Courses


Course Title : Machine Drawing Semester : Third
L-T-P : 0-0-2 Credit:1

Detachable Fasteners:
Screw threads, approximate and conventional representations; Specifications; Threaded
fasteners; Types, forms, standard, and specifications; Drawing of temporary connections;
Foundation bolts; Locking Devices; Classification, principles of operation, standard types and
their proportions. Shaft Couplings; Common types, standard proportions for some couplings.
Permanent Fastenings:
Rivets; Standard forms and proportions, Riveted Joints, Common types of joints,
terminology, proportions and representation; Welds; Types of welds and welded joints, edge
preparation, specifications, and representation of welds on drawings.
Assembly Drawings:
Review of sheet preparation, boundary lines, zones, title block, revision panel, Parts List;
Numbering of components and associated detail drawings; Assembly drawings of various
machine subassemblies and assemblies from detail drawings, sketched and actual machine
components.
Components Drawing:
Limits, Fits, and Tolerances of Size and Form; Types and Grade, Use of Tolerance tables and
specification of tolerances, Form and Cumulative Tolerances; Tolerance
Dimensioning;General Tolerances; Surface quality symbols, terminology and representation
on drawings, correlation of tolerances and surface quality with manufacturing techniques.

Introduction to AUTOCAD, use of AUTOCAD for assembly and component drawings

Introduction to Solid modeling software, use of solid modeling software for assembly and
component drawings, generation of different views from solid models.

Learning Resources:
1. French, T.E., Vierck, C.J., Foster, R.J., “Engineering Drawing and Graphic
Technology”, 14th Ed., McGraw Hill Science/Engg./Math, 1993
2. Giesecke, F.E., Mitchel, A., Spencer, H.C., Hill, I.L., Dygdon, J.T., Novak, J.E., and
Lockhart, S.D.,“Technical Drawing”, 13th Ed., Prentice Hall, 2008
3. Sidheswar, N., “Machine Drawing”, McGraw Hill, 2004
4. Goutam Pohit, Goutam Ghosh, Machine Drawing with AutoCAD, Pearson, 2007
5. SolidWorks 2012: A Tutorial Approach, Prof. Sham Tickoo, CADCIM Technologies,
1988
6. SP 46: 1988 Engineering Drawing Practice for Schools and Colleges, Bureau of
Indian standards, 2012
Semester-IV

Course Code : PCC401 Category : Professional Core Courses


Course Title : Kinetics of Machine Semester : Fourth
L-T-P : 3-0-0 Credit:3

Introduction to mechanisms – 12L


Introduction to mechanisms, Applications of mechanisms, Kinematics of mechanisms,
kinematic diagrams, Degree of freedom, Position and displacement analysis, graphical
methods, Velocity analysis, relative motion, graphical method, instant center, Mechanical
advantage, Acceleration analysis, graphical method.
Analytical methods in mechanism analysis - 10
Analytical methods in mechanism analysis, Computer oriented methods in kinematic
analysis, Cam Design, Cam and follower types, Displacement diagrams, Cam profile
synthesis, graphical and analytical methods, Design of plate cam, reciprocating flat faced
follower – roller follower, Advanced cam profile techniques.
Gears –10L
Gears – Law of gearing, Involute spur gears, involutometry, Spur gear details, interference,
backlash, Gear standardization, Internal gear, Cycloidal gear, Non-standard gears, Bevel,
helical and worm gearing, Gear Trains – simple and compound gear trains, planetary gear
trains, solution of planetary gear train problems, applications.
Kinematic synthesis – 10
Kinematic synthesis, Tasks of kinematic synthesis, type and dimensional synthesis, graphical
synthesis for motion, path generation without and with prescribed timing, Function
generation, overlay method, Analytical synthesis techniques, Complex number modelling,
loop closure equation technique, Freudenstein's equation, Case studies in synthesis of
mechanisms.

Learning Resources:

1. Uicker, J.J.Jr., Pennock, G.R., and Shigley, J.E., Theory of Machines and Mechanisms, 3rd
ed., Oxford University Press, 2009.
2. Sandor, G.N., and Erdman, A.G., Advanced Mechanism Design: Analysis and Synthesis,
Vol. I & II, Prentice-Hall of India, 1988.
3. Mabie, H.H., and Reinholtz, C.F., Mechanisms and Dynamics of Machinery, 4th ed., John
Wiley & Sons, 1987.
4. Ghosh, A, and Mallik, A.K., Theory of Mechanisms and Machines, 3rd ed., Affiliated
East-West Press, 1998.
5. Waldron, K.J., and Kinzel, G.L., Kinematics, Dynamics and Design of Machinery, John
Wiley & Sons, 2004.
6. Norton, R.L., Design of Machinery, Tata McGraw-Hill, 2004.
7. Martin, G.T., Kinematics and Dynamics of Machines, McGraw-Hill, 1969.
8. Rattan, S.S., Theory of Machines, 3rd ed., Tata McGraw-Hill, 2009.
9. Nikravesh, P.E., Planar Multibody Dynamics, CRC Press, 2008.

Course Code : PCC403 Category : Professional Core Courses


Course Title : Applied Thermodynamics Semester : Fourth
L-T-P : 3-0-0 Credit:3

Overview of Engine Operation – 6L


Overview and Basics of Engine Operation, Engine Geometry, Performance Parameters, Ideal
Cycle Analysis, Combustion Stoichiometry, Fuel-air Cycle Model
Gas Exchange – 6L
Gas Exchange: 4-Stroke, Gas Exchange: 2-Stroke, Turbocharging, Mixture Preparation
Ignition System – 7L
Ignition System, Spark-ignition Engine Combustion, Knock, Diesel Combustion
Refrigeration – 7L
Refrigeration: Simple Vapour compression Systems, Pshychrometry, Air-conditioning
Systems
Nozzles – 7L
Steam Flow through Nozzles: Types, Nozzle efficiency, energy equation, critical pressure.
Overview and Basics of Steam Turbines: Working principle, Types, Velocity diagrams
Steam Compressors – 7L
Overview and Basics of dynamic Compressors: Working principle, Types, Velocity diagrams
Steam Turbine Plants, Rankine cycle, Regenerative feed heating, Reheating

Learning Resources:

1. Internal Combustion Engine Fundamentals. New York: McGraw-Hill, 1988. ISBN:


9780070286375 by Heywood, John B
2. I.C.Engines by V. Ganeshan
3. Refrigeration and Airconditioning by C. P. Arora
4. Refrigeration and Airconditioning by Manohar Prasad
5. Turbines Compressors and Fans by S M Yahya
6. Thermodynamics and Heat Enginges, Vol. II by R. Yadav

Course Code : PCC403 Category : Professional Core Courses


Course Title : Manufacturing Science Semester : Fourth
and Technology-I
L-T-P : 3-0-0 Credit:3

Introduction – 2L
Classification of different manufacturing processes, application areas and limitations,
selection of a manufacturing process.
Casting – 4L
Steps involved in casting, advantages, limitations and applications of casting process. Pattern
types, allowances for pattern, pattern, materials color coding and storing of patterns.
Moulding methods – 4L
Moulding methods and processes-materials, equipment, moulding sand ingredients, essential
requirements, sand preparation and control, testing, cores and core making.
Design considerations in casting, gating and Risering, directional solidification in castings.
Sand castings-pressure die casting-permanent mould casting-centrifugal casting-precision
investment casting, shell moulding, CO2 moulding, squeeze casting-electro slag casting.
Fettling and finishing, defects in Castings.
Advanced Casting Processes – 4L
Metal mould casting, Continuous casting, Squeeze casting, Vacuum mould casting,
Evaporative pattern casting, Ceramic shell casting (Introductory)
Massive Metal Forming Science and Technology – 14L
Need and Classification, Elastic and Plastic deformation-Yield and Flow; Rolling:
Classification of Rolling, Process geometry and Analysis of Plate rolling for Rolling load and
power calculations; Rolling mills and Roll pass design; Defects in Rolled Products; Forging:
Classification of Forging, Process Geometry and Analysis of Strip and Disc forging for
Forging Load and Power calculations; Defects in Forged Products; Drawing: Process
Geometry and Analysis of Wire and Sheet Drawing for Load and Power calculations,
Maximum Reduction Possible. Extrusion: Classification, Process Geometry and Analysis of
Rod and Sheet Extrusion for Load and Power calculations, Maximum Reduction Possible;
Defects in Extruded Product.
Welding– 8L
Types of welding-gas welding-arc welding-shielded metal arc welding, TAW, GMAW,
SAW, ESW-Resistance welding (spot, seam, projection, percussion, flash types)-atomic
hydrogen arc welding-thermit welding soldering, brazing and braze welding. Welding
symbols-Positions of welding-joint and groove design-weld stress-calculations-design of
weld size estimation of weld dilution, heat input, preheat, and post heat temperature-

computer applications in weld design, dissimilar metal. Gas welding equipments-welding


power sources and characteristics safety aspects in welding-automation of welding, seam
tracking, vision and arc sensing-welding robots. Defects in welding-causes and remedies-
destructive testing methods
Advanced Welding Processes – 6L
Plasma arc welding, stud welding, friction welding, explosive welding, underwater welding,
roll bonding, diffusion bonding, cold welding, welding of plastics Details of electron beam
welding (EBW), laser beam welding (LBW), ultrasonic welding (USW) (Introductory)
Learning Resources:

1. Manufacturing Science by Ghosh and Mallik, East West Press Pvt. Ltd., New Delhi
2. Fundamentals of Modern Manufacturing by M. P. Groover, John Wiley and Sons,
New Delhi
3. Fundamentals of Metal Forming Processes by B. L. Juneja, New Age International
Ltd., New Delhi
4. Manufacturing Engineering and Technology by Kalpakjian and Schmid, Pearson
Education Pvt. Ltd. New Delhi
5. Lindberg R.A., “Processes and Materials of Manufacture”, Prentice-Hall of India,
1990.
6. Groover M.P., “Fundamentals of Modern Manufacturing”, John Wiley & Sons 2002.
7. DeGarmo E.P., Black J.T., and Kohser R.A., “Materials and Processes in
Manufacturing”, Prentice-Hall of India, 1997.
8. Richard, A., Little., Welding and Welding Technology, Tata McGraw Hill, 2001.
9. Heine, R., and Rosenthal, P., Principles of Metal Casting, Tata McGraw Hill, 1985.

Course Code : PCC404 Category : Professional Core Courses


Course Title : Industrial Engineering Semester : Fourth
L-T-P : 3-0-0 Credit:3

Industrial Engineering – 6L
Introduction to industrial engineering, Functions of organization, Elements of organization,
Principles of organization, Types of organization and their selection.
Plant Layout and Material Handling – 8L
Site selection, types of layout, factors affecting layout, plant building, flexibility and
expandability, Principles of material handling, types and selection of materials handling
equipment’s.
Production Planning and Control – 8L
Functions, forecasting, routing, operations planning; Gantt chart, work order, dispatching and
follow-up; CPM and PERT techniques.]
Inventory Control – 4L
Scope, purchasing and storing, economic lot size, ABC Analysis.
Quality Control – 10L
Statistical quality control, control charts for variables and attributes: X bar, R, p & c charts,
Concepts &Scope of TQM and QFD. Acceptance Sampling: Consumers risk, Producers risk,
LQL, AQL, OC curves, Types of sampling plans, AOQ, ATI.
Work Study – 6L
Scope, work measurement and method study, standard data, ergonomics and its industrial
applications.

Learning Resources:

1. Mitra, A., “Fundamentals of Quality Control and Improvement”, John Wiley & Sons, Inc,
2008
2. Russell, R.S., Taylor, B.W.,“Operations Management”, Pearson 2003 Education
3. Jocobs, C.A., “Production and Operations Management”, Tata McGraw Hill 1999
4. Groover,M.P.,“Automation, Production Systems and ComputerIntegrated Manufacturing”,
Pearson Education 2001
5. Maynard, H.B.,“Industrial Engineering Handbook”, McGraw Hill 2001 6. BesterfieldD.H.
et al., “Total Quality Management:, Pearson Education 1999
Course Code : PCC405 Category : Professional Core Courses
Course Title : Production Planning & Semester : Fourth
Control
L-T-P : 3-0-0 Credit:3

Introduction – 4L
Manufacturing function; Elements of production systems; Types of production systems;
Objectives and functions of production planning and control.
Product Design – 10L
Identification of product ideas and selection, product development and design, product
analysis: marketing aspects, product characteristics, economic analysis, profitability and
competitiveness, production aspects.
Forecasting – 11L
Concepts and applications, demand forecasting, principle of forecasting, forecasting
techniques, quantitative and qualitative, Delphi technique.
Production Planning – 10L
Preplanning, selection of materials, methods, machines and man power, aggregate production
planning, master production planning, Break Even Analysis (BEA), concepts, make or buy
decisions.
Production Control – 7L
Dispatching rules, dispatching of work card, inspection card and reports, control boards and
charts, expediting, progress reporting, corrective change in schedules.

Learning Resources:
1. Buffa, E.S., Sarin, R.K., “Modern Production / Operations Management”, John Willey and
Sons 1994
2. Mukhopadhyaya, S.K., “Production Planning and Control – Text and Cases”, Prentice Hall
of India 2004 3. Adam, Jr., E.E., Ebert, R.J., “Production and Operations Management
Concept, Models and Behaviour”, 5th 2001 Ed., Prentice Hall of India
4. Vollman, T.E., Berry, W.L., Whybark, D.C., “Manufacturing Planning and Control
Systems” 4th 1997 Ed., McGraw Hill,
5. Sipper, D., Buffin, R.L., “Production: Planning Control and Integration”, McGraw Hill, .
1997

Course Code : PEC411 Category : Professional Elective Courses


Course Title : Solidification of Metals Semester : Fourth
and Alloys
L-T-P : 3-0-0 Credit:3

Introduction – 8L
Casting as a process of Manufacturing. Moulding Processes, Equipment and Mechanization:
Different types of Moulds, Moulding Materials and Moulding processes, Pattern and other
mould making equipment, forces acting on moulds, Mould factors in metal flow, Moulding
factors in casting design. Different types of binders and their uses in mould and core-
makings.
Melting of Metals and Alloys for casting – 8L
Brief mention of various melting units, melting and post melting treatments, melting practices
as adopted for a few metals and alloys such as CI, Al, Cu, steels, cast irons.
Solidification of Metals and Alloys – 8L
Nucleation, Growth, Role of alloy constitution, Thermal conditions and inherent nucleation
and growth conditions in the liquid melt, Significance, and practical control of caststructure.
Principles of Gating and Rise ring – 8L
Feeding characteristics of alloys, Types of Gates and Risers, Time of solidification
andChowrinov rule, Wlodawer system for feeder head calculations, gating ratio, concept of
directionality in solidification,Yield of casting and prescription for its augmentation.
Special casting Methods – 8L
Investment casting, Die casting,Centrifugal casting, Full mould casting, Vacuum sealed
casting.
Casting Defects – 2L
Casting defects and analysis, their causes and prescription of remedial measures.

Learning Resources:

1. P. R. Beeley, Foundry Technology, Newnes-Buttterworths


2. P. D. Webster, Fundamentals of Foundry Technology, Portwillis press, Red hill
3. P. C. Mukherjee, Fundamentals of Metal casting Technology, Oxford IBH
4. R. W. Hein, C. R. Loper and P. C. Rosenthal, Principles of Metal casting, Mc Graw Hill

Course Code : PEC412 Category : Professional Elective Courses


Course Title : Rapid Manufacturing Semester : Fourth
Process
L-T-P : 3-0-0 Credit:3

Introduction to Rapid Manufacturing (RM), Product Design Process, Design for Modularity,
Reverse Engineering, Principal of RP processes, Classification of RP Processes, Various
Industrial RP Systems like Sterolithography, Fused Deposition Modeling, Selective Laser
Sintering, Laminated Object Manufacturing, 3D Printing, Ballistic particle modeling etc.,
Role of Rapid Prototyping and Rapid Tooling in Product Development. Process planning for
rapid prototyping, STL file generation Defects in STL files and repairing algorithms, Slicing
and various slicing procedures, Accuracy issues in Rapid Prototyping, Strength of RP Parts,
Surface roughness problem in Rapid Prototyping, Part deposition orientation and issues like
accuracy, surface finish, build time, support structure, cost etc., Rapid tooling techniques
such as laminated metallic tooling, direct metal laser sintering. Integration of reverse
engineering and rapid prototyping, Rapid Product Development (CAD/CAE/CIM)

Learning Resources:

1. Chua Chee Kai, Leong Kah Fai, “Rapid Prototyping: Principles & Applications”,
World Scientific, 2003.
2. Ian Gibson, David W Rosen, Brent Stucker., “Additive Manufacturing Technologies:
Rapid Prototyping to Direct Digital Manufacturing”, Springer, 2010
3. Ali K. Kamrani, EmandAbouel Nasr, “Rapid Prototyping: Theory & Practice”,
Springer, 2006.
4. D.T. Pham, S.S. Dimov, Rapid Manufacturing: The Technologies and Applications of
Rapid Prototyping and Rapid Tooling, Springer 2001

Course Code : PEC413 Category : Professional Elective Courses


Course Title : Technology of Melting Semester : Fourth
and Casting
L-T-P : 3-0-0 Credit:3

Introduction to casting processes, Classification, advantages, limitations, applications of


casting, casting terms, sand mold making procedure, Technology of patternmaking, moulding
and core making, Melting, pouring and feeding Introduction of furnaces for ferrous and non-
ferrous casting, use, construction, charging and other furnaces, Gating and risering of
castings, Design considerations and inspection of casting, Designing for economical molding
and eliminating defects, defects in casting, inspection Methods: visual, dimensional,
mechanical, metallurgical and NDT.

The hydrodynamics, flow processes at casting and the properties of the melt system in
relation to its casting properties.Models for solidification from thermal conductivity
viewpoint for different casting processes. The structure formation in different casting
processes. Nucleation in and inoculation in melts. Formation of micro and macro segregation.
Structural changes at heating, forming and homogenisation. The solubility of gases in melts
and precipitation of gas and of secondary phases during solidification. Influence of shrinkage
on solidification processes. Cooling shrinkage, thermal stress and crack formation during
cooling. Analytical and numerical modelling of solidification and casting processes.

Learning Resources:
1. Heine R.W, Loper C.R and Rosenthal P.C , Principles of metal casting, Tata McGraw
Hill Publication Co.1998
2. P. L. Jain , Principles of foundry technology, Tata McGraw Hill Education , New
Delhi, 2003.
3. PN Rao, Manufacturing Technology – Foundry, Forming and welding, Tata McGraw
Hill, New Delhi, 2006.

Course Code : PEC414 Category : Professional Elective Courses


Course Title : Smart Manufacturing Semester : Fourth
L-T-P : 3-0-0 Credit:3

Introduction to smart manufacturing; Definition, History/Backgrounnd, Key Components for


Smart Manufacturing ; Journey from Industry 1.0 to 4.0; Cyber Security in Smart
Manufacturing, Computer Integrated Manufacturing: CAD, CAPP, CAM, ASRS (Automated
storage and retrieval system), Computer Aided Quality Control, Introduction to robotics,
Robot applications in Manufacturing industry.
Smart Manufacturing Enabling Technologies: Artificial Intelligence/ Machine Learning,
Drones and driverless vehicales, Big Data, Clod Computing, Additive Manufacturing,
Advanced Robot, Augmented and Virtial reality (AR/VR), Blockchain, Industrial Internet of
Things (IIoT), Edge Computing, Predictive Analytics, Digital Twin, Agile Manufacturing,
Mass Customization
Application of Smart Manufacturing Technologies in Foundry and Forge Industry. SMART
devices and product, Smart logistics, Smart Cities, Robust Optimization for Smart
Manufacturing Planning and Supply Chain Design, Case studies related to incremental Sheet
Forming, Green Sand Molding and Defect Predictions.

Holistic view of AI capabilities and its impact on society, Introduction to Data Science tool:
Python, Excel, R, Tableau, Minitab etc

Reference Books:

1. Luo, Zongwei, ed. Smart Manufacturing Innovation and Transformation:


Interconnection and Intelligence: Interconnection and Intelligence. IGI Global, 2014.
2. Moon, Ilkyeong, et al., eds. Advances in Production Management Systems. Smart
Manufacturing for Industry 4.0: Springer, 2018.

Course Code : PEC415 Category : Professional Elective Courses


Course Title : Measurement and Control Semester : Fourth
in casting and forging process
L-T-P : 3-0-0 Credit:3

 Measurement of temperatures, pressure, velocity, force, strain, vibration and


acceleration by transducers. Role of transducers in automatic control system and their
characteristics, PID controllers; Response characteristics and compensation of
electrical, hydraulic and pneumatic systems. 3D scanner,
 Part of overall production process such as chemistry, Spectrometers/Spectroscope for
Chemistry, temperature, Thermal Analysis & CE meters/C-Si Analyzer, Various ways
of temperature measurement in melting/ holding and heat treatment furnaces, Core
drying ovens, core blowers/shooters in Heat Cured binder processes, Energy meters
for furnaces,
 Moulding/ Core Making equipment and their impact on performance of equipment,
Flow meters for gas/ liquids in either core making like cold box process or Degassing
of Aluminium Alloys with inert gases like Nitrogen
 Controlling of casting parameters: composition, mold/die temperature, moisture level
and viscosity of liquid metal
 Forging parameters: variations in billet geometry, die temperature, material
properties, workpiece and forging equipment positional errors
and process parameters. forging tool life and preform design.

References:

1. Engineering Metrology – K.J. Hume, Macdonald and Co.(publisher) London


2. The Springer handbook of metrology and Testing, Czichos (Ed), 2011
3. The Metrology Hand book- Jay. L.Bucher (ed), American Society for Quality, 2004
4. Industrial Metrology – Smith GT, 2002,Spinger
5. Hand book of industrial metrology – John W. Greve, Frank W. Wilson,PHI – New Delhi
6. Engineering Metrology – D.M.Anthony,Pergamon Press 7. Dimensional Metrology –
Khare MK, OXFORD-IBH Publishers
7. Foundry Technology by P. L. Jain
8. Principles pf Metal Casting by Heine, Loper and Rosenthal
9. ASM Hand Book , Vol. 14, Forming and Forging.

Course Code : HEC415 Category : Honours Elective Courses


Course Title : Technology of Ferrous Semester : Fourth
Casting
L-T-P : 3-0-0 Credit:3

Classification of cast iron, Chemical composition, Brief history of iron making, Raw
Materials for Iron Making,Molding and core making practices in iron casting, routine sand
testing, Solidification process of cast iron, Fe-Gr and Fe-Fe3C phase diagrams,
microstructure, properties of cast iron, melting of cast iron, furnaces used for melting of cast
iron their construction, principle, operation and charge calculation (Cupola, Reverberatory
furnace, Electric arc furnace, Induction furnace), gating and risering, fluidity of grey iron,
shrinkage characteristics, chill test.

Metallurgical operation: Selection of iron composition, section size, cooling rate and
properties, chemical composition effect, solidification of Fe-C- Si alloy, graphitization during
solidification, inoculation, microstructure and properties of cast iron

Brief history of steel making, Raw Materials for Steel Making,classification, properties and
applications of steel, Fe-C phase diagrams; Solidification behavior of steel. effect of alloy
additions.

Basic steps in casting production of steel, materials and types of patterns, Molding and core
making practices in steel casting. Routine sand testing.

Melting furnaces used for steel: electric arc furnace, induction furnace, etc. Charge
calculation for steel casting, melting practices and melt controls for steel. De-oxidation and
degassing of steel, electro slag remelting(ESR )and central zone refining(CZR).

Gating and feeding practices for steel castings. Fettling, cleaning, salvaging and heat
treatments of castings; Defect analysis.

Production and characterization of gray cast iron, ductile iron, austempered ductile iron, and
compacted graphite iron, malleable iron, Specification of cast iron, application of cast iron.

Alloy iron, alloying elements

Cleaning and inspection of cast iron, Defect analysis,heat treatment of cast iron.

Fe-C phase diagrams; classification, properties and applications of cast irons and steel.
Solidification behavior and effect of alloy additions. 14L
Melting furnaces used for iron and steel: electric arc furnace, induction furnace, cupola,
rotary furnace. Melting practices and melt controls for iron and steel. De-oxidation and
degassing of steel; Inoculation and alloying of cast irons. 14L
Production of grey, S.G., C.G. and malleable irons. Moulding and core making practice for
iron and steel. Gating and feeding practices for iron and steel. Fettling, cleaning and heat
treatments of castings; Defect analysis.14L
Learning Resources:

1. Foundry Technology by P.L. Jain


2. ASM Handbook Volume 15: Casting, ISBN: 978-0-87170-711-6
3. Principles of Metal Casting by Richard Heine, Carl Loper, Philip Rosenthal
4. Metal Casting Principles and Techniques by Lerner Yury, Posinasetti Nageswara
5. FOSECO Ferrous Foundryman’s Handbook, John R. Brown

Course Code : PCC416 Category : Professional Core Courses


Course Title : Metrology and Semester : Fourth
Inspection Lab
L-T-P : 0-0-1 Credit: 1

1. To measure the acceleration of a vibrating body using strain gauges


2. To measure the acceleration and velocity of a rotating machinery using Piezo-
electric sensors.
3. To measure the angle of rotation of a rotating shaft using photoelectric sensors.
4. To measure the dynamic power of a shaft using instantaneous power measuring
dynamometer.
5. To measure the load of compressive nature using load cells.
6. To measure the angle of a taper rod using sine bar and slip gauges.
7. To measure the straightness of machine tool surface by sensitive spirit level.
8. To measure the gear tooth thickness by using gear tooth Vernier calliper.
9. To measure the elements of screw thread using tool maker’s microscope.
10. To measure the elements of screw thread using profile projector.

Learning Resources:

1. Doeblin, E.O., “Measurement Systems: Application and Design”, 5th Ed., McGraw-Hill,
2004.
2. Beckwith, T.G., Marangoni, R.D., and Lienhard, J.H., “Mechanical Measurement”, 5th
Ed., Addison-Wesley, 1995
3. Jain R K, "Engineering Metrology", Khanna Publishers, New Delhi, 2003.
4. Experimental Methods for Engineers, J P Holman, Tata McGraw Hill publications, 2007

Course Code : PCC417 Category : Professional Core Courses


Course Title : Manufacturing Science Semester : Fourth
and Technology-I Lab
L-T-P : 0-0-1 Credit: 1

1. To prepare the pattern and core.


2. To prepare a green sand mold and cast few engineering components.
3. To prepare the metal matrix composite by stir casting.
4. To fabricate the butt joint in the given sample using tungsten inert gas welding and
studying the parametric effect on the weld quality.
5. To fabricate the butt joint in the given sample using metal inert gas welding process
and studying the parametric effect on the weld quality.
6. To fabricate the butt joint in the given sample using submerged arc welding process
and studying the parametric effect on the weld quality.
7. To study the mechanical properties of casted and welded specimens.
8. To study the metallurgical properties of casted and welded specimens.
9. Dye penetration testing, to study the defects of Casted and Welded Specimens
10. Ultrasonic flaw detection and Magnetic crack detection to study the defects of
Casted and Welded Specimens

Learning Resources:

1. Rao,P.N., “Manufacturing Technology”, (Vol. 2), Tata McGraw-Hill 1998


2. R. S. Parmar.,” Welding Engineering and Technology” (Vol.2), Khanna Publishers, 2010
Course Code : PCC418 Category : Professional Core Courses
Course Title : Industrial Engineering Semester : Fourth
Lab
L-T-P : 0-0-1 Credit: 1

1. To prepare the following charts and diagrams:


a) Outline process chart
b) Multiple activity chart
c) Flow process chart and Flow diagram
d) String diagram
2. To construct Left hand and Right chart for the assembly of: (a) Nut & Bolt, (b) Parts
of Pen, and (c) Parts of sine centre.
3. To conduct the method study for assembling simple components and office work.
4. Rating practice during walking.
5. Rating practice using pin board assembly.
6. Rating practice for dealing a deck of cards.
7. Rating practice for marble collection activity.
8. Determination of the standard time for a given operation using stop watch time study.
9. To conduct the office work measurement through work sampling.
10. Measurement of parameters (heart beat rate, calorie consumption) during walking.
11. Measurement and multi-correlation between pulse rate and calorie consumption
during walking.

Course Code : HEC419 Category : Honours Elective Courses


Course Title : Technology of Ferrous Semester : Fourth
Casting Lab
L-T-P : 0-0-1 Credit: 1

1. Determination of fluidity factor of gray cast iron using spiral test.


2. Casting of Gray cast iron and its characterization
3. Casting of white cast iron and its characterization
4. Casting of S.G. Iron and its characterization
5. Casting of medium carbon steel and its characterization
6. Casting of high carbon steel and its characterization
7. Casting of alloy steel and its characterization.
8. Defects analysis of iron and steel casting
9. Heat treatments of Iron casting
10. Heat treatments of steel castings

Semester-V

Course Code : PCC501 Category : Professional Core Courses


Course Title : Manufacturing Science Semester : Fifth
and Technology–II
L-T-P : 3-0-0 Credit:3

Metal Cutting Principle – 6L


Mechanism of Chip Formation; Types of Chips; Orthogonal and Oblique cutting, Cutting
Forces and Merchant Circle Diagram, Shear angle and Friction angle, Shear Velocity and
Chip Velocity, Length of shear and friction plane , Stresses in shear and friction plane,
Energy in shear and friction plane, Strains in shear and friction plane, Temperature in shear
and friction plane; Cutting Tools and Fluids: Cutting Tool Materials, Cutting Tool Life,
Cutting Tool Geometries, and Cutting Fluid Applications
Cutting Machining Operations – 12L
Cutting Tool Technology, Machine Tool Technology and Holding Tool Technology, Process
Geometry, Cutting Conditions, Calculation of Material Removal Rate (MRR), Surface
Roughness (Ra), Cutting Forces and Power for Turning and related operations; Drilling and
related operations; Milling and Gear Cutting, Shaping and Planning; Broaching and Sawing
operations; Economics of Machining by Cutting
Abrasive Machining Operations – 12L
Features, Need and Classifications of Abrasive Machining; Abrasive Grinding- Wheel
Specification, Wheel Life; Balancing, Truing and Dressing of Wheels; Classifications of
Abrasive Grinding Processes; Chipping action in grinding, Calculation of Grinding Time and
Material Removal Rate, Forces and Power, Heat and Temperature; Working Principle and
Applications of grinding processes for prismatic and rotational surfaces; Abrasive Finishing-
Conventional abrasive finishing-Honing, Lapping, Polishing and Buffing; Modern Abrasive
Finishing - Abrasive Flow Finishing and Magnetic Abrasive Finishing
Advanced Machining Operations – 6L
Need and Classification of Erosion based Machining Processes; Process Principle,
Equipments and Applications of Electro-Discharge Machining (EDM) and Beam Machining
Processes (e.g. LBM, EBM, IBM,); Electro-Chemical Machining (ECM) and Chemical
Machining Processes (e.g. CHM, PCM, BCM), Ultra-Sonic Machining (USM) and Jet
Machining Processes (AJM, WJM, AWJM), Introduction to Hybrid Machining Processes
Jigs and Fixtures – 6L
Classification of Jigs and Fixtures, Fundamental Principles of design of Jigs and Fixtures,
Location and Clamping in Jigs and fixtures, Simple design for drilling Jigs, Milling fixtures,
Indexing Jigs and fixtures, etc

Learning Resources:

a) Manufacturing Science by Ghosh and Mallik, East West Press Pvt. Ltd., New Delhi
b) Fundamentals of Modern Manufacturing by M. P. Groover, John Wiley and Sons,
New Delhi
c) Introduction to Machining Science by G. K. Lal, New Age International Ltd., New
Delhi
d) Manufacturing Engineering and Technology by Kalpakjian and Schmid, Pearson
Education Pvt. Ltd. New Delhi
e) Jigs and Fixtures by P. H. Joshi, Tata-McGraw Hill

Course Code : PCC502 Category : Professional Core Courses


Course Title : Dynamics of Machine Semester : Fifth
L-T-P : 3-0-0 Credit:3

Force analysis – 8L
Dynamic force analysis – Inertia force and Inertia torque– D Alembert’s principle –Dynamic
Analysis in reciprocating engines – Gas forces – Inertia effect of connecting rod– Bearing
loads – Crank shaft torque – Turning moment diagrams –Fly Wheels – Flywheels of
punching presses- Dynamics of Cam- follower mechanism.
Balancing – 6L
Static and dynamic balancing – Balancing of rotating masses – Balancing a single cylinder
engine – Balancing of Multi-cylinder inline, V-engines – Partial balancing in engines –
Balancing of linkages – Balancing machines-Field balancing of discs and rotors.
Free vibration – 10L
Basic features of vibratory systems – Degrees of freedom – single degree of freedom – Free
vibration– Equations of motion – Natural frequency – Types of Damping – Damped
vibration– Torsional vibration of shaft – Critical speeds of shafts – Torsional vibration – Two
and three rotor torsional systems.
Forced vibration – 8L
Response of one degree freedom systems to periodic forcing – Harmonic disturbances –
Disturbance caused by unbalance – Support motion –transmissibility – Vibration isolation
vibration measurement.
Mechanism for control – 10L
Governors – Types – Centrifugal governors – Gravity controlled and spring controlled
centrifugal governors – Characteristics – Effect of friction – Controlling force curves.
Gyroscopes –Gyroscopic forces and torques – Gyroscopic stabilization – Gyroscopic effects
in Automobiles, ships and airplanes.

Learning Resources:
1. Ratan SS, “Theory of Machines”, 1st Edition, Tata McGraw Hill, New Delhi (1993).
2. Theory of Mechanisms and Machines, Amitabh Ghosh and Mallik, East West Press
Publication.
3. Design of Machinery, Robert L Norton, Mc. Graw Hill.
4. Theory of Machines, P.L. Ballaney, Khanna Publishers, New Delhi
5. Mechanism and Machine Theory, J.S. Rao and R.V. Dukkipati, 2nd Edition, New Age
International, Delhi

Course Code : PCC503 Category : Professional Core Courses


Course Title : Heat and Mass Transfer Semester : Fifth
L-T-P : 3-0-0 Credit:3

Conduction – 5L
Basic law of heat conduction – Fourier’s law, thermal conductivity, its dependence on
temperature, steady state heat conduction through a composite solid and its electric analogue,
steady state heat conduction through cylinders, spheres and variable area of solids, different
insulating materials and their applications for process equipment and pipelines, Fourier’s law
in three dimensions, lumped capacity method of unsteady state conduction.

Convection – 6L
Convection heat transfer and the concept of heat transfer coefficient, individual and overall
heat transfer coefficient, heat transfer between fluids separated by plane wall, heat transfer
between fluids separated by cylindrical wall (pipes), critical/ optimum insulation thickness,
heat transfer through extended surfaces.
Forced Convection – 6L
Over a flat plate, thermal boundary layer, dimensionless groups and Dimensional analysis,
Buckingham Pi-theorem, heat transfer correlations- internal and external flows, laminar and
turbulent flows,
Free convection – 6L
Heat transfer correlations for free convection, free convection from flat surfaces, free
convection from a cylinder.
Heat Transfer with phase change – 6L
Boiling phenomena and analysis of boiling curve, correlation for nucleate boiling, critical
heat flux, condensation phenomena, film condensation on a vertical surface (Nusselt
equation, effect of non-condensable gases, drop wise condensation.
Radiation – 6L
Basic principle of radiation from a surface, blackbody radiation, Planck’s law, Wein’s
displacement law, the Stefan Boltzmann law, Kirchhoff’s law, gray body, radiation exchange
between black bodies & grey bodies.
Heat Exchanger – 4L
Types of heat exchangers; fouling factors; overall heat transfer coefficient; Logarithmic mean
temperature difference (LMTD) method; Effectiveness-NTU method.
Introduction to Mass Transfer – 3L
Introduction; Fick’s law of diffusion; Steady state equimolar counter diffusion; Steady state
diffusion though a stagnant gas film.

Learning Resources:
1. Holman J P, “Heat Transfer”, McGraw Hill Book Co. (1992).
2. Yunus A. Cenegel, “Heat & Mass Transfer: A practical Approach”, McGraw Hill Book
Co. (2007).
3. Incropera F P and DeWitt D P, “Introduction to Heat Transfer,” 2nd Ed John Wiley New
York (1996).
4. Geankopolis C J, “Transport Processes and Separation Process Principles”, Prentice Hall
of India, 4th Edition, Eastern Economy Edition (2004)
5. Kern D Q, “Process Heat Transfer”, McGraw Hill Book Co. (1997).
6. Coulson J M and Richardson J F, “Chemical Engineering” Volume 1, Pergamon Press
(1999).
7. Whitaker, S., Fundamental Principles of Heat Transfer, New York, Per gammon, 1997.
8. Cussler, E, L., Diffusion. Mass Transfer in Fluid Systems, Cambridge, 1985.

Course Code : PCC504 Category : Professional Core Courses


Course Title : Operations Research Semester : Fifth
L-T-P : 3-0-0 Credit:3

Introduction – 2L
Definition and scope of OR; techniques and tools; model formulation; general methods for
solution; classification of optimization problems; optimization techniques.
Linear optimization models – 12L
Complex and revised simplex algorithms; duality theorems; sensitivity analysis; assignment,
transportation and transshipment models; travelling salesman problem as an assignment
problem; integer and parametric programming; goal programming.
Game problems – 6L
Minimax criterion and optimal strategy; two person zero sum game; games by simplex
dominance rules.
Waiting line problems – 8L
Classification of queuing situations; Kendall's notation, Poisson arrival with exponential or
Erlang service time distribution; finite and infinite queues; optimal service rates; application
of queuing theory to industrial problems.
Dynamic programming – 6L
Characteristic of dynamic programming problems (DPPs); Bellman's principle of optimality;
problems with finite number of stages; use of simplex algorithm for solving DPPs.
Non- linear programming – 8L
One dimensional minimization methods; unconstrained optimization techniques; optimization
techniques- characteristics of a constrained problem; indirect methods; search and gradient
methods.

Learning Resources:
1. Taha H. A., “An Introduction to Operations Research”, 6th Edition, Prentice hall of 2001
India;.
2. Hillier F. J. and Lieberman G.J., “Introduction to Operations Research”, 7th 2001 3 0 4 25
0 25 50 0 Edition Holden Day Inc.
3. Loomba N.P., “Linear Programming”, 2nd Edition, Mcmillan Publishing Inc. New 1976
York.
4. Wagner H. M., “Principles of OR with Applications to Managerial Decisions”, 2nd 1975
Edition, Prentice Hall.
5. Giffin, Walter G., “Queueing Basic Theory and Applications”, Grid Inc., Ohio. 1978

Course Code : PCC505 Category : Professional Core Courses


Course Title : Ergonomics and Work Semester : Fifth
Design
L-T-P : 3-0-0 Credit:3

Productivity – 6L
Concept, objectives, Factors affecting productivity, Productivity measurement, causes of low
productivity, Tools and techniques to improve productivity, work study and productivity
Work Study – 4L
Purpose, scope and developments, human aspects, techniques of work study and their scope
Method Study – 10L
Objectives and scope, recording techniques: operation process charts, flow process charts,
two hand process chart, activity chart, other charts, their analysis, flow diagram, string
diagram, critical examination techniques, development, installation and maintenance of
improved methods, Principles of motion economy, Micro Motion study, Therbligs, motion
analysis, preparations of motion film and its analysis, SIMO charts, memo-motion study,
cyclegraph and chronocyclegraph
Time Study – 10L
Scope and objectives, concepts of measurement of work in units of time, Techniques of work
measurement, stop watch time study, allowances and calculation of standard time, standard
time and its applications, Work sampling and introduction to Predetermined motion time
systems
Ergonomics – 6L
Introduction to industrial ergonomics, constituents areas of ergonomics, man-machine
system, anthropometry and ergonomics, metabolism and organization of work, ergonomic
aspects in design of controls and displays and their layout, light and vibration consideration
in ergonomically designed system, working conditions and environment, ergonomics and
safety
Ergonomic Design – 6L
Design methodology and criteria for designing, design for improving occupational safety and
reduction in fatigue and discomfort, work system design, environmental factors, visual issues
in design, case studies

Learning Resources:

1. Introduction to Work Study by ILO. 2005


2. Barnes, R.M., “Motion and Time Study”, John Wiley & Sons. 1980
3. McCormick, E.J., “Human Factors in Engineering and Design”, TMH. 1976
4. Bridger, R.S., “Introduction to Ergonomics”, CRC Press. 2008
5. Murrel, K.F.H., “Ergonomics”, Longsman. 1971
6. Dul, J. and Weerdmeester, B. Ergonomics for beginners, a quick reference guide, Taylor &
Francis 1993
7. Green, W.S. and Jordan, P .W, Human Factors in Product Design, Taylor & Francis 1999
Course Code : PEC511 Category : Professional Elective Courses
Course Title : Plasticity and Semester : Fifth
Deformation
L-T-P : 3-0-0 Credit:3

Fundamental of classical plasticity – 7L


Concept of stress and strain components, Mohr stress circles for two- and three-dimensional
stress system, strain rate and strain rate tensors, yield criteria, yield locus and physical
concepts of Tresca, Mises and twin shear stress yield criteria, effective stress and effective
strain.
Mechanical properties under uniaxial tension and non-uniaxial loading – 7L
Yield criteria of different material, anisotropic material – 7L
Plastic constitutive relations of materials, flow rules – 7L
Stress and strain analysis of plane-stress metal forming processes such as tube drawing, deep
drawing, tube hydroforming – 7L
Stress and strain analysis for bulk forming and sheet forming – 7L

Course Code : PEC512 Category : Professional Elective Courses


Course Title : Severe Plastic Semester : Fifth
Deformation
L-T-P : 3-0-0 Credit:3

Fundamentals of Severe Plastic Deformation and its industrial application, Difference


between severe plastic deformation and conventional metal forming processes.
Grain refinement mechanism.
Different types of Severe Plastic Deformation process for bulk and sheet samples.
Different parameters of Severe Plastic Deformation.
Mechanical properties of ultrafine-grained and nano-structured metals.
Physical, Chemical and functional properties of ultrafine-grained and nano-structured metals.

Course Code : PEC513 Category : Professional Elective Courses


Course Title : Sheet Metal Forming Semester : Fifth
L-T-P : 3-0-0 Credit:3
Metal forming process in manufacturing, Classification and description of sheet metal
forming operation, Plastic deformation, strain and strain rate, flow stress, Anisotropy,
Formability and Forming limit curves.
Yield criteria, flow rule and hardening rules. Materials for sheet forming.
Friction and lubrication in sheet forming.
Deep drawing of round and rectangular cups.
Sheet forming presses, mechanical presses, electromechanical servo-drive presses, hydraulic
presses, cushion system for sheet metal forming.

Course Code : PEC514 Category : Professional Elective Courses


Course Title : Modern Forging Process Semester : Fifth
L-T-P : 3-0-0 Credit:3

Precision Forging process like flashless forging, powder forging, Isothermal and hot die
forging. Semi solid forging, Orbital forging, cross wedge rolling, Superplastic forging, long
forging machine, HERF, Warm forging technology, HIP, Electrical upsetters, Multi axial
forging. Incremental Forging.

Course Code : PEC515 Category : Professional Elective Courses


Course Title : Rolling , Extrusion and Semester : Fifth
other Hot Working Process
L-T-P : 3-0-0 Credit:3

Classification of various metal working process, Cold and hot working of metal, Heating for
working, Cooling after working, General concept of rolling, Theory of rolling, Fundamental
of roll pass design.

Types of rolling process and their application. Rolling mills, Defects in rolling.

Extrusion: Classification of extrusion process, Equipment, Lubrication, Hot and cold


extrusion, Defects in extrusion, Analysis of extrusion process, Extrusion press.

Rod and wire drawing, Tube drawing.

Use of FEM in above metal forming process, Tribology in metal forming process

Course Code : HEC516 Category : Honours Elective Courses


Course Title : Technology of Ferrous Semester : Fifth
Forging
L-T-P : 3-0-0 Credit:3
Forging – 14L
Introduction of forging, Classification of forging process, Application of forging, Technology
of open die forging, application of forging, allowances and tolerances for free forging with
respect to Indian and foreign standards, developing forging drawing and process chart for
manufacturing of typical components such as straight, stepped, hollow shaft, rings and discs
etc. Methods of blank preparation, Acceptance criteria for bars and billets in forging industry,
Advanced technology for production of large forging ingots.
Technology of closed die forging – 8L
Factors affecting metal flow in the dies, Forgeability, Friction and lubrication, die
temperature, size and shape factors etc.
Die material – 6L
Die failure analysis and methods for improving die life.
Forging of metals – 10L
Forging practice and forging behavior of ferrous alloys like carbon and low alloy steel,
stainless steel, tool steel. Heat treatment of above alloys.
Forging defects – 4L
Forging defects and their remedial measures, Problems of gases, Overheating and burning of
steels.

Course Code : PCC517 Category : Professional Core Courses


Course Title : Manufacturing Science Semester : Fifth
and Technology–II Lab
L-T-P : 0-0-2 Credit:1

1. Preparation of a SINGLE POINT CUTTING TOOL as per the given tool


specification. Also write the process sheet for the same.
2. To make a job as per drawing on the CAPSTAN LATHE. Write the process sheet and
draw the sketches of the machine tool and tools used.
3. To make a job as per drawing using RADIAL DRILLING MACHINE. Write the
process sheet and draw the sketches of the machine tool and tools used.
4. Study of Indexing Mechanism for Gear Cutting and to cut gear on a gear blank using
Indexing Mechanism on HORIZONTAL MILLING MACHINE. Write the process
sheet and draw the sketches of the machine tool and tools used.
5. To make a slot as per drawing using VERTICAL MILLING MACHINE. Write the
process sheet and draw the sketches of the machine tool and tools used.
6. To make a job as per drawing using CYLINDRICAL GRINDING MACHINE. Write
the process sheet and draw the Sketches of the machine tool and tools used.
7. To make a job as per drawing using SURFACE GRINDING MACHINE. Write the
process sheet and draw the Sketches of the machine tool and tools used.
8. Study of SHAPER, PLANER and SLOTTER
9. Study of MIG WELDING MACHINE and preparation of T-joint. Study the welding
defects induced. Also draw the sketches of the tools used.
10. Demonstration and study about CUTTING, DRILLING AND WELDING operation
on LASER BEAM MACHINE
11. Study of ELECTRICAL DISCHARGE MACHINE

Course Code : PCC518 Category : Professional Core Courses


Course Title : Kinetics and Dynamics Semester : Fifth
of Machine Lab
L-T-P : 0-0-2 Credit:1

1. Determination of velocity ratios of simple, compound, epicyclic and differential gear


trains
2. Studying kinematics of four bar, slider crank, crank rocker, double crank, double
rocker and oscillating cylinder mechanisms
3. Studying kinematics of typical mechanisms like pantograph, some straight line
motion mechanisms, wiper, drafter, etc.
4. Motion studies of different cams & followers
5. Single degree of freedom Spring-mass-damper system: determination of natural
frequency and damping coefficient
6. Determination of torsional natural frequency of single and double rotor
systemsundamped and damped natural frequencies
7. Studying machine vibration using sensor
8. Solving simple balancing problems experimentally
Course Code : PCC519 Category : Professional Core Courses
Course Title : Thermal and Heat Semester : Fifth
Transfer Laboratory
L-T-P : 0-0-2 Credit:1

1. Determination of the calorific value of a given fuel and its flash & fire points
2. Determination of the p-V diagram and the performance of a 4-stroke dieselengine
3. Determination of the performance characteristics of a vapourcompressionsystem
4. Study of the heat transfer in pin fin apparatus
5. Study of the heat transfer in natural convection apparatus
6. Study of the heat transfer in the forced convection apparatus
7. Study of the StefenBoltzman apparatus and estimation of StefenBoltzman’s constant
8. Study of the heat transfer in drop-wise and film wise condensation.
9. To estimate the thermal conductivity of metal bar
10. Study of the heat transfer through composite wall
11. Study of heat transfer behaviour in Heat pipe apparatus
12. Study of the emmisivity measurement apparatus
13. To estimate the thermal conductivity of insulating powder
14. To study the Heat transfer in lagged pipe apparatus
15. To estimate effectiveness in Shell-and-Tube Heat Exchanger
16. To estimate effectiveness in double pipe heat exchangers
Course Code : HEC520 Category : Honours Elective course
Course Title : Technology of Ferrous Semester : Fifth
Forging Lab
L-T-P : 0-0-2 Credit:1

Semester-VI

Course Code : PCC601 Category : Professional Core Courses


Course Title : Machine Design Semester : Sixth
L-T-P : 3-0-0 Credit:3

General Introduction and Selection of Materials – 3L


Definition, Methods, Standards in Design and Selection of Preferred Size, BIS system of
Designation of Steels, Steels and Alloys, Plastics and Rubbers.
Design against Static and Fluctuating Load – 4L
Concept of Three Dimensional State of Stress and Strain, Stress-Strain Relationship,
Principle Stresses, Stress Concentration, Stress Concentration Factor and Notch Sensitivity
Factor, Factor of Safety, Theories of Failure, Fluctuating Stress, Fatigue Failure, Endurance
Limit, Design for Finite and Infinite Life, Soderberg and Goodman Criteria.
Shafts, keys and coupling – 4L
Design of Shafts against Static and Fluctuating Load, Strength and Rigidity Design, Design
of Square and Flat Keys and Splines, Rigid and Flexible Couplings. 5(L)
Power Screws and Joints – 6L
Form of Threads, Square Threads, Trapezoidal Threads, Stresses in Screw, Design of Screw
Jack, Screwed Joints, Riveted Joints, Welded Joint and Eccentric Loading of above Joints,
Design for Fatigue Loading. 9(L)
Mechanical Springs – 5L
Helical Springs, Stress Equations, Deflection Equation, Design against Static and Fatigue
Loading, Multi Leaf Springs, Spiral Springs.
Belts, Brakes and Clutches – 5L
Flat Belts, V Belts, Static Analysis of Brakes and Clutches, Internal Expanding and External
Contracting Rim Brakes and Clutches, Band type Brakes and Clutches, Frictional contact
Axial Clutches, Disc Brakes, Cone Clutches and Brakes
Helical Gears – 5L
Kinematics, geometry and nomenclature, force analysis, Design of helical gears: bending
stress, contact stress, Crossed helical gears Worm Gears: Geometry and nomenclature, Force
analysis, Friction analysis and efficiency, thermal capacity, bending and surface strength,
power rating efficiency, worm gear standards and proportions.
Bevel Gears – 5L
Introduction, Geometry and terminology, Force analysis, Bending stress analysis, Contact
stress analysis, Permissible bending fatigue stress, Permissible contact fatigue stress Spiral
bevel gears, hypoid gears.
Antifriction bearing – 5L
Types of ball bearings, roller bearings, needle bearings, friction life of bearings, reliability
considerations, selection of ball bearings, roller bearing, tapered roller bearing, thrust bearing,
lubrication and sealing, Mounting of bearings.
Lubrication and sliding bearings – 5L
Type of lubrication, viscosity, hydrodynamic theory of lubrication, types of bearing, design
of bearing using design charts, boundary lubrication, hydrostatic bearing, hydrodynamic
thrust bearings.

Learning Resources:
1. Joseph E. Shigley, “Mechanical Engineering Design”, Mc-Graw Hill Publications.
2. Richard M. Phelan, “Fundamentals of machine design” Tata Mc-graw Hill pub.
3. Robert L. Norton, “Machine Design: An Integrated approach” Prentice Hall
4. Robert C Juvinall and Kurt M. Marshek, “ Fundamentals of Machine Component
Design, Wiley-India
5. Nam P. Suh, “Principles of Design”, Oxford University Press, 1990.
6. V. B. Bhandari, “Design of Machine Elements” 3rd Ed., Tata Mc-Graw Hill

Course Code : PCC602 Category : Professional Core Courses


Course Title : Production and Semester : Sixth
Operations Management
L-T-P : 3-0-0 Credit:3

Introduction – 3L
Types and characteristics of manufacturing systems, concept of manufacturing cell, system
planning and design.
Operations Scheduling – 8L
Concepts, loading, scheduling and sequencing, single processor scheduling, flow shop
scheduling, jobshop scheduling, scheduling criteria; Gantt charts.
Project Management – 5L
Project management techniques; Introduction to CPM and PERT techniques, activities and
events, conventions adopted in drawing networks, graphical representation of events and
activities, dummy activities, identification of critical activities.
Materials Planning and Control – 10L
Field and scope, materials planning; Inventories-types and classification; ABC analysis,
economic lot size, EOQ model, lead time and reorder point, inventory control systems,
modern trends in purchasing, store keeping, store operations; Introduction to MRP and MRP-
II, bills of material; Introduction to ERP.
Zero Inventory Systems – 5L
Introduction to the new manufacturing concepts; JIT, lean manufacturing and agile
manufacturing, pull and push systems of production; Kanban system.
Capacity Planning – 7L
Definition of capacity, capacity planning, capacity requirement planning, capacity available
and required, scheduling order.
Supply Chain Management – 4L
Introduction – understanding supply chain, supply chain performance, supply chain drivers
and obstacles, 4 planning demand and supply in a supply chain.

Learning Resources:

1. Russell, R.S., and Taylor, B.W., ‘Operations Management”, Pearson Education 2003
2. Jocobs, C.A., “Production and Operations Management”, Tata McGraw Hill 1999
3. Ramamurthy, P. “Production and Operations Management”, New Age International 2002
4. Adam Jr., E.E., and Ebert, R.J., “Production and Operations Management Concept,
Models, and Behaviour”, 5th 2001 Ed., Prentice Hall of India
5. Buffa, E.S., and Sarin, R.K., “Modern Production / Operations Management”, John Willey
& Sons 1994
Course Code : PCC603 Category : Professional Core Courses
Course Title : Product Design & Value Semester : Sixth
Eng.
L-T-P : 3-0-0 Credit:3

Product Design – 8L
Traditional and modern design processes; Organization objectives; Innovation, creation, and
diffusion techniques; Evaluation of new product ideas – functional, technological, ecological,
legal.
Product Modeling and Reverse Engineering – 8L
Wireframe modeling; Surface modeling – boundary representation; Solid modeling – CSG;
Concept of reverse engineering.
Product Data Exchange – 8L
Neutral file formats for product data exchange–DXF, IGES, STEP.
Concurrent Engineering – 8L
Concept of concurrent engineering; Design for X; Design for manufacturability(DFM);
Design for assemblability (DFA); Design for reliability (DFR); Design for quality (DFQ).
Rapid Prototyping Methods – 10L
Liquid based RP methods –stereolithography apparatus (SLA), solid ground curing (SGC),
solid creation system (SCS), etc.; Solid based RP methods: Fused deposition modeling
(FDM), laminated object manufacturing (LOM), etc.; Powder based RP methods– selective
laser sintering (SLS), 3D printing (3DP), ballistic particle manufacturing (BPM), etc.

Learning Resources:

1. Andrearsen, M. M., and Hein, L., “Integrated Product Development”, Springer, 1987
2. Huang, G. Q., “Design for X: Concurrent Engineering Imperatives”, Chapman and
Hall, 1996
3. Chitale, A. K. and Gutpa, R. C., “Product Design and Manufacturing”, Prentice Hall,
1997
4. ZeidI., “CAD/CAM: Theory and Practice”, Tata McGraw Hill., 1998
5. Mortenson, M. E., “Geometric Modeling”, 3rd Ed., Industrial Press, 2006
6. Boothroyd G., Dewhurst P., and Knight, “Product Design for Manufacture and
Assembly”, 2nd Ed., Marcel Dekker., 2002
7. Chua, C. K and. Leong, K. F., “Rapid Prototyping: Principles and Applications in
Manufacturing”, John Wiley & Sons, 1997

Course Code : PEC611 Category : Professional Core Courses


Course Title : Simulation in Casting Semester : Sixth
and Forging
L-T-P : 3-0-0 Credit:3

Length and time scales in computational modeling of materials; review of thermodynamic


models, conservation and continuity equations, constitutive laws in materials engineering;
introduction to computational linear algebra - linear and nonlinear system of equations,
interpolation and curve fitting, numerical differentiation and integration, basic numerical
optimization - applications in thermodynamics, ordinary and partial differential equations –
initial and boundary value problems, numerical methods – finite difference, finite volume,
and finite element methods; random numbers and random walk models, Monte Carlo
simulations of phase transformations in model binary alloys, concepts of potentials and
Molecular Dynamics simulations, mesoscale models, introduction to ICME concepts and
tools
Development of numerical routines to solve problems involving heat transfer, fluid flow,
solidification, diffusion, phase change, on MATLAB and open-source tools. Simulation of
fluid Flow, heat transfer, solidification, deformation, solid flow under applied forces.
Understanding the application of appropriate commercial softwares like Pro Cast, Magma
Soft, Deform, Simufact etc.

Reference:

1. “Applied Numerical Analysis (7th edition)”, Curtis F Gerald and Patrick O. Wheatley,
Pearson Education India
2. “Mathematical Methods for Physics and Engineering (3rd edition)”, K. F. Riley, M. P.
Hobson, S. J. Bence, Cambridge University Press
3. Richard LeSar, “Introduction to Computational Materials Science: Fundamentals to
Applications”, Cambridge University Press, 2013
Course Code : PEC612 Category : Professional Core Courses
Course Title : Finite Element Analysis Semester : Sixth
L-T-P : 3-0-0 Credit:3

Introduction:
Underlying principles of the finite element analysis; application examples and versatility;
basic steps in FEA.
Mathematical Preliminaries:
Principle of virtual work; Ritz method; weighted residual; collocation and Galerkin methods;
classification of partial differential equations and the corresponding mechanical engineering
applications; Poisson’s, Laplace’s, diffusion and wave equation; review of governing
equations in solid and fluid mechanics.
One Dimensional Problems:
Discretization, concept of shape functions, natural coordinates; element equations; assembly;
boundary conditions; solution of assembled matrix equations; applications to solid
mechanics, heat and fluid mechanics problems.
Trusses:
Plane truss, local and global coordinate systems; stress calculations; temperature effect on
truss members; solution of practical problems.
Beams:
Euler-Bernoulli beam element
Two Dimensional Problems:
Plane stress and plane strain formulation; triangular and rectangular elements; isoperimetric
formulation; axisymmetric problems; computer implementation; steady-state heat conduction
Finite Element Analysis of Time-dependent Problems: Discretization of equation of motion;
mass and stiffness matrices; eigenvalue problem; mode-shapes and natural frequencies; time-
integration methods.
Computer Implementation of Finite Element Analyses:
Introduction to commercial packages and their capabilities; demonstration of the modeling
and solution process for representative cases.
Learning Resources:
1. Cook, R.D., Malkus, D.S., and Plesha, M.E., “Concepts and Applications of Finite
Element Analysis”, 3nd Ed., John Wiley & Sons., 1989
2. Bathe, K.J., “Finite Element Procedures”, 2nd Ed., Prentice Hall. , 1996
3. Seshu, P., “Textbook of Finite Element Analysis”, 1st Ed., Prentice Hall of India Pvt.
Ltd. , 2003
4. Reddy, J.N., “An Introduction to the Finite Element Analysis”, 3rd Ed., McGraw-Hill
Education (ISE Editions)., 2005
5. Zienkiewicz, O.C., and Taylor, R.L., “The Finite Element Method for Solid and
Structural Mechanics”, 6th Ed., Elsevier Ltd. , 2006
6. Logan, D.L., “A First Course in the Finite Element Method”, 4th Ed., Thomson
Canada Ltd., 2007

Course Code : PEC613 Category : Professional Core Courses


Course Title : Numerical Methods in Semester : Sixth
Manufacturing
L-T-P : 3-0-0 Credit:3
Introduction to Numerical Methods:
Introduction, Linear equations, Non-linear equations, Functional approximation, Numerical
differentiation, Numerical integration, Ordinary differential equations, Partial differential
equations, Finite difference method, Finite element method, Finite volume method,
Orthogonal collocation, Boundary integral method, Optimization
Mathematical Model Development:
Introduction, Fluid flow phenomenon, Heat transfer, Diffusion and mass transfer, Multiphase
flow
Modeling of Casting & Solidification Process:
Fundamentals of casting and solidification process, Heat flow in solidification, Solidification
of mushy zones, Finite element simulation of solidification problems, Modeling and
formulation of casting problems, case studies, Macro-modeling of solidification; Numerical
approximation methods, Discretization of governing equations, Solution of discretized
equations, Application of macro-modeling of solidification
Modeling of Metal Forming Processes:
Introduction, Plasciticity fundamentals: von Mises yield criterion, Tresca yield criterion,
Flow rule, Generalised stress &generalised strain increment, Plastic anisotropy, Anisotropic
yield criterion, Plastic instability, Process modeling: Uniform energy method, slab method,
slipline field method, upper bound method, Visioplasticity method, Finite element method,
Application of finite element method, Eulerian rigid-plastic FEM formulation for plane strain
rolling, Governing equations
Modeling of Welding Processes:
Weld pool heat & fluid flow, Modeling of fluid dynamics & coupled phenomenon in arch
weld pools, finite element analysis of welding residual stress & distribution

Learning Resources:

1. Ilegbusi, Olusegun J., Iguchi, M., Wanhsiedler, W., “Mathematical and Physical
Modelling of Materials Processing Operations”, Chapman & Hall/ CRC Press, 2000
2. Stefanescu, D. M., “Science and Engineering of Casting Solidification”, Kluwer
Academic/ Plenum Publishers,2002
3. Lal, G. K., Dixit, P. M., Reddy, N. Venkata., "Modelling Techniques for Metal
Forming Processes", NarosaPublishimg House,2011
4. Gupta Santosh K, Numerical Methods for Engineers, New Age International (P)
Limited Publishers, 2009

Course Code : PEC614 Category : Professional Core Courses


Course Title : Metallurgical Semester : Sixth
Thermodynamics and Kinetics
L-T-P : 3-0-0 Credit:3

Laws of thermodynamics and their applications, Enthalpy Entropy associated with different
processes Gibbs and Helmholtz free energy Criteria of equilibrium Concepts of activity,
fugacity and standard states phase equilibria, Definition of phases and concepts of
thermodynamic equilibrium; phase transformations and microstructure formation;
thermodynamic and mechanistic classifications of phase transformations; driving force for
transformation.Interfaces and interfacial energy; theory of nucleation: critical size and energy
barrier in homogeneous and heterogeneous nucleation, driving force for nucleation,
nucleation rates, role of defects in nucleation; Stefan problems and diffusional growth
kinetics, main growth modes and mechanisms, combined nucleation and growth rate: JMAK
equation, isothermal and continuous cooling transformation curves.

Ellingham diagram, thermodynamics of surfaces, interfaces and defects, adsorption and


segregation,Free energy – composition diagram, Solutions – Raoult’s and Henry’s Laws,
Ideal, real and regular solutions, Gibbs – Duhemequation. Activation energy and its
applications, Homogeneous and heterogeneous reactions, Factors affecting the heterogeneous
reactions kinetics in solid – solid, solid – gas and solid – liquid systems, Rate controlling
steps Kinetic model equations, Fick’s laws of diffusions and their applications in metallurgy,
Slag – metal reaction kinetics, Concept of boundary layer and its impact on reaction kinetics.

Learning Resources:

1. D.R. Gaskell, Introduction to Metallurgical Thermodynamics, McGraw – Hill


Publication (1988)
2. G.S. Upadhyay and R.K. Dubey, Problems in Metallurgical Thermodynamics and
Kinetics, Pergamon
3. A.K. Mohanty, Rate Processes in Extractive Metallurgy, Prentice Hall of India
4. Thermodynamics of Solids, Richard A. Swalin, Wiley VCH (Second Edition, 1973)
5. Thermodynamics in Materials Science”, Robert DeHoff, CRC Press (Second Edition,
2006)
6. D. A. Porter and K. E. Easterling: Phase Transformations in Metals and Alloys.
7. M. E. Glicksman: Principles of Solidification.
8. R. Abbaschian, L. Abbaschian and R. E. Reed-Hill: Physical Metallurgy Principles.

Course Code : PEC615 Category : Professional Core Courses


Course Title : Computational Fluid Semester : Sixth
Dynamics
L-T-P : 3-0-0 Credit:3

Basic equations of Fluid Dynamics - 10


General form of a conservation law; Equation of mass conservation; Conservation law of
momentum; Conservation equation of energy. The dynamic levels of approximation.
Mathematical nature of PDEs and flow equations.
Basic Discretization techniques - 12
Finite Difference Method (FDM); Analysis and Application of Numerical Schemes:
Consistency; Stability; Convergence; Fourier or von Neumann stability analysis; Modified
equation; Application of FDM to wave, Heat, Laplace and Burgers equations.
Integration methods for systems of ODEs – 10
Linear multi-step methods; Predictor-corrector schemes; ADI methods; The Runge-Kutta
schemes. Vorticity-stream function formulation. Solution of Navier-Stokes equations using
MAC algorithm. The Finite Volume Method (FVM) and conservative discretization.
Numerical solution of the incompressible Navier-Stokes equations – 10
Primitive variable formulation; Pressure correction techniques like SIMPLE, SIMPLER and
SIMPLEC; Brief introduction to compressible flows and numerical schemes – quick idea of
Euler equations, homogenity and flux jacobian. Introduction to upwind schemes.

Learning Resources:
1. J. C. Tannehill, D. A. Anderson, and R. H. Pletcher, Computational Fluid Mechanics
and Heat Transfer, CRC Press, 2012.
2. J. D. Anderson Jr., Computational Fluid Dynamics, McGraw-Hill International
Edition, 2017.
3. S.V. Patankar, Numerical Heat Transfer and Fluid Flow, Hemisphere Publishing
Corporation, 2017.
4. J. H. Ferziger, and M. Peric, Computational Methods for Fluid Dynamics, Springer,
2001.
5. T. J. Chung, Computational Fluid Dynamics, Cambridge University Press, 2010.
6. C. A. J. Fletcher, Computational Techniques for Fluid Dynamics, Vol. 1 and 2,
Springer, 1998.
7. H. K. Versteeg and W. Malalasekera, An introduction to computational fluid
dynamics: The finite volume method 3e, Pearson Education, 2007.
8. C. Hirsch, Numerical Computation of Internal and External Flows, Vol.1 and 2, John
Wiley & Sons, 200

Course Code : PEC616 Category : Professional Elective Courses


Course Title : Advanced Foundry Semester : Sixth
Processes
L-T-P : 3-0-0 Credit:3

Advanced moulding process details, ingredients used, process variables and economy of the
process using sodium silicate binder and organic binder process e.g. hot box, cold box ABC,
silicate ester, catalysed no-bake, warm box processes, shell molding. Fluid Sand, Evaporative
Pattern Casting, magnetic moulding, investment casting, frozen mould casting, vacuum
sealed moulding, high pressure moulding, impact moulding explosion moulding and squeeze
casting processes. Die casting, centrifugal casting, continuous casting, Strip casting, Twin roll
strip casting, spray forming, Semisolid casting: Rheocasting, thixocasting.

Learning Resources:

1. Foundry Technology by P.L. Jain


2. ASM Handbook Volume 15: Casting, ISBN: 978-0-87170-711-6
3. Principles of Metal Casting by Richard Heine, Carl Loper, Philip Rosenthal
4. Metal Casting Principles and Techniques by Lerner Yury, Posinasetti Nageswara

Course Code : Category : Professional Core Courses


Course Title : Technology of Non- Semester : Sixth
Ferrous Casting
L-T-P : 3-0-0 Credit:3
Non-ferrous alloys based on Al, Cu, Zn, Mg, Tiand Ni. their properties and applications,
classification of alloys, solidification and microstructure of important non ferrous alloys.

Melting, fluxing, degassing and pouring practices, electro slag remelting(ESR)and central
zone refining(CZR). Filtration of non- ferrous melts. Melt treatment: modification and grain
refinement.

Charge calculation, Oxidation and gas absorption in metals and alloys, detection of gases.

Moulding and core making practices, metal-mould reaction, gating and feeding practices.
Defect analysis, salvaging of castings, heat treatment.

Different casting techniques of Al, Cu, Mg, Ti, Ni, Zr and other precious metals like Au, Ag
and Pt, effect of addition of alloying element,Casting defects.

Learning Resources:

1. Foundry Technology by P.L. Jain


2. ASM Handbook Volume 15: Casting, ISBN: 978-0-87170-711-6
3. Principles of Metal Casting by Richard Heine, Carl Loper, Philip Rosenthal
4. Metal Casting Principles and Techniques by Lerner Yury, Posinasetti Nageswara
5. FOSECO Non-Ferrous Foundryman’s Handbook, John R. Brown

Course Code : Category : Open Elective Courses


Course Title : Physical Metallurgy for Semester : Sixth
Casting and Forging Processes
L-T-P : 3-0-0 Credit:3

Crystal structure and bonding characteristics of metals, alloys, structure of surfaces and
interfaces, nano-crystalline and amorphous structures; imperfection in crystal, solid solutions;
Theory of solidification: Nucleation and growth, mechanism of nucleation and driving force
for growth. Morphology, Zone refining, crystal growth, spinodal decomposition. Mechanism
and kinetics of precipitation of age hardenable alloys. solidification; phase transformation and
binary phase diagrams; Solidification of metals & alloys, Casting grain structure; Ingot
structure dendritic and cellular dendritic growth, multiphase microstructures. Micro & Macro
segregation, Micro & Macro porosity and residual stresses in casting.

Elastic and plastic deformation (atomistic mechanisms), modulus, slip in perfect crystal,
CRSS, Dislocations and their role in plastic deformation, twinning, deformation in single
crystals. Hot and cold working of metals & alloys, recovery, recrystallisation and grain
growth. principles of heat treatment of steels, cast iron and aluminum alloys; surface
treatments; industrially important ferrous and non-ferrous alloys.

Metallography: Metallurgical microscope, Specimen preparation, Techniques for microscopic


observation. High temperature microscopy, Quantitative metallography.

X- Ray crystallography; principles of scanning and transmission electron microscopy.

Reference:
1. Reed-Hill, R. E. (1972). Physical Metallurgy Principles, John Wiley & Sons, Incorporated.
2. Avner, S. H. (1974). Introduction to Physical Metallurgy, McGraw-Hill.
3. Raghavan, V. (2006). Physical Metallurgy: Principles and Practice, PHI Learning.
4. Haasen, P. and B. L. Mordike (1996). Physical Metallurgy, Cambridge University Press.
5. Mechanical Metallurgy, George E. Dieter, 3rd edition, McGraw-Hill,
6. Mechanical Behavior of Materials, Thomas H. Courtney, MeGraw-Hill. 1990
7. Mechanical Metallurgy, Principles and Applications, Marc Andre Meyers and Krishan
Kumar Chawla.

Course Code : PCC623 Category : Professional Core Courses


Course Title : Machine Design Lab Semester : Sixth
L-T-P : 0-0-2 Credit:1

Assembly drawing of machine elements using AutoCAD/Solid works


a) Threaded joints.
b) Cotter and Knuckle joint.
c) Couplings.
d) Screw Jack.
e) Tailstock.
f) Plummer block.
g) Rams bottom safety value.
h) Cylinder relief value.
i) Blow-off cock.
j) Tool post.
k) Gear box.

Semester-VII

Course Code : PEC711 Category : Professional Elective Courses


Course Title : Heat treatment of Semester : Seventh
Casting and Forging
L-T-P : 3-0-0 Credit:3

Objectives and variables involved in heat treatment. Role of alloying elements including
microalloying. Decomposition of Austenite, Pearlitic, Bainitic and Martensitic
transformations. Limitations of Fe- C diagram. TTT and CCT diagrams. Annealing: (Full,
Homogenising, spheroidisation and stress relieving), Normalising, Comparison of annealing
and normalizing. Hardening: Objectives, Volume and surface hardening, Austenitising
temperature and internal stresses, Quenching medium and methods, Retained austenite and
defects in hardening. Tempering of steels, Aims and stages of tempering, Tempering of alloy
steels and multiple tempering. Thermomechanical treatment of steels, Principles and
practices. Ausforming and isoforming; Heat treatment of alloy steel castings and forgings.
Heat treatment of cast iron, malleable cast iron and S.G iron. Heat treatment of general
engineering steels: Stainless steel, Hadfield steel, Spring steels, Bearing steels, Tool steels,
HSLA steels, Maraging steels and dual phase steels. Heat treatment of Non ferrous metals
and alloys, Brasses, Bronzes, Al and Mg - alloys. Heat treatment defects and their
rectification. Advances in heat treatment technology.

Learning Resources:

1. Reed Hill R.E., Physical Metallurgy Principles, Affiliated East West.


2. Sharma R.C., Principles of Heat Treatment of Steels, New Age International.
3. Sinha A.K., Physical Metallurgy Handbook, McGraw Hill.
4. Singh V., Heat Treatment of Metals, Standard Publishers.
5. Brooks C.R., Heat Treatment, Structure and Properties of Non Ferrous Alloys, ASM

Course Code : PEC711 Category : Professional Elective Courses


Course Title : Measurement and Semester : Seventh
Control of parameters in casting and
forging process
L-T-P : 3-0-0 Credit:3

Measurement of temperatures, pressure, velocity, force, strain, vibration and acceleration by


transducers. Role of transducers in automatic control system and their characteristics, PID
controllers; Response characteristics and compensation of electrical, hydraulic and pneumatic
systems. 3D scanner,

Part of overall production process such as chemistry, Spectrometers/Spectroscope for


Chemistry, temperature, Thermal Analysis & CE meters/C-Si Analyzer, Various ways of
temperature measurement in melting/ holding and heat treatment furnaces, Core drying
ovens, core blowers/shooters in Heat Cured binder processes, Energy meters for furnaces,

Moulding/ Core Making equipment and their impact on performance of equipment, Flow
meters for gas/ liquids in either core making like cold box process or Degassing of
Aluminium Alloys with inert gases like Nitrogen

Controlling of casting parameters: composition, mold/die temperature, moisture level and


viscosity of liquid metal

Forging parameters: variations in billet geometry, die temperature, material properties,


workpiece and forging equipment positional errors and process parameters. forging tool life and
preform design.

Learning Resources:
1. Engineering Metrology – K.J. Hume, Macdonald and Co.(publisher) London
2. The Springer handbook of metrology and Testing, Czichos (Ed), 2011
3. The Metrology Hand book- Jay. L.Bucher (ed), American Society for Quality, 2004
4. Industrial Metrology – Smith GT, 2002,Spinger
5. Hand book of industrial metrology – John W. Greve, Frank W. Wilson,PHI – New Delhi
6. Engineering Metrology – D.M.Anthony,Pergamon Press 7. Dimensional Metrology –
Khare MK, OXFORD-IBH Publishers
7. Foundry Technology by P. L. Jain
8. Principles pf Metal Casting by Heine, Loper and Rosenthal
9. ASM Hand Book , Vol. 14, Forming and Forging.

Course Code : PEC712 Category : Professional Elective Courses


Course Title : Phase Transformation Semester : Seventh
L-T-P : 3-0-0 Credit:3

Gibbs free energy composition diagrams, Analysis and synthesis of phase diagrams. Solid-
solid nucleation theory. Interface and diffusion and kinetics of phase separation. Order-
disorder transformations. Crystallography of martensitic transformation. Transformations of
rapidly solidified alloys and glasses. Phase stability in advanced ceramics. High pressure
phase transformations. Phase transformations in Steels.

Learning Resources:
1. David Porter and Kenneth Easterling, Phase Transformations in Metals and Alloys,
Van Nostrand, 1981.
2. A.K. Jena and M.C. Chaturvedi, Phase Transformation in Materials Prentice-Hall,
1992.
3. P. Haasen (Editor), Phase Transformations in Materials, Volume 5 of the series on
`Materials Science and Technology', VCH Publishers, 1991.

Course Code : PEC713 Category : Professional Elective Courses


Course Title : Fuels, Furnaces and Semester : Seventh
Refractories
L-T-P : 3-0-0 Credit:3

Conventional and newer sources of energy, Characterization of fuels:Analysis and calorific


value with problems, Principles of conversion of fuels: Carbonization, Gasification and
Hydrogenation, Principles of fuel combustion and Numerical problems.

Raw materials and manufacturing process of refractories, Classification of refractories and


their service properties.

Classification of furnaces, Basic working principles of fuel fired, Resistance, Induction and
Arc Furnaces, Energy conservation measures in furnaces, advantages, and disadvantages of
various kinds of furnaces.Use of regenerative and recuperative devices for improving furnace
efficiency.

Heat transfer in furnaces: Conduction, convection, and radiation with suitable examples to
design refractory lining, and heating of load through flame and convection. Heat balance
diagrams with illustrations, Fuel economy in industrial furnaces, Oxygen addition to
combustion process, Energy efficient operation of furnaces with illustrations,
Instrumentation, and control in furnaces.

Learning Resources:
1. Elements of Fuels, Furnaces and Refractories, O. P. Gupta, Khanna publication.
2. Fuels, Furnaces and Refractories, J. D. Gilchrist
3. Fuels, Furnaces, Refractories and Pyrometry,-A.V.K. Suryanarayana, B. S.
Publication
4. Industrial Furnaces - Vol. I & II, W. Trinks and M. H. Mawhiney, Wiley
5. Refractories, F.H.Norton, McGraw-Hill 6. Refractories, M. L. Mishra

Course Code : Category : Open Elective Courses


Course Title : Equipment and Tooling Semester : Seventh
for Foundry and Forging
L-T-P : 3-0-0 Credit:3

Sand Preparation Machines: Sand Mullers, Sand Mixers, Sand Driers, Sand Siever, Lump
Breaker / Lump Crusher, Intensive Mixers, Cooler classifiers
Moulding machines: Jolt molding machine, squeeze molding machine, jolt squeeze
moldingmachinelines, sand slinger, high pressure molding line
Core shops equipment: Core Shooter, Core Oven, resin coating mixer, sand siever, sand
dryer, shell molding machine.
Sand reclamation plants
Fettling and cleaning equipments like shot blasting/grinding machines,
Different types of forging hammers(gravity, power and counter blow), presses(mechanical
and hydraulic), upsetters and their working principles, reduce roller, cross wedge
rolling.Induction billet heating furnace for forging, oil and gas fired furnaces, resistance
heating furnaces. Die sinking machine(EDM, wire EDM, copy milling machine etc.), laser
and optical profilometer, high speed machining, Vertical machining centre, Automated line
for forging, Computerized controlled forging equipment, Die finishing operation, flood
welding die repair.
Learning Resources:

1. Foundry Technology by P.L. Jain


2. ASM Handbook Volume 15: Casting, ISBN: 978-0-87170-711-6
3. ASM Hand Book , Vol. 14, Forming and Forging

Course Code : Category : Open Elective Courses


Course Title : Manufacturing process Semester : Seventh
design
L-T-P : 3-0-0 Credit:3

Classification of manufacturing processes, Basics of Effective Design for Manufacturing,


design simplicity, alignment and compliance, Selection of manufacturing processes, Design
for manufacture and assembly, Application of DFMA principles to the design of any
assembly, Factors to be considered when selecting casting as a manufacturing process,
Design considerations for forged components.
Product development: Integrated product development and concurrent engineering,
Functional product development, Engineering design,

Product life-cycle analysis: Product data management and product life-cycle management,
Cost estimation
Design for manufacturing: Casting design, forging desigm

Virtual manufacturing: Computer-aided manufacturing, Simulations of manufacturing


processes using finite element analysis

Knowledge-based engineering: Expert systems, Case-based reasoning, Combining rule-based


approaches and case-based reasoning, Design for manufacturing using knowledge
engineering. Case study of casting component design from 2D component drawing to casting
drawing and development of pattern. Case study of a forged component drawing to
billet/ingot selection.

Reference Books:
1. Manufacturing Process Design and Costing: An Integrated Approach, by Simmy
Grewal
2. Manufacturing Processes for Design Professionals, by Rob Thompson

3. Foundry Technology by P.L. Jain.


4. ASM Handbook Volume 15: Casting, ISBN: 978-0-87170-711-6
5. ASM Hand Book, Vol. 14, Forming and Forging.

Course Code : Category : Open Elective Courses


 Course Title : Future materials Semester : Seventh
processing
L-T-P : 3-0-0 Credit:3

1. Composite material processing: Definition, Reason for composites, Types,


constituents, interface, Role of interface, bonding mechanisms and bond strength.
Production of composites
2. Metal Injection Moulding (MIM) Metal Injection Moulding: Introduction, Steps in
MIM, Advantages, Requirements, Materials Processed by MIM.
3. ADDITIVE MANUFACTURING: Definition of Additive Manufacturing, Direct
Processes, Indirect Processes, Nomenclature of AM machines, Generic AM Process,
Comparison of CNC with AM, Reverse engineering, haptic based CAD.
4. Self-Propagating high temperature synthesis (SHS) Process: Introduction,
Advantages, Process, Parameters to be considered, Types of products and
Applications
5. High Velocity Forming Process: introduction - comparison of conventional and high
velocity forming methods - Types of high velocity forming methods- explosion
forming process-elector hydraulics forming magnetic pulse
6. Powder Metallurgy Processes Introduction to powder metallurgy, Benefits of Powder
Metallurgy, Limitations and Applications, Production of Powders, Powder Treatment,
Powder Characteristics, Compaction of powders, High temperature compaction, Pre
Sintering and Post Sintering operations,
7. Mechanical Alloying: Introduction, Process, Milling parameters, Process Control
Agents, Process Variables, Mechanism of Alloying, Powder Contamination,
Consolidation, Types of Mills, Oxide dispersion strengthened alloys, Reactive
milling, Applications.
8. Ceramic Materials Processing: Properties and applications of ceramics. Processing of
ceramics, Ceramic shell casting, Forming – Pressing, dry-pressing, isostatic pressing,
hot pressing, slip casting, extrusion, thermal treatment, vitrification.

Reference:
1. Dominic V. Rosato, Injection molding handbook, CBS publishers
2. Rao, P.N, ‘Manufacturing Technology’, Tata McGraw Hill, 1996.
3. Kalpakjian, S, ‘Manufacturing Engineering and Technology’, Addison-Wesly, 1995.
4. Suryanarayana, Mechanical Alloying an Introduction.

Course Code : Category : Open Elective Courses


 Course Title : Foundry and Forge Semester : Seventh
Shop Environment Management
L-T-P : 3-0-0 Credit:3

Various types of solid, liquid and gaseous pollutants and their harmful effects; Environmental
impact assessment in Foundry, forging industries and other allied metallurgical Industries;
Pollutant emissions from foundry and forging industries, integrated iron and steel plants,
Environmental audit; Preventive measures to reduce atmospheric pollution from these
industries; scope of alternative energy sources to combat pollution from foundry and forge
industries. Environmental legislation related to metallurgical industries. Environment
Protection Act, Environment Protection (Air, water and noise) Policy, Management of
standards for emissions in the waste streams of all foundries/forging industries: air quality
(dust, fumes, furnace emissions, odor etc.), noise, waste generation and disposal. Use of
safety equipments in foundry and forge industries.

Reference Books:

1. Pandey, G.N, A Text book for energy system engineering, Vikas publishing
2. Rao, C.S, Environmental pollution control Engineering, Wiley Eastern Limited
3. Ray, H.S et al (ed), Energy and the mineral and metallurgical industries, Allied publishers
4. Nathanson, J.A, Basic environmental Technology, Prentice Hall

Course Code : HEC726 Category : HonoursElective Courses


Course Title : Technology of Non- Semester : Seventh
Ferrous Forging
L-T-P : 3-0-0 Credit:3

Classification, Properties, Metallurgical characteristics and applications of non-ferrous alloys


like Aluminum, Magnesium, Titanium and Copper.
Forging practice and forging behavior of following nonferrous alloys: Aluminum,
Magnesium, Titanium and Copper.
Heat Treatment Technology of important non-ferrous alloys for example: Aluminum,
Magnesium, Titanium and Copper.
Current Forging Technology for aerospace materials, Forging of Aluminum-Lithium alloys.
Tribological behavior during forging.

Course Code : HEC727 Category : HonoursElective Courses


Course Title : Foundry Tooling and Semester : Seventh
Methoding
L-T-P : 2-1-0 Credit:3

Pattern materials; wood, manufactured timber, metals, plaster, plastics, rubbers, & their
characteristics & criteria for selection, design and constructional features suiting to various
moulding machines.

Use and types of core prints; pattern accessories; pattern allowances and their selection;
pattern layouts & material required. Pattern making hand tools and machinery; pattern
coatings storage & Repair of patterns.

Core Boxes: type, materials used, design and constructional features for core blowing and
shooting machines.

Special design features for high pressure moulding machines, Special features for shell core
shooters, Core print. Gravity Die casting: Die-Types, and design features. Pressure Die-
casting: die- design features, Application of CAD, cam and additive manufacturing for
pattern development and design.

Principle of solidification of castings; Elements of gating system. Design of gating systems:


gating ratio; pressurized and un- pressurized systems; types of gates; Slag traps and filters
etc. with reference to different cast metals and alloys.

Design of feeding systems: - Directional and progressive solidification; design and


positioning of feeders; feeding range and controlled directional solidification; feeding
efficiency. Principles of casting design.
Module VI: Design of feeding systems: - Directional and progressive solidification; design
and positioning of feeders; feeding range and controlled directional solidification; feeding
efficiency. Principles of casting design.

Reference Books:

1. Foundry Technology by P.L. Jain


2. ASM Handbook Volume 15: Casting, ISBN: 978-0-87170-711-6
3.Foundry Technology by Peter Beeley
4. Pattern Making and Foundry Practice, by L. H. Hand

Course Code : HEC728 Category : HonoursElective Courses


Course Title : Forging Die Design and Semester : Seventh
Product realization
L-T-P : 2-1-0 Credit:3

Job analysis, Product drawing, Standard for allowances and tolerances for closed die forging,
Development of forging drawing and its simplification from die design point of view, Criteria
for selection of parting line, Preliminary design considerations like parting line position, rib
and web dimensions, draft angle, fillet and corner radii etc.
Importance of flash and gutter, Load and displacement curve, Design of flash and gutter
dimensions. Design of preform impressions, Design of reduce roll die, Design of blocker,
Design of finisher
Design of trimming and piercing tool, die clearance between punch and die. Design of
stripping tool. Assembly detail for trimming. Laws governing the design of the dies of
horizontal forging machine. Design of punches and heading tools for up setter (horizontal
forging machine). upsetting rule, Coning tool design method.
Determination of stock size, Capacity calculation of drop hammer, mechanical press,
Determination of capacity of trimming and piercing press. Instruction for mounting, setting
and working of dies, die materials and die sizes, Die life improvement
Computer aided design of forging dies, Optimization of die design parameters, Optimum
material utilization, Modelling and analysis of forging process using software.
Die Design of forge components like Drive shaft, Connecting Rod, Stub Axle, Crankshaft,
Axle beam, Steering arm etc.

Course Code : HEC735 Category : HonoursElective Courses


Course Title : Foundry tooling and Semester : Seventh
Methoding Lab
L-T-P : 0-0-2 Credit:1

1. Introduction of hand tools & machine tools for pattern making


2. Demonstration for study of component drawing
3. Layout and construction of a pattern
4. Development of 3D model of pattern from component drawing using CAD software
5. Demonstration of pattern manufacturing
6. Pattern making of supplied drawing of various component V-block, corner bracket
and rope pulley
7. Molding and casting of V-block, corner bracket and rope pulley
8. Study of the dimensional variations of the castings produced.
9. Effect of temperature on fluidity of metal.
10. Study of metal flow in different types of gates
11. Experiment on flow of liquid in different type of gating system via water model.
12. Study of shrinkage of an alloy
13. Study of shrinkage in different types of junctions
14. Experiments on open riser and blind riser provided on a casting
15. Study of internal and external chill to a casting
16. Effect of exothermic material on efficiency of riser.
17. Visit of any pattern making and core making shop of a Foundry

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