P

Name PROCESS

CABIN & REAR Second Process

CABIN & REAR PCBA assy on bot

cover

CABIN & REAR Busbar assembly

CABIN & REAR

Top cover assembly

CABIN & REAR

 Mount the PCBA L
FONT & R into the TOP
Cover

FONT
Mount the PCBA L
& R into the TOP
Cover
FONT

Assemble the TOP

FONT COVER and
BOTTOM COVER

FONT Stick the

WATERPROOF PAD

Mount NUT M6x8

STEEL FLNG NYLN
FONT LCK HEX to fixed
midi fuse
 Assemble PCBA and
UCC bottom cover

fix heat sink on

UCC PCBA and bottom
cover
Assemble Top
UCC Cover and bottom
cover

VCU Installing HEATSINK

on the PCBA_VCU

VCU

PCB Assembly

VCU

Insert PCBA
VCU GWSW/B to PCBA
VCU/B
VCU

Assbemle Gravity
to PCBA

VCU

BCM

PCB Assembly

BCM

Insert PCBA
BCM GWSW/B to PCBA
BCM/B
BCM

Assbemle Gravity
to PCBA

BCM

Insert the PCBA

GWSW into the top cover
sub-assembly

GWSW

Mount bottom
cover on the top
cover sub-assembly

GWSW
 Insert the PCBA
ECU into the top
housing

PCBA to cover
DCM Assembly
 PROCESS NEED USE SCRE

Quantity to use Screw Picture

USING M4L12 X2 to fixed

Torque: 2.5NM

use 2 screws (T25x10) to fix

PCBA

1. Put M6x8 hex flange nut into

bottom cover

3.use 8 screws (T25x10) to fix

Top/Bottom cover

4.use 8 screws (T40x16) to fix

Top/Bottom cover
 Scews PCB at 4 position

Catch Screws L head connector

Catch Screws R head connector

Screws top cover with bottom

cover

Scews Bottom cover

Mount NUT M6x8 STEEL FLNG

NYLN LCK HEX to fixed midi fuse
 Catch Screws arcoding to
number as next o image (From
1st next to 5th)
use shoulder screws(with coil
spring) to fix fan sink on PCBA
and bottom cover

fasten screws on them

Fasten the screws through the

heatsink and VCU/B

Fasten the 6 screws and fix the

VCU/B

Install the 8 screws and fix the

VCU/B connectors

Fasten the 2 screws and fix the

GWSW/B
 Fasten the 4 screws and fix the
bottom cover, GWSW/B and top
cover (Orange color)

Fasten the 4 screws and fix the

bottom and top cover (Blue
color)

Fasten the 6 screws and fix the

BCM/B

Install the 8 screws and fix the

BCM/B connectors

Fasten the 2 screws and fix the

GWSW/B
 Fasten the 4 screws and fix the
bottom cover, GWSW/B and top
cover (Orange color)

Fasten the 4 screws and fix the

bottom and top cover (Blue
color)

Fasten the 2 screws and fix the

GWSW/B.

Fasten the 4 screws and fix the

bottom cover, GWSW/B and top
cover.

Fasten the 4 screws and fix the

bottom and top cover
 Fasten the 5 screws and fix
PCBA and Top housing

Insert PCBA to BOT cover and

Install using two M4x6mm
fasteners.
NEED USE SCREWDRIVER AT LUCID

Requirment

USING M4L12 X2 to fixed

Torque: 2.5NM

USING T25X10
FIXED PCBA TO
TOP ENCLOSURE
Torque:0.7NM+/-10%

Using Nut Hex M6x8

Need confirm force

8X T25X10
Torque:0.7NM+/-10%

4X T40X16\
Torque:1.5NM
 Requireements"
- Q'ty: 4 pcs
- Material screws: SCREW M4X8 STEEL
BUTTON HEAD
- Tool: Waiting
- Torque: 1.0 N-m +/-0.2

Requireements"
- Q'ty: 8 pcs
- Material screws: DELTA PT 25X10,
STEEL
- Tool: WASHER HEAD torx
- Torque: 0.35N-m +/-0.02

Requireements"
- Q'ty: 6 pcs
- Material screws: SCREW, K40X16
- Torque: 1.50 N-m +/-0.15

Requireements"
- Q'ty: 6 pcs
- Material screws: M4X8, STEEL 8.8
- Tool: HEX SOCKET
- Torque: 1.0 N-m +/-0.2

Screws: 2 pcs
- NUT M6x8 STEEL FLNG NYLN LCK HEX
- Torque: 4.5 N-m +/-0. 5
Screw used: P00-F14BAG,M3x5 Screw
screw force: 0.6±0.06
5 Possition
Shoulder screws M3x12
Coil spring
screw force: 0.6±0.06
Using Screw M3x5
screw force: 0.6±0.06
Note : follow from ① to ④

quantity: 2
Material: 2 x SCREW (P00-F197AG)
Tool: Torx Screwdriver
Torque: 3.0 ±0.3 kgf.cm

Q'ty: 6
+ Material: P00-F19SAG
+ Tool: Torx Screwdriver
+ Torque: 15.3±1.5 kgf.cm
(1.5 ±0.15 N.m)

Screws required:
- Qty: 8
- Material: P00-F853AY
- Tool: Torx Screwdriver
- Torque: 7.0 ±0.7 kgf.cm

Screws required:
- Qty: 2
- Material: P00-F19SAG
- Tool: Torx Screwdriver
- Torque: 15.3±1.5 kgf.cm
(1.5 ±0.15 N.m)
 Screws required:
- Qty: 4
- Material: P00-F18AAG
- Tool: Torx Screwdriver
- Torque: 15.3±1.5 kgf.cm
(1.5 ±0.15 N.m)

Screws required:
- Qty: 4
- Material: P00-F18SAG
- Tool: Torx Screwdriver
- Torque: 15.3±1.5 kgf.cm
(1.5 ±0.15 N.m)

Q'ty: 6
+ Material: P00-F19SAG
+ Tool: Torx Screwdriver
+ Torque: 15.3±1.5 kgf.cm
(1.5 ±0.15 N.m)

Screws required:
- Qty: 8
- Material: P00-F853AY
- Tool: Torx Screwdriver
- Torque: 7.0 ±0.7 kgf.cm

Screws required:
- Qty: 2
- Material: P00-F19SAG
- Tool: Torx Screwdriver
- Torque: 15.3±1.5 kgf.cm
(1.5 ±0.15 N.m)
 Screws required:
- Qty: 4
- Material: P00-F18AAG
- Tool: Torx Screwdriver
- Torque: 15.3±1.5 kgf.cm
(1.5 ±0.15 N.m)

Screws required:
- Qty: 4
- Material: P00-F18SAG
- Tool: Torx Screwdriver
- Torque: 15.3±1.5 kgf.cm
(1.5 ±0.15 N.m)

Torx Screwdriver
Torque: 15.3±1.5 kgf.cm
(1.5 ±0.15 N.m)

Using Fixture
4 x SCREW (P00-F18AAG)
Tool: Torx Screwdriver
Torque: 15.3±1.5 kgf.cm
(1.5 ±0.15 N.m)

using 4x SCREW (P00-F19SAG)

Tool: Torx Screwdriver
Torque: 15.3±1.5 kgf.cm (1.5 ±0.15 N.m)
 Screws M3x8
Tool and force need to confirm again
(0.6 ± 0.1 N.m)

M4x6mm fasteners.
Tool and force need to confirm again
AT LUCID

Torque Current can adapt

(N.m) (0.25 ~1.8 N.m)

2.5 OK

0.7 OK

0.0 NG

0.7 OK

1.5 OK
1.0 OK

0.35 OK

1.5 OK

1.0 OK

4.5 NG
0.6 OK

0.6 OK

0.6 OK

0.3 OK

1.5 OK

0.7 OK

1.5 OK
1.5 OK

1.5 OK

1.5 OK

0.7 OK

1.5 OK
1.5 OK

1.5 OK

1.5 OK

1.5 OK

1.5 OK
0.6 OK

Confirm
Using Screwdriver Type
(Proposal)

DLV30LP

HIOS VB-1510
DLV8134-MKE

HIOS VB-1510
DLV8134-MKE

HIOS VZ-1812
DLV8134-MKE
HIOS VB-1510
DLV8134-MKE

HIOS VB-1510

HIOS VZ-1812
DLV8134-MKE

HIOS VB-1510
DLV8134-MKE

VZH-1820
(New)
HIOS VB-1510

HIOS VB-1510
DLV8134-MKE

HIOS VB-1510
DLV8134-MKE

HIOS VB-1510

HIOS VZ-1812

HIOS VB-1510
DLV8134-MKE

HIOS VZ-1812
HIOS VZ-1812

HIOS VZ-1812

HIOS VZ-1812

HIOS VB-1510

HIOS VZ-1812
HIOS VZ-1812

HIOS VZ-1812

HIOS VZ-1812

HIOS VZ-1812

HIOS VZ-1812
HIOS VB-1510
 Curren

No

3
4
Current tool_Screw Driver

Specification
Name Picture N.m
(lbf.in)

0.5 ~1.7
DLV8134-MKE (4.4~15.1)

DLV30LP 0.4 ~3
(3.5~26.5)

HIOS VB-1510 0.25~1.5

(2.2~13)
 0.4~1.8
HIOS VZ-1812 (3.5~16)
 Proposal for new model

VZH-1820
VZH-1820
Catalog.pdf
No Name PROCESS

1 CABIN & REAR Assembly Header Cord to PCBA

2 CABIN & REAR Install Busba

3 CABIN & REAR PCBA assy on bot cover

4 CABIN & REAR Busbar assembly

5 CABIN & REAR Top cover assembly

6 FONT Dispense the FIPG sealing to TOP cover

7 FONT Dispense Header

8 FONT Mount the PCBA L & R into the TOP
Cover

Mount the PCBA L & R into the TOP

9 FONT Cove

Assemble the TOP COVER and BOTTOM

10 FONT COVER

Stick the WATERPROOF PAD in the cave

11 FONT which on the bottom of the Housing

12 FONT Mount NUT M6x8 STEEL FLNG NYLN

LCK HEX to fixed midi fuse
13 UCC Supply thermal pad on bottom
cover/PCBA

14 UCC 2. Supply thermal gel on Bottom

cover/PCBA

15 UCC Assemble PCBA and bottom cover

16 UCC Dispense thermal gel on SIP

17 UCC fix heat sink on PCBA and bottom cover

18 UCC Peel EMI Gasket

19 UCC Assemble Top Cover and bottom cover

20 VCU Installing HEATSINK on the PCBA_VCU

21 VCU Insert FPC to PCBA

22 VCU PCB assembly

 VCU Insert PCBA GWSW/B to PCBA VCU/B

21 VCU Assbemle Gravity to PCBA

22 VCU Label

23 BCM Insert FPC to PCBA

24 BCM PCB assembly

25 BCM Insert PCBA GWSW/B to PCBA VCU/B

26 BCM Assbemle Gravity to PCBA

27 BCM Label
28 GWSW Insert the PCBA into the top cover sub-
assembly

Mount bottom cover on the top cover

GWSW sub-assembly

GWSW Label

ECU Assembly super seal to PCB

29 ECU Insert the PCBA into the top housing

30 ECU Mount bottom cover on the top cover

sub-assembly and stick label

31 DCM PCBA to cover Assembly

DCM Enclosure assembly

PROCESS NEED USE FIXTURE AT LUCID

Action Detail

Press Fit the 46P Header X2

Install Busba & USING M4L12 X2 to fixed

Torque: 2.5NM

Put Top cover to fixture

Load Bottom Cover and Put M6x8 hex flange nut into bottom
cover

1. Put bottom cover to fixture

Insert Top cover to dispense fixture

Put the Header to fixture and

Diispense silicone foam to the top side header arcoding to
guide of yellow line
 Insert Top cover to Fixture
Mount the PCBA L & R into the TOP Cover

Insert PCBA to fixture

Catch Screws L head connector
Catch Screws R head connector

Insert Top cover to fixture

Insert 8MM PIN TYPE RECEPTACLE into the Busbar through the
Top cover
Screws PIN into busbar of Top cover

Scews Bottom cover

Stick the WATERPROOF PAD in the cave which on the bottom
of
the housing

Insert unit to fixture

Mount NUT M6x8 STEEL FLNG NYLN LCK HEX to fixed midi fuse
 Peel thermal pad out of paper, stick on the red marked
position of bottem cover.

1. Put PCB on Fixture to dispense

2. Dispense thermal gel on PCB
( 5 possition)

1. Insert bottom cover to fixture

2. Adjust the back of the circuit board placed on the bottom
cover
3. Tilt the circuit board at an angle of 30 degrees when placed
in the bottom cover
4. Catch Screws arcoding to number as next o image (From 1st
next to 5th)

Put PDCA to Fixture and Dispense thermal gel on SIP

(9 possition)
put bottom cover to fixture and use shoulder screws(with coil
spring) to fix fan sink on PCBA and bottom cover

Put Top Cover to fixture and Peel EMI Gasket release paper
and attach it on top cover.

Put Top cover on bottom cover

Insert PCB to fixture
Stick the thermal pad on the heatsink
Fasten the screws through the heatsink and VCU/B

Put the PCBA on the fixture

Put the 2 FPCs on the connector TOP PCBA VCU/B
Unload the product out of fixture

Put the top cover on the fixture

Mount VCU/B (Which have FPC and heatsink) into VCU top
cover.
Fasten the 6 screws and fix the VCU/B
Re-flip up the fixture
Install the 8 screws and fix the VCU/B connectors
Apply sealant glue dispensing on the top cover (track shows as
yellow)

Mount bottom cover on the top cover sub-assembly

Fasten the 4 screws and fix the bottom cover, GWSW/B and
top cover (Orange color)

Insert to fixture
Stick blue sticker with "VCU"

Put the PCBA on the fixture

Put the 2 FPCs on the connector TOP PCBA VCU/B
Unload the product out of fixture
Put the top cover on the fixture
Mount VCU/B (Which have FPC and heatsink) into VCU top
cover.
Fasten the 6 screws and fix the VCU/B
Re-flip up the fixture
Install the 8 screws and fix the VCU/B connectors

Apply sealant glue dispensing on the top cover (track shows as

yellow)

Mount bottom cover on the top cover sub-assembly

Fasten the 4 screws and fix the bottom cover, GWSW/B and
top cover (Orange color)

Insert to fixture
Stick blue sticker with "VCU"
 Put the Top cover to Fixture
Insert PCBA to Top cover
Fasten the 2 screws and fix the GWSW/B.

Mount bottom cover on the top cover sub-assembly

Fasten the 4 screws and fix the bottom cover, GWSW/B and
top cover.
Fasten the 4 screws and fix the bottom and top cover

Stick label

load PCB to fixture and screw with super seal

Put the Top housing to Fixture
Insert PCBA to Top housing
Fasten the 5 screws and fix PCBA and Top housing

Put to fixture and Mount bottom housing on the top housing

sub-assembly

Insert BOT cover to fixture

Insert PCBA to BOT cover

Hook and swing down to click on.

T LUCID

Picture
 Requirment

Using same Fixture No1

Using Fixture No 2
Using Fixture No 3

Using Fixture No 4

Using Fixture 01

Using Fixture 02
Using Fixture 03

Using Fixture 04

Using Fixture 05

Using Fixture 06

Using Fixture 07
Using Fixture 01

Using Fixture 02

Using Fixture 03

Using Fixture 04
Using Fixture 05

Using Fixture 06

Using Fixture 07
Using Fixture 01

Using Fixture 02

Using Fixture 03
Using Fixture 04

Using Fixture 05

Using Fixture 06

Using Fixture 02
Using Fixture 03

Using Fixture 04

Using Fixture 05

Using Fixture 06
Using fixture 01

Using fixture 02

Using fixture 03

Using Fixture 01
Using Fixture 02

Using Fixture 03

Using Fixture 01

Using Fixture 02
DELVO Catalog
Delvo_Main_Catalog
.pdf