DCS-2500 Parts List PDF

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2.

PARTS LIST

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-1
2.1 GENERAL

The purpose of the Parts List is to provide the name and part number of machine parts that may need
replacing at some point in time. In addition to providing the latest part number configurations, ordering
information for earlier machines and for those customers with limited machine shop capabilities is also
provided. If you have a question regarding your machine's configuration, call your Customer Support
Representative prior to ordering any parts.
The exploded view parts list section is organized so that the subassemblies are provided first in
alphanumeric order by subassembly part number with each exploded view followed by its parts list.
FIGURE 2-1 through FIGURE 2-22 include these subassemblies. FIGURE 2-24 through FIGURE 2-27
show the subassemblies and their associated parts. The parts list for the machine carriage follow the
exploded views for the machine carriage major assemblies.
The figure number of the exploded view identifies both the exploded view and the associated parts list.
The parts list references each item in the exploded view by the same part number and provides a
description and quantity or length of each part in the exploded view. Also, where necessary, special
ordering information is provided at the beginning of this section.
Included at the end of this section are part lists with no associated drawing. These part lists are provided
for part identification of some subassemblies that are not shown in the exploded views. Many of the
major parts in these lists are identified in Section 1.0, Engineering Drawings.
The parts list for the tools are included at the end of this section as Parts List 6. The details for the
various tools are shown in FIGURE 2-29, FIGURE 2-31, and FIGURE 2-32.
Depending on the customers facilities, Gerber Technology, Cutting Edge Division recommends several
subassemblies that should be ordered as assembled units rather than as individual parts. This is due to
the special tools and procedures required to assemble the parts. These subassemblies are identified in the
Table 2-1 and at the beginning of the parts list for each of the assemblies.
The parts list for the DCS 1500 Sample Cutting Machine is included in FIGURE 2-39.
Refer to the Gerber Cutting Edge DCS 1500/2500 Mechanical Cutter User’s Guide for parts ordering
information.

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-3
TABLE 2-1 RECOMMENDED ASSEMBLIES
ASSEMBLY COMMENTS
X AXIS DRIVE HUB ASSEMBLY • CES recommends that this unit be purchased as an assembly.
(A-CR2-104) • Includes X-Axis Drive Pinion, CR2-059. CES recommends that
pinion be purchased separately for replacement during Preventive
Maintenance.
Y AXIS DRIVE IDLER ASSEMBLY (A- • CES recommends that this unit be purchased as an assembly.
CR2-117)
X Y AXIS MOTOR ASSEMBLY • CES recommends that this unit be purchased as an assembly.
(A-CR2-193)
THETA AXIS MOTOR ASSEMBLY • CES recommends that this unit be purchased as an assembly.
(A-CR2-194) • This assembly is included with theta axis assembly.
THETA AXIS ASSEMBLY, (A-CR2- • CES recommends that this unit be purchased as an assembly.
195) • Includes Theta Axis Drive Belt, CR2-155. CES recommends that
belt be purchased separately for replacement during Preventive
Maintenance.
PEN ASSEMBLY (A-CR2-196) • CES recommends that this unit be purchased as an assembly.
X AXIS FESTOON COVER ASSEMBLY • CES recommends that this unit be purchased as an assembly.
(A-CR2-197)
X AXIS KEYPAD COVER ASSEMBLY • CES recommends that this unit be purchased as an assembly.
(A-CR2-198)
THETA AXIS ASSEMBLY, SERVICE • CES recommends that this unit be purchased as an assembly.
(A-CR2-199)
PNEUMATIC VALVE ASSEMBLY • CES recommends that this unit be purchased as an assembly.
(A-CR2-211)
THETA AXIS HUB ASSEMBLY • CES recommends that this unit be purchased as an assembly.
(A-CR2-300) • This assembly is included with theta axis assembly.
• A special spanner is required to install hub assembly on theta axis
cutter cylinder spline.
THETA AXIS CUTTER CYLINDER • CES recommends that this unit be purchased as an assembly.
ASSEMBLY • This assembly is included with theta axis assembly.
(A-CR2-301) • A special spanner is required to install hub assembly on theta axis
cutter cylinder spline.
HALL SENSOR ASSEMBLY • CES recommends that this unit be purchased as an assembly.
(A-CR2-304-C1, -C2, -C3D) • This assembly is included with theta axis and punch assembly.

2-4 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-1 X AXIS DRIVE HUB ASSEMBLY (A-CR2-104)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-5
FIGURE 2-1 X AXIS DRIVE HUB ASSEMBLY (A-CR2-104)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY

CR2-055 X-AX-DRIVE BEARING LARGE EACH 1

CR2-056 X-AX-DRIVE BEARING SMALL EACH 1

CR2-057 X-AX-DRIVE SHAFT EACH 1

CR2-058 X-AX-DRIVE PULLEY EACH 1

CR2-059 X-AX-DRIVE PINION EACH 1

CR2-060 X-AX-DRIVE HUB EACH 1

CR2-061 X-AX-DRIVE RETAINING RING EACH 2

CR2-070 XY-AX-WOODRUFF KEY EACH 2

CR2-124 X-AX-DRIVE HUB RETAINING RING EACH 1

CR2-166 SPACER, PULLEY EACH 1

F-1492 #10-32 X 1/4 CUP POINT SET SCREW EACH 1

2-6 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-2 LASER POINTER ASSEMBLY (A-CR2-109)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-7
FIGURE 2-2 LASER POINTER ASSEMBLY (A-CR2-109)
CES PART
NUMBER DESCRIPTION UNITS QTY

CB2-035 2 PIN AMP LATCHING CONNECTOR EACH 1

CR-080 DIODE LASER POINTER EACH 1

F-0411 #6-32 X 1/2" NYLON SHCS EACH 1

2-8 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-3 Y AXIS DRIVE IDLER ASSEMBLY (A-CR2-117)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-9
FIGURE 2-3 Y AXIS DRIVE IDLER ASSEMBLY (A-CR2-117)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY

CR2-073 Y-AX-DRIVE IDLER PULLEY EACH 1

CR2-074 Y-AX-IDLER BEARING .3125 BORE .6882 OD EACH 2

CR2-075 Y-AX-DRIVE IDLER SHAFT EACH 1

CR2-077 Y-AX-DRIVE RETAINING RING EACH 2

CR2-078 Y-AX-IDLER SHAFT GUIDE EACH 2

F-1425 10-32 X 1 1/2 SS SHCS EACH 2

2-10 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-4 Y-AXIS FRAME ASSEMBLY (A-CR2-192)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-11
FIGURE 2-4 Y-AXIS FRAME ASSEMBLY (A-CR2-192)

2-12 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
Parts list for FIGURE 2-4 Y-AXIS FRAME ASSEMBLY (A-CR2-192).
CES PART
NUMBER DESCRIPTION UNITS QTY

CR-081 1" RING MOUNT FOR LASER .POINTER EA 1.000

CR2-020 Y-AX-ASSY TOP PLATE EA 1.000

CR2-021 Y-AX-ASSY BOTTOM PLATE EA 1.000

CR2-022 Y-AX-ASSY-PEN PLATE EA 1.000

CR2-023 Y-AX-ASSY CUTTER PLATE EA 1.000

CR2-040 Y-AX-RUBBER BUMPER EA 2.000

CR2-053 XY-AX-LINEAR BEARING EA 4.000

CR2-190 Y-AX ENDPLATE, KEYPAD EA 1.000

CR2-191 Y-AX ENDPLATE, FESTOON EA 1.000

F-0402 #6-32 X 3/8 SS SHCS EA 2.000

F-0501 #8-32 X 1/2 SS SHCS EA 12.000

F-0608 #10-32 X 1/4 SSTRM HHCS EA 1.000

F-1415 #8-32 X 5/16 SS SHCS EA 4.000

F-1445 #8 LOCK WASHER EA 14.000

F-1535 Y-AX-RUBBER BUMPER SPACER EA 2.000

F-1825 #6-32 X 3/8 SS BHCS EA 24.000

F-1826 #8-32 X 1 SS BHCS EA 2.000

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-13
FIGURE 2-5 X Y AXIS MOTOR ASSEMBLY (A-CR2-193)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-15
FIGURE 2-5 X Y AXIS MOTOR ASSEMBLY (A-CR2-193)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY

CB2-036 9 PIN AMP LATCHING CONNEC EA 1.000

CB3-035 16-14AWG #8 STUD RING TER EA 1.000

CR2-063 XY-DRIVE MOTOR PULLEY EA 1.000

CR2-064 SUMTAK ENCODER, LDA-048-1 EA 1.000

CR2-070 XY-AX-WOODRUFF KEY EA 1.000

CR2-086 CE XY-AX DRIVE MOTOR EA 1.000

CR2-115 3 PIN AMP MATE'N'LOCK CON EA 1.000

CR2-116 AMP SOCKET, LOOSE FORM EA 2.000

F-1490 #8-32 X 1/4 CUP POINT SET EA 1.000

2-16 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-6 THETA AXIS MOTOR ASSEMBLY (A-CR2-194)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-17
FIGURE 2-6 THETA AXIS MOTOR ASSEMBLY (A-CR2-194)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY

CB2-036 9 PIN AMP LATCHING CONNEC EA 1.000

CB3-036 16-14AWG #6 STUD RING TER EA 1.000

CR2-017 SUMTAK ENCODER, LDA-051-1 EA 1.000

CR2-087 CE T-AX DRIVE MOTOR EA 1.000

CR2-117 2 PIN AMP MINI-MATE'N'LOC EA 1.000

CR2-120 AMP PIN: LOOSE FORM EA 2.000

2-18 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-7 THETA AXIS ASSEMBLY (A-CR2-195)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-19
FIGURE 2-7 THETA AXIS ASSEMBLY (A-CR2-195)

2-20 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
Parts list for FIGURE 2-7 THETA AXIS ASSEMBLY (A-CR2-195).
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY

A-CR2-194 T-AX DRIVE MOTOR ASSY. CE EA 1.000

A-CR2-300 T-AX-CYLINDER HUB ASSY. EA 3.000

A-CR2-301 CUTTER CYLINDER ASSY EA 3.000

A-CR2-304-C1 HALL SENSOR ASSEMBLY TOOL EA 1.000

A-CR2-304-C2 HALL SENSOR ASSEMBLY TOOL EA 1.000

A-CR2-304-C3D HALL SENSOR ASSEMBLY TOOL EA 1.000

CR-015 WOODRUFF KEY EA 1.000

CR2-030 ADJUST-A-SPEED VALVES EA 6.000

CR2-033 T-AX-MOTOR PULLEY EA 1.000

CR2-090 1/4" OD BLK PLYURTHN TUBE FT 1.000

CR2-092 1/4" OD ORG PLYURTHN TUBE FT 1.000

CR2-093 1/4" OD NAT PLYURTHN TUBE FT 3.000

CR2-145 T-AX-CUTTER CYLINDER BRAC EA 1.000

CR2-155 T-AX-DRIVE BELT 3 HEADS EA 1.000

CR2-189 T-AX MOTOR BRACKET 3 HEAD EA 1.000

F-0402 #6-32 X 3/8 SS SHCS EA 1.000

F-0403 #6-32 X 1/2 SS SHCS EA 4.000

F-0901 #6 SS WASHER EA 4.000

F-1400 #8-32 X 3/16 CUP POINT SE EA 1.000

F-1435 #6 LOCK WASHER EA 5.000

F-1435 #6 LOCK WASHER EA 1.000

F-1470 #6-32 X 1/4 SS SHCS EA 5.000

L-054 RUBBER GROMMET EA 2.000

L-100 FRAME GROUND EA 1.000

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-21
FIGURE 2-8 PEN ASSEMBLY (A-CR2-196)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-23
FIGURE 2-8 PEN ASSEMBLY (A-CR2-196)

2-24 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
Parts list for FIGURE 2-8 PEN ASSEMBLY (A-CR2-196)

CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY

CB2-128 CE APPROVED PENS LABEL EA 1.000

CR-029 PEN LIFT PNEUMATIC CYLIND EA 1.000

CR-030 PEN PNEUMATIC CYLINDER BR EA 2.000

CR-031 SLIDE PRECISION EA 1.000

CR-034 PEN MOUNT EA 1.000

CR2-004 PEN LIFT PLATE EA 1.000

CR2-005 PEN BREAST PLATE EA 1.000

CR2-006 PEN ASSY SPRING TAB EA 1.000

CR2-007 NYLON STANDOFF 1/4O.D. X EA 1.000

CR3-175 EXTENSION SPRINGS EA 1.000

F-0301 #4-40 X1/4 SS SHCS EA 4.000

F-0302 #4-40 X 3/8 SS SHCS EA 2.000

F-0303 #4-40 X 3/8 SSFH PHMS EA 1.000

F-1002 #4-40 SS ELASTIC LN EA 1.000

F-1305 1/4" X 1/4" PLASTIC SPAC EA 4.000

F-1435 #6 LOCK WASHER EA 1.000

F-1470 #6-32 X 1/4 SS SHCS EA 1.000

F-1475 #6-32 X 5/8 SS FHCS EA 4.000

F-1590 #4 LOCK WASHER EA 4.000

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-25
FIGURE 2-9 FESTOON COVER ASSEMBLY CE (A-CR2-197)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-27
FIGURE 2-9 FESTOON COVER ASSEMBLY CE (A-CR2-197)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.

2-28 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
CES PART
NUMBER DESCRIPTION UNITS QTY

CR2-174 X-AX FEST. END COVER EA 1.000

CR2-178 ROLLER PLUNGER LIM.SWITCH EA 1.000

CR2-179 PLASTIC CONDUIT GLAND EA 1.000

CR2-183 PINCH POINT LABEL EA 1.000

CB2-098 EMERGENCY STOP SWITCH CE EA 1.000

CB2-084 EMERGENCY STOP PLATE EA 1.000

CR2-180 COUPLER NUTS EA 2.000

CR2-172 BUMPER BEARING EA 2.000

CR2-173 BUMPER ASSEMBLY PLATE EA 1.000

CR2-177 BUMPER ARM R.H. EA 1.000

CR2-176 BUMPER ARM L.H. EA 1.000

F-1309 8" CABLE TIES (BLACK) EA 4.000

CB2-054 6 PIN AMP LATCHING RECEPT EA 1.000

CR-042 22 AWG 3 C/S WIRE FT 5.000

F-1306 1/4" CABLE CLAMP EA 1.000

F-1827 #8-32 X 3/8 SS BHCS EA 8.000

F-1496 #8-32 X 3/8 FHSCS EA 8.000

F-0901 #6 SS WASHER EA 1.000

F-0402 #6-32 X 3/8 SS SHCS EA 1.000

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-29
FIGURE 2-10 X AXIS KEYPAD COVER ASSEMBLY (A-CR2-198)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-31
FIGURE 2-10 X AXIS KEYPAD COVER ASSEMBLY (A-CR2-198)

2-32 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
Parts list for FIGURE 2-10 X AXIS KEYPAD COVER ASSEMBLY (A-CR2-198)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY

A-CR2-208 JOY STICK/WIRING HARNESS EA 1.000

CB2-035 2PIN AMPMODU MTE LTCH REC EA 2.000

CB2-084 EMERGENCY STOP PLATE EA 1.000

CB2-098 EMERGENCY STOP SWITCH CE EA 1.000

CB2-122 CR2 MANUFACTURE LABEL EA 1.000

CR-042 22 AWG 3 C/S WIRE FT 5.000

CR2-044 KEYPAD EA 1.000

CR2-094 KEYPAD INTERCONNECT BOARD EA 1.000

CR2-169 KEYPAD "GGT CUTTING EDGE" EA 1.000

CR2-172 BUMPER BEARING EA 2.000

CR2-173 BUMPER ASSEMBLY PLATE EA 1.000

CR2-175 X-AX KP. END COVER EA 1.000

CR2-176 BUMPER ARM L.H. EA 1.000

CR2-177 BUMPER ARM R.H. EA 1.000

CR2-178 ROLLER PLUNGER LIM.SWITCH EA 1.000

CR2-179 PLASTIC CONDUIT GLAND EA 1.000

CR2-180 COUPLER NUTS EA 2.000

F-0402 #6-32 X 3/8 SS SHCS EA 1.000

F-0901 #6 SS WASHER EA 1.000

F-1306 1/4" CABLE CLAMP EA 1.000

F-1496 #8-32 X 3/8 FHSCS EA 8.000

F-1531 #4-40 X 1/2 SHCS EA 2.000

F-1590 #4 LOCK WASHER EA 2.000

F-1827 #8-32 X 3/8 SS BHCS EA 8.000

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-33
FIGURE 2-11 THETA AXIS ASSEMBLY, SERVICE (A-CR2-199)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-35
FIGURE 2-11 THETA AXIS ASSEMBLY, SERVICE (A-CR2-199)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY

A-CR2-300 T-AX-CYLINDER HUB ASSY. EA 3.000

A-CR2-304-C1 HALL SENSOR ASSEMBLY TOOL EA 1.000

A-CR2-304-C2 HALL SENSOR ASSEMBLY TOOL EA 1.000

A-CR2-304-C3D HALL SENSOR ASSEMBLY TOOL EA 1.000

A-CR2-310 CUTTER CYLINDER ASSY. C.S EA 3.000

CR2-030 ADJUST-A-SPEED VALVES EA 6.000

CR2-090 1/4" OD BLK PLYURTHN TUBE FT 0.600

CR2-092 1/4" OD ORG PLYURTHN TUBE FT 0.600

CR2-093 1/4" OD NAT PLYURTHN TUBE FT 3.300

CR2-145 T-AX-CUTTER CYLINDER BRAC EA 1.000

CR2-189 T-AX MOTOR BRACKET 3 HEAD EA 1.000

F-1470 #6-32 X 1/4 SS SHCS EA 4.000

L-054 RUBBER GROMMET EA 2.000

L-100 FRAME GROUND EA 1.000

2-36 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-12 Y AXIS DRILL/PUNCH ASSEMBLY (A-CR2-209)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-37
FIGURE 2-12 Y AXIS DRILL/PUNCH ASSEMBLY (A-CR2-209)
CES PART
NUMBER DESCRIPTION UNITS QTY

A-CR2-211 PNEUMATIC VALVE ASS'Y EACH 1

A-CR2-303 Y-AX-PUNCH CYLINDER ASSY. EACH 1

A-CR2-304-C3D HALL SENSOR ASSEMBLY TOOL 3/DRILL EACH 1

CR-051 1/8NPTx 1/4 TUBING ELBOW EACH 4

CR-053 1/8NPTx1/4 TUBING RUN TEE EACH 1

CR2-090 1/4" OD POLYURETHANE TUBE,BLACK FEET 2

F-1395 6-32 X 7/8 SS SHCS EACH 2

F-1435 #6 LOCK WASHER EACH 2

F-1600 10-32 X 1 SS SHCS EACH 2

See Parts List 6, for tool part numbers.

2-38 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-13 PNEUMATIC VALVE ASSEMBLY (A-CR2-211)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-39
FIGURE 2-13 PNEUMATIC VALVE ASSEMBLY (A-CR2-211)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY

CR2-035 T-AX-ELECTRIC VALVES EACH 1

CR2-117 2 PIN AMP MINI-MATE'N'LOCK CONNECTOR EACH 1

CR2-118 AMP SOCKET LOOSE FORM EACH 2

2-40 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-14 PEN VALVE ASSEMBLY (A-CR2-212)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-41
FIGURE 2-14 PEN VALVE ASSEMBLY (A-CR2-212)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY

CR2-117 2 PIN AMP MINI-MATE'N'LOCK CONNECTOR EACH 1

CR2-123 AMP SOCKET, LOOSE FORM EACH 2

CR2-131 Y-AX-PEN VALVE EACH 1

CR2-132 10/32 X 1/4 EL SMC EACH 1

CR2-133 10/32 X 5/32 EL SMC EACH 2

2-42 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-15 THETA AXIS HUB ASSEMBLY (A-CR2-300)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-43
FIGURE 2-15 THETA AXIS HUB ASSEMBLY (A-CR2-300)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY

CR2-025 T-AX-CYLINDER BEARING HUB EACH 1

CR2-026 T-AX-HUB BEARING EACH 2

CR2-027 T-AX-HUB PULLEY EACH 1

CR2-028 T-AX-INTERNAL SPLINE EACH 1

CR2-160 T-AX-CYLINDER HUB RETAINING RING EACH 1

2-44 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-16 THETA AXIS CUTTER CYLINDER ASSEMBLY (A-CR2-301)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-45
FIGURE 2-16 THETA AXIS CUTTER CYLINDER ASSEMBLY (A-CR2-301)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY

CR2-029 T-AX-EXTERNAL SPLINE EACH 1

CR2-008 T-AX-CUTTER CYLINDER EACH 1

F-0910 1/4" NYLON WASHER EACH 1

L-CR2-301 LABOR TO ASSEMBLE CUTTER ASSY. EACH 1

WC-026 TOOL MOUNT EACH 1

2-46 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-17 Y AXIS PUNCH CYLINDER (A-CR2-303)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-47
FIGURE 2-17 Y AXIS PUNCH CYLINDER (A-CR2-303)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY

CR2-130 Y-AX-PUNCH CYLINDER WITH MAG. EACH 1

F-0910 1/4" NYLON WASHER EACH 1

WC-026 TOOL MOUNT EACH 1

2-48 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-18 HALL SENSOR ASSEMBLY (A-CR2-304-C1, -C2, -C3D)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-49
FIGURE 2-18 HALL SENSOR ASSEMBLY (A-CR2-304-C1, -C2, -C3D)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY

CB2-056 3 PIN AMP LATCHING CONNECTOR EACH 1

CR2-037 T-AX-HALL SENSOR EACH 1

2-50 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-19 TANGENTIAL KNIFE ASSEMBLY (A-WC2-301)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-51
FIGURE 2-19 TANGENTIAL KNIFE ASSEMBLY (A-WC2-301)
CES PART
NUMBER DESCRIPTION UNITS QTY

F-1375 8-32X3/16" BR TIP SS EACH 1

F-1380 8-32X3/8" BR TIP SS EACH 1

F-1385 3-48X3/8" SHCS EACH 1

WC-023 DEPTH LIMITER EACH 1

WC-024 BLADE HOLDER EACH 1

WC-025 BLADE COLLET EACH 1

WC-055 TOOL HOLDER SET SCREW EACH 1

See FIGURE 2-29 for blade part numbers.

2-52 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-20 DEEP CUT TANGENTIAL KNIFE ASSEMBLY (A-WC2-302)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-53
FIGURE 2-20 DEEP CUT TANGENTIAL KNIFE ASSEMBLY (A-WC2-302)
CES PART
NUMBER DESCRIPTION UNITS QTY

F-1375 #8-32 X 3/16" BR TIP SS EACH 1

F-1380 #8-32 X 3/8" BR TIP SS EACH 1

F-1385 #3-48 X 3/8" SHCS EACH 1

WC-017 BLADE HOLDER (DEEP CUT) EACH 1

WC-020 BLADE COLLET (DEEP CUT) EACH 1

WC-023 DEPTH LIMITER EACH 1

WC-055 TOOL HOLDER SET SCREW EACH 1

See FIGURE 2-29 for blade part numbers.

2-54 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-21 HIGH CLEARANCE WHEEL KNIFE ASSEMBLY (A-WC2-303)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-55
FIGURE 2-21 HIGH CLEARANCE WHEEL KNIFE ASSEMBLY (A-WC2-303)
CES PART
NUMBER DESCRIPTION UNITS QTY

F-0101 5MM SHOULDER SCREW (416SS) EACH 1

F-1001 4mm ZN ELASTIC LNUT EACH 1

WC-009 AIRFRAME BEARING EACH 1

WC-012 BEARING BUSHING EACH 1

WC-030M SUPPORT WASHER (MODIFIED) SET 2

WC2-001M CUTTER FOOT MODIFIED EACH 1

WC-055 TOOL HOLDER SET SCREW EACH 1

See FIGURE 2-29 for blade part numbers.

2-56 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-22 1 3/4 INCH WHEEL KNIFE ASSEMBLY (A-WC-0305)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-57
FIGURE 2-22 1 3/4 INCH WHEEL KNIFE ASSEMBLY (A-WC2-305)
CES PART
NUMBER DESCRIPTION UNITS QTY

F-0101 5MM SHOULDER SCREW(416SS) EACH 1

F-1001 4mm ZN ELASTIC LNUT EACH 1

WC-009 AIRFRAME BEARING EACH 1

WC-012 BEARING BUSHING EACH 1

WC-050 1 3/4 WHEEL CUTTER FOOT EACH 1

WC-053 LARGE SUPPORT WASHERS SET 1

WC-055 TOOL HOLDER SET SCREW EACH 1

See FIGURE 2-29 for blade part numbers.

2-58 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-23 10MM HOLE TANGENTIAL KNIFE ASSEMBLY (A-WC2-307)

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-59
FIGURE 2-23 10MM HOLE TANGENTIAL KNIFE ASSEMBLY (A-WC2-307)
Offset blade for cutting 10mm holes. Submit RFQ to GGT Cutting Edge for other hole diameters.
CES PART
NUMBER DESCRIPTION UNITS QTY
F-1375 #8-32 X 3/16" BR TIP SS EA 1.000
F-1380 #8-32 X 3/8" BR TIP SS EA 1.000
F-1385 #3-48 X 3/8" SHCS EA 1.000
WC-025 BLADE COLLET EA 1.000
WC-055 TOOL HOLDER SET SCREW EA 1.000
WC2-028 BLADE HOLDER, 10MM HOLES EA 1.000
WC2-029 DEPTH LIMITER, 10MM HOLES EA 1.000

See FIGURE 2-29 for blade part numbers.

2-60 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-24 CARRIAGE DRIVE, KEYPAD SIDE

FIGURE 2-25 CARRIAGE DRIVE, FESTOON SIDE

FIGURE 2-26 CARRIAGE BEAM

FIGURE 2-27 Y AXIS CARRIAGE PARTS

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-61
FIGURE 2-24 CARRIAGE DRIVE, KEYPAD SIDE

2-62 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-25 CARRIAGE DRIVE, FESTOON SIDE

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-63
KEY NAME 2505 2506 2508 2509 2510 2512 2514 2516
NO
1 CROSS A-CR2-151 A-CR2-152 A-CR2-153 A-CR2-154 A-CR2-155 A-CR2-156 A-CR2-157 A-CR2-158
TUBE
2 RAIL A-CR2-100 A-CR2-100 A-CR2-100 A-CR2-100 A-CR2-100 A-CR2-100 A-CR2-100 A-CR2-100
SUPPORT QUAN (6) QUAN (6) QUAN (8) QUAN (10) QUAN (10) QUAN (12) QUAN (14) QUAN (16)
3 Y-AX RAIL CR2-009 CR2-089 CR2-103 CR2-067 CR2-104 CR2-105 (2) CR2-097 (2) CR2-098 (2)
(2) (2) (2) (2) (2)
4 Y-AX CR2-002 CR2-002 CR2-002 CR2-002 CR2-002 CR2-002 CR2-002 CR2-002
FESTOON (5.8 FEET) (6.9 FEET) (8.8 FEET) (9.8 FEET) (10.9) (12.9) (14.9) (16.9)
GUIDE
5 Y-AX A-CR2-132 A-CR2-133 A-CR2-134 A-CR2-139 A-CR2-131 A-CR2-136 A-CR2-147 A-CR2-138
DRIVE
BELT
6 CROSS A-CR2-312 A-CR2-312 A-CR2-312 A-CR2-312 A-CR2-312 A-CR2-312 A-CR2-312 A-CR2-312
TUBE (1 EACH) (1 EACH) (1.5 (1.5 (2 EACH) (2 EACH) (2.5 EACH) (3 EACH)
COVER EACH) EACH)
7 CROSS A-CR2-311 A-CR2-311 A-CR2-311 A-CR2-311 A-CR2-311 A-CR2-311 A-CR2-311 A-CR2-311
TUBE (1 EACH) (1 EACH) (1.5 (1.5 (2 EACH) (2 EACH) (2.5 EACH) (3 EACH)
COVER EACH) EACH)
8 FESTOON A-CR2-260 A-CR2-261 A-CR2-262 A-CR2-263 A-CR2-264 A-CR2-265 A-CR2-266 A-CR2-267
ASSY
9 WASHER F-0901 (34) F-0901 (38) F-0901 (54) F-0901 (58) F-0901 (66) F-0901 (78) F-0901 (90) F-0901 (102)
10 SCREW F-1595 (34) F-1595 (38) F-1595 (54) F-1595 (58) F-1595 (66) F-1595 (78) F-1595 (90) F-1595 (102)
Motor Wire A-CR2-166 A-CR2-167 A-CR2-168 A-CR2-173 A-CR2-169 A-CR2-149 A-CR2-148 A-CR2-172
Harness

FIGURE 2-26 CARRIAGE BEAM

2-64 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-27 Y AXIS CARRIAGE PARTS

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-65
Parts list for Carriage Assemblies shown in FIGURE 2-24, FIGURE 2-25, FIGURE 2-26, and
FIGURE 2-27.
CES PART
NUMBER DESCRIPTION UNITS QTY

A-CR2-100 Y-AX-RAIL SUPPORTS MAC EA FIGURE 2-26

A-CR2-104 X AX DRIVE HUB ASSEMBLY EA 2

A-CR2-117 Y-AX-DRIVE IDLER ASSY. EA 1

FIGURE 2-26 X-AX-CROSS TUBE MODEL 250 EA 1

FIGURE 2-26 Y-AX BELT ASSEMBLY EA 1

FIGURE 2-26 CARRIAGE MOTOR WIRING EA 1

A-CR2-187 THUMBSCREW ASSEMBLY EA 2

A-CR2-192 Y-AX STRUCTURE ASSY. CE EA 1

A-CR2-193 XY-AX DRIVE MOTOR ASSY.CE EA 3

A-CR2-195 THETA AXIS ASSY. 3HD CE EA 1

A-CR2-196 PEN ASSEMBLY CE EA 1

A-CR2-197 FESTOON COVER ASSEMBLY CE EA 1

A-CR2-198 KEYPAD COVER ASSEMBLY CE EA 1

A-CR2-204 FESTOON COVER CONNECTION EA 1

A-CR2-211 PNEUMATIC VALVE ASS'Y EA 3

A-CR2-212 Y-AX-PEN VALVE ASSEMBLY EA 1

FIGURE 2-26 Y-AX FESTOON ASSY CE EA 1

A-CR2-302 Y-AX-BRACKET (CHAFE GUARD EA 1

A-CR2-311 CROSS TUBE COVER ASSY - B EA 1

A-CR2-312 CROSS TUBE COVER ASSY - S EA 1

A-CR2-355 HOMING SENSOR CABLE ASSEMBLY EA 1

C-022 1/2"YEL"GGT CUTTING EDGE" EA 2

CB2-035 2PIN AMPMODU MTE LTCH REC EA 2

CB2-056 3 PIN AMP LATCHING CONNEC EA 1

CB2-058 1/4 TUBING T UNION EA 1

CB2-067 1/4" BULKHEAD FITTING EA 3

CB2-127 FRICTION HAZARD LABEL EA 2

CB2-129 MOVING MEMBER LABEL EA 2

CR-027 5/32 TUBE FT 2

2-66 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
PARTS LIST FOR CARRIAGE ASSEMBLIES (Continued).
CES PART
NUMBER DESCRIPTION UNITS QTY
CR-042 22 AWG 3 C/S WIRE FT 2

CR-051 1/8NPTx 1/4 TUBING ELBOW EA 9

CR-053 1/8NPTx1/4 TUBING RUN TE EA 2

CR2-002 Y-AX-FESTOON GUIDE EXTRUS FT FIGURE 2-26

FIGURE 2-26 Y-AX-RAIL MODEL EA 2

CR2-014 Y-AX-BELT CLAMP TOOTHED EA 1

CR2-015 Y-AX-BELT CLAMP EA 1

CR2-041 Y-AX-INTERCONNECT BOARD EA 1

CR2-047 X-AX-Y AX MOTOR BRACKET EA 1

CR2-052 X-AX-INNER CABLE RELIEF EA 1

CR2-053 XY-AX-LINEAR BEARING EA 4

CR2-065 X-AX-DRIVE MOTOR BELT EA 2

CR2-079 CARRIAGE INTERCONNECT BOA EA 1

CR2-080 HOMING SENSOR EA 2

CR2-085 X-AX PINION GUARD EA 2

CR2-093 1/4" OD NAT PLYURTHN TUBE FT 2

CR2-108 ID CAP ORANGE EA 2

CR2-109 ID CAP BLACK EA 2

CR2-110 ID CAP WHITE EA 2

CR2-150 Y-AX-ASSY COVER 3 HEADS EA 1

CR2 170 DCS2500 MECHANICAL CUTTER LABEL EA 1

CR2-171 DCS1500 MECHANICAL CUTTER LABEL EA 1

CR2-183 PINCH POINT LABEL EA 1

CR2-185 X-AX FESTOON END PLATE EA 1

CR2-186 X-AX KEYPAD END PLATE EA 1

CR2-187 X-AX MOTOR PLATE EA 2

CR2-188 Y-AX FESTOON CLAMP EA 1

CR2-192 SAFETY COVER,2500-2H EA 1

CR2-193 KEY,COVER EA 2

CR2-194 NUTPLATE,COVER EA 2

F-0301 #4-40 X1/4 SS SHCS EA 2

F-0403 #6-32 X 1/2 SS SHCS EA 4

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-67
PARTS LIST FOR CARRIAGE ASSEMBLIES (Continued).
CES PART
NUMBER DESCRIPTION UNITS QTY

F-0404 #6-32 X 5/8 SS SHCS EA 8

F-0405 #6-32 X 3/4 SS SHCS EA 2

F-0408 #6-32 X 1-3/8 SS SHCS EA 2

F-0413 #6-32 X 1/4 FLAT HEAD M. EA 3

F-0490 #8-32 X 1/4" SS BHCS EA 8

F-0501 #8-32 X 1/2 SS SHCS EA 38

F-0585 #10-32 X 1/2" SS BHCS EA 2

F-0601 #10-32 X 3/8 SS SHCS EA 9

F-0602 #10-32 X 1/2 SS SHCS EA 24

F-0615 #10 X 3/32" FLAT STEEL TH EA 2

F-0901 #6 SS WASHER EA FIGURE 2-26

F-0903 #10 SS FLAT WASHER EA 11

F-0908 1/4" SS LOCKWASHER EA 8

F-0910 1/4" NYLON WASHER EA 4

F-1006 #10-32 SS ELASTIC LN EA 2

F-1302 8" CABLE TIES EA 80

F-1303 CABLE TIE HOLDER EA 3

F-1306 1/4" CABLE CLAMP EA 1

F-1395 #6-32X 7/8 SS SHCS EA 10

F-1415 #8-32 X 5/16 SS SHCS EA 4

F-1420 #10-32 X 1 3/4 SS SHCS EA 4

F-1430 1/4-20 X 3/4 SS SHCS EA 7

F-1435 #6 LOCK WASHER EA 30

F-1440 #10 LOCK WASHER EA 33

F-1445 #8 LOCK WASHER EA 33

F-1475 #6-32 X 5/8 SS FHCS EA 4

F-1480 #8-32 X 3/8 SS SHCS EA 17

F-1530 3/16 X 5/8 SS DOWEL PIN EA 4

F-1580 1/4-20 X 3/4 SS HEX HEAD EA 1

F-1590 #4 LOCK WASHER EA 2

F-1595 #6-32 X 1-1/8 SHCS EA FIGURE 2-26

2-68 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
PARTS LIST FOR CARRIAGE ASSEMBLIES (Continued).
CES PART
NUMBER DESCRIPTION UNITS QTY

F-1620 #6-32 X 1/2 SS BUTTON HEA EA 2

F-1625 #4-40 X 9/16 SS SHCS EA 2

F-1828 10-32 X 1/2 SS FHCS EA 2

L-085 LIMIT SWITCH MNT PLATE EA 3

L-086 LIMIT SWITCH EA 3

L-100 FRAME GROUND EA 3

L-101 COMMON REFERENCE GROUND EA 1

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-69
FIGURE 2-28 VIDEO PROJECTOR ASSEMBLY, A-VP-007

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-71
FIGURE 2-28 VIDEO PROJECTOR ASSEMBLY, A-VP-007

2-72 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
Parts list for FIGURE 2-28 VIDEO PROJECTOR ASSEMBLY, A-VP-007.
CES PART
NUMBER DESCRIPTION UNITS QTY

A-VP-005 TELESCOPIC TUBE W/ GRID EA 1


CB3-118 TRACKBALL PRO WITH FULL R EA 1
CB3-247 FEMALE STANDOFF GLOBE #SS EA 4
F-0602 #10-32 X 1/2 SS SHCS EA 2
F-0603 #10-32 X 5/8 SS SHCS EA 2
F-0701 1/4-20 X 1/2 SS SHCS EA 2
F-0730 3/8" LOCKWASHER EA 16
F-0731 3/8" EXTRA-THICK WASHER EA 4
F-0735 3/8" STEEL HEX NUT EA 40
F-0744 3/8-16 X 1" SS SHCS EA 10
F-0906 1/4" SS WASHER EA 2
F-1013 1/2" LOCK WASHER, STAINLE EA 6
F-1590 #4 LOCK WASHER EA 4
F-1819 3/8-16 X4" HEX CS EA 2
F-1821 3/8" SS WASHER EA 2
F-1850 FLOOR BOLTS 1/2 X 3 3/4 S EA 6
F-1856 5/16-18 X 2 ½ HSCS EA 4
F-1857 1/4-20 X ¼ LG SHCA EA 2
VP-008 VIDEO PROJECTOR PIN EA 2
VP-009 RUBBER FEET EA 2
VP-011 MIRROR SPRING EA 3
VP-012 KNURLED FINGER NUTS EA 3
VP-013 PLASTIC WASHER EA 9
VP-014 3/8-16X1 ROUND HEAD EA 2
VP-023 40' CABLEWIZARD EXT CABLE EA 1
VP-026 30’ IEC POWER CABLE (US) EA 1
VP-030 VIDEO PROJECTOR EA 1
VP-031 VIDEO PROJECTOR STAND EA 1
VP-032 VIDEO PROJECTOR HOUSING EA 1
VP-033 VIDEO PROJECTOR MIRROR EA 1
VP-034 PROJECTOR LEVELING BRT EA 1
VP-035 VIDEO PROJECTOR MIRROR HOLDER EA 1
VP-036 PROJECTOR MIRROR SUPPORT EA 1

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-73
FIGURE 2-29 WHEEL BLADES, TANGENTIAL KNIVES AND CHISEL BLADES

FIGURE 2-30 V-NOTCH TOOL, 60 DEGREE (A-TL-161)

FIGURE 2-31 V-NOTCH TOOL, 45 DEGREE (A-TL-162)

FIGURE 2-32 PUNCH TOOLS

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-75
FIGURE 2-29 WHEEL BLADES, TANGENTIAL KNIVES AND CHISEL BLADES

2-76 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-30 V-NOTCH TOOL, 60 DEGREE (A-TL-161)
Parts list for FIGURE 2-30 V-NOTCH TOOL, 60 DEGREE (A-TL-161).
CES PART
NUMBER DESCRIPTION UNITS QTY

F-1385 #3-48 X 3/8" SHCS EACH 1

TL-258 V-NOTCH HOLDER 60 DEG. EACH 1

TL-265 V-NOTCH COLLET 60 DEG. EACH 1

WC-055 TOOL HOLDER SET SCREW EACH 1

Uses TL-256 blades.

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-77
FIGURE 2-31 V-NOTCH TOOL, 45 DEGREE (A-TL-162)
Parts list for FIGURE 2-31 V-NOTCH TOOL, 45 DEGREE (A-TL-162)
CES PART
NUMBER DESCRIPTION UNITS QTY

F-1385 #3-48 X 3/8" SHCS EACH 1

TL-259 V-NOTCH HOLDER 45 DEG. EACH 1

TL-266 V-NOTCH COLLET 45 DEG. EACH 1

WC-055 TOOL HOLDER SET SCREW EACH 1

Uses TL-257, TL-267, and TL-354 blades.

2-78 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
ASSEMBLY DESIRED DECIMAL INCLUDES INCLUDES PUNCH AND
PART HOLE EQUIVALEN INCH PUNCH PUNCH
NUMBER DIAMETER T IN INCHES PART HOLDER HOLDER REF
-DIA A- NUMBER * PART -DIA B-
NUMBER *
A-TL-001 1/32 INCH 0.03125 TL-211 A-TL-110 1/8 inch
A-TL-002 1/16 inch 0.06250 TL-200 A-TL-111 3/16 inch
A-TL-003 3/32 inch 0.09375 TL-201 A-TL-112 1/4 inch
A-TL-004 1/8 inch 0.12500 TL-202 A-TL-112 1/4 inch
A-TL-005 3/16 inch 0.18750 TL-203 A-TL-113 5/16 inch
A-TL-006 1/4 inch 0.25000 TL-204 A-TL-114 3/8 inch
A-TL-007 9/32 inch 0.28125 TL-210 A-TL-120 7/16 inch
A-TL-008 5/16 inch 0.31250 TL-205 A-TL-115 1/2 inch
A-TL-009 3/8 inch 0.37500 TL-206 A-TL-115 1/2 inch
A-TL-010 1/2 inch 0.50000 TL-207 A-TL-125 5/8 inch
A-TL-011 1 mm 0.03922 TL-250 A-TL-110 1/8 inch
A-TL-012 2 mm 0.07843 TL-251 A-TL-111 3/16 inch
A-TL-013 3 mm 0.11765 TL-252 A-TL-112 1/4 inch
A-TL-014 4 mm 0.15686 TL-253 A-TL-113 5/16 inch
A-TL-015 5 mm 0.19608 TL-254 A-TL-113 5/16 inch
A-TL-016 6 mm 0.23529 TL-255 A-TL-114 3/8 inch
A-TL-017 10 mm 0.39216 TL-260 A-TL-121 9/16 inch
* Punches and Punch Holders can be ordered as individual parts.

FIGURE 2-32 PUNCH TOOLS

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-79
PARTS LIST FOR TOOLS SHOWN IN FIGURE 2-29
CES PART
NUMBER DESCRIPTION UNITS

A-TL-018 60 DEGREE NOTCH ASSEMBLY (INCLUDES 10 PACK OF TL-256 BLADES) (SEE FIGURE 2-30)
EACH

A-TL-019 45 DEGREE NOTCH ASSEMBLY (INCLUDES 10 PACK OF TL-257 BLADES) (SEE FIGURE 2-31)
EACH

TL-001 OLFA 1.1 WHEEL BLADE (SEE FIGURE 2-29) STANDARD SPECIAL, SEE SECTION 4.010 PACK

TL-002 OLFA 1.1 WHEEL BLADE (SEE FIGURE 2-29) STANDARD SPECIAL, SEE SECTION 4.0500 PACK

TL-003 DRITZ 1.1 WHEEL BLADE (SEE FIGURE 2-29) SPECIAL, SEE SECTION 4.0 EACH

TL-004 OLFA WHEEL BLADE 1.75 OD #RB-10 (SEE FIGURE 2-29) EACH
SPECIAL, SEE SECTION 4.0 FOR DESCRIPTION.

TL-051 TANGENTIAL KNIFE BLADE (0.040 THICK 30 DEGREE) (SEE FIGURE 2-29) EACH

TL-052 TANGENTIAL KNIFE BLADE (0.040 THICK 45 DEGREE) (SEE FIGURE 2-29) EACH

TL-055 TANGENTIAL KNIFE BLADE (0.020 THICK, 45 DEGREE) (SEE FIGURE 2-29) EACH

TL-056 CHISEL BLADE (0.040 THICK, 90 DEGREE) (SEE FIGURE 2-29) EACH

TL-166 TANGENTIAL KNIFE BLADE (0.020 THICK, 55 DEGREE) (SEE FIGURE 2-29) EACH

TL-256 V-NOTCHING BLADE 60 DEGREES (SEE FIGURE 2-30) EACH


(CUTS UP TO 1/8-INCH DEPTH INTO PERIMETER WITH 1/16-INCH OVERCUT AT 60 DEGREES)

TL-257 V-NOTCHING BLADE 45 DEGREES (SEE FIGURE 2-31) EACH


(CUTS UP TO 3/16-INCH DEPTH INTO PERIMETER WITH 1/16-INCH OVERCUT AT 45
DEGREES)

TL-267 V-NOTCHING BLADE 45 DEGREES (SEE FIGURE 2-31) EACH


(CUTS UP TO 1/4-INCH DEPTH INTO PERIMETER WITH 1/16-INCH OVERCUT AT 45 DEGREES)

TL-300 POUNCE WHEEL EACH

TL-350 2.7 INCH BALL POINT PEN (BLACK) STANDARD EACH

TL-351 2.7 INCH BALL POINT PEN (ALUMINUM) REMOVABLE INK EACH

TL-352 3.0 INCH BALL POINT PEN (BLACK) USED FOR DIGITIZING EACH

TL-354 V-NOTCHING BLADE 45 DEGREES (SEE FIGURE 2-31) EACH


(CUTS UP TO 1/8-INCH DEPTH INTO PERIMETER WITH 1/16-INCH OVERCUT AT 45 DEGREES)

2-80 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-33 SIX-INCH PNEUMATIC SLIDE GATE ASSEMBLY, A-T2-125

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-81
FIGURE 2-33 SIX-INCH PNEUMATIC SLIDE GATE ASSEMBLY, A-T2-125
CES PART
NUMBER DESCRIPTION UNITS QTY

CR-051 1/8NPTx 1/4 TUBING ELBOW EA 2.000


F-0490 #8-32 X 1/4" SS BHCS EA 6.000
F-0731 3/8" EXTRA A-THICK WASHER EA 6.000
F-0736 3/8-24 SS HEX JAM NUT EA 2.000
F-0908 1/4" SS LOCKWASHER EA 2.000
F-1430 1/4-20 X 3/4 SS SHCS EA 2.000
F-1804 5/16-24 HEX JAM NUT EA 2.000
T-065 RUBBER COUPLING 6" EA 1.000
T-135 SLIDE GATE DAMPER EA 1.000
T2-039 6" SLIDE GATE CYL.MOUNT EA 1.000
T2-040 6" GATE SLIDE COVER EA 1.000
T2-041 6” SLIDE EA 1.000
T2-043 6" GATE SLIDE CYLINDER EA 1.000
T3-145 SLIDE FOLLOWERS EA 2.000

2-82 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-34 PNEUMATIC DUAL ZONE SYSTEM, A-T2-127

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-83
FIGURE 2-34 PNEUMATIC DUAL ZONE SYSTEM, A-T2-127
CES PART
NUMBER DESCRIPTION UNITS QTY

A-T2-125 6" PNEU.SLIDE GATE ASS'Y EA 2.000


A-T2-129 DUAL ZONE TEE EA 1.000
A-T2-132 20" DRAIN PIPE EA 2.000
CB2-058 1/4 TUBING T UNION EA 1.000
CR-051 1/8NPTx 1/4 TUBING ELBOW EA 6.000
CR2-090 1/4" OD BLK PLYURTHN TUBE FT 200.000
F-0606 #10X5/8 SELF DRILL SCREW EA 38.000
F-1008 1/4-20 ZN HVY JAMNUT EA 2.000
F-1306 1/4" CABLE CLAMP EA 60.000
T-062 6"PIPE RING W/NUT+BOLT EA 2.000
T-063 GALVANIZED WIRE EYBOLTS EA 2.000
T-064 6" PVC SEWER DRAIN PIPE FT 12.000
T-065 RUBBER COUPLING 6" EA 2.000
T-069 6" 90 DEGREE ELBOW EA 1.000
T2-032 PNEUMATIC SWITCH EA 2.000
T2-033 PNEUMATIC SWITCH MOUNT EA 2.000

2-84 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-35 PNEUMATIC VACUUM SHUT OFF SYSTEM, A-T2-130

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-85
FIGURE 2-35 PNEUMATIC VACUUM SHUT OFF SYSTEM, A-T2-130
CES PART
NUMBER DESCRIPTION UNITS QTY

A-T2-125 6" PNEU.SLIDE GATE ASS'Y EA 1.000


CR-051 1/8NPTx 1/4 TUBING ELBOW EA 3.000
CR2-090 1/4" OD BLK PLYURTHANE TUBE FT 100.000
F-0606 #10X5/8 SELF DRILL SCREW EA 19.000
F-1306 1/4" CABLE CLAMP EA 30.000
T2-032 PNEUMATIC SWITCH EA 1.000
T2-033 PNEUMATIC SWITCH MOUNT EA 1.000

2-86 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-36 REVERSE AIR, WIDE TABLE, A-T2-126

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-87
FIGURE 2-36 REVERSE AIR, WIDE TABLE, A-T2-126

2-88 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
CES PART
NUMBER DESCRIPTION UNITS QTY

A-T2-115 REVERSE AIR END PIPE EA 1.000


A-T2-125 6" PNEU.SLIDE GATE ASSEMBLY EA 2.000
A-T2-128 9" SEWER PIPE EA 3.000
A-T2-132 20" DRAIN PIPE EA 1.000
A-T-251 END PANEL LONG VACUUM CONNECTOR EA 1.000
A-T-257 MID, WIDE PANEL VACUUM CROSS EA 1.000
A-T-260 END, WIDE PANEL VACUUM CROSS EA 1.000
A-T-261 END, WIDE PANEL VACUUM KEYPAD EA 1.000
CB2-058 1/4 TUBING T UNION EA 1.000
CR-051 1/8NPT X 1/4 TUBING ELBOW EA 6.000
CR2-090 1/4" OD BLACK POLYURATHANE TUBE FT 200.000
F-0606 #10 X 5/8 SELF DRILL SCREW EA 24.000
F-1306 1/4" CABLE CLAMP EA 40.000
T-065 RUBBER COUPLING 6" EA 2.000
T-069 6" 90 DEGREE ELBOW EA 1.000
T-070 6" SEWER "T" EA 1.000
T-119 6" CUT OFF SECTION 6" WHITE EA 3.000
T2-032 PNEUMATIC SWITCH EA 2.000
T2-044 6" 45 DEG ELBOW WHITE EA 2.000
T2-045 SWITCH MOUNT, DUAL EA 1.000

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-89
FIGURE 2-37 REVERSE AIR, NARROW TABLE, A-T2-131

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-91
FIGURE 2-37 REVERSE AIR, NARROW TABLE, A-T2-131

2-92 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
CES PART
NUMBER DESCRIPTION UNITS QTY

A-T2-115 REVERSE AIR END PIPE EA 1.000


A-T2-125 6" PNEUMATIC SLIDE GATE ASSEMBLY EA 2.000
A-T2-128 9" SEWER PIPE EA 3.000
A-T2-132 20" DRAIN PIPE EA 1.000
A-T-250 END PANEL SHORT VACUUM CONNECTOR EA 1.000
A-T-251 END PANEL LONG VACUUM CONNECTOR EA 1.000
A-T-257 MID, WIDE PANEL VACUUM CROSS EA 1.000
CB2-058 1/4 TUBING T UNION EA 1.000
CR-051 1/8NPT X 1/4 TUBING ELBOW EA 6.000
CR2-090 1/4" OD BLACK POLYURATHANE TUBE FT 200.000
F-0606 #10 X 5/8 SELF DRILL SCREW EA 24.000
F-1306 1/4" CABLE CLAMP EA 40.000
T-065 RUBBER COUPLING 6" EA 2.000
T-069 6" 90 DEGREE ELBOW EA 1.000
T-070 6" SEWER "T" EA 1.000
T-119 6" CUT OFF SECTION 6" WHITE EA 3.000
T2-032 PNEUMATIC SWITCH EA 2.000
T2-044 6" 45 DEG ELBOW WHITE EA 2.000
T2-045 SWITCH MOUNT, DUAL EA 1.000

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-93
FIGURE 2-38 REMOTE REVERSE AIR, A-HT TABLE, A-T2-133

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-95
FIGURE 2-38 REMOTE REVERSE AIR, A-HT TABLE, A-T2-133
CES PART
NUMBER DESCRIPTION UNITS QTY

A-T2-125 6" PNEU.SLIDE GATE ASSEMBLY EA 2.000


CB2-058 1/4 TUBING T UNION EA 1.000
CR-051 1/8NPTx 1/4 TUBING ELBOW EA 6.000
CR2-090 1/4" OD BLK PLYURTHN TUBE FT 200.000
F-0606 #10X5/8 SELF DRILL SCREW EA 24.000
F-1306 1/4" CABLE CLAMP EA 40.000
T-065 RUBBER COUPLING 6" EA 3.000
T-070 6" SEWER "T" EA 1.000
T-119 6" CUT OFF SECTION 6" WHITE EA 4.000
T2-032 PNEUMATIC SWITCH EA 2.000
T2-044 6" 45 DEG ELBOW WHITE EA 2.000
T2-045 SWITCH MOUNT, DUAL EA 1.000

2-96 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
PARTS LIST 1, FOR CONTROL/COMPUTER ASSEMBLY, A-C-001
CES PART
NUMBER DESCRIPTION UNITS QTY

A-M2-101 CONTROLLER INTERFACE ASY. EACH 1

C-050 PENTIUM 166MHZ DESKTOP EACH 1

CB2-065 DB-9 EXTENDA CABLE 6-FT EACH 1

M2-001 SERVO MOTION CONTROLLER EACH 1

M2-005 50 PIN CONTROLLER RIBBON CABLE EACH 1

M2-006 CIRCUIT BOARD SHORTING JUMPER EACH 1

M2-007 60 PIN RIBBON CABLE,COMES WITH MOT.CTRLR EACH 1

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-97
PARTS LIST 2, FOR WHEEL CONTROL CABINET ASSEMBLY, A-CB2-015/016
CES PART
NUMBER DESCRIPTION UNITS QTY

A-CB2-110 CB2 AMPLIFIER/ICONN ASSY. EA 1

A-CB2-112 CABINET EXTERNAL INTERLOC EA 1

A-CB2-113 CABINET PNEUMATIC ASSY. CE EA 1

A-CB2-114 CABINET AC POWER HARNESS EA 1

A-CB2-115 CABINET DC POWER HARNESS EA 1

A-CB2-116 STATUS BOARD SIGNAL HARNESS. EA 1

A-CB2-117 CABINET AMP SIGNAL HARNESS. EA 1

A-CB2-118 MOTOR POWER HARNESS EA 1

A-CB2-119 24 VOLT/ESTOP HARNESS EA 1

A-CB2-120 RELAY HARNESS EA 1

A-CB2-121 RESET HARNESS EA 1

A-CB2-122 E-STOP BUTTON HARNESS EA 1

A-CB2-123 CB2 REAR PNL.GROUND WIRE EA 1

A-CB2-124 HV RECTIFIER GROUND WIRE EA 1

A-CB2-125 24V PWR.SUPP. GROUND WIRE EA 1

A-CB2-126 CABINET PN. VALVE ASSY EA 1

A-CB2-127 AC INLET GROUND WIRE EA 1

A-CB2-130 CB2 DIN RAIL ASSY.(2.25") EA 1

CB-025 0-60 PSI AIR PRESSURE REG EA 3

CB-032 0-60 PSI PRESSURE GAGE EA 3

CB-035 FAN FILTER/GUARD EA 1

CB-037 PANEL MOUNT NUT EA 3

CB2-005 CABINET COVER EA 1

CB2-006 COOLING FAN EA 1

CB2-007 24 VOLT POWER SUPPLY EA 1

CB2-012 AC POWER LINE INLET QUICK EA 1

CB2-018 14 AWG BLACK HOOKUP WIRE FT 2

2-98 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
PARTS LIST FOR WHEEL CONTROL CABINET ASSEMBLY, A-CB2-015/016 (CONTINUED)
CES PART
NUMBER DESCRIPTION UNITS QTY

CB2-018 14 AWG BLACK HOOKUP WIRE FT 1

CB2-020 CB2 CONTROL CONTACTOR EA 1

CB2-021 M6 CAPTIVE NUTS EA 4

CB2-022 M6 CAPTIVE SCREWS EA 4

CB2-023 1/8" NPT MALE X 1/4" TUBE EA 2

CB2-025 COMPRESSED AIR CONNECTION EA 1

CB2-033 SERVO MOTOR POWER TERMINAL EA 1

CB2-035 2 PIN AMPMODU MTE LATCH REC EA 1

CB2-048 FEMALE SCREW LOCK, #4 X0 EA 4

CB2-058 1/4 TUBING T UNION EA 2

CB2-067 1/4" BULKHEAD FITTING EA 3

CB2-082 CABINET FRONT PANEL CE EA 1

CB2-083 CABINET REAR PANEL CE EA 1

CB2-084 EMERGENCY STOP PLATE EA 1

CB2-096 CE STATUS BOARD 2500 EA 1

CB2-097 110V POWER SWITCH CE (USED ON A-CB2-015) EA 1

CB2-098 EMERGENCY STOP SWITCH, CE EA 1

CB2-099 220V POWER SWITCH CE (USED ON A-CB2-016) EA 1

CB2-101 CB2 POWER RECTIFIER EA 1

CB2-102 CB2 POWER TRANSFORMER EA 1

CB2-104 CE CABINET ICONN. BOARD EA 1

CB2-107 1/4" TUBE X 10-32 CONN. EA 1

CB2-108 1/4" FITTING PLUG EA 1

CB2-110 24V PWR. SPLY FUSE BLOCK EA 1

CB2-112 14-16 AWG 110 SPADE TERM. EA 3

CB2-115 1/4" PLUG IN ELBOW EA 1

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-99
PARTS LIST FOR WHEEL CONTROL CABINET ASSEMBLY, A-CB2-015/016 (CONTINUED)
CES PART
NUMBER DESCRIPTION UNITS QTY

CB2-121 220VAC 50-60 HZ LABEL EA 1

CB2-123 CB2 MANUFACTURE LABEL EA 1

CB2-124 ELECTRIC SHOCK LABEL EA 3

CB2-125 CE MARK LABEL, CARRIAGE EA 1

CB2-130 CABINET BASE FRAME CE EA 1

CB2-132 CB2 HIGH VOLTAGE COVER EA 1

CB2-138 24V PWR-SPLY. FUSE 1.6AMP EA 2

CB2-140 PILOT LIGHT DEVICE 24V EA 1

CB2-163 LABEL, 110V (USED ON A-CB2-015) EA 1

CB2-164 LABEL, 220V (USED ON A-CB2-016) EA 1

CB3-013 AIR FITTING EA 3

CB3-194 PILOT LIGHT DEVICE (LENS EA 1

CB3-225 14AWG LT.BLUE HOOKUP WIRE FT 2

CB3-225 14AWG LT.BLUE HOOKUP WIRE FT 1

CB3-237 BLUE PUSHBUTTON EA 1

CB3-238 CONTACT, BLOCK EA 1

CR-027 5/32 TUBE FT 1

CR-051 1/8NPTx 1/4 TUBING ELBOW EA 6

CR-052 1/8NPTx 5/32 TUBING ELBOW EA 3

CR2-091 1/4" OD RED PLYURTHN TUBE FT 2

CR2-108 ID CAP ORANGE EA 2

CR2-109 ID CAP BLACK EA 2

CR2-110 ID CAP WHITE EA 2

F-0301 #4-40 X1/4 SS SHCS EA 2

F-0302 #4-40 X 3/8 SS SHCS EA 2

F-0303 #4-40 X 3/8 SSFH PHMS EA 2

F-0402 #6-32 X 3/8 SS SHCS EA 6

F-0403 #6-32 X 1/2 SS SHCS EA 2

2-100 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
PARTS LIST FOR WHEEL CONTROL CABINET ASSEMBLY, A-CB2-015/016 (CONTINUED)
CES PART
NUMBER DESCRIPTION UNITS QTY

F-0405 #6-32 X 3/4 SS SHCS EA 7

F-0413 #6-32 X 1/4 FLAT HEAD M. EA 11

F-0601 #10-32 X 3/8 SS SHCS EA 10

F-0603 #10-32 X 5/8 SS SHCS EA 1

F-0605 #10-32 X 1/2 TRUSS PHMS EA 5

F-0901 #6 SS WASHER EA 5

F-0903 #10 SS FLAT WASHER EA 4

F-0905 #10 NYLON WASHER EA 5

F-1002 #4-40 SS ELASTIC LN EA 2

F-1004 #6-32 SS ELASTIC LN EA 6

F-1005 #8-32 SS ELASTIC LN EA 8

F-1303 CABLE TIE HOLDER EA 11

F-1306 1/4" CABLE CLAMP EA 1

F-1435 #6 LOCK WASHER EA 11

F-1440 #10 LOCK WASHER EA 10

F-1445 #8 LOCK WASHER EA 4

F-1450 #10 INTERNAL TOOTH LOCK WASHER EA 2

F-1460 #6 INTERNAL TOOTH LOCK WASHER EA 4

F-1480 #8-32 X 3/8 SS SHCS EA 4

F-1506 4" BLACK NYLON CABLE TIE EA 15

F-1590 #4 LOCK WASHER EA 4

F-1814 #10-32 JAM NUT EA 2

F-1829 10-32 X 3/8 SS FHCS EA 5

F-1835 6-32 SS HEX NUT EA 4

L-054 RUBBER GROMMET EA 1

L-100 FRAME GROUND EA 3

L-101 COMMON REFERENCE GROUND EA 1

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-101
PARTS LIST 3, FOR RAIL ASSEMBLY - 24 FEET, A-R-000-24
CES PART
NUMBER DESCRIPTION UNITS QTY

A-R-101 RACK ASSEMBLY EACH 8

A-R2-102 TABLE EXTRU 12' SECTION EACH 2

A-R2-103 TABLE EXTRU. FEST. ORIGIN END EACH 1

A-R2-104 TABLE EXTRU. KEYPAD ORIGIN END EACH 1

A-R2-105 TABLE EXTRU. FEST. FAR END EACH 1

A-R2-106 TABLE EXTRU KEYPAD FAR END EACH 1

F-0302 4-40 X 3/8 SS SHCS EACH 14

F-0404 6-32 X 5/8 SS SHCS EACH 64

F-0611 10/32 X 1/2 BH-CAP SCREW EACH 74

F-0703 1/4-20 X 2 1/2 FHMS EACH 40

F-0907 1/4"FENDER WASHER 9/32ID 1-1/2OD 3/64THK EACH 40

F-0908 1/4" SS LOCKWASHER EACH 40

F-1008 1/4 X 20 ZN HVY JMNT EACH 40

F-1101 3/32 X 3/4 SS EXP PIN EACH 14

R-007 BUMPER SPRING EACH 4

R-008 BUMPER WASHER,1/2",SS EACH 4

R-009 RAIL END CAP EACH 4

R-010 RACK BITS EACH 74

R2-002 END RAIL SECTION 3' EACH 4

R2-003 NEW RAIL SECTION 6' EACH 6

2-102 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
PARTS LIST 4, FOR VACUUM TABLE ASSEMBLY, A-T-005-24
CES PART
NUMBER DESCRIPTION UNITS QTY

A-T-105 FINISHED PANEL ASSY (5 FOOT WIDE) EACH 6

A-T-107 TABLE LEGS - 2505 EACH 5

A-T-108 TABLE BEAMS-3"x3"x12' FEET 48

A-T-135 TABLE LEG STRUT ASY.(NORMAL TABLE) EACH 4

A-T-250 END PANEL SHORT VACUUM CONNECTOR ASSY. EACH 2

A-T-251 END PANEL LONG VACUUM CONNECTOR ASSY. EACH 2

A-T-252 MID PANEL SHORT VACUUM CONNECTOR ASSY. EACH 4

A-T-253 MID PANEL LONG VACUUM CONNECTOR ASSY. EACH 4

A-T-254 VACUUM VALVE ASY. EACH 6

A-T-276 6" VACUUM HEADER START EACH 1

A-T-278 6" VACUUM HEADER END EACH 1

A-T-280 90 DEGREE SWEEP ASSEMBLY 6

F-0606 #10 X 5/8 SELF DRILL EACH 296

F-0607 #10 X 1 SELF DRILL EACH 6

T-020 TRACK 12' EACH 2

T-022 JOINT HANGING BRACKET EACH 1

T-023 HANGING BRACKET EACH 5

T-032 1.5" CLIC PVC PIPE CLAMP EACH 6

T-056 FLANGED GASKET EACH 18

T-058 #6 X 3/4 PAN HEAD PHILLIPS EACH 72

T-061 6" PVC END CAP EACH 1

T-062 6"GALVANIZED PIPE RINGS EACH 2

T-063 GALVANIZED WIRE EYBOLTS EACH 2

T-067 6" PVC COUPLING EACH 1

T-073 END STOP EACH 1

T-075 FLANGED SLIP COUPLING EACH 6

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-103
PARTS LIST 5, FOR SPARE PARTS KIT, LEVEL 1, A-S-111
CES PART
NUMBER DESCRIPTION UNITS QTY

A-CR2-187 THUMBSCREW ASSEMBLY EA 2.000


F-0101 5MM SHOULDER SCREW (416SS) EA 5.000
F-1001 4mm ZN ELASTIC LOCKNUT EA 5.000
F-1375 #8-32 X 3/16" BR TIP SS EA 5.000
F-1480 #8-32 X 3/8 SS SHCS EA 6.000
F-1494 #8-32 X 3/8 BHCS EA 10.000
M-004 PEN ADAPTER EA 2.000
M-006 SIZE 122 O RING EA 5.000
M-012 METRIC NUT DRIVER 7mm EA 1.000
M-014 T-HANDLE HEX KEY, 5/64 INCH EA 2.000
M-015 T-HANDLE HEX KEY, 2.5mm EA 1.000
TL-001 WHEEL BLADE 1.1" PKG/10 PK 2.000
TL-051 TANGENTIAL KNIFE BLADE EA 10.000
TL-350 2.7" BALL POINT PEN (BLACK) EA 5.000
WC-015 GLUE GUN STICK (15 " LONG) EA 13.000
WC-023 DEPTH LIMITER EA 2.000
WC-055 TOOL HOLDER SET SCREW EA 10.000

2-104 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
PARTS LIST 6, FOR SPARE PARTS KIT, LEVEL 2, A-S-112
CES PART
NUMBER DESCRIPTION UNITS QTY

A-CB2-126 CABINET PN. VALVE ASSY EA 1.000


A-CR2-187 THUMBSCREW ASSEMBLY EA 2.000
A-CR2-193 XY-AX DRIVE MOTOR ASSY.CE EA 1.000
A-CR2-195 THETA AXIS ASSY. 3HD CE EA 1.000
A-CR2-196 PEN ASSEMBLY CE EA 1.000
A-CR2-211 PNEUMATIC VALVE ASS'Y EA 1.000
CB2-020 CB2 CONTROL CONTACTOR EA 1.000
CB2-103 MINI DC SERVO AMPLIFIER EA 1.000
CB2-104 CE CABINET ICONN. BOARD EA 1.000
CB2-VIO AMPLIFIER ICONN BOARD EA 1.000
CR2-041 Y-AX-INTERCONNECT BOARD EA 1.000
CR2-053 XY-AX-LINEAR BEARING EA 4.000
CR2-059 X-AX-DRIVE PINION EA 2.000
CR2-079 CARRIAGE INTERCONNECT BOA EA 1.000
CR2-178 ROLLER PLUNGER LIM.SWITCH EA 1.000
F-0101 5MM SHOULDER SCREW (416SS EA 5.000
F-1001 4mm ZN ELASTIC LNUT EA 5.000
F-1375 #8-32 X 3/16" BR TIP SS EA 5.000
F-1480 #8-32 X 3/8 SS SHCS EA 6.000
F-1494 #8-32 X 3/8 BHCS EA 10.000
L-086 LIMIT SWITCH EA 2.000
M-004 PEN ADAPTER EA 2.000
M-006 SIZE 122 O RING EA 5.000
M-012 METRIC NUT DRIVER 7mm EA 1.000
M-015 T-HANDLE HEX KEY, 2.5mm, EA 1.000
M2-001 SERVO MOTION CONTROLLER EA 1.000
R-010 RACK BITS EA 10.000
WC-023 DEPTH LIMITER EA 2.000
WC-055 TOOL HOLDER SET SCREW EA 10.000

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-105
PARTS LIST 7, FOR SPARE PARTS KIT, LEVEL 3, 110VAC, A-S-113
CES PART
NUMBER DESCRIPTION UNITS QTY

A-CB2-015 110V CONTROL CABINET CE EA 1.000


A-CR2-104 X AX DRIVE HUB ASSEMBLY EA 1.000
A-CR2-117 Y-AX-DRIVE IDLER ASSY. EA 1.000
A-CR2-187 THUMBSCREW ASSEMBLY EA 2.000
A-CR2-193 XY-AX DRIVE MOTOR ASSY.CE EA 1.000
A-CR2-195 THETA AXIS ASSY. 3HD CE EA 1.000
A-CR2-196 PEN ASSEMBLY CE EA 1.000
A-CR2-197 FESTOON COVER ASSEMBLY CE EA 1.000
A-CR2-198 KEYPAD COVER ASSEMBLY CE EA 1.000
A-CR2-211 PNEUMATIC VALVE ASS'Y EA 1.000
A-CR2-212 Y-AX-PEN VALVE ASSEMBLY EA 1.000
A-WC2-301 TANGENTIAL KNIFE ASSEMBLY EA 1.000
A-WC2-303 WHEEL KNIFE ASSY (HIGH CL EA 1.000
CR-040 CABLE TROLLEY EA 1.000
CR-052 1/8NPTx 5/32 TUBING ELBOW EA 2.000
CR2-041 Y-AX-INTERCONNECT BOARD EA 1.000
CR2-053 XY-AX-LINEAR BEARING EA 4.000
CR2-059 X-AX-DRIVE PINION EA 2.000
CR2-065 X-AX-DRIVE MOTOR BELT EA 2.000
CR2-079 CARRIAGE INTERCONNECT BOA EA 1.000
CR2-080 HOMING SENSOR EA 1.000
CR2-081 HOMING SENSOR CABLE EA 1.000
F-0101 5MM SHOULDER SCREW (416SS EA 5.000
F-1001 4mm ZN ELASTIC LNUT EA 5.000
F-1375 #8-32 X 3/16" BR TIP SS EA 5.000
F-1480 #8-32 X 3/8 SS SHCS EA 6.000
F-1494 #8-32 X 3/8 BHCS EA 10.000
L-086 LIMIT SWITCH EA 2.000
M-004 PEN ADAPTER EA 2.000
M-006 SIZE 122 O RING EA 5.000
M-012 METRIC NUT DRIVER 7mm EA 1.000
M-015 T-HANDLE HEX KEY, 2.5mm, EA 1.000
M2-001 SERVO MOTION CONTROLLER EA 1.000

2-106 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
SPARE PARTS KIT, A-S-113 (CONTINUED)
CES PART
NUMBER DESCRIPTION UNITS QTY

M2-010 50 PIN RIBBON CABLE EA 1.000


M2-011 60 PIN RIBBON CABLE EA 1.000
R-010 RACK BITS EA 10.000
WC-015 GLUE GUN STICK (15 " LONG EA 11.000
WC-023 DEPTH LIMITER EA 2.000
WC-055 TOOL HOLDER SET SCREW EA 10.000

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-107
PARTS LIST 8, FOR SPARE PARTS KIT, LEVEL 3, 220VAC, A-S-114
CES PART
NUMBER DESCRIPTION UNITS QTY

A-CB2-016 220V CONTROL CABINET CE EA 1.000


A-CR2-104 X AX DRIVE HUB ASSEMBLY EA 1.000
A-CR2-117 Y-AX-DRIVE IDLER ASSY. EA 1.000
A-CR2-187 THUMBSCREW ASSEMBLY EA 2.000
A-CR2-193 XY-AX DRIVE MOTOR ASSY.CE EA 1.000
A-CR2-195 THETA AXIS ASSY. 3HD CE EA 1.000
A-CR2-196 PEN ASSEMBLY CE EA 1.000
A-CR2-197 FESTOON COVER ASSEMBLY CE EA 1.000
A-CR2-198 KEYPAD COVER ASSEMBLY CE EA 1.000
A-CR2-211 PNEUMATIC VALVE ASS'Y EA 1.000
A-CR2-212 Y-AX-PEN VALVE ASSEMBLY EA 1.000
A-WC2-301 TANGENTIAL KNIFE ASSEMBLY EA 1.000
A-WC2-303 WHEEL KNIFE ASSY (HIGH CL EA 1.000
CR-040 CABLE TROLLEY EA 1.000
CR-052 1/8NPTx 5/32 TUBING ELBOW EA 2.000
CR2-041 Y-AX-INTERCONNECT BOARD EA 1.000
CR2-053 XY-AX-LINEAR BEARING EA 4.000
CR2-059 X-AX-DRIVE PINION EA 2.000
CR2-065 X-AX-DRIVE MOTOR BELT EA 2.000
CR2-079 CARRIAGE INTERCONNECT BOA EA 1.000
CR2-080 HOMING SENSOR EA 1.000
CR2-081 HOMING SENSOR CABLE EA 1.000
F-0101 5MM SHOULDER SCREW (416SS EA 5.000
F-1001 4mm ZN ELASTIC LNUT EA 5.000
F-1375 #8-32 X 3/16" BR TIP SS EA 5.000
F-1480 #8-32 X 3/8 SS SHCS EA 6.000
F-1494 #8-32 X 3/8 BHCS EA 10.000
L-086 LIMIT SWITCH EA 2.000
M-004 PEN ADAPTER EA 2.000
M-006 SIZE 122 O RING EA 5.000
M-012 METRIC NUT DRIVER 7mm EA 1.000
M-015 T-HANDLE HEX KEY, 2.5mm, EA 1.000
M2-001 SERVO MOTION CONTROLLER EA 1.000

2-108 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
SPARE PARTS KIT, A-S-114 (CONTINUED)
CES PART
NUMBER DESCRIPTION UNITS QTY

M2-010 50 PIN RIBBON CABLE EA 1.000


M2-011 60 PIN RIBBON CABLE EA 1.000
R-010 RACK BITS EA 10.000
WC-015 GLUE GUN STICK (15 " LONG EA 11.000
WC-023 DEPTH LIMITER EA 2.000
WC-055 TOOL HOLDER SET SCREW EA 10.000

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-109
PARTS LIST 9, FOR TABLE SURFACE REPLACEMENT KITS
Replacement table surface kits have been developed for all DCS2500 machines. There are two different
kit part numbers for each machine.
One kit, part number A-WC-0WWR-LL, which is only available in the United States, includes the 3M
Adhesive Glue 77, WC-019.
The other kit, part number A-WC-0WWR-LLNUS, which is available to non-United States locations,
does not include the adhesive. The following information provides a range of the kits that are available
and will be included in the next version of the DCS 2500 User Guide.

WW OPTION: WW is the Cutting Width (Y-axis) of the cutter in feet.


The following cutting widths are available -
WW
05 06 08 10 12 14

LL OPTION LL is the cutter Overall Length in feet.


The following cutting lengths are available - LL
12 16 24 36 48 60 72 84 96 108 120

The following is a parts list for a US Table Surface Replacement kit, A-WC-006R-60 for the DCS 2506-
60.
CES PART
NUMBER DESCRIPTION UNITS QTY
A-WC-101 TABLE SURFACE (2506, 74 1/16 X 41 ¼) EACH 18
BX-057 6 FOOT TABLE SURFACE BOX EACH 1
DR-A-WC-00R REPLACEMENT PROCEDURE A-WC-00R EACH 1
T-043 1 INCH ALUMINUM TAPE ROLL 1
WC-015 GLUE GUN STICK (15 INCHES LONG) EACH 19
WC-019 3M ADHESIVE GLUE 77 EACH 16

The following is a parts list for a non-US Table Surface Replacement kit, A-WC-006R-60NUS, for the
DCS 2506-60.
CES PART
NUMBER DESCRIPTION UNITS QTY
A-WC-101 TABLE SURFACE (2506, 74 1/16 X 41 ¼) EACH 18
BX-057 6 FOOT TABLE SURFACE BOX EACH 1
DR-A-WC-00R REPLACEMENT PROCEDURE A-WC-00R EACH 1
T-043 1 INCH ALUMINUM TAPE ROLL 1
WC-015 GLUE GUN STICK (15 INCHES LONG) EACH 19

2-110 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-39 DCS 1500 SAMPLE CUTTER ASSEMBLY

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-111
FIGURE 2-39 DCS 1500 SAMPLE CUTTER ASSEMBLY

2-112 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
PARTS LIST FOR DCS 1500 SAMPLE CUTTER ASSEMBLY
CES PART
NUMBER DESCRIPTION UNITS QTY

A-R-101 RACK ASSEMBLY EACH 2

A-R2-107 TABLE EXTRUSION, KEYPAD SIDE (DCS 1500) EACH 1

A-R2-108 TABLE EXTRUSION, FESTOON SIDE (DCS 1500) EACH 1

A-R2-110 RACK SECTION (DCS 1500) EACH 2

BX-006 6"X6"X12'SMALL TUBE BOX EACH 1

BX-015 BOX (25.5"x17"x13")#25-12 EACH 1

CR3-115 X-AX-RAIL SPRING EACH 4

F-0302 #4-40 X 3/8 SS SHCS EACH 12

F-0611 #10-32 X 1/2 BH-CAP SCREW EACH 22

F-0703 1/4-20 X 2 1/2 FHMS EACH 15

F-0907 1/4"FENDER WASHER 9/32ID 1-1/2OD 3/64THK EACH 15

F-0908 1/4" SS LOCKWASHER EACH 15

F-1008 1/4-20 ZN HVY JMNT EACH 15

F-1435 #6 LOCK WASHER EACH 22

F-1505 #6-32 X 1/4 SS FHCS EACH 4

F-1842 6-32 X 3/4 CS SHCS NYLON EACH 22

R-008 BUMPER WASHER,1/2",SS EACH 4

R-009 RAIL END CAP EACH 4

R-010 RACK BITS EACH 22

R2-001 EMERGENCY STOP RAMP EACH 2

R2-003 NEW RAIL SECTION 6' EACH 2

R2-005 RAIL SECTION (DCS 1500) EACH 2

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-113
A-T-005-8 VACUUM TABLE ASSEMBLY (5 FOOT)
CES PART
NUMBER DESCRIPTION UNITS QTY

A-T-140 TABLE FRAME ASSY, DCS1500 EACH 1

A-T2-100 EXHAUST HEADER EACH 1

A-T2-105 2" PVC - LONG EACH 2

A-T2-107 2" PVC - MID EACH 2

A-T2-108 VACUUM LINE ASSY EACH 4

A-T-006-8 VACUUM TABLE ASSEMBLY (6 FOOT)


CES PART
NUMBER DESCRIPTION UNITS QTY

A-T-140 TABLE FRAME ASSY, DCS1500 EACH 1

A-T2-100 EXHAUST HEADER EACH 1

A-T2-105 2" PVC - LONG EACH 2

A-T2-107 2" PVC - MID EACH 2

A-T2-108 VACUUM LINE ASSY EACH 4

A-T2-111 6' FINISH PANEL (RIGHT) EACH 1

A-T2-113 6' FINISHED PANEL (LEFT) EACH 1

F-0903 #10 SS FLAT WASHER EACH 2

F-0908 1/4" SS LOCKWASHER EACH 16

F-1008 1/4-20 ZN HVY JMNT EACH 16

F-1307 1-1/8" NYLON LOOP CLAMP EACH 4

F-1410 1/4-20 X 5/8 SS SHCS EACH 16

F-1425 #10-32 X 1 1/2 SS SHCS EACH 2

F-1812 FINISHING SCREW #8-32 X 1/4" BH EACH 26

L-036 INT HOSE CARRIER EACH 1

T-056 FLANGED GASKET EACH 8

T-058 #6 X 3/4 PAN HEAD PHILLIPS TAPPING SCREW EACH 36

T-061 6" PVC END CAP EACH 1

T-075 FLANGED SLIP COUPLING EACH 8

T2-002 COVER, SIDE EACH 2

T2-003 COVER, FRONT,REAR EACH 3

T2-007 STANDOFF, COVERS EACH 26

T2-013 COVER, BASE FRAME (RT REAR) EACH 1

2-114 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
A-T-154 VACUUM BLOWER ASSEMBLY (50HZ)
CES PART
NUMBER DESCRIPTION UNITS QTY

A-T-230 3HP,1PHASE,220VAC STARTER ASS'Y EACH 1

CB3-138 8 AWG #10 STUD RING CONN. EACH 2

F-1009 1/2-13 PLAIN SN EACH 4

F-1012 1/2" WASHER, STEEL, SAE EACH 8

F-1013 1/2" LOCK WASHER, STAINLESS STEEL EACH 4

F-1815 1/2-13 X 4" SS SHCS EACH 4

T-025 WIRE NUT (FOR 2 # 10 WIRE GAUGE) EACH 3

T-037 4" RUBBER ELBOW EACH 1

T-049 4"X 5' HVA DUCT SILENCER EACH 1

T-065 RUBBER COUPLING 6" EACH 1

T-077 SERVICE WIRE 12/3 FEET 37

T-078 STRAIN RELIEF EACH 3

T-081 PIPE CLIP EACH 5

T-091 3HP,3450RPM,1PH,60HZ,115/230VAC, TEFC EACH 1

T2-006 6 3/4" PIPE CLAMP EACH 1

T2-014 6" PIPE CLAMP EACH 1

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-115
A-T-166 VACUUM BLOWER ASSEMBLY (60HZ)
CES PART
NUMBER DESCRIPTION UNITS QTY

A-T-230 3HP,1PHASE,220VAC STARTER ASS'Y EACH 1

CB3-138 8 AWG #10 STUD RING CONN. EACH 2

F-1009 1/2-13 PLAIN SN EACH 4

F-1012 1/2" WASHER, STEEL, SAE EACH 8

F-1013 1/2" LOCK WASHER, STAINLESS STEEL EACH 4

F-1650 1/2"-13 SS HEX NUT EACH 4

F-1811 1/2-13 X 3-3/4 HEX HD CAP SCREW EACH 4

T-025 WIRE NUT (FOR 2 # 10 WIRE GAUGE) EACH 3

T-037 4" RUBBER ELBOW EACH 1

T-049 4"X 5' HVA DUCT SILENCER EACH 1

T-065 RUBBER COUPLING 6" EACH 1

T-078 STRAIN RELIEF EACH 3

T-081 PIPE CLIP EACH 5

T-090 SERVICE WIRE 12/4 FEET 37

T-092 3HP BLOWER50HZ,1PH,110/220V,2850RPM EACH 1

T2-006 6 3/4" PIPE CLAMP EACH 2

T2-014 6" PIPE CLAMP EACH 1

A-WC-005-8 TABLE SURFACE ASSEMBLY


CES PART
NUMBER DESCRIPTION UNITS QTY

A-WC-100 FINAL TABLE SURFACE (2505,61.06"X41.25") EACH 3

S-029 3M HAND MASKER DRAPING FILM EACH 1

S-320 1-1/2" MASKING TAPE EACH 1

S-323 3M #9913 RESPIRATOR EACH 2

T-043 1" ALUMINUM TAPE EACH 1

WC-015 GLUE GUN STICK (15 " LONG ) EACH 6

WC-019 3M ADH. GLUE 77 EACH 3

2-116 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
A-TH-005-8 VACUUM HEADER HARDWARE ASSEMBLY
CES PART
NUMBER DESCRIPTION UNITS QTY

A-T2-101 COVER, SIDE, MODIFIED EACH 1

A-T2-110 5' FINISH PANEL (RIGHT) EACH 1

A-T2-112 5' FINISHED PANEL (LEFT) EACH 1

A-T2-207 FOAM, SIDE COVER LEFT EACH 1

A-T2-208 FOAM, SIDE COVER RIGHT EACH 1

A-T2-209 FOAM, FRONT COVER EACH 3

A-T2-210 FOAM, REAR COVER EACH 1

F-0606 #10 X 5/8 SELF DRILL SCREW EACH 30

F-0903 #10 SS FLAT WASHER EACH 2

F-1307 1-1/8" NYLON LOOP CLAMP EACH 4

F-1425 #10-32 X 1 1/2 SS SHCS EACH 2

F-1812 FINISHING SCREW #8-32 X 1/4" BH EACH 26

L-036 INT HOSE CARRIER EACH 1

T-056 FLANGED GASKET EACH 8

T-058 #6 X 3/4 PAN HEAD PHILLIPS TAPPING SCREW EACH 32

T-075 FLANGED SLIP COUPLING EACH 8

T2-002 COVER, SIDE EACH 1

T2-003 COVER, FRONT,REAR EACH 3

T2-007 STANDOFF, COVERS EACH 26

T2-013 COVER, BASE FRAME (RT REAR) EACH 1

DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-117

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