DCS-2500 Parts List PDF
DCS-2500 Parts List PDF
DCS-2500 Parts List PDF
PARTS LIST
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-1
2.1 GENERAL
The purpose of the Parts List is to provide the name and part number of machine parts that may need
replacing at some point in time. In addition to providing the latest part number configurations, ordering
information for earlier machines and for those customers with limited machine shop capabilities is also
provided. If you have a question regarding your machine's configuration, call your Customer Support
Representative prior to ordering any parts.
The exploded view parts list section is organized so that the subassemblies are provided first in
alphanumeric order by subassembly part number with each exploded view followed by its parts list.
FIGURE 2-1 through FIGURE 2-22 include these subassemblies. FIGURE 2-24 through FIGURE 2-27
show the subassemblies and their associated parts. The parts list for the machine carriage follow the
exploded views for the machine carriage major assemblies.
The figure number of the exploded view identifies both the exploded view and the associated parts list.
The parts list references each item in the exploded view by the same part number and provides a
description and quantity or length of each part in the exploded view. Also, where necessary, special
ordering information is provided at the beginning of this section.
Included at the end of this section are part lists with no associated drawing. These part lists are provided
for part identification of some subassemblies that are not shown in the exploded views. Many of the
major parts in these lists are identified in Section 1.0, Engineering Drawings.
The parts list for the tools are included at the end of this section as Parts List 6. The details for the
various tools are shown in FIGURE 2-29, FIGURE 2-31, and FIGURE 2-32.
Depending on the customers facilities, Gerber Technology, Cutting Edge Division recommends several
subassemblies that should be ordered as assembled units rather than as individual parts. This is due to
the special tools and procedures required to assemble the parts. These subassemblies are identified in the
Table 2-1 and at the beginning of the parts list for each of the assemblies.
The parts list for the DCS 1500 Sample Cutting Machine is included in FIGURE 2-39.
Refer to the Gerber Cutting Edge DCS 1500/2500 Mechanical Cutter User’s Guide for parts ordering
information.
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-3
TABLE 2-1 RECOMMENDED ASSEMBLIES
ASSEMBLY COMMENTS
X AXIS DRIVE HUB ASSEMBLY • CES recommends that this unit be purchased as an assembly.
(A-CR2-104) • Includes X-Axis Drive Pinion, CR2-059. CES recommends that
pinion be purchased separately for replacement during Preventive
Maintenance.
Y AXIS DRIVE IDLER ASSEMBLY (A- • CES recommends that this unit be purchased as an assembly.
CR2-117)
X Y AXIS MOTOR ASSEMBLY • CES recommends that this unit be purchased as an assembly.
(A-CR2-193)
THETA AXIS MOTOR ASSEMBLY • CES recommends that this unit be purchased as an assembly.
(A-CR2-194) • This assembly is included with theta axis assembly.
THETA AXIS ASSEMBLY, (A-CR2- • CES recommends that this unit be purchased as an assembly.
195) • Includes Theta Axis Drive Belt, CR2-155. CES recommends that
belt be purchased separately for replacement during Preventive
Maintenance.
PEN ASSEMBLY (A-CR2-196) • CES recommends that this unit be purchased as an assembly.
X AXIS FESTOON COVER ASSEMBLY • CES recommends that this unit be purchased as an assembly.
(A-CR2-197)
X AXIS KEYPAD COVER ASSEMBLY • CES recommends that this unit be purchased as an assembly.
(A-CR2-198)
THETA AXIS ASSEMBLY, SERVICE • CES recommends that this unit be purchased as an assembly.
(A-CR2-199)
PNEUMATIC VALVE ASSEMBLY • CES recommends that this unit be purchased as an assembly.
(A-CR2-211)
THETA AXIS HUB ASSEMBLY • CES recommends that this unit be purchased as an assembly.
(A-CR2-300) • This assembly is included with theta axis assembly.
• A special spanner is required to install hub assembly on theta axis
cutter cylinder spline.
THETA AXIS CUTTER CYLINDER • CES recommends that this unit be purchased as an assembly.
ASSEMBLY • This assembly is included with theta axis assembly.
(A-CR2-301) • A special spanner is required to install hub assembly on theta axis
cutter cylinder spline.
HALL SENSOR ASSEMBLY • CES recommends that this unit be purchased as an assembly.
(A-CR2-304-C1, -C2, -C3D) • This assembly is included with theta axis and punch assembly.
2-4 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-1 X AXIS DRIVE HUB ASSEMBLY (A-CR2-104)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-5
FIGURE 2-1 X AXIS DRIVE HUB ASSEMBLY (A-CR2-104)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY
2-6 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-2 LASER POINTER ASSEMBLY (A-CR2-109)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-7
FIGURE 2-2 LASER POINTER ASSEMBLY (A-CR2-109)
CES PART
NUMBER DESCRIPTION UNITS QTY
2-8 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-3 Y AXIS DRIVE IDLER ASSEMBLY (A-CR2-117)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-9
FIGURE 2-3 Y AXIS DRIVE IDLER ASSEMBLY (A-CR2-117)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY
2-10 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-4 Y-AXIS FRAME ASSEMBLY (A-CR2-192)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-11
FIGURE 2-4 Y-AXIS FRAME ASSEMBLY (A-CR2-192)
2-12 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
Parts list for FIGURE 2-4 Y-AXIS FRAME ASSEMBLY (A-CR2-192).
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-13
FIGURE 2-5 X Y AXIS MOTOR ASSEMBLY (A-CR2-193)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-15
FIGURE 2-5 X Y AXIS MOTOR ASSEMBLY (A-CR2-193)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY
2-16 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-6 THETA AXIS MOTOR ASSEMBLY (A-CR2-194)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-17
FIGURE 2-6 THETA AXIS MOTOR ASSEMBLY (A-CR2-194)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY
2-18 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-7 THETA AXIS ASSEMBLY (A-CR2-195)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-19
FIGURE 2-7 THETA AXIS ASSEMBLY (A-CR2-195)
2-20 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
Parts list for FIGURE 2-7 THETA AXIS ASSEMBLY (A-CR2-195).
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-21
FIGURE 2-8 PEN ASSEMBLY (A-CR2-196)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-23
FIGURE 2-8 PEN ASSEMBLY (A-CR2-196)
2-24 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
Parts list for FIGURE 2-8 PEN ASSEMBLY (A-CR2-196)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-25
FIGURE 2-9 FESTOON COVER ASSEMBLY CE (A-CR2-197)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-27
FIGURE 2-9 FESTOON COVER ASSEMBLY CE (A-CR2-197)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
2-28 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-29
FIGURE 2-10 X AXIS KEYPAD COVER ASSEMBLY (A-CR2-198)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-31
FIGURE 2-10 X AXIS KEYPAD COVER ASSEMBLY (A-CR2-198)
2-32 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
Parts list for FIGURE 2-10 X AXIS KEYPAD COVER ASSEMBLY (A-CR2-198)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-33
FIGURE 2-11 THETA AXIS ASSEMBLY, SERVICE (A-CR2-199)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-35
FIGURE 2-11 THETA AXIS ASSEMBLY, SERVICE (A-CR2-199)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY
2-36 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-12 Y AXIS DRILL/PUNCH ASSEMBLY (A-CR2-209)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-37
FIGURE 2-12 Y AXIS DRILL/PUNCH ASSEMBLY (A-CR2-209)
CES PART
NUMBER DESCRIPTION UNITS QTY
2-38 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-13 PNEUMATIC VALVE ASSEMBLY (A-CR2-211)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-39
FIGURE 2-13 PNEUMATIC VALVE ASSEMBLY (A-CR2-211)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY
2-40 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-14 PEN VALVE ASSEMBLY (A-CR2-212)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-41
FIGURE 2-14 PEN VALVE ASSEMBLY (A-CR2-212)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY
2-42 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-15 THETA AXIS HUB ASSEMBLY (A-CR2-300)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-43
FIGURE 2-15 THETA AXIS HUB ASSEMBLY (A-CR2-300)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY
2-44 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-16 THETA AXIS CUTTER CYLINDER ASSEMBLY (A-CR2-301)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-45
FIGURE 2-16 THETA AXIS CUTTER CYLINDER ASSEMBLY (A-CR2-301)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY
2-46 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-17 Y AXIS PUNCH CYLINDER (A-CR2-303)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-47
FIGURE 2-17 Y AXIS PUNCH CYLINDER (A-CR2-303)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY
2-48 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-18 HALL SENSOR ASSEMBLY (A-CR2-304-C1, -C2, -C3D)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-49
FIGURE 2-18 HALL SENSOR ASSEMBLY (A-CR2-304-C1, -C2, -C3D)
CES recommends that the following parts be purchased as a complete assembly and not as individual
parts. Refer to Table 2-1.
CES PART
NUMBER DESCRIPTION UNITS QTY
2-50 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-19 TANGENTIAL KNIFE ASSEMBLY (A-WC2-301)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-51
FIGURE 2-19 TANGENTIAL KNIFE ASSEMBLY (A-WC2-301)
CES PART
NUMBER DESCRIPTION UNITS QTY
2-52 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-20 DEEP CUT TANGENTIAL KNIFE ASSEMBLY (A-WC2-302)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-53
FIGURE 2-20 DEEP CUT TANGENTIAL KNIFE ASSEMBLY (A-WC2-302)
CES PART
NUMBER DESCRIPTION UNITS QTY
2-54 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-21 HIGH CLEARANCE WHEEL KNIFE ASSEMBLY (A-WC2-303)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-55
FIGURE 2-21 HIGH CLEARANCE WHEEL KNIFE ASSEMBLY (A-WC2-303)
CES PART
NUMBER DESCRIPTION UNITS QTY
2-56 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-22 1 3/4 INCH WHEEL KNIFE ASSEMBLY (A-WC-0305)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-57
FIGURE 2-22 1 3/4 INCH WHEEL KNIFE ASSEMBLY (A-WC2-305)
CES PART
NUMBER DESCRIPTION UNITS QTY
2-58 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-23 10MM HOLE TANGENTIAL KNIFE ASSEMBLY (A-WC2-307)
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-59
FIGURE 2-23 10MM HOLE TANGENTIAL KNIFE ASSEMBLY (A-WC2-307)
Offset blade for cutting 10mm holes. Submit RFQ to GGT Cutting Edge for other hole diameters.
CES PART
NUMBER DESCRIPTION UNITS QTY
F-1375 #8-32 X 3/16" BR TIP SS EA 1.000
F-1380 #8-32 X 3/8" BR TIP SS EA 1.000
F-1385 #3-48 X 3/8" SHCS EA 1.000
WC-025 BLADE COLLET EA 1.000
WC-055 TOOL HOLDER SET SCREW EA 1.000
WC2-028 BLADE HOLDER, 10MM HOLES EA 1.000
WC2-029 DEPTH LIMITER, 10MM HOLES EA 1.000
2-60 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-24 CARRIAGE DRIVE, KEYPAD SIDE
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-61
FIGURE 2-24 CARRIAGE DRIVE, KEYPAD SIDE
2-62 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-25 CARRIAGE DRIVE, FESTOON SIDE
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-63
KEY NAME 2505 2506 2508 2509 2510 2512 2514 2516
NO
1 CROSS A-CR2-151 A-CR2-152 A-CR2-153 A-CR2-154 A-CR2-155 A-CR2-156 A-CR2-157 A-CR2-158
TUBE
2 RAIL A-CR2-100 A-CR2-100 A-CR2-100 A-CR2-100 A-CR2-100 A-CR2-100 A-CR2-100 A-CR2-100
SUPPORT QUAN (6) QUAN (6) QUAN (8) QUAN (10) QUAN (10) QUAN (12) QUAN (14) QUAN (16)
3 Y-AX RAIL CR2-009 CR2-089 CR2-103 CR2-067 CR2-104 CR2-105 (2) CR2-097 (2) CR2-098 (2)
(2) (2) (2) (2) (2)
4 Y-AX CR2-002 CR2-002 CR2-002 CR2-002 CR2-002 CR2-002 CR2-002 CR2-002
FESTOON (5.8 FEET) (6.9 FEET) (8.8 FEET) (9.8 FEET) (10.9) (12.9) (14.9) (16.9)
GUIDE
5 Y-AX A-CR2-132 A-CR2-133 A-CR2-134 A-CR2-139 A-CR2-131 A-CR2-136 A-CR2-147 A-CR2-138
DRIVE
BELT
6 CROSS A-CR2-312 A-CR2-312 A-CR2-312 A-CR2-312 A-CR2-312 A-CR2-312 A-CR2-312 A-CR2-312
TUBE (1 EACH) (1 EACH) (1.5 (1.5 (2 EACH) (2 EACH) (2.5 EACH) (3 EACH)
COVER EACH) EACH)
7 CROSS A-CR2-311 A-CR2-311 A-CR2-311 A-CR2-311 A-CR2-311 A-CR2-311 A-CR2-311 A-CR2-311
TUBE (1 EACH) (1 EACH) (1.5 (1.5 (2 EACH) (2 EACH) (2.5 EACH) (3 EACH)
COVER EACH) EACH)
8 FESTOON A-CR2-260 A-CR2-261 A-CR2-262 A-CR2-263 A-CR2-264 A-CR2-265 A-CR2-266 A-CR2-267
ASSY
9 WASHER F-0901 (34) F-0901 (38) F-0901 (54) F-0901 (58) F-0901 (66) F-0901 (78) F-0901 (90) F-0901 (102)
10 SCREW F-1595 (34) F-1595 (38) F-1595 (54) F-1595 (58) F-1595 (66) F-1595 (78) F-1595 (90) F-1595 (102)
Motor Wire A-CR2-166 A-CR2-167 A-CR2-168 A-CR2-173 A-CR2-169 A-CR2-149 A-CR2-148 A-CR2-172
Harness
2-64 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-27 Y AXIS CARRIAGE PARTS
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-65
Parts list for Carriage Assemblies shown in FIGURE 2-24, FIGURE 2-25, FIGURE 2-26, and
FIGURE 2-27.
CES PART
NUMBER DESCRIPTION UNITS QTY
2-66 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
PARTS LIST FOR CARRIAGE ASSEMBLIES (Continued).
CES PART
NUMBER DESCRIPTION UNITS QTY
CR-042 22 AWG 3 C/S WIRE FT 2
CR2-193 KEY,COVER EA 2
CR2-194 NUTPLATE,COVER EA 2
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-67
PARTS LIST FOR CARRIAGE ASSEMBLIES (Continued).
CES PART
NUMBER DESCRIPTION UNITS QTY
2-68 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
PARTS LIST FOR CARRIAGE ASSEMBLIES (Continued).
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-69
FIGURE 2-28 VIDEO PROJECTOR ASSEMBLY, A-VP-007
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-71
FIGURE 2-28 VIDEO PROJECTOR ASSEMBLY, A-VP-007
2-72 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
Parts list for FIGURE 2-28 VIDEO PROJECTOR ASSEMBLY, A-VP-007.
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-73
FIGURE 2-29 WHEEL BLADES, TANGENTIAL KNIVES AND CHISEL BLADES
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-75
FIGURE 2-29 WHEEL BLADES, TANGENTIAL KNIVES AND CHISEL BLADES
2-76 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-30 V-NOTCH TOOL, 60 DEGREE (A-TL-161)
Parts list for FIGURE 2-30 V-NOTCH TOOL, 60 DEGREE (A-TL-161).
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-77
FIGURE 2-31 V-NOTCH TOOL, 45 DEGREE (A-TL-162)
Parts list for FIGURE 2-31 V-NOTCH TOOL, 45 DEGREE (A-TL-162)
CES PART
NUMBER DESCRIPTION UNITS QTY
2-78 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
ASSEMBLY DESIRED DECIMAL INCLUDES INCLUDES PUNCH AND
PART HOLE EQUIVALEN INCH PUNCH PUNCH
NUMBER DIAMETER T IN INCHES PART HOLDER HOLDER REF
-DIA A- NUMBER * PART -DIA B-
NUMBER *
A-TL-001 1/32 INCH 0.03125 TL-211 A-TL-110 1/8 inch
A-TL-002 1/16 inch 0.06250 TL-200 A-TL-111 3/16 inch
A-TL-003 3/32 inch 0.09375 TL-201 A-TL-112 1/4 inch
A-TL-004 1/8 inch 0.12500 TL-202 A-TL-112 1/4 inch
A-TL-005 3/16 inch 0.18750 TL-203 A-TL-113 5/16 inch
A-TL-006 1/4 inch 0.25000 TL-204 A-TL-114 3/8 inch
A-TL-007 9/32 inch 0.28125 TL-210 A-TL-120 7/16 inch
A-TL-008 5/16 inch 0.31250 TL-205 A-TL-115 1/2 inch
A-TL-009 3/8 inch 0.37500 TL-206 A-TL-115 1/2 inch
A-TL-010 1/2 inch 0.50000 TL-207 A-TL-125 5/8 inch
A-TL-011 1 mm 0.03922 TL-250 A-TL-110 1/8 inch
A-TL-012 2 mm 0.07843 TL-251 A-TL-111 3/16 inch
A-TL-013 3 mm 0.11765 TL-252 A-TL-112 1/4 inch
A-TL-014 4 mm 0.15686 TL-253 A-TL-113 5/16 inch
A-TL-015 5 mm 0.19608 TL-254 A-TL-113 5/16 inch
A-TL-016 6 mm 0.23529 TL-255 A-TL-114 3/8 inch
A-TL-017 10 mm 0.39216 TL-260 A-TL-121 9/16 inch
* Punches and Punch Holders can be ordered as individual parts.
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-79
PARTS LIST FOR TOOLS SHOWN IN FIGURE 2-29
CES PART
NUMBER DESCRIPTION UNITS
A-TL-018 60 DEGREE NOTCH ASSEMBLY (INCLUDES 10 PACK OF TL-256 BLADES) (SEE FIGURE 2-30)
EACH
A-TL-019 45 DEGREE NOTCH ASSEMBLY (INCLUDES 10 PACK OF TL-257 BLADES) (SEE FIGURE 2-31)
EACH
TL-001 OLFA 1.1 WHEEL BLADE (SEE FIGURE 2-29) STANDARD SPECIAL, SEE SECTION 4.010 PACK
TL-002 OLFA 1.1 WHEEL BLADE (SEE FIGURE 2-29) STANDARD SPECIAL, SEE SECTION 4.0500 PACK
TL-003 DRITZ 1.1 WHEEL BLADE (SEE FIGURE 2-29) SPECIAL, SEE SECTION 4.0 EACH
TL-004 OLFA WHEEL BLADE 1.75 OD #RB-10 (SEE FIGURE 2-29) EACH
SPECIAL, SEE SECTION 4.0 FOR DESCRIPTION.
TL-051 TANGENTIAL KNIFE BLADE (0.040 THICK 30 DEGREE) (SEE FIGURE 2-29) EACH
TL-052 TANGENTIAL KNIFE BLADE (0.040 THICK 45 DEGREE) (SEE FIGURE 2-29) EACH
TL-055 TANGENTIAL KNIFE BLADE (0.020 THICK, 45 DEGREE) (SEE FIGURE 2-29) EACH
TL-056 CHISEL BLADE (0.040 THICK, 90 DEGREE) (SEE FIGURE 2-29) EACH
TL-166 TANGENTIAL KNIFE BLADE (0.020 THICK, 55 DEGREE) (SEE FIGURE 2-29) EACH
TL-351 2.7 INCH BALL POINT PEN (ALUMINUM) REMOVABLE INK EACH
TL-352 3.0 INCH BALL POINT PEN (BLACK) USED FOR DIGITIZING EACH
2-80 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-33 SIX-INCH PNEUMATIC SLIDE GATE ASSEMBLY, A-T2-125
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-81
FIGURE 2-33 SIX-INCH PNEUMATIC SLIDE GATE ASSEMBLY, A-T2-125
CES PART
NUMBER DESCRIPTION UNITS QTY
2-82 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-34 PNEUMATIC DUAL ZONE SYSTEM, A-T2-127
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-83
FIGURE 2-34 PNEUMATIC DUAL ZONE SYSTEM, A-T2-127
CES PART
NUMBER DESCRIPTION UNITS QTY
2-84 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-35 PNEUMATIC VACUUM SHUT OFF SYSTEM, A-T2-130
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-85
FIGURE 2-35 PNEUMATIC VACUUM SHUT OFF SYSTEM, A-T2-130
CES PART
NUMBER DESCRIPTION UNITS QTY
2-86 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-36 REVERSE AIR, WIDE TABLE, A-T2-126
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-87
FIGURE 2-36 REVERSE AIR, WIDE TABLE, A-T2-126
2-88 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-89
FIGURE 2-37 REVERSE AIR, NARROW TABLE, A-T2-131
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-91
FIGURE 2-37 REVERSE AIR, NARROW TABLE, A-T2-131
2-92 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-93
FIGURE 2-38 REMOTE REVERSE AIR, A-HT TABLE, A-T2-133
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-95
FIGURE 2-38 REMOTE REVERSE AIR, A-HT TABLE, A-T2-133
CES PART
NUMBER DESCRIPTION UNITS QTY
2-96 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
PARTS LIST 1, FOR CONTROL/COMPUTER ASSEMBLY, A-C-001
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-97
PARTS LIST 2, FOR WHEEL CONTROL CABINET ASSEMBLY, A-CB2-015/016
CES PART
NUMBER DESCRIPTION UNITS QTY
2-98 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
PARTS LIST FOR WHEEL CONTROL CABINET ASSEMBLY, A-CB2-015/016 (CONTINUED)
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-99
PARTS LIST FOR WHEEL CONTROL CABINET ASSEMBLY, A-CB2-015/016 (CONTINUED)
CES PART
NUMBER DESCRIPTION UNITS QTY
2-100 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
PARTS LIST FOR WHEEL CONTROL CABINET ASSEMBLY, A-CB2-015/016 (CONTINUED)
CES PART
NUMBER DESCRIPTION UNITS QTY
F-0901 #6 SS WASHER EA 5
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-101
PARTS LIST 3, FOR RAIL ASSEMBLY - 24 FEET, A-R-000-24
CES PART
NUMBER DESCRIPTION UNITS QTY
2-102 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
PARTS LIST 4, FOR VACUUM TABLE ASSEMBLY, A-T-005-24
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-103
PARTS LIST 5, FOR SPARE PARTS KIT, LEVEL 1, A-S-111
CES PART
NUMBER DESCRIPTION UNITS QTY
2-104 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
PARTS LIST 6, FOR SPARE PARTS KIT, LEVEL 2, A-S-112
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-105
PARTS LIST 7, FOR SPARE PARTS KIT, LEVEL 3, 110VAC, A-S-113
CES PART
NUMBER DESCRIPTION UNITS QTY
2-106 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
SPARE PARTS KIT, A-S-113 (CONTINUED)
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-107
PARTS LIST 8, FOR SPARE PARTS KIT, LEVEL 3, 220VAC, A-S-114
CES PART
NUMBER DESCRIPTION UNITS QTY
2-108 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
SPARE PARTS KIT, A-S-114 (CONTINUED)
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-109
PARTS LIST 9, FOR TABLE SURFACE REPLACEMENT KITS
Replacement table surface kits have been developed for all DCS2500 machines. There are two different
kit part numbers for each machine.
One kit, part number A-WC-0WWR-LL, which is only available in the United States, includes the 3M
Adhesive Glue 77, WC-019.
The other kit, part number A-WC-0WWR-LLNUS, which is available to non-United States locations,
does not include the adhesive. The following information provides a range of the kits that are available
and will be included in the next version of the DCS 2500 User Guide.
The following is a parts list for a US Table Surface Replacement kit, A-WC-006R-60 for the DCS 2506-
60.
CES PART
NUMBER DESCRIPTION UNITS QTY
A-WC-101 TABLE SURFACE (2506, 74 1/16 X 41 ¼) EACH 18
BX-057 6 FOOT TABLE SURFACE BOX EACH 1
DR-A-WC-00R REPLACEMENT PROCEDURE A-WC-00R EACH 1
T-043 1 INCH ALUMINUM TAPE ROLL 1
WC-015 GLUE GUN STICK (15 INCHES LONG) EACH 19
WC-019 3M ADHESIVE GLUE 77 EACH 16
The following is a parts list for a non-US Table Surface Replacement kit, A-WC-006R-60NUS, for the
DCS 2506-60.
CES PART
NUMBER DESCRIPTION UNITS QTY
A-WC-101 TABLE SURFACE (2506, 74 1/16 X 41 ¼) EACH 18
BX-057 6 FOOT TABLE SURFACE BOX EACH 1
DR-A-WC-00R REPLACEMENT PROCEDURE A-WC-00R EACH 1
T-043 1 INCH ALUMINUM TAPE ROLL 1
WC-015 GLUE GUN STICK (15 INCHES LONG) EACH 19
2-110 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
FIGURE 2-39 DCS 1500 SAMPLE CUTTER ASSEMBLY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-111
FIGURE 2-39 DCS 1500 SAMPLE CUTTER ASSEMBLY
2-112 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
PARTS LIST FOR DCS 1500 SAMPLE CUTTER ASSEMBLY
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-113
A-T-005-8 VACUUM TABLE ASSEMBLY (5 FOOT)
CES PART
NUMBER DESCRIPTION UNITS QTY
2-114 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
A-T-154 VACUUM BLOWER ASSEMBLY (50HZ)
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-115
A-T-166 VACUUM BLOWER ASSEMBLY (60HZ)
CES PART
NUMBER DESCRIPTION UNITS QTY
2-116 9/1/98 DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List
A-TH-005-8 VACUUM HEADER HARDWARE ASSEMBLY
CES PART
NUMBER DESCRIPTION UNITS QTY
DCS 1500/2500 Engineering Drawings, Section 2.0: Parts List 9/1/98 2-117