DRAWING & SPECIFICATION

FOR

EXPANSION JOINT

Project Name : 50,000 DWT PRODUCT

OIL/CHEMICAL TANKER

HULL No. : H4091

JIB - TECH CO., LTD.

#415-2, Wooge-ri, Sangdong-myun, Gimhae-city,

Gyungsangnam-do, S.Korea.

Tel : +82-55-327-2301. / Fax : +82-55-327-2310

E-mail : [email protected]

http://www.jibtech.co.kr
 LIST OF EXPANSION JOINT
Hull No. : H4091

Max. Allowable Movement Flange Connection

Setting
Machinery Joint No. Size Q'ty Type BLOCK Remark
Length
X (+) X (-) Y Inlet Outlet

EJ01-1 1000A 400 43.0 43.0 8.0 1 Single/2Ply JIS F 7805 JIS F 7805 E32S

EJ01-2 1000A 400 43.0 43.0 8.0 1 Single/2Ply JIS F 7805 JIS F 7805 E32S

Main Engine EJ01-3 1000A 400 43.0 43.0 8.0 1 Single/2Ply JIS F 7805 JIS F 7805 E43C

EJ01-4 1000A 400 43.0 43.0 8.0 1 Single/2Ply JIS F 7805 JIS F 7805 M22C

EJ02-1 1000A 400 43.0 43.0 8.0 1 Single/2Ply JIS F 7805 JIS F 7805 M42C

EJ12-1 350A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K E32S

EJ12-2 350A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K A41C

No.1 G/E EJ12-3 350A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K M12S

EJ12-4 350A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K M32C

EJ12-5 350A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K M42C

EJ58-1 350A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K E32P

EJ58-2 350A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K A41C

No.2 G/E EJ58-3 350A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K M12P

EJ58-4 350A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K M32C

EJ58-5 350A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K M42C

EJ18-1 350A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K E32P

EJ18-2 350A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K A41C

No.3 G/E EJ18-3 350A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K M12P

EJ18-4 350A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K M32C

EJ18-5 350A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K M42C

JIB TECH CO., LTD.

 LIST OF EXPANSION JOINT
Hull No. : H4091

Setting Max. Allowable Movement Flange Connection

Machinery Joint No. Size Q'ty Type BLOCK Remark
Length X (+) X (-) Y Inlet Outlet

EX06-1 200A 400 45.0 45.0 10.0 1 Single/2Ply JIS 5K JIS 5K E31P
EX06-2 200A 400 45.0 45.0 10.0 1 Single/2Ply JIS 5K JIS 5K E41P

EX06-3 200A 400 45.0 45.0 10.0 1 Single/2Ply JIS 5K JIS 5K E43C
EX06-4 200A 400 45.0 45.0 10.0 1 Single/2Ply JIS 5K JIS 5K E43C
NO.1 H.P.P
EX06-5 200A 400 45.0 45.0 10.0 1 Single/2Ply JIS 5K JIS 5K E43C

EX06-6 200A 400 45.0 45.0 10.0 1 Single/2Ply JIS 5K JIS 5K M12P
EX06-7 200A 400 45.0 45.0 10.0 1 Single/2Ply JIS 5K JIS 5K M32C

EX06-8 200A 400 45.0 45.0 10.0 1 Single/2Ply JIS 5K JIS 5K M52C
EJ09-1 200A 400 45.0 45.0 10.0 1 Single/2Ply JIS 5K JIS 5K E31P

EJ09-2 200A 400 45.0 45.0 10.0 1 Single/2Ply JIS 5K JIS 5K E41P

EJ09-3 200A 400 45.0 45.0 10.0 1 Single/2Ply JIS 5K JIS 5K E43C
EJ09-4 200A 400 45.0 45.0 10.0 1 Single/2Ply JIS 5K JIS 5K E43C
NO.2 H.P.P
EJ09-5 200A 400 45.0 45.0 10.0 1 Single/2Ply JIS 5K JIS 5K E43C

EJ09-6 200A 400 45.0 45.0 10.0 1 Single/2Ply JIS 5K JIS 5K M12P
EJ09-7 200A 400 45.0 45.0 10.0 1 Single/2Ply JIS 5K JIS 5K M32C

EJ09-8 200A 400 45.0 45.0 10.0 1 Single/2Ply JIS 5K JIS 5K M52C
EJ04-1 800A 400 42.0 42.0 12.0 1 Single/2Ply JIS F 7805 JIS F 7805 M12P
AUX. BOILER EJ04-2 800A 400 42.0 42.0 12.0 1 Single/2Ply JIS F 7805 JIS F 7805 M32C

EJ04-3 800A 400 42.0 42.0 12.0 1 Single/2Ply JIS F 7805 JIS F 7805 M42C
EJ21-1 400A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K E42S

EJ21-2 400A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K M12S
INCINERATOR
EJ21-3 400A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K M32C

EJ21-4 400A 400 46.0 46.0 13.5 1 Single/2Ply JIS 5K JIS 5K M42C

JIB TECH CO., LTD.

 DIMENSION TABLE
Hull No. : H4091

Flange Bellows
Setting DSN Press. DSN Temp. End Pipe Sleeve W/T
Joint No. Size M. Pipe Q'ty Block Remark
Length
ID PCD OD Th'k N-ΦD Pitch Height Corr. T x Ply ㎏/㎠ ℃ Th'k Th'k ㎏

EJ01-1 1000A 400 1021 1080 1125 18 20-25 40 40 7 0.6 x 2 - 0.5 238 6.0 1.5 127 1 E32S JIS F 7805

EJ01-2 1000A 400 1021 1080 1125 18 20-25 40 40 7 0.6 x 2 - 0.5 238 6.0 1.5 127 1 E32S JIS F 7805

EJ01-3 1000A 400 1021 1080 1125 18 20-25 40 40 7 0.6 x 2 - 0.5 238 6.0 1.5 127 1 E43C JIS F 7805

EJ01-4 1000A 400 1021 1080 1125 18 20-25 40 40 7 0.6 x 2 - 0.5 238 6.0 1.5 127 1 M22C JIS F 7805

EJ02-1 1000A 400 1021 1080 1125 18 20-25 40 40 7 0.6 x 2 - 0.5 238 6.0 1.5 127 1 M42C JIS F 7805

EJ12-1 350A 400 358.1 435 480 24 12-25 30 30 9 0.6 x 2 - 0.5 340 6.4 1.5 60 1 E32S JIS 5K

EJ12-2 350A 400 358.1 435 480 24 12-25 30 30 9 0.6 x 2 - 0.5 340 6.4 1.5 60 1 A41C JIS 5K

EJ12-3 350A 400 358.1 435 480 24 12-25 30 30 9 0.6 x 2 - 0.5 340 6.4 1.5 60 1 M12S JIS 5K

EJ12-4 350A 400 358.1 435 480 24 12-25 30 30 9 0.6 x 2 - 0.5 340 6.4 1.5 60 1 M32C JIS 5K

EJ12-5 350A 400 358.1 435 480 24 12-25 30 30 9 0.6 x 2 - 0.5 340 6.4 1.5 60 1 M42C JIS 5K

EJ58-1 350A 400 358.1 435 480 24 12-25 30 30 9 0.6 x 2 - 0.5 340 6.4 1.5 60 1 E32P JIS 5K

EJ58-2 350A 400 358.1 435 480 24 12-25 30 30 9 0.6 x 2 - 0.5 340 6.4 1.5 60 1 A41C JIS 5K

EJ58-3 350A 400 358.1 435 480 24 12-25 30 30 9 0.6 x 2 - 0.5 340 6.4 1.5 60 1 M12P JIS 5K

EJ58-4 350A 400 358.1 435 480 24 12-25 30 30 9 0.6 x 2 - 0.5 340 6.4 1.5 60 1 M32C JIS 5K

EJ58-5 350A 400 358.1 435 480 24 12-25 30 30 9 0.6 x 2 - 0.5 340 6.4 1.5 60 1 M42C JIS 5K

EJ18-1 350A 400 358.1 435 480 24 12-25 30 30 9 0.6 x 2 - 0.5 340 6.4 1.5 60 1 E32P JIS 5K

EJ18-2 350A 400 358.1 435 480 24 12-25 30 30 9 0.6 x 2 - 0.5 340 6.4 1.5 60 1 A41C JIS 5K

EJ18-3 350A 400 358.1 435 480 24 12-25 30 30 9 0.6 x 2 - 0.5 340 6.4 1.5 60 1 M12P JIS 5K

EJ18-4 350A 400 358.1 435 480 24 12-25 30 30 9 0.6 x 2 - 0.5 340 6.4 1.5 60 1 M32C JIS 5K

EJ18-5 350A 400 358.1 435 480 24 12-25 30 30 9 0.6 x 2 - 0.5 340 6.4 1.5 60 1 M42C JIS 5K

JIB TECH CO., LTD.

 DIMENSION TABLE
Hull No. : H4091

Setting Flange Bellows DSN Press. DSN Temp. End Pipe Sleeve W/T
Joint No. Size M. Pipe Q'ty Block Remark
Length ID PCD OD Th'k N-ΦD Pitch Height Corr. T x Ply ㎏/㎠ ℃ Th'k Th'k ㎏

EX06-1 200A 400 218 280 320 20 8-23 20 20 12 0.6 x 2 - 1.0 500 5.8 1.5 34 1 E31P JIS 5K
EX06-2 200A 400 218 280 320 20 8-23 20 20 12 0.6 x 2 - 1.0 500 5.8 1.5 34 1 E41P JIS 5K

EX06-3 200A 400 218 280 320 20 8-23 20 20 12 0.6 x 2 - 1.0 500 5.8 1.5 34 1 E43C JIS 5K
EX06-4 200A 400 218 280 320 20 8-23 20 20 12 0.6 x 2 - 1.0 500 5.8 1.5 34 1 E43C JIS 5K

EX06-5 200A 400 218 280 320 20 8-23 20 20 12 0.6 x 2 - 1.0 500 5.8 1.5 34 1 E43C JIS 5K

EX06-6 200A 400 218 280 320 20 8-23 20 20 12 0.6 x 2 - 1.0 500 5.8 1.5 34 1 M12P JIS 5K
EX06-7 200A 400 218 280 320 20 8-23 20 20 12 0.6 x 2 - 1.0 500 5.8 1.5 34 1 M32C JIS 5K

EX06-8 200A 400 218 280 320 20 8-23 20 20 12 0.6 x 2 - 1.0 500 5.8 1.5 34 1 M52C JIS 5K
EJ09-1 200A 400 218 280 320 20 8-23 20 20 12 0.6 x 2 - 1.0 500 5.8 1.5 34 1 E31P JIS 5K

EJ09-2 200A 400 218 280 320 20 8-23 20 20 12 0.6 x 2 - 1.0 500 5.8 1.5 34 1 E41P JIS 5K

EJ09-3 200A 400 218 280 320 20 8-23 20 20 12 0.6 x 2 - 1.0 500 5.8 1.5 34 1 E43C JIS 5K
EJ09-4 200A 400 218 280 320 20 8-23 20 20 12 0.6 x 2 - 1.0 500 5.8 1.5 34 1 E43C JIS 5K

EJ09-5 200A 400 218 280 320 20 8-23 20 20 12 0.6 x 2 - 1.0 500 5.8 1.5 34 1 E43C JIS 5K

EJ09-6 200A 400 218 280 320 20 8-23 20 20 12 0.6 x 2 - 1.0 500 5.8 1.5 34 1 M12P JIS 5K
EJ09-7 200A 400 218 280 320 20 8-23 20 20 12 0.6 x 2 - 1.0 500 5.8 1.5 34 1 M32C JIS 5K

EJ09-8 200A 400 218 280 320 20 8-23 20 20 12 0.6 x 2 - 1.0 500 5.8 1.5 34 1 M52C JIS 5K
EJ04-1 800A 400 817 875 915 16 20-23 40 40 7 0.6 x 2 - 0.5 430 6.0 1.5 90 1 M12P JIS F 7805

EJ04-2 800A 400 817 875 915 16 20-23 40 40 7 0.6 x 2 - 0.5 430 6.0 1.5 90 1 M32C JIS F 7805

EJ04-3 800A 400 817 875 915 16 20-23 40 40 7 0.6 x 2 - 0.5 430 6.0 1.5 90 1 M42C JIS F 7805
EJ21-1 400A 400 409 495 540 24 16-25 30 30 9 0.6 x 2 - 0.5 350 6.0 1.5 70 1 E42S JIS 5K

EJ21-2 400A 400 409 495 540 24 16-25 30 30 9 0.6 x 2 - 0.5 350 6.0 1.5 70 1 M12S JIS 5K

EJ21-3 400A 400 409 495 540 24 16-25 30 30 9 0.6 x 2 - 0.5 350 6.0 1.5 70 1 M32C JIS 5K

EJ21-4 400A 400 409 495 540 24 16-25 30 30 9 0.6 x 2 - 0.5 350 6.0 1.5 70 1 M42C JIS 5K

JIB TECH CO., LTD.

Customer : SPP Plant & Shipbuilding Co., Ltd. DATE : 2012-9-14
Size : 1000A x 400L JOINT NO. : EJ01-1
EJ01-2
CALCULATION SHEET OF EXPANSION JOINT EJ01-3
EJ01-4
This expansion joint data sheet was based on EJMA EJ02-1
(Standards of the Expansion Joint Manufacturers Association, Inc. Ninth Edition 2008.)

Primary Design Conditions

Type of Expansion Joint Single unreinforced type
Design Life Cycle 6000 Cycle
Design Pressure 0.5 ㎏/㎠
Design Temperature 238 ℃
Material of Bellows SUS304
Allowable Stress ( Hot / Cold ) 10.3 & 13.1 ㎏/㎟
Young's Modulus ( Hot / Cold ) 18351 & 19898 ㎏/㎟
Design Movement Conditions
Axial extension & compression ( X ) 43.0 & 43.0 ㎜
Lateral movement 'Y' & 'Z' 8.0 & 0 ㎜
Angular Rotation 'θ' 0 Deg.
Secondary Design Conditions
Bellows cylindrical Tangent Outside Dia. 1001.6 ㎜
Pitch * Height of Bellows Corrugation 40 * 40 ㎜
Number of Bellows Corrugation 7 Corr.
Length of Bellows Corrugation 280 ㎜
Thickness * Plies of Bellows Corrugation 0.6 * 2 ㎜*Ply
Factor 'Cp' / 'Cf' / 'Cd' 0.616 1.519 1.856
Equivalent Axial Movement per one Corrugation
Axial movement per one Corrugation Resulting from Imposed 'x' 6.14 ㎜
Axial movement per one Corrugation Resulting from Imposed 'y' 11.06 ㎜
Axial movement per one Corrugation Resulting from Imposed 'θ' 0.00 ㎜
Total Equivalent Axial Movement per one Corrugation 21.22 ㎜
Calculated Stress
Tangent Circumferential Membrane Stress due to Pressure ( S1 ) 0.004 ㎏/㎟
Circumferential Membrane Stress due to Pressure ( S2 ) 0.063 ㎏/㎟
Meridional Membrane Stress due to Pressure ( S3 ) 0.085 ㎏/㎟
Meridional Bending Stress due to Pressure ( S4 ) 3.561 ㎏/㎟
Meridional Membrane Stress due to Deflection ( S5 ) 0.693 ㎏/㎟
Meridional Bending Stress due to Deflection ( S6 ) 128.55 ㎏/㎟
Range of Total Stress due to Deflection & Pressure ( St ) 131.80 ㎏/㎟
Calculated Fatigue Life Cycle ( Nc ) 7767 Cycle
S1 & S2 ≤ Sa 0.00 & 0.06 ≤ 10.3
S3 + S4 ≤ Cm x Sa 3.65 ≤ 3.00 x 10.3
Spring Rates, Forces and Moments
Theoretical Axial Elastic Spring Rate 19.45 ㎏/㎜
Theoretical Lateral Elastic Spring Rate 43.39 ㎏/㎜
Theoretical Angular Elastic Spring Rate 46.03 ㎏.m/deg
Axial Force Required to Move 'X' 836.12 ㎏
Lateral Force Required to Move 'Y' 347.04 ㎏
Moment at the end of Corrugation 56.04 ㎏*m
Limiting Internal Design Pressure Based on Column Instability 1.06 ㎏/㎠
Limiting Design Pressure Based on Inplane Instability 2.18 ㎏/㎠
Pressure Thrust 4260.51 ㎏

JE - IL INDUSTRIERS CO.
Customer : SPP Plant & Shipbuilding Co., Ltd. DATE : 2012-9-14
Size : 350A x 400L JOINT NO. : EJ12-1/2/3/4/5
EJ58-1/2/3/4/5
CALCULATION SHEET OF EXPANSION JOINT EJ18-1/2/3/4/5

This expansion joint data sheet was based on EJMA

(Standards of the Expansion Joint Manufacturers Association, Inc. Ninth Edition 2008.)

Primary Design Conditions

Type of Expansion Joint Single unreinforced type
Design Life Cycle 6000 Cycle
Design Pressure 0.5 ㎏/㎠
Design Temperature 340 ℃
Material of Bellows SUS304
Allowable Stress ( Hot / Cold ) 10 & 13.1 ㎏/㎟
Young's Modulus ( Hot / Cold ) 17627 & 19898 ㎏/㎟
Design Movement Conditions
Axial extension & compression ( X ) 46.0 & 46.0 ㎜
Lateral movement 'Y' & 'Z' 13.5 & 0 ㎜
Angular Rotation 'θ' 0 Deg.
Secondary Design Conditions
Bellows cylindrical Tangent Outside Dia. 340.4 ㎜
Pitch * Height of Bellows Corrugation 30 * 30 ㎜
Number of Bellows Corrugation 9 Corr.
Length of Bellows Corrugation 270 ㎜
Thickness * Plies of Bellows Corrugation 0.6 * 2 ㎜*Ply
Factor 'Cp' / 'Cf' / 'Cd' 0.568 1.317 1.879
Equivalent Axial Movement per one Corrugation
Axial movement per one Corrugation Resulting from Imposed 'x' 5.11 ㎜
Axial movement per one Corrugation Resulting from Imposed 'y' 5.28 ㎜
Axial movement per one Corrugation Resulting from Imposed 'θ' 0.00 ㎜
Total Equivalent Axial Movement per one Corrugation 12.56 ㎜
Calculated Stress
Tangent Circumferential Membrane Stress due to Pressure ( S1 ) 0.00 ㎏/㎟
Circumferential Membrane Stress due to Pressure ( S2 ) 0.02 ㎏/㎟
Meridional Membrane Stress due to Pressure ( S3 ) 0.07 ㎏/㎟
Meridional Bending Stress due to Pressure ( S4 ) 1.93 ㎏/㎟
Meridional Membrane Stress due to Deflection ( S5 ) 1.03 ㎏/㎟
Meridional Bending Stress due to Deflection ( S6 ) 125.44 ㎏/㎟
Range of Total Stress due to Deflection & Pressure ( St ) 127.87 ㎏/㎟
Calculated Fatigue Life Cycle ( Nc ) 8982 Cycle
S1 & S2 ≤ Sa 0.00 & 0.02 ≤ 10
S3 + S4 ≤ Cm x Sa 2.00 ≤ 3.00 x 10
Spring Rates, Forces and Moments
Theoretical Axial Elastic Spring Rate 13.19 ㎏/㎜
Theoretical Lateral Elastic Spring Rate 3.03 ㎏/㎜
Theoretical Angular Elastic Spring Rate 3.95 ㎏.m/deg
Axial Force Required to Move 'X' 606.66 ㎏
Lateral Force Required to Move 'Y' 40.90 ㎏
Moment at the end of Corrugation 6.46 ㎏*m
Limiting Internal Design Pressure Based on Column Instability 0.58 ㎏/㎠
Limiting Design Pressure Based on Inplane Instability 4.10 ㎏/㎠
Pressure Thrust 538.77 ㎏

JIB TECH CO., LTD.

Customer : SPP Plant & Shipbuilding Co., Ltd. DATE : 2012-9-14
Size : 200A x 400L JOINT NO. : EJ06-1 / 2
EJ06-3 / 4
CALCULATION SHEET OF EXPANSION JOINT EJ06-5 / 6
EJ06-7 / 8
This expansion joint data sheet was based on EJMA
(Standards of the Expansion Joint Manufacturers Association, Inc. Ninth Edition 2008.)

Primary Design Conditions

Type of Expansion Joint Single unreinforced type
Design Life Cycle 6000 Cycle
Design Pressure 1.0 ㎏/㎠
Design Temperature 500 ℃
Material of Bellows SUS304
Allowable Stress ( Hot / Cold ) 9.5 & 13.1 ㎏/㎟
Young's Modulus ( Hot / Cold ) 16361 & 19898 ㎏/㎟
Design Movement Conditions
Axial extension & compression ( X ) 45.0 & 45.0 ㎜
Lateral movement 'Y' & 'Z' 10.0 & 0 ㎜
Angular Rotation 'θ' 0 Deg.
Secondary Design Conditions
Bellows cylindrical Tangent Outside Dia. 202.3 ㎜
Pitch * Height of Bellows Corrugation 20 * 20 ㎜
Number of Bellows Corrugation 12 Corr.
Length of Bellows Corrugation 240 ㎜
Thickness * Plies of Bellows Corrugation 0.6 * 2 ㎜*Ply
Factor 'Cp' / 'Cf' / 'Cd' 0.602 1.465 1.905
Equivalent Axial Movement per one Corrugation
Axial movement per one Corrugation Resulting from Imposed 'x' 3.75 ㎜
Axial movement per one Corrugation Resulting from Imposed 'y' 1.96 ㎜
Axial movement per one Corrugation Resulting from Imposed 'θ' 0.00 ㎜
Total Equivalent Axial Movement per one Corrugation 6.61 ㎜
Calculated Stress
Tangent Circumferential Membrane Stress due to Pressure ( S1 ) 0.00 ㎏/㎟
Circumferential Membrane Stress due to Pressure ( S2 ) 0.03 ㎏/㎟
Meridional Membrane Stress due to Pressure ( S3 ) 0.09 ㎏/㎟
Meridional Bending Stress due to Pressure ( S4 ) 1.84 ㎏/㎟
Meridional Membrane Stress due to Deflection ( S5 ) 1.51 ㎏/㎟
Meridional Bending Stress due to Deflection ( S6 ) 135.16 ㎏/㎟
Range of Total Stress due to Deflection & Pressure ( St ) 138.02 ㎏/㎟
Calculated Fatigue Life Cycle ( Nc ) 6244 Cycle
S1 & S2 ≤ Sa 0.00 & 0.03 ≤ 9.5
S3 + S4 ≤ Cm x Sa 1.93 ≤ 3.00 x 9.5
Spring Rates, Forces and Moments
Theoretical Axial Elastic Spring Rate 16.47 ㎏/㎜
Theoretical Lateral Elastic Spring Rate 1.26 ㎏/㎜
Theoretical Angular Elastic Spring Rate 1.78 ㎏.m/deg
Axial Force Required to Move 'X' 740.91 ㎏
Lateral Force Required to Move 'Y' 12.59 ㎏
Moment at the end of Corrugation 1.79 ㎏*m
Limiting Internal Design Pressure Based on Column Instability 0.61 ㎏/㎠
Limiting Design Pressure Based on Inplane Instability 8.53 ㎏/㎠
Pressure Thrust 388.12 ㎏

JE - IL INDUSTRIERS CO.
Customer : SPP Plant & Shipbuilding Co., Ltd. DATE : 2012-9-14
Size : 200A x 400L JOINT NO. : EJ09-1 / 2
EJ09-3 / 4
CALCULATION SHEET OF EXPANSION JOINT EJ09-5 / 6
EJ09-7 / 8
This expansion joint data sheet was based on EJMA
(Standards of the Expansion Joint Manufacturers Association, Inc. Ninth Edition 2008.)

Primary Design Conditions

Type of Expansion Joint Single unreinforced type
Design Life Cycle 6000 Cycle
Design Pressure 1.0 ㎏/㎠
Design Temperature 500 ℃
Material of Bellows SUS304
Allowable Stress ( Hot / Cold ) 9.5 & 13.1 ㎏/㎟
Young's Modulus ( Hot / Cold ) 16361 & 19898 ㎏/㎟
Design Movement Conditions
Axial extension & compression ( X ) 45.0 & 45.0 ㎜
Lateral movement 'Y' & 'Z' 10.0 & 0 ㎜
Angular Rotation 'θ' 0 Deg.
Secondary Design Conditions
Bellows cylindrical Tangent Outside Dia. 202.3 ㎜
Pitch * Height of Bellows Corrugation 20 * 20 ㎜
Number of Bellows Corrugation 12 Corr.
Length of Bellows Corrugation 240 ㎜
Thickness * Plies of Bellows Corrugation 0.6 * 2 ㎜*Ply
Factor 'Cp' / 'Cf' / 'Cd' 0.602 1.465 1.905
Equivalent Axial Movement per one Corrugation
Axial movement per one Corrugation Resulting from Imposed 'x' 3.75 ㎜
Axial movement per one Corrugation Resulting from Imposed 'y' 1.96 ㎜
Axial movement per one Corrugation Resulting from Imposed 'θ' 0.00 ㎜
Total Equivalent Axial Movement per one Corrugation 6.61 ㎜
Calculated Stress
Tangent Circumferential Membrane Stress due to Pressure ( S1 ) 0.00 ㎏/㎟
Circumferential Membrane Stress due to Pressure ( S2 ) 0.03 ㎏/㎟
Meridional Membrane Stress due to Pressure ( S3 ) 0.09 ㎏/㎟
Meridional Bending Stress due to Pressure ( S4 ) 1.84 ㎏/㎟
Meridional Membrane Stress due to Deflection ( S5 ) 1.51 ㎏/㎟
Meridional Bending Stress due to Deflection ( S6 ) 135.16 ㎏/㎟
Range of Total Stress due to Deflection & Pressure ( St ) 138.02 ㎏/㎟
Calculated Fatigue Life Cycle ( Nc ) 6244 Cycle
S1 & S2 ≤ Sa 0.00 & 0.03 ≤ 9.5
S3 + S4 ≤ Cm x Sa 1.93 ≤ 3.00 x 9.5
Spring Rates, Forces and Moments
Theoretical Axial Elastic Spring Rate 16.47 ㎏/㎜
Theoretical Lateral Elastic Spring Rate 1.26 ㎏/㎜
Theoretical Angular Elastic Spring Rate 1.78 ㎏.m/deg
Axial Force Required to Move 'X' 740.91 ㎏
Lateral Force Required to Move 'Y' 12.59 ㎏
Moment at the end of Corrugation 1.79 ㎏*m
Limiting Internal Design Pressure Based on Column Instability 0.61 ㎏/㎠
Limiting Design Pressure Based on Inplane Instability 8.53 ㎏/㎠
Pressure Thrust 388.12 ㎏

JE - IL INDUSTRIERS CO.
Customer : SPP Plant & Shipbuilding Co., Ltd. DATE : 2012-9-14
Size : 800A x 400L JOINT NO. : EJ04-1
EJ04-2
CALCULATION SHEET OF EXPANSION JOINT EJ04-3

This expansion joint data sheet was based on EJMA

(Standards of the Expansion Joint Manufacturers Association, Inc. Ninth Edition 2008.)

Primary Design Conditions

Type of Expansion Joint Single unreinforced type
Design Life Cycle 6000 Cycle
Design Pressure 0.5 ㎏/㎠
Design Temperature 430 ℃
Material of Bellows SUS304
Allowable Stress ( Hot / Cold ) 9.8 & 13.1 ㎏/㎟
Young's Modulus ( Hot / Cold ) 16917 & 19898 ㎏/㎟
Design Movement Conditions
Axial extension & compression ( X ) 42.0 & 42.0 ㎜
Lateral movement 'Y' & 'Z' 12.0 & 0 ㎜
Angular Rotation 'θ' 0 Deg.
Secondary Design Conditions
Bellows cylindrical Tangent Outside Dia. 798.4 ㎜
Pitch * Height of Bellows Corrugation 40 * 40 ㎜
Number of Bellows Corrugation 7 Corr.
Length of Bellows Corrugation 280 ㎜
Thickness * Plies of Bellows Corrugation 0.6 * 2 ㎜*Ply
Factor 'Cp' / 'Cf' / 'Cd' 0.597 1.442 1.901
Equivalent Axial Movement per one Corrugation
Axial movement per one Corrugation Resulting from Imposed 'x' 6.00 ㎜
Axial movement per one Corrugation Resulting from Imposed 'y' 13.40 ㎜
Axial movement per one Corrugation Resulting from Imposed 'θ' 0.00 ㎜
Total Equivalent Axial Movement per one Corrugation 24.13 ㎜
Calculated Stress
Tangent Circumferential Membrane Stress due to Pressure ( S1 ) 0.00 ㎏/㎟
Circumferential Membrane Stress due to Pressure ( S2 ) 0.05 ㎏/㎟
Meridional Membrane Stress due to Pressure ( S3 ) 0.09 ㎏/㎟
Meridional Bending Stress due to Pressure ( S4 ) 3.49 ㎏/㎟
Meridional Membrane Stress due to Deflection ( S5 ) 0.76 ㎏/㎟
Meridional Bending Stress due to Deflection ( S6 ) 130.92 ㎏/㎟
Range of Total Stress due to Deflection & Pressure ( St ) 134.17 ㎏/㎟
Calculated Fatigue Life Cycle ( Nc ) 7134 Cycle
S1 & S2 ≤ Sa 0.00 & 0.05 ≤ 9.8
S3 + S4 ≤ Cm x Sa 3.57 ≤ 3.00 x 9.8
Spring Rates, Forces and Moments
Theoretical Axial Elastic Spring Rate 14.98 ㎏/㎜
Theoretical Lateral Elastic Spring Rate 21.79 ㎏/㎜
Theoretical Angular Elastic Spring Rate 22.97 ㎏.m/deg
Axial Force Required to Move 'X' 629.04 ㎏
Lateral Force Required to Move 'Y' 261.47 ㎏
Moment at the end of Corrugation 42.09 ㎏*m
Limiting Internal Design Pressure Based on Column Instability 0.82 ㎏/㎠
Limiting Design Pressure Based on Inplane Instability 2.26 ㎏/㎠
Pressure Thrust 2760.34 ㎏

JE - IL INDUSTRIERS CO.
Customer : SPP Plant & Shipbuilding Co., Ltd. DATE : 2012-9-14
Size : 400A x 400L JOINT NO. : EJ21-1
EJ21-2
CALCULATION SHEET OF EXPANSION JOINT EJ21-3
EJ21-4
This expansion joint data sheet was based on EJMA
(Standards of the Expansion Joint Manufacturers Association, Inc. Ninth Edition 2008.)

Primary Design Conditions

Type of Expansion Joint Single unreinforced type
Design Life Cycle 6000 Cycle
Design Pressure 0.5 ㎏/㎠
Design Temperature 350 ℃
Material of Bellows SUS304
Allowable Stress ( Hot / Cold ) 10 & 13.1 ㎏/㎟
Young's Modulus ( Hot / Cold ) 17570 & 19898 ㎏/㎟
Design Movement Conditions
Axial extension & compression ( X ) 46.0 & 46.0 ㎜
Lateral movement 'Y' & 'Z' 13.5 & 0 ㎜
Angular Rotation 'θ' 0 Deg.
Secondary Design Conditions
Bellows cylindrical Tangent Outside Dia. 392 ㎜
Pitch * Height of Bellows Corrugation 30 * 30 ㎜
Number of Bellows Corrugation 9 Corr.
Length of Bellows Corrugation 270 ㎜
Thickness * Plies of Bellows Corrugation 0.6 * 2 ㎜*Ply
Factor 'Cp' / 'Cf' / 'Cd' 0.583 1.385 1.891
Equivalent Axial Movement per one Corrugation
Axial movement per one Corrugation Resulting from Imposed 'x' 5.11 ㎜
Axial movement per one Corrugation Resulting from Imposed 'y' 6.02 ㎜
Axial movement per one Corrugation Resulting from Imposed 'θ' 0.00 ㎜
Total Equivalent Axial Movement per one Corrugation 13.60 ㎜
Calculated Stress
Tangent Circumferential Membrane Stress due to Pressure ( S1 ) 0.00 ㎏/㎟
Circumferential Membrane Stress due to Pressure ( S2 ) 0.03 ㎏/㎟
Meridional Membrane Stress due to Pressure ( S3 ) 0.06 ㎏/㎟
Meridional Bending Stress due to Pressure ( S4 ) 1.96 ㎏/㎟
Meridional Membrane Stress due to Deflection ( S5 ) 1.07 ㎏/㎟
Meridional Bending Stress due to Deflection ( S6 ) 135.24 ㎏/㎟
Range of Total Stress due to Deflection & Pressure ( St ) 137.72 ㎏/㎟
Calculated Fatigue Life Cycle ( Nc ) 6307 Cycle
S1 & S2 ≤ Sa 0.00 & 0.03 ≤ 10
S3 + S4 ≤ Cm x Sa 2.03 ≤ 3.00 x 10
Spring Rates, Forces and Moments
Theoretical Axial Elastic Spring Rate 14.48 ㎏/㎜
Theoretical Lateral Elastic Spring Rate 4.32 ㎏/㎜
Theoretical Angular Elastic Spring Rate 5.62 ㎏.m/deg
Axial Force Required to Move 'X' 665.83 ㎏
Lateral Force Required to Move 'Y' 58.25 ㎏
Moment at the end of Corrugation 9.20 ㎏*m
Limiting Internal Design Pressure Based on Column Instability 0.64 ㎏/㎠
Limiting Design Pressure Based on Inplane Instability 4.03 ㎏/㎠
Pressure Thrust 699.33 ㎏

JE - IL INDUSTRIERS CO.