p345 Relay Test Report

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ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 1 of 16

Generator Protection Relays Site Test


Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

1. RELAY DATA

RATINGS:
Current 1/5 A Model No. P345311K3N0360K
Voltage 100-120VAC S. No. 965449T
Frequency 60Hz Software Ref. 360K

2. CHECKS

S. No. on module, case and cover are identical


Relay case connected to a local earth bar

3. WATCHDOG RELAY CHECK

Check status of watchdog contacts as below

Contact Status
Terminals Remarks
Relay De- energized Relay Energized
M11-M12 Closed Open OK
M13-M14 Open Closed OK

4. FIELD VOLTAGE

Measure the field voltage across M7 (+) and M9 (-)…… .49.19VDC.………


(Check that the voltage is about 48V DC)

Repeat the test for terminals M8 (+) and M10 (-)…………49.21VDC………..

INSTRUMENT NAME: CMC-256

SERIAL NO: CD749G

CALIBRATION DATE: 07-03-13

ALSTOM Grid Najran Power Plant –SEC-SOA

Signature
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
Date 16-10-12 16-10-12
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 2 of 16

Generator Protection Relays Site Test


Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

5. MECHANICAL CHECKS AND VISUAL INSPECTION:


Result
Sl.no General checks Ok (Y/N)
1. Inspect for no physical damage. Y
2. Verify the wiring connection as per approved drawing. Y
3. Relay case connected to a local earth bar. Y
4. Confirm ring type lugs are used for CT/VT and DC circuits. Y
5. Power up the relay circuit and check relay is healthy. Y
Send the relay setting configuration file to relay through Front RS232
6. Y
communication Port.
Relay Test ID on front label and the serial number in the display
7. Y
match.

6. OPTO-COUPLER STATUS
This is to verify the healthiness of the DC Opto inputs.
- Apply a rated voltage at each spare binary input and verify the status of the input at Front panel.
- Opto Inputs status can be monitored using front LCD “System Data “.

- Scroll down “System Data “ to Opto input status , using the Key. Use key to identify which
bit correlates to under test.

Note: Only spare inputs shall be checked with external voltage initiation and other inputs shall be checked
during respective functional test.

OPTO Input No. Terminal Configuration Result


OPTO 01 E1-E2 CB OPEN OK
OPTO 02 E3-E4 SPARE OK
OPTO 03 E5-E6 SPARE OK
OPTO 04 E7-E8 SPARE OK
OPTO 05 E9-E10 SPARE OK
OPTO 06 E11-E12 SPARE OK
OPTO 07 E13-E14 SPARE OK
OPTO 08 E15-E16 SPARE OK
OPTO 09 G1-G2 SPARE OK
OPTO 010 G3-G4 SPARE OK
OPTO 011 G5-G6 SPARE OK
OPTO 012 G7-G8 SPARE OK
OPTO 013 G9-G10 SPARE OK
OPTO 014 G11-G12 SPARE OK
OPTO 015 G13-G14 SPARE OK
OPTO 016 G15-G16 SPARE OK

ALSTOM Grid Najran Power Plant –SEC-SOA

Signature
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
Date 16-10-12 16-10-12
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 3 of 16
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 4 of 16
Generator Protection Relays Site Test
Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

7. LED CHECK
Check the operation of all LED’s on the relay front panel
LED No. Allocation Result
LED 01 REVERSE POWER OK
LED 02 FIELD FAILURE OK
LED 03 NPS THERMAL OK
LED 04 GEN. DIFFERENTIAL OK
LED 05 ROTOR EARTH FAULT OK
LED 06 100% STATOR EARTH FAULT OK
LED 07 UNDER VOLTAGE OK
LED 08 OVER VOLTAGE OK

Function Keys LEDS check:


LED No. Allocation Result
FN LED 01 UNDER FREQUENCY OK
FN LED 02 CBF TRIP OK
FN LED 03 VOLTAGE BALANCE OK
FN LED 04 Vdep OVER CURRENT OK
FN LED 05 OVER FLUX(V/Hz) OK
FN LED 06 DEAD MACHINE OK
FN LED 07 52G CB OPEN OK
FN LED 08 SPARE OK
FN LED 09 52G CB CLOSE OK
FN LED 10 ANY START OK

8. OUTPUT RELAY CHECKS


This is to verify the healthiness of the Control output relay healthiness.
Operate each Spare output through “ Commissioning Test “ on front LCD, Check continuity of the contact that
closes.

- Scroll to “Commissioning Test “, use to test mode.


- Change “Test Mode“ to Contact Blocked. Under Test pattern identify the output to close. “Apply Test”
using the “ Contact test” option.
- Reset the output relays by setting cell [COMMISSIONING TESTS, Contact Test] to “Remove Test”.

Note: Only spare outputs shall be checked using above procedure and other Outputs shall be checked
during respective functional test.

ALSTOM Grid Najran Power Plant –SEC-SOA

Signature
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
Date 16-10-12 16-10-12
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 5 of 16
Generator Protection Relays Site Test
Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

Output Relay No. Terminal Configuration(IEC NO.S) Result


RL 1 L1-L12 60 OK
RL 2 L3-L4 27 OK
RL 3 L5-L6 87G,64S OK
RL 4 L7-L8 59,81,32,64R & 46 OK
RL 5 L9-L10 51-27 & 40 OK
RL 6 L11-L12 40 OK
RL 7 L13-L14-L15 46 OK
RL 8 L16-L17-L18 87G OK
RL 9 K1-K2 51-27 OK
RL 10 K3-K4 81 OK
RL 11 K5-K6 64S OK
RL 12 K7-K8 59 OK
RL 13 K9-K10 64R OK
RL 14 K11-K12 81 OK
RL 15 K13-K14-K15 64B OK
RL 16 K16-K17-K18 32 OK
RL 17 J1-J2 CBF OK
RL 18 J3-J4 CBF OK
RL 19 J5-J6 CBF OK
RL 20 J7-J8 CBF OK
RL 21 J9-J10 CBF OK
RL 22 J11-J12 CBF OK
RL 23 J13-J14-J15 60 OK
RL 24 J16-J17-J18 59 OK
RL 25 H1-H2 27 OK
RL 26 H3-H4 81 OK
RL 27 H5-H6 51-27 OK
RL 28 H7-H8 46 OK
RL 29 H9-H10 40 OK
RL 30 H11-H12 32 OK
RL 31 H13-H14-H15 GENERAL ALARM OK
RL 32 H16-H17-H18 ANY TRIP OK

ALSTOM Grid Najran Power Plant –SEC-SOA

Signature
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
Date 16-10-12 16-10-12
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 6 of 16
Generator Protection Relays Site Test
Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

9. MEASUREMENT CHECK
Note:
- This test is intended to verify the CT/VT inputs and CT Ratio, VT Ratio setting in the local relay.
- During the injection on one phase, the LCD will show that the angle of that phase changing randomly but
angle measurement is not required.
When inject 3ph current, the LCD will display correct angles.

VTR: 14.4kV/120V // CTR: 2000/1 A


APPLIED & MEASURED CURRENT:
, Current Applied: 1.0 A, Tolerance +5%
Applied Result
Expected Current Measured Current
Ph-Current Ok (Y/N)

IA-1 2000 A 2005 A Y


IB-1 2000 A 2005 A Y
IC-1 2000 A 2005 A Y
IA-2 2000 A 2006 A Y
IB-2 2000 A 2005 A Y
IC-2 2000 A 2005 A Y
IN-1 IN-2 2000 A 2004 A 2006 A Y

APPLIED & MEASURED VOLTAGE:


Voltage Applied: V ( Ph-N) AC, Tolerance +5%
Result
Applied Measured Values (Applicable only for 230kV) Ok (Y/N)
Ph-
Voltage PHASE AN MAG<ANG PHASE BN MAG<ANG PHASE CN MAG<ANG
AN 8.335kV, 0˚deg - - Y
BN - 8.334kV, -120˚deg - Y
CN - - 8.334kV, 120˚deg Y
ABCN AB 14.44kV BC Y CA 14.44kV Y

10. DIFFERENTIAL PROTECTION (87G):

Biased differential protection


In a biased differential relay, the through current is used to increase the setting of the differential element.
For heavy through faults, it is unlikely that the CT outputs at each zone end will be identical, due to the
effects of CT saturation. In this case a differential current can be produced. However, the biasing will
increase the relay setting, such that the differential spill current is insufficient to operate the relay.

ALSTOM Grid Najran Power Plant –SEC-SOA

Signature
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
Date 16-10-12 16-10-12
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 7 of 16

Generator Protection Relays Site Test


Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

The through current is calculated as the average of the scalar sum of the current entering and leaving the
zone of protection. This calculated through current is then used to apply a percentage bias to increase the
differential setting. The percentage bias can be varied to give the operating characteristic shown in Figure
2.

10.1 Differential Protection Settings:

Item Description Setting


1 IS1 100mA
2 IS2 1.0 A

3 K1 0%
4 K2 150%

ALSTOM Grid Najran Power Plant –SEC-SOA

Signature
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 8 of 16
Date 16-10-12 16-10-12
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 9 of 16
Generator Protection Relays Site Test
Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

10.2 Pickup Test Setting (ISI):


Expected: I I Diff I > [IS1/(1-0.5K1)]

PHASE IA-1 IB-1 IC-1 Expected Value


Pick Up - Amps 100 mA 100 mA 100 mA 100.0 mA

PHASE IA-2 IB-2 IC-2 Expected Value


Pick Up - Amps 100 mA 100mA 100 mA 100.0mA

10.3 Bias Characteristic Test:


ΙBIAS = (Ι1 + Ι2)/2
ΙDIFF > K2.ΙBIAS – (K2 – K1) Ιs2 + Ιs1 +/- 20% where ΙBIAS > Ιs2

PHASE I1 I2 IRESTRAIN Expected IDIFF Measured IDIFF

A 1.0 1.411 1.205 0.408 0.413


B 2.0 8.416 5.231 6.446 6.447
C 3.0 1.22 2.11 1.77 1.78

10.4 Operating Time Test With DT Characteristic:

Operating Time at I = 1A T = 0 Sec


Phase A B C Expected Value
Operating Time 21.2 mSec 18.6 mSec 20.7 mSec < 40 m Sec

11. 100% STATOR EAERTH FAULT PROTECTION


Enabled Element: VN 3RD HARMONIC -VN3H< 1V Characteristic: DT
Delay Time: 1 sec

11.1 PICKUP TEST

Phase Measured Pick-up Measured Drop-off


VN3H< 1.0 1.06

ALSTOM Grid Najran Power Plant –SEC-SOA

Signature
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
Date 16-10-12 16-10-12
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 10 of 16

Generator Protection Relays Site Test


Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

11.2 DEFINITE TIME CHARACTERISTICS

CURRENT SETTING: VN3H< 1V TIME SETTING: 1 sec

APPLIED VOLTAGE Measured Time (Sec)


0.5 V 1.03 sec

12. UNDER FREQUENCY PROTECTION (81U):

12.1 Under Frequency Protection:

Item Description Setting


1 F<1 Status Enabled
2 F<1 Setting 56 Hz
3 F<1 Time Delay 5.0 sec
4 F<2 Status Enabled
5 F<2 Setting 58 Hz
6 F<2 Time Delay 30.0 sec

12.2 First Stage Under Frequency Pickup Check:

Frequency Setting (Hz) Operated Frequency (Hz)


56 Hz 56.0 Hz

12.3 First Stage Under Frequency Operating Time Check:

Injected Frequency (Hz) Measured Operating Time (S)


54 Hz 5.06 Sec

12.4 Second Stage Under Frequency Pickup Check:

Frequency Setting (Hz) Operated Frequency (Hz)


58 Hz 58.0 Hz

12.5 Second Stage Under Frequency Operating Time Check:

Injected Frequency (Hz) Measured Operating Time (S)


57 Hz 30.09 Sec

ALSTOM Grid Najran Power Plant –SEC-SOA

Signature
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 11 of 16
Date 16-10-12 16-10-12

Generator Protection Relays Site Test


Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

12.6 OVER FREQUENCY PROTECTION (81U):

12.7 Over Frequency Protection:

Item Description Setting


1 F>1 Status Enabled
2 F>1 Setting 62.4 Hz
3 F>1 Time Delay 2.0 sec
4 F>2 Status Disabled

12.8 First Stage Over Frequency Pickup Check:

Frequency Setting (Hz) Operated Frequency (Hz)


62.4 Hz 62.40 Hz

12.9 First Stage Over Frequency Operating Time Check:

Injected Frequency (Hz) Measured Operating Time (S)


66 Hz 2.05 Sec

13. OVERVOLTAGE/ UNDERVOLTAGE PROTECTION (59/27):

13.1 Overvoltage Protection:

Item Description Setting


1 V> Measurement Mode Phase-Phase
2 V> Operate Mode Any Phase
3 V>1 Function DT
4 V>1 Voltage Set 127 V
5 V>1 Time Delay 2.00 Sec

13.1.1 Stage-I Overvoltage Pickup Check:

Phase Reference Voltage Setting Operated Voltage


AB 127 127.1
BC 127 127.1
CA 127 127.1

ALSTOM Grid Najran Power Plant –SEC-SOA

Signature
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 12 of 16
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
Date 16-10-12 16-10-12

Generator Protection Relays Site Test


Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

13.1.2 Stage-I Operating Time Check:

Phase Reference Applied Voltage (V) Measured Operating Time


AB 127 2.033 sec
BC 127 2.034 sec
CA 127 2.031 sec

13.2 Undervoltage Protection:


Item Description Setting
1 V< Measurement Mode Phase-Phase
2 V< Operate Mode Any Phase
3 V<1 Function DT
4 V<1 Voltage Set 102 V
5 V<1 Time Delay 2.00 Sec
6 V<1 Pole Dead Inh Enabled

13.2.1 Stage-I Under Voltage Pickup Check:


Phase Reference Voltage Setting (V) Operated Voltage
AB 102 102.0 V
BC 102 101.9 V
CA 102 101.9 V

13.2.2 Stage-I Operating Time Check:


Phase Reference Applied Voltage (V) Measured Operating Time
AB 101 2.027 sec
BC 101 2.028 sec
CA 101 2.026 sec

14. REVERSE POWER PROTECTION (32R):

14.1 Reverse Power Protection:


Item Description Setting
1 Power 1 Function Enabled
2 -P>1 Setting 11.0 W
3 Power 1 Time Delay 1.5 sec
4 Power 1 DO Timer 0.0 sec
5 P1 Pole dead Enabled

ALSTOM Grid Najran Power Plant –SEC-SOA

Signature
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 13 of 16
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
Date 16-10-12 16-10-12

Generator Protection Relays Site Test


Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

14.1.1 Reverse Power Pickup Check:

Applied Current Calculated Pick - Measured


-P>1 Setting Applied Voltage (V) (A) up Power Power
11 W 69.20 V 53 mA 11.01 W 10.99 W

Note: The current should be 180 degree phase displaced from the reference voltage phases.

14.1.2 Reverse power Operating Time Check:

Applied Power in (W) Measured Operating Time (S)


20 1.53 sec

15. THERMAL NEGATIVE PHASE SEQUENCE PROTECTION (46T):

15.1 Negative Phase Sequence Settings:


Item Description Setting
1 I2>1 Alarm Enabled
2 I2>1 Current Set 40 mA
3 I2>1 Time Delay 5 Sec
4 I2>2 Trip Enabled
5 I2>2 Current Set 70 mA
6 I2>2 k Set 3.8 sec
7 I2>2 kRESET 3.8 sec
8 I2>2 tMAX 500 sec
9 I2>2 tMIN 6.0 sec

15.1.1 Thermal NPS Alarm Function Check:

I2>1 Alarm Pickup I2>1 Alarm I2>1 Alarm


set (mA) Value (mA) set (sec) (sec)
40 mA 41 mA 5 sec 5.059sec

15.1.3 Thermal NPS Tripping Function Check:

Note: The negative phase sequence thermal characteristic is given as

Injected I2 Current (A) Expected Operating Time Measured Operating Time


140mA 223.09 Sec 223.1 sec

ALSTOM Grid Najran Power Plant –SEC-SOA


ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 14 of 16
Signature
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
Date 16-10-12 16-10-12
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 15 of 16
Generator Protection Relays Site Test
Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

16. LOSS OF EXCITATION PROTECTION (40)

16.1 Alarm Function Checks:


Item Description Setting
1 FFail Alm Status Enabled
2 FFail Alm Angle 15.00 deg
3 FFail Alm time delay 5 sec

 Alarm observed when the injected fault Impedance above 9.5<-30ºΩ deg after 5.04 Sec.

16.2 Field Failure 1:


Item Description Setting
1 FFail 1 Status Enabled
2 FFail 1 Xb1 240.0 Ohm
3 FFail Time Delay 2.0 Sec
4 FFail DO Timer 0 Sec
5 FFail 1 –Xa1 15 Ohm

Calculated Operated
Total Impedance Applied Voltage (V) Applied Current (A)
Impedance
(Xa1+Xb1)
15Ω+240Ω
100 V, 0˚ deg 1A , 270˚deg 100 Ohm

 Operating Time Check


Applied Impedance Measured Operating Time
50 Ohm(50V,0˚deg,1A, 90˚deg)
2.035 sec

Field Excitation Failure Impedance Characteristics:

1.)Apply the following voltage and current: Va = 100V∠0°, Ia = 0.25A∠+90°. The applied impedance is at
position “A” of the polar diagram in Figure 8.
2) Increase the current until the relay operates. This should occur at roughly 0.40A (100V/(220+15)) and indicates
that we are now at the outer edge of the circle – point “B” (Xa1+Xb1).
3) Increase the current to 0.5A. The relay should be operating strongly as the relay impedance is now at
point C.
4) Rotate the phase angle of the current anti-clockwise until the relay drops off 310° and it is possible to reset it.
Slowly rotate the current phase angle clockwise until the relay just operates again at 295° . Record the phase
angle between the current and voltage (θ1 on the polar diagram). 15°
5) Without changing the magnitude of the current and voltage, rotate the current phase angle clockwise, passing
ALSTOM Grid Najran Power Plant –SEC-SOA

Signature
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
Date 16-10-12 16-10-12
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 16 of 16

Generator Protection Relays Site Test


Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

through the operating area, until once again it is possible to reset the relay at 225°. Slowly rotate the current
phase angle anti-clockwise until the relay again just operates at 240°. Measure the new angle, θ2 on the polar
diagram.
The relay characteristic angle is the mean of the two measured angles and should be
roughly 0°.

17. SYSTEM BACKUP PROTECTION:

17.1 Voltage Restrained Settings:


Item Description Setting
1 Backup Function Volt Controlled
2 Vector Rotation None
3 V Dep OC Char DT
4 V Dep OC I> set 0.800 A
5 V Dep OC Delay 1.50 sec
6 V Dep OC tRESET 0.0 sec
7 V Dep OC V<1 Set 36.0 V
9 V Dep OC k Set 0.10

17.2 Pickup Test:


Item Condition Pick Up(I>) tI> sec Remarks
1 Vs > V<1 0.810 A 1.522 sec
ALSTOM Grid Najran Power Plant –SEC-SOA

Signature
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 17 of 16
Date 16-10-12 16-10-12
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 18 of 16
Generator Protection Relays Site Test
Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

2 Vs < V<1 0.080 A 1.526 sec

18. GENERATOR ROTOR EARTH FAULT PROTECTION:


18.1 Rotor Earth Fault Settings:
Item Description Setting
1 Injection Frequency 0.25 Hz
2 CL I/P Select CL1
3 64R R<1 Alarm Enabled
4 64R R<1 Alarm Set 40.0 kΩ
5 64R R<1 Alarm Delay 10.0 sec
6 64R R<2 Trip Enabled
7 64R R<2 Trip Set 5.0 kΩ
8 64R R<2 Trip Dly 1.0 sec

18.2 Calibration:
R Compensation = 110 Ω

18.4 Perform Timing Tests:

Element Applied Resistance Expected Time Measured Time

64R R< 1 Alarm 10.00kΩ 10.0 sec 10.01 sec

Element Applied Resistance Expected Time Measured Time


5.
6. 64R R<2 Trip 1.0 kΩ 1.0 sec 1.023 sec

19. VTS FUNCTION TEST:

19.1 Loss of one or two phases test:


Fixed setting V2=10V
-Apply 3 Phase rated voltage (Ur V) with balanced angles.
-Apply 3 Phase rated current (Ir A) with balanced angles.
-for the phase under test start decrease the voltage on one phase and / or two phases
till you get Internal fuse fail (fuse fail without time lag).
- For time test inject voltage more than V2.and stop Omicron BO. VTF alarm
Fixed setting: V2 = 10 volt, I2> inhibit less than setting= 50 mA
I> Inhibit less than setting= 1.25 A

ALSTOM Grid Najran Power Plant –SEC-SOA

Signature
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
Date 16-10-12 16-10-12
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 19 of 16

Generator Protection Relays Site Test


Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

Set Time Measured Time


Phase Pick up Drop Off
(sec) (Sec)
One phase 38.2 V 41.2 V 5.017
5.0
Two phase 39.2 V 41.2 V 5.017

19.2 Loss of all 3 phase voltages under load condition test(detect 3p):
Fixed Setting: a- for fuse fail pick up; V1=10 volts.
b- for fuse fail reset; V1=30 volts.

Pick up
Reset measurement
measurement
voltage(v)
voltage(v)
10 V 30 V

20. Breaker Fail protection

20.1 CBF Pick-up Current Test

R-Phase Y-Phase B-Phase N


Current
Settings Drop Drop
Pick up Pick up Drop out Pick up Pick up Drop out
out out
100mA 101 mA 99 mA 101 mA 99mA 101 mA 99 mA 101 mA 99 mA

20.2CBF Time Test

Pick-up current set for phase and N: 0.1A , Current injected for phase and N : 0.2 A
CBF start initiated through operation of other protection.

Stage 1
Delay Set Delay Mesured in Sec
in Sec R Y B N
0.150 0.170 0.171 0.170 0.170

ALSTOM Grid Najran Power Plant –SEC-SOA

Signature
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 20 of 16
Date 16-10-12 16-10-12

Generator Protection Relays Site Test


Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

21. VOLTS/HERTZ PROTECTION :


21.1 Over fluxing Settings
Item Description Setting
1 V/Hz Status Enabled
2 V/Hz Alarm Set 2.10
3 V/Hz Alarm Delay 10 sec
4 V/Hz>1 Status Enabled
5 V/Hz>1 Trip Function DT
6 V/Hz>1 Trip Set 2.2
7 V/Hz>1 Trip Delay 2 sec

21.2 Volts/Hertz Alarm Check:

V/Hz Alarm Set Hz Volts


2.1 60 124.8V

21.3 Volts/Hertz Alarm Timing Test :

V/Hz Alarm Set Alarm Delay Measured Time


2.1 10 sec 10.4

21.4 Volts/Hertz Trip Check :

V/Hz Alarm Set Hz Volts


2.2 60 131.28

21.5 Volts/Hertz Trip Timing Test :

V/Hz Trip Set Trip Delay Measured Time


2.2 2 sec 2.03 ec

22. DEAD MACHINE PROTECTION :


22.1 DEAD Machine Settings

ALSTOM Grid Najran Power Plant –SEC-SOA

Signature
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 21 of 16
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
Date 16-10-12 16-10-12

Generator Protection Relays Site Test


Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

Item Description Setting


1 Dead Mach Status Enabled
2 Dead Mach I> 80.0 mA
3 Dead Mach V< 70 V
4 Dead Mach tPU 0 Sec
5 Dead Mach tDO 500 msec

22.2 Dead Mach Trip Timing Test :

Dead Mach PU D.O Delay Set Measured Time


Set time
80 mA 80mA 76mA 0 sec 31.4 m sec

FINAL CHECKS

Item Description Result

1 All test equipment, leads, shorts and test block removed safely? OK
2 Disturbed customer wiring re-checked? OK
3 All commissioning tests disabled? OK
4 Circuit breaker operations counter reset? OK
5 Current counters reset? OK
6 Event records reset? OK
7 Fault records reset? OK
8 Disturbance records reset? OK
9 Alarms reset? OK
10 LEDs reset? OK
11 Secondary front cover replaced? (If applicable) OK

Remarks:
…………………….……………………………………………………………………………………………………………….
…………………….……………………………………………………………………………………………………………….
…………………….……………………………………………………………………………………………………………….
…………………….……………………………………………………………………………………………………………….
…………………….……………………………………………………………………………………………………………….
ALSTOM Grid Najran Power Plant –SEC-SOA
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 22 of 16
Signature
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
Date 16-10-12 16-10-12

Generator Protection Relays Site Test


Report
Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N˚3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345

…………………….……………………………………………………………………………………………………………….
ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 23 of 16
ALSTOM Grid Najran Power Plant –SEC-SOA

Signature
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
Date 16-10-12 16-10-12

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