TeijinSeiki Manuals 1488 PDF
TeijinSeiki Manuals 1488 PDF
TeijinSeiki Manuals 1488 PDF
Instruction Manual
- Applied models -
TMF00007E 01/Oct.'03
For your safety
• To prevent accidents, strictly follow the procedures and cautions noted in this manual.
Safety information for the prevention of danger is given in "1. ON SAFETY" in this manual.
From Chapter 2, safety information is given for any task or operation that is potentially dangerous and each
of these messages is prefaced with the appropriate signal word.
• A warning label marked (electrical shock) is affixed to the servo amplifier front panel.
Be careful to avoid injury from shock, as electrical circuits are incorporated in the area near this label. (See
pages 5-1,3)
•
This manual provides general guidelines, precautions and warnings for the safe operation of this machine.
If this machine is used in ways other than those described in this manual, unforeseen problems or accidents
may occur, and we shall bear no liability or responsibility for the consequences.
• This manual contains important information you must know about the AR series servo system, which
consists of a servo actuator and a servo amplifier, its safety features, and necessary operating precautions.
Be sure to read it thoroughly before attempting to transport, install, wire, operate, service or inspect the
servo system.
• Please be sure to deliver this instruction manual to all administrators and operators charged with the
operation of this machine.
They must carefully read this manual and fully understand its contents, and should not let anyone who is
not familiar with the contents of this manual operate or inspect this machine.
Keep this manual available near the equipment at all times so that it can be immediately referred to
whenever necessary.
• Look up the name, address and phone number of our nearest dealer or branch office listed on the back
page of this manual, and post the information prominently for quick reference.
WARNING
All machine operators must read "1. ON SAFETY" in this manual carefully
and thoroughly.
Do not turn on the machine's power supply until all the noted precautions have
been studied and understood.
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Contents
Page
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CAUTION
These devices are suitable for factory wiring using Nos.2 1 AWG copper wire.
Use 60 75 wire or the equivalent for ARN15 and ARN30.
Use 75 wire or the equivalent for ARN60 and ARN135.
Tighten field wiring terminal (TB1 TB3) to 4.4 lb-in for ARN15 and ARN30.
Tighten field wiring terminal (TB1) to 11.0 lb-in for ARN60 and ARN135.
Tighten field wiring terminal (TB3) to 4.4 lb-in for ARN60 and ARN135.
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- Preface -
Preface
1. Purpose
Teijin Seiki's "AR servo actuator and ARN servo amplifier" (hereafter simply termed "servo system") has been
developed for use with servo systems for general industrial equipment.
When the power supply to the industrial equipment is turned on, the servo system operates in accordance with the
program set in the machine sequencer.
Operation of the servo actuator is controlled by the parameters set for the servo amplifier.
The servo amplifier is activated by the signals input to and output from the industrial equipment sequencer.
For example, the servo system is used for driving a machine tool ATC magazine, transfer unit arm, index table,
conveyor, press or other device into position.
(1) The servo system cannot be used with any devices that affect people's bodies or health, such as medical
appliances.
(2) The servo system must not be used with any devices that could adversely affect the environment or public
safety, such as railway vehicles, aircraft, toys and passenger elevators.
(3) The servo system cannot be used in environments, which are subject to strong vibrations, such as in
automotive vehicles, marine vessels, etc.
(4) The servo system cannot be used in certain special environments, i.e., nuclear environments with ambient
radiation, high vacuum space environments, etc.
(5) You must not modify the servo amplifier or the servo actuator.
If this servo system is to be used for any purpose or in any environment mentioned in (1) to (4) above, please
consult with us before proceeding any further.
2. Intended readers
This manual is intended for use by engineers in the development of industrial equipment.
It describes information and procedures for choosing suitable specifications for the incorporation of the servo
system into the industrial equipment, its installation, settings and equipment operation.
To prevent injuries or harm to any person using machines, which incorporate our servo system (hereafter
referred to as "end user"), each industrial equipment manufacturer should reprint the instructions and
precautions noted in "1. ON SAFETY" in their own machine instruction manuals for the end user.
We therefore hereby authorize each manufacturer to copy, reprint, or reproduce the contents of this manual for
these purposes only.
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- Preface -
When incorporating the servo system into its machines, each industrial equipment manufacturer must carefully
observe all the procedures and cautionary notes included in this manual to prevent injuries or accidents caused
by its improper installation or operation.
5. Product warranty
The term of warranty on the servo system is either one year from installation or 2000 running hours after
incorporation into the equipment, whichever is shorter, under condition that proper setup and wiring have been
carried out in accordance with the ratings we stipulate.
However, we will not bear incidental costs, such as man-hours required to remove from and/or install to the
equipment, transportation costs, taxes, warehouse charges, etc.
We shall also not compensate losses resulting from the stoppage of any equipment that incorporates the servo
system due to problems caused by the servo system.
If we make financial compensation for the product, the maximum amount of the compensation shall not exceed
the sales price of the applicable product.
6. Usage liability
Please note that machine specifications are subject to change without notice for updates and improvements. This
may cause inconsistencies between the contents of this manual and the machine you currently possess.
We shall bear absolutely no liability or responsibility for the consequences if this machine is utilized for
purposes other than those described in this manual.
We shall not be held responsible for any damage caused by conditions beyond our control such as customer
modifications, disassembly or misuse of our products, or their use in a defective or deficient environment.
We assume no responsibility or liability for any damage or consequential and/or indirect losses resulting from
any accident or malfunction that might occur during the operation of this machine.
The data noted in this manual is only offered as sample reference data for normal usage of this machine.
We shall not bear any legal responsibility for its suitability for each customer's particular uses nor shall we be
held liable for any incidental or indirect damages caused by usage of the machine itself.
7. Copyright
© 2000: TS
The copyright for this entire manual belongs to Teijin Seiki Co., Ltd. Copying, reprinting or reproduction of this
manual in whole or in part in any media without our express consent infringes upon the copyright and the rights
of the publisher.
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- On Safety -
1. ON SAFETY
This chapter contains precautions on using this machine, which must be observed to ensure operator safety.
WARNING Indicates a potentially hazardous situation that, if not avoided, could result in
death or serious injury.
CAUTION Indicates a potentially hazardous situation that, if not avoided, could result in
minor or moderate personal injury or damage to the machine.
This machine has not been designed or manufactured for use with any device or system that may affect people's
lives.
For use with facilities, which may affect people's lives or may cause serious damage to the machine resulting
from machine fault, be sure to install safety devices appropriate to the facilities.
1-2 WARNING
To prevent electrical shock, be sure to turn off the power supply before beginning installation, removal or
wiring of the machine.
Only skilled technicians should perform these tasks.
Attempts by nonqualified personnel could lead to electrical shock, injury, or fire.
The PE terminals of both servo actuator and servo amplifier must be grounded to prevent electrical
shock.
Make the ground cable 2 to 3 cm longer than L1, L2, and L3 and U,V, and W so that it will be the last to
disconnect if either the main power cable or servo actuator power line is forcibly disconnected.
Ignoring this instruction could lead to electrical shock. (See page 5-11.)
Stay away from the rotating section of the servo actuator while the power is supplied.
Ignoring this instruction could lead to serious injury.
Do not expose the machine to gases that may cause the machine to corrode or an explosion to occur.
1-1
- On Safety -
Hang the servo actuator with a hanger bolt when installing, removing or transferring the servo actuator so
that it will not drop.
Use the hanger bolt with the nominal diameter specified in "11. EXTERNAL DIMENSIONS".
Use of another size bolt could lead to serious injury.
The type of machine to which the servo actuator is installed, its setup environment, and the mass and
torque of the servo actuator must be carefully considered when designating the dimensions and materials
for the section to which the servo actuator is installed and the installation method.
If this instruction is ignored, the servo actuator can drop and may cause serious personal injury.
Observe the following preventive measures to avoid hazards that could result from servo system rotation.
The servo actuator can keep rotating due to load or inertia even when the power supply is turned off.
Although the power supply is turned off, the servo amplifier will have been charging with high voltage for
a while.
Do not start wiring until the Charge LED on the front panel of the servo amplifier goes out.
Ignoring this instruction could lead to electrical shock.
A battery is used for the absolute encoder type servo system. Keep in mind the following precautions
when handling the battery.
Do not heat the battery to 100 °C or above (Do not incinerate the battery).
Ignoring this instruction could lead to ignition, combustion and explosion.
Do not disassemble the battery. Contact of the eyes with battery contents could lead to loss of
eyesight.
Do not re-charge the battery. Ignoring this instruction could lead to explosion or leakage.
Contact of the eyes with battery contents could lead to loss of eyesight.
In case of an emergency stop, turn off the main power supplies (L1, L2 and L3) to the servo amplifier to
stop the servo actuator safely. Ignoring this instruction could lead to serious injury from unexpected servo
actuator rotation.
1-2
- On Safety -
1-3 CAUTION
Use the servo actuator and the servo amplifier in accordance with the combinations stated in the "Table of
Specifications" on pages 2-2,3,4,5. If they are used with any other combinations, fire, burns or electrical
shock could occur.
Do not connect the commercial power supply to the output terminals (U, V and W) of the servo amplifier
or to the input terminals (U, V and W) of the servo actuator. Ignoring this instruction could lead to
electrical shock, burns or fire.
The servo system may reach high temperatures during operation. To prevent burns, do not touch the servo
system immediately after the power supply is turned off, but wait for the system to cool.
If an error has occurred in the servo system, do not operate it until the appropriate remedy has been
applied. Ignoring this instruction could lead to serious injury or electrical shock.
Securely tighten all the fixing bolts for the servo system. If any bolts are loose, the servo system may shift
or drop, and damage to the other parts of the equipment or personal injury could result.
Do not perform an high voltage insulation resistance test of the servo system.
Ignoring this instruction could lead to damage to the servo system or electrical shock.
Keep excess water and oil away from the servo actuator. Also, do not allow water and oil to enter the
connectors along the cables. Ignoring these instructions could lead to damage to the servo system or
electrical shock.
1-3
- On Safety -
Follow the "5.WIRING" and connect the servo amplifier and servo actuator to the peripheral devices.
Select and define the alarms to be used. In order to avoid any signals that might disturb the smooth
start-up of the machine, leave the CN2 connector (for control I/O signals, page5-1,5-3) disconnected.
In all cases, except when using external regenerative resistance, short the RGEN and DCC pins on connector
TB2(ARN15,30) or TB1(ARN60,135) for motor power cable/external regenerative resistance, using a
conductor whose cross-sectional area is not less than 1.25 mm², according to the description on pages 5-12,13.
If these pins are not shorted, an overvoltage alarm (AL-4, page 9-2) may occur during regenerative operation.
Make sure that the encoder selector switch has been set to ABS(absolute) as noted on pages 5-2,3.
If not , Following the instruction on these page, alter the setting to ABS.
Turn on the main and control power supplies. (See pages 5-10,13)
When the power is turned on, the front panel of the main unit shows"HELLO Arn** AbS".
Alarm(p9-1) appears on the front panel after "HELLO Arn** AbS".
Wait approximately five minutes in this state, to charge the capacitor inside of the encoder.
Since the information concerning the absolute encoder has been lost, "AL-13" (Encoder system down, page
9-3) is displayed.
When a servo actuator incorporating a brake function (p2-1) is used , if the power for brake has not been
supplied, a brake power supply disconnection alarm (AL-10) will occur (p9-3) as soon as an "Operation ready
command (p6-9)" is issued.
Supply the power to the brake. (See page 5-14)
1-4
- On Safety -
When a servo actuator without a brake function is used, since control parameter 7 (CP-7) (p7-15) has been set to
1 (available) by default for brake available/unavailable selection, a brake power supply disconnection alarm
(AL-10) will occur when an “Operation ready command” is issued.
When a servo actuator without a brake function is used, change the setting of control parameter 7 to “2”
(unavailable) according to the description on page 7-7.
Perform an origin setting from the panel switches following the instructions on page 6-7.
(Since the servo actuator cannot operate in this state, the output shaft position cannot be set to the mechanical
origin. Therefore, designate the current output shaft position as the origin.)
Turn on the main and control power supplies again. The machine can now operate.
1-5
- On Safety -
Follow the "5.WIRING" and connect the servo amplifier and servo actuator to the peripheral devices.
Select and define the alarms to be used. In order to avoid any signals that might disturb the smooth
start-up of the machine, leave the CN2 connector (for control I/O signals, page5-1,5-3) disconnected.
In all cases, except when using external regenerative resistance, short the RGEN and DCC pins on connector
TB2(ARN15,30) or TB1(ARN60,135) for motor power cable/external regenerative resistance, using a
conductor whose cross-sectional area is not less than 1.25 mm², according to the description on pages 5-12,13.
If these pins are not shorted, an overvoltage alarm (AL-4, page 9-2) may occur during regenerative operation.
The encoder selector switch has been set to ABS (absolute) as noted on pages 5-2,3.
Following the instruction on these pages, alter the setting to INC (incremental).
Failure to do so results in the display of “AL-11”(Encoder Trouble) or “AL-14”(Encoder type mismatch)(See
page 9-3).
Holding down the UP ? and DOWN ? buttons at the front of the servo amplifier, turn on the main and control
power supplies (p5-10,13). (See page 7-35)
The setting of control parameter 1 (CP-1) for choosing the encoder type (p7-13) will be changed from "1"
(absolute AR) to "2" (incremental AR).
When the power is turned on, the front panel of the main unit shows"InIt.I HELLO Arn** InC"
When a servo actuator incorporating a brake function (p2-1) is used , if the power for brake has not been
supplied, a brake power supply disconnection alarm (AL-10) will occur (p9-3) as soon as an "Operation ready
command (p6-9)" is issued.
Supply the power to the brake. (See page 5-14)
When a servo actuator without a brake function is used, since control parameter 7 (CP-7) (p7-15) has been set to
1 (available) by default for brake available/unavailable selection, a brake power supply disconnection alarm
(AL-10) will occur when an “Operation ready command” is issued.
When a servo actuator without a brake function is used, change the setting of control parameter 7 to “2”
(unavailable) according to the description on page 7-7.
Turn on the main and control power supplies again. The machine can now operate.
1-6
- On Safety -
Follow the "5.WIRING" and connect the servo amplifier and servo actuator to the peripheral devices.
Select and define the alarms to be used. In order to avoid any signals that might disturb the smooth
start-up of the machine, leave the CN2 connector (for control I/O signals, page5-1,5-3) disconnected.
• In all cases, except when using external regenerative resistance, short the RGEN and DCC pins on connector
TB2 for motor power cable/external regenerative resistance, using a conductor whose cross-sectional area is
not less than 1.25 mm², according to the description on pages 5-12.
If these pins are not shorted, an overvoltage alarm (AL-4, page 9-2) may occur during regenerative operation.
• The encoder selector switch has been set to ABS (absolute) as noted on pages 5-2.
Following the instruction on that page, alter the setting to INC (incremental).
Failure to do so results in the display of “AL-11”(Encoder Trouble) or “AL-14”(Encoder type mismatch)(See
page 9-3).
• Holding down the MODE and UP ? buttons at the front of the servo amplifier, turn on the main and control
power supplies (p5-10). (See page 7-35)
The setting of control parameter 1 (CP-1) for choosing the encoder type (p7-13) will be changed from
"1"(absolute AR) to "3" (incremental AR10H).
And internal motor contorol parameters will be changed for AR10H.
If do not execute this, ARN30 can not be used for AR10H.
When the power is turned on, the front panel of the main unit shows"InIt.H HELLO Arn30 10H"
• When a servo actuator incorporating a brake function (p2-1) is used , if the power for brake has not been
supplied, a brake power supply disconnection alarm (AL-10) will occur (p9-3) as soon as an "Operation ready
command (p6-9)" is issued.
Supply the power to the brake. (See page 5-14)
• When a servo actuator without a brake function is used, since control parameter 7 (CP-7) (p7-15) has been set to
1 (available) by default for brake available/unavailable selection, a brake power supply disconnection alarm
(AL-10) will occur when an “Operation ready command” is issued.
When a servo actuator without a brake function is used, change the setting of control parameter 7 to “2”
(unavailable) according to the description on page 7-7.
• Turn on the main and control power supplies again. The machine can now operate.
1-7
- Difinitions of Model Codes -
2. SPECIFICATIONS
2-1 Definitions of Model Codes
Regulation numbers of UL and EN to which AR series are supported are shown below.
(3) Battery (p5-18) 21EP002 Required when an absolute encoder is used. (-AB : battery is
attached)
2-1
- Table of Specifications -
kgf m 8.8 12 15 17 19 22 29 36 41 50
Voltage V ±
Current A 0.3 0.4
Speed/position detector - Absolute type: 2048 p/rev; incremental type: 2000 p/rev
Weight kg 12.5 27
Frame No. - ARN15 ARN30
Control system - Transistor PWM control
supply
Input signals - Address number, mode, servo ON, interlock, reset, pulse train, etc.
Output signals - Positioning completion, home position, alarm detection, etc.
Protective functions - Overload, excessive speed, overvoltage, overheating of the motor, etc.
Weight kg 2.4 2.4
The power supply capacity indicated above is based on the rated output torque. At the maximum torque, power supplied three times the
noted value is required.
2-2
- Table of Specifications -
Input signals - Address number, mode, servo ON, interlock, reset, pulse train, etc.
Output signals - Positioning completion, home position, alarm detection, etc.
Protective functions - Overload, excessive speed, overvoltage, overheating of the motor, etc.
Weight kg 6.0 6.0
The power supply capacity indicated above is based on the rated output torque. At the maximum torque, power supplied three times the noted
value is required.
2-3
- Table of Specifications -
Frame No.
RV/GH reduction gear frame no. - GH7 GH17 GH24
Motor output kW 0.8 1.5 2.5
2 2
Moment of inertia of motor kg cm (GD /4) 9.8 24 79
Input signals - Address number, mode, servo ON, interlock, reset, pulse train, etc.
Output signals - Positioning completion, home position, alarm detection, etc.
Protective functions - Overload, excessive speed, overvoltage, overheating of the motor, etc.
Weight kg 2.4 6.0 6.0
The power supply capacity indicated above is based on the rated output torque. At the maximum torque, power supplied three times the
noted value is required.
2-4
- Table of Specifications -
Nm 72
Rated output torque
kgf m 7
Nm 245
Maximum torque
kgf m 25
Rated rotation speed rpm 56
Maximum output rotation speed rpm 67
Backlash arc min 1
Servo actuator
kgf m 25
Voltage V ±
Current A 0.5
Speed/position detector - Incremental type: 1000 p/rev
Weight kg 16
Frame No. - ARN30 (Initialization necessary refer p7-35)
Control system - Transistor PWM control
supply
Positioning functions - Equal division and optional division , max. 255 addresses , etc
Input signals - Address number, mode, servo ON, interlock, reset, pulse train, etc.
Output signals - Positioning completion, home position, alarm detection, etc.
Protective functions - Overload, excessive speed, overvoltage, overheating of the motor, etc.
Weight kg 2.4
The power supply capacity indicated above is based on the rated output torque. At the maximum torque, power supplied three times the
noted value is required.
2-5
- Ambient Conditions for Use -
Do not expose the machine to gases that may cause the machine to corrode or an explosion to occur.
Keep excess water and oil away from the servo actuator. Also, do not allow water and oil to enter the
connectors along the cables. Ignoring these instructions could lead to damage to the servo system or
electrical shock.
2-6
- Equipment Features -
3. Overview
3-1 Equipment Features
The AR series is a digital AC servo actuator system combining a servo actuator with a servo amplifier.
The actuator integrates a high-rigidity and high-accuracy reduction gear and servo motor into a single unit while
the amplifier incorporates a controller.
The servo actuator integrates the reduction gear, motor, holding electromagnetic brake and encoder into a
single unit which is both flat and compact.
Similarly, the servo amplifier integrates the servo driver and controller into a single unit.
This design significantly contributes to making the machine equipment more compact and reducing the number
of design processes.
Four types of motors with a capacity ranging from 0.4 kW to 2.5 kW as well as 8 different reduction gears are
available.
Selection of the output shaft formats can be made from a wide range.
All in all, this broad spectrum of variations meets the many and different requirements of the customers.
The reduction gear featured in the servo actuator is the high-rigidity, high-accuracy RV or GH reduction gear
which is used in industrial robots and which has received high critical acclaim.
The operation method can be selected from 12 operation modes, including the main modes (equal parts
division system or any number of parts division system) and sub modes (I/O jog and step operation), to support
various kinds of positioning applications.
The electronic gear function enables the positioning data to be set easily without the need to consider the
reduction gear ratio of the machine system.
The AR series line-up consists of products, which comply with UL standards, CUL standards and European
safety standards. (See p2-1 for details)
3-1
- Equipment Features -
Both absolute and incremental encoders are supported by the same servo amplifier.
The holding brake built into the servo actuator is automatically controlled in synchronization with the servo
ON/OFF operations.
3-2
- Basic Command Methods -
(1) Introduction The operation method can be selected from operation modes <1> to <12> below.
3-3
- Basic Command Methods -
<9> Machine origin The return origin of the absolute encoder can be set with the panel switch
return (p3-14) when the power is first turned ON, the incremental encoder is operated using
external limit switches, etc.
3-4
- Basic Command Methods -
One of the main or sub operation modes is selected by switching MODE A and MODE B (p6-9).
While a main operation mode is established, an operation mode is selected by setting control parameter 8 (p7-
15).
A manual operation mode is executed by operating the front panel switches of the servo amplifier while one of
the main operation modes is established. (p6-5)
Select manual operation modes by operating the front panel switch of the servo amplifier while one of the main operation modes is established.
Main operation modes
CP-8=1
<1> Equal pitch multi-rotation
coordinates (p3-6)
CP-8=2
<2> Optional division
360°coordinates (p3-7)
CP-8=3
Control parameter 8 (CP-8): <3> Infinite linear coordinates
Selected by setting the (p3-8)
coordinate axis (p7-15). CP-8=4
<4> Finite linear coordinates (p3-
MODE A=OFF 9)
CP-8=6
Select by selecting <6> Speed command operation
MODE A and MODE B (p3-11)
(p6-9) at CN2 (p5-6).
MODE A=OFF
Sub operation modes
MODE B=ON
<7> I/O jog operation (p3-12)
MODE A=ON
MODE B=OFF
<8> Step operation (p3-13)
CP-76 (p7-26)=0
MODE A=ON <9> Machine origin return (p3-14)
MODE B=ON
CP-76=1
<10>I/O skip operation (p3-15)
3-5
- Basic Command Methods -
• This mode is used for equal division and indexing to drive the ATC magazine, etc.
• Equal division and indexing are enabled simply by setting the total number of addresses, reduction gear
ratio, etc.
• Use of the absolute encoder (p2-1) obviates the need for machine origin return despite the fact that infinite
feed is enabled.
Operation ready command (p6-9): Supplies power to the main power Both absolute and
incremental systems
supply. supported
Servo ON (p6-9): Supplies power to the servo actuator.
operations. (p5-14)
Power save timer: When CP-39 (p7-21) is set, the servo lock is automatically
switched over to brake hold after the time set in the parameter has elapsed.
OUT-AD0
The address nearest the current position is output as a binary number. (p6-20)
OUT-AD7
Home position (p6-23): This is set ON each time the positioning address is passed through.
3-6
- Basic Command Methods -
This mode is used for positioning to any position using an index table, etc.
Using the electronic gear, the position can be input using an angle ranging from 0 to
359.99···° without the need to take the reduction gear ratio into consideration. (p7-14,33)
Use of the absolute encoder (p2-1) obviates the need for machine origin return (p3-14)
despite the fact that infinite feed is enabled.
AD0
Address numbers (p6-11): Positioning addresses from
B1, B2 brake control
Sequencer outputs
External failure input (p6-12): Causes the servo actuator to immediately stop, while maintaining its
power.
OUT-AD0
The target address is output as a binary Position
Address #1
OUT-AD7 number. (p6-20) Motor rotation speed
Position
Address #2
Fixed point/through point 1, 2 (p6-21) Motor rotation speed
This signal is set ON when the servo actuator is at
the position which has been set.
3-7
- Basic Command Methods -
This mode is used for positioning by designating the feed amount of a conveyor,
etc.
Positioning data (p7-33): Positioning position - current position = increment Conveyor
The coordinates enable infinite feed.
The coordinates are reset with each positioning.
If the feed amount converted into the encoder pulse has a fraction, the deviation may accumulate.
Example: When the reduction gear ratio equals 121 and the encoder equals the absolute value (8192
(2048 4)pulse/rev), a conversion of the feed amount per single degree of servo actuator’s output shaft into the
encoder pulse can be calculated as follows: 121 x 8192/360 = 2753.422… “.422…” is the fraction. In this
case feeding single degree will accumulate the daviation.
Servo amplifier
Servo actuator
Mode A (OFF) Main operation modes (p3-5) are selected
Mode B (OFF) by mode A and mode B (p6-9).
Both absolute and
incremental
Operation ready command (p6-9): Supplies power to the main power systems supported
supply.
Servo ON (p6-9): Supplies power to the servo actuator.
Torque limiting enable (p6-12): Controls the torque that enables the motor to be forcibly stopped by
an external stopper.
External failure input (p6-12): Causes the servo actuator to immediately stop, while maintaining its
power.
3-8
- Basic Command Methods -
Rotational restrictions
Mode A (OFF) Main operation modes (p3-5) are selected by mode A apply to both the absolute
Mode B (OFF) and mode B (p6-9). and incremental encoders.
AD0
Address numbers (p6-11): Positioning addresses from
#1to #255 are each designated by a binary number.
Sequencer outputs
Torque limiting enable (p6-12): Controls the torque that enables the motor to be forcibly stopped by
an external stopper.
External failure input (p6-12): Causes the servo actuator to immediately stop, while maintaining its
power.
3-9
- Basic Command Methods -
Servo actuator
Rotational restrictions
Servo amplifier
apply to both the absolute
Mode A (OFF) Main operation modes (p3-5) are selected by mode A and incremental encoders.
Mode B (OFF) and mode B (p6-9).
Sequencer outputs
Positioning completion
Sequencer inputs
(p6-19)
A-OUT
B-OUT The A-, B- and Z-phase source signals of the encoder can be output to the
Z-OUT sequencer. (p5-9)
0V
RS-232C The current position can be sent in real-time to the sequencer. (p5-8,8-1)
3-10
- Basic Command Methods -
Operation ready command (p6-9): Supplies power to the main Both absolute and
power supply. incremental systems
supported
Servo ON (p6-9): Supplies power to the servo actuator.
FWD
The servo actuator rotates. (p6-15)
RVS B1, B2 brake control
CONT1-14 Servo parameter The brake is automatically controlled in
allocation SP synchronization with the servo ON/OFF
(p6-16) (p7-11) operations.(p5-14)
Speed command Speed command
speed selection 1 speed 1 Up to 6 motor rotation speeds can be set.
Speed command Speed command Speeds are selected by speed command speed
Sequencer outputs
(p6-17) (p7-12)
Speed command acceleration/ Speed command The acceleration/
deceleration time constant
deceleration selection 1 acceleration/deceleration 1
is selected by speed
Speed command acceleration/ Speed command
command acceleration/
deceleration selection 2 acceleration/deceleration 2 deceleration selection 1, 2
Speed command acceleration/ Speed command or 3.
deceleration selection 3 acceleration/deceleration 3
External failure input (p6-12): Causes the servo actuator to be shut Speed command
down immediately. acceleration/ deceleration
1 is automatically
RS-232C (p5-8): Enables the command speed to be changed using
selected when speed
the communication function.
command acceleration/
deceleration selections 1
Sequencer
inputs
3-11
- Basic Command Methods -
The main operation mode is switched to the I/O jog operation by switching mode A FWD
and mode B(p6-9). RVS
Jog operation at a constant rotation speed can be performed using the control I/O signals (p5-6).
The I/O jog mode is used as an auxiliary function (sub-operation mode) of the main operation modes (p3-3).
The motor speed is set in the SP-4 manual feedrate (p7-10) parameter.
The motor acceleration/deceleration time constant is set in the SP-5 manual feed
acceleration/deceleration time constant (p7-10) parameter.
External failure input (p6-12): Causes the servo actuator to immediately stop, while maintaining its
power.
RS-232C (p5-8,8-1): Enables the command speed to be changed using the communication function.
Positioning completion (p6-19): Invalid when CP-8 (Coordinate axis) has been set to “1” (equal
Sequencer inputs
Speed arrival (p6-23): This signal is set ON when the motor rotation speed exceeds the speed
arrival identification speed CP-26 (p7-19) setting.
3-12
- Basic Command Methods -
• Step operations cannot be performed at any coordinate axis other than at the equal pitch multi-rotation
coordinates.
• The main operation mode (p3-5) is switched to the step operation by switching between mode A and mode B
(p6-9).
Servo amplifier
Servo actuator
Mode A (ON) Step operation is selected by
Mode B (OFF) mode A and mode B (p6-9).
FWD
Sequencer outputs
The motor speed is set in the SP-4 manual feedrate (p7-10) parameter.
The motor acceleration/deceleration time constant is set in the SP-5 manual feed
acceleration/deceleration time constant (p7-10) parameter.
External failure input (p6-12): Causes the servo actuator to immediately stop, while maintaining
its power.
Positioning completion
Sequencer inputs
(p6-19)
3-13
- Basic Command Methods -
The main operation mode (P3-5) is switched to origin return by switching between mode A and mode B (p6-9).
Servo amplifier
(Invalid when CP-8 (Coordinate axis) has been set to “1”(equal pitch multi-rotation coordinates.))
The above describes the origin return procedure using the mode A, mode B, and control input signals.
You can also use the panel switches in the main operation mode (p3-5).
When using an absolute encoder (p2-1), as long as an origin setting is performed during the initial turning on of
the power supply, origin return operation will no longer be required. Using the panel switches, perform an
origin setting as follows.
Proceed with machine origin return using the manual jog operation (p3-
16), etc.
In the case of equal pitch multi-rotation coordinates (p3-6) (coordinate axis: CP-8=1 (p7-15)), the positions
of all the positioning addresses are shifted by an amount equivalent to the origin return position setting
(p7-19).
3-14
- Basic Command Methods -
Set CP-76 (p7-26) sub operation mode switch from 0(default value) to 1, sub
operation mode when MODE A,B=ON is changed from machine origin return
to I/O skip operation (p3-5).
Skip
The servo actuator rotates by a fixed amount to the current position
incrementing direction when FWD (p6-15) is ON.
The motor speed is set in the SP-4 manual feedrate (p7-10) parameter.
The motor acceleration/deceleration time constant is set in the SP-5 manual feed acceleration/deceleration
time constant (p7-10) parameter.
The servo motor rotation amount is set in the SP-6 skip amount parameter (unit = encoder pulses) (p7-10).
This operation is invalid when CP-8 (Coordinate axis) has been set to “6” speed command operation.
Servo amplifier
External failure input (p6-12): Causes the servo actuator to immediately stop, while maintaining
its power.
Sequencer
inputs
3-15
- Basic Command Methods -
Jog operations are possible while no input signals (p6-9) are input. Manual
Operation is initiated by the panel switch. (p6-5) jog
Rotation is executed only while the switch is held down.
Operation is possible even without connecting the CN2 control I/O signal connector (p5-6).
The motor accelerates and decelerates according to the setting of the SP-5 manual
feed acceleration/deceleration time constant (p7-10).
For details on the rotational direction of the actuator output axis, refer to the section on the"
input signals, parameters and servo actuator rotation directions (p3-26)".
The servo actuator rotates by a fixed amount to the current position incrementing
direction.
CN2
The servo motor rotation amount is set in the SP-6 skip amount parameter (unit =
encoder pulses) (p7-10).
The motor accelerates and decelerates according to the setting of the SP-5 manual feed
acceleration/deceleration time constant (p7-10).
For details on the rotational direction of the actuator output axis, refer to the section on the
"input signals, parameters and servo actuator rotational directions
(p3-26)".
3-16
- Basic Command Methods -
(4)
Main operation modes, and selectable sub operation modes and manual operation modes
Example: Pulse train operation is set as the main operation mode when "5" is selected as the
coordinate axis CP-8 (p7-15) setting.
When both modes A and B (p6-9) are set OFF, pulse train operation (p3-10) can be
performed in the main operation mode (p3-5).
When mode A is set OFF and mode B is set ON in this state, I/O jog operation (p3-12) is
performed.
Step operation (p3-13) cannot be performed when the main operation mode has been set to
pulse train operation.
Input statuses
of modes
A, B Main operation mode (p3-5)
CP-76
MODE MODE
A B
Speed command
coordinates
coordinates
operation
*2
OFF OFF *4
Speed
Position control
control
I/O jog operation OFF ON - ? ? ? ? ? -
Sub Step operation ON OFF - ? - - - - -
Position control
I/O skip 1 ? ? ? ? ?
Manual Manual jog operation - ? ? ? ? ? ?
operation
mode Manual skip operation - ? ? ? ? ? -
Encoder type Absolute / Incremental
Unidirectional infinite rotation ? ? ? - - ?
Short-cut control ? ? - - - -
Absolute encoder limit stop (*1) - - - ? ? ? *3
Incremental encoder limit stop (*1) - - - ? ? -
Coordinate axis: CP-8 (*2) (p7-15) 1 2 3 4 5 6
Abso- Incre- Absol-
Position data type - - -
lute mental ute
*1: In any mode marked with a white dot ? , the servo actuator is stopped by the alarm detection (of
an overflow) when the motor shaft has rotated through ±32767 rotations or more centering on the
origin.
*2: CP = Control parameter (p7-13)
*3: The “AL-15” (overflow) (p9-3) is displayed when the power is turned ON again.
*4: Sub operation mode when MODE A,B are both ON is selected from machine origin return or
I/O skip operation by CP-76 (p7-26).
3-17
- Basic Command Methods -
Manual
Main operation mode Sub operation mode operation
mode
Reference page
Equal pitch multi-rotation
Step operation
Finite linear
coordinates
coordinates
Operation ready
PRDY 36 ? ? ? ? ? ? ? ? ? ? - -
command
6-9
Servo ON SVON 35 ? ? ? ? ? ? ? ? ? ? - -
Mode A MODE A 24 ? ? ? ? ? ? ? ? ? ? - -
Mode B MODE B 25 ? ? ? ? ? ? ? ? ? ? - -
Start START 22 ? ? ? ? - - - - - - -
Reset RESET 40 6-10 ? ? ? ? ? ? ? ? ? ? - -
Control 1-14 CONT1-14 * ? ? ? ? ? ? ? ? ? ? - -
? : The signal is not output in the equal pitch multi-rotation coordinates mode.
Positioning
INP 31 ? ? ? ? ? - ? ? ? ? - -
completion 6-19
Output 1-15 OUT1-15 * ? ? ? ? ? ? ? ? ? ? - -
Battery alarm BAT ALM 46 6-24 ? ? ? ? ? ? ? ? ? ? ? ?
* : See p5-6
3-18
- Basic Comand Methods -
Reference page
Speed command
Step operation
Infinite linear
No. Servo parameter
Finite linear
Manual skip
coordinates
Manual jog
coordinates
operation
1 Speed loop proportional gain ? ? ? ? ? ? ? ? ? ? ? ?
4 Manual feedrate - - - - - - ? ? - ? ? ?
Manual feed
5 acceleration/deceleration - - - - - - ? ? - ? ? ?
time constant
7-10
6 Skip amount - - - - - - - - - ? - ?
Acceleration/deceleration
9 ? ? ? ? - - - - ? - - -
time constant 1
Acceleration/deceleration
10 ? ? ? ? - - - - - - - -
time constant 2
Speed command
17 - - - - - ? - - - - - -
acceleration/deceleration 1
Speed command
18 7-12 - - - - - ? - - - - - -
acceleration/deceleration 2
Speed command
19 - - - - - ? - - - - - -
acceleration/deceleration 3
3-19
- Basic Comand Methods -
Reference page
Speed command
Step operation
Infinite linear
No. Control parameter
Finite linear
Manual skip
coordinates
Manual jog
coordinates
operation
1 Encoder type ? ? ? ? ? ? ? ? ? ? ? ?
4 Electronic gear a - ? ? ? ? - - - - - - -
6 Unit amount - ? ? ? - - - - - - - -
8 Coordinate axis ? ? ? ? ? ? ? ? ? ? ? ?
7-15
9 Number of divisions ? - - - - - - ? - - - -
Indexing number
12 ? - - - - - - - - - - -
incrementing direction
MF/FIN available /
13 7-16 ? - - - - - - - - - - -
unavailable
Short-cut/unidirectional
14 ? - - - - - - - - - - -
selection
3-20
- Basic Comand Methods -
Manual
Main operation mode Sub operation mode operation
mode
Reference page
Speed command
Step operation
Infinite linear
No. Control parameter
Finite linear
Manual skip
coordinates
Manual jog
coordinates
operation
Pulse train operation rotation
17 7-18 - - - - ? - - - - - - -
direction
3-21
- Basic Comand Methods -
Manual
Main operation mode Sub operation mode operation
mode
Reference page
Speed command
Step operation
Infinite linear
No. Control parameter
Finite linear
Manual skip
coordinates
Manual jog
coordinates
operation
Home position detection
36 ? - - - - - - - - - - -
range
Backlash compensation
37 ? - - - - - - - - - - -
amount
41 Overshoot amount ? - - - - - - - - - - -
43 Interlock logic ? ? ? ? - - ? - - - -
44 Rewriting prohibited ? ? ? ? ? ? ? ? ? ? ? ?
7-23
45 Monitor selection ? ? ? ? ? ? ? ? ? ? ? ?
Control / no function
? ? ? ? ? ? ? ? ? ? - -
designated
Control/AD0 ? ? ? ? - - - - - - - -
Control/AD1 ? ? ? ? - - - - - - - -
Control/AD2 ? ? ? ? - - - - - - - -
47-60
7-25
Control/AD3 ? ? ? ? - - - - - - - -
Control/AD4 ? ? ? ? - - - - - - - -
Control/AD5 ? ? ? ? - - - - - - - -
Control/AD6 ? ? ? ? - - - - - - - -
3-22
- Basic Comand Methods -
Manual
Main operation mode Sub operation mode operation
mode
Reference page
Speed command
Step operation
Infinite linear
No. Control parameter
Finite linear
Manual skip
coordinates
Manual jog
coordinates
operation
Control/AD7 ? ? ? ? - - - - - - - -
Control / P operation ? ? ? ? ? ? ? ? ? ? - -
Control/ torque limiting
? ? ? ? ? ? ? ? ? ? - -
enable
Control/ external failure
? ? ? ? ? ? ? ? ? ? - -
input
Control/ speed selection ? - - - - - - - - - - -
Control/ acceleration/
deceleration time constant - ? ? ? - - - - - - - -
selection
Control / + over-travel ? ? ? ? ? ? ? ? ? ? - -
Control / - over-travel ? ? ? ? ? ? ? ? ? ? - -
Control/ORG - - - - - - - - ? - - -
47-60
Control/LS 7-25 - - - - - - - - ? - - -
Control/FWD - - - - - ? ? ? - ? - -
Control/RVS - - - - - ? ? ? - ? - -
3-23
- Basic Comand Methods -
Manual
Main operation mode Sub operation mode operation
mode
Reference page
Speed command
Step operation
Infinite linear
No. Control parameter
Finite linear
Manual skip
coordinates
Manual jog
coordinates
operation
Control/ speed command
- - - - - ? - - - - - -
speed selection 6
Control/interlock ? ? ? ? - - ? - - - -
Out/OUT-AD0 ? ? ? ? - - ? ? - ? - -
Out/OUT-AD1 ? ? ? ? - - ? ? - ? - -
Out/OUT-AD2 ? ? ? ? - - ? ? - ? - -
Out/OUT-AD3 ? ? ? ? - - ? ? - ? - -
Out/OUT-AD4 ? ? ? ? - - ? ? - ? - -
61-75
7-26
Out/OUT-AD5 ? ? ? ? - - ? ? - ? - -
Out/OUT-AD6 ? ? ? ? - - ? ? - ? - -
Out/OUT-AD7 ? ? ? ? - - ? ? - ? - -
Out/ operation ready
? ? ? ? ? ? ? ? ? ? - -
completion
Out/servo ON/OUT ? ? ? ? ? ? ? ? ? ? - -
Out/operation underway ? - - - - - ? ? - ? - -
3-24
- Basic Comand Methods -
Manual
Main operation mode Sub operation mode operation
mode
Reference page
Speed command
Step operation
Infinite linear
No. Control parameter
Finite linear
Manual skip
coordinates
Manual jog
coordinates
operation
Out/ fixed point/ through
- ? ? ? - - - - - - - -
point 1
Out/torque limiting
? ? ? ? ? ? ? ? ? ? - -
underway
Factory use
77 - - - - - - - - - - - -
(not for users)
3-25
- Basic Command Methods -
Control
A,B C,S,F,H
Referen
Name parameter Setting, operation
ce page
No.
FWD - CCW CW
6-15
RVS - CW CCW
47-60
+ over-travel - Install in CCW direction. Install in CW direction.
6-13
- over-travel - Install in CW direction. Install in CCW direction.
Pulse train
- 7-18 *1 CCW CW
operation
Manual jog ? CCW CW
- 6-5
operation ? CW CCW
Manual skip ? CCW CW
- 6-6
operation ? CW CCW
Indexing
1 (default value) CCW CW
number
12
incrementing
direction 2 CW CCW
7-16
Short- 1 (default value) - -
cut/unidirectiona 14 2 CCW CW
l selection 3 CW CCW
Address #1 Address #1
CCW CW
1
Address #2 Address #2
(default value)
2-position CW CCW
indexing Address #1 Address #1
15 7-17
direction Address #1 Address #1
selection CW CCW
2 Address #2 Address #2
CCW CW
Address #1 Address #1
Origin return 1 (default value) CCW CW
18
direction 2 CW CCW
7-19 Coordinate axis zero point Coordinate axis zero point
Positive value
Origin return moves in CW direction. moves in CCW direction.
22
position setting Coordinate axis zero point Coordinate axis zero point
Negative value
moves in CCW direction. moves in CW direction.
Soft +overtravel
Set the position in the CCW Set the position in the CW
detection 31 -
direction. direction.
position
7-20
Soft -overtravel
Set the position in the CW Set the position in the CCW
detection 32 -
direction. direction.
position
3-26
- Basic Command Methods -
*1 The rotation direction for the pulse train input signals is the rotation direction when the "current position
incrementing direction pulses" shown in the figure provided for the "input pulse system" on page 7-18 have
been input.
For this reason, the "input pulse system CP-16" and "pulse train operation rotation direction CP-17" are
interrelated. (refer to page 7-18)
The motor rotation direction is the same for servo actuator type displays C, S, F and H.
(Rotating direction of motor installed in a servo actuator and output shaft of a servo actuator is not always the
same.)
The specifications in this section apply when the servo actuator and motor are seen from the direction shown
in the figure below.
3-27
- Installation -
4. INSTALLATION
4-1 Servo Actuator
WARNING: Hang the servo actuator with a hanger bolt when installing, removing or transferring the
servo actuator so that it will not drop.
Use the hanger bolt with the nominal diameter specified in "11. EXTERNAL
DIMENSIONS".
Use of another size bolt could lead to serious injury.
WARNING: The type of machine to which the servo actuator is installed, its setup environment, and the
mass and torque of the servo actuator must be carefully considered when designating the
dimensions and materials for the section to which the servo actuator is installed and the
installation method. If this instruction is ignored, the servo actuator can drop and may cause
serious personal injury.
CAUTION: Keep excess water and oil away from the servo actuator. Also, do not allow water and oil to
enter the connectors along the cables. Ignoring these instructions could lead to damage to the
servo system or electrical shock.
(2) Tightening torque and allowable transmission torque for mounting bolts
The table on the following page is applicable in cases where the other side is made of steel or cast iron.
When using aluminum or other materials, re-examine the tightening torque and transmission torque
carefully.
4-1
- Installation -
4-2
- Installation -
(3) Centering
The servo actuator is provided with a bearing for external load support.
When the output shaft has an external support function, set the centering accuracy level to 30 µm to
50 µm.
Improper centering may cause damage to the bearing, output shaft, etc. inside the reduction gear.
4-3
- Installation -
(1) Install the servo amplifier vertically to the ground so that the 7-segment LED display on the front panel is
positioning horizontally.
Top
Installation surface
Bottom
Provide the clearances shown below to enable the Provide the clearances shown below to
heat to dissipate. enable the cables and connectors to be
Do not block the vents of the servo amplifier. connected and routed.
Installation back surface
<5>
<4> <2>
<3>
4-4
- Names of Parts -
5. WIRING
5-1 Names of Parts
7-segment LED display
(1) ARN15,30
Charge LED
Battery compartment
WARNING: To prevent electrical shock, be sure to turn off the power supply before beginning
installation, removal or wiring of the machine.
Only skilled technicians should perform these tasks.
Attempts by nonqualified personnel could lead to electrical shock, injury, or fire.
WARNING:
Although the power supply is turned off, the servo amplifier will have been charging with
high voltage for a while. Do not start wiring until the Charge LED on the front panel of the
servo amplifier goes out. Ignoring this instruction could lead to electrical shock.
WARNING: The PE terminals of both servo actuator and servo amplifier must be grounded to prevent
electrical shock.
5-1
- Names of Parts -
Side panel
Monitor connector
• Ach: Motor rotation speed monitor
• Bch: Torque monitor
• COM: Common
For details, refer to page 7-23.
ABS INC
Bottom panel
TB3 (p5-14)
Connector for brake
5-2
- Names of Parts -
ARN60,135
TB1:L1C,L2C (p5-13)
Control power supply input
connectors : single-phase,200V
TB1:L1,L2,L3 (p5-13)
Main power supply input
connectors : 3-phase,200V
PE terminals
TB1:DCP,RGEN,DCC (p5-13)
TB1:U,V,W (p5-13)
Connectors for motor power cable
Battery compartment
WARNING:
Although the power supply is turned off, the servo amplifier will have been charging with
high voltage for a while. Do not start wiring until the Charge LED on the front panel of the
servo amplifier goes out. Ignoring this instruction could lead to electrical shock.
5-3
- Connector Pin Layout and Connections -
Case: PCR-LS20LA1
Absolute encoder
1 3 5 7 9
*RXD
5V 0V OH1 -
/TXD
2 4 6 8 10
RXD/
5V 0V OH2 RTC
TXD
11 13 15 17 19
*RTC 0V *Z *A *B
12 14 16 18 20
BAT Z A B PE
1 3 5 7 9
5V 0V OH1 - *U
2 4 6 8 10
5V 0V OH2 U V
*V *W *Z *A *B
12 14 16 18 20
W Z A B PE
5-4
- Connector Pin Layout and Connections -
Connection diagrams
Wire : Twisted pair, multiple-wire shielded cable, 0.3 mm² cross-sectional area
5 V, 0 V wiring: Connect two wires in parallel as shown in the above figure to prevent voltage drops.
5-5
Note:
- 26 Input common 1
OUT 7
Kogyo Co., Ltd.)
27 Input common 2
(OUT-AD 6) OUT 8 CONT 1
28 3
OUT 9 (OUT-AD 7) CONT 2 (AD 0)
29 4
Plug: PCR-S50FS
31 6
OUT 15 (AD 3) CONT 5
32 7
(Operation underway) CONT 6 (AD 4)
- 33 8
<2> CN2: Connector for control I/O signals
(AD 5) CONT 7
- 34 9
(AD 6)
SVON 35 - 10
OUT 1
Compatible plug type (made by Honda Tsushin
PRDY 36 11
37 12
(Speed selection) CONT 13 (OUT-AD 1) OUT 3
38 13
5-6
CONT 14 (LS) OUT 4 (OUT-AD 2)
39 14
(ORG) (OUT-AD 3) OUT 5
RESET 40 15
OUT 11 (Origin return OUT 6 (OUT-AD 4)
41 16
completion) OUT 12 (OUT-AD 5)
42 Output common 17
OUT 13 (Operation (Servo ON/OUT)
- Connector Pin Layout and Connections -
43 Output common 18
ready completion) OUT 14 (Fixed CONT 8
44 19
point/through point 1) CONT 9 (AD 7)
- 45 20
(RVS) CONT 10
BAT ALM 46 21
(FWD)
- 47 START 22
cable
CONT 11
at end of
- 48 23
Connector
(Interlock)
These pins may already be connected to the circuitry inside the servo amplifier.
- MODE A
Servo amplifier
49 24
- 50 MODE B 25
Cable
As seen from this direction
- Connector Pin Layout and Connections -
Input circuits Compatible with both plus common and minus common; all circuits insulated with
photocouplers.
Output circuits Compatible with both plus common and minus common; all circuits insulated with
photocouplers.
Note:
In the case of an inductive load (relay, etc.), a diode (with 240 V dielectric withstanding voltage or
higher, 100 mA current or higher ) must always be connected in parallel with the load.
Note:
Take care not to connect the polarities in reverse since this will damage the servo amplifier.
- Relay +
5-7
- Connector Pin Layout and Connections -
The power supply for the I/O circuits is to be provided by the customer.
Note:
Keep the power supply for the control I/O signals separate from the power supply for the brake (p5-14).
Using one power supply for both purposes may give rise to malfunctioning.
Note: If certification under the European safety standards (p2-1) is to be obtained for the products, use power
supplies (SELV : Safety extra low voltage) complying with the standards.
The types of communication listed below are possible using the RS-232C connector.
For more details on the communications specifications, refer to Section 8 communications (p8-1).
Note: CN3 is not isolated with the control circuit inside the servo amplifier. 0V terminal of equipment like
personal computer may be connencted to the connector housing, frame, and PE terminal of AC power
supply plug.
If servo amplifier is connected to an
equipment like this, Surge voltage
between PE of equipment and PE of
servo apmlifier may rush into the
control circuit of servo amplifire and
damage it.
5-8
- Connector Pin Layout and Connections -
6 4 2
*A-IN 0V 5V
7 5 3 1
B-IN A-IN 0V 5V
13 11 9
Z-OUT A-OUT -
14 12 10 8
PE B-OUT - *B-IN
This pin is connected inside the servo amplifier to the PE terminal (p5-1,3) of
14 PE
the chassis. Use it as the shielded ground of the signal cables.
Note : 5v, 0v are connected to the control circuit inside the servo amplifier, take care on the interface circuit
so as not to rush in the serge current to the control cuicuit.
5-9
- Connector Pin Layout and Connections -
Encoder A-, B-
and Z-phase
pulse output
circuit
Note : 0v and open collector transistors are connected to the control circuit inside the servo amplifier,
take care on the interface circuit so as not to rush in the serge current to the control cuicuit.
WARNING: To prevent electrical shock, be sure to turn off the power supply before beginning
installation, removal or wiring of the machine.
Only skilled technicians should perform these tasks.
Attempts by nonqualified personnel could lead to electrical shock, injury, or fire.
5-10
- Connector Pin Layout and Connections -
A circuit breaker or fuse must be installed where the main power is led in.
Do not use quick-break fuses since they may melt when the power is turned on.
If the European safety standards (p2-1) are to be met, use parts which satisfy the EN60947-2 and EN60934 EN
standards.
H0.75/14
ARN15 Min. 0.75 Min. 0.75
(made by Weidmuller)
Min. 0.75
H1.5/14
ARN30 Min. 1.25 Min. 1.25
(made by Weidmuller)
The H0.75/14 solderless terminal made by Weidmüller is compatible with control power cable when cross-
2
section area of conductors in cables are 0.75mm .
Grounding
WARNING: The PE terminals of both servo actuator and servo amplifier must be grounded to prevent
electrical shock.
WARNING:
Make the ground cable 2 to 3 cm longer than L1, L2, and L3 and U,V, and W so that it will
be the last to disconnect if either the main power cable or servo actuator power line is
forcibly disconnected. Ignoring this instruction could lead to electrical shock.
PE terminals
Make the grounding
wires 2 to 3 cm longer.
5-11
- Connector Pin Layout and Connections -
1 2 3 4 5 6
DCP RGEN DCC U V W
Figure out the regeneration capacity (refer to page 10-11). When the regenerative power is greater than the
allowable value of the servo amplifier, an external regenerative resistance is required. In such cases, please
consult with us.
Regenerative Regenerative
transistor transistor
- -
5-12
- Connector Pin Layout and Connections -
Since the main power and control power are supplied separately, the main power can be turned off in a
state in which the current operation information has been stored.
A circuit breaker for the wiring or fuse must be installed where the main power is led in.
2
Cross-sectional area [mm ] of conductors in cables used
Main power cable Grounding wire Compatible solderless terminal Control power cable
Type
R/S/T [mm²] [mm²] main power cable and grounding [mm²]
ARN60 Min. 2.0 Min. 2.0 TMEV2-4(made by Nichifu)
Min. 0.75
ARN135 Min. 3.5 Min. 3.5 TMEV3.5-4(made by Nichifu)
Figure out the regeneration capacity (refer to page 10-11). When the regenerative power is greater than the
allowable value of the servo amplifier, an external regenerative resistance is required. In such cases,
please consult with us.
5-13
- Connector Pin Layout and Connections -
1 2 3 4
24A 24B B1 B2
The brake incorporated in the servo actuator is exclusively for holding purposes.
Do not use it to stop the motor while it is running.
The brake power must be released while the servo actuator is stopped.
Turning OFF the 24 V power for the brake or turning OFF the servo ON signal while the servo actuator is
still running will engage the holding brake, possibly wearing or damaging the brake's contact areas.
Switching noise from the motor power cable may be induced in the brake wiring, possibly giving rise to a
high voltage.
B1 B2
If certification under the European safety standards (p2-1) is to be obtained for the products, use power
supplies (SELV : Safety extra low votage) complying with the standards.
Provide a separate brake power supply, and do not use it as power supply for the control I/O signals (p5-7).
Motor switching noise carried along the brake wiring may cause the control I/O signals to malfunction.
Use a power supply with stable DC output for the brake power supply.
5-14
- Connector Pin Layout and Connections -
The servo amplifier is controlled at the timing below. Therefore, positional skew will not occur even
when the servo ON signal (p6-9) is turned ON or OFF with a load applied.
However, positional skew equivalent to the amount of play between the brake and motor shaft will occur.
(Refer to number of follow-up pulses CP-42 (p7-22).)
ON
Brake operation Engaged
Release
Servo actuator energized
ON
t2
t1
50msec
Attraction time : Time elapsing after brake has been energized until it is released.
Release time :
Time elapsing after power to the brake is stopped until brake is operated (engaged).
Note:
Brake is released when current flows to the brake coil.
Brake will be damaged soon if motor is rotated with no current flow to the brake coil.
5-15
- Connector Pin Layout and Connections -
5-16
- Connector Pin Layout and Connections -
(3) Servo actuator specifications for meeting UL and EN standards (other than AR10H)
In the case of specifications for meeting UL and EN standards, separate connectors--one for the U, V, W and
PE signals and one for the B1 and B2 signals--are used.
The connector for the encoder is the same one as for the standard specifications.
(Refer to Section 11 on external dimensions in page 11-1.)
Signal name
A U
B V
C W
D PE
Signal name
A B1 (brake)
B B2 (brake)
5-17
- Connector Pin Layout and Connections -
AR10H
Power cable
1 2
? As seen from this direction U V
3 4
W PE
Encoder cable
1 2 3 4 5
A *A B *B Z
? As seen 6 7 8 9 10
from this *Z U *U V *V
direction 11 12 13 14 15
W *W 5V 0V PE
Brake cable
5-18
- Battery -
5-3 Battery
A lithium battery is used to back up the data of the absolute encoder.
When the servo amplifier is to be used in combination with the absolute servo actuator, the battery must be
connected to the CN-BAT (p5-1,3) servo amplifier battery connector in accordance with the precautions to be
observed when initial turning-on of the power supply. (p1-4)
Connector specifications
Housing: IL-2S-S3(N)
Contact: IL-C2-1
Made by JAE Electronics, Inc.
No battery is required if an incremental encoder (p1-6,1-7,2-1) is used for the servo actuator.
<1> When the battery voltage has dropped, the battery voltage drop warning LED (p5-1,5-3,6-3) on the front panel
of the servo amplifier lights, and the battery alarm (p6-24) is turned ON.
<2> The data is retained for about one week after the battery voltage drop warning LED has lighted. Replace
the battery as soon as possible since the current position data will be lost if more than one week is
allowed to elapse.
<3> Replace the battery when two years or the cumulative power failure duration totals approximately 12,000
hours have elapsed after the battery was connected.
WARNING: A battery is used for the absolute encoder type servo system. Keep in mind the following
precautions when handling the battery.
Do not heat the battery to 100 °C or above (Do not incinerate the battery).
Ignoring this instruction could lead to ignition, combustion and explosion.
Do not disassemble the battery. Contact of the eyes with battery contents could lead to
loss of eyesight.
Do not re-charge the battery.
Ignoring this instruction could lead to explosion or leakage.
Contact of the eyes with battery contents could lead to loss of eyesight.
5-19
- Wiring diagram -
5-20
- Wiring diagram -
5-21
- Run Sequence -
6. RUN
6-1 Run Sequence Listed below are the steps taken to run the actuator.
WARNING:
Stay away from the rotating section of the servo actuator while the power is supplied.
WARNING: Observe the following preventive measures to avoid hazards that could result from servo
system rotation.
Ignoring these instructions could lead to serious injury.
WARNING: The servo actuator can keep rotating due to load or inertia even when the power supply is
turned off.
Therefore, never touch the rotating section unless it is completely stopped.
Ignoring this instruction could lead to serious injury.
WARNING:
Although the power supply is turned off, the servo amplifier will have been charging with
high voltage for a while. Do not start wiring until the Charge LED on the front panel of the
servo amplifier goes out. Ignoring this instruction could lead to electrical shock.
WARNING: In case of an emergency stop, turn off the main power supplies (L1, L2 and L3) to the servo
amplifier to stop the servo actuator safely. Ignoring this instruction could lead to serious
injury from unexpected servo actuator rotation.
6-1
- Run Sequence -
CAUTION: Use the servo actuator and the servo amplifier in accordance with the combinations stated in
the "Table of Specifications" on pages 2-2,3,4,5. If they are used with any other
combinations, fire, burns or electrical shock could occur.
CAUTION: The servo system may reach high temperatures during operation. To prevent burns, do not
touch the servo system immediately after the power supply is turned off, but wait for the
system to cool.
CAUTION:
If an error has occurred in the servo system, do not operate it until the appropriate remedy
has been applied. Ignoring this instruction could lead to serious injury or electrical shock.
6-2
- Power ON -
6-2 Power ON
<1> Check that the main power and control power have been connected properly. (p5-10,13)
<2> Check that 3-phase 200V is the supply voltage.
<3> To ensure safety, keep the servo actuator unconnected (no-load status) to the machine system.
<4> Connect the motor's power cable (p5-12,13) and encoder cable (p5-4).
<5>
Connect the power supply for the brake when using a servo actuator equipped with a brake. (p5-14)
(2) Power ON
When the power is turned on, the front panel of the main unit shows the following displays.
<1>
Turn on the power in accordance with the "precautions for initial turning-on of the power supply." (p1-4)
• HELLO display
Or Or
Control power ready • This lights when power is supplied to the control power supplies
complition LED (L1C, L2C) (p5-10,13).
(green)
Battery voltage drop • This lights when the battery (p5-19) voltage has dropped.
warning LED (red) Replace the battery when this LED has lighted.
• The battery is not needed if the incremental system is used.
The LED will not light when the encoder selector switch (p5-2,3) on the
servo amplifier's side panel is set to INC (Incremental).
6-3
- Power ON -
This is the main power LED. It lights (yellowish brown) all the time while the main power L1, L2, L3 (p5-
is on.
10,13)
WARNING: Although the power supply is turned off, the servo amplifier will have been charging with
high voltage for a while. Do not start wiring until the Charge LED on the front panel of the
servo amplifier goes out.
Ignoring this instruction could lead to electrical shock.
6-4
- Trial Run -
(1) Trial run (manual operation) without connecting the control I/O signals (p5-6)
The servo actuator can be run without supplying the control input signals (CN2) (p5-6).
It is operated using the panel switches at the front of the servo amplifier.
Manual operation includes manual jog operation where the servo actuator continues to run while the panel switch
is held down and manual skip operation where the servo actuator rotates for a fixed amount each time the switch
is pressed (p3-16).
In the manual operation mode, if a transfer is made to an operation subsequent to the "JrUn" display, the control
input signal (p6-9) supply will be canceled, and all the control output signals (p6-19) will be turned OFF.
The servo actuator is rotated in the current direction incrementing direction by the ? and in the current direction
decrementing direction by the ? .
For details on the direction in which the servo actuator output shaft rotates, refer to the section on the input
signals, parameters and the servo actuator rotation directions (p3-26).
The operation methods after the manual mode has been established are shown below.
For information regarding the procedure for switching over to the manual operation mode, refer to Section 7-1
which outlines the setting methods (p7-1).
In the manual operation mode, the actuator keeps rotating while the panel switch is held down.
Initial display in manual operation mode
(manual jog operation)
MODE
The value which has been set using the manual feed acceleration/deceleration time constant SP-5 (p7-10) is
the one used as the acceleration/deceleration time constant value.
The control I/O signal input (p6-9) is canceled, and all the control output signals (p6-19)
are turned off.
6-5
- Trial Run -
Every time the panel switch is pressed, the servo actuator rotates by an amount equivalent to the skip amount
SP-6 (p7-10) value.
DOWN ? ? UP
For details on the direction in which the servo actuator output shaft rotates, refer to the section on the input
signals, parameters and servo actuator rotation directions (p3-26).
The value which has been set by manual feedrate SP-4 (p7-10) serves as the rotation speed of the motor.
The value which has been set using the manual feed acceleration/deceleration time constant SP-5 (p7-10) is
the one used as the acceleration/deceleration time constant value.
Operations (I/O jog operations) can be performed using the FWD and RVS (p6-15) input signals.
For further details, refer to <7> I/O jog operation (p3-12) in Section 3-2 on the basic command methods.
When the + over-travel, - over-travel (p6-13) and external failure input (p6-12) signals have been allocated to
CONT1 to 14 (p6-10), set each of the signals to ON.
The servo actuator will not rotate if these signals are OFF.
6-6
- Origin Setting -
Use the panel switches at the front of the servo amplifier to set the origin as described below.
<1> Operate the servo actuator, and locate the machine origin.
When locating the machine origin, the servo actuator can be driven by I/O jog operation (p3-12), manual jog
operation (p3-16) or manual skip operation (3-16).
<2> When the machine origin has been located, follow the steps below to set the coordinate origin of the
absolute encoder.
When the origin is set, the following operations are performed inside the system.
The multi-rotation counter of the absolute encoder is reset.
The current position on the coordinate axes is changed to the origin return position setting CP-22 (p7-19).
In the case of equal pitch multi-rotation coordinates (p3-6) (coordinate axis: CP-8=1 (p7-15)), the positions
of all the positioning addresses are shifted by an amount equivalent to the origin return position setting
(p7-19).
Press the mode switch on the front panel of the servo amplifier to establish the manual operation mode. (p7-1)
Once the manual operation mode has been established, operate as indicated below.
DOWN ? ? UP
DOWN ? ? UP
6-7
- Origin Setting -
When the incremental encoder is used, set the origin by conducting the origin return operation that employs the
LS signal. Refer to p6-14, 3-14 for details.
(Origin return can also be conducted using the panel switches at the front of servo amplifier as with the absolute
encoder.)
6-8
- Input Signals -
Pin
Signal name Symbol Description
no.
Operation ready PRDY 36 This signal is for preparing for operation.
command When it is turned on, the relay which supplies power to the main
circuitry is turned on.
The low-voltage alarm (p9-2) results if L1, L2, and L3 have not been
turned on in the main circuitry when this signal is on.
The signals from the encoder are counted if the control power has
been turned on even when this signal is off.
Operation is not possible when this signal is off.
Keep this signal on at all times if two separate power supplies--one
for the main power and another one for the control power--are not
used.
Servo ON SVON 35 When both the operation ready command and this signal are on, the
servo actuator is energized and, thus, operable.
The brake (p5-14) is released when this signal is on; it engages when it
is off.
The signals from the encoder are counted even when this signal is off.
6-9
- Input Signals -
Pin
Signal name Symbol Description
no.
Start START 22 During operation in the equal pitch multi-rotation coordinates (p3-6),
optional division 360°coordinates (p3-7), infinite linear coordinates
(p3-8) or finite linear coordinates (p3-9) mode, operation is initiated
when the servo amplifier reads AD0 to 7 (p6-11) at the ON edge of
this signal.
Reset RESET 40 Alarms (p9-1) are released at the ON edge of this signal.
Unless the cause of the alarm is removed, the alarm will not be
released even when this signal is turned on.
If the nature of the alarm points to a serious failure (p9-1), the alarm
will not be released even when this signal is turned on.
CONT5 7
For settings other than "0", if the same setting is specified for two
CONT6 8
or more symbols from CONT1 through CONT14, the setting for the
CONT7 9
CONT symbol with the highest number will be in effect.
CONT8 19
CONT9 20
CONT10 21 (0) No function designated
CONT11 23 (1) AD0 (2) AD1
CONT12 37 (3) AD2 (4) AD3
CONT13 38 (5) AD4 (6) AD5
CONT14 39 (7) AD6 (8) AD7
(9) P operation
(10) Torque limiting enable
(11) External failure input
(12) Speed selection
(13) Acceleration/deceleration time constant selection
(14) + over-tarvel
(15) - over-travel
(16) ORG
(17) LS
(18) FWD
(19) RVS
(20) Speed command speed selection 1
(21) Speed command speed selection 2
(22) Speed command speed selection 3
(23) Speed command speed selection 4
(24) Speed command speed selection 5
(25) Speed command speed selection 6
(26) Speed command acceleration/deceleration selection 1
(27) Speed command acceleration/deceleration selection 2
(28) Speed command acceleration/deceleration selection 3
(29) Interlock
6-10
- Input Signals -
Pin
Signal name Symbol Description
no.
Control 1 to 14 (1) AD0 to (8) AD7 (address numbers)
These signals are each read at the start signal (p6-10) rise, and the
servo actuator starts rotating in the direction of the addresses of the
signal concerned.
They take effect in the equal pitch multi-rotation coordinates (p3-6),
optional division 360° coordinates (p3-7), infinite linear coordinates
(p3-8) and finite linear coordinates (p3-9) modes.
These signals are each recognized by a binary number. Shown below is the correspondence with decimal
numbers.
Current address 1 2
Servo ON (p6-9)
ON
AD0
ON
AD1
ON
*1 *1
OFF
Start (p6-10)
*2
Positioning
completion OFF
(P61)
(p6-19)
*1 After the start signal has been set on (started), the positioning contents will remain unchanged even if the
address numbers (input values of AD0 to 7) are changed.
*2 Rotation is started at the ON edge of the start signal. Operation to the next address is not executed if the signal
is permanently on.
6-11
- Input Signals -
Pin
Signal name Symbol Description
no.
Control 1 to 14 (9) P operation
When this signal is set on, the speed loop control goes from
proportional and integral control to proportional control only.
The signal enables the servo rigidity to be weakened.
6-12
- Input Signals -
Pin
Signal name Symbol Description
no.
Control 1 to 14 (13) Acceleration/deceleration time constant selection
The servo amplifier reads the input status at the ON edge of the start
signal (p6-10).
The relation between the ON/OFF statuses and the selected servo
parameters is as below.
Input status of
acceleration/deceleration time Selected servo parameter
constant selection
ON SP-10: Acceleration/deceleration time constant 2
OFF SP-9: Acceleration/deceleration time constant 1
When these pins are turned off, the rotation command in the detection
direction is ignored, and the servo actuator stops immediately, while
maintaining its power.
The servo actuator does not stop even when the over-travel signal in
the reverse direction of the rotating direction turns OFF.
6-13
- Input Signals -
Pin
Signal name Symbol Description
no.
Control 1 to 14 (16) ORG
The origin return operation is started at the ON edge of this signal.
(17) LS
This is for the origin return limit switch input.
Positioning
OFF
completion (p6-19)
(Invalid if the origin return is executed in the equal pitch multi-rotation coordinates (p3-6).)
<1>
When the ORG signal changes to ON from OFF in the timing chart, then the servo actuator is operated at the
origin return speed (CP-19 setting, p7-19) in the origin return direction (CP-18 setting, p7-19).
<2>
Starting at the moment when the origin LS signal goes from off to on, the servo actuator decelerates at the
origin return creep speed (CP-20 setting, p7-19). In this case, the acceleration/deceleration time constant 1
SP-9 setting serves as the acceleration/deceleration time constant.
<3> When the first encoder Z phase signal is detected after the origin LS signal goes from on to off, the servo
actuator stops at the position reached after having rotated for the equivalent of the origin return shift amount
CP-21 (p7-19) setting (unit: encoder pulses).
(The Z phase signal is output once for each complete rotation of the motor.)
<4> The current position of the coordinate axes is changed to the origin return position CP-22 (p7-19) setting (unit
= encoder pulses).
In the case of equal pitch multi-rotation coordinates (coordinate axes: CP-8=1, p7-15), the positioning
addresses positions are shifted by an amount equivalent to the origin return position setting.
When either the + over-travel or the - over-travel signal (p6-13) in the rotating direction is detected during the origin
return operation, the servo actuator stops immediately. In this case, step <4> above is not executed.
6-14
- Input Signals -
Pin
Signal name Symbol Description
no.
Control 1 to 14 (18) FWD (forward) (19) RVS (reverse)
For the rotation direction of the servo actuator, refer to input signals,
parameters and rotation directions of the servo actuator (p3-26).
OFF
FWD
OFF
RVS
Servo actuator stops when both the FWD and RVS signals are on.
6-15
- Input Signals -
Pin
Signal name Symbol Description
no.
Control 1 to 14 (20) Speed command speed selection 1
(21) Speed command speed selection 2
(22) Speed command speed selection 3
(23) Speed command speed selection 4
(24) Speed command speed selection 5
(25) Speed command speed selection 6
The motor rotates at the speed which has been set in speed command
speed 1 to 6 (SP-11 to SP-16) (p7-11) by issuing the rotation command
(turning on the FWD or RVS signal) after this signal is input.
For the rotation direction of the servo actuator, refer to input signals,
parameters and rotation directions of the servo actuator (p3-26).
This signal has first-in priority during the FWD or RVS signal ON
period.
6-16
- Input Signals -
Pin
Signal name Symbol Description
no.
Control 1 to 14 (26) Speed command acceleration/deceleration selection 1
(27) Speed command acceleration/deceleration selection 2
(28) Speed command acceleration/deceleration selection 3
This signal has first-in priority during the FWD or RVS (p6-15) signal
ON period.
Ignored ON ignored
Speed command Effective during deceleration
OFF
speed selection 2 (p6-
16)
OFF
FWD (p6-15)
OFF
RVS (p6-15)
Speed command speed 2: SP-12 (p7-11) No rotation when FWD or RVS has been
Speed command speed 1: turned on while two or more selection signals
SP-11 (p7-11) have been input.
*
Rotation speed
6-17
- Input Signals -
Pin
Signal name Symbol Description
no.
Control 1 to 14 (29) Interlock
The remaining operations are executed when this signal turns off.
The above logic and chart below apply when interlock logic CP-43
(p7-22) is 1 (default value).
In this case, the interlock signal is input around address 9 during operation from address 8 toward address 10,
the servo actuator stops, the interlock is then released, and the servo actuator is positioned at address 10.
Interlock OFF
Command address 8 1 0
AD0 (p6-11) OFF
AD1
ON
AD2 OFF
AD3
ON
OFF
Start (p6-10)
Current address 6 7 8 9 1 0
OUT-AD0 (p6-20)
ON
OUT-AD1
ON
OUT-AD2
OUT-AD3
ON
Home position
ON
(p6-23)
Operation underway
ON
(p6-21)
Rotation speed
Positioning
OFF
completion (p6-19)
6-18
- Output signals -
Pin
Signal name Symbol Description
no.
Positioning INP 31 This signal turns ON under the following conditions.
completion
For equal pitch multi-rotation coordinates (p3-6) : In the main
operation mode (p3-5) or the step operation mode (p3-13), | Target
address position – Current position | < Positioning completion
width (CP-24, p7-19)
For the optional division 360° coordinates, the infinite linear
coordinates, the finite linear coordinates and the pulse train
operation : | Command position – Current position | < Positioning
completion width (CP-24, p7-19)
Out 1 to 15 OUT1 11 These signals enable the functions selected from among the ones
OUT2 12 listed below to be allocated.
OUT3 13 Up to 15 functions can be allocated to control parameters 61 to 75
OUT4 14 (p7-26).
OUT5 15 The same function can be set in more than one pin.
OUT6 16
OUT7 27 (0) No function designated
OUT8 28 (1) OUT-AD0
OUT9 29 (2) OUT-AD1
OUT10 30 (3) OUT-AD2
OUT11 41 (4) OUT-AD3
OUT12 42 (5) OUT-AD4
OUT13 43 (6) OUT-AD5
OUT14 44 (7) OUT-AD6
OUT15 32 (8) OUT-AD7
(9) Operation ready completion
(10) Servo ON/OUT
(11) Operation underway
(12) Fixed point/through point 1
(13) Fixed point/through point 2
(14) Over-travel detection
(15) Origin return completion
(16) Alarm detection
(17) Speed arrival
(18) Home position
(19) Torque limiting underway
(20) Positioning completion
6-19
- Output signals -
Pin
Signal name Symbol Description
no.
Out 1 to 15 (1) OUT-AD0 to (8) OUT-AD7
This signal turns on when both of the following conditions have been
met.
Conditions When operation ready command (p6-9) is ON
When no alarms (p9-1) have occurred
After the operation ready command has turned on, there is a delay of
approximately (300ms=ARN15,30 : 600ms=ARN60,135) before this
signal is output.
This signal turns on when all of the following conditions have been
met.
This signal indicates the power is being supplied to the servo motor.
After the operation ready command has turned on, there is a delay of
of approximately (300ms=ARN15,30 : 600ms=ARN60,135) before
this signal is output.
6-20
- Output signals -
Pin
Signal name Symbol Description
no.
Out 1 to 15 (11) Operation underway
This signal turns on when the rotation command has been output from
the servo amplifier to the servo actuator.
It turns off 2 seconds after the rotation command is output from the
servo amplifier to the servo actuator or when the difference between
the current position and positioning target position is ±120 pulses,
which is equivalent to four times the encoder source signal.
The signal takes effect only when the coordinate axes CP-8 (p7-15)
setting is 1 (equal pitch multi-rotation coordinates (p3-6)).
2 sec.
Operation underway
ON
A B
This signal can be turned on or off at the fixed point or through point
by setting fixed point/through point detection pattern CP-27 (p7-19).
The signal turns ON when the current position of the servo actuator
comes within the range (two times larger than the fixed point
detection range) marked by (*) below.
*
Fixed point detection range:
CP-30 (p7-19)
OFF
6-21
- Output signals -
Pin
Signal name Symbol Description
no.
Out 1 to 15 <2> Through point (CP-27=2)
The signal turns on when the current position of the servo actuator is
more than the through point setting position; it turns off if it is less.
When a value except zero is input for the CP-22 origin return position
setting (p7-19), the origin return completion signal may not turn ON at
the position where origin return was executed because the coordinate
origin position differs from the position where origin return was
executed.
6-22
- Output signals -
Pin
Signal name Symbol Description
no.
Out 1 to 15 (16) Alarm detection
To release the alarm status, remove the cause of the alarm and
either turn on the reset signal (p6-10) or turn off the main power and
control power and then turn them back on again.
This signal turns on when the motor rotation speed exceeds the
speed arrival identification speed CP-26 (p7-19) setting.
Rotation speed
Speed arrival
ON
This signal turns on when the current position of the servo actuator
has come within the range, marked with an asterisk (*), of each
address shown below (This range is twice that of the home position
detection range).
The signal takes effect only when the coordinate axes CP-8 (p7-15)
setting is 1 (equal pitch multi-rotation coordinates (p3-6)).
OFF
Position of addresses
6-23
- Output signals -
Pin
Signal name Symbol Description
no.
Out 1 to 15 (19) Torque limiting underway
Battery alarm BAT ALM 46 This signal turns on when the voltage of the battery (p5-19) for the
absolute encoder has dropped.
It has the same function as the battery voltage drop warning LED
(red) (p5-1,3) on the front panel.
When this signal has turned on, replace the battery immediately.
(See page 5-19)
6-24
- Overview of Setting Methods -
7. SETTING METHODS
7-1 Overview of Setting Methods
Power ON (p6-3) HELLO
? : There are five or more upper digits. 1 4 : Speed command speed 4 p7-11
7-1
- Overview of Setting Methods -
Control parameters (CP) (p7-13) Manual operation mode Positioning data editing mode (p7-33)
CP - 1 J r Un : Manual jog (p6-5) n 1 : Address #1
CP - 2 ? S r Un : Manual skip (p6-6) ? n 2 : Address #2
Or IG : Origin setting (p6-7)
CP - 7 5 ? ? n 2 5 5 : Address #255
1 Encoder type 40 Power save timer time 76 Sub operation mode switch
2 Reduction gear ratio numerator 41 Overshoot amount 77 Factory use (Not for user)
3 Reduction gear ratio denominator 42 Number of follow-up pulses 78 Position defect alarm
4 Electronic gear a ? 43 Interlock logic available/unavailable
5 Electronic gear ß? 44 Rewriting prohibited 79 Position defect alarm width
6 Unit amount 45 Monitor selection
7 Brake available/unavailable 46 Display contents when power is turned on
8 Coordinate axis 47 Control 1
9 Number of divisions 48 Control 2 Functions allocated to control 1 to
10 Total number of addresses 49 Control 3 14 (p6-10) Functions allocated to out 1 to 15 (p6-
11 Optional division short-cut control 50 Control 4 (0) No function designated 19)
12 Indexing number incrementing direction 51 Control 5 (1) AD0 (0) No function designated
13 MF/FIN available/unavailable 52 Control 6 (2) AD1 (1) OUT-AD0
14 Short-cut/unidirectional selection 53 Control 7 (3) AD2 (2) OUT-AD1
15 2-position indexing direction selection 54 Control 8 (4) AD3 (3) OUT-AD2
16 Input pulse system 55 Control 9 (5) AD4 (4) OUT-AD3
17 Pulse train operation rotation direction 56 Control 10 (6) AD5 (5) OUT-AD4
18 Origin return direction 57 Control 11 (7) AD6 (6) OUT-AD5
19 Origin return speed 58 Control 12 (8) AD7 (7) OUT-AD6
20 Origin return creep speed 59 Control 13 (9) P operation (8) OUT-AD7
21 Origin return shift amount 60 Control 14 (10) Torque limiting enable (9) Operation ready completion
22 Origin return position setting 61 Out 1 (11) External failure input (10) Servo ON/OUT
23 Origin detection range 62 Out 2 (12) Speed selection (11) Operation underway
24 Positioning completion width 63 Out 3 (13) Acceleration/deceleration time (12) Fixed point/through point 1
Acceleration / deceleration
25 Excessive deviation width 64 Out 4 (13) Fixed point/through point 2
time constant selection
26 Speed arrival identification speed 65 Out 5 (14) Over-travel detection
27 66 Out 6 (14) + over-travel (15) Origin return completion
Fixed point/through point detection pattern
67 Out 7 (15) - over-tarvel (16) Alarm detection
28 68 Out 8 (16) ORG (17) Speed arrival
Fixed point/through point detection position 1 ? ?
69 Out 9 (17) LS (18) Home position
29 70 Out 10 (18) FWD (19) Torque limiting underway
Fixed point/through point detection position 2 ? ?
71 Out 11 (19) RVS (20) Positioning completion
30 Fixed point detection range 72 Out 12 (20) Speed command speed selection 1
31 Soft + over-travel detection position? ? 73 Out 13 (21) Speed command speed selection 2
32 Soft - over-travel detection position? ? 74 Out 14 (22) Speed command speed selection 3
33 Speed limit value 75 Out 15 (23) Speed command speed selection 4
34 Torque limit value (24) Speed command speed selection 5
35 Brake forcible release (25) Speed command speed selection 6
36 Home position detection range (26) Speed command acceleration/deceleration selection 1
37 Backlash compensation amount (27) Speed command acceleration/deceleration selection 2
38 Backlash compensation direction (28) Speed command acceleration/deceleration selection 3
39 Power save timer available/unavailable (29) Interlock
7-2
- Detailed Description of Display Modes -
Then, the display mode is indicated. You can select the mode item to be displayed using the ? and ? . (p7-1)
Which item of the display mode is to be displayed when the power is turned on can be selected using the
"display contents when power is turned on" CP-46 (p7-24) setting. This parameter's default is the motor rotation
speed.
? Items marked with a black dot have high-order digits when their contents are displayed (p7-6).
[Encoder pulse]
9 Alarm Among the alarms which have occurred in the past (p9-1),
history this displays the alarm which occurred last.
A history of the last 10 alarms is displayed by pressing
the button on the front panel.
The alarms are displayed in sequence starting with the
most recent one.
7-3
- Detailed Description of Display Modes -
MODE
SET
What is displayed for the items below differs according to the operation mode which has been selected.
Main operation modes
Start (p6-10)
Zero point Origin Origin - -
Current position ON position
Start (p6-10)
Zero point - Origin Origin - -
Requested position ON position
When an absolute encoder is used, the current position and feedback pulse are held even when the power is
turned off.
When an absolute encoder is used, the requested pulse has the same value as the feedback pulse when the
power is turned on.
Displayed as the current position of the equal pitch multi-rotation coordinates is the address closest to the
current position.
When the reset signal (p6-10) is turned on and the alarm is released, the requested pulse will have the same
value as the feedback pulse.
When the START signal (p6-10) turns on, both the current and requested positions of the infinite linear
coordinates are reset to zero.
7-4
- Detailed Description of Display Modes -
PRDY (p6-9) SVON (p6-9) MODE A (p6-9) MODE B (p6-9) START (p6-10)
INP (p6-19) The battery alarm : BAT ALM (p6-24) cannot be monitored.
Controller CPU
Driver CPU
7-5
- Display Mode Operation Methods -
The "1. SPEd:Motor rotation speed (p7-3)" contents display appears when the power is first turned on.
? SET
MODE
Contents display
The current position, requested position, deviation pulse, feedback pulse and requested pulse (p7-3) have upper-
level digits.
Even if the upper-level digits is zero, the upper-level digit display is still provided, and zero is displayed.
If the display is invalid (p7-4) such as the "current position" display when the speed
command operation (p3-11) has been selected, the contents display will appear as shown on
the right.
7-6
- Parameter Setting Methods -
SET
*
This number is a negative one if these dots are
MODE
ON.
Upper-level digits are present if this dot is ON.
?
The setting is changed using the ?
MODE and ? .
* Plus is switched to minus or vice
versa by holding down both the ?
SET and ? for 2 seconds.
7-7
- Parameter Setting Methods -
In this example, control parameter 31(CP-31) has been changed from "-10525012" to "-21512353".
Even when the value of the upper-level digits is zero for a parameter in which upper-level digits can be set,
the upper-level digit will be displayed (as zero).
Changes made using the ? and ? are not carried down from the upper-level to low-order digits or carried up
from the low-order to upper-level digits.
When zero is input as the value of lower-level digits for electronic gear a (p7-14) (control parameter 4) or ß
(control parameter 5), the upper-level digit cannot be set to zero.
7-8
- Servo parameters -
Default value
ARN30
No. Parameter Setting range
ARN15 Other than ARN60 ARN135
AR10H
AR10H
1 Speed loop proportional gain 1-15000 150 270 1000 280 510
2 Speed loop integral gain 1-15000 930 1800 2000 1800 3300
3 Position loop gain 1500-5000 2000
These parameters are used to adjust the response characteristics of the motor. Increasing their numerical
values increases the response characteristics.
In the equal pitch multi-rotation coordinates (p3-6), the optional division 360° coordinates (p3-7) and the infinite
linear coordinates (p3-8) modes, if hunting has occurred on the servo actuator, infinite feed may not be possible.
Adjust the gain properly.
Speed
Position Speed
1/S
7-9
- Servo parameters -
2
Load moment of inertia [kg·m ] × 10000
Inertia moment ratio =
2 2
Reduction gear ratio × Moment of inertia of motor [kg·cm ]
These parameters are for setting the motor rotation speed and the acceleration/deceleration time constant
during the I/O JOG (p3-12), the step operation (p3-13), the I/O skip operation(p3-15), the manual jog operation (p3-16)
and the manual skip operation (p3-16).
This parameter is for setting the skip amount during manual skip operations (p3-16) and I/O skip operation (p3-
15).
Using the encoder's pulse units, this value indicates the angle of motor rotation, which is equivalent to four
times the encoder source signal.
These parameters are for setting the motor rotation speed in the equal pitch multi-rotation coordinates (p3-6)
mode.
The rotation speed can be selected by speed selection (p6-12).
If the speed selections have not been allocated to control 1 to 14 (p6-10), speed 1 for equal division is
automatically selected.
7-10
- Servo parameters -
The following table shows the operation modes, the selected acceleration/deceleration time constants, and the
selection function names.
Acceleration/ Acceleration/
Selection function name (Control
Operation mode deceleration time deceleration time
allocation (p6-10))
constant 1 constant 2
Equal pitch multi-rotation
? ? Speed selection (p6-12)
coordinates (p3-6)
Optional division 360° coordinates
? ?
(p3-7)
Acceleration/deceleration time
Infinite linear coordinates (p3-8) ? ? constant selection (p6-13)
When the speed selection (p6-12) is not allocated to controls 1 to 14 (p6-10) in the equal pitch multi-rotation
coordinates mode, acceleration/deceleration time constant 1 is automatically selected.
When the acceleration/deceleration time constant selection (p6-13) is not allocated to controls 1 to 14 (p6-10) in
the optional division 360° coordinates, the infinite linear coordinates or the finite linear coordinates mode,
acceleration/deceleration time constant 1 is automatically selected.
The parameters denote the time taken from 0 to 3000 rpm at motor and vice versa.
These parameters are for setting the motor rotation speed during speed command operations (p3-11).
Speed command speed 1 to 6 are selected by speed command speed selections 1 to 6 (p6-16).
When these parameters are changed during operation, the speed is changed in accordance with the selected
speed command acceleration/deceleration 1 to 3.
If the speed command speed selections 1 to 6 have not been allocated to control 1 to 14 (p6-10) or if all the
control signals are OFF even though they have been allocated, speed command speed 1 is automatically
selected.
7-11
- Servo parameters -
These parameters are for setting the motor acceleration/deceleration time constants during speed command
operations (p3-11).
Speed command acceleration/deceleration 1 to 3 are selected by speed command acceleration/deceleration
selections 1 to 3 (p6-17).
The parameters denote the time taken from 0 to 3,000 rpm at motor and vice versa.
If the speed command acceleration/deceleration selections 1 to 3 have not been allocated to control 1 to 14 (p6-
10) and if all the control signals are OFF even when they have been allocated, speed command
acceleration/deceleration 1 is automatically selected.
7-12
- Control parameters -
Control parameters can be edited during operation but they take effect only when the power is turned off and then
turned back on.
This parameter is for setting the encoder type (p2-1) which is incorporated inside the servo actuator.
Refer to "Precautions for Initial Turning-on of the Power Supply" on pages 1-4,5,6,7.
Change of this parameter should be done by "Initialization (p7-35)" shown below.
If it is done by "Parameter setting methods (p7-7)" , motor may not run properly because internal parameters for
motor control can not be changed.
This parameter can not be changed from 1 or 2 to 3 by the method written on "Parameter setting methods (p7-7)".
This parameter can not be changed from 3 to 1 or 2 by the method written on "Parameter setting methods".
These parameters are used for setting the deceleration ratios of the RV and GH reduction gears (p2-2), which
are built in to the servo actuator.
These parameters are used for the calculations on whose basis the coordinates are shifted to a position before
the encoder's rotational limit to enable infinite feed in the equal pitch multi-rotation coordinates (p3-6) mode or
optional division 360° coordinates (p3-7) mode.
If they are not set correctly, the calculation errors will accumulate, resulting in positional skew.
Example: Numerator = 120, denominator = 1 for AR15-A120 (p2-2)
Example: Numerator = 461, denominator = 41 for ARH7-S11(461/41) (p2-4) since they have a fractional
reduction gear ratio.
7-13
- Control parameters -
These electronic gear settings are provided to enable the movement amount of the machine output end to be
directly assigned using physical quantities (mm, deg, etc.). Setting these parameters makes it possible to input
the position data (p7-33) directly as physical quantities.
In the equation below, the electronic gears a and ß are determined on the basis of the unit amount which is the
resolution of the position data and the amount by which the machine output end moves for each motor rotation.
The correlation between the settings and the unit amounts (resolution) and their position data setting range is
shown below.
(In the optional division 360° coordinates (p3-7) mode, the "Unit amount × Position data" value is less than
360.)
Calculation example: Reduction gear ratio = 120, unit amount = 0.01°, overview of machine system = rotary
table drive, encoder type = absolute
1 360
Machine system movement amount per motor rotation = 360° × =
120 120
The 123.45° position data in this case yields a setting of 12345. (Positioning position = Position data ×
unit amount)
In the case of pulse train operations (p3-10), the motor rotates by an amount equivalent to: Number of input
pulses (p7-18) × electronic gear a/electronic gear ß.
These parameters have no effect in the equal pitch multi-rotation coordinates (p3-6) mode and speed command
operation (p3-11) mode.
7-14
- Control parameters -
This parameter is for enabling or disabling the brake power (p5-14) supply disconnection alarm (p9-3).
When "1" is set in the parameter, the brake power supply disconnection alarm AL-10 is output when the brake
power fails to be supplied.
Set "2" (unavailable) when using a servo actuator (p2-1) which is not equipped with a brake.
The brake power is checked only at the ON edge of the operation ready command (p6-9).
This parameter is for setting the number of addresses per rotation of the servo actuator.
It is valid only when the equal pitch multi-rotation coordinates (p3-6) mode has been selected (coordinate axes
CP-8=1).
As in the case of the drawing for control parameter No. 10 below, the number of addresses per rotation of the
servo actuator output shaft is 4 (= 360/90) in this parameter because the movement of the output shaft is
demarcated by 90-degree increments.
As shown in the figure on your right, when position is 0 degrees and position is
270 degrees, if the servo actuator is to be positioned to from , route ? uses a
short-cut control and route does not use such a control.
CP-14 is used to enable or disable short-cut control in the equal pitch multi-
rotation coordinates (p3-6) mode.
Note that setting this parameter to "2" (disabled) rotates the output shaft at the end of the following sequence:
Positioning to 0° address ? Servo OFF ? Slight positional shift after the motor power shuts off ? For
example, when the output shaft is positioned at 359°. ? Instruction for positioning the output shaft to 0°.? The
output shaft rotates one turn.
7-15
- Control parameters -
When this parameter is set to "1" (available), the positioning completion signal (p6-19) is turned off in
synchronization with the turning OFF of the start signal (p6-10).
This parameter is used for interfacing with the M functions of the NC system, in which case the start signal
serves as the MF signal of the NC system and the positioning completion signal serves as the its FIN signal.
Note 1:
If the start signal is turned off before the positioning completion signal is turned on, the motor
decelerates and ultimately stops. Therefore, the positioning completion signal will fail to turn on.
This parameter is for setting the indexing direction with unidirectional indexing in the equal pitch multirotation
coordinates (p3-6) mode.
Set "1" for short cut, "2" for current position incrementing direction, and
CW
"3" for current position decrementing direction.
For details on the settings and rotation direction of the servo actuator
output shaft, refer to the section on the input signals, parameters and servo
actuator rotation directions on p3-26.
"3" is the setting when indexing in the direction shown in the figure using
AR**A. Refer to p3-26. Servo actuator (output shaft side)
7-16
- Control parameters -
This parameter is for setting the indexing direction with 2-position indexing in the equal pitch multi-rotation
coordinates (p3-6) mode.
It takes effect when the number of divisions (CP-9) is set to "2", the total number of addresses (CP-10) is "2"
and short-cut/unidirectional selection (CP-14) is "1".
Setting "1": Address #1 ? rotation in current position incrementing direction ? address #2 ? rotation in
current position decrementing direction ? address #1.
Setting "2": Address #1 ? rotation in current position decrementing direction ? address #2 ? rotation in
current position incrementing direction ? address #1.
For details on the settings and rotation direction of the servo actuator output shaft, refer to the section on the
input signals, parameters and servo actuator rotation directions on p3-26.
The setting for indexing using AR**A is shown in the figure below. Refer to p3-26.
In this figure, the servo actuator is seen from the output shaft side.
1 2 1
CCW CW
Address Address
Setting = 1 Address
#2 #1
#1
2 1 2
1 2 1
CW CCW
Setting = 2 Address Address Address
#1 #2 #1
2 1 2
7-17
- Control parameters -
This parameter is for setting the input pulse format when performing pulse train operations (p3-10).
The motor rotates by an amount equivalent to the value obtained from: number of input pulses × electronic gear
a/electronic gear ß(p7-14).
For details on the input pulses and rotation direction of the servo actuator output shaft, refer to the section on
the input signals, parameters and servo actuator rotation directions on p3-26.
ON in the table below denotes a state in which power is supplied to the p5-9 pulse train input circuit LED.
1.5 µ sec
90° phase difference A-IN: 150 kpps max min
OFF
2 signals
B-IN
OFF
CP16=2
1.5 µ sec min
This parameter is for setting the motor rotation direction during pulse train operations.
Refer to the above figure for the correlation between the setting and rotation direction.
7-18
- Control parameters -
These parameters are for setting the origin return operation. For the significance of the signals, refer to p3-14.
This parameter is for setting the output range of the origin return completion signal.
For details, refer to origin return completion on p6-22.
This parameter is for setting the output range of the positioning completion signal.
For the significance of the numerical values, refer to positioning completion on page 6-19.
Alarm AL-8 (excessively high position deviation) results when the difference (deviation amount) between the
requested position and servo actuator current position exceeds this setting. (p9-2)
Used as the unit is the number of encoder pulses after multiplication by 4.
This parameter is for setting the rotation speed of the motor shaft for the speed arrival signal. For details,
refer to page 6-23.
These parameters are for setting the output format, position and range of the fixed point/through point signals.
7-19
- Control parameters -
When an attempt is made to feed the servo actuator beyond either of these settings, the servo actuator is
stopped immediately at the position of the setting.
In this case, the control output over-travel detection signal (p6-22) turns on, and then "AL-17" (Soft over-travel
detection, p9-4) is displayed.
These parameters are valid only in the finite linear coordinates (p3-9), pulse train operation (p3-10) and machine
origin return (p3-14) modes.
Even in the over-travel detection status, the servo actuator can be rotated in the direction opposite to the over-
travel detection direction.
Do not set the parameters where the soft + over-travel detection position is less than the soft - over-travel
detection position, or else “AL-17” (Soft over-travel detection, p9-4) will occur in the finite linear coordinates
mode (p3-9), the pulse train operation (p3-10) and machine origin return (p3-14) modes.
This parameter is for setting the torque limit value of the motor shaft. The rated torque is treated as 100%.
The parameter is valid during the ON period of the control input signal's torque limiting enable (p6-12) signal.
The torque limiting underway (p6-24) signal turns on while the torque is being limited by this parameter's setting.
When setting "1" is selected, the holding electromagnetic brake (p5-14) is released regardless of whether the
servo ON signal (p6-9) is ON or OFF.
The brake cannot be released while the operation ready command signal (p6-9) is off.
When “1” (release) is selected, the power save timer function (CP-39) (p7-21) is deactivated.
When “1” (release) is selected and the operation ready command signal turns ON, the brake is released.
Note that, if an unbalanced load is applied to the output shaft, the servo actuator may be rotated by an external
force.
7-20
- Control parameters -
This parameter is used for setting the range wherein the home position signal (p6-23) turns on.
For details, refer to the home position on page 6-23.
Used as the unit is the number of encoder pulses after multiplication by 4.
These parameters are used to correct the error resulting from machine system backlash.
When the servo actuator is to be rotated in the designated direction, it is positioned at the position resulting
when the backlash compensation amount is added to the target position.
For details on the backlash compensation direction and rotation direction of the servo actuator output shaft,
refer to the section on the input signals, parameters and servo actuator rotation directions on page 3-26.
The unit used for the backlash compensation amount is the number of encoder pulses after multiplication by 4.
The amount moved by the output shaft of the servo actuator is calculated using the following formula.
These parameters are valid only in the equal pitch multi-rotation coordinates (p3-6).
These parameters are for reducing the heat generated by the motor if it is stopped when torque has been
applied for a prolonged period of time.
When the time set by the power save timer parameter is reached after the servo ON status has been established
and no position commands are in force, the servo ON (p6-9) signal automatically turns off, and the brake (p5-14)
is engaged.
When the start signal (p6-10) turns on after this, the brake is released, and operation is commenced.
These parameters are valid only when the coordinate axis (CP-8, p7-15) has been set to “1” and the equal
pitch multi-rotation coordinates mode (p3-6) has been selected for the main operation mode (p3-5).
These parameters are invalid when the brake forcible release (CP-35) has been set to “1” (release).
7-21
- Control parameters -
The holding torque in the servo lock status may be boosted by distortion in the machine system resulting from a
frictional load.
This parameter enables the machine system distortion to be reduced so that the holding torque is lowered.
During positioning, the servo actuator passes through the target position by an amount equivalent to this
parameter's setting, and then it returns to the target position.
By passing through and returning to the target position, the machine system distortion (hysteresis) is eliminated,
and the servo lock torque is reduced.
Set the overshoot amount to the optimum level while checking the holding torque.
When a number of pulses other than zero has been set in this parameter, the positioning time is slightly longer
than when zero has been set.
Used as the unit is the number of encoder pulses after multiplication by 4.
This function is valid only when the equal pitch multi-rotation coordinates (p3-6) mode has been selected
(coordinate axes : CP-8=1).
Position
Target position
Positional skew equivalent to the amount of play between the brake and motor shaft may occur when the servo
ON (p6-9) signal is turned ON, then OFF and back ON again.
This parameter is used to correct this skew.
The current position is ignored and positioning occurs at the indexing address requested position only when the
difference between the indexing address requested position and current position is less than the setting of this
parameter.
This function is executed when the servo ON signal is turned ON, then OFF and back ON again.
The function is disabled if zero is set for the parameter's setting.
Used as the unit is the number of encoder pulses after multiplication by 4.
This function is valid only when the equal pitch multi-rotation coordinates (p3-6) mode has been selected
(coordinate axes : CP-8=1).
This parameter is for selecting the contact logic of the interlock signal.
At the "1" setting, rotation is prohibited when the signal is ON; at the "2" setting, rotation is prohibited when
the signal is OFF.
For details on the interlock function, refer to interlock on page 6-18.
7-22
- Control parameters -
When "2" has been set, rewriting of the servo parameters (p7-9), control parameters and positioning data (p7-33)
is prohibited.
Even in the rewriting prohibited mode, only this parameter can be rewritten.
Even in the rewriting prohibited mode, initialization on page 7-35 can be executed.
This parameter is for selecting the scale of the monitor connector (p5-2,3) on the side panel of the servo
amplifier.
For torque display purposes, the rated torque is treated as 100%.
Return Linear
Voltage Voltage
5V 5V
2.5V
7-23
- Control parameters -
Immediately after the power has been turned on, the 7-segment LED is set to the display mode and displays the
display contents below. (p7-1)
This parameter is for selecting what is to be displayed immediately after the power has been turned on.
The correlation between the settings and display contents is shown below.
7-24
- Control parameters -
CN2
Parameter Default value Setting range
No.
47 Control 1 3 AD0 0: No function designated
48 Control 2 4 AD1 1: AD0
49 Control 3 5 AD2 2: AD1
50 Control 4 6 AD3 3: AD2
51 Control 5 7 AD4 4: AD3
52 Control 6 8 AD5 5: AD4
53 Control 7 9 AD6 6: AD5
54 Control 8 19 AD7 7: AD6
55 Control 9 20 RVS 8: AD7
56 Control 10 21 FWD 9: P operation
57 Control 11 23 Interlock 10: Torque limiting enable
58 Control 12 37 Speed selection 11: External failure input
59 Control 13 38 LS 12: Speed selection
60 Control 14 39 ORG 13: Acceleration/deceleration time constant selection
14: + over-travel
15: - over-travel
16: ORG
17: LS
18: FWD
19: RVS
20: Speed command speed selection 1
21: Speed command speed selection 2
22: Speed command speed selection 3
23: Speed command speed selection 4
24: Speed command speed selection 5
25: Speed command speed selection 6
26: Speed command acceleration/deceleration selection 1
27: Speed command acceleration/deceleration selection 2
28: Speed command acceleration/deceleration selection 3
29: Interlock
These parameters are for setting the functions to be allocated to control 1 to 14 (p6-10).
For details on the functions, refer to control 1 to 14 on page 6-10.
For settings other than "0", if the same setting is specified for two or more symbols from CONT1 through
CONT14, the setting for the CONT symbol with the highest number will be in effect.
7-25
- Control parameters -
CN2
Parameter Default value Setting range
No.
61 Out 1 11 OUT-AD0 0: No function designated
62 Out 2 12 OUT-AD1 1: OUT-AD0
63 Out 3 13 OUT-AD2 2: OUT-AD1
64 Out 4 14 OUT-AD3 3: OUT-AD2
65 Out 5 15 OUT-AD4 4: OUT-AD3
66 Out 6 16 OUT-AD5 5: OUT-AD4
67 Out 7 27 OUT-AD6 6: OUT-AD5
68 Out 8 28 OUT-AD7 7: OUT-AD6
69 Out 9 29 Alarm detection 8: OUT-AD7
70 Out 10 30 Home position 9: Operation ready completion
Origin return 10: Servo ON/OUT
71 Out 11 41
completion 11: Operation underway
72 Out 12 42 Servo ON/OUT 12: Fixed point/through point 1
Operation ready 13: Fixed point/through point 2
73 Out 13 43
completion 14: Over-travel detection
Fixed point /through 15: Origin return completion
74 Out 14 44
point 1 16: Alarm detection
17: Speed arrival
75 Out 15 32 Operation underway
18: Home position
19: Torque limiting underway
20: Positioning completion
These parameters are for setting the functions to be allocated to out 1 to 15 (p6-19).
For details on the functions, refer to out 1 to 15 on page 6-19.
Two or more of the same functions can be set.
This parameter is for setting the function when MODE A and MODE B is ON.
For details, refer to "How to select the operation mode (p3-5)", "I/O skip operation (p3-15)", "Machine origin
return (p3-14)", "Main operation modes, and selectable sub operation modes and manual operation modes (p3-
17)".
This parameter is not for users, but for Teijinseiki co., Ltd. to check this servo amplifier.
7-26
- Control parameters -
Servo amplifier memorizes the position of servo actuator when control power (p5-10) is turned OFF. (This
position data is named "Position OFF")
Servo amplifier memorizes the position of servo actuator when control power is turned ON. (This
position data is named "Position ON")
If | Position ON - Position OFF | > CP-79 then "AL-19 , Positon defect (p9-5) " is displayed.
This function is valid only when all of the following conditions are available.
This function is invalid if one of the following conditions is unavailable.
Servo amplifier checks the data in encoder when control power is turned ON, therefor more severe system
check is possible with this function.
AL-19 (p9-5) may be displayed if servo actuator is rotated by external force when control power is OFF and
this function is ON.
Used as the unit of CP-79 is the number of encoder pulses after multiplication by 4.
(8192 pulse/motor revolution : absolute encoder)
7-27
- List of Parameters -
7-28
- List of Parameters -
7-29
- List of Parameters -
7-30
- List of Parameters -
28:
Speed command acceleration/deceleration selection 3
7-31
- List of Parameters -
7-32
- Positioning Data Setting Method -
In the case of optional division 360° coordinates (p3-7), infinite linear coordinates (p3-8) and finite linear
coordinates (p3-9) operations, the positioning data inside the servo amplifier is used for positioning.
The positioning data can be set using the panel switches in front of the servo amplifier.
Position data: For setting the target position; unit = [unit amount (p7-14)],
setting range = -999999999 to +999999999 (9 digits).
(In the optional division 360° coordinates mode (p3-7), the “Unit amount x Position data” value is equal to or
greater than 0 and is less than 360. If the address of a value less than 0 or equal to or greater than 360 is
started, an Address error (AL-16, p9-4) occurs.)
Motor rotation speed: For setting the rotation speed of the motor; unit = [rpm], setting range = 0 to 3000
(AR135: 2500)
Operate the mode switch on the front panel of the servo amplifier to establish the positioning data editing mode
(p7-2).
Refer the figure below.
Display mode
? Press MODE for 2 sec.
Servo parameters
? Press MODE for 2 sec.
Press MODE for 2 sec. Control parameters
? Press MODE for 2 sec.
Manual operation mode
? Press MODE for 2 sec.
Position data editing mode
7-33
- Positioning Data Setting Method -
SET
MODE Display of low-order 5 digits of position data
*
This number is a negative one if
Dot lights here to these dots are lighted.
indicate presence of
high-order digits.
MODE The setting is changed using the ? and ? .
*
Plus is switched to minus or vice versa by
holding down both the ? and ? for 2 seconds.
MODE
*
This number is a negative one
? P(Position) if these dots are lighted.
MODE The setting is changed using the ? and ? .
*
Plus is switched to minus or vice versa by
holding down both the ? and ? for 2 seconds.
S(Speed)
MODE The setting is changed using the ? and ? .
*
Press the SET for at least 2 Press the SET for at least 2 seconds.
seconds. (when no changes have been made.)
Even when the value of the high-order digits is zero for a parameter in which high-order digits can be set, the
high-order digit will be displayed (as zero).
When ? is held down, the displayed figure will reach the maximum value which is then followed by the
minimum value.
When ? is held down, the displayed figure will reach the minimum value which is then followed by the
maximum value.
Changes in places with * are not reflected in the parameters.
Changes made using the ? and ? are not carried down from the high-order to low-order digits or carried up
from the low-order to high-order digits.
The default values are 0 for the position data and 0 rpm for the motor rotation speed.
7-34
- Initialization -
7-8 Initialization
The following will be set to the default value (initialized) when the control power is turned on while the buttons
on the front panel of the servo amplifier are held down.
Depending on the encoder type (absolute or incremental) and AR10H, the initialization can be performed in one
of three ways.
Initialization is executed even when "2" (prohibited) has been selected as the control parameter 44 setting
(rewriting prohibited (p7-23)).
The current position data stored inside the encoder will not be initialized.
Encoder type
Absolute Incremental AR10H
Initialization methods
HELLO display
Servo amplifier for AR10H is ARN30, Initialization for AR10H is invalid for other amplifier than ARN30.
If initialization for AR10H is executed on ARN30, CP-1 will be set to 3(Incremental AR10H) and change from
3 to 1 or 2 is invalid. (refer to CP-1: Encoder type p7-13)
7-35
- Communications -
8. COMMUNICATIONS
Use of the communications facility enables the parameters to be written and statuses to be monitored using a
personal computer.
8-1 Specifications
Connection specifications : RS-232C Transmission configuration : 1 start bit
Transfer rate : 9600 bps 8 data bits
1 parity bit, even parity
1 stop bit
8-2 Communication Contents
Servo parameter (p7-9) reading Positioning data (p7-33) reading
Servo parameter writing Positioning data writing
Control parameter (p7-13) reading Display data (p7-3) reading
Control parameter writing Initialization (p7-35)
There are two kinds of initialization: one (ABS) applies when an absolute encoder is used, and the other (INC) applies
when an incremental encoder is used. (p7-35) Initilization for AR10H(p7-35) is invalid by this communication.
* : 50H is used for Number 5-9 of alarm history display data reading.
8-1
- Communications -
The data consists of 5 bytes as shown below, and the numerical values are transferred by BCD (binary coded
decimal).
7 6
DATA2 10 digits 10 digits
5 4
DATA3 10 digits 10 digits
3 2
DATA4 10 digits 10 digits
1 0
DATA5 10 digits 10 digits
DATA2 8H 7H
DATA3 6H 5H
DATA4 4H 3H
DATA5 2H 1H
The configuration differs from what is shown above for alarm history, digital input monitor and digital output
monitor among the display data reading contents. Refer to page 8-7.
This is the one low-order byte of the value obtained by adding all the data prior to BCC.
53H ACK
In the example shown on the right, BCC is the product of 53H +
81H CMD
Total of these bits
81H + 00H + 07H + 00H + 00H + 09H + 87H + 65H which add up
00H SCMD1
to 1D0H, yielding D0H as the low-order byte.
07H SCMD2
00H DATA1
00H DATA2
09H DATA3
87H DATA4
65H DATA5
D0H BCC
8-2
- Communications -
8-3
- Communications -
8-4
- Communications -
ACK = 54H and NAK = 56H when an alarm has occurred in the servo amplifier.
8-5
- Communications -
ACK = 54H and NAK = 56H when an alarm has occurred in the servo amplifier.
8-6
- Communications -
Example: The data is as shown below when the most recent alarm number is 15, number 4 is 1 and the
other numbers are 2.
8-7
- Communications -
The digital input monitor (p7-5) data is as shown below. When the input is ON, the data is 1.
DATA2 0 0 0 0 0 0 0 0
DATA3 0 0 0 0 PRDY SVON MODE A MODE B
DATA4 START RESET CONT1 CONT2 CONT3 CONT4 CONT5 CONT6
DATA5 CONT7 CONT8 CONT9 CONT10 CONT11 CONT12 CONT13 CONT14
The digital output monitor (p7-5) data is as shown below. When the output is ON, the data is 1.
DATA2 0 0 0 0 0 0 0 0
DATA3 0 0 0 0 0 0 0 0
DATA4 INP OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7
DATA5 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15
The data in the software version are: DATA1,2,3 = "0"; DATA4 = Driver CPU; DATA5= Controller CPU.
8-8
- Communications -
Bear in mind that the servo parameters, control parameters and positioning data stored in the servo amplifier will
be deleted when initialization is performed.
There are two kinds of initialization: one (ABS) applies when an absolute encoder is used, and the other (INC)
applies when an incremental encoder is used. (p7-35)
Turn servo ON (p6-9) off when performing initialization using the communication facility.
If initialization is attempted while it is on, it will fail to be performed, and the servo amplifier will return the
negative acknowledge (NAK) code.
It takes about 30 seconds from when PC sends an initialization instruction to the ARN, to perform initialization,
until the ARN returns an acknowledge or a negative acknowledge.
Perform proper settings in the communication software to avoid any communication timeout.
Performing initialization initializes servo parameters, control parameters, and positioning data stored in the
servo amplifier, thereby effecting the initial values. It is, therefore, not necessary to turn the power OFF and then
back ON.
8-9
- Alarms -
9. ALARMS
When an error has been detected in the servo system, an alarm appears on the 7-segment LED display of the servo
amplifier.
When an alarm has been detected, the servo actuator turns off the servo system, and the alarm number appears on its
front panel 7-segment LED display.
In addition, the brake (p5-14) is engaged if the servo actuator is equipped with a brake.
If the "AL-17"alarm is displayed, the servo actuator does not turn off the servo system nor is the brake applied.
"Alarm detection (p6-23)" will turn on when "AL-17" alarm is displayed and will stay on untill current position is
between + and -over-travel detection position.
The alarm status can be released either by turning the power off and then back on or by inputting the reset signal (p6-
10) after the cause of the alarm has been removed.
Alarms indicated by a black dot ? (serious failures) cannot be released by the reset signal.
In this case, turn the power off and then back on.
When the reset signal (p6-10) has been turned on to release the alarm, the requested pulse (p7-3) will have the same
value as the feedback pulse.
Parameters can be changed even in the alarm status. An alarm display mode is inserted between the positioning
data edit mode and the display mode. (See page 7-1)
9-1
- Alarms -
AL-9 Signal cable disconnection Faulty wiring of encoder signal cable Connect the cable properly.
? between CN1 (p5-4) and servo
Trouble with encoder actuator.
signals. Turn on the power while the servo
Power was turned on while the servo
actuator is shut down.
actuator was allowed to rotate.
9-2
- Alarms -
AL-15 Overflow Motor shaft has rotated more than Perform the origin setting by
? ±32767 rotations from the origin. (p3- following the instructions on page 6-
17)
7. (The origin setting must be
The absolute encoder has
carried out in the current position,
exceeded its rotation limit.
since the servo actuator cannot be
operated.)
Current position has
exceeded the limit of the In the case of an incremental
coordinate axes. encoder, the origin setting is not
necessary.
9-3
- Alarms -
AL-17 Soft over-travel detection Same as the left. Move the servo actuator to the
position between the CP-31 and
The current position is farther from the CP-32 .
the origin than the CP-31 soft +
over-travel detection position (p7-20).
9-4
- Alarms -
9-5
- General Selection Method -
10. SELECTION
10-1 General Selection Method
Follow the steps below to select the servo actuator.
Make sure that the torque and rotation speed required by the operating pattern are within the torque range of
the servo actuator.
Calculate the effective torque from the operating pattern, and check that it is less than the rated torque of the
servo actuator.
If the servo actuator is to be held by the brake incorporated inside the servo actuator, check that the brake
torque satisfies the requirement.
Calculate the anticipated service life of the reduction gear from the operating pattern, and check that it is
more than the required service life.
Make sure that the backlash, lost motion, angle transmission error and spring constant satisfy the
requirements.
Make sure that the thrust weight and moment applied to the main bearing of the servo actuator are less than
the specification values.
Make sure that the moment of inertia of the load is less than the specification value.
When the servo actuator decelerates, the inertial energy is converted into heat by the regenerative resistance
inside the servo amplifier.
Make sure that the regenerative power calculated from the operating pattern is within the capacity of the
regenerative resistance.
10-1
- Details of Selection Methods -
Decide on the operating pattern from the load conditions, and plot the load torque versus time and output
rotation speed versus time as graphs.
T1
Operating pattern
Load torque
N1
N1 : Maximum rotation speed [rpm]
t1 : Acceleration/deceleration time [sec]
t2 : Steady-state operation time [sec]
t3 : Shutdown time [sec]
0
t1 t2 t1 t3 Time
Make sure that the torque and rotation speed required by the operating pattern are within the maximum torque
range of the servo actuator.
The maximum torque ranges of the servo actuators are provided below.
0 20 40 60 0 20 40 60
Rotation speed [rpm] Rotation speed [rpm]
10-2
- Details of Selection Methods -
2000 4000
i= 120 i=144
i=100
1000 2000
i=65 i=170
80 i=128
i=152 i=80 i=100
i=80
0 10 20 30 40 0 10 20 30
Rotation speed [rpm] Rotation speed [rpm]
i= 21
400
i=21
100
i= 461/41
200
i=11
800
i= 31
i=21
400
i=11
10-3
- Details of Selection Methods -
Calculate the anticipated effective torque from the operating pattern, and check that it is less than the rated torque
of the servo actuator.
The effective torque is calculated using the following formula for the operating patterns presented below.
2 2 2 2
t1×T1 + t2×T2 + t3×T3 + t1×T4
Effective torque Trms = [N•m]
2×t1 + t2 + t3
T4
Output rotation speed
N1
N1 : Maximum rotation speed [rpm]
t1 : Acceleration/deceleration time [sec]
t2 : Steady-state operation time [sec]
t3 : Shutdown time [sec]
0
t1 t2 t1 t3 Time
Make sure that the effective torque is less than the rated torque of the servo actuator.
Make sure that the servolock torque is 70% or less than the rated torque of the servo actuator.
10-4
- Details of Selection Methods -
If the servo actuator is to be held by the brake (p5-14) incorporated inside the servo actuator, check that the brake
torque satisfies the requirement.
Make sure that the brake torque of the servo actuator is higher than the brake torque requirement.
Calculate the anticipated service life of the reduction gear from the operating pattern, and check that it is more
than the required service life.
How to calculate the service life of the reduction gear is provided for the operating pattern below.
T1
Operating pattern
Load torque
N1
N1 : Maximum rotation speed [rpm]
t1 : Acceleration/deceleration time [sec]
t2 : Steady-state operation time [sec]
t3 : Shutdown time [sec]
0
t1 t2 t1 t3 Time
10-5
- Details of Selection Methods -
10/3
10/3 10/3 10/3 [N•m]
Tm = t1×(N1/2)×T1 + t2×N1×T2 + t1×(N1/2)×T4
2×t1×(N1/2) + t2×N1
Torque at shutdown (T3) and shutdown time (t3) are not used in this calculation.
2×t1×(N1/2) + t2×N1
Nm = [rpm]
2×t1 + t2
Calculate the service life of the reduction gear in hours (Lh). (Rotation shutdown time t3 is not factored into this
calculation.)
N0 T0 10/3 T0 :
Lh = 6000 × × ( ) [hour] Rated torque [N•m] of reduction gear
Nm Tm
N0 : Rated rotation speed [rpm] of reduction
gear
The table below shows the torque and rotation speed ratings of the reduction gears.
The rated rotation speed resulting from the calculation of the reduction gear's service life differs from the rated
output rotation speed of the servo actuator (p2-2).
Frame number Unit AR15 AR30 AR60 AR135 ARH7 ARH17 ARH24 AR10H
N•m 137 412 784 1568 68.6 167 235 98
Rated torque T 0
kgf• 14 42 80 160 7 17 24 10
Rated rotation speed N 0 rpm 15 50 15
Make sure that the service life of the reduction gear is longer than the required service life.
10-6
- Details of Selection Methods -
Make sure that the backlash, lost motion, angle transmission error and spring constant satisfy the requirements.
Calculate the backlash, lost motion, angle transmission error and spring constant as shown below.
When the input shaft of the servo actuator (servo motor shaft) is secured and torque is applied to the output
shaft side, twisting corresponding to the torque applied is generated.
The hysteresis curve shown in the figure below expresses this correspondence.
The spring constant, lost motion and backlash are defined in the figure below.
Backlash
Twist angle
a
b
Torque
50%
Lost motion
±3% rate torque
Rated torque/2 b
Spring constant = = [N•m/arc min]
Twist angle at rated torque - Twist angle at 50% of rated torque a
Lost motion :
Twist angle at intermediate point of hysteresis curve width at ±3% of rated torque. [arc min]
The following formula is used to calculate the twist angle and twisting amount when the load torque (offset load,
etc.) is applied to the servo actuator from one direction.
The total twist angle when the load is applied in one direction and also in its opposite direction is the value
obtained by adding the backlash amount to twice the value calculated using the formula above.
Twist amount = L × tan (twist angle [arc min]/60) [mm] L : Distance from rotary center of servo
actuator to load point [mm]
The table below shows the spring constants, lost motion and backlash of the servo actuators.
10-7
- Details of Selection Methods -
The definition and specification of the angle transmission error are provided below.
The angle transmission error (? er) of the AR series is not more than 1 arc min.
(The angle transmission error of the ARH**F and ARH**S does not stipulate to any particular value.)
Make sure that the thrust weight and moment applied to the main bearing of the servo actuator are less than the
specification values.
The "thrust weight" refers to the weight which is applied in Allowable thrust weight
Frame number
the direction shown in the figure below, and its specification N kgf
is shown in the table on the right. AR15 1960 200
AR30 5194 530
AR60 7840 800
AR135 14700 1500
ARH7 1470 150
ARH17 1960 200
ARH24 2940 300
AR10H 5880 600
Make sure that the thrust weight is less than the value allowed for the servo actuator.
10-8
- Details of Selection Methods -
The "moment" refers to the weight which is applied in the direction shown in the figure below.
The table below shows the allowable moment and constants a and b of the servo actuators.
Allowable moment a b
Frame number
N•m kgf•m m
AR15 608 62 0.042 0.005
AR30 1666 170 0.052 0.011
AR60 1735 177 0.057 -0.002
AR135 3920 400 0.071 -0.011
ARH7 461 47 - 0.025
ARH17 804 82 - 0.031
ARH24 843 86 - 0.030
AR10H 686 70 - 0.017
Make sure that the load moment is less than the allowable moment of the servo actuator.
10-9
- Details of Selection Methods -
Make sure that the moment of inertia of the load is less than the specification value of the servo actuator.
The table below shows the servo actuators' allowable moments of inertia of the load.
Example : Calculation for the Load which diameter = D[m], weight = W[kg] and circular shape is shown below.
2 2 1 1 2
Moment of inertia of the load [kg m (GD /4)]= W[kg] D [m]
4 2
10-10
- Details of Selection Methods -
When the servo actuator decelerates, the inertial energy is converted into heat by the regenerative resistance
inside the servo amplifier.
Make sure that the regenerative power calculated from the operating pattern is within the capacity of the
regenerative resistance.
T1
Operating pattern
Load torque
N1
N1 : Maximum rotation speed [rpm]
t1 : Acceleration/deceleration time [sec]
t2 : Steady-state operation time [sec]
t3 : Shutdown time [sec]
0
t1 t2 t1 t3 Time
When the inertial load has been positioned in the above operating pattern, the shaded area represents the
regeneration range.
The method used to calculate the regenerative power and the allowable values for the servo amplifier are shown
below.
T4×(N1/2)×0.105×t1
Regenerative power [W] =
2×t1 + t2 + t3
10-11
- External Dimensions -
11-1
- External Dimensions -
11-2
- External Dimensions -
11-3
- External Dimensions -
11-4
- External Dimensions -
11-5
- External Dimensions -
11-6
- External Dimensions -
11-7
- External Dimensions -
11-8
- External Dimensions -
11-9
- External Dimensions -
11-10
- External Dimensions -
11-11
- External Dimensions -
11-12
- External Dimensions -
11-13
- External Dimensions -
11-14
- External Dimensions -
11-15
- External Dimensions -
11-16
- External Dimensions -
11-17
- External Dimensions -
11-18
- External Dimensions -
11-19
Product disposal
If you have any questions concerning the disposal of servo system, consult with
the dealership where you purchased the product or contact our sales office.
Service information
When you have any questions concerning the servo system or servicing, please
contact us at any of the following addresses.
When you request service, please inform us of the basic information (model and
serial numbers) on your servo system's nameplate.
The contents of this instruction manual are subject to change without prior notice.