INSTALLATION OPERATION &

MAINTENANCE MANUAL

IMW 3000 CNG DISPENSERS

This page is intentionally left blank.

2
 TABLE OF CONTENTS

GENERAL ................................................................................................................................................................. 5

SYSTEM OVERVIEW

SECTION 1 - INFORMATION ................................................................................................................................... 7

1.1.1 ABOUT IMW

1.1.2 SERVICE AND PRODUCT SUPPORT

1.2. GENERAL SAFETY

1.2.1 FILLING SAFETY
1.2.2 HOSE SAFETY
1.2.3 MAINTENANCE SAFETY

1.3 EMERGENCY PROCEDURES

SECTION 2 – INSTALLATION ............................................................................................................................... 14

2.1 FOUNDATION REQUIREMENTS

2.2 GAS SUPPLY PIPING AND FILTERS

2.3 Electrical Installation

SECTION 3 - MAINTENANCE................................................................................................................................ 18

3.1 TEMPERATURE COMPENSATED FILLS

3.2 BREAKAWAY DISCONNECT

3.3 RELIEF VALVE

3.4 RECOMMENDED MAINTENANCE AND SERVICE SCHEDULE

3.5 TROUBLE SHOOTING GUIDE

3
SECTION 4 – TECHNICAL DATA.......................................................................................................................... 26

4.1 PRODUCT SPECIFICATION

4.2 GENERAL ARRANGEMENT

4.3 PIPING DIAGRAMS

4.4 ELECTRICAL SCHEMATIC

4.5 MISCELLANEOUS DIAGRAMS

SECTION 5 – QUALITY CONTROL ....................................................................................................................... 33

5.1 TEST REPORTS AND OTHER QUALITY ASSURANCE DOCUMENTATION.

4
 GENERAL
SYSTEM OVERVIEW

This manual deals with the installation, maintenance, function and operation of the IMW CNG
dispenser.
This manual is provided to clients of IMW to assist in the setup, installation and maintenance of their
dispenser.

This manual is laid out as follows:

Section 1 – Information
Cautionary advice, general information on systems functions and components and warranty
information.

Section 2 – Installation
Provides all information for the successful and complete installation of the IMW dispenser and the
related equipment.
Provides detailed isometric diagrams of components and their correct installation requirements.

Section 3 – Maintenance
Supplies preventative maintenance instructions and trouble shooting tips should any problems occur.

Section 4 – Technical Data

Contains information for all component compliances and relevant mechanical and electrical drawings.

Section 5 – Quality Control

Where possible supplier catalogue information is included as well as technical specifications and
installation/maintenance documentation for parts used in the dispenser.

5
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6
 SECTION 1
1.1.1 ABOUT IMW

Welcome to IMW
IMW designs, manufactures and supports a full range of compressor system products. We
specialize in compressed natural gas (CNG) compressors and complete fuelling systems.
Experience gained through our general machine shop and manufacturing operations has led to
cutting-edge technologies and the know-how to meet increasingly complex demands worldwide.
State-of-the-art…
…CNG refuelling systems have earned IMW a worldwide reputation for quality, performance, and reliability
through precision engineering and manufacturing. IMW uses only the highest-quality components in its systems,
including integrated PLC controls and custom-designed compressor assemblies, available exclusively from IMW
Compressor Systems. In-house capabilities and a commitment to growth ensure that our products remain
affordable.
Full in-house capabilities…
…for designing and building complete CNG refuelling systems make IMW Compressor Systems a single-source
supplier of CNG equipment. We offer an extensive range of standard and custom CNG products and maintain a
large inventory of components to facilitate same-day response to our customers’ requests whenever possible.
Qualified technicians, meanwhile, are available around-the-clock for consultation or for service dispatch globally.
Innovative…
…Compressor technology is the foundation of IMW’s CNG refuelling systems. IMW is a pioneer in the
development and production of low-speed, non-lubricated compressors and of complete, high-volume transit
fueling systems. Our CNG compressors produce clean gas—low in oil content—while operating at low noise and
vibration levels, thereby enhancing system usability and component life. Yet they boast a discharge flow capacity
equal to any compressor on the market.

7
 1.1.2 SERVICE AND PRODUCT SUPPORT

Should you experience any difficult with your dispenser and all efforts have been exhausted and all procedure
shown in the trouble shooting guide have been carried out then service by a IMW qualified technician is available
by following the procedure listed below.

i. Document the following

i. Make a detailed list of the problems occurring (for example whether it is side 1 or side 2 of the dispenser),
including events that took place immediately before and after the problems surfaced.

ii. Detail all corrective action that was attempted to rectify the problem and the results if any of that action.

iii. Note the model and serial number located on the side of the dispenser unit.

iv. Purchase order information

v. Date of installation

vi. Equipment location, street address and location on site.

ii. Contact the IMW Aftermarket department.

Head Office
IMW Industries Ltd.
43676 Progress Way
Chilliwack, BC V2R 0C3
Canada
Telephone: 604-795-9491
Toll Free: 1-877-446-9648 (North America)
Fax: 604-792-3806
E-mail: [email protected]

One of our qualified service technicians will be able to get your system restored and running either by instruction
over the phone or an on site visit.

8
 1.2 GENERAL SAFETY

a. GENERAL

The instructions and information contained in this manual will enable the operator and service personnel to
provide the optimum in service and maintenance to the IMW CNG Dispensers.

The operator and service personnel should become familiar with all maintenance techniques, service
requirements and safety procedures of this manual so that efficient and long, trouble-free service can be realized.

b. SAFETY INSTRUCTIONS

The following instructions are provided for the protection of the life and health of all operation and maintenance
personnel. Included are some general instructions for good machinery maintenance and repair works practice.

ONLY AUTHORIZED PERSONNEL ARE ALLOWED TO PERFORM THE REQUIRED

MAINTENANCE WORK ON IMW EQUIPMENT.

c. GENERAL REMARKS

Highly compressed gases contain a large amount of energy and are very dangerous! Carry out maintenance and
repair works on entirely vented pressure systems only!

Installation, operation, maintenance and repair works shall be carried out only by qualified personnel and in
accordance with the corresponding regulations for operation and safety.

Do not store easily inflammable materials near the dispenser unit!

Smoking is strictly forbidden in the proximity of oil and fuel systems. Do not touch bare wires and live (current-
carrying) parts, when the electrical system is energized!

The dispenser is explosion-proof and located in a class 1, division 1, group D area. The dispenser must have
electrical power disconnected and locked out before the start of any electrical work.

9
 \

1.2.1 FILLING SAFETY (ACTIVATION BUTTONS)

FILLING PROCEDURE

The IMW series CNG Dispensers are designed for fast fill refueling of any NGV vehicle equipped with a compatible
on board refueling receptacle. A single trained person can safely use the dispenser to refuel the NGV vehicle by
following the procedure below.

1. Position the NGV vehicle such that the refueling receptacle of the vehicle is within the range of the dispenser
refueling hose.

2. Connect the refueling nozzle to the vehicle-refueling receptacle. If a proper connection has been made, the
nozzle will remain securely fastened to the receptacle.

3. Open the 3-way valve by rotating the handle 180 degrees to the fill position.

4. Turn on the dispenser authorization switch.

5. When the vehicle has finished refueling, The Dispenser will automatically stop the fill and the displays will retain
their sales values and volumes until the next authorize request is made.

6. Turn off the dispenser authorization switch.

7. Close the fill nozzle valve by rotating the 3-way valve handle 180 degrees to the vent position. As the nozzle valve
is closed a small amount of gas will be vented to atmosphere through a return line or directly at the valve..

8. Remove the fill nozzle from the vehicle receptacle.

9. Return the fill nozzle back to its holder on the dispenser.

Important!
The above procedure is typical for North America market and it is the
customer’s responsibility to adopt the above procedure for local markets
and to provide training to operators and users of the equipment.

10
 1.2.2 HOSE SAFETY

Visual Inspection Hose/Fitting:

Any of the following conditions require immediate shut down and replacement of the hose assembly:
• Fitting slippage on hose,
• Damaged, cut or abraded cover (any reinforcement exposed)
• Hard, stiff, heat cracked, or charred hose;
• Cracked, damaged, or badly corroded fittings;
• Leaks at fitting or in hose;
• Kinked, crushed, flattened or twisted hose; and
• Blistered, soft, degraded, or loose cover.

Visual Inspection:
The following items must be tightened, repaired or replaced as required:
• Leaking port conditions;
• Remove excess dirt buildup;
• Clamps, guards and shields

Operation
Do not exceed the maximum working pressure of the hose.
Do not kink or twist the hose.
Never attempt to repair or re couple a damaged hose.
Do no stretch the hose.
Do not use the hose to pull or lift equipment.

11
 1.2.3 MAINTENANCE SAFETY

When work is done in the compressor enclosure, storage cascade area or dispenser are the atmosphere shall be
monitored for O2 deficiency and explosive limits, in accordance to W.C.B. - I.S.H.R. reg. 13.17.

When working on gas containing equipment, be sure the area is well ventilated, in accordance to W.C.B. - I.S.H.R.
reg. 13.17.

Footwear shall be in accordance with W.C.B. - I.S.H.R. reg. 14.08.

When near any pressurized area the worker shall wear eye protection which is attached to their head, in
accordance with W.C.B. - I.H.S.R. reg. 14.21.

* All regulations referenced are Canadian worker safety standards. For installations outside of Canada refer to local
applicable equivalent standards.

LOCKOUT PROCEDURE

The dispenser and related electrical equipment shall be locked out in accordance with W.C.B. I.H.S.R. reg.
16.02.

If work is to be done on any electrical circuit, it must be de-energized, in accordance with W.C.B. I.H.S.R. reg.
22.20. Watch for control systems that may have more than one source of power.

Gas supply lines to the dispenser must be locked-out so that no person can open them inadvertently. The use of
a pad-lock and chain are an acceptable means. This procedure must be done when removing any lines or piping
from the dispenser

12
 1.2.4 MAINTENANCE SAFETY (CONTINUED)

REMARKS ON THE MAINTENANCE AND REPAIR WORKS

Maintenance and repair works may be carried out only on the shutdown and entirely vented dispenser unit.

Only use OEM spare parts and recommended products for maintenance and repair works on the dispenser unit!

The manufacturer does not take over any responsibility for physical harm or damages on the dispenser unit caused
by the non-observance of the safety precautions or by omission of the diligence and caution generally usual with
such works being necessary for handling, operation, maintenance or repair of NGV. Refueling station equipment.

1.3 EMERGENCY PROCEDURES

In case of an emergency in the dispenser area or other station areas, involving a break away disconnection, major
gas leaks, fire, or other malfunctions or accidents, the following precautions should be taken.

1. The dispenser area will have a red push button switch called an emergency shutdown (ESD) push button. The
location of this device should be made familiar and accessible to all personnel. In case of emergency, manually
depress the ESD push button. Upon depressing, all station operation shuts down immediately. Upon ESD
activation the following will occur:

i. All power to Dispenser(s) and compressor should be off

ii. The compressor(s) will shut down.

iii. The pressure vessel storage cascade will be isolated from the rest of the station with the fail-safe emergency
shutdown (ESD) valves.

iv. The sequencing valves or flow control valves in the dispenser will close to isolate gas from the fill nozzle.

v. All station operation will cease until the station electrical controls are reset.

2. In case a leak occurs during filling, the dispenser has an emergency shut off valve on the dispenser cabinet.
Manually close this valve until gas leak is corrected. This will terminate the fill and isolate the gas supply to the
vehicle. After correcting the leak, open the emergency shutt off valve and commence filling.

13
 SECTION 2

2.1 FOUNDATION REQUIREMENTS

The dispenser must be provided with a suitable flat and level concrete foundation for mounting. Recommended
practice is to provide a concrete dispenser island with a curb at least 8" above grade. The dispenser island is also
provided with a pit into which buried gas piping and electrical lines emerge. The dispenser is then positioned and
mounted over the pit for convenient access of electrical conduit and gas piping lines into the dispenser cabinet. The
pit may extend beyond the dispenser footprint for access. The area not covered with the dispenser cabinet should
be covered with a removable steel cover recessed into the concrete top surface.

Most installation codes require bollard protection posts for dispenser crash protection. These can be cast into the
concrete island and sized in accordance with code requirements.

The dispenser cabinet includes mounting holes in the base frame. Bolt down studs can be cast into the concrete to
match these mounting hole locations or the dispenser can be bolted to a steel chassis that is cast into the concrete
island.

14
 ILLUSTRATION 1

2.2 GAS SUPPLY PIPING AND FILTERS

High pressure lines must be provided between any ground storage pressure vessels and the dispenser. The sizing
of these lines is dependent on dispenser flow performance requirements, in line component flow characteristics and
lengths of piping runs.
The length of SS tubes (between compressor, storage and dispensers) is directly proportional to pressure drop and
thus the shortest run is always recommended.
As a rough guide line, the following table can be used but for more accurate calculations, the customer is advised to
contact IMW.
TABLE 1

Total length of tube Tube OD Tube wall thickness Compressor flow Required fill press
rate
at dispenser

Up to 200 ft (67 mt) 0.5 inch 0.065 inch 350 SCFM (595 3000 psig
SM3/HR)

≤ 200 ft (67 mt) 0.75 inch 0.095 inch 350 SCFM (595 3000 psig
SM3/HR)

Up to 80 ft (25 mt) 0.5 inch 0.065 inch 529 SCFM (900 3000 psig
SM3/HR)

≤ 80 ft (25 mt) 0.75 inch 0.095 inch 529 SCFM (900 3000 psig
SM3/HR)

Up to 50 ft (15 mt) 0.5 inch 0.065 inch 706 SCFM (1200 3000 psig
SM3/HR)

≤ 50 ft (15 mt) 0.75 inch 0.095 inch 706 SCFM (1200 3000 psig
SM3/HR)

It is required that a filter and isolation ball valve be installed on each dispenser line. The filter provides final filtering
of gas and protection from any pipe scale of other dirt particles fouling valve seats and other critical componentry.
An isolation ball valve located up stream of the filter will facilitate filter element replacement or other maintenance
work requiring piping system depressurization. Installation of a needle valve drain in the bottom of the filter bowl is
also recommended.

Important!
Using of dispenser filters is important.
Warranty will be voided without these filters in place!

15
 2.4 ELECTRICAL INSTALLATION

The dispenser is electrically classified as Class 1, Division 1, Group D, explosion proof. All wiring into the dispenser
must be explosion proof in accordance with a Class 1, Division 1, Group D classification. Wiring requirements
include, power to the dispenser head, wiring for Emergency Shutdown push buttons, and any wiring
interconnections for control consoles or card access systems. For wiring installation details refer to the dispenser
electrical installation drawings.

Proper seal has to be poured to the electrical fitting (Pour Seals) where cables are introduced to the dispenser’s
explosion proof box.

16
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17
 SECTION 3

3.1 TEMPERATURE COMPENSATED FILLS (IF APPLICABLE)

When temperature compensations is used as a filling option, the dispenser stop pressure is
approximately calculated according to the following table/chart.

TABLE 2

VARIATION OF FILL PRESSURE WITH TEMPERATURES

FILL PRESSURE AMBIENT TEMPERATURE

PSIG Bar F C
3803 261.64 130 54
3668 253.27 120 49
3534 243.22 110 43
3405 235.00 100 38
3270 225.00 90 32
3135 216.00 80 27
3000 207.00 70 21
2855 198.00 60 16
2730 188.00 50 10
2590 179.00 40 4
2450 169.00 30 -1
2315 160.00 20 -7
2175 150.00 10 -12
2035 140.00 0 -18
1900 131.00 -10 -23
1805 124.00 -20 -29
1665 115.00 -30 -34
1525 105.00 -40 -40

18
 3.2 BREAKAWAY DISCONNECT

The breakaway disconnect is mounted on the dispenser hose at the upstream at the top of the flexible fill hose. The
breakaway disconnect is a safety feature and protects the dispenser in case an NGV vehicle drives off without the fill
nozzle disconnected. As the vehicle pulls on the fill hose with a sufficient force, the breakaway will separate before
damage occurs to the cabinet or the flexible hose. The high pressure coupling automatically shuts off the gas flow
preventing gas leakage.

If a disconnect has occurred, the operator should immediately activate an ESD push button and then close the
emergency shut off valve on the dispenser. Even though no gas leaks should occur, this is an added precaution.

Once it has been determined there is no damage to the dispensing equipment nor any gas leaks, the dispenser can
be reset for operation.

Warning:

In case of a breakaway disconnect occurs, gas can still be trapped in the hose

Never tie the filling hose and vent hose (if applicable) together or modify the breakaway assembly.

If the breakaway assembly supplied by IMW has been altered, warranty for the dispenser will be voided.

19
 3.3 RELIEF VALVE

The dispenser relief valve provides over pressure protection to the pressure containing components of the dispenser
and the NGV vehicle.
Relief valves are adjusted and tested at the factory to vent gas at a precise pressure setting as determined by the
maximum working pressures of the components it is protecting.

NEVER TAMPER WITH A RELIEF VALVE!

It is recommended that all relief valves be removed and retested by a certified (E.g. ASME or equivalent) relief valve
testing shop every 2 years, as part of a scheduled maintenance and service program. It is also recommended to
check the local regulatory body for relief valves recertification intervals.

WARNING: IF A RELIEF VALVE HAS BEEN REMOVED, DO NOT PLUG THE RELIEF VALVE PORT. DO NOT
OPERATE THE DISPENSER. LOCK OFF THE DISPENSER WITH THE CIRCUIT BREAKER SWITCH AT THE
ELECTRICAL CONTROL PANEL (MCC PANEL) UNTILL THE RELIEF VALVE HAS BEEN FIXED.

20
 3.4 RECOMMENDED MAINTENANCE SCHEDULE

It is imperative that a scheduled maintenance and service program for the IMW3000 Series CNG Dispensers
commence immediately after the equipment has been commissioned. Dispenser maintenance and service should
be carried out by trained technicians. They should possess a range of practical knowledge, from mechanics to
electrical and be experienced in the maintenance of industrial equipment. Service personnel should also be fully
aware of all dangers, hazards, and safety procedures.

Service and maintenance should be systematic, thorough and well documented with a maintenance log book.

The following table outlines a recommended maintenance and service schedule. The maintenance schedule is
based on hours accrued on the compressor hour meter. The frequency of operation of the dispenser is in direct
proportion to the hours run by the compressor(s). In multiple dispenser installation, some dispensers may be used
more frequently than others, however, the station maintenance personnel can make adjustments to the maintenance
schedule based on their experience with the station.

In addition to this, it is recommended that a "walk around" cursory inspection of the dispenser(s) be made on a daily
basis by the operator. This inspection should include the following:

i. Dispenser is operating correctly.

ii. Visual inspection for anything unusual.
III. Repair any loose fittings or screws.

21
 Every 3 months

Every 6 Months
Every 2 weeks

Annually
Monthly
Item

IMW Factory Recommended Maintenance Items

1 Check the service log sheet. ●

2 Verify on/off switch operation. ●

Visually inspect hoses, nozzles and 3way valves, for leaks, damage and
3 ●
abnormalities.

4 Visually inspect tubing, piping and valves for leaks and abnormalities. ●

5 Drain inlet filters. ●

6 Check snubbers & pressure gauges ●

7 Check valve sequencing. ●

8 Visually inspect all pressure relief devices for signs of failure or leakage. ●

9 Verify ESD control function. ●

10 Verify maximum fill pressure limit. ●

11 Snoop test piping/tubing/hoses for gas leaks. ●

12 Test and lubricate breakaways. ●

13 Change inlet filter elements, and check filter bowl/element for contents. ●

14 Verify excess flow valve operation. ●

22
 3.5 TROUBLE SHOOTING GUIDE

The following trouble shooting guide is provided to help trained service personnel to pinpoint dispenser operational problems should they arise.

NO PROBLEM DESCRIPTION POSSIBLE CAUSE

1 No gas at dispenser - ESD push button activated
- loss of pilot pressure to ESD valves
- isolation valves closed
- dispenser operation procedure not followed
- storage cascade vessel isolation valves closed
- storage cascade empty of gas
- power failure at dispenser
- breakaway disconnect not connected
2 Low dispenser fill pressure - low storage cascade pressure
- cold ambient temperature if temperature compensation option is selected.
- electrically actuated ball valves not opening properly
- valves not sequencing correctly
- restrictions in gas line
3 High dispenser fill pressure - high ambient temperature (refer to table 2)
- regulator leaking through (if a regulator is used for controlled fill pressure)

23
4 Dispenser not turning on - authorize signal not getting to dispenser head
- no power to dispenser
- key switch authorization at dispenser control panel off
- faulty dispenser authorization limit switch
- ESD push button activated
- Card lock is not working
5 Gas venting to atmosphere, loud bursts of gas - relief valve venting gas
- regulator leaking
- excessive pressure
- electrically actuated ball valves leaking
6 ESD activated - ESD push button activated
- power failure
- loss of pilot gas to ESD valve pneumatic actuators
7 Oil in gas - dispenser filters not drained or changed
- compressor scrubbers and filters not drained regularly
8 General gas leaks - ball valve stem packings leaking
- ball valves need rebuilding or replacement
- loose fitting, cracked tubing or incorrect swaging of fittings

24
 SECTION 4

This section includes inserts of both relevant IMW mechanical and electrical diagrams, as well as component
compliances (where applicable).

Includes:
o Product Specification
o General Arrangement
o Piping Diagrams
o Electrical Schematic
o Miscellaneous Diagrams
o Component Compliances

26
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25
MANUFACTURER'S CERTIFICATE OF QUALITY
DISPENSERS
Clean Energy Compression Corp. dba I.M.W. Industries (IMW, IMW Industries) hereby certifies that IMW is the
manufacturer of the following compressed natural gas (CNG) fueling equipment:
Type: CNG Dispenser
Model: IMW3000XH-2 Date Of Manufacture: March 2012
Serial #: 69055-1,-2,-3

IMW Industries certifies that this dispenser is manufactured with new materials and components only and is designed and certified
in accordance with the applicable codes and standards set forth for the manufacture of CNG equipment in North America (table
below).

IMW Industries certifies that all electrical components incorporated into this equipment are approved by the Canadian Standards
Association (CSA) or Underwriter’s Laboratories (UL) and are suitable for the environment in which they are used.

IMW Industries certifies that this equipment is suitable for the purpose for which it was designed and can be operated safely when
used in accordance with the manufacturer’s instructions and recommendations.

The equipment referenced on the certificate has been manufactured / assembled in Canada.

COMPONENT / ASSEMBLY CODE / STANDARD CERTIFICATION

Breakaway Devices ANSI/IAS NGV 4.4/CSA 12.54 Comply in Design/Purchase/Manufacture
Dispenser Unit ANSI/IAS NGV 4.1/CSA 12.5, NFPA 52 Comply in Design/Purchase/Manufacture
Electrical Components CSA, UL Third Party (as required)
Electrical Panels / Wiring CSA C22.1, NFPA 52, NFPA 70 Third Party (as required)
Fueling Connection Devices ANSI NGV1/CSA NGV1 Comply in Design/Purchase/Manufacture
Hoses ANSI/IAS NGV 4.2/CSA 12.52 Comply in Design/Purchase/Manufacture
Manually Operated Valves ANSI/IAS NGV 4.6/CSA 12.56 Comply in Design/Purchase/Manufacture
Pressure Piping & Fittings ASME B31.3, CSA B51 BC Safety Authority "MA" Licence
Quality System ISO 9001 QMI-SAI Certificate of Registration
Relief valves ASME Section VIII, Div.1 "UV" Stamped By Other

CODE / STANDARD DESCRIPTION

ANSI NGV1/CSA NGV1 Compressed Natural Gas Vehicle (NGV) Fueling Connection Devices
ANSI/IAS NGV 4.1/CSA 12.5 NGV Dispensing Systems
ANSI/IAS NGV 4.2/CSA 12.52 Hoses For Natural Gas Vehicles And Dispensing Systems
ANSI/IAS NGV 4.4/CSA 12.54 Breakaway Devices for Natural Gas Dispensing Hoses and Systems
ANSI/IAS NGV 4.6/CSA 12.56 Manually Operated Valves For Natural Gas Dispensing Systems
ASME B31.3 Process Piping Code
ASME Section VIII, Div.1 American Society Of Mechanical Engineers Boiler & Pressure Vessel Code
CSA Canadian Standards Association
CSA B51 Boiler, Pressure Vessel and Pressure Piping Code
CSA C22.1 Canadian Electrical Code, Part I, Safety Standard for Electrical Installations
ISO 9001 Quality Management System Requirements
NFPA 52 Vehicular Gaseous Fuel Systems Code
NFPA 70 National Electrical Code
UL Underwriters Laboratories

Certified true and correct,

Brad Miller
President
www.imw.ca
IMW Industries 43676 Progress Way, Chilliwack, BC, Canada V2R 0C3 Tel: 604-795-9491 Fax: 604-792-3806 [email protected]
FO-QC-2007-001 Rev.5 Page 1 of 1
This page is intentionally left blank.

Rev.1
 12 11 10 9 8 7 6 5 4 3 2 1
C IMW INDUSTRIES LTD. 2012/03/22 REVISION HISTORY
DO NOT USE AS THE BASIS

H H
FOR MANUFACTURE OR SALE OF REV. DATE BY CK. DCR# REFERENCE
APPARATUS WITHOUT
PERMISSION. A 2011/12/08 HVW TAS N/A FIRST RELEASE
B 2012/02/28 HVW TAS 2439 GAS DETECTOR REMOVED & UPDATES A/P DCR

42 15/16" 28 1/16"

G EMERGENCY STOP PUSH BUTTON G

FILL PRESSURE FILL AND VENT

GAUGE BREAKAWAYS

F KEYPAD F
3-WAY VALVE AND
NZS FILL PROBE
EMERGENCY SHUTOFF VALVE

84 7/8"

E E
1/4" ID FILL LINE
BY 1/4" VENT
TWIN HOSE (11 ft)

49 1/2"

D D

21 7/8"

C 1/2" TUBE INLET C

19"

4x .63
NOTES:
1. DISPENSER DESIGNED FOR USE IN PERU ONLY
2. CURRENCY: SOLES
3. VOLUME UNIT: CUBIC METERS(M3)
4. VOLTAGE/FREQUENCY: 120VAC/50-60HZ
5. FILL PRESSURE: 2900 PSIG
6. MAWP: 3750 PSIG
7. CLASS 1, DIVISION 1 GROUP D; NFPA 52; NAG 441
8. PUMPCONTROL CONTROLS
B 14"
B

DIMENSIONING & TOLERANCING PER IMW Industries Ltd.

ASME Y14.5M-1994. U.S.O.: Chilliwack, BC, Canada

TITLE

DISPENSER IMW D - 1L - SF - 2H
UNITS INCHES X/X ±1/16
FILE. NO.
FINISH 64 MICRO IN. .X ±.1 REF. STANDARD SIZE REV
230017
A INNER RADI .03
.03
MAX. .XX
MIN. .XXX
±.01
±.005
DR. HVW
CK. TAS
2011//11/23
20/11/24 D DWG. NO.
MRP ID 230017
B A
OUTER
EDGE X 45° ANGLES ±.5 AP. SCALE 1:16 WEIGHT 400826.5 LBS SHEET 1 / 4

12 11 10 9 8 7 6 5 4 3 2 1
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Rev.1
 8 7 6 5 4 3 2 1
C IMW INDUSTRIES LTD. 2012/03/01 REVISION HISTORY
DO NOT USE AS THE BASIS
43" 5 3 1/4"
FOR MANUFACTURE OR SALE OF REV. DATE BY CK DCR# REFERENCE
APPARATUS WITHOUT
PERMISSION. 28 1/16" 28 1/16" B 2008/02/05 BVK N/A REMADE WITH WELDMENT & LOOSE PARTS
F 85 1/8" RAISED HEIGHT OF CABINET ROOF FROM
84.75", ADDED INSTRUCTION FOR PEM
F
81 1/16" STUDS, REMOVED HOLSTER ASSEMBLY
C 2011/08/04 TAS LJW N/A
(203696), AND FACEPLATE (203652),
ADJUSTED HEIGHT OF HOSE BRACKET,
73 5/16" EXTENDED LENGTH OF HINGE FROM 24"
27 5/8" D 2011/11/18 HVD TAS - 205009(DCR 2319), 203660(DCR 2322)
& 20D011-10(DCR 2330) REVISED
68 7/16"
E 2012/02/17 HVD TAS 2439 205009 UPDATED

10
58 1/16"
11
52 7/8"
4
E 1 E
46 1/16"
2
41 1/16" 41"
12
7
32 1/16" 3

11

8
9
D D

0" 0"

35 15/16" 21 15/16"

28 1/8"

C C

14" 18 3/4"

19"

B NOTES: B
ITEM QTY. PART NUMBER DESCRIPTION WEIGHT KEEP PVC COATINGON ALL EXTERIOR SURFACES.
TO BE SHIPPED FREE OF ANY EXTERIOR SURFACE SCRATCHES.
1 1 203647 LOCK CAM 0.024
2 1 203648 LOCK TAB 0.022
3 2 203650 TOWER INSIDE COVER 8.669
4 1 203660 TOP COVER 24.7 DIMENSIONING & TOLERANCING PER IMW Industries Ltd.
5 2 203662 HOSE BRACKET 0.424 ASME Y14.5M-1994. U.S.O.: Chilliwack, BC, Canada

6 2 203663 REMOVABLE PANEL 12.526 TITLE

7 2 203664 LOCK CAM 0.030 DISPENSER CABINET
8 1 205009 DISPENSER CABINET WELDMENT, D01-112-1 132.6 E WELDMENT
A 9 1 20D011-10 FRONT COVER 9.519
UNITS
FINISH
INCHES X/X
64 MICRO IN. .X
±1/16
±.1
FILE. NO.
REV
A
203753
REF. STANDARD SIZE
10 1 20D011-21 ESD SUPPORT BRACKET 0.772 INNER RADI .03 MAX. .XX ±.01 DR. BVK 2007-05-08
C MRP ID 203753
DWG. NO. E
11 3 320200 LOCK CYLINDER 694-0064 0.053 OUTER .03 MIN. .XXX ±.005 CK.
12 1 209267 HINGE ASM DISPENSER PANEL 0.6 EDGE X 45° ANGLES ±.5 AP. SCALE 1:12 WEIGHT 211.7 LBS SHEET 1 / 1

8 7 6 5 4 3 2 1
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 Parts and Components of Engineering Master

WorkOrder/Eng. Master: 400069-03

QTY QTY Sub

Ref Part ID Description per Asm per W/O W/O

001 .338118 FILTER CLSC 0.500NPT 5000PSIG 0.01MIC 1.00 1.00

002 .332207 VALVE NEEDLE CS 0.250MNPT - 0.250FNPT 5.00 5.00
003 .322584 VALVE SOLENOID 2WAY 0.375FNPT 120V 60HZ 2.00 2.00
004 .327759 REGULATOR DISPENSER 0.375IN NPT 5000PSI 2.00 2.00
005 .307013 VALVE CHECK CS INTERN 0.375FNPT @6000PSI 2.00 2.00
006 .322459 GAUGE PRES 2.5IN DIAL 345 BAR/5000 PSIG 4.00 4.00
007 .333455 TRANSMITTER PRES 0-5000 PSIG 0.250 MNPT 2.00 2.00
008 .320168 CNG50 MVD SOLO D/C c/w BARRIER 2.00 2.00
009 .320210 VALVE BALL SS B6L 2WAY 0.250FNPT 2.00 2.00
010 .332651 HOSE ENCAPSULATED SINGLE HOSE .25IN ID 2.00 2.00
011 .309795 BREAKAWAY INLINE 0.563-18 FUNF 3600PSI 2.00 2.00
012 .312356 VALVE BALL SS 3-WAY 3-PIECE 0.250FNPT 2.00 2.00
013 .203178-00 FILL PROBE NZS 5425 2.00 2.00
014 .321141 HOSE SINGLE LINE 1/4 10 LONG MNPT ENDS 2.00 2.00
015 .332653 HOSE ENCAPSULATED TWIN HOSE ASSEMBLY 2.00 2.00
016 .312699 BREAKAWAY VENT LINE VLB 0.563-18 300PSI 2.00 2.00
-------------------- End of List --------------------

Print Date : Mar 30, 2012 Page 1 of 1

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Rev.1
 POWER SUPPLY
FTGC21-T v5.0

10 12

IMW COMPRESSOR
7 8 9

4 5 6

1 2 3

ESD2 ESD3 ESD4

COMPRESSOR DISPENSER 1 DISPENSER 2
NOTE:
WIRES MUST BE IDENTIFIED
BEFORE INSTALLATION
112 113 113 114 115

IMW COMPRESSOR ESD WIRING AND TERMINAL

GRN/YEL
MARKING (EXAMPLE ONLY)

WHT

WHT
BRN

RED

RED
BLK

BLK
BU
RED

BLK

SEE
PAGE 2
ESD ESD COM COM TERMINAL STRIP
TERMINALS PROVIDED 1 2 1 2
1 2 2 4 6 7 9 10 12 PROVIDED IN DISPENSER
IN IMW COMPRESSOR ELECTRICAL JUNCTION BOX
x2

x5

x3
113

114

HOSE 1 LOW BANK SOL

HOSE 2 LOW BANK SOL

150
120VOLT 50/60HZ AC SUPPLY
N

TERMINALS 150,151,152 ETC ARE USED

DEPENDING ON IF IT IS DISPENSER 1,2,3 ETC
ID
O
N
LE
SO
K
W E2
N
BA
LO OS
H

3 X ½” FNPT HOLES
1. POWER SUPPLY (BY OTHERS)
2. COMMUNICATIONS PORT (BY OTHERS)
ADALET JUNCTION BOX 3. EMERGENCY STOP PUSHBUTTON
COMPONENT LAYOUT

INTRINSICALLY SAFE
AREA SEPARATED BY
MIN 2" OR SUITABLE
METAL BARRIER

1 X 1" FNPT HOLE (INTRINSIC CONDUIT)

HO W B
LO
SE AN
1 KS

IMW Industries Ltd.

IMW
OL

Chilliwack, BC, Canada

EN
OI

TITLE:
IMW 3000 PUMP CONTROL
D

SOLENOID VALVE
REF. STANDARD DISPENSER
DR. TJ 2005-12-08 SIZE FILE. NO. DUAL HOSE SINGLE LINE
DISPENSER ELECTRICAL CLASSIFICATION
CK. A DWG. NO.
MRP ID
ED-D010-05
CLASS I DIV I GROUP D
AP. SCALE: none REV: A SHEET: 1 of 2
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Rev.1
 INTRINSICALLY SAFE AREA
LOGIC BOARD
LGC21 v4.1

SERIAL LOOP
COMMUNICATIONS
DISPLAY 1 & 2

RED
PRESSURE 1
WHT
TRANSMITTER 2

HOSE 1
RED
PRESSURE 1
WHT
TRANSMITTER 2
HOSE 2
KE KE
YP YP
AD AD
HO /SW H /S
SE ITC OSE WITC
1 H 2 H

A(+)
A(-)
RS485 TO FLOW METER

INTRINSICALLY SAFE AREA

B(+)
B(-)

RIBBON CABLE
RIBBON CABLE

CA-GC21-02B
CA-GC21-02A
GRN

THESE TERMINALS ARE COMMON TO THE

YEL

TERMINALS SHOWN ON PAGE 1

COM COM
1 2
1 2
GILBARCO INTERFACE (OR OTHER)
RS232 SERIAL LOOP
COMMUNICATIONS PORT FOR

BRN

BU
120-24V POWER SUPPLY KEYPAD KEYPAD
FTMM50 v2.0 GRN/YEL HOSE 1 HOSE 2

BRN

BU

GRN/YEL PRESSURE SW PRESSURE SW

HOSE 1 HOSE 2

CA-GC21-01 RIBBON CABLE

INTRINSICALLY SAFE AREA

HOSE 1 HOSE 2
120-24V POWER
AUTHORIZE SW AUTHORIZE SW
SUPPLY
FTGC21-BKI v2.0
WHT
RED
RED

RED
BLK

BLK

BLK

BLK

11 12 13 14 11 12 13 14

MICROMOTION IS MICROMOTION IS INTERNAL TO EXPLOSION

BARRIER HOSE 1 BARRIER HOSE 2
PROOF JUNCTION BOX
INTRINSICALLY SAFE AREA
41 42 43 44 41 42 43 44

DISPLAY HOSE 1 DISPLAY HOSE 2

RED

RED
BLK

WHT
BLK

WHT
BLK

BLK

1 4 1 4

2 3 2 3

MICROMOTION MICROMOTION
CNG 50 HOSE 1 CNG 50 HOSE 2
IMW Industries Ltd.
IMW Chilliwack, BC, Canada

TITLE:
IMW 3000 PUMP CONTROL
SOLENOID VALVE
REF. STANDARD DISPENSER
DR. TJ 2005-12-08 SIZE FILE. NO. DUAL HOSE SINGLE LINE
CK. A DWG. NO.
MRP ID
ED-D010-05
AP. SCALE: none REV: A SHEET: 2 of 2
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Rev.1
QUALITY CONTROL

SECTION 5

Introduction

This section includes quality control test reports for client dispensers.
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Rev.1
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