Automatic Transmission Overhaul: Group 23B

23B-1
GROUP 23B
AUTOMATIC
TRANSMISSION
OVERHAUL
CONTENTS
GENERAL INFORMATION . . . . . . . . 23B-2 REVERSE AND OVERDRIVE CLUTCH

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23B-43
GENERAL SPECIFICATIONS . . . . . . 23B-4 DISASSEMBLY AND REASSEMBLY . . . . . 23B-43
SERVICE SPECIFICATIONS. . . . . . . 23B-5 PLANETARY CARRIER ASSEMBLY 23B-46

DISASSEMBLY AND REASSEMBLY . . . . . 23B-46
SNAP RING, SPACER, THRUST WASHER,
THRUST RACE AND PRESSURE PLATE FOR LOW-REVERSE BRAKE . . . . . . . . . . 23B-48
ADJUSTMENT . . . . . . . . . . . . . . . . . . 23B-5 DISASSEMBLY AND REASSEMBLY . . . . . 23B-48
TORQUE SPECIFICATIONS . . . . . . . 23B-9 SECOND BRAKE . . . . . . . . . . . . . . . . 23B-49

DISASSEMBLY AND REASSEMBLY . . . . . 23B-49
SEALANTS . . . . . . . . . . . . . . . . . . . . 23B-9
OUTPUT SHAFT. . . . . . . . . . . . . . . . . 23B-50
SPECIAL TOOLS. . . . . . . . . . . . . . . . 23B-10 DISASSEMBLY AND REASSEMBLY . . . . . 23B-50
TRANSMISSION . . . . . . . . . . . . . . . . 23B-14 DIFFERENTIAL. . . . . . . . . . . . . . . . . . 23B-52

DISASSEMBLY AND REASSEMBLY. . . . . 23B-14 DISASSEMBLY AND REASSEMBLY . . . . . 23B-52
OIL PUMP . . . . . . . . . . . . . . . . . . . . . 23B-40 VALVE BODY . . . . . . . . . . . . . . . . . . . 23B-54

DISASSEMBLY AND REASSEMBLY. . . . . 23B-40 DISASSEMBLY AND REASSEMBLY . . . . . 23B-54
UNDERDRIVE CLUTCH AND INPUT SHAFT DRIVE SHAFT OIL SEAL . . . . . . . . . . 23B-57
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23B-41 DISASSEMBLY AND REASSEMBLY . . . . . 23B-57
DISASSEMBLY AND REASSEMBLY. . . . . 23B-41
23B-2 AUTOMATIC TRANSMISSION OVERHAUL
GENERAL INFORMATION
GENERAL INFORMATION
M1233000100470
AUTOMATIC TRANSMISSION MODELS
Transmission model Combined engine Vehicle model
F4A4B-2-N4Z 4G69-S4-MIVEC NA4W
SECTIONAL VIEW
AK301433
AUTOMATIC TRANSMISSION OVERHAUL
GENERAL INFORMATION
23B-3
HYDRAULIC CIRCUIT
1 2 3 4 5
6 7 8
9
10
11 12
13
15
14 17 18 19
16
21 22 23 24
20
26 27
25
30
28 31 32
29
AK202328 AD
1. Reverse clutch 17. Second pressure control valve

2. Low-reverse brake 18. Underdrive pressure control valve
3. Second brake 19. Overdrive pressure control valve
4. Underdrive clutch 20. Damper clutch control solenoid valve
5. Overdrive clutch 21. Low-reverse solenoid valve
6. Low-reverse accumulator 22. Second solenoid valve
7. Second accumulator 23. Underdrive solenoid valve
8. Underdrive accumulator 24. Overdrive solenoid valve
9. Overdrive accumulator 25. Torque converter pressure control valve
10. Damper clutch 26. Regulator valve
11. Fail-safe valve A 27. Manual valve
12. Fail-safe valve B 28. Oil filter
13. Damper clutch control valve 29. Oil pan
14. Cooler 30. Oil pump
15. Switch valve 31. Relief valve
16. Low-reverse pressure control valve 32. Oil strainer
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS
M1233000200507
Transmission Drive system Number of Damper clutch Low-reverse Final gear ratio
model speed one-way clutch
F4A4B-2-N4Z 2WD 4 speed Provided Provided 4.406
Item F4A4B
Torque converter Type 3-element, 1-stage, 2-phase
Transmission Type 4-speed forward, 1-speed reverse
Gear ratio 1st 2.842
2nd 1.529
3rd 1.000
4th 0.712
Reverse 2.480
Number of underdrive clutch discs 4
Number of overdrive clutch discs 4
Number of reverse clutch discs 2
Number of low-reverse brake discs 6
Number of second brake discs 3
VALVE BODY SPRING IDENTIFICATION TABLE
Spring Wire Coil Free Number of

diameter diameter length loops
mm mm mm
Regulator valve spring 1.8 15.7 86.7 24
Underdrive pressure control valve spring 0.7 7.6 37.7 25
Overdrive pressure control valve spring 0.7 7.6 37.7 25
Low-reverse pressure control valve spring 0.7 7.6 37.7 25
Second pressure control valve spring 0.7 7.6 37.7 25
Torque converter valve spring 1.6 11.2 34.4 12.5
Damper clutch control valve spring 0.7 5.9 28.1 19
Fail-safe valve A spring 0.7 8.9 21.9 9.5
Damping valve spring 1.0 7.7 35.8 17
Line relief valve spring 1.0 7.0 17.3 10
Orifice check ball spring 0.5 4.5 17.2 15
SERVICE SPECIFICATIONS
23B-5
SERVICE SPECIFICATIONS
M1233000300355
Item Standard value

Brake reaction plate end play 0 − 0.16 mm
Second brake end play 0.79 − 1.25 mm
Low-reverse brake end play 1.65 − 2.11 mm
Output shaft preload 0.01 − 0.09 mm
Underdrive sun gear end play 0.25 − 0.45 mm
Input shaft end play 0.70 − 1.45 mm
Differential case preload 0.045 − 0.105 mm
Underdrive clutch piston end play 1.6 − 1.8 mm
Overdrive clutch return spring retainer end play 0 − 0.09 mm
Overdrive clutch end play 1.6 − 1.8 mm
Reverse clutch end play 1.5 − 1.7 mm
Backlash between differential gear and pinion 0.025 − 0.150 mm
SNAP RING, SPACER, THRUST WASHER, THRUST RACE

AND PRESSURE PLATE FOR ADJUSTMENT
M1233023000344
SNAP RING (FOR ADJUSTMENT OF BRAKE REACTION PLATE END PLAY)

Thickness mm Identification symbol
2.2 Blue
2.3 Brown
2.4 None
2.5 Blue
PRESSURE PLATE (FOR ADJUSTMENT OF LOW-REVERSE BRAKE END PLAY AND SECOND BRAKE
END PLAY)
1.6 L
1.8 1
2.0 0
2.2 2
2.4 4
2.6 6
2.8 8
3.0 D
SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR
SPACER (FOR ADJUSTMENT OF OUTPUT SHAFT PRELOAD)

1.88 88
1.92 92
1.96 96
2.00 00
2.04 04
2.08 08
2.12 12
2.16 16
2.20 20
2.24 24
2.28 28
2.32 32
2.36 36
2.40 40
2.44 44
2.48 48
2.52 52
2.56 56
2.60 60
2.64 64
2.68 68
2.72 72
2.76 76
THRUST RACE (FOR ADJUSTMENT OF UNDERDRIVE SUN GEAR END PLAY)
1.6 −
1.7 −
1.8 −
1.9 −
2.0 −
2.1 −
2.2 −
2.3 −
2.4 −
2.5 −
2.6 −
AUTOMATIC TRANSMISSION OVERHAUL 23B-7
SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT
THRUST WASHER (FOR ADJUSTMENT OF INPUT SHAFT END PLAY)

1.8 18
2.0 20
2.2 22
2.4 24
2.6 26
2.8 28
SPACER (FOR ADJUSTMENT OF DIFFERENTIAL CASE PRELOAD)
0.71 71
0.74 74
0.77 77
0.80 80
0.83 83
0.86 86
0.89 89
0.92 92
0.95 95
0.98 98
1.01 01
1.04 04
1.07 07
1.10 J
1.13 D
1.16 K
1.19 L
1.22 G
1.25 M
1.28 N
1.31 E
1.34 O
1.37 P
SNAP RING (FOR ADJUSTMENT OF UNDERDRIVE CLUTCH PISTON END PLAY AND OVERDRIVE
CLUTCH END PLAY)
1.6 None
1.7 Blue
1.8 Brown
1.9 None
2.0 Blue
SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR

2.1 Brown
2.2 None
2.3 Blue
2.4 Brown
2.5 None
2.6 Blue
2.7 Brown
2.8 None
2.9 Blue
3.0 Brown
SNAP RING (FOR ADJUSTMENT OF OVERDRIVE CLUTCH RETURN SPRING RETAINERS END PLAY)
1.48 Brown
1.53 None
1.58 Blue
1.63 Brown
SNAP RING (FOR ADJUSTMENT OF REVERSE CLUTCH END PLAY)
1.6 None
1.7 Blue
1.8 Brown
1.9 None
2.0 Blue
2.1 Brown
2.2 None
2.3 Blue
2.4 Brown
2.5 None
2.6 Blue
2.7 Brown
2.8 None
SPACER (FOR ADJUSTMENT OF BACKLASH BETWEEN DIFFERENTIAL SIDE GEARS AND PINION)
0.75 − 0.82 −
0.83 − 0.92 −
0.93 − 1.00 −
1.01 − 1.08 −
1.09 − 1.16 −
TORQUE SPECIFICATIONS
23B-9
TORQUE SPECIFICATIONS
M1233023100482
Item N⋅m
TRANSMISSION
Output shaft bearing retainer mounting bolts 29 ± 2
Output shaft lock nuts 170 ± 10
Transfer drive gear mounting bolts 34 ± 2
Rear cover mounting bolts 23 ± 3
Oil pump mounting bolts 29 ± 2
Converter housing mounting bolts 48 ± 6
Valve body mounting bolts 11 ± 1
Manual control shaft detent mounting bolts 6.0 ± 1.0
Valve body cover mounting bolts 11 ± 1
Sealing cap mounting bolts 4.9 ± 1.0
Inhibitor switch mounting bolts 11 ± 1
Manual control lever mounting nuts 22 ± 3
Output shaft speed sensor mounting bolt 11 ± 1
Input shaft speed sensor mounting bolt 11 ± 1
Oil cooler feed tube mounting bolts 11 ± 1
Eye bolt 24 ± 3
Oil filter tube mounting bolt 11 ± 1
Control cable bracket mounting bolts 23 ± 3
Corrugate clamp bracket mounting bolt (6 × 12) 11 ± 1
Corrugate clamp bracket mounting bolt (8 × 12) 23 ± 3
Rear roll stopper bracket mounting bolts 90 ± 10
Harness bracket mounting bolt 11 ± 1
Front roll stopper bracket mounting bolts 90 ± 10
COMPONENTS
Differential drive gear bolts 135 ± 5
Valve body plate mounting bolts 6.0 ± 1.0
Valve body cover mounting bolts 11 ± 1
Solenoid valve support mounting bolts 6.0 ± 1.0
SEALANTS
M1233000500304
Item Specified sealant

Rear cover Mitsubishi genuine sealant Part No. MD974421 or equivalent
Converter housing Mitsubishi genuine sealant Part No. MD974421 or equivalent
Valve body cover Mitsubishi genuine sealant Part No. MD974421 or equivalent
SPECIAL TOOLS
FORM-IN-PLACE GASKET (FIPG) Surface Preparation

This transmission has several areas where the Thoroughly remove all substances deposited on the
form-in-place gasket (FIPG) is used for sealing. To FIPG application surface, using a gasket scraper.
ensure that the FIPG fully serves its purpose, it is Make sure that the FIPG application surface is flat
necessary to observe some precautions when and smooth. Also make sure that the surface is free
applying it. Bead size, continuity and location are of from oils, greases and foreign substances. Do not fail
paramount importance. to remove old FIPG that may remain in the fastener
Too thin a bead could cause leaks. Too thick a bead, fitting holes.
on the other hand, could be squeezed out of location,
causing blocking or narrowing of fluid passages. To FIPG Application
prevent leaks or blocking of passages, therefore, it is Applied FIPG bead should be of the specified size
absolutely necessary to apply the FIPG evenly and free of any break. FIPG can be wiped away
without a break, while observing the correct bead unless it has completely hardened. Install the mating
size. parts in position while the FIPG is still wet (in less
FIPG hardens as it reacts with the moisture in the than 10 minutes after application). Do not allow FIPG
atmospheric air, and it is usually used for sealing to spread beyond the sealing areas during
metallic flange areas. installation. Avoid operating the transmission or
letting oils or water come in contact with the sealed
Disassembly area before a time sufficient for FIPG to harden
Parts sealed with a FIPG can be easily removed (approximately one hour) has passed.
without need for the use of a special method. In FIPG application method may vary from location to
some cases, however, the FIPG in joints may have to location. Follow the instruction for each particular
be broken by tapping parts with a mallet or similar case described later in this manual.
tool.
SPECIAL TOOLS
M1233000600378
Tool Number Name Application

MD998333 Oil pump remover Removal of oil pump
MD998903 Spring compressor Removal and installation of one-way clutch

inner race snap ring
MD998924 Spring compressor • Removal and installation of snap ring

retainer • Measurement of underdrive clutch,
overdrive clutch and reverse clutch end
plays
SPECIAL TOOLS
23B-11
MB990607 Torque wrench Removal and installation of output shaft
socket lock nut
MB991625 Special socket (41) Removal and installation of output shaft

lock nut
MD998412 Guide • Installation of transfer drive gear

• Installation of oil pump and oil pump
gasket
MB991631 Clearance dummy Measurement of brake reaction plate,

plate second brake and low-reverse brake end
plays
MD998913 Dial gauge Measurement of low-reverse brake end

extension plays
MB990930 Installer adapter Installation of output shaft taper roller

bearing outer race
MB990938 Handle • Use with installer adapter

• Installation of input shaft rear bearing
MD998350 Bearing installer Installation of output shaft collar and taper

roller bearing
SPECIAL TOOLS

MB990931 Installer adapter Installation of cap
MB990935 Installer adapter Installation of differential taper roller

bearing outer race
MD998334 Oil seal installer Installation of oil pump oil seal
MD998907 Spring compressor Removal and installation of underdrive

clutch snap ring
MB991628 Spring compressor • Measurement of underdrive clutch end

play
• Measurement of overdrive clutch end
play
MD999590 Spring compressor Removal and installation of reverse and

overdrive clutch snap ring
MB991790 Spring compressor Measurement of reverse clutch end play
MD998917 Bearing remover • Removal of output shaft transfer driven

gear
• Removal of differential taper roller
bearing
SPECIAL TOOLS
23B-13
MD998801 Bearing remover Removal of output shaft taper roller
bearing
MD998812 Installer cap Use with installer and installer adapter
MD998814 Installer 200 Use with installer cap and installer adapter
MD998823 Installer adapter • Installation of output shaft taper roller

(48) bearing
• Installation of transfer driven gear
MB990936 Installer adapter • Installation of output shaft taper roller

bearing outer race
• Installation of transfer extension
housing oil seal
MD998813 Installer 100 Use with installer cap and installer adapter
MD998824 Installer adapter Installation of differential taper roller

(50) bearing
MD998800 Oil seal installer Installation of drive shaft oil seal

TRANSMISSION
TRANSMISSION
DISASSEMBLY AND REASSEMBLY
M1233001000498
22 ± 3 N·m
Apply automatic
transmission fluid 11 ± 1 N·m 11 ± 1 N·m
to all moving parts
14 24 ± 3 N·m
before installation. 11 15
11 ± 1 N·m
9
5
23 ± 3 N·m
6 11 ± 1 N·m
23 ± 3 N·m 13 10
5 11 ± 1 N·m
12
4.9 ± 1.0 N·m
16
7
90 ± 10 N·m 8
11 ± 1 N·m
1
4
2
3
11 ± 1 N·m
90 ± 10 N·m
AK301299AC
1. Torque converter 9. Eye bolt

2. Front roll stopper bracket 10. Oil cooler feed tube
3. Harness bracket 11. Air breather
4. Rear roll stopper bracket 12. Input shaft speed sensor
5. Corrugate clamp bracket 13. Output shaft speed sensor
6. Control cable bracket 14. Manual control lever
7. Oil level gauge 15. Inhibitor switch
8. Oil filler tube 16. Sealing cap
TRANSMISSION
23B-15
Apply automatic
transmission fluid
to all moving parts
before installation.
24
26
25 18
23 20
6.0 ± 1.0 N·m
27 21
22
17
19
11 ± 1 N·m
11 ± 1 N·m
AK301300AC
17. Valve body cover 23. Strainer

18. Manual control shaft detent 24. Second brake retainer oil seal
19. Valve body 25. Accumulator piston
20. Gasket 26. Accumulator spring
21. Snap ring 27. Accumulator spring
22. Solenoid valve harness
TRANSMISSION
Apply automatic
transmission fluid
to all moving parts
34
30
44
43
42
39
45
32 38 29 28
33 47
36 46
31
40 41
35
37
48 ± 6 N·m
29 ± 2 N·m
AK305605AC
28. Manual control lever shaft roller 38. Thrust washer #1

29. Manual control lever shaft 39. Underdrive clutch and input shaft
30. Parking pawl rod 40. Thrust bearing #2
31. Converter housing 41. Underdrive clutch hub
32. Outer race 42. Parking pawl shaft
33. Spacer 43. Spacer
34. Differential 44. Parking pawl spring
35. Oil filter 45. Parking roller support shaft
36. Oil pump 46. Parking pawl
37. Gasket 47. Parking roller support
TRANSMISSION
23B-17
64
Apply automatic 65
transmission fluid
to all moving parts 66
67
23 ± 3 N·m
69
49
70
68 50 48
51
52
54 53
56 55
63
57
58
59
60
61
62
AK301302AD
48. Rear cover 60. Return spring

49. Thrust race #8 61. Pressure plate
50. Seal ring 62. Second brake disc
51. Input shaft rear bearing 63. Second brake plate
52. Thrust bearing #7 64. Planetary carrier
53. Reverse and overdrive clutch 65. Snap ring
54. Thrust bearing #6 66 Reaction plate
55. Overdrive clutch hub 67. Snap ring
56. Thrust bearing #5 68. Low-reverse brake disc
57. Planetary reverse sun gear 69. Low-reverse brake plate
58. Snap ring 70. Pressure plate
59. Second brake
TRANSMISSION
Apply automatic
transmission fluid
to all moving parts
170 ± 10 N·m
79
82 80
84
85
86
72 71
73
74
87 75
83 76
81 77
34 ± 2 N·m
78
29 ± 2 N·m
AK301303AD
71. Wave spring 80. Lock nut

72. Snap ring 81. Output shaft
73. One-way clutch inner race 82. Taper roller bearing
74. O-ring 83. Collar
75. Spring retainer 84. Outer race
76. Return spring 85. Spacer
77. Low-reverse brake 86. Snap ring
78. Transfer drive gear 87. Outer race
79. Cap
TRANSMISSION
23B-19
DISASSEMBLY
CAUTION 7. Remove the air breather.
• The automatic transmission includes many
high-precision parts. Handle these parts
Input shaft speed sensor
extremely carefully not to scratch or damage
Output shaft speed sensor
them during disassembly and reassembly.
• Work bench should be covered with a rubber
mat and keep it clean at all times.
• Do not wear any cloth gloves and do not use
any rags during disassembly. Use only nylon
cloth or paper towels if necessary.
• All removed parts must be washed clean. AK300218AC
Metal parts may be washed in an ordinary

solvent, but they should be dried completely 8. Remove the input shaft speed sensor and output
using compressed air. shaft speed sensor.
• Clutch discs, plastic thrust plates and rubber
Inhibitor switch
parts should be washed in automatic
transmission fluid (ATF) and keep them free
of dirt after washing.
• If the transmission has been found damaged
and repaired, also disassemble and clean the
ATF cooler system.
1. Remove the torque converter.
Manual control lever
AK300219AC
Input shaft
CAUTION
Be sure to remove the manual control lever
mounting nut before removing the valve body. If
the removal sequence is reversed, the inhibitor
switch could be broken.
9. Remove the manual control lever, then remove
the inhibitor switch.
AK300217AC
2. Use a dial gauge to measure the input shaft end

play.
3. Remove each bracket.
4. Remove the oil level gauge.
5. Remove the oil filler tube.
6. Remove the oil cooler feed tube.
AK300220
10.Remove the sealing cap.
AK301296
TRANSMISSION
CAUTION
Do not remove the bolts (four pieces) shown in
the illustration.
14.Remove the valve body mounting bolts (twenty
seven pieces).
Steel balls
AK300221
11.Remove the valve body cover.
Manual control shaft detent

AK300226AC
CAUTION
Be careful not to lose the steel balls (2 pieces).
15.Remove the valve body, gasket and the steel
balls (2 pieces).
AK300222AC
12.Remove the manual control shaft detent. Snap ring
Connector
AK300227AC
16.Remove the snap ring from the connector, then

Fluid temperature sensor push the connector into the transmission case to
AK300224AF
remove the solenoid valve harness.
13.Disconnect the solenoid valve harness from the
valve body by undoing the fluid temperature Second brake
retainer oil seal
sensor and all the connectors.
Strainer
AK300228 AC
17.Remove the strainer and second brake retainer

oil seal.
AK300225AC
TRANSMISSION
23B-21
22.Remove the differential bearing outer race and
spacer from the converter housing.
1 2 3 4
AK300229AC
18.Remove the accumulator pistons and their

AK300232
springs.
No. Accumulator 23.Remove the O-rings (2 pieces).
1 For low-reverse brake
2 For underdrive clutch
3 For second brake
4 For overdrive clutch
NOTE: Put tags to the removed accumulator
pistons and springs so that you will be able to
reinstall them in the correct positions.
19.Remove the manual control lever shaft roller.
AK201942
Parking pawl rod 24.Remove the differential.

Manual control
lever shaft roller
Manual control
lever shaft
AK300230 AC
20.Remove the manual control lever shaft and the

AK300234
parking pawl rod.
25.Remove the oil filter.
AK201940
AK300235
21.Remove the converter housing mounting bolts,
then remove the converter housing. 26.Remove the oil pump mounting bolts.
TRANSMISSION
MD998333
AK300236AC AK300240
27.Install the special tools Oil pump remover as 33.Remove the underdrive clutch hub.
shown in the drawing.
28.Screw the special tools evenly to remove the oil
pump.
29.Remove the oil pump gasket.
AK300241
34.Pull out the parking pawl shaft, then remove the

spacer and spring.
AK300237
30.Remove the thrust washer #1.
AK300242
35.Remove the parking roller support shafts (2

pieces), then remove the parking pawl and
AK300238
parking roller support.
31.Holding the input shaft, remove the underdrive
clutch.
AK300463
36.Remove the rear cover.

AK300239
37.Remove the thrust race #8.
32.Remove the thrust bearing #2. 38.Remove the seal rings (4 pieces).
TRANSMISSION
23B-23
39.Remove the input shaft rear bearing.
AK300468
AK300464
44.Remove the planetary reverse sun gear.
40.Remove the O-rings (three pieces).
AK300469
AK300465
45.Remove the snap ring.
41.Remove the reverse and overdrive clutch and the
thrust bearing #7.
AK300470
46.Remove the second brake piston and return

AK300466
spring.
42.Remove the overdrive clutch hub and thrust
bearing #6.
AK300471
47.Remove the pressure plate, brake discs (three

AK300467
pieces) and brake plates (two pieces).
43.Remove the thrust bearing #5.
TRANSMISSION
AK300472
AK300476
48.Remove the planetary carrier.
52.Remove the brake plates (five pieces), brake
discs (six* pieces) and pressure plate.
NOTE: *Includes the brake discs removed in step
50.
AK300473
AK300477
53.Remove the wave spring.
MD998924
MD998903
AK300474
50.Remove the reaction plate and brake discs.
AK300478 AC
54.Use the special tools to press down the one-way

clutch inner race, then remove the snap ring.
• Spring compressor (MD998903)
• Spring compressor retainer (MD998924)
55.Remove the one-way clutch inner race, O-ring,
spring retainer, return spring and low-reverse
AK300475 brake piston.
TRANSMISSION
23B-25
MB991625 MB990607
AK300479 AK300484AC
56.Remove the four or three of the transfer drive CAUTION

gear mounting bolts. Then turn the gear 1/8 of a The lock nut thread is left-handed.
turn (45°) and remove the remaining three or four 60.Use the special tools to remove the output shaft
bolts. lock nut.
• Torque wrench socket (MB990607)
• Special socket (MB991625)
AK300480
57.Remove the transfer drive gear.

AK300485
61.Remove the bearing retainer mounting bolts.
AK300482
58.Remove the cap.

AK300486
62.Remove the output shaft, taper roller bearing and

collar by striking the rear end of the output shaft.
AK300483
59.Unbend the locking tab of the output shaft lock

nut.
AK300487
TRANSMISSION
63.Remove the spacer and outer race. 2. Tighten the transfer drive gear mounting bolts to
64.Remove the differential bearing outer race from the specified torque of 34 ± 2 N⋅m.
the transmission case. 3. Install the low-reverse brake piston, return spring
and spring retainer.
REASSEMBLY 4. Fit a new O-ring in the groove in the one-way
CAUTION clutch inner race.
• Never reuse any gasket, O-ring, and oil seal.
Always replace them with new ones. Identification
• Never use any product other than blue notches
petrolatum jelly or white Vaseline to lubricate
or hold parts during assembly.
• Apply ATF to friction elements, rotating parts,
and sliding parts before installation.Soak new
clutch discs or brake discs in ATF for at least
two hours before installing them.
• Never apply sealant or adhesive to gaskets.
Transmission case
• When a bushing requires replacement, A
replace the assembly of which the bushing
forms a part.
• Never use any cloth gloves or any rags during
reassembly. Use only nylon cloth or paper
towels if necessary.
• Change also the ATF in the cooler circuit.
MD998412
A AK301091AB
5. Locate the identification notches on the one-way

clutch inner race, then install the one-way clutch
inner race in the transfer drive gear bearing with
the notches aligned with the A-A line as shown in
the drawing.
AK301090AB
MD998924
1. Use the special tool Guide (MD998412) to install
MD998903
the transfer drive gear.
AK300490 AE
6. Use the special tools to hold down the one-way

clutch inner race, then fit the snap ring in position.
AK300489 • Spring compressor (MD998903)
TRANSMISSION
23B-27
12.Install the brake discs (three pieces) and brake
plates (two pieces) for the second brake as shown
in the drawing.
NOTE: Do not install the pressure plate yet.
13.Install the special tool Clearance dummy plate
(MB991631).
14.Install the return spring, second brake piston, and
snap ring.
AK300491
MB991631
7. Install the wave spring on the low-reverse brake
piston.
Snap ring
Reaction plate
AK201986AB
MB991631
Amount of
movement
AK301749 AE
8. Install the brake discs (six pieces), brake plates

(five pieces) and snap ring for the low-reverse
brake as shown in the drawing.
NOTE: Do not install the pressure plate yet.
9. Install the special tool Clearance dummy plate AK202036 AB
(MB991631) on the stack of the brake discs. 15.Move the special tool Clearance dummy plate
10.Install the reaction plate and the snap ring that (MB991631) to measure the amount of
was removed during disassembly. movement. Select a pressure plate whose
11.Move up the special tool to check whether the end thickness corresponds to the measured amount of
play of the reaction plate is within the standard movement from the following table.
value range. If necessary, remove the snap ring Available pressure plates
that has been installed in step 10 and install
Amount of Thickness mm Identification
another appropriate snap ring.
movement mm mark
Standard value: 0 − 0.16 mm
0.6 − 0.8 1.6 L
0.8 − 1.0 1.8 1
Second brake piston
1.0 − 1.2 2.0 0
MB991631 Snap ring 1.2 − 1.4 2.2 2
Return 1.4 − 1.6 2.4 4
spring
1.6 − 1.8 2.6 6
Standard value (reference): 0.79 − 1.25 mm
16.Turn the transmission upside down.
AK202035AB
TRANSMISSION
• Handle (MB990938)
MD998913
Movement
amount
MB991631
AK301753 AE
AK300493
17.Move the special tool Clearance dummy plate

CAUTION
(MB991631) and measure the amount of
Do not reuse the output shaft bearing retainer
movement using a dial gauge fitted with the
mounting bolts as they are pre-coated with a
special tool Dial gauge extension (MD998913).
sealant.
Select a pressure plate whose thickness
corresponds to the measured amount of 21.Install the output shaft bearing retainer mounting
movement from the following table. bolts and tighten them to the specified torque of
29 ± 2 N⋅m.
Standard value of low-reverse brake end
play (reference): 1.65 − 2.11 mm
Available pressure plates
Amount of Thickness Identification
movement mm mm mark MD998350
1.3 − 1.5 1.6 L
1.5 − 1.7 1.8 1
1.7 − 1.9 2.0 0
1.9 − 2.1 2.2 2
2.1 − 2.3 2.4 4 AK300494AC
2.3 − 2.5 2.6 6 22.Use the special tool Bearing installer (MD998350)
2.5 − 2.7 2.8 8 to install the collar and taper roller bearing on the
output shaft.
2.7 − 2.9 3.0 D
18.Remove all the parts has been installed in steps
7. through 17.
19.Install the snap ring in the groove formed in the
output shaft hole in the transmission case.
MB991625 MB990607
MB990938
AK300484AC
MB990930 CAUTION
The lock nut thread is left-handed.
23.Apply ATF to a new lock nut, and use the special
AK300492AC tool to tighten the lock nut to the specified torque
of 170 ± 10 N⋅m. Then loosen the nut one turn,
20.Use the special tool to drive the output shaft then tighten it again to the specified torque.
bearing outer race into the transmission case. • Torque wrench socket (MB990607)
• Installer adapter (MB990930) • Special socket (MB991625)
TRANSMISSION
23B-29
27.Repeat steps 20. through 23. to reinstall the parts.
AK300495
AK300496
24.Move the output shaft and to measure the amount
of movement; record the measurement. 28.Stake the lock nut (at two places).
25.Remove all the parts having installed in steps 20.
through 23.
26.Select a spacer whose thickness corresponds to
the measurement recorded in step 24. from the MB990938
table below and install the spacer.
Available spacer
MB990931
movement mm mark
1.81 − 1.85 1.88 88
AK300497AD
1.85 − 1.89 1.92 92
29.Use the special tools to install the cap as shown
1.89 − 1.93 1.96 96
in the drawing.
1.93 − 1.97 2.00 00 • Installer adapter (MB990931)
1.97 − 2.01 2.04 04 • Handle (MB990938)
2.01 − 2.05 2.08 08
2.05 − 2.09 2.12 12
2.09 − 2.13 2.16 16
2.13 − 2.17 2.20 20
2.17 − 2.21 2.24 24
2.21 − 2.25 2.28 28
2.25 − 2.29 2.32 32
2.29 − 2.33 2.36 36 AK300498
2.33 − 2.37 2.40 40 30.Install the planetary carrier assembly.

2.37 − 2.41 2.44 44
2.41 − 2.45 2.48 48
2.45 − 2.49 2.52 52
2.49 − 2.53 2.56 56
2.53 − 2.57 2.60 60
2.57 − 2.61 2.64 64
2.61 − 2.65 2.68 68
2.65 − 2.69 2.72 72 AK300499
2.69 − 2.73 2.76 76
31.Install the planetary reverse sun gear.
TRANSMISSION
AK300500 AK300504
32.Install the wave spring on the low-reverse brake 36.Install the snap ring that has been selected in
piston. step 11.
AK300501 AK300505
33.Install the pressure plate that has been selected 37.Install the brake discs (three pieces), brake plates
in step 17. Then install the brake discs (five (two pieces), and the pressure plate that has been
pieces) and brake plates (five pieces). selected in step 15.
AK300502 AK300506
34.Install the snap ring. 38.Install the return spring and second brake.
AK300503 AK300507
35.Install the brake disc and the reaction plate. 39.Install the snap ring.
TRANSMISSION
23B-31
CAUTION
Be sure to install the thrust bearing with the
indicated side facing down.
Install with
this side down 40.Install the thrust bearing #5.
AK301100AB
TRANSMISSION
IDENTIFICATION OF THRUST BEARINGS, THRUST RACES, AND THRUST WASHERS
No.8 No.7 No.6 No.5 No.4 No.3 No.2 No.1 AK202062 AB
O.D. mm I.D. mm Thickness Marking O.D. mm I.D. mm Thickness Marking

mm mm
59 47 1.8 #1 48.9 37 1.6 #8
2.0 1.7
2.2 1.8
2.4 1.9
2.6 2.0
2.8 2.1
49 34 3.6 #2 2.2
49 34 3.6 #3 2.3
45.3 31 3.3 #4 2.4
49 34 3.6 #5 2.5
49 34 3.6 #6 2.6
59 37 2.8 #7
TRANSMISSION
23B-33
Underdrive clutch hub
Thrust bearing #6
AK300509AD AK300512AC
CAUTION 45.Measure the end play of the underdrive sun gear

Be sure to install the thrust bearing with the using the following procedure to select a thrust
indicated side facing down. race #8 of proper thickness.
41.Install the overdrive clutch hub and thrust bearing (1) Install the thinnest thrust race #8 (thickness:
#6 in the reverse and overdrive clutch. 1.6mm) on the thrust bearing #7.
(2) Install the rear cover on the transmission and
tighten the bolts to the specified torque of 23 ±
3 N⋅m.
(3) Turn the transmission upside down, thus
Install with
this side down Thrust bearing #7 making the torque converter housing mounting
end face up.
(4) Install the underdrive clutch hub on the
underdrive sun gear.
(5) Measure the end play of the underdrive sun
AK301224AB gear and record the measurement.
Standard value (reference): 0.25 − 0.45 mm
CAUTION
Be sure to install the thrust bearing with the (6) Remove all the parts installed in substeps (1)
indicated side facing down. through (4).
42.Install the reverse and overdrive clutch and thrust
bearing #7.
MB990938
AK300464
46.Install the O-rings (three places).

AK300511AC 47.Select a thrust race #8 whose thickness
corresponds to the measurement recorded in
43.Use the special tool Handle (MB990938) to
substep (5) of step 46. from the table below and
press-fit the input shaft rear bearing into the rear
install the thrust race on the thrust bearing #7.
cover.
44.Install the seal rings (four places). Measurement mm Thickness mm
0.3 − 0.4 1.6
0.4 − 0.5 1.7
0.5 − 0.6 1.8
0.6 − 0.7 1.9
TRANSMISSION
Measurement mm Thickness mm
0.7 − 0.8 2.0
0.8 − 0.9 2.1
0.9 − 1.0 2.2
1.0 − 1.1 2.3
1.1 − 1.2 2.4
1.2 − 1.3 2.5
1.3 − 1.4 2.6 AK300514
51.Install the parking roller support, then install the

parking roller support shafts (two pieces).
AK301245AB
48.Apply an approx. 1.6 mm diameter bead of

form-in-place gasket (FIPG) to the rear cover AK300240
along its circumference as shown in the drawing.

52.Install the underdrive clutch hub.
Specified sealant:
Mitsubishi genuine sealant Part No. MD974421
or equivalent
Install with this side down
AK301246AB
CAUTION
AK300463 Install the thrust bearing with the indicated side
facing down.
49.Install the rear cover and tighten its mounting
53.Install the thrust bearing #2.
bolts to the specified torque of 23 ± 3 N⋅m.
AK300238
AK300513
54.Install the underdrive clutch holding the input

50.Install the parting pawl, spacer and spring in
shaft.
position, then install the parking pawl shaft.
TRANSMISSION
23B-35
Available thrust washer
movement mm mark
2.25 − 2.45 1.8 18
2.45 − 2.65 2.0 20
2.65 − 2.85 2.2 22
2.85 − 3.05 2.4 24
3.05 − 3.25 2.6 26
AK300237
3.25 − 3.45 2.8 28
55.Install the thinnest thrust washer #1 for adjusting
Make sure that the end play of the input shaft is
the input shaft end play (thickness: 1.8mm) on the
within the standard value range with the thrust
underdrive clutch retainer.
washer #1 in place.
MD998412 Standard value (reference): 0.70 − 1.45mm
AK301247AB
CAUTION AK300234
Never use a gasket that has been tightened.
59.Install the oil filter.
56.Use the special tool Guide (MD998412) to install
a new oil pump gasket and the oil pump.
57.Tighten the oil pump mounting bolts to the MB990938
specified torque of 29 ± 2 N⋅m.
MB990935
AK300518AE
60.Use the special tools to drive the differential

bearing outer race into the transmission case.
AK300517 • Installer adapter (MB990935)
58.Measure the end play of the input shaft. Choose a
thrust washer #1 of a thickness corresponding to
the measurement, referring to the following table.
Replace the thrust washer installed in step 55 with
the thrust washer #1 thus chosen.
AK201942
TRANSMISSION
61.Install the differential.
Solder
AK301249
AK201992 AB
66.Use a micrometer to measure the thickness of the
62.Place two pieces of about 10mm long, 3mm crashed solder.
diameter solder on the converter housing at the 67.Select a spacer of the thickness equivalent to the
locations indicated in the drawing. micrometer reading plus the standard preload
value.
MB990938 Standard preload value: 0.045 − 0.105mm
MB990938
MB990935
MB990935
AK100362AE
63.Use the special tools to drive the outer race into

position. AK100362AE
• Installer adapter (MB990935) 68.Install the spacer selected in step 67. into the
• Handle (MB990938) converter housing and drive the outer race into
position using the special tools.
• Installer adapter (MB990935)
AK301084
64.Install the converter housing on the transmission

case without applying FIPG. Tighten the mounting
bolts to the specified torque of 48 ± 6 N⋅m. AK201994
65.Remove the bolts and converter housing, and 69.Apply an approx. 1.6 mm diameter bead of
take out the solder pieces. from-in-place gasket (FIPG) to the converter
housing along its circumference as shown in the
drawing.
Specified sealant:
or equivalent
TRANSMISSION
23B-37
1 2 3 4
AK300232
AK301313AB
70.Install the O-rings (two pieces).
1 2 3 4
AK300229AC
AK301084
75.Identify the accumulator spring for each
71.Install the converter housing and tighten the accumulator and install it in the correct hole in the
mounting bolts to the specified torque of 48 ± 6 transmission case together with the piston.
N⋅m.
NOTE: The accumulator springs are identified as
72.Install the manual control lever shaft and parking shown in the table below.
pawl rod.
No. Accumulator spring Blue ink marking
1 For low-reverse brake No marking
2 For underdrive clutch Half of surface
3 For second brake Entire surface
4 For overdrive clutch No marking
Second brake
retainer oil seal
Strainer
AK300520
73.Install the manual control lever shaft roller.

74.Fit a new seal ring to each accumulator piston.
NOTE: All the four accumulator pistons and seal
rings are identical.
AK300228 AC
76.Install the strainer and second brake retainer oil

seal as shown in the drawing.
77.Fit a new O-ring into the groove in the solenoid
valve harness connector.
TRANSMISSION
Snap ring 2 1
3 4
Connector
AK300227AC Fluid temperature sensor AK300224AC
78.Insert the solenoid valve harness connector into 82.Install the oil temperature sensor and them
the hole in the transmission case from inside the connect the connector to the valve body.
case. After making sure that the connector is No. Solenoid valve Wire Connector
positioned as shown in the drawing, fit the snap colour housing colour
ring snugly into the connector groove.
1 Underdrive White/re Black
solenoid valve d/red
Steel balls
2 Overdrive Orange/r Black
solenoid valve ed
3 Low-reverse Brown/y Milky white
solenoid valve ellow
4 Second Blue/red Milky white
solenoid valve /red
5 Damper clutch Blue/yell Black
AK300226AC
control solenoid ow/yello
79.Install the steel balls one each in the two holes on valve w
the top of the valve body (outside valve body).
80.Install the valve body and gasket. Make sure that
Manual control shaft detent
the pin of the manual valve is in place in the
detent plate groove in the manual control lever
shaft.
AK300222AC
83.Install the manual control shaft detent and tighten

its mounting bolt to the specified torque of 6.0 ±
1.0 N⋅m.
AK300225
81.Install the valve body mounting bolts and tighten

them to the specified torque of 11 ± 1 N⋅m.
AK301264AB
TRANSMISSION
23B-39
84.Apply an approx. 2.5 mm diameter bead of
from-in-place gasket (FIPG) to the valve body
Input shaft speed sensor
cover along its circumference as shown in the
Output shaft speed sensor
drawing.
Specified sealant:
or equivalent
AK300218AC
88.Install the input shaft speed sensor and output

shaft speed sensor.
AK300221
B A B A
85.Install the valve body cover and tighten its
mounting bolts to the specified torque of 11 ± 1
N⋅m.
AK203140 AC
89.Press Face "A" of the air breather to be on the

same plane as the Face "B" of the transmission
case as shown in the drawing.
90.Coat both sides of the four new gaskets and the
screw threads of the eyebolt with ATF, install the
oil cooler feed tube, and then tighten the eyebolt
to 24 ± 3 N⋅m.
AK300220
91.Install a new O-ring on the oil filter tube and
86.Install the sealing cap. connect the tube to the valve body cover.
92.Install the oil level gauge.
Inhibitor switch 93.Install the brackets.
A
Manual control lever
AK300219AC
87.Install the inhibitor switch and the manual control

AK201997 AB
lever, and tighten its mounting bolts to the
specified torque of 23 ± 3 N⋅m.
OIL PUMP
CAUTION Reference value: 12.2 mm

Apply ATF to the oil pump drive hub before
installing the torque converter. Be careful not to
damage the oil seal lip when installing the torque
converter.
94.Install the torque converter, and secure it so that
the dimension (A) indicated in the drawing meets
the reference value.
OIL PUMP
M1233001300187
Apply automatic
transmission fluid
to all moving parts
2
1 3
AK301063AC
Disassembly steps Disassembly steps (Continued)

>>B<< 1. O-ring 2. Seal ring
>>A<< 3. Oil seal
UNDERDRIVE CLUTCH AND INPUT SHAFT
23B-41
REASSEMBLY SERVICE POINTS Use the special tool Oil seal installer (MD998334) to
install the oil seal.
>>A<< OIL SEAL INSTALLATION
>>B<< O-RING INSTALLATION
Install a new O-ring in the groove on the periphery of
MD998334
the oil pump, and apply ATF, blue petrolatum jelly or
white Vaseline to the periphery of the O-ring.
AK300522AC

M1233020900133
13 6
10 8
12
3 14 9
8
11
13
1 12
9
11 2
15 5 14
15
10
7 4
6
2 1
3
4
Apply automatic
transmission fluid 7
to all moving parts
AK301062AC
Disassembly steps >>B<< SNAP RING INSTALLATION

1. Snap ring
2. Input shaft MD998924
3. Seal ring
>>D<< 4. Snap ring
MD998907
>>C<< 5. Clutch reaction plate
>>C<< 6. Clutch disc
>>C<< 7. Clutch plate
<<A>> >>B<< 8. Snap ring
9. Spring retainer
>>A<< 10. D-ring
11. Return spring AK300523AC
12. Underdrive clutch piston
>>A<< 13. D-ring Use the special tools to install the snap ring.
>>A<< 14. D-ring • Spring compressor (MD998907)
15. Underdrive clutch retainer • Spring compressor retainer (MD998924)
DISASSEMBLY SERVICE POINTS >>C<< CLUTCH PLATE/CLUTCH

<<A>> SNAP RING REMOVAL DISC/CLUTCH REACTION PLATE
INSTALLATION
MD998924
A B
MD998907
AK300523AC
Use the special tools to remove the snap ring. AK301272AB

• Spring compressor retainer (MD998924) CAUTION
Soak the clutch discs in ATF before assembling
REASSEMBLY SERVICE POINTS it.
>>A<< D-RING INSTALLATION 1. Assemble the clutch plates, clutch discs, and
clutch reaction plates with their non-toothed
Underdrive clutch retainer portions (A in the drawing) aligned with the hole
Underdrive clutch piston (B in the drawing) formed in a crest of the
Spring retainer underdrive clutch retainer.
Clutch
plates
Shear droop Clutch
reaction
plate
D-ring
AK301292AB
Apply ATF, blue petrolatum jelly or white Vaseline to

the D-rings and handle them carefully not to damage
them during installation. Clutch discs AK202042 AB
2. Orient the clutch reaction plate as shown in the

drawing when it is installed.
>>D<< SNAP RING INSTALLATION 1. Install the snap ring.

REVERSE AND OVERDRIVE CLUTCH
23B-43
3. Check the clearance between the snap ring and
MD998924
MB991628 clutch reaction plate. If the clearance is not within
the standard value range, make adjustment by
selecting a snap ring of an appropriate thickness.
Standard value:1.6 − 1.8 mm
AK300524AC
2. Press down the clutch reaction plate on its entire

circumference using the special tools.
• Spring compressor (MB991628)

M1233021200182
Apply automatic
transmission fluid
to all moving parts 7
6
5
4
8
2
17
3 1
7 16
11 14
3 18 19
5
17 18
16
19
12
9
15
14
10
13
15 12
6 8 13 11
1 2 4 9 10
AK301054AC
Disassembly steps >>B<< REVERSE CLUTCH PISTON

>>G<< 1. Snap ring INSTALLATION
>>F<< 2. Clutch reaction plate
>>F<< 3. Clutch disc B
>>F<< 4. Clutch plate A
>>E<< 5. Snap ring
>>D<< 6. Clutch reaction plate
>>D<< 7. Clutch disc
>>D<< 8. Clutch plate
<<A>> >>C<< 9. Snap ring
10. Spring retainer
>>A<< 11. D-ring
12. Clutch return spring
13. Overdrive clutch piston AK301276AB
>>A<< 14. D-ring
>>B<< 15. Reverse clutch piston Assemble the reverse clutch piston with the reverse
>>A<< 16. D-ring clutch retainer with their holes (A and B in the
>>A<< 17. D-ring drawing) aligned.
>>A<< 18. D-ring
19. Reverse clutch retainer >>C<< SNAP RING INSTALLATION
DISASSEMBLY SERVICE POINTS
MD998924
<<A>> SNAP RING REMOVAL
MD999590
MD998924
MD999590
AK300525AC
1. Use the special tools to install the snap ring.

AK300525AC • Spring compressor retainer (MD998924)
Use the special tools to remove the snap ring.
• Spring compressor retainer (MD998924) 2. Press down the return spring retainer tightly on its
• Spring compressor (MD999590) entire circumference (with a force of 49N).
REASSEMBLY SERVICE POINTS

>>A<< D-RING INSTALLATION
Reverse clutch retainer
Reverse clutch piston
Overdrive clutch piston
Spring retainer
AK300526
3. Check the clearance between the snap ring and

the return spring retainer. If the clearance is not
D-ring within the standard value range, make adjustment
AK301294 AB
by selecting a snap ring of an appropriate
Apply ATF, blue petrolatum jelly or white Vaseline to thickness.
the D-rings and handle them carefully to avoid Standard value: 0 − 0.09 mm
damage during installation.
23B-45
>>D<< CLUTCH PLATE/CLUTCH 2. Press down the clutch reaction plate on the
DISC/CLUTCH REACTION PLATE circumference using the special tools.
INSTALLATION
A B 3. Check the clearance between the snap ring and
clutch reaction plate. If the clearance is not within
the standard value range, make adjustment by
selecting a snap ring of an appropriate thickness.
Standard value: 1.6 − 1.8 mm
>>F<< CLUTCH PLATE/CLUTCH

DISC/CLUTCH REACTION PLATE
AK301272AB
INSTALLATION
CAUTION B
A
Soak the clutch discs in ATF before installing
them.
1. Assemble the clutch plates, clutch discs, and
clutch reaction plate with their non-toothed
portions (A in the drawing) aligned with the hole
(B in the drawing) formed in a crest of the reverse
clutch piston.
Clutch AK301272AB
plates Shear droop Clutch
reaction CAUTION
plate Soak the clutch discs in ATF before installing
them.
1. Assemble the clutch plates, clutch discs, and
reaction plate with their non-toothed portions (A in
the drawing) aligned with the hole (B in the
Clutch discs drawing) formed in a crest of the reverse retainer.
AK202043 AB
Clutch plates
2. Orient the clutch reaction plate as shown in the Shear droop
>>E<< SNAP RING INSTALLATION

1. Install the snap ring.
MD998924 Clutch reaction plate

Clutch discs
AK301320 AB
2. Orient the clutch reaction plate as shown in the

>>G<< SNAP RING INSTALLATION

MB991628 1. Install the snap ring.
AK202313 AD
PLANETARY CARRIER ASSEMBLY
MD998924 3. Check the clearance between the snap ring and

Clearance the clutch reaction plate. If the clearance is not
within the standard value range, make adjustment
by selecting a snap ring of an appropriate
thickness.
MB991790
AK301277AB
2. Press down the clutch reaction plate on its entire

circumference using the special tools.

M1233002500151
8
Apply automatic
to all moving parts
10
7
6
4 5
AK301044AC
23B-47
Disassembly steps CAUTION
1. Stopper plate Make sure the ends of each thrust bearing are
>>B<< 2. One-way clutch oriented correctly.
3. Snap ring Install the thrust bearings #3 and #4 in position as
4. Output planetary carrier
shown in the drawing.
>>A<< 5. Thrust bearing #3
6. Underdrive sun gear
>>A<< 7. Thrust bearing #4 >>B<< ONE-WAY CLUTCH
8. Snap ring INSTALLATION
9. Overdrive planetary carrier
10. Overdrive annulus gear One-way clutch

>>A<< THRUST BEARING #3/#4
INSTALLATION
Thrust bearing #4
Thrust bearing #3
AK300529AC
Insert the one-way clutch into the overdrive annulus

gear with the arrow pointing as shown in the drawing.
AK301280AB
LOW-REVERSE BRAKE
LOW-REVERSE BRAKE
M1233003700170
Apply automatic
transmission fluid
to all moving parts
AK301040AC
Disassembly steps REASSEMBLY SERVICE POINTS

>>A<< 1. D-ring
>>A<< 2. D-ring
3. Low-reverse brake piston Apply ATF, blue petrolatum jelly or white Vaseline to
the D-rings before installation, and handle them
carefully not to damage them during installation.
SECOND BRAKE
23B-49
SECOND BRAKE
M1233021800117
Apply automatic
transmission fluid
to all moving parts
AK301039AC
Disassembly steps REASSEMBLY SERVICE POINT

1. Second brake retainer
>>A<< 2. D-ring
3. Second brake piston Apply ATF, blue petrolatum jelly or white Vaseline to
>>A<< 4. D-ring the D-rings, and handle them carefully to avoid
damage during installation.
OUTPUT SHAFT
OUTPUT SHAFT
M1233022100081
Apply automatic
transmission fluid
to all moving parts
before installation. 1
AK301036AC
Disassembly steps DISASSEMBLY SERVICE POINTS

<<A>> >>C<< 1. Transfer driven gear
<<A>> TRANSFER DRIVEN GEAR
2. Bearing retainer
>>B<< 3. Outer race REMOVAL
<<B>> >>A<< 4. Taper roller bearing
5. Output shaft
MD998917
AK300530AC
Use the special tool Bearing remover (MD998917) to

remove the transfer driven gear.
OUTPUT SHAFT
23B-51
<<B>> TAPER ROLLER BEARING
REMOVAL >>B<< OUTER RACE INSTALLATION
MB990938
MD998801
MB990936
AK300531AC AK300534 AC
Use the special tool Bearing remover (MD998801) to Use the special tools to install the outer race.
remove the taper roller bearing. • Installer adapter (MB990936)
>>A<< TAPER ROLLER BEARING >>C<< TRANSFER DRIVEN GEAR
INSTALLATION INSTALLATION
MD998812 MD998812
MD998813
MD998814 MD998823
MD998823
AK300533AC AK300535AC
Use the special tools to install the taper roller Use the special tools to install the transfer driven
bearing. gear.
• Installer cap (MD998812) • Installer cap (MD998812)
• Installer 200 (MD998814) • Installer 100 (MD998813)
• Installer adapter (MD998823) • Installer adapter (MD998823)
DIFFERENTIAL
DIFFERENTIAL
M1233003100316
3
8
6
4 5
8 135 ± 5 N·m
1
7
5
2
6
Apply automatic
transmission fluid
to all moving parts
9
AK101411AC
Disassembly steps DISASSEMBLY SERVICE POINTS

>>D<< 1. Differential drive gear
<<A>> TAPER ROLLER BEARING
<<A>> >>C<< 2. Taper roller bearing
>>B<< 3. Lock pin REMOVAL
>>A<< 4. Pinion shaft
>>A<< 5. Pinion
MD998801
>>A<< 6. Washer
>>A<< 7. Side gear
>>A<< 8. Spacer
9. Differential case
AK100576 AC
Use the special tool Bearing remover (MD998801) to

remove the taper roller bearings.
DIFFERENTIAL
23B-53
REASSEMBLY SERVICE POINTS 5. If the backlash is not within the standard value
>>A<< SPACER/SIDE range, replace the spacers with appropriately
selected ones and measure the backlash again.
GEAR/WASHER/PINION/PINION SHAFT
NOTE: The amount of the backlash must be the
INSTALLATION same on both side gears.
1. Install the spacer on the back of each side gear,
then install the side gears into the differential >>B<<LOCK PIN INSTALLATION
case.
NOTE: Use spacers of a medium thickness (0.93 Differenial case
− 1.00 mm) when installing new side gears. Lock pin

Oinion shaft
AK100577 AC
Orient the lock pin as shown in the drawing.

AK100267
>>C<< TAPER ROLLER BEARING
2. Attach the washer to the back of each pinion, INSTALLATION
make both pinions engage with the side gears
simultaneously, and bring the pinions into position MD998812
while turning the gear set.
MD998824
Taper roller
bearing
AK100272 AC
Use the special tools to install the taper roller

AK100269
bearing.
• Installer cap (MD998812)
3. Insert the pinion shaft. • Installer adapter (MD998824)
>>D<< DIFFERENTIAL DRIVE GEAR

INSTALLATION
2
4 7
5
6
3
AK100266
8 1
4. Measure the backlash between the side gears
and pinions.
AK100395AE
Apply ATF to the bolts, and tighten the bolts to the

specified torque in the shown sequence.
VALVE BODY
VALVE BODY
M1233005500202
6.0 ± 1.0 N·m Apply automatic

transmission fluid
13 to all moving parts
18 2
19 20
6.0 ± 1.0 N·m

16
17 3
14 9
15 10
1
12
11 4
7
11
6.0 ± 1.0 N·m
11 ± 1 N·m
6 8
1
11 ± 1 N·m
AK300515AC

1. Solenoid valve support >>B<< 11. Steel ball (orifice check ball)
<<A>> >>C<< 2. Underdrive solenoid valve >>B<< 12. Spring
<<A>> >>C<< 3. Second solenoid valve 13. Plate
<<A>> >>C<< 4. Damper clutch control solenoid >>A<< 14. Damping valve
valve >>A<< 15. Damping valve spring
<<A>> >>C<< 5. Overdrive solenoid valve >>A<< 16. Steel ball (line relief)
<<A>> >>C<< 6. Low-reverse solenoid valve >>A<< 17. Spring
7. Manual valve >>A<< 18. Steel ball (orifice check ball)
8. Cover >>A<< 19. Spring
9. Plate 20. Inside valve body assembly
10. Outside valve body assembly
VALVE BODY
23B-55
Apply automatic 34
to all moving parts
before installation. 36
37
41
54 53
38
55
56
24
21 23 39
40
57
45 58
59
44
28 43 60
42
22
27
25
26
49
48 61
47
33 46
32
29 31 52
30 51
50
AK300510AC

21. Roller 43. Overdrive pressure control valve
22. Damper clutch control valve sleeve sleeve
23. Damper clutch control valve 44. Overdrive pressure control valve
24. Damper clutch control valve spring 45. Overdrive pressure control valve
25. Plate spring
26. Screw 46. Roller
27. Regulator valve spring 47. Low-reverse pressure control valve
28. Regulator valve sleeve
29. Plate 48. Low-reverse pressure control valve
30. Fail-safe valve A sleeve 49. Low-reverse pressure control valve
31. Fail-safe valve A2 spring
32. Fail-safe valve A spring 50. Plate
33. Fail-safe valve A1 51. Plug
34. Plate 52. Switch valve
35. Plug 53. Roller
36. Torque converter valve 54. Underdrive pressure control valve
37. Torque converter valve spring sleeve
38. Plate 55. Underdrive pressure control valve
39. Fail-safe valve B sleeve 56. Underdrive pressure control valve
40. Fail-safe valve B spring
41. Inside valve body 57. Roller
42. Roller
VALVE BODY
Disassembly steps (Continued)

58. Second pressure control valve >>B<< SPRING/STEEL BALLS
sleeve
59. Second pressure control valve INSTALLATION
60. Second pressure control valve
spring
61. Outside valve body
DISASSEMBLY SERVICE POINT

<<A>> SOLENOID VALVE REMOVAL Steel ball
Steel balls
4 and springs
5
AK300547AC
1 Install the springs and steel balls into the locations

2 indicated in the drawing.
3
>>C<< SOLENOID VALVES
INSTALLATION
AK300548AC
Mark each solenoid valve with white paint to identify 4

its location. 5
REASSEMBLY SERVICE POINTS 1

>>A<< SPRING/STEEL BALL/DAMPING 2
VALVE/DAMPING VALVE SPRING 3
INSTALLATION
AK300548AC
Steel ball and spring
Install the solenoid valves according to the markings
Steel ball and spring that have been made during disassembly.
No. Solenoid valve
1 Underdrive solenoid valve
Damping valve and spring
2 Second solenoid valve
3 Damper clutch control solenoid valve
AK300546AC 4 Overdrive solenoid valve
Install the springs, steel balls, damping valve, and 5 Low-reverse solenoid valve
damping valve spring into the locations indicated in
the drawing.
DRIVE SHAFT OIL SEAL
23B-57
DRIVE SHAFT OIL SEAL
M1233004300131
Apply automatic
transmission fluid
to all moving parts
AK300508AC
Disassembly steps Use the special tool to Oil seal installer (MD998800)
>>A<< 1. Oil seal install the oil seal.
2. Converter housing
>>B<< 3. Oil seal >>B<< OIL SEAL INSTALLATION
REASSEMBLY SERVICE POINT
>>A<< OIL SEAL INSTALLATION
MD998800
MD998800
AK300549AC
Use the special tool Oil seal installer (MD998800) to

install the oil seal.
AK301290AB

Automatic Transmission Overhaul: Group 23B

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Automatic Transmission Overhaul: Group 23B

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23B-1

GENERAL INFORMATION . . . . . . . . 23B-2 REVERSE AND OVERDRIVE CLUTCH

SERVICE SPECIFICATIONS. . . . . . . 23B-5 PLANETARY CARRIER ASSEMBLY 23B-46

TORQUE SPECIFICATIONS . . . . . . . 23B-9 SECOND BRAKE . . . . . . . . . . . . . . . . 23B-49

TRANSMISSION . . . . . . . . . . . . . . . . 23B-14 DIFFERENTIAL. . . . . . . . . . . . . . . . . . 23B-52

OIL PUMP . . . . . . . . . . . . . . . . . . . . . 23B-40 VALVE BODY . . . . . . . . . . . . . . . . . . . 23B-54

1. Reverse clutch 17. Second pressure control valve

VALVE BODY SPRING IDENTIFICATION TABLE

Spring Wire Coil Free Number of

Item Standard value

SNAP RING, SPACER, THRUST WASHER, THRUST RACE

SNAP RING (FOR ADJUSTMENT OF BRAKE REACTION PLATE END PLAY)

SPACER (FOR ADJUSTMENT OF OUTPUT SHAFT PRELOAD)

THRUST WASHER (FOR ADJUSTMENT OF INPUT SHAFT END PLAY)

Thickness mm Identification symbol

Item Specified sealant

FORM-IN-PLACE GASKET (FIPG) Surface Preparation

Tool Number Name Application

MD998903 Spring compressor Removal and installation of one-way clutch

MD998924 Spring compressor • Removal and installation of snap ring

MB991625 Special socket (41) Removal and installation of output shaft

MD998412 Guide • Installation of transfer drive gear

MB991631 Clearance dummy Measurement of brake reaction plate,

MD998913 Dial gauge Measurement of low-reverse brake end

MB990930 Installer adapter Installation of output shaft taper roller

MB990938 Handle • Use with installer adapter

MD998350 Bearing installer Installation of output shaft collar and taper

Tool Number Name Application

MB990935 Installer adapter Installation of differential taper roller

MD998334 Oil seal installer Installation of oil pump oil seal

MD998907 Spring compressor Removal and installation of underdrive

MB991628 Spring compressor • Measurement of underdrive clutch end

MD999590 Spring compressor Removal and installation of reverse and

MB991790 Spring compressor Measurement of reverse clutch end play

MD998917 Bearing remover • Removal of output shaft transfer driven

MD998812 Installer cap Use with installer and installer adapter

MD998823 Installer adapter • Installation of output shaft taper roller

MB990936 Installer adapter • Installation of output shaft taper roller

MD998824 Installer adapter Installation of differential taper roller

MD998800 Oil seal installer Installation of drive shaft oil seal

1. Torque converter 9. Eye bolt

6.0 ± 1.0 N·m

17. Valve body cover 23. Strainer

28. Manual control lever shaft roller 38. Thrust washer #1

48. Rear cover 60. Return spring

71. Wave spring 80. Lock nut

Metal parts may be washed in an ordinary

2. Use a dial gauge to measure the input shaft end

10.Remove the sealing cap.

11.Remove the valve body cover.

Manual control shaft detent

12.Remove the manual control shaft detent. Snap ring

16.Remove the snap ring from the connector, then

17.Remove the strainer and second brake retainer

18.Remove the accumulator pistons and their

Parking pawl rod 24.Remove the differential.

20.Remove the manual control lever shaft and the

34.Pull out the parking pawl shaft, then remove the