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Artesis Condition Monitoring

The document discusses real time rotating machine monitoring using Model Condition Monitoring (MCM) technology. It provides 3 key points: 1) MCM measures current and voltage signals from electrical supply to motors and generators to identify mechanical, electrical, and process faults in real time. 2) MCM provides clear fault detection, diagnostics, time to failure predictions, and corrective action recommendations to optimize maintenance. 3) Case studies demonstrate how MCM successfully identified faults in pumps and compressors, allowing issues to be addressed before failure. Corrective maintenance verified the accuracy of MCM analysis.

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Novri Arfan
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270 views33 pages

Artesis Condition Monitoring

The document discusses real time rotating machine monitoring using Model Condition Monitoring (MCM) technology. It provides 3 key points: 1) MCM measures current and voltage signals from electrical supply to motors and generators to identify mechanical, electrical, and process faults in real time. 2) MCM provides clear fault detection, diagnostics, time to failure predictions, and corrective action recommendations to optimize maintenance. 3) Case studies demonstrate how MCM successfully identified faults in pumps and compressors, allowing issues to be addressed before failure. Corrective maintenance verified the accuracy of MCM analysis.

Uploaded by

Novri Arfan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Real Time Rotating

Machines Monitoring
A 4.0 condition monitoring Study Cases
Methods
ISO 20958:2013
ISO 20958:2013 is a standard describing different condition monitoring techniques [4]. MCM technology is mentioned in section
4.3.4 under the title “Model-based voltage and current system”. Artesis was involved directly in the contribution of the standard. It
also refers to an article written by Artesis General Manager Prof. Dr. Ahmet Duyar [17].

[17] A. Duyar, A. Bates Motor condition monitoring; MCM; An inexpensive, simple to use model based condition monitoring
technology. J. Maintenance Asset Management. 2006, 21 pp. 13–22

The book “Condition Monitoring of Marine Machinery, Guidelines for Shipowners and Managers” discusses on early fault detection
of generators and electrical motors and driven equipment via MCM technology. The book refers to and thanks to Artesis.
MCM Condition Monitoring
 Measures the current and voltage signals from electrical supply to the motor to identify existing
and developing faults on electric motors and their driven equipment, specifically:
a) Mechanical Faults – e.g. unbalance, misalignment, roller bearings
b) Electrical Faults – e.g. loose windings, short circuits
c) Process Faults – e.g. cavitation, plugged filters and screens
 Provides clear information for fault detection, diagnostics, time to failure and corrective actions,
with MCM software used to view the data
 Applicable to 3-phase AC fixed and variable speed motors and generators

Fault Detection Diagnosis & Assessment Corrective Actions & Work Order
Not Data, But Information Provided
Related Failure Modes and its condition, knowing asset’s healthiness in an instant!
And more

Estimated Time-to-
Failure Information
Still More
For Advance User
Fault parameter trending
Dashboard?
24 hours monitoring

Process-induced failure

Parts failure

• Is the failure induced by asset’s


operation? Or
• Is the failure related with part agiing
or failure?

All will be answered


The concept
Our system
With different displays

Mobile display

Maintenance office display

User display Panel display


Email notification
Machine Learning Period
Installation &
Commisioning
LEARN IMPROVE MONITOR

3 Days 7 Days
• In order to construct the mathematical model of the motor that it is connected to,
MCM has to complete the learn period. This period can take 7-10 days
• The learn period has two stages.
– Learn stage, in which MCM classifies the signals and does not do any
monitoring
– Improve stage, in which MCM starts monitoring and also updates the
mathematical model (constructed during the first stage) with new data
Availability
Installation
• Require modification in MCC
Study Cases
Case 1 Industry: Water
Fault: Bearing
Equipment: Pump
Nominal Values: 380V- 3.6A

Artesis AMT analysis report clearly


indicated faults in the transmission
element, bearing and unbalance
parameters, and relevant maintenance
was planned accordingly.
Case 1 Industry: Water
Fault: Bearing
Equipment: Pump
Nominal Values: 380V- 3.6A

Maintenance team removed the bearings and


observed damages in the internal parts of the
bearings as well as oil leakage.
Case 1 Industry: Water
Fault: Bearing
Equipment: Pump
Nominal Values: 380V- 3.6 A

After the maintenance of bearing and


transmission element, the equipment was
tested again. The results indicated effectiveness
of the corrective maintenance action for
bearing and transmission element, while
unbalance fault remained as it was.
Submersible Pumps
Reference of ESP users monitored
Study Case 1
Study Case 2
Study Case 3
Study Case 4
Other Cases in O&G Industry
Reference
Statistical Results of Detection History
Study Case 1 : Diesel fuel pump
Study Case 2: Propane Compressor
Cost Benefit Analysis
Thank You

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