CBX500

INSTALLATION MANUAL

Figure A

1 Indicator LEDs
2 Cover Screws (4)
3 Host Interface Module Panel

4 Compression Connectors (5)

5 25-pin Device Connector

821001384 (Rev. D)
CBX500 INSTALLATION MANUAL

6 7 8 9

10

11
5

12
3

13

2 1 14

Figure B

1 Power Switch (ON/OFF)

2 Device Chassis Grounding Selector
3 Mounting Holes (2)
4 I/O Extension Module Connector
5 Backup Module Connector
6 Indicator LEDs
7 RS485 Termination Resistance Switch
8 ID-NET™ Termination Resistance Switch
9 Auxiliary Port Connector
10 IP65 Host Interface Module Connector
11 Standard Host Interface Module Connector
12 Spring Clamp Terminal Blocks
13 Shield to Protection Earth Selector
14 Power Source Selector

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 CBX500 INSTALLATION MANUAL

SUPPORT THROUGH THE WEBSITE

This Installation Manual is available for download on our website.

Datalogic provides several services as well as technical support through its website. Log on
to www.datalogic.com and click on the SUPPORT > Unattended Scanning Systems
category link. From this page you can select your product model from the dropdown list
which gives you access to:

 Downloads including Data Sheets, Manuals, Software & Utilities, and Drawings;
 Repair Program for On-Line Return Material Authorizations (RMAs) plus Repair
Center contact information;
 Service Program containing details about Maintenance Agreements;
 Technical Support through email or phone.

DESCRIPTION
The CBX500 is a connection box which can be used as an accessory to facilitate system
connections for installation and device replacement of several Datalogic family reading
devices.

System cabling is made through spring clamp terminal blocks inside the CBX500 while the
reading device is connected to the CBX500 through a 25-pin connector on the housing.

A 9-pin connector placed inside the CBX500 facilitates connection between an external PC
and the auxiliary serial interface of the reading device for configuration or data monitoring.

CBX500 can also house several accessories which make the system highly flexible. These
include:

 Backup Module - to backup and restore system configuration parameters making

system maintenance extremely quick and easy.
 Display Module – to show reading device menu and diagnostic messages at the
CBX500.
 Several Host Interface Modules - to interface the scanner with the most popular
Fieldbus and non-Fieldbus network types: Ethernet/IP, Profibus; DeviceNet, etc.,
including IP65 protection versions.
 Mounting Adapters – to provide easy mounting to DIN rails and Bosch profiles.
 M12 Panel Connectors for direct connection using standard cables and IP65
protection.

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CBX500 INSTALLATION MANUAL

ACCESSORIES
The following accessories are available on request for the CBX500:

Name Description Part Number

* BM100 Backup Module 93ACC1808
* BM150 Display Module 93ACC1809
* BM200/210 Ethernet TCP/IP Module STD/IP65 93ACC1851, 93ACC1852
* BM300/310 Profibus Module STD/IP65 93ACC1810, 93ACC1811
* BM400 DeviceNet Module IP65 93ACC1814
* BM500/510/520 EtherNet/IP Module STD/IP65/IP54 93ACC1812, 93ACC1813,
93ACC1840
* BM600 CANopen Module STD 93ACC1815
* BM700/710 Profinet Module STD/IP65 93ACC1816, 93ACC1886
* BM1100 CC-Link Module STD 93ACC1845
* BM1200/1210 Modbus TCP STD/IP65 93ACC1848, 93ACC1849
BA100 DIN Rail Adapters 93ACC1821
BA200 Bosch Adapters 93ACC1822
BA300 M12 3PF Service Connector 93ACC1877
BA400 M12 3PM External Power Connector 93ACC1853
BA500 M12 4PF Trigger Connector 93ACC1854
BA600 M12 5PF ID-NET Out Connector 93ACC1855
BA700 M12 5PM ID-NET In Connector 93ACC1856
BA900 Two Cable Compression Conn. Panel 93ACC1847
ADP-MM1 Gender Changer 25P M/M (5 pcs) 93ACC1828

NOTE: Not all readers support all CBX accessories. Compatibility

between the accessories marked with an asterisk (*) and your reader
depends on the reading device application software. See the "Accessories"
paragraph in your reading device Reference Manual for the list of supported
CBX Series accessories.

SAFETY PRECAUTIONS
ATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT

POWER SUPPLY
This product is intended to be installed by Qualified Personnel only.
This product is intended to be connected to a UL Listed Direct Plug-in Power Unit marked LPS
or “Class 2”.

CAUTION: Total power consumption is given by adding the CBX500 power

consumption to that of all the devices powered through the CBX500 (reading
device, P.S., I/O). Refer to the manual of the connected devices for details
about minimum/maximum supply voltage and power consumption.
Each CBX500 supports only 1 single reading device + system accessories.

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 CBX500 INSTALLATION MANUAL

SUPPORTED READING DEVICE MODELS

HARDWARE AND SOFTWARE COMPATIBILITY

The CBX500 can be directly connected to all of the following readers through the 25-pin
connector illustrated in Figure A.

Linear Scanners 2D Readers

DS2100N DS2400N DS4800 DS5100 All Matrix x10 family
DS6x00 DX6400 DS8100A DX8200A All Matrix x10N family

NOTE: Not all readers support all CBX accessories. Compatibility

between the accessories and your reader depends on the reading device
application software. See the "Accessories" paragraph in your reading
device Reference Manual for the list of supported CBX Series accessories.

NOTE: CBX500 is backward compatible with DS2100N/DS2400N (black

body) model reading devices using the ADP-MM1 25-pin gender changer.
See the Gender Changer documentation for the relative CBX pinout. A
scanner software upgrade may be required to manage CBX500 accessories.

HARDWARE COMPATIBILITY ONLY (PASSIVE CONNECTIONS)

NOTE: CBX500 is backward compatible with DS4600A, and

DS1100/DS2200 10-30 Vdc model reading devices using the ADP-MM1 25-
pin gender changer. See the Gender Changer documentation for the relative
CBX500 pinout. CBX500 accessory management through device application
software is not provided for these products.

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CBX500 INSTALLATION MANUAL

OPENING THE CBX500

To install the CBX500 or during normal maintenance, it is necessary to open it by unscrewing
the four cover screws:

CAUTION: The CBX500 must be disconnected from the power supply

during this operation.

MECHANICAL INSTALLATION
CBX500 can be mounted to various wooden or plastic surfaces using the two self-threading
screws (3.9 x 45 mm) and washers provided in the package.

Mounting to other surfaces such as concrete walls or metallic panels requires user-supplied
parts (screws, screw anchors, nuts, etc). A mounting template is included in the package to
facilitate hole drilling alignment.

CBX500 can also be mounted to a DIN rail using the BA100 (93ACC1821) mounting
accessory or to a Bosch Frame or 80/20 Frame using the BA200 (93ACC1822) mounting
accessory.

The diagram below gives the overall dimensions of the CBX500 and shows the two mounting
through-holes.
[2.8]
71
[1.21]
30.7

180
Mounting 80.9 4
[7.1] Holes
[3.18] [0.16]
[7.6]

[7.01]
193

178

mm
in
[0.16]

82.9
4

[3.26]

Figure 1 - Overall Dimensions

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 CBX500 INSTALLATION MANUAL

ELECTRICAL CONNECTIONS AND SETUP

The following figure shows the typical layout.

PWR PS, I/O, Main Interface

Scanner
Auxiliary
Interface Scanner

Reading Device CBX500

Configuration PC

Figure 2 – System Layout

The dotted line in the figure refers to an optional (temporary) hardware configuration in which
a portable PC can be quickly connected to the CBX500 (and consequently to the reading
device auxiliary interface) through the internal 9-pin connector. This allows monitoring of the
data transmitted by the reading device or configuration through the utility program (see the
reading device Installation Manual for more details). The reading device auxiliary interface
signals are also available on the internal spring clamp connectors.

After making system cabling and switch settings, connect the reading device to the 25-pin
connector on the CBX500 housing.

Switch ON the CBX500 power switch (see Figure 3). The Power LED turns on (blue) when
the power connection has the correct polarity. The Power LED turns on (red) in case of
wrong polarity.

After system functioning has been verified, close the CBX500 using the four cover screws.

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CBX500 INSTALLATION MANUAL

POWER SUPPLY
Power is supplied to the CBX500 through the Vdc and GND pins provided on the spring
clamp connector.

The power switch (see Figure 3) switches the power supply ON or OFF for both the CBX500
and the connected reading device.

CAUTION: The power switch does not control power to the Vdc/GND, +V/-V
spring clamps, therefore any devices connected to these signals (i.e. external
trigger, encoder, etc.), are live and are not protected from polarity inversion.
Disconnect the power supply when working inside the CBX500.

OFF ON

Figure 3 - Power Switch ON/OFF Positions

CBX500 POWER SUPPLY

Vdc
V+ (10 - 30 Vdc)
GND
GND

Earth

Earth Ground

Figure 4 - Power Supply Connections

NOTE: Vdc is electrically connected to +V, just as GND is electrically

connected to -V. This is useful for supplying external trigger, inputs and
outputs from the CBX500 power source, however +V and -V signals should
not be used as power supply inputs to the CBX500.

The power supply must be between 10 and 30 Vdc only.

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 CBX500 INSTALLATION MANUAL

SYSTEM WIRING
The connection and wiring procedure for CBX500 is described as follows:

1) Open the CBX500 by unscrewing the four cover screws.

2) Verify that the CBX500 power switch is off (see Figure 3).

3) Unscrew the compression connectors and pass all the system cables through them into
the CBX500 housing.

4) To connect the power and input/output signals:

 Prepare the individual wires of the system cables by stripping the insulation back
approximately 1 cm.
 Using a device such as a screwdriver, push down on the lever directly next to the
clamp (see Figure 5).
 Insert the wire into the clamp and release the lever.

The wire will now be held in the spring clamp.

5) Tighten the compression connector nuts so that the internal glands seal around the
cables.

Figure 5 - System Cable Connections

Flexible stranded wire should be used and must meet the following specifications.

All positions: 24 - 16 AWG 0.2 - 1.5 mm²

The CBX500 spring clamp connector pinouts are indicated in the Pinout table.

Refer to the reading device Installation Manual for signal details.

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CBX500 INSTALLATION MANUAL

PINOUT

Pinouts
Group Name Function
Vdc Power Supply Input Voltage +
Input Power GND Power Supply Input Voltage -
Earth Protection Earth Ground
+V Power Source – External Trigger
External I1A External Trigger A (polarity insensitive)
Trigger Input I1B External Trigger B (polarity insensitive)
-V Power Reference – External Trigger
+V Power Source – Inputs
I2A Input 2A (polarity insensitive)
Generic Input
I2B Input 2B (polarity insensitive)
-V Power Reference – Inputs
+V Power Source – Outputs
-V Power Reference – Outputs
O1+ Output 1+
Outputs
O1- Output 1-
O2+ Output 2+
O2- Output 2-
O3A Output 3A / 3+ (Pass Through)
O3B Output 3B / 3- (Pass Through)
+V Power Source – Other I/O
I3A Input 3A / 3+ (pass through)
Other I/O
I4A Input 4A / 4+ (pass through)
-V Power Reference – Other I/O
I34B Input 3B / 3- (common) (pass through)
I34B Input 4B / 4- (common) (pass through)
TX Auxiliary Interface TX
Auxiliary
RX Auxiliary Interface RX
Interface
SGND Auxiliary Interface Reference
REF Network Reference
ID-NET™ ID+ ID-NET™ network +
ID- ID-NET™ network -
Network Shield Network Cable Shield
RS232 RS485FD RS485HD
TX TX+ RTX+
RTS TX- RTX-
Main
RX *RX+
Interface
CTS *RX-
SGND SGND SGND
The input power signals Vdc, GND and Earth as well as the network signals REF, ID+, ID-
and Shield; and RTX+, RTX- and SGND are repeated to facilitate system cabling. In this way
the power and network busses can enter and exit the CBX500 from different spring clamps
but be physically connected together.

* Do not leave floating, see Reading Device Reference Manual for connection details.

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 CBX500 INST
TALLATION MANUAL

NOT TE: To avoid electrom agnetic inte erference:

- Coonnect CBX X500 Protecction Earth (Earth) to a good
g earth gground.
- Coonnect the reading de evice chassis to earth ground throough the ju umper,
(d
default settin
ng, see Figu ure 8).
- Coonnect the Network C Cable Shield d (Shield) to
o Filtered EEarth throug
gh the
jumper (defau ult setting, ssee Figure 7).
7

CAU UTION: Do o not conne ect to the Main

M Interfa
ace spring cclamp terminals if
using
g Host Interfface Module
es (Fieldbus
s or non-Fieeldbus).

POWER SOU
URCE JU
UMPER S
SETTING
GS
For mosst applicatio
ons input po
ower is provvided throug
gh the dedic
cated springg clamp con
nnectors
inside th
he CBX500 0.

Howeve er CBX500 may accep pt power fro

om the conn nected read
ding device through the 25-pin
connecttor. This is useful, forr example, to pass po ower to coonnected acccessories such as
Encoder and Pressence Sens sor from DX X8200A VA AC models or 6K/8K scanners powered
directly through the S the relattive reading device Refference Mannual for deta
e network. See ails.

To pow
wer CBX500 0 from the reading devvice, the powwer source jumper muust be place
ed in the
"power ffrom device a indicated in Figure 6.
e" position as

Po
ower from Pow
wer from
device clamps
c (default)

Figure
F 6–Pow
wer Source Ju
umper Setting
gs

SHIEL
LD TO PROTEC
P CTION EA
ARTH JUMPER SETTIN
NGS
The network shield (Shield) can be co onnected to o Earth Groound (Earthh) either directly or
through
h a filter circcuit. If the jumper is leftt open, the network
n cab
ble shield (S
Shield) is flo
oating.

Earth floatin
ng Filte
ered Earth
(d
default)

Equivvalent
Filter Circuit
C

Figure 7– Shield to P
Protection Ea
arth Jumper Settings
S

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CBX500 INSTALLATION MANUAL

CHASSIS GROUNDING JUMPER SETTINGS

The reading device chassis grounding method can be selected by positioning a jumper (see
Figure 8). In this way the reading device chassis can be connected to earth ground (only if
pin Earth is connected to a good earth ground). For all reading devices except 6K/8K, the
chassis can alternatively be connected to the power supply ground signal (GND) or it can be
left floating but, in this case, the jumper must be removed. For 6K or 8K scanners the chassis
is internally connected to GND.

All Reading Devices (except 6K/8K)

to GND floating to Earth (default)

The scanner chassis is

internally connected to GND

6K, 8K Family Scanners to Earth (default)

Figure 8 – Chassis Grounding

9-PIN READING DEVICE AUXILIARY SERIAL INTERFACE

The reading device auxiliary serial interface available on the internal CBX500 9-pin
connector can be used either for configuration or for data monitoring.

Connections can be made to a PC or Laptop using a straight through cable or a USB-RS232

converter.

The details of the connector pins are indicated in the following table:
5 1

9 6
Figure 9 - 9-pin D-Sub Female Connector

9-pin Connector Pinout

Pin Name Function
2 TX Auxiliary RS232
3 RX Auxiliary RS232
5 SGND Auxiliary Reference Ground
1, 4, 6, 7, 8, 9 N.C.

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 CBX500 INSTALLATION MANUAL

NETWORK BUS TERMINATION

ID-NET™ ON

The ID-NET™ termination resistance

switch enables or disables the insertion
of the bus termination resistor for ID-
NET™ network applications.
OFF

Figure 10 – ID-NET™ Termination Resistance Switch

CAUTION: In ID-NET™ network applications the termination resistor must
be enabled ONLY on the first and last devices of the chain. On all the other
devices this resistor MUST NOT be enabled (OFF).

RS485 HD ON

The RS485 HD termination resistance

switch enables or disables the insertion
of the bus termination resistor for RS485
Half Duplex Multidrop applications.
OFF

Figure 11 – RS485 HD Termination Resistance Switch

CAUTION: In Multiplexer applications the termination resistor must be
enabled ONLY on the last device of the chain, the farthest away from the
Multiplexer (assuming the Multiplexer is the first device of the chain). On all
the other devices this resistor MUST be OFF (disabled).
This switch must also be OFF (disabled) when Fieldbus Modules are
used.

INDICATOR LEDS
There are five Indicator LEDs which signal blue/red
power and I/O activity and are visible from the
CBX500 outside cover. yellow

The Power LED is blue when power is correctly green

applied to the CBX500 and the power switch is
yellow
turned on.
green
This LED is red if power polarity is incorrect. In
this case the connected reading device and
optional Backup Module are protected.
Figure 12 – Indicator LEDs
The remaining four LEDs signal activity on the relative I/O lines. Their meaning depends on
the software configuration of the connected reading device.

CAUTION: If external I/O devices are powered through CBX500 (connected

to +V/-V), they are not protected from polarity inversion.

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CBX500 INSTALLATION MANUAL

TECHNICAL FEATURES

ELECTRICAL FEATURES
Supply Voltage 10 to 30 Vdc*
Consumption 0.5 – 0.3 A
Limited Current Consumption 2.5 A Max
CBX + reading device consumption
(see related manual)

Inputs 1 and 2 Non opto-isolated polarity insensitive

30 Vdc max; 12 mA max
Inputs 3 and 4 Non opto-isolated Pass through

Outputs 1 and 2 Opto-isolated polarity sensitive

30 Vdc max; 40 mA max continuous
130 mA max pulsed
Output 3 Non opto-isolated Pass through

USER INTERFACE
LED Indicators:
Power On/Polarity Error (blue/red), Trigger (yellow), IN2 (green)
OUT1 (yellow), OUT2 (green)
PHYSICAL FEATURES
Mechanical Dimensions 193 x 180 x 71 mm
(7.6 x 7.1 x 2.8 in.)
Weight about 780 g. (27.5 oz.)
ENVIRONMENTAL FEATURES
Operating Temperature 0° to 50 C (+32° to 122 °F)
Storage Temperature -20° to 70 C (-4° to 158 °F)
Humidity max. 90% non condensing
Vibration Resistance 14 mm @ 2 to 10 Hz
EN 60068-2-6 1.5 mm @ 13 to 55 Hz
2 hours on each axis 2 g @ 70 to 200 Hz
Shock Resistance 30 g; 11 ms;
EN 60068-2-27 3 shocks on each axis
Protection Class IP65 **
EN 60529

The features given are typical at a 25 C ambient temperature (if not otherwise indicated).

* for further details about minimum/maximum supply voltage refer to the manual of the
connected reading device, since the minimum supply voltage required may be >10.

** when compression connectors and reading device are correctly connected.

If Host Interface (Fieldbus) Modules are used, only correctly installed IP65 models
guarantee IP protection. Protection is not guaranteed when Standard Fieldbus Modules
are mounted.

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 CBX500 INSTALLATION MANUAL

COMPLIANCE

POWER SUPPLY
This product is intended to be installed by Qualified Personnel only.

This device is intended to be supplied by a UL Listed NEC Class 2 power source.

CE COMPLIANCE
CE marking states the compliance of the product with essential requirements listed in the
applicable European directive. Since the directives and applicable standards are subject to
continuous updates, and since Datalogic promptly adopts these updates, therefore the EU
declaration of conformity is a living document. The EU declaration of conformity is available
for competent authorities and customers through Datalogic commercial reference contacts.
Since April 20th, 2016 the main European directives applicable to Datalogic products require
inclusion of an adequate analysis and assessment of the risk(s). This evaluation was carried
out in relation to the applicable points of the standards listed in the Declaration of Conformity.
Datalogic products are mainly designed for integration purposes into more complex systems.
For this reason it is under the responsibility of the system integrator to do a new risk
assessment regarding the final installation.

Warning: This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.

FCC COMPLIANCE
Modifications or changes to this equipment without the expressed written approval of
Datalogic could void the authority to use the equipment.

This device complies with PART 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) this device must
accept any interference received, including interference which may cause undesired
operation.

This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be required to correct
the interference at his own expense.

EAC COMPLIANCE
Customs Union:
The CU Conformity certification has been achieved; this allows the Product to bear the Eurasian mark
of conformity.

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CBX500 INSTALLATION MANUAL

LEGAL NOTICES
© 2008 - 2017 Datalogic S.p.A. and/or its affiliates  ALL RIGHTS RESERVED.  Without
limiting the rights under copyright, no part of this documentation may be reproduced, stored
in or introduced into a retrieval system, or transmitted in any form or by any means, or for
any purpose, without the express written permission of Datalogic S.p.A. and/or its affiliates.

Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many
countries, including the U.S.A. and the E.U.

ID-NET is a trademark of Datalogic S.p.A. and/or its affiliates. All other trademarks and
brands are property of their respective owners.

Datalogic shall not be liable for technical or editorial errors or omissions contained herein,
nor for incidental or consequential damages resulting from the use of this material.

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