Manual INCUBADORA THERMO 3110 PDF
Manual INCUBADORA THERMO 3110 PDF
Manual INCUBADORA THERMO 3110 PDF
CAUTION
Contains Parts and Assemblies
Susceptible to Damage by
Electrostatic Discharge (ESD)
Important Read this operating manual. Failure to read, understand and follow the instructions in this manual
may result in damage to the unit, injury to operating personnel, and poor equipment performance. s
Warning All internal adjustments and maintenance must be performed by qualified service personnel. s
Material in this manual is for information purposes only. The contents and the product it describes are subject
to change without notice. Thermo Fisher Scientific makes no representations or warranties with respect to this
manual. In no event shall Thermo be held liable for any damages, direct or incidental, arising out of or related to
the use of this manual.
Intended Use:
The Thermo Scientific Water-jacketed CO2 incubators listed in this manual are intended to provide an
environment with controlled temperature and Carbon Dioxide (CO2) as well as elevated humidity (RH) for the
growth of microbiological samples or mammalian cells for research (FDA Class 1), and IVF and other regulated
cell therapy applications (FDA Class 2). Certain models also control Oxygen (O2) at suppressed levels via the
injection of Nitrogen (N2).
For FDA Class 1 applications, the intended end user is a laboratory / medical professional trained in basic safety
and cell culture practices. For FDA Class 2 applications, the intended user is a trained Laboratory Technician
whose qualifications include a bachelor’s or master’ss degree in chemical, physical, biological, medical
technology, clinical or reproductive laboratory science from an accredited institution.
These incubators are designed to be used indoors only and operate 24 hours per day - 7 days per week, but
should be shut down regularly to be disinfected to prevent contamination, maintained per the instructions for
use, and calibrated to retain optimum system performance.
These incubators are not intended for use by the general public.
These units are not intended for use within the patient environment. These units are not to be used outdoors.
These incubators are not designed to provide O2 levels greater than 20% and as such should never be connected
to O2 as it is highly flammable in elevated concentrations. These units are not designed to be used with Liquid
CO2 or Liquid N2. These units should not be used with any flammable or toxic materials.
Important operating and/or maintenance instructions. Read the accompanying text carefully.
Potential electrical hazards. Only qualified persons should perform procedures associated with this
symbol.
Equipment being maintained or serviced must be turned off and locked off to prevent possible injury.
Asphyxiation Hazard Warning. High concentrations of CO2 and N2 can displace oxygen and cause
asphyxiation!
Lifting Hazard Warning. The incubator weighs more than 200lbs (91kgs). Take adequate safety
measures when moving this device.
4-Person Lift. The incubator weighs more than 200lbs (91kgs). It is recommended that four persons
lift this device together to move it.
WEEE Compliance: Thermo Fisher Scientific has contracted with companies for recycling/disposal in
each EU Member State. For further information, send an email to [email protected].
4 Always use the proper protective equipment (clothing, gloves, goggles, etc.)
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troubleshooting of your equipment. We can fill your needs for spare or replacement parts or
provide you with on-site service. We can also provide you with a quotation on our Extended
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Whatever Thermo Scientific products you need or use, we will be happy to discuss your
applications. If you are experiencing technical problems, working together, we will help you
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When more extensive service is necessary, we will assist you with direct factory trained
technicians or a qualified service organization for on-the-spot repair. If your service need is
covered by the warranty, we will arrange for the unit to be repaired at our expense and to your
satisfaction.
Regardless of your needs, our professional telephone technicians are available to assist you
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Warranty Notes
Information You Should Know Before Requesting Warranty Service
• Locate the model and serial numbers. A serial tag is located on the unit itself.
• For equipment service or maintenance, or with technical or special application inquiries, contact Technical
Services at 1-800-438-4851 or 1-740-373-4763 (USA and Canada). Outside the USA, contact your local
distributor.
• Chamber Gas Sample Port - Used for sampling chamber CO2 and
optional O2 content, for calibration (Section 2).
• Water Jacket Vent - Allows air to escape from the water jacket during
filling and normal expansion and contraction when the incubator heats
or cools.
36.9
Run Set Cal Config Heat Temp
4.9
Inject % CO2
Scroll for Parameters
Tank Low
Control Panel The Model 3100 Series water jacket incubator has four basic modes, which
allow incubator setup. The modes are as follows: Run, Setpoints,
Operation Calibration and System Configuration.
• Run is the default mode that the incubator will normally be in during
operation.
• Config is the system configuration mode that allows for custom setup
of various options.
Scroll for Parameters Arrow Keys: Steps the operator through the parame-
ters of SET, CAL and CONFIG Modes. The right arrow goes to the
next parameter, the left arrow returns to the previous parameter.
Up Arrow: Increases or toggles the parameter value that has been selected
in the SET, CAL, and CONFIG Modes.
Enter: Must press Enter key to save to memory all changed values.
Down Arrow: Decreases or toggles the parameter values that have been
selected in the SET, CAL and CONFIG Modes.
Silence Key: Press to silence the audible alarm. See Section 4 for alarm
ringback times.
Message Center: Displays the system status (Mode) at all times. Displays
CLASS 100 or SYSTEM OK during normal operation, or alarm mes-
sages if the system detects an alarm condition. See Section 4, Alarms.
The display message CLASS 100 is a timing mechanism indicating that,
under normal operating conditions with the HEPA filter installed, the
air inside the chamber meets the Class 100 air cleanliness standard for
particulates of 0.5 micron size or larger per cubic foot of air.
Upper and Lower Displays: These 7-segment displays vary depending
upon the options present and the configuration chosen. The upper dis-
play can display temp or RH, or toggle between them. The bottom dis-
play can display CO2 or O2, or toggle between them. See Section 3,
Configuration.
Installing the Unit 1. Locate the unit on a firm, level surface capable of supporting the unit’s
operational weight of 365 lbs. (166kg) plus the estimated total sample
and user equipment weight. The overall space should be well ventilated
and large enough that the concentration of carbon dioxide (CO2)
and/or nitrogen (N2) gases cannot accumulate, thus displacing the
oxygen (O2) to dangerous levels in the room. Read Connecting CO2
or N2 (O2 System) Gas Supply below carefully.
Note If two incubators are to be stacked, then the surface must be capable
of twice the weight estimated above.
2. Locate the incubator away from exterior doors and windows as changes
in outdoor temperatures and contact with direct sunlight can affect the
anti-condensation functions of the unit.
3. Position the door opening away from forced air heating and cooling
ducts as these can carry dust, dirt, and other contaminants into the
incubator chamber, as well as negatively affect the door opening
recovery time.
Installing the Unit 4. Maintain a minimum six inch clearance behind the unit for electrical
and gas hook-up. In addition, a minimum three inch ventilation
(continued) clearance is needed on each side.
Warning This incubator weighs 265 lbs (120kg) before filling the water
jacket. If the unit has been in service, disconnect the power cord from
both the unit and the power source, turn off all gas regulators, and
disconnect all tubing and any other connections from the rear of the
electronics drawer before completely draining the water jacket. Do not lift
the incubator by the outer door as this could damage the hinges and/or the
outer door may come loose. Note that the outer door can be removed to
reduce weight and make it easier to lift the unit by its corners. Have
sufficient personnel available to lift the unit into place using proper lifting
techniques according to local EHS policies. Lift from both sides of the
unit (left and right, not front and back) holding it from the bottom. Do
not push or pull the incubator along the floor as this could damage the
leveling feet.
1. Designate one incubator to be the top unit and the other as the
bottom unit. Remove the base cover plate from the top unit using the
finger holes in the base or using a slotted screwdriver (Figure 1-4).
2. Note the two slots in the base of the incubator which accommodate
the stacking bolts. Refer to Figure 1-5.
6. Remove and retain the two screws from the back of the control panel
on the bottom unit as identified in Figure 1-8.
7. Secure the stacking brackets to the back of the bottom unit, using the
retained screws (Figure 1-8). Be sure to align the brackets with the
mounting holes on the back of the upper incubator. Secure the
brackets to the upper unit with the ¼-20 bolts provided in the
stacking kit. A 7/16” wrench or socket is required for the bolts.
Stacking the Incubators 8. From the unit front, secure the base of the top unit to the exterior top
(continued) of the bottom unit by tightening the 5/16-18 stacking bolts using a ½”
(13mm) wrench or suitable tool. Refer to Figure 1-7.
9. Replace the base cover on the top unit.
Preliminary Cleaning 1. Remove the protective plastic coating on the shelf supports, duct
sheets, and air duct, if present.
Installing Air Sample 1. Remove the filter from the shipping bag.
Filter
2. Separate one section of the tubing from the filter. Install this section to
the fitting on the blower plate.
3. After installing the top duct, connect the filter assembly to the tubing
coming through the top duct.
4. Insert the free end of the air sample filter tubing into the larger hole in
the back of the blower scroll. See Figure 1-9 for completed
configuration.
Installing HEPA Filter Note There are standard and Volatile Organic Chemical (VOC) HEPA
filters available. Be certain to install the correct filter for the given
application. See Section 8.
Caution Handle the HEPA filter very carefully as the filter media can be
easily damaged. Do not touch the filter media during installation.
2. Remove the plastic coating from the filter and inspect the filter for any
visible signs of damage.
4. The default HEPA filter replacement reminder was set at the factory
for 6 months. See Section 3 to change the timer value.
Installing Shelves 1. Install the side ducts with the tabs facing
into the center of the chamber with Side toward side duct
their slots up. There are no right side or Shelf Channels
left side ducts, simply rotate one of
Side toward shelf
them to fit the opposite side. Tilt the
side ducts as they are placed in the
chamber so the tops fit into the top air
duct, then guide them into the vertical
position. Figure 1-10 shows the duct as
it would be oriented for the right side of
Side Duct
the chamber.
Figure 1-10. Shelf Channels
2. Referring to Figure 1-10, note that there and Side Duct
is no difference between left and right
side shelf channels.
Installing Shelves 3. Install the shelf channels by placing the channel’s rear slot over the
(continued) appropriate rear tab on the side duct. Pull the shelf channel forward
and engage the channel’s front slot into the side duct’s appropriate
forward tab. Refer to Figure 1-11.
4. Figure 1-12 shows one of the channels installed on the right side duct.
Note that if a shelf is installed in any of the bottom 3 rows of side duct
tabs that it will need to be removed to take out the humidity pan to
clean and add water.
5. The shelf can be installed with the sides up forming a tray that can be
easily removed with all of its samples, or with the sides down allowing
the samples to be carefully slid off individually. The shelf can be
partially pulled out to access samples not in the front, but be careful to
not pull the shelf out too far as there are no stops to prevent the shelf
from falling out.
Leveling the Unit Check the unit for being level by placing a bubble-style level on one of the
shelves. Turn hex nut on leveler counterclockwise to lengthen the leg, or
clockwise to shorten it. Level the unit front-to-back and left-to-right.
Connecting Unit to For electrical specifications, see the serial tag on the side of the unit,
Electrical Power Section 7 Specifications, or refer to the electrical schematics in Section 9
of this manual.
Plug the provided power cord into the power inlet connector (Figure 1-13)
and into the grounded dedicated circuit.
Filling Water Jacket Caution For stacked incubators, completely fill the bottom unit before
filling the top unit in order to maintain the lowest possible center of
gravity.
Turn the power switch On. ADD WATER will appear in the message
center. Press the Silence key to silence the alarm for 15 minutes. If the
water jacket is empty, yet the message center does not display ADD
WATER, then the liquid level switch could be faulty. Call Technical
Services.
Carefully fill the jacket with water. Do not overfill the jacket as the excess
water will pour out through the water jacket vent (see Figure 1-1).
When the jacket is full, the audible alarm will sound a continuous tone for
10 seconds and the alarm condition will be cleared. Refer to Section 4,
Table of Alarms.
Note Model 3100 Series incubators are shipped from the factory with a
rust inhibitor added to 0.2 gallons (0.8 liters) of water in the jacket. The
rust inhibitor must be replenished every 2 years. See Section 5 to drain
water from the jacket and add the correct proportion of rust inhibitor
mixture back into the jacket.
Filling Water Jacket Disconnect the silicone tubing from the fill port, and replace the fill port
(continued) plug removed above.
Warning Once the jacket is full, be certain to clean up any water that may
have dripped down the side of the unit or spilled onto the floor during this
process to prevent a possible slip hazard. s
Filling Humidity Pan Caution Use of chlorinated water, or decontamination products containing
chlorine, will deteriorate the stainless steel and cause rust, voiding the
warranty. s
Fill the humidity pan to within 1/2 inch of the top with 0.8 gallons (3
liters) of water, as described in Filling Water Jacket. If the water cannot be
sterilized, a 2% solution of quaternary ammonium can be used as a
disinfectant additive to control bacteria and other organic contaminants, if
desired. Place the pan directly in the center of the incubator floor to
ensure optimum humidity and temperature response.
Caution Check the level and change the water frequently to avoid
contamination. Do not allow the water level to fluctuate significantly.
“Dry-outs” will have an adverse effect on the humidity level as well as CO2
calibration. s
Connecting CO2 or N2 (O2 Warning High concentrations of CO2 gas can cause asphyxiation! Refer to
System) Gas Supply local EHS policies regarding employee exposure to CO2. Carbon dioxide
monitors are recommended for confined areas where concentrations of
carbon dioxide gas can accumulate. s
Note For customer convenience, 12 feet of 1/4” ID vinyl tubing with two
3/8” hose clamps are included in the shipping materials for connecting the
unit to the gas supply.
The incubator has 1/4” barbed fittings on the back of the cabinet to
connect the gas supply. Refer to Figure 1-13. The fitting is labeled CO2
Inlet #1. The N2 Inlet is also labeled.
a CO2 inletc
Optional Exit for Optional d Power Cord
RS 485 Analog Wiring N2 inlet #1 tank Connector
Install 3/8" hose clamps to secure the 1/4" ID tubing to the barbed fittings
on the regulator and the rear of the electronics drawer.
For units having the CO2 or N2 Gas Guard option, see Section 6.
Connecting CO2 or N2 (O2 The CO2 gas supply being connected to the incubator should be industrial
System) Gas Supply (cont.) grade, 99.5% pure. Do not use CO2 gas cylinders equipped with siphon
tubes. A siphon tube is used to extract liquid CO2 from the cylinder,
which can damage the pressure regulator. Consult with your gas supplier
to ensure that the CO2 cylinder does not contain a siphon tube. The N2
gas supply being connected to the incubator should be 99.99% pure. Do
not use liquid nitrogen.
If higher purity CO2 is desired inside the incubator (greater than 99.5%
pure), the pressure regulator should be constructed with a stainless steel
diaphragm along with specifying the purity of the CO2 from the gas
supplier. Follow the manufacturer’s instructions to ensure proper and safe
installation of the pressure regulator on the gas cylinder. Gas cylinders
should be secured to a wall or other stationary object to prevent tipping.
Position the gas cylinders to allow unobstructed access to the pressure
regulators so that they can be easily turned off in case of an emergency.
Consult your facility safety officer to ensure that the equipment is installed
in accordance with the codes and regulations applicable in your area.
Incubator Start-Up Now that the incubator has been properly installed, connected to power,
filled with water, humidity pan filled, and connected to gas supplies,
system setpoints can be entered. The following setpoints can be entered in
set mode: temperature, over temperature, CO2, and O2. To enter Set
Mode, press the Mode key until the Set indicator lights. Press the right
and/or left arrow keys until the proper parameter appears in the message
center. See Chart 1-1 for more detail.
Setting the Operating Models 3110/3111 have an operating temperature (setpoint) range of 10
Temperature to 55°C, Models 3120/3121 at 10 to 50°C, and Models 3130/3131,
3140/3141 at 10 to 45°C. The incubator can only accurately control
temperature as low as +5C above ambient unless it has been installed with
the cooling coil option at the factory which allows the incubator to run at
lower temperatures. See Cooling Coil, Section 6. The incubator is shipped
from the factory with a temperature setpoint of 10°C. At this setting, all
heaters and alarms are turned off.
2. Press the right arrow until TEMP XX.XC is displayed in the message
center.
5. Press the Mode key until the Run Indicator lights to go to Run mode
or right/left to go to next/previous parameter.
Setting the Overtemp Caution In the event that the heaters are locked on as a result of a failure
Setpoint in the main temperature control, the independent overtemp circuit is
designed as a safety to protect the incubator only. It is not intended to
protect or limit the maximum temperature of the cell cultures or
customer’s equipment inside the incubator if an overtemp condition
occurs. s
The factory setting for the Overtemp is 40°C. It can be set over a range of
temp setpoint +0.5°C to 60°C. If the temperature setpoint is moved above
the Overtemp setpoint, the Overtemp will automatically update to 1.0°C +
the temp setpoint. It is recommended that the Overtemp setpoint be 1°C
over the temp setpoint.
5. Press the Mode key until the Run Indicator lights to go to Run mode
or right/left to go to next/previous parameter.
Setting CO2 Setpoint All T/C CO2 cells are precalibrated at the factory at 37°C, high humidity,
and 10% CO2. Therefore, if a temperature setpoint of 37°C has been
entered, the humidity pan filled, and the CO2 control is to run between 0-
10% with a T/C CO2 sensor, the CO2 setpoint may be entered
immediately. Otherwise, it is important to allow the unit 12 hours to
stabilize at the temperature setpoint before entering the CO2 setpoint.
All models of the incubator have a CO2 setpoint range of 0.0% to 20.0%.
The incubator is shipped from the factory with a CO2 setpoint of 0.0%.
At this setting, all CO2 control and alarms are turned off.
2. Press the right arrow until CO2 XX.X% is displayed in message center.
3. Press the up/down arrow until the desired CO2 setpoint is displayed.
5. Press the Mode key until the Run Indicator lights to go to Run mode
or right/left to go to next/previous parameter.
Setting O2 Setpoint Models 3130, 3131, 3140, and 3141 of the incubator have a built-in O2
control system. The O2 setpoint range is 1.0% to 21.0%. The incubator is
shipped from the factory with a O2 setpoint of 21.0%. At this setting, all
O2 control and alarms are turned off. The gas sample port must be capped
when running controlled O2 levels.
5. Press the Mode key until the Run Indicator lights to go to Run mode
or right/left to go to next/previous parameter.
Chart 1-1
Set Mode
Press MODE to light SET
To Set:
Numbers increase
Press MODE to move
Operating to CALIBRATE Press Enter
Mode TEMP XX.X C Enter
Temperature mode
Scroll for Parameters
to save setting
Press to return Numbers decrease
to previous parameter
Numbers increase
Numbers increase
Press Enter
Percent CO2 Mode CO2 XX.X% Enter
to save setting
Scroll for Parameters
Numbers increase
Press Enter
Percent O2 Mode O2 XX.X% Enter
to save setting
Scroll for Parameters
Calibrating the Place the calibrated instrument in the center of the chamber. The
instrument should be in the airflow, not against the shelf. Before
Temperature calibration, allow the cabinet temperature to stabilize.
2. Press the right arrow until TMPCAL XX.XC appears in the message
center.
Calibrating T/C CO2 Models 3110, 3111, 3130 and 3131 have a thermal conductivity (T/C)
System CO2 sensor. Thermal conductivity of the incubator atmosphere is not only
effected by the quantity of CO2 present, but also by the air temperature
and the water vapor present in the incubator atmosphere. In monitoring
the effects of CO2, air temperature and absolute humidity must be held
constant so any change in thermal conductivity is caused only by a change
in CO2 concentration.
Calibrating T/C CO2 Start-up - The CO2 sensor has been calibrated at the factory for 37°C.
Allow temperature, humidity, and CO2 levels in the chamber to stabilize
System (continued) at least 12 hours before checking the CO2 concentration with an inde-
pendent instrument.
Presently operating - Make sure the chamber doors are closed. Allow at
least 2 hours after the temperature and CO2 displays reach their set-
points for chamber atmosphere stabilization.
6. Press the Mode key to return to Run Mode, or the right or left arrow
keys to go to the next/previous parameter.
Calibrating Infra-Red Models 3120, 3121, 3140 and 3141 have an infra-red CO2 sensor. Infra-
CO2 System red CO2 sensors are not affected by chamber atmosphere, temperature or
humidity. However, the light detector in the sensor is affected by wide
temperature changes. Therefore, changing temperature setpoints could
necessitate a recalibration of the IR CO2 sensor before use. Chamber
temperature should be allowed to stabilize before checking CO2
concentrations with an independent instrument, especially on start-up.
Calibrating Infra-Red Startup- Allow the temperature and the CO2 of the cabinet to stabilize at
least 12 hours before proceeding.
CO2 System (cont.)
Operating Unit - Allow CO2 to stabilize at least 2 hours at setpoint before
proceeding.
To ensure accurate calibration, the unit will not allow CO2 to be spanned
below 3%. If the cabinet does not contain at least 3% CO2, increase the
setpoint and allow the unit to stabilize before completing this procedure.
3. Press the right arrow until IR CAL XX.X% appears in the message
center.
6. After Enter is pressed, the unit will go into a calibration cycle that lasts
5 to 6 minutes. Control panel is locked during this calibration cycle.
Calibrating the O2 Models 3130, 3131, 3140 and 3141 have an O2 control sensor. The sensor
is a fuel cell that puts out a linear millivolt signal based on O2 content of
System the chamber. The life expectancy for an O2 sensor fuel cell is
approximately 5 years (specified at an oxygen concentration of 20.7% and
ambient temperature of 20°C) even if the unit is not in use. During
normal incubator operation, exposure to lower concentrations of oxygen
increases the life expectancy, whereas increased ambient temperatures
decreases it. The cumulative effects of these conditions over time are
unpredictable, but the unit is able to measure the remaining life of the O2
sensor fuel cell based on its voltage output when the system is calibrated
using the 20.7% method and display a sensor fault as required (Section 4);
thus, it is important to calibrate the system using this method before each
test experiment, or at least every 6 months.
Calibrating the O2 There are two methods available to calibrate the O2 system.
System (continued) • The preferred method calibrates the system to the known ambient O2
value of 20.7% and checks the life of the sensor. This method should
be used whenever a new O2 sensor fuel cell is installed.
O2 Calibration at 20.7% 1. Press the Mode key until the CAL indicator lights.
3. Press Enter.
4. OPEN DOOR appears on the display. Open the outer and inner
doors.
O2 Offset Calibration Startup - Allow the cabinet to stabilize at least 12 hours before proceeding.
Operating Unit - Allow O2 to stabilize at least 2 hours at set point before
proceeding.
3. Press the right arrow until O2 OFFS XX.X% appears in the message
center.
Calibrating Relative All Model 3100 Series incubators can be equipped with an optional direct
Humidity (RH) readout relative humidity sensor. This is a readout only of the chamber
relative humidity. It does not provide any control of the relative humidity
in the cabinet.
Startup - Allow 12 hours for the relative humidity and temperature in the
chamber to stabilize before proceeding.
Operating Unit - Allow at least 2 hours after temperature display reaches
setpoint for relative humidity to stabilize before proceeding.
2. Press the right arrow key until RH CAL XX% appears in message
center.
Calibrating Relative If a reliable RH measuring device is not available, the display may be
calibrated to a typical level. This calibration method should be accurate to
Humidity (RH) cont. within 5%.
2. With a full humidity pan and stable temperature, the relative humidity
in the chamber will be 95%.
Chart 2-1
Calibrate Mode
Press MODE to light CAL:
To Calibrate:
Numbers increase
Press MODE to move
Operating to SYS CONFIG mode Press Enter to
Mode Enter
TMPCAL XX.XC save the setting
Temperature Scroll for Parameters
Numbers increase
Numbers increase
Numbers increase
Numbers increase
Press to return
Numbers decrease
to previous parameter
Numbers increase
Turning the Audible The audible alarm can be turned on or off. The factory setting is ON.
Alarm ON/OFF 1. Press the Mode key until the Config indicator lights.
New HEPA Filter When the REPLACE HEPA reminder is displayed and the visual alarm
flashes, the specified time has elapsed and the HEPA filter should be
replaced. Follow the HEPA Filter Maintenance procedures in Section 5.
The factory setting is 182 days (calculated from REPL HEPA XX setting
of 6 months).
Note Do not press Enter if only viewing remaining days before specified
filter replacement time runs out.
3. Press Enter to restart the timer and clear the REPLACE HEPA alarm.
This new number is the remaining days before the specified filter
replacement time runs out. For example, if 12 months was chosen in
the REPL HEPA XX message screen, the NEW HEPA number would
be 365 days.
Setting the REPLACE A HEPA filter replacement timer can be set for a specific amount of time,
from 1 to 12 months of actual unit running time. Time will not accrue
HEPA Filter Reminder when the unit is turned off. When the allotted time has run out,
REPLACE HEPA appears in the display and the visual alarm flashes. The
factory setting is 6 months.
Note After the reminder has been set, check the allotted time remaining by
going to Config Mode, then pressing the right arrow until NEW HEPA
XXX displays. This number is the remaining days before the specified filter
replacement time runs out. For example, if 12 months was chosen in the
REPL HEPA XX message screen, the NEW HEPA number would be 365
days. s
Setting an Access A three-digit Access Code can be entered to avoid unauthorized personnel
from changing the setpoints, calibration, or configuration. A setting of
Code 000 will bypass the access code. The factory setting is 000.
2. Press the right arrow until ACC CODE XXX is displayed in the
message center.
Setting Low Temp The low temp alarm limit (tracking alarm) is the deviation from the
temperature setpoint, which will cause a low temp alarm. The low temp
Alarm Limit alarm is variable from 0.5° below setpoint to 5.0° below setpoint. The
factory setting is 1.0° below setpoint. A minus sign (-) in the display
indicates that the alarm setting is below the setpoint.
3. Press the up/down arrow to change the low temp alarm limit.
Setting High Temp The high temp alarm limit (tracking alarm) is the deviation from the
temperature setpoint that will cause a high temp alarm. It should be noted
Alarm Limit that this varies from the Overtemp setpoint, in that the Overtemp setpoint
configures an independent system that monitors temperature and shuts
down the system heaters if necessary. The high temp alarm limit is simply
set to enable an audible and visual alarm that notifies the user of a
problem. See Section 1, Setting the Overtemp Setpoint. The high temp
alarm is variable from 0.5° above setpoint to 5.0° above setpoint. The
factory setting is 1.0° above setpoint.
2. Press the right arrow until TMP HI X.XC is displayed in the message
center.
3. Press the up/down arrow to change the high temp alarm limit.
Enabling Temp Alarms High and Low temperature alarms can be programmed to trip the remote
alarm contacts. A setting of ON will cause this, a setting of OFF will not
to Trip Contacts allow temp alarms to trip the contacts. The factory setting is ON.
2. Press the right arrow until TEMP RLY XXX is displayed in the
message center.
Setting Low CO2 The low CO2 alarm limit (tracking alarm) is the deviation from the CO2
Alarm Limit setpoint that will cause a low CO2 alarm. The setpoint is variable from
0.5% CO2 below setpoint to 5.0% CO2 below setpoint. The factory
setting is 1.0% CO2 below setpoint. A minus (-) in the display indicates
that the alarm setting is below the setpoint.
3. Press the up/down arrow to change the low CO2 alarm limit.
Setting High CO2 The high CO2 alarm limit (tracking alarm) is the deviation from the CO2
Alarm Limit setpoint that will cause a high CO2 alarm. The setpoint is variable from
0.5% CO2 above setpoint to 5.0% CO2 above setpoint. The factory
setting is 1.0% CO2 above setpoint.
Setting High CO2 1. Press the Mode key until the Config indicator lights.
Alarm Limit (cont.) 2. Press the right arrow until CO2 HI X.X% is displayed in the message
center.
3. Press the up/down arrow to change the high CO2 alarm limit.
Enabling CO2 Alarms High and Low CO2 alarms can be programmed to trip the remote alarm
to Trip Contacts contacts. A setting of ON will cause this; a setting of OFF will not allow
CO2 alarms to trip the contacts. The factory setting is ON.
2. Press the right arrow until CO2 RLY XXX is displayed in the message
center.
Setting Zero #, Span # If a new T/C CO2 sensor is being installed, the two numbers on the
for T/C CO2 Sensors factory installed sticker on the T/C cell must be entered to calibrate the
CO2 in the unit.
Note For the technician’s convenience, a second label containing the two
numbers is supplied with the new T/C cell and should be applied to cover
the original label, inside the electronics drawer.
Setting Zero #, Span # 1. Press the Mode key until the Config indicator lights.
for T/C Sensors (cont.) 2. Press the right arrow until T/C ZR# XXXX is displayed in the message
center.
3. Press the up/down arrow to change the zero number to match the
sticker.
Note The '-' symbol denotes the 'minus sign' which is displayed as
required by scrolling the zero number through 0.
5. Press the right arrow until T/C SP# XXXX is displayed in the message
center.
6. Press the up/down arrow to change the span number to match the
sticker.
Note The '-' symbol denotes the 'minus sign' which is displayed as
required by scrolling the zero number through 0.
Note Pressing Enter will erase any CO2CAL offset value previously
entered into the Calibration menu.
Setting a Low RH On units that have the RH option installed, a low RH alarm limit may be
Alarm Limit entered. The low RH alarm limit is the %RH in the cabinet that will
cause a low RH alarm. The setpoint is variable from setpoint 0 to 90
%RH. The factory setting is 0% RH, which disables the alarm.
Enabling RH Alarms The low RH alarm can be programmed to trip the remote alarm contacts.
A setting of ON will cause this, a setting of OFF will not allow the RH
to Trip Contacts alarm to trip the contacts. The factory setting is ON.
2. Press the right arrow until RH RLY XXX is displayed in the message
center.
Setting a Low O2 On models with a O2 control system, O2 alarms may be configured. The
Alarm Limit low O2 alarm limit (tracking alarm) is the deviation from the O2 setpoint
that will cause a low O2 alarm. The setpoint is variable from 0.5% O2
below setpoint to 5.0% O2 below setpoint. The factory setting is 1.0% O2
below setpoint. A minus (-) in the display indicates that the alarm setting
is below setpoint.
Setting a High O2 On models with a O2 control system, O2 alarms may be configured. The
high O2 alarm limit (tracking alarm) is the deviation from O2 setpoint that
Alarm Limit causes a high O2 alarm. The setpoint is variable from 0.5% O2 above
setpoint to 5.0% O2 above setpoint. The factory setting is 1.0% O2 above
setpoint.
Enabling O2 Alarms to High and Low O2 alarms can be programmed to trip the remote alarm
contacts. A setting of ON will cause this, a setting of OFF will not allow
Trip Contacts the O2 alarms to trip the contacts. The factory setting is ON.
Enabling Temp/RH to On units that are equipped with the RH option, the upper seven-segment
display on the control panel can be configured to display Temp
be Displayed continuously, RH continuously, or toggle between Temp and RH. If the
units does not have RH, the upper display will always display temperature.
If temperature is set to ON and the RH is set OFF, temperature will be
displayed continuously. If temperature is set to OFF and RH is set to ON,
RH will be displayed continuously. If both are turned ON, the display
will toggle between the two. The factory setting will default to toggle
mode if the RH option is present.
2. Press the right arrow until DISP TMP XXX or DISP RH XXX is
displayed in the message center.
Enabling CO2/O2 to be On models that are equipped with the O2 system, the lower seven-segment
Displayed display on the control panel can be configured to display CO2
continuously, O2 continuously, or toggle between CO2 and O2. If the
units does not have O2, the lower display will always display CO2. If CO2
is set to ON and the O2 is set OFF, CO2 will be displayed continuously.
If CO2 is set to OFF and O2 is set to ON, O2 will be displayed
continuously. If both are turned ON, the display will toggle between the
two. The factory setting will default to toggle mode if the O2 system is
present.
2. Press the right arrow until DISP CO2 XXX or DISP O2 XXX is
displayed in the message center.
Selecting a Primary On units equipped with the Gas Guard option, a primary tank can be
selected. The primary tank can be either Tank 1 or Tank 2. Factory
Tank (Gas Guard) setting is Tank 1.
Disabling the Gas On units equipped with the Gas Guard option, the Gas Guard system may
Guard System be turned ON, or OFF if it is not in use. The factory setting is ON.
Setting a RS485 On units with the RS485 option, direct communication with Model 1535
Address (1535 Only) alarm system can be established. Each piece of equipment connected to
the 1535 must have a unique address. An address of 0-24 can be entered
for the incubator. A setting of 0 is a non-communication address that the
1535 ignores. Factory setting for the RS485 address is 0.
Chart 3-1
Configure Mode
Press MODE to light CONFIG
To Configure:
Turn ON audible alarm
Press MODE to return
to RUN mode Mode Enter Press Enter to
AUDIBLE XXX
Audible ON/OFF Scroll for Parameters
save the setting
Press to return Turn OFF audible alarm
to previous parameter
Mode
NEW HEPA XXX Enter Press Enter to
NEW HEPA Filter Scroll for Parameters save the setting
Press to return
to previous parameter
Numbers increase
Press Enter to
REPLACE HEPA Mode
REPL HEPA XX Enter
save the setting
Timer Press to return
Scroll for Parameters
Numbers decrease
to previous parameter
Numbers increase
Mode Enter
Press Enter to
Access Code ACC CODE XXX
save the setting
Scroll for Parameters
Numbers increase
Numbers increase
High Temp Mode
TMP HI XX.XC Enter
Press Enter to
Alarm Limit save the setting
Scroll for Parameters
Numbers increase
Press Enter to
Mode Enter
CO2 % High Limit CO2 HI X.X % save the setting
Scroll for Parameters
Press to return Numbers decrease
to previous parameter
Enable relay contacts (ON)
during CO2 alarms
Press Enter to
CO2 Relay ON/OFF Mode CO2 RLY XXX Enter
save the setting
Scroll for Parameters
Numbers increase
Enter
Press Enter to
Mode T/C ZR# -XXXX
T/C Zero Number save the setting
Scroll for Parameters
Press to return Numbers decrease
to previous parameter
Numbers increase
Press Enter to
Enter
T/C Span Number Mode T/C SP# +XXXX save the setting
Scroll for Parameters
Mode
RH LO X% Enter Press Enter to
RH Low Alarm Limit Scroll for Parameters
save the setting
Press to return
to previous parameter Numbers decrease
To Configure:
Tank 1 prime
Numbers increase
Press Enter to
Mode Enter
GAS GRD XXX save the setting
Gas Guard ON/OFF Scroll for Parameters
Numbers increase
Inner Door Open When the incubator’s inner door is opened, heat and CO2 injection are
Alarm disabled. The door must be securely latched for heat and CO2 injection to
resume after a door opening. If the door is latched yet the display still
shows DOOR IS OPEN, or if the door is unlatched and the display does
not show DOOR IS OPEN, the door switch could be faulty. Call
Technical Services.
Sensor Fault Alarms The microprocessor in the incubator continually scans all available sensors,
except the O2 (see Section 4), to ensure proper operation. Should an error
be detected, the incubator sounds an alarm and displays the appropriate
message. If such an alarm occurs, contact your local distributor or the
Technical Services department.
TSNSR1 ERR If the microprocessor determines that the temperature control precision
thermistor is under-range or over-range, TSNSR1 ERR appears in the
display, the visual alarm flashes, the audible alarm sounds, and the
chamber and door heaters are disabled.
TSNSR2 ERR If the microprocessor determines that the over temperature precision
thermistor is under-range or over-range, TSNSR2 ERR appears in the
display, the visual alarm flashes, the audible alarm sounds. If the
independent over temperature protection circuit determines that the
thermistor is over-range, SYS IN OTEMP alternates in the display and the
chamber and door heaters are disabled.
REPL O2 SNSR On units equipped with the O2 system, the microprocessor checks the
remaining life of the O2 sensor whenever O2 calibration @ 20.7% is
performed. After the O2 sensor declines to less than 43% (typical) of its
life expectancy, REPL O2 SNSR appears in the display and the visual
alarm flashes. This alarm alerts the user to replace the O2 sensor at the
earliest convenience (Section 5). The unit will continue to function for
some length of time.
O2 SNSR ERR After the O2 sensor declines to the point that control cannot be accurately
performed, an O2 SNSR ERR appears in the display, the visual alarm
flashes, the audible alarm sounds, and the chamber and O2 control is
disabled. The O2 control and alarms can be disabled by changing the
setpoint to 21.0% (Section 1) or replacing the O2 sensor fuel cell (Section
5).
CO2 SNSR ERR If the cables or connectors between the main microprocessor board and the
CO2 sensor, or between the CO2 board and the sensor head on I/R CO2
units become loose or disconnected, the CO2 SNSR ERR alarm will
occur.
I/R Units On I/R incubators, the red light on the I/R module (see Figure 5-8 for the
module circuit board location) is lit continuously if communication is lost
between the CO2 board and the sensor head. The CO2 display is locked at
00.0 without injection. Turning the incubator off and on will not clear the
alarm. Only proper connections of all the components corrects the alarm.
• Auto Zero pump, orifice, filter or tubing will not allow air to the
sensor.
Possibilities are:
~ Defective or electrically disconnected air pump
~ Kinked auto zero vinyl tubing
~ Disconnected tubing between air pump and sensor
~ Plugged filter or orifice on auto zero assembly
~ Defective auto zero circuit
REPL IR SNSR If the Auto Zero feature cannot properly calibrate the sensor, then REPL
IR SNSR appears in the display, the visual alarm flashes, the audible alarm
sounds, and the chamber CO2 control disabled. The CO2 control and
alarms can be disabled by changing the setpoint to 0.0% (Section 1) or
replacing the IR CO2 sensor. Call Technical Services.
PREVENTIVE MAINTENANCE
Incubators
Your equipment has been thoroughly tested and calibrated before shipment. Regular preventive maintenance is important to keep your unit
functioning properly. The operator should perform routine cleaning and maintenance on a regular basis. For maximum performance and efficiency, it
is recommended the unit be checked and calibrated periodically by a qualified service technician.
The following is a condensed list of preventive maintenance requirements. See the specified section of the operating manual for further details.
We have qualified service technicians, using NIST traceable instruments, available in many areas. For more information on Preventive Maintenance
or Extended Warranties, please contact Technical Services.
Cleaning and calibration adjustment intervals are dependent upon use, environmental conditions and accuracy required.
Check CO2 and/or N2 tank levels (tanks without optional gas guard monitor)
Inspect the inner and outer door latches and hinges for proper operation and excessive
mechanical wear; inspect the line cord insulation and inner door silicone gasket for
chips and cracks. Replace as required.
Check water level in humidity pan, ½” from top. See “Filling the Humidity Pan”.
Check proper blower motor operation (air flow, noise, and vibration)
Verify and document CO2, humidity and temperature calibration, as applicable. See
Calibration section.
Perform a complete decontamination procedure. Wipe down interior, shelves and side Before first use, after every service call and between experiments
ducts with disinfectant. Change or clean blower wheel and scroll. Clean top duct. to prevent cross contamination
Clean humidity pan. Rinse everything well with sterile water. See “Cleaning the
More frequent decontamination may be required, depending on
Interior, “Cleaning the Humidity Pan”.
use and environmental conditions
Change HEPA and gas filters, if applicable (or as needed). See “Installing Access Port
Filter, “Installing Air Sample Filter”, “Installing HEPA Filter”.
Cleaning the Interior Use an appropriate disinfectant, such as quaternary ammonium. All
articles and surfaces must be thoroughly cleaned, rinsed and rough-dried.
Warning Do not spray the T/C sensor with flammable solutions. The
internal temperature of the CO2 sensor is approximately 150°C when the
unit is in operation. Allow sufficient time for the sensor to cool before
cleaning. s
Warning If the unit has been in service, disconnect the power cord from
both the unit and the power source, turn off all gas regulators, and allow
the unit to cool before disinfecting.
Cleaning the Interior 11. Locate the blower scroll over the blower wheel into the larger end of
the keyholes on the scroll plate. Turn the scroll to the right to lock it
(continued) into the keyholes. Pull the black lever clip closest to you toward the
front of the unit.
17. Wipe down the interior of the incubator with 70% alcohol, including
the glass door and gasket.
17. Install the left and right ducts, and the access port stopper with filter,
spraying each with 70% alcohol (do not saturate).
19. Plug the incubator in and turn the power switch on. Allow the unit to
run with the chamber empty, heat only, for 24 hours before returning
to service.
Cleaning Cabinet 1. Use a lint-free cloth dampened in mild soapy water to clean the
exterior, especially the door handle. Do not use any liquids (including
Exterior spray cleaners) on the control panel; instead clean with a dry
microfiber cloth.
2. Wipe the surfaces (except control panel) twice using a clean cloth
dampened in clear water.
3. Wipe dry using a clean cloth.
Cleaning Humidity Clean the humidity pan with soap and water and a general use laboratory
disinfectant. Rinse with sterile water and spray with 70% alcohol. The
Pan humidity pan may be autoclaved.
Reversing the Door For side-by-side operation or changing lab layouts, the inner and outer
Swing doors are field-reversible. The procedure is written from the prospective of
changing the door swing from a left-hand to a right-hand swing. All screw
holes are pre-drilled for reversing the door. A Phillips screwdriver is
required.
Reversing the Door 7. Remove the electrical connector on the top of the inner door hinge by
carefully pulling up the black strain relief.
Swing (continued)
8. Refer to Figure 5-5. The heater
wiring connector is of yellow
rubber which should be visible
when the strain relief is moved
upward as shown. See connector
manufacturer’s instructions in
Section 11 of this manual.
9. Grasp the upper portion of the
yellow connector and pull it up
and out of the hinge socket.
Caution The frame along the hinge
side of the inner glass door has Figure 5-5. Connector
electrical connectors mounted on
the frame at both the top and bottom of the door. Be careful not to
damage the connectors by resting the weight of the door on them. Place
the inner glass door on a flat surface where it cannot be damaged. s
10. Release the inner door latch. While holding the inner door securely,
remove the upper door hinge. Lift the inner door carefully out of the
bottom hinge and set it aside.
11. The upper inner door hinge will be inverted and become the lower
inner door hinge when the hardware is reassembled. At this time,
remove the 5/8” black plastic bushing from the hinge. This bushing
will be inserted in the top hinge when the door is installed on the right
side of the cabinet.
12. Remove the lower inner door hinge. This hinge will be inverted and
become the upper inner door hinge when the hardware is reassembled.
Also, remove the 1” long white plastic bushing from the center of the
hinge and insert it into the hinge removed in step above.
13. The shoulder of the white bushing must be on top as shown in
Illustration B. Install the black plastic bushing into the hinge just
removed. See Figure 5-6.
14. Remove the two nylon screws opposite the door latch.
15. Remove the door strike plate and install the two nylon screws just
removed, into the vacant holes.
16. Remove the two outer Phillips screws on the frame just beneath the
control panel. Remove only the two outer screws and pull the
electronics drawer out about one inch.
Illustration A. Disassembly
Illustration B. Reassembly
Replacing Fuses Warning The electronics drawer contains hazardous voltages. Replacing
the fuses should be performed by qualified personnel only. If the unit has
been in service, disconnect the power cord from both the unit and the
power source, turn off all gas regulators, disconnect all tubing and any
other connections from the rear of the electronics drawer. s
CAUTION
Contains Parts and Assemblies
Susceptible to Damage by
Electrostatic Discharge (ESD)
There are three fuses in the incubator that can be replaced. To replace a
fuse:
Door Heater
Wiring & Connector
There are two fuses on the main microboard labeled F1 (for 24VAC Door
Heater) and F4 (for 24VAC Collar Heater). Refer to Figure 5-8 for the
location of the main microboard. Remove the fuse and replace it with a
new one of the same specification. Refer to Table 5-1.
Table 5-1. Fuses and Specifications
Fuse # Manufacturer Part # Amperage Rating Rupture Speed IEC Letter Code
Replacing Fuses The other replaceable fuse is the accessory outlet fuse mounted to the floor
of the electronics drawer. To locate the fuse, refer to Figure 5-8. Remove
(continued) the fuse and replace with a new one of the same specification.
1. When the fuse has been replaced, slide the electronics drawer back in,
being very careful to place the door heater cable back into the provided
slot (Figure 5-7) so that the drawer does not pinch the cable.
4. Plug the power cord back into unit and dedicated, grounded circuit.
There is one fuse in the incubator that is not replaceable. This fuse is
intended for catastrophic failure only and is located on the power supply
circuit board in the electronics drawer. See Figure 5-8. If this fuse is
blown, the power supply must be replaced. Contact the factory for more
information.
O2 Option
Only
Fuse for
IR
Accessory Analog
Module
Outlet Board
O2 Module
Power Transformer
Export Only
Power
Transformer Microprocessor Board
Power Switch/
Circuit Breaker
HEPA Filter Replace the HEPA filter when the REPLACE HEPA reminder is displayed
by following the Installing HEPA Filter procedures of Section 1. Carefully
Maintenance pull down the HEPA filter to remove, and discard it per local EHS policies
and procedures. Afterwards, clear the visible alarm and display, and reset
the timer by following the NEW HEPA Filter procedures of Section 3.
The REPLACE HEPA reminder can be set to alarm after a specified time
from 1 to 12 months. The reminder default is the factory recommended
setting of 6 months. For details, see Section 3.
Replacing Air Sample The air sample filter should be replaced whenever the HEPA filter is
Filter replaced. On the inside of the chamber, inserted into the back of the
blower scroll, is the air sample filter and its connecting tubing. Disengage
the tubing from the back of the scroll, then remove the filter from the
tubing and discard per local EHS policies and procedures. Install the new
filter. Connect it securely to the air sample filter tubing, then insert the
tubing into the back of the blower scroll.
Replacing Access The access port filter should be replaced whenever the HEPA filter is
Port Filter replaced. The filter is connected to the stopper in the upper left corner of
the chamber back wall. Remove the filter from the connecting tube and
discard per local EHS policies and procedures. Install the new filter.
Draining Water Note Although the rust inhibitor is biodegradable, be certain to follow
Jacket local EHS policies with regards to personal protective equipment, cleaning,
and disposal.
Caution For stacked incubators, completely drain the top unit before
draining the bottom unit in order to maintain the lowest possible center of
gravity. s
1. Turn the unit off. Remove the plug from the power source.
2. Remove the front cover plate below the door. There are small flatblade
screwdriver pry slots on each end of the plate to help remove it. See
Figure 5-9.
7. To fill the water jacket, see Section 1. Be sure to add the rust inhibitor
to the water when filling. Instructions follow in this section.
Adding /Replenishing Model 3100 Series incubators are shipped from the factory with a rust
Rust Inhibitor inhibitor added to 0.2 gallons (0.8 liters) of water in the jacket. The rust
inhibitor must be replenished every 2 years. Mix 1 bag/bottle of the rust
inhibitor with 1 gallon (3.8 liters) of water (quality as described in Filling
Water Jacket, Section 1).
Test the liquid level switch by draining 1.5 gallons (5.7 liters) of water
from the jacket per Draining Water Jacket instructions above. If the
message center does not display ADD WATER, then the liquid level
switch could be faulty. Call Technical Services.
Add the rust inhibitor/water solution to the water jacket and continue to
fill the jacket per Filling Water Jacket, Section 1.
Replacing O2 Sensor Warning Handle the O2 sensor fuel cell very carefully as it can be easily
damaged. Do not install the O2 sensor fuel cell if its shipping box is
damaged or it has fallen on the floor as mechanical shock or vibration may
cause irreversible internal structural damage to the O2 sensor fuel cell. Do
not disassemble the O2 sensor fuel cell as there are no user-serviceable
adjustments. If the liquid electrolyte leaks due to sensor breakage, care
should be taken in handling the sensor as the solution contains lead acetate
which is harmful to humans.
Warning Contact with this liquid should be avoided. In case the liquid
electrolyte contacts the skin or clothing, wash with soapy water and rinse
generously with plain water. If the liquid electrolyte contacts the eye, flush
with water for at least 15 minutes and obtain immediate medical
assistance. In case of breathing in of the electrolyte, flush the nasal cavity
thoroughly with water and seek immediate medical assistance. If the
electrolyte is swallowed, rinse the mouth thoroughly with water and seek
immediate medical assistance.
The O2 sensor is located on the blower scroll plate in the chamber of the
unit. To replace it, see Figure 5-12 and 5-13 and follow the steps below.
Warning If the unit has been in service, disconnect the power cord from
both the unit and the power source, turn off all gas regulators and allow
the unit to cool before replacing the O2 sensor fuel cell.
Warning Before removing the old O2 sensor fuel cell, inspect it for any
visual signs of damage. If the liquid electrolyte is leaking, follow local
EHS policies with regards to personal protective
equipment, cleaning, and disposal.
Replacing O2 Sensor 3. Lift up slightly on the tab securing the sensor wire terminal
(continued) connection. Be careful not to break the locking tab off. See enlarged
detail of Figure 5-13.
5. The O2 sensor fuel is screwed into the brass fitting. Unscrew the old
sensor and discard per local EHS policies and procedures.
Warning Before installing the new O2 sensor fuel cell, inspect it for any
visual signs of damage. If the liquid electrolyte is leaking, handle per local
EHS policies with regards to personal protective equipment, cleaning, and
disposal.
6. Screw the new O2 sensor fuel cell in firmly. Be careful not to cross-
thread.
9. Plug the power cord into the unit and the dedicated, grounded circuit.
Turn the power switch on.
11. Allow the unit to run until the temperature stabilizes. Check the O2
and CO2 operation and return the unit to service.
(NO) (NC)
ALARM CONTACTS
green wire red wire 30V max at 1A max
(COM) (not connected)
yellow wire black wire
(2) COM
(3) N.O. (4) N.C.
Alarm Contacts
Junction Box
Note After connecting the incubator to the external alarm system, verify
proper alarm operation by simply placing the incubator power switch to its
off position to simulate a power outage condition.
Note After connecting the Model 1535 Alarm System to the incubator,
verify that there are no RS485 communication errors per the Model 1535
operating manual. Simulate incubator failures of each module to verify
proper Model 1535 operation.
Connecting Analog
Output Boards CAUTION
Contains Parts and Assemblies
Susceptible to Damage by
Electrostatic Discharge (ESD)
The analog output board option allows the incubator to output analog
signals representing the air temperature of the cabinet, the CO2 content ,
the O2 content, and the relative humidity, depending upon which systems
are in the incubator. There are three different analog output board options
available : 0-1V, 0-5V, or 4-20mA signals. Negative display readings will
output 0V. See Table 6-1 for output specifications of the three boards.
For the 0-1V and 0-5V boards, the recording device must supply a load
>/=1000 ohm. For the 4-20mA board, the recorder must supply a load of
</=100 ohm. The outputs do not have isolated grounds.
Connecting Analog 1. Open the exterior cabinet door and remove the two screws shown in
Figure 6-3.
Output Boards (cont.) Silence Mode
Scroll for Parameters
Enter
Inject % CO2
J3
TEMP + _ + _ + _ + _
CO2 TEMP Co2 RH O2
RH
O2
COM
Figure 6-4. Analog Output Board Figure 6-5. Analog Wiring Inlet
4. Strip the ends of each conductor and wire to the appropriate terminals
of connectors J2 and J3 on the analog board.
5. When wiring is completed, slide the electronics drawer back in being
very careful to place the door heater cable back into the provided slot
so that the drawer does not pinch the cable. See Figure 6-3.
6. Replace the two screws removed earlier.
Note Accuracy of the analog outputs measured at the circuit board
terminal strip with respect to the incubator display is ±1 unit. There is no
calibration of the analog outputs by the incubator, so the instrument(s)
connected to the analog outputs must be calibrated to match the incubator
display before returning to service.
Gas Guard for CO2 or Model 3100 Series incubators can be equipped with a built-in gas guard
system that will operate with either a CO2 or a N2 gas supply. Only one
N2 (190640/190642) gas guard can be installed on each unit. The gas guard uses two pressure
switches to continuously monitor the pressures of two independent CO2
or N2 supplies and automatically switches from one supply to the other
when the supply pressure drops below 10 psig (68.95 kPa). The gas guard
is not designed to be used with multiple incubators.
Both of the CO2 or the N2 gas supplies must be equipped with two-stage
pressure regulators. The high pressure gauge at the tank should have a 0-
2000 psig range and the low pressure gauge should have a 0-30 psig range.
The gas supply to the incubator must be maintained at 15 psig (103.4
kPa) maximum. Gas pressures below 15 psig (103.4 kPa) may cause
nuisance alarms to occur on incubators equipped with the built-in Gas
Guard.
Optional Exit for Optional Power Cord
a d c
RS 485 Analog Wiring N2 Inlet CO2 Inlet #1 Connector
c
Remote Air Makeup CO2 Inlet #2 Convenience
a b
Alarm Inlet Electrical Outlet
a RJ-11 telephone style connectors b Used with optional IR sensor
c Used with optional Gas Guard system d Used with optional O2 sensor
Connecting CO2 Gas The CO2 inlets for a built-in gas guard are located on the rear of the
electronics drawer (Figure 6-6). Using 1/4” ID tubing, connect one of the
Supplies CO2 supply tanks to the fitting labeled CO2 Inlet #1. Connect the
second CO2 supply tank to the fitting labeled CO2 Inlet #2. Install 3/8”
hose clamps to secure the 1/4” ID tubing to the barbed fittings on the
regulator and the rear of the electronics drawer.
Connecting N2 Gas Important When using Nitrogen (N2), the gas inlet labels on the back
Supplies panel will be different than the standard configuration shown in Figure 6-6
as follows; (from left to right) CO2 INLET, N2 INLET #2, and N2
INLET #1.
The N2 inlets for a built-in gas guard are located on the rear of the
electronics drawer (see Figure 6-6). Using 1/4” ID tubing, connect one of
the N2 supply tanks to the fitting labeled N2 Inlet #1. Connect the second
N2 supply tank to the fitting labeled N2 Inlet #2. Install 3/8” hose clamps
to secure the 1/4” ID tubing to the barbed fittings on the regulator and the
rear of the electronics drawer.
De-activating Built-in The built-in Gas Guard is turned ON when shipped from the factory. In
Gas Guard addition, the Tank Select for the gas guard is specified as Tank 1 when
shipped. Refer to Section 3, Configuration, to de-activate the Gas Guard
or change the Tank Select from 1 to 2. If the operator does not want to
use the Gas Guard, the incubator functions normally by supplying CO2
(or N2) through the CO2 Inlet #1 (or the N2 Inlet #1).
Operation of CO2 or N2 With the Gas Guard in operation, the incubator will use the gas supplied
through CO2 (or N2) Inlet #1 until the pressure drops below
Gas Guard approximately 10 psig. At this time, the Gas Guard automatically switches
to the gas supplied through CO2 (or N2) Inlet #2.
An audible alarm and two visual alarms occur on the control panel when
the gas guard switches from one supply to the other. The audible alarm
will sound until the operator presses the Silence key on the control panel.
A visual alarm in the Message Center will read Tank 1 Low while the
audible alarm is sounding, but will be removed after the operator presses
the Silence key.
Operation of CO2 or N2 Neither of the audible and visual alarms described above ring back once
the Silence key is pressed. However, there is a second visual alarm, Tank
Gas Guard (cont.) Low, that illuminates in red below the Silence key on the control panel
when either of the two gas supplies fall below 10 psig (68.95 kPa). The
Tank Low remains illuminated as long as the gas guard detects a low
pressure on either of the gas supply lines. This message is a reminder for
the operator to replace or check for insufficient gas supply to the
incubator.
If the gas guard does not detect an adequate gas supply at the CO2 (or
N2) Inlet #1 or CO2 (or N2) Inlet #2, a visual and audible alarm will
again occur on the control panel. The visual alarm in the Message Center
will read Tank 1&2 Low. The audible alarm will continue to ring until
the Silence key is pressed. The audible alarm will ring back every 15
minutes after the alarm is silenced, if the Gas Guard continues to detect
that both gas supply pressures are below 10 psig (68.95 kPa).
Humidity Readout The 3100 Series incubators can be equipped with a humidity sensor to
monitor the relative humidity (RH) inside the chamber. The sensor is
(190643) mounted to the top air duct and provides a signal that is displayed in 1%
increments on the control panel. The humidity readout can be displayed
continuously or toggles with the temperature readout. In addition, a low
alarm limit can be set on the humidity readout which will detect when the
humidity pan runs dry. Refer to Section 3, Configuration.
Humidity Readout The following table lists some typical RH levels at different O2 and CO2
(190643) continued percentages.
1% 2.5% 55%
2% 5% 60%
5% 10% 75%
21% 5% 95%
Cooling Coil Note For customer convenience, 12 ft. of 3/8” I.D. vinyl tubing with 4
clamps is included in the shipping materials. s
Verify that the supply line pressure does not exceed 20 psig (138KPa).
When the cooling coil is in use, several factors affect the uniformity inside
the incubator chamber: the temperature difference between the operating
temperature set point and the bath water temperature; the flow rate of the
chilled water, and the on-time percentage of the door heaters.
Cooling Coil As determined in carefully controlled laboratory tests, the smaller the
difference between the temperature of the bath and the setpoint
(continued) temperature of the incubator, the better the uniformity. However,
decreasing this temperature difference does cause less control of the system
because if the bath does not cool the water jacket adequately, the heaters
do not cycle and the chamber temperature simply drifts with the ambient
temperature of the room.
Tests have shown that as a starting point, operating the bath at 2°C to 3°C
below the incubator’s operating setpoint temperature, with a cooling water
flow rate of 1/2 to 1 GPM (gallons per minute), should result in good
control and uniformity.
Warning Clean up any condensation that may leak out onto the floor to
prevent a possible slip hazard. s
Installing Cooling Coil Hose barbs are factory installed into the fittings on the back of the cabinet,
Incubator as shown below. They can be used as the water inlet or outlet to the bath.
Locate the vinyl tubing and hose clamps shipped inside the incubator. Cut
the tubing in half. The bath can be located up to six feet from the
incubator.
Temperature
Control ±0.1°C
Range* +5C above ambient to +55C (models 3110, 3111)
+5C above ambient to +50C (models 3120, 3121)
+5C above ambient to +45C (models 3130, 3131, 3140, 3141)
Uniformity ±0.2°C @ +37°C
Sensor Precision thermistor
Tracking Alarm User programmable high/low
CO2/O2
CO2/O2 Control Better than ±0.1%
CO2 Range 0-20%
O2 Range 1-21%
Inlet Pressure 15 PSIG (103.4 kPa), maximum
CO2 Sensor T/C or IR
O2 Sensor Fuel Cell
Readability 0.1%
Setability 0.1%
Tracking Alarm User programmable, high/low
Humidity
RH Ambient to 95% @ +37°C (98.6°F)
Humidity Pan 0.8 gal. (3 liters) standard
Tracking Alarm User programmable, low only
Optional Display 1% increments
Fittings
Fill Port 3/8” barbed
Drain Port 3/8” barbed, quick-connect
Access Port 1¼” (3.18cm) removable neoprene plug
CO2/N2 Inlets 1/4” hose barbed
HEPA Filter
Federal Standard 209E, Class 100 - maximum allowable number of particles
0.5 microns and larger per cubic foot of air *
full recovery within 5 minutes of door opening
Replacement Reminder User programmable
Optional Filtration System Volatile Organic Chemicals (VOC)
*follow manufacturer's recommendations for regular filter replacement
Shelves
Dimensions 18.5” x 18.5” (47.0cm x 47.0cm)
Construction Stainless steel, perforated, electropolished
Surface area 2.4 sq. ft. (0.22 sq. m) per shelf
Max. per Chamber 38.4 sq.ft. (3.6 sq. m)
Loading 35 lbs (16kg) slide in and out, 50 lbs (23kg) stationary
Standard # 4 (shipped with unit)
Maximum # 16
Construction
Water Jacket Volume 11.7 gal. (44.3 liters) typical
13.0 gal. (49.2 liters) maximum
Interior Volume 6.5 cu. ft. (184.1 liters)
Interior Type 304, mirror finish, stainless steel
Exterior 18 gauge, cold rolled steel, powder coated
Outer Door Gasket Four-sided, molded magnetic vinyl
Inner Door Gasket Removable, cleanable, feather-edged, silicone
Electrical
115V Models 115VAC, 50/60 Hz, 1 PH, 3.6 FLA
230V Models 230VAC, 50/60 Hz, I PH, 2.0 FLA
Circuit Breaker/Power Switch 6 Amp/2 Pole
Convenience Receptacle 75 Watts max. (one per chamber)
Electrical (continued)
Remote Alarm Contacts Power interruption, over temperature,
deviation of temp., CO2, O2, and RH, customer
connections through jack on back of unit. 30V,
1A max.
Optional Data Outputs RS-485, 0-1V, 0-5V, 4-20mA
Dimensions
Interior 21.3” W x 26.8” H x 20.0” F-B, (54.1cm x 68.1cm x 50.8cm)
Exterior 26.3” W x 39.5” H x 25.0” F-B, (66.8cm x 100.3cm x 63.5cm)
Certifications
Thermo Fisher Scientific declares that the applicable CE marked models
meet the provisions of the following EC directives.
204/108/EC Electromagnetic Compatibility Directive
2006/95/EC Low Voltage Directive
2011/65/EU RoHS Directive
CE Declarations are available upon request from the factory.
Safety Specifications
Indoor Use Only
Altitude Up to 2000 meters
Temperature 5°C to 40°C
Humidity Maximum 80% RH for temperatures up to 31°C,
decreasing linearly to 50% RH at 40°C, non-condensing
Mains Supply Fluctuations Not to exceed ±10% of the nominal voltage
Installation Category 21
Pollution Degree 22
Class of Equipment 1
1 Installation category (overvoltage category) defines the level of transient overvoltage which the instrument is designed to withstand
safely. It depends on the nature of the electricity supply and its overvoltage protection means. For example, in CAT II which is the
category used for instruments in installations supplied from a supply comparable to public mains such as hospital and research
laboratories and most industrial laboratories, the expected transient overvoltage is 2500V for a 230V supply and 1500V for a 120V
supply.
2 Pollution Degree describes the amount of conductive pollution present in the operating environment. Pollution Degree 2 assumes
that normally only non-conductive pollution such as dust occurs with the exception of occasional conductivity caused by condensation.
Field Installation Kits for Gas Guard Kit, CO2 & N2 1900061
qualified service personnel Humidity Sensor Kit 1900062
RS-485 Output Kit 1900043
Analog Output* Kit, 4 - 20mA 1900044
Analog Output* Kit, 0 - 5Vdc 1900045
Analog Output* Kit, 0 - 1Vdc 1900046
* select only one type of optional analog output
During the first year, component parts proven to be non-conforming in materials or workmanship will be repaired or replaced at Thermo's expense,
including labor. In addition, after the initial warranty period of one year, the CO2 sensor (IR) will be warranted for a second year, parts only. The CO2
sensor (T/C) will be warranted for four additional years for a total of five years, parts only. The water jacket chamber has a unit production lifetime war-
Replacement or repair of components parts or equipment under this warranty shall not extend the warranty to either the equipment or to the component
part beyond the original warranty period. The Technical Services Department must give prior approval for return of any components or equipment. At
Thermo's option, all non-conforming parts must be returned to Thermo postage paid and replacement parts are shipped FOB destination.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL OR IMPLIED. NO WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY. Thermo shall not be liable for any indirect or consequential
damages including, without limitation, damages relating to lost profits or loss of products.
Your local Thermo Sales Office is ready to help with comprehensive site preparation information before your equipment arrives. Printed instruction manu-
als carefully detail equipment installation, operation and preventive maintenance.
If equipment service is required, please call your Technical Services Department at l-800-438-4851 (USA and Canada) or 1-740-373-4763. We're ready to
answer your questions on equipment warranty, operation, maintenance, service and special applications. Outside the USA, contact your local distributor
for warranty information.
ISO
9001
Rev. 6 4/09 REGISTERED
Replacement or repair of components parts or equipment under this warranty shall not extend the warranty to either the equipment or to the component part
beyond the original warranty period. The Technical Services Department must give prior approval for return of any components or equipment. At Thermo's
option, all non-conforming parts must be returned to Thermo postage paid and replacement parts are shipped FOB destination.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL OR IMPLIED. NO WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY. Thermo shall not be liable for any indirect or consequential dam-
ages including, without limitation, damages relating to lost profits or loss of products.
Your local Thermo Sales Office is ready to help with comprehensive site preparation information before your equipment arrives. Printed instruction manuals
carefully detail equipment installation, operation and preventive maintenance.
If equipment service is required, please call your Technical Services Department at 1-800-438-4851 (USA and Canada) or 1-740-373-4763. We're ready to
answer your questions on equipment warranty, operation, maintenance, service and special application. Outside the USA, contact your local distributor for
warranty information.
ISO
9001
Rev. 6 4/09 REGISTERED
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