Maintenance

CAPACITIES AND
SPECIFICATIONS
NDR030DA, NR035/040DA [A295];
NDR035EA, NR045EA [C861];
NDR030EA, NR035/040EA [D815]

PART NO. 524233345 8000 YRM 1198

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fas-
tened, and that the load being lifted is balanced. Make sure the crane, cables, and chains
have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on

electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE
LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use YALE APPROVED parts when making repairs. Replacement parts must meet
or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using
force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or
if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels
and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away
from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
Capacities and Specifications Table of Contents

TABLE OF CONTENTS

Hydraulic Tank Capacities ................................................................................................................................... 1

Hydraulic System................................................................................................................................................. 1
Lift Specifications................................................................................................................................................. 2
Master Drive Unit Specifications.......................................................................................................................... 7
Tire Sizes............................................................................................................................................................. 7
Torque Specifications .......................................................................................................................................... 7
Master Drive Unit ............................................................................................................................................ 7
Reach Carriage ............................................................................................................................................... 7
Mast ................................................................................................................................................................ 7
Hydraulic System (NDR030/035EA and NR030/040/045EA) ......................................................................... 8
Hydraulic System (NDR030DA and NR035/040DA) ....................................................................................... 8
Steering System.............................................................................................................................................. 8
Load Wheels ................................................................................................................................................... 8
Fuses................................................................................................................................................................... 8
Coil Resistance Values........................................................................................................................................ 9
Battery Specifications.......................................................................................................................................... 10

This section is for the following models:

NDR030DA, NR035/040DA [A295];

NDR035EA, NR045EA [C861];
NDR030EA, NR035/040EA [D815]

©2006 Yale Materials Handling Corp. i

8000 YRM 1198 Hydraulic System

Hydraulic Tank Capacities

Models Battery Compartment Size Tank (Full Capacity) Usable Oil
368 mm 27.0 liter 19.6 liter
(14.5 in.) (7.13 gal) (5.17 gal)
419 mm 27.0 liter 19.6 liter
NDR030/035EA and (16.5 in.) (7.13 gal) (5.17 gal)
NR030/040/045EA 470 mm 27.0 liter 19.6 liter
(18.5 in.) (7.13 gal) (5.17 gal)
546 mm 30.7 liter 23.8 liter
(21.5 in.) (8.12 gal) (6.30 gal)
368 mm 27.0 liter 19.6 liter
NDR030DA and (14.5 in.) (7.13 gal) (5.17 gal)
NR035/040DA 419 mm 27.0 liter 19.6 liter
(16.5 in.) (7.13 gal) (5.17 gal)

Hydraulic System
NDR030/035EA and NR030/040/045EA
Pump Speed Max Pump
Hydraulic System Motor
Displacement (RPM) Pressure
20.68 MPa
36V 25.00cc 105 to 3300
(3000 psi)
36V 20.68 MPa
Main Lift Pump and Motor 28.00cc 105 to 3300
Hi Performance (3000 psi)
20.68 MPa
36V - EE 20.00cc 105 to 3300
(3000 psi)
17.92 MPa
Auxiliary Pump and Motor 24V/36V 2.08cc 600 to 3500
(2600 psi)

NDR030DA and NR035/040DA

Pump Speed Max Pump
Hydraulic System Motor
Displacement (RPM) Pressure
20.68 MPa
24V 19.20cc 105 to 3300
(3000 psi)
Main Lift Pump and Motor
20.68 MPa
36V 19.20cc 105 to 3300
(3000 psi)

1
Lift Specifications 8000 YRM 1198

Relief Valves
Model Valve Function Relief Pressure 1
Main Lift Relief Valve Pressure 20.99 MPa (3045 psi)
NDR030/035EA, NR030/040/045EA
Auxiliary Relief Valve Pressure 17.92 MPa (2600 psi)
NDR030DA, NR035/040DA Main Lift Relief Valve Pressure 17.24 MPa (2500 psi)
1
All measurements made when hydraulic oil temperature is 38 to 66 C (100 to 150 F).

Hydraulic Oil
Standard ISO VG 46 Antiwear ( 15 C (5 F) and above)
Freezer Exxon® Univis HVI 26 (Yale® P/N 580066831)

Lift Specifications
NDR030/035EA and NR030/040/045EA

Lift Amp Draw Pressure (psi) Lower

Model Voltage Load Speed 1 Free Main Free Main Speed 2
(Ft/Min) Lift Lift Lift Lift (Ft/Min)

4.48 kPa 5.86 kPa

0 100 245 365 98
(650 psi) (850 psi)
907 kg
NR035EA - - - - -
(2000 lb)
Lift 1134 kg
36 - - - - -
Capacity (2500 lb)
1588 kg
1361 kg
(3500 lb) - - - - -
(3000 lb)
1588 kg 10.48 kPa 13.20 kPa
60 320 380 103
(3500 lb) (1520 psi) (1915 psi)
4.48 kPa 5.86 kPa
0 100 245 365 98
(650 psi) (850 psi)
NR040EA 907 kg
- - - - - -
STD (2000 lb)
1361 kg
Lift 36 70 - - - - -
(3000 lb)
Capacity
1814 kg 1588 kg
- - - - - -
(4000 lb) (3500 lb)
1814 kg 11.41 kPa 14.48 kPa
60 320 380 103
(4000 lb) (1655 psi) (2100 psi)
1
Lift Speed Tolerance +3% and 10%
2
Lower Speed Tolerance +5% and 10%

2
8000 YRM 1198 Lift Specifications

NDR030/035EA and NR030/040/045EA

Lift Amp Draw Pressure (psi) Lower

Model Voltage Load Speed 1 Free Main Free Main Speed 2
(Ft/Min) Lift Lift Lift Lift (Ft/Min)

5.52 kPa 8.62 kPa

0 115 375 480 100
(800 psi) (1250 psi)
NR040EA
High Per- 907 kg
- - - - - -
formance (2000 lb)
Option
1134 kg
36 80 - - - - -
(3000 lb)
Lift
Capacity 1588 kg
- - - - - -
1814 kg (3500 lb)
(4000 lb)
1814 kg 11.38 kPa 16.20 kPa
65 480 530 105
(4000 lb) (1650 psi) (2350 psi)
4.48 kPa 5.86 kPa
0 100 245 365 98
NDR030EA (650 psi) (850 psi)
STD 907 kg
- - - - - -
(2000 lb)
Lift 36
Capacity 1134 kg
- - - - - -
1361 kg (2500 lb)
(3000 lb) 1361 kg 10.48 kPa 13.20 kPa
70 320 380 103
(3000 lb) (1520 psi) (1915 psi)

NDR030EA 5.52 kPa 8.62 kPa

0 115 375 480 100
High Per- (800 psi) (1250 psi)
formance 907 kg
Option - - - - - -
(2000 lb)
36
Lift 1134 kg
- - - - - -
Capacity (2500 lb)
1361 kg 1361 kg 11.03 kPa 15.86 kPa
(3000 lb) 80 480 530 105
(3000 lb) (1600 psi) (2300 psi)
1
Lift Speed Tolerance +3% and 10%
2
Lower Speed Tolerance +5% and 10%

3
Lift Specifications 8000 YRM 1198

NDR030/035EA and NR030/040/045EA

Lift Amp Draw Pressure (psi) Lower

Model Voltage Load Speed 1 Free Main Free Main Speed 2
(Ft/Min) Lift Lift Lift Lift (Ft/Min)

5.52 kPa 8.62 kPa

0 115 300 440 105
(800 psi) (1250 psi)
907 kg
- - - - - -
NR045EA (2000 lb)
STD 1361 kg
80 - - - - -
(3000 lb)
Lift 36
Capacity 1588 kg
75 - - - - -
2041 kg (3500 lb)
(4500 lb) 1814 kg
70 - - - - -
(4000 lb)
2041 kg 11.38 kPa 16.55 kPa
65 500 540 105
(4500 lb) (1650 psi) (2400 psi)
5.45 kPa 8.89 kPa
0 130 375 482 105
(790 psi) (1290 psi)

NR045EA 907 kg
- - - - - -
High Per- (2000 lb)
formance 1361 kg
Option 90 - - - - -
(3000 lb)
36
Lift 1588 kg
- - - - - -
Capacity (3500 lb)
2041 kg 1814 kg 13.67 kPa 18.44 kPa
(4500 lb) 80 560 690 -
(4000 lb) (1982 psi) (2675 psi)
2041 kg 14.48 kPa 19.65 kPa
75 - - 105
(4500 lb) (2100 psi) (2850 psi)
4.94 kPa 8.53 kPa
0 115 307 440 100
(717 psi) (1237 psi)
NDR035EA 907 kg
- - - - - -
STD (2000 lb)
1134 kg
Lift 36 - - - - - -
(2500 lb)
Capacity
1588 kg 1361 kg
75 - - - - -
(3500 lb) (3000 lb)
1588 kg 11.27 kPa 16.06 kPa
70 500 540 105
(3500 lb) (1635 psi) (2330 psi)
1
Lift Speed Tolerance +3% and 10%
2
Lower Speed Tolerance +5% and 10%

4
8000 YRM 1198 Lift Specifications

NDR030/035EA and NR030/040/045EA

Lift Amp Draw Pressure (psi) Lower

Model Voltage Load Speed 1 Free Main Free Main Speed 2
(Ft/Min) Lift Lift Lift Lift (Ft/Min)

5.17 kPa 8.62 kPa

0 130 - - 105
(750 psi) (1250 psi)
NDR035EA
High Per- 907 kg
- - - - - -
formance (2000 lb)
Option
1134 kg
36 - - - - - -
(2500 lb)
Lift
Capacity 1361 kg
- - - - - -
1588 kg (3000 lb)
(3500 lb)
1588 kg 11.38 kPa 16.20 kPa
70 - - 105
(3500 lb) (1650 psi) (2350 psi)
1
Lift Speed Tolerance +3% and 10%
2
Lower Speed Tolerance +5% and 10%

NDR030DA and NR035/040DA

Lift Amp Draw Pressure (psi) Lower

Model Voltage Load Speed 1 Free Main Free Main Speed 2
(Ft/Min) Lift Lift Lift Lift (Ft/Min)

2.76 kPa 4.14 kPa

NR035DA 0 66 323 329 85
(400 psi) (600 psi)
Lift 1361 kg 8.96 kPa 11.03 kPa
24 45 352 367 -
Capacity (3000 lb) (1300 psi) (1600 psi)
1588 kg
1588 kg 9.65 kPa 12.41 kPa
(3500 lb) 37 353 374 100
(3500 lb) (1400 psi) (1800 psi)
2.76 kPa 4.14 kPa
0 66 323 329 85
(400 psi) (600 psi)
NR040DA
1361 kg 8.96 kPa 11.03 kPa
45 352 367 -
Lift (3000 lb) (1300 psi) (1600 psi)
24
Capacity 1588 kg 9.65 kPa 12.41 kPa
1814 kg 37 353 374 100
(3500 lb) (1400 psi) (1800 psi)
(4000 lb)
1814 kg 10.34 kPa 13.10 kPa
35 366 382 103
(4000 lb) (1500 psi) (1900 psi)
1
Lift Speed Tolerance +3% and 10%
2
Lower Speed Tolerance +5% and 10%

5
Lift Specifications 8000 YRM 1198

NDR030DA and NR035/040DA

Lift Amp Draw Pressure (psi) Lower

Model Voltage Load Speed 1 Free Main Free Main Speed 2
(Ft/Min) Lift Lift Lift Lift (Ft/Min)

2.76 kPa 4.14 kPa

0 66 323 329 85
(400 psi) (600 psi)
NDR030DA
907 kg
- - - - - -
Lift (2000 lb)
24
Capacity 1134 kg
1361 kg - - - - - -
(2500 lb)
(3000 lb)
1134 kg 8.96 kPa 11.03 kPa
45 352 367 100
(3000 lb) (1300 psi) (1600 psi)
2.76 kPa 4.14 kPa
0 77 216 224 85
(400 psi) (600 psi)
NR035DA
907 kg 6.89 kPa 9.65 kPa
62 305 325 -
Lift (2000 lb) (1000 psi) (1400 psi)
36
Capacity 1361 kg 8.96 kPa 11.03 kPa
1588 kg 57 318 330 -
(3000 lb) (1300 psi) (1600 psi)
(3500 lb)
1588 kg 9.65 kPa 12.41 kPa
56 327 344 100
(3500 lb) (1400 psi) (1800 psi)
2.76 kPa 4.14 kPa
0 77 216 224 85
(400 psi) (600 psi)
907 kg 6.89 kPa 9.65 kPa
NR040DA 62 305 325 -
(2000 lb) (1000 psi) (1400 psi)
Lift 1361 kg 8.96 kPa 11.03 kPa
36 57 318 330 -
Capacity (3000 lb) (1300 psi) (1600 psi)
1814 kg
1588 kg 9.65 kPa 12.41 kPa
(4000 lb) 56 327 344 -
(3500 lb) (1400 psi) (1800 psi)
1814 kg 10.34 kPa 13.10 kPa
50 341 352 103
(4000 lb) (1500 psi) (1900 psi)
2.76 kPa 4.14 kPa
0 77 216 244 85
(400 psi) (600 psi)
NDR030DA
907 kg
- - - - - -
Lift (2000 lb)
36
Capacity 1134 kg
1361 kg - - - - - -
(2500 lb)
(3000 lb)
1361 kg 8.96 kPa 11.03 kPa
57 318 330 100
(3000 lb) (1300 psi) (1600 psi)
1
Lift Speed Tolerance +3% and 10%
2
Lower Speed Tolerance +5% and 10%

6
8000 YRM 1198 Torque Specifications

Master Drive Unit Specifications

Model Drive Type Oil Capacity Specification
Normal Operations
NDR030EA, NR035/
Multipurpose EP
040EA, NDR030DA, GK20 MDU 2.5 liter (2.6 qt)
SAE 80W 90
NR035/040DA
GL-5
Freezer Applications
Multipurpose EP
NDR035EA, NR045EA GK25 MDU 3.7 liter (3.9 qt)
Synthetic SAE 75W
90 GL-5

Tire Sizes
Model Drive (in.) Caster (mm) Load Wheels (in.)
NDR030EA, NR035/ 12.5 × 5.5 × 8 Rubber 5 × 3
040EA, NDR030DA, 200 × 50
12.5 × 5.5 × 8 Poly 5 × 4
NR035/040DA
13.5 × 5.5 × 8 Rubber 5 × 3
NDR035EA, NR045EA 13.5 × 5.5 × 8 Poly 200 × 50 5 × 4
13.5 × 5.5 × 8 Siped Poly 6 × 4

Torque Specifications
MASTER DRIVE UNIT Scissor Arm Stud Castle Nuts (Double Reach Only)
115 N•m (85 lbf ft)
Wheel Nuts Slightly loosen castle nut as necessary to
136 N•m (100 lbf ft) align cotter pin holes.
Use cross pattern to snug, half torque, then full
torque. Apply antiseize to threads. Reach Cylinder Rod End Capscrews
54 N•m (48 lbf ft)
Drive Unit to Frame Capscrews
95 N•m (70 lbf ft) Tilt Cylinder Rod Nut
Use cross pattern to snug, half torque, then full torque. 34 N•m (25 lbf ft)
then back off 2 turns.
Traction Motor to Drive Unit
23 N•m (17 lbf ft) Load Backrest
Use cross pattern to snug, half torque, then full torque. 102 N•m (75 lbf ft)

REACH CARRIAGE MAST

Center Bearing Retainer Capscrews Apply Loctite® Overhead Guard to Mast
242 to capscrews and install into bearing cap along 149 N•m (110 lbf ft)
with belleville washers. Tighten to snug, then tighten
each capscrew incrementally in a clockwise rotation Cylinder Bleed Screws
to maintain even pressure the bearing. Capscrews 7 ±1 N•m (62 ±9 lbf in)
are tight when belleville washers are flat.
Lower Mast Mounting Capscrews
203 N•m (150 lbf ft)

7
Fuses 8000 YRM 1198

Mast Trunnion Capscrews Breather Assembly to Tank

210 N•m (155 lbf ft) 1.5 N•m (18 lbf in)

HYDRAULIC SYSTEM (NDR030/035EA Tank Plug (Top)

AND NR030/040/045EA) 20 N•m (15 lbf ft)

Hydraulic Filter Cover Tank Plug (Bottom)

6 N•m (53 lbf in) 67 N•m (50 lbf ft)

Hydraulic Filter Housing to Tank Tank Plug (Top)

8 N•m (72 lbf in) 8 N•m (72 lbf in)

Breather Assembly to Tank Pump Fittings

1.5 N•m (18 lbf in) 80 N•m (59 lbf ft)
Tighten to touch, then 1/8th turn alternately
Pump Pressure Flange until full torque.
40 N•m (30 lbf ft)
Tighten to touch, then 1/8th turn alternately Lift Pump to Motor Mounting Capscrews
until full torque. 61 N•m (45 lbf ft)
Tighten to touch, then 1/8th turn alternately
Lift Pump to Motor Mounting Capscrews until full torque.
47 N•m (35 lbf ft)
Tighten to touch, then 1/8th turn alternately STEERING SYSTEM
until full torque.
Steer Motor Mounting Capscrews
HYDRAULIC SYSTEM (NDR030DA AND 23 N•m (17 lbf ft)
NR035/040DA) LOAD WHEELS
Hydraulic Filter Cover Load Wheel Axle Bolt
6 N•m (53 lbf in) 136 N•m (100 lbf ft)
Hydraulic Filter Housing to Tank Apply antiseize to axles on nongreaseable
8 N•m (72 lbf in) load wheel assemblies.

Fuses
Fuse Circuit Rating
FU 10 Key Switch Input 10 Amp
FU 11 24-Volt Supply 10 Amp
FU 12 12-Volt Supply 10 Amp
FU 13 Input to Controllers 10 Amp
FU 14 Spare 10 Amp
FU JP2 Voltage Regulator 7.5 Amp

8
8000 YRM 1198 Coil Resistance Values

Coil Resistance Values

Coil Location Resistance Test Points
Main Contactor Control Compartment 32 ±4 ohms Coil Leads
Load Hold Hydraulic Pump 40 ±5 ohms Coil Leads
Tilt Selector Attachment 40 ±5 ohms Coil Leads
Sideshift Attachment 40 ±5 ohms Coil Leads
Auxiliary Straight Attachment 40 ±5 ohms Coil Leads
Auxiliary Reverse Attachment 40 ±5 ohms Coil Leads
Extend/Retract Attachment 40 ±5 ohms Coil Leads
Brake Traction Motor 12.2 ±2 ohms Coil Leads
Electrical Cooling Fan(s) Under Front Panel (LH) 2.2 ±0.5 milliohms Connector Pins
Drive Unit Door (Optional)

Traction Motor Windings

Winding to Line Resistance (milliohm)
Voltage
Min Max
24 3.22 3.83
36 3.22 3.83

Hydraulic Motor Windings

Winding to Line Resistance (milliohm)
Pump Displacement Voltage
Min Max
19.2cc 24-36 2.27 2.70
25.0cc 36 2.55 3.03
25.0cc 36 2.27 2.70
28.0cc 36 1.19 1.37
20.0cc 36 (EE) 2.27 2.70

9
Battery Specifications 8000 YRM 1198

Battery Specifications
Battery Compartment Minimum Maximum Battery Dimensions 1
Clearance 1
Model
Length Width Length Width
mm in. mm in. mm in. mm in.
986 38.8 318 12.5 986 38.8 311 12.25
NDR030DA,
24V 986 38.8 371 14.6 986 38.8 365 14.38
NR035/040DA
986 38.8 422 16.6 986 38.8 416 16.38
NDR030EA, 986 38.8 371 14.6 986 38.8 365 14.38
NR035/040EA,
36V 986 38.8 422 16.6 986 38.8 416 16.38
NDR030DA,
NR035/040DA
986 38.8 422 16.6 986 38.8 416 16.38
NDR035EA,
36V 986 38.8 478 18.8 986 38.8 473 18.62
NR045EA
986 38.8 536 21.1 986 38.8 530 20.88
Battery Maximum Height (All Models) 787 mm (31 in.)
1
Battery measurements refer to length as the dimension between battery retainer plates on either side of the lift
truck. Width refers to the most narrow dimension of the battery.

Battery Weight
Model Min Max
kg lb kg lb
635 1400 862 1900
NDR030DA, NR035/040DA 24V 703 1550 953 2100
771 1700 1032 2275

NDR030EA, NR035/040EA, 703 1550 953 2100

36V
NDR030DA, NR035/040DA 771 1700 1089 2400
771 1700 1089 2400
NDR035EA, NR045EA 36V 998 2200 1293 2850
1134 2500 1361 3000

10
 Yale Materials Handling Corp.
1400 Sullivan Dr., Greenville, NC 27834-2011

8000 YRM 1198 11/06 (10/06) Printed in U.S.A.