GR-500EXS (Left-hand drive)

50 Ton Capacity
SPEC. SHEET NO. GR-500E-3-00601/EX-01

HYDRAULIC ROUGH TERRAIN CRANE

DIMENSIONS

5,000: Mid1
6,500: Mid2
7,000: Max
2,480: Min
R4
,10
0

Min: 10,200–Max: 33,000

2,370
1°

3,810
3,705

15.8°

14.7°
420
430

1,830
3,360 3,670
4,110 8,390
2,400 6,130 3,800 2,570
2,960 12,500

Note: Dimension is with boom angle at -1 degree.

GENERAL DIMENSIONS
Turning radius (445/95 R25 Tires) Overall length approx. 12,500 mm
4 wheel steer 6.0 m Overall width approx. 2,960 mm
2 wheel steer 10.3 m Overall height approx. 3,810 mm

Specifications are subject to change without notice.

 SPEC. SHEET NO. GR-500E-3-00601/EX-01

CRANE SPECIFICATIONS

BOOM AUXILIARY DRUM

4 section full power partially synchronized telescoping boom of Root diameter x wide ...................................... 0.32 m x 0.484 m
round hexagonal box construction with 5 sheaves at boom head. Wire rope diameter x length ................................ 16 mm x 100 m
The synchronization system consists of 1 telescope cylinders, Drum capacity .................................................. 219.5 m, 6 layers
extension cables and retraction cables. Hydraulic cylinder fitted Maximum single line pull (1st layer)................ 56.0 kN (5,710 kgf)
with holding valve. 2 easily removable wire rope guards, rope Maximum permissible linepull wire strength ....... 55.1 kN (5,620 kgf)
dead end provided on one side of boom head. Boom telescope
sections are supported by wear pads both vertically and WIRE ROPE
horizontally. Nuflex wire (no-spin), extra improved plow steel, preformed,
Fully retracted length....... 10.2 m independent wire rope core, right regular lay.
Fully extended length ...... 33.0 m Main & Auxillary................. 16 mm 35 x 7 class
Extension speed.............. 22.8 m in 88 s
Root diameter.................. 0.32 m HOOK BLOCKS
50 ton (option)
BOOM ELEVATION 6 sheaves with swivel hook and safety latch
By a pair of double acting hydraulic cylinders with holding valve. 25 ton (option)
Boom angle indicator. 3 sheaves with swivel hook and safety latch
Boom angle ..................... -1˚– 80.5˚ 4.5 ton
Boom raising speed ........ 20˚ to 60˚ in 30 s Weighted hook with swivel and safety latch

JIB HYDRAULIC SYSTEM

2 stage boom swing around type with triple offset (tilt type). Single PUMPS
sheave at jib head. 2 variable piston pumps for crane functions.
Box type top section telescopes from box type bace section Tandem gear pump for steering, slewing and optional equipment.
which stows alongside base boom section. Powered by carrier engine. Pump disconnect for crane is
Length ............................. 8.0 m, 12.7 m engaged/disengaged by rotary switch from operator's cab.
Offset............................... 5˚, 25˚, 45˚
Root diameter.................. 0.32 m CONTROL VALVES
Multiple valves actuated by pilot pressure with integral pressure
AUXILIARY LIFTING SHEAVE (SINGLE TOP) relief valves.
Single sheave mounted to main boom head for single line
work(stowable). RESERVOIR
Root diameter.................. 0.32 m 690 liters capacity. External sight level gauge.

ANTI-TWO-BLOCK DEVICE FILTRATION

Pendant type over-winding cut out device with BETA10=10 return filter, full flow with bypass protection, located
audio-visual (FAILURE lamp/BUZZER) warning system. inside of hydraulic reservoir. Accessible for easy replacement.

SLEWING OIL COOLER - Air cooled fan type.

Hydraulic axial piston motor driven through planetary slewing
speed reducer. Continuous 360˚ full circle slewing on ball CAB AND CONTROLS
bearing. Both crane and drive operations can be performed from one
Equipped with manually locked/released slewing brake. cab mounted on rotating superstructure.
A positive slewing lock for pick and carry and travel modes,
manually engaged in cab. Twin slewing system : Free slewing or Left side, 1 man type, steel construction with sliding door
lock slewing controlled by selector switch on front console. access and safety glass windows opening at side. Door
Slewing speed ................. 2.7 min-1 {rpm} window is powered control. Windshield glass window and roof
glass window are shatter-resistant. Wiper and washer (front
WINCH windshield and roof window). Tinted safety glass and sun visor.
MAIN WINCH Tilt-telescoping steering wheel. Adjustable control lever stands for
Variable speed type with grooved drum driven by hydraulic axial slewing, boom elevating, boom telescoping, auxiliary winch and
piston motor through speed reducer. Power load lowering and main winch. Control lever stands can change neutral positions
raising. and tilt for easy access to cab. Foot operated controls: boom
Equipped with automatic brake (neutral brake) and telescoping, service brake and engine throttle. 3 way adjustable
counterbalance valve. Controlled independently of auxiliary winch. operator's seat with high back, headrest and armrest. Cab floor
Equipped with cable follower and drum rotation indicator. mat. Engine throttle knob. Hot water cab heater and air
conditioning.
MAIN DRUM
Root diameter x wide ........................................ 0.32 m x 0.69 m Dash-mounted engine start/stop, monitor lamps, cigarette
Wire rope diameter x length ............................... 16 mm x 182 m lighter, drive mode selector switch, parking brake switch, steering
Drum capacity .................................................... 304 m, 6 layers mode select switch, power window switch, pump engaged/
Maximum single line pull (1st layer)............... 56.0 kN (5,710 kgf) disengaged switch, slewing brake switch, boom
Maximum permissible linepull wire strength..... 55.1 kN (5,620 kgf) telescoping/auxiliary winch select switch, outrigger control panel,
and slewing free/ lock selector switch.
AUXILIARY WINCH
Variable speed type with grooved drum driven by hydraulic axial Instruments - Torque converter oil temperature, engine water
piston motor through speed reducer. Power load lowering and temperature, air pressure, fuel, speedometer, tachometer,
raising. hour meter and odometer / tripmeter. Engin over-run alarm.
Equipped with automatic brake (neutral brake) and Back-up alarm. Low oil pressure/high water temp. Warning device
counterbalance valve. Controlled independently of main winch. (visual). Rear steer centering light. Hydraulic oil pressure is
Equipped with cable follower and drum rotation indicator. monitored and displayed on the AML-C display panel.

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 SPEC. SHEET NO. GR-500E-3-00601/EX-01

CRANE SPECIFICATIONS
TADANO Automatic Moment Limiter • Tare function
(AML-C) including: • Main hydraulic oil pressure
• Control lever lockout function with audible and visual • Fuel consumption monitor
pre-warning • Main winch / auxiliarly winch select
• Number of parts of line • Drum rotation indicator (audible and visible type) main and
• Boom position indicator auxiliary winch
• Outrigger state indicator • On-rubber indicator
• Slewing angle
• Boom angle / boom length / jib offset angle / jib length / load TADANO AML-C monitors outrigger extended length and
radius / rated lifting capacities / actual loads read out automatically programs the corresponding "RATED LIFTING
• Potential lifting height CAPACITIES" table
• Ratio of actual load moment to rated load moment indication
• Permissible load Operator's right hand console includes transmission gear selector,
• Automatic Speed Reduction and Slow Stop function on slewing lock lever and sight level bubble.
slewing Upper right console includes flood lamp switch, roof washer and
• Working condition register switch wiper switch, emergency outrigger set up key switch, jib status
• Load radius / boom angle / tip height / slewing range preset switch, eco mode switch, and air conditioning control switch.
function
• External warning lamp NOTE: Each crane motion speed is based on unladen conditions.

CARRIER SPECIFICATIONS
TYPE AXLE
Rear engine, left-hand drive, driving axle 2-way selected type Front: Full floating type, steering and driving axle with planetary
by manual switch, 4x2 front drive, 4x4 front and rear drive. reduction.
Rear: Full floating type, steering and driving axle with planetary
FRAME reduction and inter-wheel rear differential lock.
High tensile steel, all welded mono-box construction.
STEERING
ENGINE Hydraulic power steering controlled by steering wheel.
Model MITSUBISHI 6M60-TLU3R 3 steering modes available: 2 wheel front, 4 wheel coordinated
[ECE-R96-02] and 4 wheel crab.
Type Direct injection diesel
No. of cylinders 6 SUSPENSION
Combustion 4 cycle, turbo charged and after cooled Front: Rigid mounted to the frame.
Bore x Stroke, mm 118 x 115 Rear: Semi-elliptic leaf springs.
Displacement, liters 7.54
Air inlet heater 24 volt preheat BRAKE SYSTEMS
Air cleaner Dry type, replaceable element Service/Emergency: Air over hydraulic disc brakes on all 4 wheels.
Oil filter Full flow with replaceable element Parking: Spring applied-air released brake acting
Fuel filter Full flow with replaceable element on input shaft of front axle.
Fuel tank, liters 300, right side of carrier Auxiliary: Electro-pneumatic operated exhaust brake.
Cooling Liquid pressurized, recirculating by-pass
Radiator Fin and tube core, thermostat controlled TIRES - 445/95R25 Air pressure: 900 kPa
Fan, mm Suction type, 6-blade, 600 dia.
Starting 24 volt OUTRIGGERS
Charging 24 volt system, negative ground 4 hydraulic, beam and jack outriggers.
Battery 2-120 amp. Hour Vertical jack cylinders equipped with integral holding valve.
Compressor, air, l /min 830 at 2,600 min-1 Each outrigger beam and jack is controlled independently from cab.
Output, Max. kW (HP) Gross 200 (267) at 2,600 min-1 Beams extend to 7.0 m center-line and retract to within
Torque, Max. Nm 785 at 1,400 min-1 2.96 m overall width with floats. Outrigger jack floats
Capacity, liters are attached thus eliminating the need of manually attaching and
Cooling water 13 detaching them. Controls and sight bubble located in
Lubrication 13–15 superstructure cab. 4 outrigger extension lengths are provided with
Fuel 300 corresponding "RATED LIFTING CAPACITIES" for crane duty in
confined areas.
TRANSMISSION Min. Extension 2.48 m center to center
Electronically controlled full automatic transmission. Mid. Extension 5.0 m center to center
Torque converter driving full powershift with driving axle selector. Mid. Extension 6.5 m center to center
6 forward and 2 reverse speeds, constant mesh. Max. Extension 7.0 m center to center
4 speeds - high range - 2-wheel drive; 4-wheel drive Float size (Diameter) 0.4 m
3 speeds - low range - 4-wheel drive
COUNTERWEIGHT
TRAVEL SPEED - 44 km/h Integral with slewing frame Mass... 3,300 kg

GRADE ABILITY (tanθ) - 92% (at stall), 30% *

* Machine should be operated within the limit of engine crankcase
design (17˚: MITSUBISHI 6M60-TLU3R)

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 SPEC. SHEET NO. GR-500E-3-00601/EX-01

STANDARD EQUIPMENT
- Telematics (machine data logging and monitoring system) - Air dryer
with - HELLO-NET via internet - Water separator with filter (high filtration)
(availability depends on countries) - Air cleaner dust indicator
- Eco mode system - Full instrumentation package
- Over unwinding prevention - Tire inflation kit
- Emergency steering system - Towing hooks-Front and rear
- Transmission neutral position engine start - Lifting eyes
- Overshift prevention - Hook block tie down (front bumper)
- Parking braked travel warning - Weighted hook storage compartment
- Tilt-telescope steering wheel - Winch drum mirror
- Halogen head lamp - Tool storage compartment
- Fenders

OPTIONAL EQUIPMENT
- Wind speed indicator - Hook block–25 t
- Beacon lamp (3 sheaves, swivel type with safty latch. Mass: approx. 280 kg)
- Hook block–50 t capacity - Attachment sheave for over 47 t lifting
(6 sheaves, swivel type with safty latch. Mass: approx. 460 kg)

HOISTING PERFORMANCE
LINE SPEEDS AND PULLS DRUM WIRE ROPE CAPACITIES
Main or auxiliary winch - 0.32 m drum Main drum grooved lagging Auxiliary drum grooved lagging
Wire 16 mm wire rope 16 mm wire rope
Line pulls
Layer Line speeds1 Available2 rope
Rope per layer Total wire rope Rope per layer Total wire rope
layer
m/min kN (kgf) m m m m
1st 106 56.0 (5,710) 1 41.8 41.8 29.1 29.1
2nd 115 51.1 (5,210) 2 45.3 87.1 31.6 60.7
3rd 124 46.7 (4,760) 3 48.8 135.9 34.1 94.8
4th 132 43.1 (4,400) 4 52.3 188.2 36.6 131.4
5th 141 40.0 (4,080) 5 55.9 244.1 39.1 170.5
6th3 150 37.3 (3,800) 6 59.4 303.5 41.6 212.1

- Maximum permissible line pull wire strength.

Main & Auxiliary: 55.1 kN (5,620 kgf) with 35 x 7 class rope. DRUM DIMENSIONS
Root diameter 320 mm
1
Line speed based only on hook block, not loaded. Main 690 mm
Length
2
Developed by machinery with each layer of wire rope, but not Auxiliary 484 mm
based on rope strength or other limitations in machinery or Flange diameter 530 mm
equipment.
3
Sixth layer of wire rope are not recommended for hoisting
operations.

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 SPEC. SHEET NO. GR-500E-3-00601/EX-01

GR-500EXS WORKING RANGE CHART

25° 45
°
5°

50

33 45
.0-
m
Bo
33. om
0-m +1
Bo 2.7
om -m 40
+8 Jib BOOM
.0-
80.5ﾟ m
Jib
33 35
70ﾟ .0-
m Approx.
Bo 2.0 m
om

LIFTING HEIGHT (m)

60ﾟ
30
25 50ﾟ
.3-
m
Bo
om 45ﾟ 25 JIB

40ﾟ
17
.7-
m
Bo 30ﾟ 20
Approx.
om 1.9 m

10 20ﾟ 15
.2-
m
Bo
om SINGLE TOP
10
10ﾟ 0.7 m

Approx.
5 1.9 m

0ﾟ
0
0 5 10 15 20 25 30 35 40
LOAD RADIUS (m)

Boom Length

10.2 m

17.7 m

NOTE: Boom and jib geometry shown are for unloaded condition
and machine standing level on firm supporting surface. 25.3 m
Boom deflection and subsequent radius and boom angle
change must be accounted for when applying load to hook.
33.0 m

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 SPEC. SHEET NO. GR-500E-3-00601/EX-01

GR-500EXS RATED LIFTING CAPACITIES

ON OUTRIGGERS FULLY EXTENDED 7.0 m SPREAD
360º ROTATION (Unit: x 1,000 kg)
10.2 m 17.7 m 25.3 m 33.0 m
A
B C C C C
2.5 66 50.0 77 21.3
3.0 62 47.4 75 21.3
3.5 59 43.1 74 21.3 79 16.0
4.0 56 38.8 72 21.3 78 16.0
4.5 52 35.2 70 20.9 77 16.0
5.0 48 32.1 68 20.0 76 15.0 80 9.0
5.5 44 28.5 66 19.2 75 14.2 79 9.0
6.0 40 24.6 65 18.5 74 13.4 78 9.0
6.5 35 21.5 63 17.8 72 12.7 77 9.0
7.0 29 20.0 61 17.1 71 12.1 77 9.0
7.5 21 18.6 59 16.5 70 11.5 76 9.0
8.0 57 16.0 69 11.0 75 9.0
9.0 53 15.1 66 10.1 73 8.4
10.0 49 12.6 64 9.3 71 7.6
11.0 44 10.6 61 8.6 69 6.9
12.0 38 9.0 58 8.0 67 6.3
14.0 25 6.8 52 7.0 63 5.3
16.0 46 5.5 59 4.5
18.0 39 4.4 55 3.9
20.0 30 3.5 50 3.5
22.0 18 2.9 45 2.9
24.0 40 2.4
26.0 33 1.9
28.0 26 1.6
30.0 14 1.3
D 0º

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE

ON OUTRIGGERS FULLY EXTENDED 7.0 m SPREAD 360˚ ROTATION
A 10.2 m 17.7 m 25.3 m 33.0 m
C B B B B
0˚ 7.9 16.5 15.3 4.2 22.9 2.2 30.5 1.0

ON OUTRIGGERS MID EXTENDED 6.5 m SPREAD

OVER SIDE (Unit: x 1,000 kg)
10.2 m 17.7 m 25.3 m 33.0 m
A
B C C C C
2.5 65 50.0 77 21.3
3.0 62 47.0 75 21.3
3.5 59 41.9 74 21.3 79 16.0
4.0 56 37.7 72 21.3 78 16.0
4.5 52 34.2 70 20.9 77 16.0
5.0 48 31.2 68 20.0 76 15.0 80 9.0
5.5 44 27.5 66 19.2 75 14.2 79 9.0
6.0 40 23.6 65 18.5 74 13.4 78 9.0
6.5 35 20.5 63 17.8 72 12.7 77 9.0
7.0 29 19.0 61 17.1 71 12.1 77 9.0
7.5 21 18.1 59 16.5 70 11.5 76 9.0
8.0 57 16.0 69 11.0 75 9.0
9.0 53 13.3 66 10.1 73 8.4
10.0 48 10.9 64 9.3 71 7.6
11.0 44 9.1 61 8.6 69 6.9
12.0 38 7.8 58 8.0 67 6.3
14.0 25 5.8 52 6.0 63 5.3
16.0 46 4.7 59 4.5
18.0 39 3.7 55 3.7
20.0 30 2.9 50 3.0
22.0 18 2.3 45 2.4
24.0 40 1.9
26.0 33 1.5
28.0 26 1.2
30.0 14 0.9
D 0º

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE

ON OUTRIGGERS MID EXTENDED 6.5 m SPREAD OVER SIDE
A 10.2 m 17.7 m 25.3 m 33.0 m
C B B B B
0˚ 7.9 16.1 15.3 3.9 22.9 1.8 30.5 0.9

A: Boom length (m)

B: Load radius (m)
C: Loaded boom angle ( ˚)
D: Minimum boom angle ( ˚) for indicated boom length (no load)

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 SPEC. SHEET NO. GR-500E-3-00601/EX-01

GR-500EXS RATED LIFTING CAPACITIES

ON OUTRIGGERS MID EXTENDED 5.0 m SPREAD
OVER SIDE (Unit: x 1,000 kg)
10.2 m 17.7 m 25.3 m 33.0 m
A
B C C C C
2.5 66 48.7 77 21.3
3.0 62 42.7 75 21.3
3.5 59 37.8 74 21.3 79 16.0
4.0 56 33.8 72 21.3 78 16.0
4.5 52 29.8 70 20.9 77 16.0
5.0 48 25.0 68 20.0 76 15.0 80 9.0
5.5 44 21.4 66 18.6 75 14.2 79 9.0
6.0 40 17.8 65 16.5 74 13.4 78 9.0
6.5 35 15.2 63 14.7 72 12.7 77 9.0
7.0 29 13.1 61 13.2 71 12.0 77 9.0
7.5 21 11.4 59 12.0 70 10.9 76 9.0
8.0 57 10.9 69 10.0 75 9.0
9.0 53 8.8 66 8.5 73 7.9
10.0 48 7.2 63 7.3 71 6.8
11.0 44 6.0 61 6.3 69 6.0
12.0 38 5.1 58 5.3 67 5.2
14.0 25 3.7 52 3.9 63 4.0
16.0 46 2.9 59 3.0
18.0 39 2.2 54 2.3
20.0 30 1.6 50 1.7
22.0 18 1.2 45 1.3
24.0 39 0.9
26.0 33 0.6
D 0º 25º

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE

ON OUTRIGGERS FULLY EXTENDED 5.0 m SPREAD OVER SIDE
A 10.2 m 17.7 m 25.3 m 33.0 m
C B B B B
0˚ 7.9 10.6 15.3 3.1 22.9 1.0 - -

ON OUTRIGGERS MIN EXTENDED 2.48 m SPREAD

OVER SIDE (Unit: x 1,000 kg)
10.2 m 17.7 m 25.3 m 33.0 m
A
B C C C C
2.5 66 23.0 77 18.5
3.0 63 18.1 75 15.1
3.5 59 14.7 73 12.7 79 10.9
4.0 56 12.2 72 10.8 78 9.5
4.5 52 10.3 70 9.4 77 8.3
5.0 48 8.6 68 8.2 75 7.3 79 6.6
5.5 44 7.2 66 7.2 74 6.5 79 5.9
6.0 40 6.0 64 6.4 73 5.8 78 5.3
6.5 35 5.1 63 5.7 72 5.2 77 4.8
7.0 29 4.4 61 5.1 71 4.7 76 4.3
7.5 21 3.7 59 4.5 69 4.3 75 3.9
8.0 57 4.0 68 3.8 74 3.5
9.0 53 3.1 66 3.2 72 2.9
10.0 48 2.4 63 2.6 70 2.4
11.0 43 1.8 60 2.1 68 2.0
12.0 38 1.4 58 1.6 66 1.6
14.0 25 0.7 52 0.9 62 1.0
D 0º 46º 58º

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE

ON OUTRIGGERS MIN EXTENDED 2.48 m SPREAD OVER SIDE
A 10.2 m 17.7 m 25.3 m 33.0 m
C B B B B
0˚ 7.9 3.4 15.3 0.5 - - - -

A: Boom length (m)

B: Load radius (m)
C: Loaded boom angle ( ˚)
D: Minimum boom angle ( ˚) for indicated boom length (no load)

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 SPEC. SHEET NO. GR-500E-3-00601/EX-01

GR-500EXS RATED LIFTING CAPACITIES

ON OUTRIGGERS FULLY EXTENDED 7.0 m SPREAD
360˚ ROTATION (Unit: ×1000 kg)
33.0-m Boom + 8.0-m Jib 33.0-m Boom + 12.7-m Jib
C 5˚ Tilt 25˚ Tilt 45˚ Tilt C 5˚ Tilt 25˚ Tilt 45˚ Tilt
R W R W R W R W R W R W
80 7.4 4.5 10.0 3.1 11.8 2.2 80 9.2 2.8 12.6 1.4 15.7 1.0
79 8.2 4.5 10.7 3.0 12.5 2.2 79 9.8 2.8 13.4 1.4 16.3 1.0
78 8.9 4.3 11.3 2.9 13.1 2.2 78 10.6 2.8 14.2 1.4 17.1 1.0
77 9.6 4.1 12.0 2.8 13.7 2.2 77 11.4 2.8 14.9 1.4 17.7 1.0
76 10.4 3.9 12.8 2.7 14.4 2.2 76 12.3 2.8 15.7 1.4 18.4 1.0
74 11.8 3.6 14.1 2.6 15.6 2.1 74 13.9 2.8 17.2 1.4 19.8 1.0
72 13.2 3.3 15.4 2.4 16.9 2.0 72 15.4 2.5 18.7 1.4 21.0 1.0
70 14.5 3.1 16.7 2.3 18.1 2.0 70 16.9 2.3 20.1 1.4 22.3 1.0
68 15.8 2.8 18.0 2.2 19.3 1.9 68 18.3 2.2 21.4 1.4 23.5 1.0
65 17.7 2.6 19.8 2.0 20.9 1.8 65 20.5 2.0 23.4 1.3 25.3 1.0
63 19.0 2.4 21.0 1.9 22.0 1.7 63 21.9 1.8 24.8 1.3 26.4 1.0
60 20.9 2.2 22.7 1.8 23.6 1.7 60 23.9 1.7 26.6 1.2 28.1 1.0
58 22.0 2.1 23.8 1.8 24.6 1.6 58 25.2 1.6 27.9 1.2 29.1 1.0
55 23.7 1.9 25.4 1.7 26.0 1.6 55 27.1 1.5 29.6 1.1 30.6 1.0
53 24.9 1.8 26.5 1.6 27.0 1.5 53 28.3 1.4 30.7 1.1 31.5 1.0
50 26.4 1.6 27.9 1.5 28.3 1.5 50 30.1 1.3 32.2 1.1 32.9 1.0
47 27.9 1.5 29.3 1.4 29.5 1.4 47 31.7 1.2 33.7 1.1 34.1 1.0
45 28.9 1.4 30.1 1.3 30.2 1.3 45 32.8 1.2 34.6 1.0 34.9 1.0
43 29.8 1.3 30.9 1.3 43 33.8 1.1 35.5 1.0
40 31.1 1.2 32.0 1.2 40 35.2 1.0 36.7 1.0
37 32.3 1.1 33.1 1.0 37 36.5 0.9 37.8 0.9
35 33.0 1.0 33.8 1.0 35 37.3 0.8 38.5 0.8
33 33.7 0.9 34.4 0.9 33 38.1 0.8 39.1 0.7
30 34.7 0.8 35.2 0.8 30 39.2 0.7 40.0 0.6

ON OUTRIGGERS MID EXTENDED 6.5 m SPREAD

OVER SIDE (Unit: ×1000 kg)
33.0-m Boom + 8.0-m Jib 33.0-m Boom + 12.7-m Jib
C 5˚ Tilt 25˚ Tilt 45˚ Tilt C 5˚ Tilt 25˚ Tilt 45˚ Tilt
R W R W R W R W R W R W
80 7.4 4.5 10.0 3.1 11.8 2.2 80 9.2 2.8 12.6 1.4 15.7 1.0
79 8.2 4.5 10.7 3.0 12.5 2.2 79 9.8 2.8 13.4 1.4 16.3 1.0
78 8.9 4.3 11.3 2.9 13.1 2.2 78 10.6 2.8 14.2 1.4 17.1 1.0
77 9.6 4.1 12.0 2.8 13.7 2.2 77 11.4 2.8 14.9 1.4 17.7 1.0
76 10.4 3.9 12.8 2.7 14.4 2.2 76 12.3 2.8 15.7 1.4 18.4 1.0
74 11.8 3.6 14.1 2.6 15.6 2.1 74 13.9 2.8 17.2 1.4 19.8 1.0
72 13.2 3.3 15.4 2.4 16.9 2.0 72 15.4 2.5 18.7 1.4 21.0 1.0
70 14.5 3.1 16.7 2.3 18.1 2.0 70 16.9 2.3 20.1 1.4 22.3 1.0
68 15.8 2.8 18.0 2.2 19.3 1.9 68 18.3 2.2 21.4 1.4 23.5 1.0
65 17.7 2.6 19.8 2.0 20.9 1.8 65 20.5 2.0 23.4 1.3 25.3 1.0
63 19.0 2.4 21.0 1.9 22.0 1.7 63 21.9 1.8 24.8 1.3 26.4 1.0
60 20.9 2.2 22.7 1.8 23.6 1.7 60 23.9 1.7 26.6 1.2 28.1 1.0
58 22.0 2.1 23.8 1.8 24.6 1.6 58 25.2 1.6 27.9 1.2 29.1 1.0
55 23.7 1.9 25.4 1.7 26.0 1.6 55 27.1 1.5 29.6 1.1 30.6 1.0
53 24.9 1.8 26.5 1.6 27.0 1.5 53 28.3 1.4 30.7 1.1 31.5 1.0
50 26.4 1.6 27.9 1.5 28.3 1.4 50 30.1 1.3 32.2 1.1 32.9 1.0
47 27.9 1.4 29.2 1.3 29.5 1.2 47 31.7 1.2 33.7 1.0 34.1 1.0
45 28.8 1.2 30.1 1.1 30.2 1.1 45 32.7 1.0 34.6 0.9 34.9 0.9
43 29.7 1.1 30.9 1.0 43 33.7 0.9 35.4 0.8
40 31.0 0.9 32.0 0.9 40 35.1 0.8 36.6 0.7
37 32.2 0.8 33.0 0.7 37 36.4 0.6 37.7 0.6
35 32.9 0.7 33.7 0.6 35 37.2 0.6 38.4 0.5
33 33.6 0.6 34.3 0.6 33 37.9 0.5 39.0 0.5
30 34.6 0.5 35.2 0.5 30 39.0 0.4 39.9 0.4

ON OUTRIGGERS MID EXTENDED 5.0 m SPREAD

OVER SIDE (Unit: ×1000 kg)
33.0-m Boom + 8.0-m Jib 33.0-m Boom + 12.7-m Jib
C 5˚ Tilt 25˚ Tilt 45˚ Tilt C 5˚ Tilt 25˚ Tilt 45˚ Tilt
R W R W R W R W R W R W
80 7.4 4.5 10.0 3.1 11.8 2.2 80 9.2 2.8 12.6 1.4 15.7 1.0
79 8.2 4.5 10.7 3.0 12.5 2.2 79 9.8 2.8 13.4 1.4 16.3 1.0
78 8.9 4.3 11.3 2.9 13.1 2.2 78 10.6 2.8 14.2 1.4 17.1 1.0
77 9.6 4.1 12.0 2.8 13.7 2.2 77 11.4 2.8 14.9 1.4 17.7 1.0
76 10.4 3.9 12.8 2.7 14.4 2.2 76 12.3 2.8 15.7 1.4 18.4 1.0
74 11.8 3.6 14.1 2.6 15.6 2.1 74 13.9 2.8 17.2 1.4 19.8 1.0
72 13.2 3.3 15.4 2.4 16.9 2.0 72 15.4 2.5 18.7 1.4 21.0 1.0
70 14.5 3.1 16.7 2.3 18.1 2.0 70 16.9 2.3 20.1 1.4 22.3 1.0
68 15.8 2.8 18.0 2.2 19.3 1.9 68 18.3 2.2 21.4 1.4 23.5 1.0
65 17.7 2.5 19.8 2.0 20.9 1.8 65 20.5 2.0 23.4 1.3 25.3 1.0
63 19.0 2.2 21.0 1.9 22.0 1.7 63 21.9 1.8 24.8 1.3 26.4 1.0
60 20.7 1.8 22.6 1.6 23.5 1.4 60 23.8 1.5 26.6 1.2 28.1 1.0
58 21.8 1.5 23.7 1.3 24.5 1.2 58 25.0 1.3 27.8 1.1 29.1 1.0
55 23.5 1.2 25.2 1.1 25.9 1.0 55 26.9 1.0 29.4 0.8 30.5 0.8
53 24.6 1.0 26.2 0.9 26.8 0.8 53 28.0 0.8 30.5 0.7 31.4 0.6
50 26.1 0.8 27.6 0.7 28.1 0.6 50 29.7 0.6 32.0 0.5 32.8 0.5
47 27.6 0.6 29.0 0.5 29.3 0.5 47 31.3 0.5 33.4 0.4
45 28.6 0.4 29.8 0.4 30.1 0.4

C: Boom angle ( ˚)
R: Load radius (m)
W: Rated lifting capacity

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 SPEC. SHEET NO. GR-500E-3-00601/EX-01

GR-500EXS RATED LIFTING CAPACITIES

ON RUBBER STATIONARY (Unit: ×1000 kg)
A Over Front 360˚ Rotation
10.2 m 17.7 m 25.3 m 10.2 m 17.7 m
B C C C C C
3.0 63 13.9 75 8.1
3.5 60 12.3 73 8.1
4.0 56 10.9 73 8.1
4.5 52 9.8 70 8.1 77 3.4
5.0 48 8.8 68 7.8 75 3.4 49 4.3
5.5 44 8.0 66 7.2 74 3.4 44 3.5
6.0 41 7.3 64 6.6 73 3.4 40 2.8 64 1.9
6.5 36 6.7 63 6.1 72 3.4 35 2.2 62 1.9
7.0 30 5.8 61 5.6 70 3.4 29 1.7 61 1.6
7.5 23 5.1 59 5.2 69 3.4 21 1.3 59 1.3
8.0 57 4.8 68 3.4 57 1.0
9.0 53 4.0 65 3.4 53 0.6
10.0 48 3.3 63 3.4
11.0 43 2.6 60 3.4
12.0 38 2.1 58 3.2
13.0 32 1.9 55 2.8
14.0 25 1.7 52 2.4
16.0 46 1.7
18.0 38 1.1
20.0 30 0.7
D 0º 27º 0º 50º

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE

ON RUBBER STATIONARY
A Over Front 360˚ Rotation
10.2 m 17.7 m 25.3 m 10.2 m 17.7 m
C B B B
0˚ 7.9 4.4 15.3 1.1 7.9 0.9

ON RUBBER CREEP (Unit: x 1,000 kg)

Over Front 360˚ Rotation
A 10.2 m 17.7 m 25.3 m 10.2 m 17.7 m
B C C C C
3.0 63 9.1 75 7.2
3.5 60 7.9 73 7.2
4.0 56 7.0 72 7.2
4.5 52 6.2 70 6.7 76 3.1
5.0 49 5.6 68 6.0 75 3.1 49 3.3
5.5 44 5.0 66 5.5 74 3.1 44 2.6
6.0 40 4.5 64 4.9 73 3.1 40 2.1 64 1.3
6.5 35 4.1 63 4.5 72 3.1 35 1.6 62 1.3
7.0 29 3.7 61 4.1 70 3.1 29 1.2 61 1.1
7.5 21 3.4 59 3.8 69 3.1 21 0.9 59 0.9
8.0 57 3.5 68 3.1 57 0.8
9.0 53 2.9 65 3.1
10.0 48 2.4 63 3.1
11.0 43 1.9 60 2.8
12.0 38 1.5 58 2.4
13.0 32 1.2 55 2.1
14.0 25 1.0 52 1.8
16.0 45 1.2
18.0 38 0.8
D 0º 30º 0º 51º

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE

ON RUBBER CREEP
Over Front 360˚ Rotation
A
10.2 m 17.7 m 25.3 m 10.2 m 17.7 m
C B B B

0˚ 7.9 2.4 15.3 0.7 7.9 0.6

A: Boom length (m)

B: Load radius (m)
C: Loaded boom angle ( ˚)
D: Minimum boom angle ( ˚) for indicated boom length (no load)

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 SPEC. SHEET NO. GR-500E-3-00601/EX-01

WARNING AND OPERATING INSTRUCTIONS

FOR ON RUBBER LIFTING CAPACITIES
1. Rated lifting capacities based on crane stability are according 9. Do not operate the crane while carrying the load.
to ISO4305. 10. Creep is motion for crane not to travel more than 60 m in any
2. Rated lifting capacities shown in the chart are based on the 30 minute period and to travel at the speed of less than 1.6
condition that crane is set on firm level surfaces. Those above km/h.
thick lines are based on tire capacity and those below, on 11. For creep operation, choose the drive mode and proper gear
crane stability. They are based on actual load radius increased according to the road or working condition.
by tire deformation and boom deflection. 12. The mass of the hook (460 kg for 50 t capacity, 280 kg for 25 t
3. Rated lifting capacities are based on proper tire inflation, capacity, 100 kg for 4.5 t capacity), slings and all similarly used
capacity and condition. Damaged tires are hazardous to safe load handling devices must be considered as part of the load
operation of crane. and must be deducted from the lifting capacities.
4. Tires shall be inflated to correct air pressure. 13. For rated lifting capacity of single top, reduce the rated lifting
Tires Air Pressure capacities of relevant boom according to a weight reductions
445/95R25 900 kPa for auxiliary load handling equipment. Capacities of single top
shall not exceed 4,500 kg including main hook.
5. Over front operation shall be performed within 2 degrees in 14. The lifting capacity data stowed in the Automatic Moment
front of chassis. Limiter (AML-C) is based on the standard number of parts of
Over 360˚ line listed in the chart. Standard number of parts of line for on
front rubber operation should be according to the following table.
Rear
Boom length 10.2 m 10.2 m to 25.3 m Single top
Number of
approx. parts of line 4 4 1
2˚

6. Maximum permissible boom length is 25.3 m.

7. When making lift on rubber stationary, set parking brake.
8. For creep operation, travel slowly and keep the lifted load as
close to the ground as possible, and especially avoid any
abrupt steering, accelerating or braking.

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 SPEC. SHEET NO. GR-500E-3-00601/EX-01

WARNING AND OPERATING INSTRUCTIONS

FOR LIFTING CAPACITIES
GENERAL 14. Extension or retraction of the boom with loads may be attempted
1. RATED LIFTING CAPACITIES apply only to the machine as originally within the limits of the RATED LIFTING CAPACITIES.
manufactured and normally equipped by TADANO LTD. The ability to telescope loads is limited by hydraulic pressure, boom
Modifications to the machine or use of optional equipment other angle, boom length, crane maintenance, etc.
than that specified can result in a reduction of capacity. 15. For lifting capacity of single top, deduct the weight of the load
2. Hydraulic cranes can be hazardous if improperly operated or handling equipment from the rated lifting capacity of the boom.
maintained. Operation and maintenance of this machine must be in For the lifting capacity of single top, the net capacity shall not
compliance with information in the Operation and Maintenance exceed 4,500 kg including the main boom hook mass attached to
Manual supplied with the crane. If this manual is missing, order a the boom.
replacement through the distributor. 16. When a jib is removed, set the jib state switch to the REMOVED
position.
SET UP 17. When erecting and stowing jib, be sure to retain it by hand or by
1. Rated lifting capacities on the chart are the maximum allowable other means to prevent its free movement.
crane capacities and are based on the machine standing level on 18. Use "ANTI-TWO-BLOCK DEVICE" disable switch when erecting and
firm supporting surface under ideal job conditions. Depending on stowing jib and when stowing hook block. While the switch is
the nature of the supporting surface, it may be necessary to have pushed, the hoist does not stop, even when overwind condition
structural supports under the outrigger floats or tires to spread the occurs.
loads to a larger bearing surface. 19. For boom length 33.0 m or less with jib, rated lifting capacities are
2. For outrigger operation, outriggers shall be properly extended with determined by loaded boom angle only in the column headed
tires free of supporting surface before operating crane. "33.0-m Boom + jib". For angles not shown, use the next lower
loaded boom angle to determine allowable capacity.
OPERATION 20. When lifting a load by using jib (aux. winch) and boom (main winch)
1. Rated lifting capacities on outriggers fully extended as determined simultaneously, do the following:
by ISO4305. • Enter the operation status as jib operation, not as boom
2. Rated lifting capacities above thick lines in the chart are based on operation.
crane strength and those below, on its stability. • Before starting operation, make sure that mass of load is within
They are based on actual load radius increased by boom deflection. rated lifting capacity for jib.
3. The weight of handling device such as hook blocks (460 kg for 50 t 21. The lifting capacity data stowed in the Automatic Moment Limiter
capacity, 280 kg for 25 t capacity, 100 kg for 4.5 t capacity), slings, (AML-C) is based on the standard number of parts of line listed in
etc., must be considered as part of the load and must be deducted the chart. Standard number of parts of line for on outrigger
from the lifting capacities. operation should be according to the following table.
4. Rated lifting capacities are based on freely suspended loads and
10.2 m to 17.7 m to Single top/
make no allowance for such factors as the effect of wind, sudden Boom length 10.2 m 17.7 m 33.0 m jib
stopping of loads, supporting surface conditions, inflation of tires,
Number of
operating speeds, side loads, etc. Side pull on the boom or jib is parts of line 13*/12 6 4 1
extremely dangerous. * With atachment sheave (When the lifting capacity over 47,000 kg)
Such action can damage the boom, jib or slewing mechanism, and
lead to overturning of the crane. 22. The lifting capacity for over side area differs depending on outrigger
5. Rated lifting capacities do not account for wind on lifted load or extension width. Work with capacity corresponding to the extension
boom. We recommend against working under the conditions that the width. The lifting capacities for over front and over rear areas are for
load is out of control due to a strong wind. During boom lift, "outriggers fully extended". However, the areas (angle a and b) differ
consider that the rated lifting capacity is reduced by 50% when the depending on the outrigger extension width.
wind speed is 9 m/s to 12 m/s; reduced by 70 % when the wind
Outriggers 6.5 m 5.0 m 2.48 m
speed is 12 m/s to 14 m/s. If the wind speed is 14 m/s or over, stop extended width (middle) (middle) (minimum)
operation. During jib lift, stop operation if the wind speed is 9 m/s or
Angle a˚ 45 25 10
over.
Angle b˚ 15 10 10
6. Rated lifting capacities at load radius shall not be exceeded.
Do not tip the crane to determine allowable loads.
7. Do not operate at boom lengths, radii or boom angles, where no a b
capacities are shown. Crane may overturn without any load on the
hook. a b
8. When boom length is between values listed, refer to the rated lifting
capacities of the next longer and next shorter booms for the same
radius. The lesser of the two rated lifting capacities shall be used. DEFINITIONS
9. When making lifts at a load radius not shown, use the next longer 1. Load Radius: Horizontal distance from a projection of the axis of
radius to determine allowable capacity. rotation to supporting surface before loading to the center of the
10. Load per line should not exceed 44.1kN (4,500 kgf) for main winch vertical hoist line or tackle with load applied.
and auxiliary winch. 2. Loaded Boom Angle: The angle between the boom base section
11. Check the actual number of parts of line with Automatic Moment and the horizontal, after lifting the rated lifting capacity at the load
Limiter (AML-C) before operation. Maximum lifting capacity is radius.
restricted by the number of parts of line of Automatic Moment 3. Working Area: Area measured in a circular arc about the centerline
Limiter (AML-C). Limited capacity is as determined from the formula, of rotation.
Single line pull for main winch 44.1kN (4,500 kgf) x number of parts 4. Freely Suspended Load: Load hanging free with no direct external
of line. force applied except by the hoist line.
12. The boom angle before loading should be greater to account for 5. Side Load: Horizontal side force applied to the lifted load either on
deflection. For rated lifting capacities, the loaded boom angle and the ground or in the air.
the load radius is for reference only.
13. The 10.2-m Boom length capacities are based on boom fully
retracted.

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 SPEC. SHEET NO. GR-500E-3-00601/EX-01

WARNING AND OPERATING INSTRUCTIONS

FOR USING THE AUTOMATIC MOMENT LIMITER (AML-C)
1. Set AML select keys in accordance with the actually operating • When a load is lifted in the front position and then slewed
crane conditions and don't fail to make sure, before crane to the side area, make sure the value of the AUTOMATIC
operation, that the displays on front panel are correct. MOMENT LIMITER (AML-C) is below the 360˚ lifting
2. When operating crane on outriggers: capacity.
• Set P.T.O. switch to "ON". 4. This machine is equipped with an automatic slewing stop
• Press the outrigger state select key to register for the device.
outrigger operation. If the display agrees with the actual (For the details, see Operation and Maintenance Manual.)
state, press the set key to register. After the completion of But, operate very carefully because the automatic slewing
the registration, the pop-up window closes. stop does not work in the following cases.
• Press the lift state select key to register the lift state to be • During on rubber operation.
used (single top / jib / boom). 5. During crane operation, make sure that the displays on front
• Each time the lift state select key is pressed, the display panel are in accordance with actual operating conditions.
changes. If the display agrees with the actual state, press 6. The displayed values of AUTOMATIC MOMENT LIMITER
the set key to register. After the completion of the (AML-C) are based on freely suspended loads and make no
registration, the pop-up window closes. allowance for such factors as the effect of wind, sudden
• When erecting and stowing jib, select the status of jib set stopping of loads, supporting surface conditions, inflation of
(Jib lift indicative symbol flickers). tire, operating speed, side loads, etc.
3. When operating crane on rubber: For safe operation, it is recommended when extending and
• Set P.T.O. switch to "ON". lowering boom or slewing, lifting loads shall be appropriately
• Press the outrigger state select key to register for the on reduced.
rubber operation. Each time the outrigger state select key 7. AUTOMATIC MOMENT LIMITER (AML-C) is intended as an
is pressed, the display changes. Select the creep aid to the operator. Under no condition should it be relied
operation, the on rubber state indicative symbol flickers. upon to replace use of capacity charts and operating
• Press the lift state select key to register the lift state. instruction. Sole reliance upon AUTOMATIC MOMENT
However, pay attention to the following. LIMITER (AML-C) aids in place of good operating practice can
For stationary and creep operation. cause an accident. The operator must exercise caution to
• The front capacities are attainable only when the over front assure safety.
position symbol comes on. When the boom is more than 2
degrees from centered over front of chassis, 360˚
capacities are in effect.

GR-500EXS AXLE WEIGHT DISTRIBUTION CHART

Kilograms
GVW Front Rear
Basic machine 33,540 15,550 17,990
Add: 1. 50 ton hook block (front bamper) 460 810 -350
2. 25 ton hook block (front bamper) 280 490 -210
Remove: 1. 4.5 ton hook block -100 -150 50
2. 2-stage jib (8.0 m, 12.7 m) -780 -1,050 270
3. Auxiliary lifting sheave -50 -125 75

(International Sales Division) Te l : +81-(0)3-3621-7750

Fax: +81-(0)3-3621-7785
4-12, Kamezawa 2-chome,
URL http://www.tadano.com/
Sumida-ku, Tokyo 130-0014, Japan Printed in Japan
E-mail [email protected]
2017-07-1