TBA 19 Electrical Manual PDF

EM
Electrical Manual
TBA/19 Tetra Brik Aseptic 010V
PT19 010V
Tetra Brik Aseptic Tetra Bri

k Aseptic
EM3.081569015fro.fm
Tetra Pak
Tetra Pak
Doc No. EM-81569-0105
This document is valid for:
Series No/ Machine No Sign.
Tetra Brik Aseptic

TBA/19 Tetra Brik Aseptic 010V
648160-0100
Equipment included:
Opening Device PullTab

PT19
648121-0100
Electrical ECM: 30922
Valid from T-order:

21200-00407 1 Introduction
EM3.081569015fro.fm
2 Safety precautions
3 Electrical system description
4 Component location
5 Circuit diagrams
6 Connections diagrams
7 Mains connections diagrams
8 Program documents
9 BE-list, CE-lists and terminals
Issue 2002-12 10 Optional equipment and kits

Doc No. EM-81569-0105
11 Other information
Tetra Pak Carton Ambient

1 Introduction
To ensure maximum safety, always read the Safety precautions section
before doing any work on the equipment or making any adjustments.
EM1.181569015int.fm
Tetra Pak Doc No. EM-81569-0105 1-1

Table of contents
Equipment information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Document information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
How to use the EM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Numbering system for components . . . . . . . . . . . . . . . . . . . . 1-7
How to trace a cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
How to trace a component. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Supply voltage/Line connection order . . . . . . . . . . . . . . . . . 1-17
How to trace a terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Abbreviations and terminology. . . . . . . . . . . . . . . . . . . . . . . 1-23
Machine orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
EM1.181569015int.fm
1-2 Doc No. EM-81569-0105 Tetra Pak

Equipment information
Purpose
The purpose of this Tetra Pak equipment is to pack liquid food products.
Manufacturer
This Tetra Pak equipment has been manufactured by:
Tetra Pak Carton Ambient S.p.A.
Via Delfini 1
411 00 MODENA
Italy
Service
Contact the nearest Tetra Pak service station.
Identification
The figure shows an example of the equipment sign. The sign carries data
needed when contacting Tetra Pak concerning this specific equipment.
CE marking
This equipment complies with the basic health and safety regulations of the
European Economic Area (EEA).
1 2
EM1.181569015int.fm
1 Machine type
Machine type 3 2 Volume
Drawing Spec.
3 Drawing specifications
Machine No.
4
Manufacturer 4 Machine serial number
5 5 Manufacturer
Year of manufacture 6 (Designed by)
6 7 CE mark
8 7 8 Year of manufacture

Document information
Purpose of Electrical Manual (EM)
The purpose of this Electrical Manual is to provide service technicians and
electricians with all information on the electrical equipment required for
service and maintenance of this Tetra Pak equipment.
It is important to:
• keep the manual for the life of the equipment,
• pass the manual on to any subsequent holder or user of the equipment.
Design modifications
The directives in this document are in accordance with the design and
construction of the equipment at the time it was delivered from the Tetra Pak
production plant.
Technical publications
The technical publications for this equipment are:
• Electrical Manual (EM)
• Installation Manual (IM)
• Maintenance Manual (MM)
• Operation Manual (OM)
EM1.181569015int.fm
• Spare Parts Catalogue (SPC)
Additional copies can be ordered from the nearest Tetra Pak service station.
When ordering technical publications, always quote the document number.
Copyright  2002
Tetra Pak Carton Ambient
All rights reserved. No parts of this document may be reproduced or copied
in any form or by any means without the written permission of Tetra Pak
Carton Ambient.

How to use the EM
General
How to use the EM is an explanation of how to find your way through the
chapters Circuit diagrams, Component location, Connection diagrams,
Mains connection diagrams and Program documents in the EM.
The first page in each chapter is always a Table of Contents, listing all
drawings included in the chapter.
The documents in the above-mentioned chapters are identified by:
• a main number (1)
• a sheet number (2)
• a version number (3)
EM1.181569015int.fm
1 Main number
2 Sheet number
1 2 3 3 Version number
The sheet number is the consecutive numbering of the sheets which belong
to the main number and is used as a reference in the diagrams.
In the Circuit diagrams, the sheet(s):
• 5–88 are the drawings
• 89 is the earth summary
• 90 is the line summary
• 91 is the terminal summary
• 99 is the list of alteration messages
(Cont'd)

(Cont'd)
The Mains connection diagram (the second connection diagram) shows how
the machine should be connected to the local supply, the dimensions of the
connection cable and the connection of the matching transformer (when
used).
Caution! Always follow local regulations regarding the dimensions of the
connection cable.
The PLC-listing in the section Program documents consists of a ladder
diagram, a cross reference list, a variant depending document and a sequence
diagram.
Enclosed are some examples of how to use the EM.
EM1.181569015int.fm

Numbering system for components
The position number is divided into three parts:
• prefix (1)
• function designation (2)
• running number (3)
M . M 006
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1 Prefix
1 2 3 2 Function designation
3 Running number
Prefix (1)
The prefix shows the location of the component. Position numbers without a
prefix indicate that the component is fitted in the electrical cabinet.
• the prefix M indicates that the component is fitted on the machine,
outside the electrical cabinet
• the prefix P indicates that the component is fitted on a separate control
panel
(Cont'd)

(Cont'd)
Function designation (2)
The function designation is indicated in accordance with international
standards, see table below.
Designation Signification in electrical diagram

A Assemblies, Subassemblies
B Transducers
C Capacitors
D Binary element, Delay devices, Storage devices
E Miscellaneous
F Protective devices
G Generators, Power supplies
H Signalling devices
K Relays, Contactors
L Inductors, Reactors
M Motors
N Analogue elements
P Measuring equipment, Testing equipment
Q Switching devices for power circuits
R Resistors
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S Switching devices for control circuits selectors
T Transformers
U Modulators, Changers
V Tubes, Semiconductors
W Transmission paths, Waveguide aerials
X Terminals, Plugs, Sockets
Y Electrically operated mechanical devices
Z Terminations, Hybrids, Filters, Equalizers, Limiters
Running number (3)

The electrical components are given numbers in a consecutive non-logical
order.
M . M 006
1 Prefix
2 Function designation
3 Running number
1 2 3

How to trace a cable
Example: How to trace cable No. 5
a) Go to the Connection diagrams chapter.
b) Find cable No. 5.
c) Note the component connected to the cable (M.M004).
d) Go to the Circuit diagrams chapter.
e) Go to the Position summary (first page(s) in the Circuit diagrams).
f) The sheet No. is located opposite the component No. (pos. M.M004).
This tells you on which sheet in the Circuit diagrams the connection is
shown.
g) Go to sheet 11 in the Circuit diagrams.
h) Find the component (M.M004).
i) If the component, as in this example, is controlled by a separate
component, the sheet reference for this component (sheet 62) is found in
the Circuit diagrams.
(Cont'd)
EM1.181569015int.fm

(Cont'd)
EM1.181569015int.fm
(Cont'd)

(Cont'd)
j) Go to sheet 62 in the Circuit diagrams.
k) Find the controlling component. (K008)
l) The figures 11 is a reference back to sheet 11.
m) The output (Q016) is a reference to the PLC-listing in the Program
documents chapter.
n) Go to the Program documents chapter to see the use in the program.
o) Go to the cross reference list at the beginning of the PLC-listing and find
the output (Q016).
p) Note the rung Nos. in which the output is used (for example rung 29).
q) Go to the PLC-listing and find rung 29.
(Cont'd)
EM1.181569015int.fm

(Cont'd)
EM1.181569015int.fm

(Cont'd)
r) The prefix M indicates that the component is fitted on the machine.
s) Go to the Component location chapter to find the position of the
component (M004).
B55 / X55
M13
B50 / X50
B116
B51
B117
B53
B104
E1C
B61
B60,1-2
EM1.181569015int.fm
E1A E1B
X71 L1 L2 X72
X73 X74
B44
X2
X8
M4

How to trace a component
Example: How to trace sensor M.B104
a) Go to the Circuit diagrams chapter.
b) Go to the Position summary (first page(s) in the Circuit diagrams).
c) The sheet No. (sh.41) is located opposite the component No. (pos
M.B104). This tells you on which sheet in the Circuit diagrams the
connection is shown.
d) Go to sheet 41 in the Circuit diagrams.
e) Find the component (M.B104).
f) Note the connections (X001, 463-465).
g) Go to the Connection diagrams chapter.
h) Find the connection (X001, 463-465).
i) The Connection diagram shows how the sensor is connected (in this
case via a connection box).
j) The input (I033) is a reference to the PLC-listing in chapter Program
documents.
(Cont'd)
EM1.181569015int.fm

(Cont'd)
EM1.181569015int.fm
(Cont'd)

(Cont'd)
k) Go to the Program documents chapter to see the use in the program.
l) Go to the cross reference list at the end of the PLC-listing and find the
input (I0033).
m) Note the rung Nos. of the block in which the inputs are used (for
example rung 25).
n) Go to the PLC-listing and find rung 25.
EM1.181569015int.fm

Supply voltage/Line connection order
The supply voltage in the electrical cabinet is named:
• L01 - L09: Power voltage
• L10 -: Control voltage
L10 is reserved for 0V, control voltage.
L11 is reserved for 24V, control voltage.
L20 is reserved for 0V, safety circuits.
L21 is reserved for 24V safety circuits.
In the Circuit diagrams chapter the line connection order is shown in the
Line summary (sheet 90).
(Cont'd)
EM1.181569015int.fm

(Cont'd)
EM1.181569015int.fm

How to trace a terminal
Example: Connection in connection terminal box M.X007,
block 14-15
a) Go to the Connection diagrams chapter.
b) Find the connection box (M.X007 terminal block 14–15).
c) Note the component connected (M.Y043).
d) Go to the Circuit diagrams chapter.
e) Go to the Terminal summary (after the Circuit diagram drawings).
f) The sheet No. (sh.71) is located opposite the terminal No. (pos. M.X007,
terminal block 14-15). This tells you on which sheet in the Circuit
diagrams the connection is shown.
g) Go to sheet 71 in the Circuit diagrams.
h) Find the component (M.Y043).
i) Note the connections (X007, 14-15).
j) The output (%Q082) is a reference to the PLC-listing in the Program
documents chapter.
(Cont'd)
EM1.181569015int.fm

(Cont'd)
EM1.181569015int.fm
(Cont'd)

(Cont'd)
k) The prefix M indicates that the component is fitted on the machine.
l) Go to the Component location chapter to find the position of the
component (Y043) on the machine.
m) Go to the Program documents chapter to see the use in the program.
n) Go to the cross reference list at the end of the PLC-listing and find the
output (%Q0082).
(Cont'd)
EM1.181569015int.fm

(Cont'd)
B21C B21A
B47
B236 B46
S4
B85
B21B
B37A B37B
X37A X37B
B9
B112
B108
R36
B4 B38 /X38
X4 B48B
X32 X34
Y1 Y27
Y102 Y26
Y24 Y32
Y21
SPLICING Y20
TABLE Y86 Y31
Y25
Y23 R5
Y19 Y51 Y29 A-B-C B15
Y17 B7
B14 Y9 Y105 Y39 B11 Y109
R1 Y8 Y106 B118
Y7 Y14 B2
Y6 Y13 B30 B119
Y5 S28
Y3 Y12 S14 B6 Y33 B110 Y22 B20
Y2 B10 Y43
X33 X35
M5 B45
B1 B16A
A1 B13
M6 Y107 X1
Y41 Y42
EM1.181569015int.fm

Abbreviations and terminology
Abbreviations and terminology used in this manual.
Abb. Explanation Abb. Explanation
AB Aseptic Brik (Step Production) PLE Packaging Line Equipment (Distribution
Equipment)
AP Aseptic Product PLMS Packaging Line Monitoring System
ASSU Automatic Strip Splicing Unit PS Patch Strip
ASU Automatic Splicing Unit PT PullTab unit
AW Acidified Water RH Right Hand
B Baseline (package shape) RP Remspåläggare (Strip Applicator)
CIP Cleaning In Place S Slimline (package shape)
CPU Central Processing Unit SA Strip Applicator
DDCS Dynamic Design Control System SASP Sales Administration Spare Parts
ECN Engineering Change Notice Sq Square (package shape)
FCS Filling Control System SS Short Stop
FF Final Folder SU Splicing Unit
HF High Frequency TB Tetra Brik
HI Headspace by Gas Injection TBA Tetra Brik Aseptic
HL Headspace by Low Level Filling TCSB Temperature Controlled Steam Barrier
HVA High Viscosity Aseptic TFD Tube Folding Device
EM1.181569015int.fm
IH Induction Heating TMCC Tetra Pak Multipurpose Compact Control-

ler
LH Left Hand TPA Tetra Prisma Aseptic
LRF Level Regulated Filling TPIH Tetra Pak Induction Heating
LS Longitudinal Seal(ing) TS Transversal Seal(ing)
M Midline (package shape) TWA Tetra Wedge Aseptic
MM Main Motor WEAC Work Environment Aseptic Chamber
PLC Programmable Logic Controller
BE-List: A highest level bill of material in the electrical design structure, but
which comes under and is specified in the A-list. The BE-list presents the
next lowest level electrical design level (earlier referred to as the A-list).
CE-List: A bill of material under the BE-level in electrical documentation

which presents all the parts or groups included in the groups (the C-group).

Machine orientation
LH side of machine
1 2 3
12
4
5
11
EM1.181569015int.fm
10
9 8 7 6
1 Door of aseptic chamber

2 Main switch
3 Emergency stop button
4 Gas flowmeter, HI
5 Gas pressure gauge, HI
6 Position fot crank
7 Crank switch
8 Cabinet with valve panel
9 Electrical cabine
10 Packaging material magazinet
11 Dating unit
12 Cabinet with valve panel, PullTab unit
(Cont'd)

(Cont'd)
RH side of machine
1 2 3 4 5 6 7 8 9
24
23
22 10
20 21
11
EM1.181569015int.fm
19
18 17 16 15 14 13 12
1 Product valve 13 Nitrogen gas inlet, HI

2 Tab strip magazine 14 Hot water inlet
3 TPIH strip magazine 15 Air inlet
4 Patch strip magazine 16 Cold water inlet
5 Short stop button 17 Chute (discard packages outlet)
6 Emergency stop button 18 CIP liquid drainage (normally closed)
7 Manual strip splice button 19 External conveyor
8 SA 20 Pressure gauge, air pressure LS short stop
9 PullTab unit 21 Pressure gauge, air pressure LS
10 Short stop button 22 Control panel
11 Emergency stop button 23 Warning beacon
12 Cabinet with hydrogene peroxide container 24 Door of aseptic chambers

This page intentionally left blank
EM1.181569015int.fm

2 Safety precautions
To ensure maximum safety, always read this section carefully before doing
any work on the equipment or making any adjustments.
EM1.181569015sp.fm

Table of contents
Hazard information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Mandatory signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Danger and warning signs . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
General safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Hygiene . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
High voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Electrical cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Machine safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Emergency stop buttons . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Doors, covers and guards . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Chemical products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
EM1.181569015sp.fm
Personal protective equipment . . . . . . . . . . . . . . . . . . . . 2-12
General emergency procedures . . . . . . . . . . . . . . . . . . . 2-12
Hydrogen peroxide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Ink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Equipment for lifting and moving loads. . . . . . . . . . . . . . . . 2-16

Hazard information
General
Failure to observe information marked “DANGER!” puts
your life in danger.
DANGER!
Failure to observe information marked “WARNING!” can

result in personal injury or serious damage to or
destruction of equipment.
WARNING!
Caution! Failure to observe information marked “Caution!” can result in

damage to equipment.
EM1.181569015sp.fm

Mandatory signs
Wear eye protection Wear hearing protection
Wear head protection Wear protective gloves
EM1.181569015sp.fm
D I SI N F E C
Disinfect hands or gloves

Danger and warning signs
Risk of entanglement! Risk of corrosion

and acid burn!
Risk of cutting
EM1.181569015sp.fm
Risk of crushing!
or amputation!
Risk of burns! Risk of electrocution!
(Cont'd)

(Cont'd)
Risk of crushing! Risk of intoxication!
Risk of falling!
EM1.181569015sp.fm

Personnel requirements
Risk of immediate danger to life!
Failure to follow the safety precautions will put your life in danger.
All personnel must regard all electrical equipment as live.
DANGER! The work must be carried out in such a way that there is no risk of
injury to personnel.
General
During maintenance or service work, the service technician and the
electrician are responsible not only for the machine, but for the safety of the
personnel in the vicinity of the machine as well.
It is also the responsibility of the service technician and the electrician to
ensure the machine safety devices are fully operational before finishing the
maintenance or service work.
Service technician
Only trained or instructed service technicians are allowed to work on the
machine.
Service technicians may be:
EM1.181569015sp.fm
• technicians employed by Tetra Pak

Tetra Pak technicians are Tetra Pak employees who have completed
training courses at the Tetra Pak Technical Training Centres or have
equivalent knowledge.
• technicians employed by the customer
Technicians employed by the customer must have the following skills:
– capable of reading (English or native) technical information
– able to understand technical drawings
– basic knowledge of mechanics and electronics
– basic knowledge of mathematics
– capable of handling (special) tools.
(Cont'd)

(Cont'd)
Electrician
Electricians should:
• be certified according to local regulations
• have experience of similar types of installations
• have proven skills in reading and working from drawings and cable lists
• have knowledge of local safety regulations for power and automation.
Work with the electrical equipment in the machine must be performed by

skilled persons only.
According to EN 60204-1:1997 clause 3.52 a skilled person is:
– a person with relevant education and experience to enable him or her
to perceive risks and to avoid hazards which electricity can create.
Machine operator
Only trained or instructed persons are allowed to operate the machine.
The machine operator is an individual that has enough training and
knowledge to run the equipment in the correct way.
Fork lift driver
Fork lift drivers should be certified according to local regulations.
EM1.181569015sp.fm
The fork lift driver’s role during installation is:
• to unload the transport vehicle
• to plan and transport the machine or machine parts within the plant in a
safe and smooth way
• to assist when assembling Tetra Pak equipment.

General safety precautions
Wear hearing protection while the equipment is running.
Hygiene
It is important to keep hands or gloves clean.
Disinfect hands or gloves before touching the packaging material, the strip(s)
or any other equipment part that may come into contact with the product.
Clean the platforms, the ladder and the area around the equipment.
To avoid production faults, never let the packaging material and the strip(s)
touch the floor, platform or area around the equipment.
EM1.181569015sp.fm

Electrical cabinet
There is high voltage in the electrical cabinet (up to 400 V).
If there is an accident, call for medical attention
immediately.
DANGER! Work inside the electrical cabinet must be performed by skilled or instructed
persons only.
Electrical cabinet doors locked with screws may be opened only by skilled or
instructed persons.
EM1.181569015sp.fm
LH side
RH side

Machine safety devices
Emergency stop buttons
Memorize the positions of the Emergency stop buttons to stop the
equipment immediately, avoiding danger to people or damage to the
equipment.
The Emergency stop buttons do not switch off the power at the mains power
switch.
The Emergency stop buttons reset the equipment program to Zero and
deactivate all pneumatic cylinders.
EM1.181569015sp.fm
LH side
RH side

Doors, covers and guards
Make sure all doors, covers and guards are in place and
functioning.
Never remove covers or guards while the equipment is operating.

WARNING! Certain doors, covers and guards are fitted with safety switches. These
switches are part of the safety system and must never be bridged, by-passed
or otherwise made non-operational.
Never stop the equipment by opening a door or cover fitted with a safety
switch.
WARNING! Some equipment parts protected by doors, covers and guards may be hot.
If there is an accident, call for medical attention.
EM1.181569015sp.fm
LH side
RH side

Cooling system
Risk of personal injury!
Cooling media R134A.
Carefully follow the supplier’s instructions for handling and disposal of
the R134A (freon).
WARNING!
Cooling media R134A container
• Make sure the area is well ventilated.
• Keep the container well closed and in a cool and dry place away from
sources of heat.
• Avoid direct contact with the product.
• Wear suitable protective clothing; gloves, goggles, and eye protection.
• If the product comes into contact with eyes, rinse immediately with
plenty of water for 15 minutes and call for medical attention.
• Inhalation of a high concentration can cause shortage of breath and
unconsciousness.
• If the product is inhaled, move to fresh air; if necessary use oxygen gas
or artificial respiration.
• Very fast evaporation can cause freezing injuries.
EM1.181569015sp.fm
Caution! Only specially-trained personnel are allowed to operate the

compressor unit if there are compressor leakages.

Chemical products
Certain chemical products are toxic or inflammable.
Carefully follow the instructions on the container label.
WARNING! Follow the supplier’s instructions for handling and disposal of the chemical
products.
Personal protective equipment

• Safety goggles, TP No. 779130-102
• Apron, TP No. 90303-5
• Shoes made of PVC, PE plastic or rubber
• Protective gloves made of neoprene, TP No. 90303-4
Before starting work with any chemical products, make sure that:
• the showers work
• a portable, TP No. 90303-6, or wall-mounted eyewash device is
available at or near each machine site
• there are additional washing facilities
EM1.181569015sp.fm
General emergency procedures
If you accidentally swallow chemical products, drink large amounts of
lukewarm water.
If you get splashes or vapour from chemical products in your eyes, wash
your eyes thoroughly with lukewarm water for 15 minutes (keeping eyelids
wide apart).
If chemical products come into contact with skin or clothes:
• rinse immediately with plenty of water
• if skin burns appear, call for medical attention immediately
• thoroughly wash clothes before wearing them again
If you experience irritation or pain due to having inhaled chemical products
vapour:
• leave the affected area and get some fresh air
• if the symptoms worsen, call for medical attention

Hydrogen peroxide
The liquid used for sterilising the packaging material consist of 35%
hydrogen peroxide (H2O2).
Hydrogen peroxide in liquid and gas form can cause

irritation and injury if it comes into contact with the skin,
mucous membranes, eyes or clothes. Carefully follow the
instructions on the can label.
WARNING!
Hydrogen peroxide can label
HYDROGEN PEROXIDE:
• 35% w/w Aqueous Solution UN No. 2014
• Corrosive
• Oxidizing
• Causes burns. Contact with combustible materials may cause fire
• Keep in a cool place away from sources of heat
• Avoid contamination
• Wear suitable protective clothing, gloves, and eye or face protection
• After contact with skin, wash immediately with plenty of water and call
for medical attention
EM1.181569015sp.fm
• If there is contact with eyes, rinse immediately with plenty of water and
call for medical attention
• If there is spillage or fire, drench with water.
Reference: TP document No. M 1751.80
Example of can label
(Cont'd)

(Cont'd)
Storage of hydrogen peroxide
Make sure the area or room used for storage is:
• cool, clean and well ventilated
• shielded from direct sunlight
• free from combustible materials.
Hydrogen peroxide must be stored only in its original container as

delivered by the suppliers.
Keep the container upright and closed with a proper ventilation cap which
allows oxygen to escape.
Risk of explosion!
During storage and transportation, the filled TP hydrogen peroxide cans
must be closed with the appropriate lid (arrow) to allow oxygen to escape.
DANGER!
EM1.181569015sp.fm
Pumps and other equipment used for hydrogen peroxide must be used for
this purpose only.
Never put used hydrogen peroxide back into storage.
Disposal of hydrogen peroxide
Hydrogen peroxide should be sent for destruction by waste disposal
specialists.
Risk of explosion!
Do not pour surplus hydrogen peroxide back into its
original container. Hydrogen peroxide may decompose. If
there is an accident, call for medical attention immediately.
WARNING!
In some countries it is permitted to dilute hydrogen peroxide with water to a
concentration below 1% and to dispose of it in the normal waste water drain.
Hydrogen peroxide with a concentration below 1% is considered harmless.

Ink
Ink is inflammable and can be harmful if it comes into
contact with the eyes or skin. Carefully follow the
instructions on the container label.
WARNING!
Ink container label
• INFLAMMABLE
• Avoid direct contact with the product
• Use gloves and goggles
• Care for good ventilation
• Propylene glycol mono methyl ether >30%
• Ethanol 1-5%
• SHAKE BEFORE USE
EM1.181569015sp.fm
BLACK MARKFLEX
MF 7011
INFLAMMABLE
Avoid direct contact with

the product
Use gloves and goggles
Care for good ventilation
Propylene glycol mono
methyl ether >30%
Ethanol 1 - 5%
Manufacturer:
G-man AB
tel. 0410-59200
Trelleborg
SWEDEN
TP No. 90299-72
SHAKE BEFORE USE

Equipment for lifting and moving
loads
Make sure that the capacity of the lifting equipment is
adequate and that the equipment itself is in good working
order.
WARNING! If lifting tackle has to be joined to make up the necessary lengths, make sure
the joins are secure and have the same lifting capacity as the rest of the
tackle.
Always engage the safety clip on lifting hooks to prevent the tackle from
slipping off.
Use ropes or poles to steady and manoeuvre loads. Do not use hands or feet.
Make sure the route and the destination are free from obstacles before
moving a suspended load. It must be possible to lower the load to the floor
quickly and safely in an emergency.
When depositing loads, keep the lifting equipment in place until the stability
of the load has been checked.
EM1.181569015sp.fm

3 Electrical system
description
EM1.181569015en.fm

Table of contents
Safety system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
PT19 Sequence diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
EM1.181569015en.fm

Safety system
The safety system is controlled by four safety relay modules. When the
modules are not in an safety condition, the two outputs are logically true.
An emergency condition is created by pressing the emergency buttons.
An safety condition is created by opening doors fitted with safety switches,
see section Safety precautions.
To reset the machine from the emergency condition, release the emergency
stop buttons, push Alarm reset and wait for the PLC to perform a reset.
To reset the machine from the safety condition, correct the causes (for
example close the door), push Alarm reset and wait for the PLC to perform
a reset.
Some motors are provided with the double safety feature of electronic and
electromechanical cutouts.
(Cont'd)
EM1.181569015en.fm

(Cont'd)
24 V DC
ENABLE EMERGENCY STOP
SAFETY
RELAY
MODULE
PLC INPUT
VARIOUS
OUT INPUTS
OPERATOR
PANEL
ENABLE DOOR SWITCH
PLC INPUT
SAFETY
RELAY
MODULE
OUT
ELECTRICAL POWER
CUT-OUT DEVICE
PLC OUTPUT
FUNCTIONS TO BE STOPPED
WHEN DOORS OPEN
EM1.181569015en.fm
PLC OUTPUT MECHANICAL
FUNCTIONS TO BE STOPPED
BY EMERGENCY STOP FUNCTIONS
PLC OUTPUT
NON-DANGEROUS FUNCTIONS
RESET SAFETY MODULE ELECTRONIC

CONTROL
VARIOUS OUTPUTS
FUNCTIONS
SAFETY PULLTAB
SAFETY DELAY
PULLTAB
ELECTRICAL POWER
CUT-OUT DEVICE
PLC OUTPUT
DMC
PULLTAB
M
SERVOMOTOR
TMCC OUTPUT M
PULLTAB
PULLTAB VALVE UNREELING

PT19 Sequence diagram
The following diagram shows the synchronisation sequence between the
activation signals (electrical) and the actuators movement (mechanical) of
the PT19 in the cycle unit. The length of the sequence is 450 msec.
Servo motor
speed profile
Stepper motor
speed profile
Punch valve
electrical signal
EM1.181569015en.fm
Punch station
movement
Sealing station
electrical signal
Sealing station
movement
Cap blowing
electrical signal
time (msec)
0
100 200 300 400 500

EM1.181569015en.fm

4 Component location
2.2TB049015en.fm

Table of contents
Components in the electrical cabinet. . . . . . . . . . . . . . . . . . . 4-3
RH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52722-07:10
LH side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52722-08:12
LH door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52722-09:05
Rack 010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52722-10:12
Rack 020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52722-11:12
Rack 030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52722-12:12
Q001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52722-13:01
Delivered design . . . . . . . . . . . . . . . . . . . . . . . . 52722-14:01
Earth bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52722-17:08
Mounting draw. . . . . . . . . . . . . . . . . . . . . . . . . . 52722-18:10
Components on the operator panel . . . . . . . . . . . . . . . . . . . . 4-9

Operator panel, front view . . . . . . . . . . . . . . . . . 52722-20:09
2.2TB049015en.fm
Rear view, open cover . . . . . . . . . . . . . . . . . . . . 52722-21:09
Components on the machine . . . . . . . . . . . . . . . . . . . . . . . . 4-11

LH side of machine . . . . . . . . . . . . . . . . . . . . . . 52722-40:10
RH side of machine . . . . . . . . . . . . . . . . . . . . . . 52722-41:10
Front view of machine . . . . . . . . . . . . . . . . . . . . 52722-42:10
Cable inlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RH side, bottom right . . . . . . . . . . . . . . . . . . . . . . . . 1282298
RH side, bottom left . . . . . . . . . . . . . . . . . . . . . . . . . 1282299
Front side plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1282300
Back side plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1282301
Cable ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1349490
Connection box M.X015. . . . . . . . . . . . . . . . . . . 52722-60:02
Connection box M.X016. . . . . . . . . . . . . . . . . . . .52722-61:01
Cable ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52722-70:01
Mounting draw. box M.X002 . . . . . . . . . . . . . . . .52722-75:10
Cable ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52722-80:09

Components in the electrical cabinet
Comp. Description Drawing No.
A001 Bending roller motor drive control module 52722-07:09
A002 Drive Motor Card 52722-07:09
A002A PT servo drive power unit 52722-08:12
A002B PT servo drive logic unit 52722-08:12
A003 Stepper motor driver 52722-07:09
A004 Stepper motor driver 52722-07:09
A005 Brake regulator 52722-07:09
A006 Brake regulator 52722-07:09
A100 Baseplate 10-slot CPU 52722-08:12
A101 Baseplate 10-slot expansion 1 52722-08:12
A102 Machine control/operation monitor input module 16-P 52722-08:12
A103 Operation monitor input module 52722-08:12
A104 Operation monitor/multifunction input module 52722-08:12
A105 Multifunction input module 16-P 52722-08:12
A106 Fast scan input module 16-P 52722-08:12
A107 Fast scan output module 16-P 52722-08:12
2.2TB049015en.fm
A112 Multifunction/Machine control input module 52722-08:12

A113 Panel interface input module 16-P 52722-08:12
A114 Valves/multifunction output module 16-P 52722-08:12
A115 Multifunction output module 16-P 52722-08:12
A116 Contactors/relays output module 16-P 52722-08:12
A117 Relays/valves output module 16-P 52722-08:12
A118 Valves output module 16-P 52722-08:12
A119 Valves/multifunction output module 16-P 52722-08:12
A135 Baseplate 10-slot expansion 2 52722-08:12
A200 Presteriliser valve temperature regulator 52722-09:05
A201 Peroxide bath water temperature regulator 52722-09:05
A202 LS temperature regulator 52722-09:05
A203 Air superheater temperature regulator 52722-09:05
A204 Air knives temperature regulator 52722-09:05
A205 Steam temperature regulator 52722-09:05
A206 Peroxide bath peroxide temperature regulator 52722-09:05
A207 Splice unit temperature regulator 52722-09:05
A209 Patch sealer temperature regulator 52722-09:05
A210 Patch sealer 2 temperature regulator 52722-09:05
A211 Tab resealer temperature regulator 52722-09:05

A300 Cleaning tray level regulator 52722-08:12
A301 Spray tank level regulator 52722-08:12
A302 Peroxide bath level regulator 52722-08:12
A303 Water separator level regulator 52722-08:12
A305 Bath water level monitor 52722-08:12
A307 Membrane leakage level regulator 52722-08:12
A310 Product filling level regulator 52722-09:05
A400 Design correction system TMCC 52722-07:09
A401 TMCC controller 52722-07:09
A402 Paper supply unreeling motor drive control module 52722-07:09
A450 Send modem 52722-18:10
A451 Receive modem 52722-42:10
A452 Flex box unit 52722-18:10
A453 Intouch unit 52722-21:10
A454 Sw license key 52722-18:10
A500 TPIH 2000 generator TS sealing module 52722-07:09
A501 TPIH 2000 generator SA sealing module 52722-07:09
A502 LS short stop element current relay 52722-07:09
A506 Emergency stop relay 52722-07:09
2.2TB049015en.fm
A505 DE start opto relay 52722-07:10
A507 Safety stop relay 52722-07:09
A508 TPIH 2000 generator TS sealing switch 52722-07:09
A509 Relay 52722-07:09
A512 Safety relay JSBR3 52722-07:09
D100 CPU on PLC 52722-08:12
E004 Cabinet lighting lamp, right 52722-07:09

E005 Cabinet lighting lamp, left 52722-08:12
F001 Light fixtures / splicer automatic fuse 52722-08:12

F002 LS short stop automatic fuse 52722-08:12
F003 Flap sealing automatic fuse 52722-08:12
F004 Detergent pump automatic fuse 52722-08:12
F005 Control voltage L51 (230 V a.c.) automatic fuse 52722-08:12
F006A Control voltage L11 (24 V d.c.) automatic fuse 52722-08:12
F006B Control voltage L12 (24 V d.c.) automatic fuse 52722-08:12
F006C Control voltage L13 (24 V d.c.) automatic fuse 52722-08:12
F007 Top flap sealing automatic fuse 52722-08:12
F007B Top flap sealing automatic fuse 52722-08:12
F008 Bottom flap sealing automatic fuse 52722-08:12
F008B Bottom flap sealing automatic fuse 52722-08:12
F009 Paper supply unreeling motor automatic fuse 52722-08:12

F010 Fuse 1P 4A K 52722-08:12
F011 Fuse 1P 10A K 52722-08:12
F013A Fuse 3P 6A K 52722-08:12
F013B Fuse 3P 6A K 52722-08:12
F013C Fuse 3P 6A K 52722-08:12
F014 Fuse 1P 10A K 52722-08:12
F24 Earth fault breaker 52722-08:10
F100A Peroxide bath water heater cartridge fuse 52722-08:12
F100B Peroxide bath water heater cartridge fuse 52722-08:12
F100C Peroxide bath water heater cartridge fuse 52722-08:12
F101A Air super heater cartridge fuse 52722-08:12
F101B Air super heater cartridge fuse 52722-08:12
F101C Air super heater cartridge fuse 52722-08:12
F102A TS sealing cartridge fuse 52722-08:12
F102B TS sealing cartridge fuse 52722-08:12
F102C TS sealing cartridge fuse 52722-08:12
F103A SA sealing cartridge fuse 52722-08:12
F103B SA sealing cartridge fuse 52722-08:12
F103C SA sealing cartridge fuse 52722-08:12
2.2TB049015en.fm
F104 Longitudinal sealing cartridge fuse 52722-08:12

F105 Alarm beacon cartridge fuse 52722-07:09
G100 PLC baseplate CPU power supply unit 52722-08:12

G101 PLC baseplate expansion 1 power supply unit 52722-08:12
G102 PLC baseplate expansion 2 power supply unit 52722-08:12
K001 Splicer control voltage contactor 52722-07:09

K002 Detergent pump contactor 52722-07:09
K003 Contactor to ensure redundancy 52722-07:09
K004 IH-unit TS sealing power contactor 52722-07:09
K005 LS element preheating contactor 52722-07:09
K006 Compressor contactor 52722-07:09
K007 Hydraulic pump contactor 52722-07:09
K008 Cleaning system circulation pump contactor 52722-07:09
K009 Peroxide pump contactor 52722-07:09
K010 Main motor low speed contactor 52722-07:09
K011 Main motor high speed contactor 52722-07:09
K012 Peroxide bath water pump contactor 52722-07:09
K013 Conveyor start contactor 52722-07:09
K014 IH-unit strip applicator power contactor 52722-07:09
K015 Peroxide bath element contactor 52722-07:09
K016 Air superheater contactor 52722-07:09
K017 Paper supply unreeling motor contactor 52722-07:09

K018 FF flap-sealing element preheating contactor 52722-07:09
K019 Bending roller contactor 52722-07:09
K020 Contactor 4 kW 24V DC 52722-07:09
K021 Contactor 4 kW 24V DC 52722-07:09
K098 Restart PLMS relay 52722-08:12
K100 Peroxide bath preheating/production relay 52722-08:12
K101 LS sealed tube relay 52722-08:12
K102 Air superheater preheating/production relay 52722-08:12
K103 Sterile parameter relay 52722-08:12
K104 Signal to CIP relay 52722-08:12
K105 Ready for production relay 52722-08:12
K106 AB production relay 52722-08:12
K107 Filling relay 52722-08:12
K108 CIP recording relay 52722-08:12
K110 Operational parameter relay 52722-08:12
K111 Inching and step up auxiliary relay 52722-08:12
K113 Auxiliary reset relay 52722-08:12
K200 LS sealing solid-state relay 52722-08:12
K201 Peroxide bath water heater solid-state relay 52722-08:12
2.2TB049015en.fm
K202 Peroxide bath water heater solid-state relay 52722-08:12
K203 Air super heater solid-state relay 52722-08:12
K204 Air super heater solid-state relay 52722-08:12
K205 Alarm beacon opto switch 52722-08:12
K206 Strip splicing unit solid-state relay 52722-08:12
K207 Solid-state relay H12 WD 52722-08:12
K250 Power to recorder Omron relay 52722-08:12
K251 Recorder power failure Omron relay 52722-08:12
L001 Left/right jaw system lighting ballast coil 52722-07:09

L002 Front jaw system lighting ballast coil 52722-07:09
L004 Left cabinet lighting lamp ballast coil 52722-07:09
L005 Right cabinet lighting lamp ballast coil 52722-07:09
M002 Cooling fan solid state motor 52722-08:12

M003 Cooling fan solid state motor 52722-08:12
P002 General hour meter 52722-09:05

P003 Package production counter 52722-09:05
P004 Hour counter 52722-09:05
P005 Time recorder 52722-09:05
P500 Hour meter base volume

P501 Hour meter new volume
Q001 Main switch 52722-08:12

Q002 Main power supply overload relay 52722-08:12
Q003 Main switch on contactor to enable redundancy 52722-08:12
Q004 Electrical cabinet cooling unit motor switch 52722-08:12
Q005 Control voltage motor switch 52722-08:12
Q006 Compressor motor switch 52722-08:12
Q007 Hydraulic pump motor switch 52722-08:12
Q008 Cooling system circulation pump motor switch 52722-08:12
Q009 Peroxide pump motor switch 52722-08:12
Q010 Main motor low speed motor switch 52722-08:12
Q011 Main motor high speed motor switch 52722-08:12
Q012 Peroxide bath water pump motor switch 52722-08:12
Q013 External conveyor motor switch 52722-08:12
R001 TS sealing potentiometer, left 52722-09:05

R002 TS sealing potentiometer, right 52722-09:05
R003 Inductor strip applicator potentiometer 52722-09:05
2.2TB049015en.fm
R006 Paper feed fine adjustment 52722-09:05
S003 Clean through steam barrier push-button switch 52722-09:05

S004 Service switch 52722-09:05
S005 Level regulated filling new product values push-button switch 52722-09:05
S021 PT exclusion 52722-09:05
S511 Selectvolume small-big 52722-09:05
T001 Control voltage transformer 52722-07:09

T002 Flap sealing transformer 52722-07:09
T003 LS short stop transformer 52722-07:09
T004 Transformer 52722-07:09
V001 Control voltage 3-phase rectifier 52722-08:12

V002 Overvoltage protection diod 52722-07:09
X001 Main cabinet terminal block 52722-07:09/52722-08:12

X003 Neutral terminal block 52722-08:12
X009 Diode terminal block 52722-07:09
X010 Wall socket 52722-08:12
X011 Ground connection terminal block 52722-08:12
X021 Ballast coil terminal block 52722-07:09
X024 Right cabinet lamp terminal block 52722-07:09
X025 Left cabinet lamp terminal block 52722-08:12

X071 Connector for coaxial cable see comp. A508
X074 Connector for coaxial cable see comp. A002-A
X100 IH generator terminal block 52722-07:09
X300 Power terminal block below main switch 52722-08:12
X451 Connector COM3 flex box unit 52722-18:09
X452 Connector flex box unit 52722-18:09
X453 Connectore LVDS flex box unit 52722-18:09
X454 Flex box door terminal block 52722-18:09
X457 Connector port G100 see comp. G100
XL1-3 Power terminal block 52722-08:12
XL10 0V distribution terminal block 52722-07:09
XL11 Distribution terminal block for line L11 52722-07:09
2.2TB049015en.fm
Z001 Mains power supply overload protection 52722-08:12

Z002 Mains power supply filter 52722-08:12
Z003 Z001 alarm signal filter 52722-08:12
Z008 Servo drive filter 52722-08:12
0080 Inlet power supply 52722-08:12

Components on the operator panel
P.A100 Multiplexer card 52722-21:09
P.A101 Multiplexer card 52722-21:09
P.A400 Printed design correction potentiometer 52722-20:09
P.A453 InTouch unit 52722-20:09
P.A200 Operator panel display 52722-21:09
P.H001:1 Preheating I lamp 52722-21:09

P.H001:2 Preheating II lamp 52722-21:09
P.H002:1 Tube sealing lamp 52722-21:09
P.H002:2 Presterilising lamp 52722-21:09
P.H002S Inching lamp 52722-21:09
P.H003:1 Spraying lamp 52722-21:09
P.H003:2 Drying lamp 52722-21:09
P.H003S Step up lamp 52722-21:09
P.H004:1 Signal to steriliser lamp 52722-21:09
P.H004:2 Signal from steriliser lamp 52722-21:09
2.2TB049015en.fm
P.H004S Step down lamp 52722-21:09

P.H005:1 Start sequence lamp 52722-21:09
P.H005:2 Drive motor on lamp 52722-21:09
P.H006:1 Filling lamp 52722-21:09
P.H006:2 Production lamp 52722-21:09
P.H006S Short stop lamp 52722-21:09
P.H007:1 No production allowed lamp 52722-21:09
P.H007:2 Production finished lamp 52722-21:09
P.H008:1 Work environment aseptic chamber lamp 52722-21:09
P.H008:2 WEAC ready for door opening lamp 52722-21:09
P.H009:1 Preparation of machine lamp 52722-21:09
P.H009:2 Preparation for cleaning of valve lamp 52722-21:09
P.H010:1 Machine cleaning lamp 52722-21:09
P.H010:2 Valve cleaning lamp 52722-21:09
P.H011S Alarm reset lamp 52722-21:09
P.H012S Reset PLMS lamp 52722-21:09
P.P004 Package counter 52722-20:09
P.S1 Emergency stop switch 52722-20:09

P.S2H Luminous inching push-button switch 52722-20:09
P.S3H Luminous step up push-button switch 52722-20:09
P.S4H Luminous step down push-button switch 52722-20:09
P.S6H Luminous short stop push-button switch 52722-20:09

P.S7 Selector switch 52722-20:09
P.S11H Luminous alarm reset push-button switch 52722-20:09
P.S12 Lamp test push-button switch 52722-20:09
P.S19 Drop chute off push-button switch 52722-20:09
P.S20 Station chain sprinkler push-button switch 52722-20:09
P.X001 Operator panel terminal block 52722-21:09
2.2TB049015en.fm

Components on the machine
M.A1 Angle display see comp. B1
M.A451 Receive modem 52722-42:09
M.B1 Main machine angle encoder 52722-40:04

M.B2 Main air pressure switch 52722-40:04
M.B4 Peroxide bath temperature thermocouple 52722-40:04
M.B6 Lubrication oil pressure switch 52722-40:04
M.B7 Cool water pressure switch 52722-40:04
M.B8 Paper supply photocell transmitter/receiver 52722-41:04
M.B9 Paper web inductive sensor 52722-40:04
M.B10 Crank position guard contact 52722-40:04
M.B11 Side protector left position limit switch 52722-40:04
M.B12 Side protector right position limit switch 52722-41:04
M.B13 Cleaning tray level sensor 52722-40:04
M.B14 Splicer temperature thermostat 52722-40:04
M.B15 Front hood position limit switch 52722-40:04
M.B16A Jaw system overload guard contact, left 52722-40:04
2.2TB049015en.fm
M.B16B Jaw system overload guard contact, right 52722-41:04

M.B20 Final folder chain position inductive sensor 52722-40:04
M.B21A Superstructure doors position guard contact 52722-40:04
M.B21B Superstructure doors position guard contact 52722-40:04
M.B21C Superstructure doors position guard contact 52722-40:04
M.B24 Unreeling motor speed control inductive sensor 52722-41:04
M.B25 Unreeling motor guard inductive sensor 52722-41:04
M.B30 Lubrication oil level monitor 52722-40:04
M.B31 Pivot cassette unit 52722-40:04
M.B32 Strip magazine 1 inductive sensor 52722-41:04
M.B34 Peroxide bath level sensor 52722-41:04
M.B36 Strip splice element temperature thermocouple 52722-41:04
M.B37A LS sealed tube temperature thermocouple 52722-40:04
M.B37B LS-element temperature thermocouple 52722-40:04
M.B38 Peroxide bath water temperature thermocouple 52722-40:04
M.B39 Air superheater temperature thermocouple 52722-41:04
M.B40 Presteriliser temperature thermocouple 52722-41:04
M.B41 PT back side door 52722-40:04
M.B42 PT left side door 52722-40:04
M.B43 Spray tank level sensor 52722-41:04
M.B44 Infeed congestion inductive sensor 52722-42:09
M.B45 Hydraulic unit temperature regulator 52722-40:04
M.B46 Squeezer roller position inductive sensor 52722-40:04
M.B47 Air knife position inductive sensor 52722-40:04

M.B48A Peroxide bath bottom cover position guard contact 52722-41:04
M.B48B Peroxide bath bottom cover position guard contact 52722-40:04
M.B049 Cassette unit protection 52722-40:04
M.B50 Steam temperature thermocouple 52722-42:09
M.B51 Product pipe position inductive sensor 52722-42:09
M.B53 Sterile air valve position inductive sensor 52722-42:09
M.B55 Air knife temperature thermocouple 52722-42:09
M.B56 Patch presealer element temperature 52722-40:04
M.B57 Patch final sealer element temperature 52722-40:04
M.B58 Tab sealer element temperature 52722-40:04
M.B61 Cleaning cup position inductive sensor 52722-42:09
M.B62 Sterile air pressure switch 52722-41:04
M.B63 Cleaning pipe position inductive sensor 52722-41:04
M.B64 Water separator suction level sensor 52722-41:04
M.B65 Low level patch magazine 52722-41:04
M.B67 Low level tab magazine 52722-41:04
M.B69 PT valve pressure 52722-40:04
M.B71 Air inlet valve position inductive sensor 52722-41:04
M.B80:1 Photocell transmitter/receiver for printed design correction data, right 52722-42:09
2.2TB049015en.fm
M.B80:2 Photocell transmitter/receiver for printed design correction clock, left 52722-42:09
M.B81 RCM photocell 3 bars 52722-40:04
M.B82 RCM photocell 4bars 52722-40:04
M.B83 Paper folder high photocell 52722-41:04
M.B84 Paper folder low photocell 52722-41:04
M.B85 Bath water low level sensor 52722-40:04
M.B86 Photocell black tape detector 52722-41:04
M.B87 Photocell waste box 52722-40:04
M.B88 Tab detector 52722-41:04
M.B89A Patch detector transmitter 52722-40:04
M.B89B Patch detector receiver 52722-40:04
M.B91A Package counter after FF 52722-42:09
M.B91B Package counter after FF 52722-42:09
M.B92A Package counter last point DE 52722-42:09
M.B92B Package counter last point DE 52722-42:09
M.B93A Queue monitor 52722-42:09
M.B93B Queue monitor 52722-42:09
M.B94 Suction valve position inductive sensor 52722-41:04
M.B95 Peroxide tank level monitor 52722-41:04
M.B104 Sterile air pipe position inductive sensor 52722-42:09
M.B108 Date unit door position guard contact 52722-40:04
M.B109 Strip rotation guard inductive sensor 52722-41:04
M.B110 Paper magazine limit switch 52722-40:04
M.B111 Strip magazine 2 inductive sensor 52722-41:04

M.B112 Product filling level detector 52722-40:04
M.B113A Splice unit left doors guard 52722-41:04
M.B113B Splice unit right doors guard 52722-41:04
M.B116 Membrane leakage sensor 52722-42:09
M.B117 Regulating valve open position inductive sensor 52722-42:09
M.B118 Pusher overload protection inductive sensor 52722-40:04
M.B119 Outfeeder overload protection inductive sensor 52722-40:04
M.B236 Paper splice inductive sensor 52722-40:04
M.E1A Jaw system lighting fluorescent lamp, left 52722-42:09

M.E1B Jaw system lighting fluorescent lamp, right 52722-42:09
M.E1C Jaw system lighting fluorescent lamp, front 52722-42:09
M.E2 PT lighting 52722-40:04
M.E3 S.U. lighting fluorescent lamp 52722-41:04
M.H31 Alarm beacon 52722-41:04
M.L1 TS left inductor 52722-42:09

M.L2 TS right inductor 52722-42:09
2.2TB049015en.fm
M.L3 Strip applicator inductor 52722-41:04
M.M1 Main motor 52722-41:04

M.M2 PT servo drive unit 52722-40:04
M.M4 Cleaning system circulation pump motor 52722-42:09
M.M5 Hydraulic pump motor 52722-40:04
M.M6 Detergent pump motor 52722-40:04
M.M7 Compressor motor 52722-41:04
M.M8 Patch pre sealer 52722-40:04
M.M9 Tab sealer 52722-40:04
M.M10 Peroxide pump motor 52722-41:04
M.M13 Bending roller motor 52722-42:09
M.M14 Paper supply unreeling motor 52722-41:04
M.M16 Electrical cabinet cooling unit motor 52722-40:04
M.M17 Peroxide bath water pump motor 52722-41:04
M.M18 Peroxide tank filling motor 52722-41:04
M.R1 Splicer paper heating element 52722-40:04

M.R5A Bottom flap sealing heating element 52722-40:04
M.R5B Top flap sealing heating element 52722-40:04
M.R5C Top flap sealing heating element 52722-40:04
M.R31 Strip splicing unit (SU) heating element 52722-41:04
M.R32 Air super heater heating element 52722-41:04
M.R35 Longitudinal sealing (LS) heating element 52722-41:04

M.R36 Peroxide bath water heating element 52722-40:04
M.R37 LS short stop heating element 52722-41:04
M.R38 Patch pre sealer 52722-40:04
M.R39 Patch final sealer 52722-40:04
M.R40 Tab sealer 52722-40:04
M.S1 Emergency stop push-button located on rear of machine 52722-41:04

M.S2 Short stop push-button located on rear of machine 52722-41:04
M.S4 Emergency stop push-button located on tower 52722-40:04
M.S5 Emergency stop push-button located on strip applicator 52722-41:04
M.S14 Manual lubrication push-button switch 52722-40:04
M.S28 Light switch 52722-40:04
M.S33 Strip splicing drop chute push-button switch 52722-41:04
M.S35 Short stop push-button located on strip applicator 52722-41:04
M.X1 Angle module terminal board 52722-40:04

M.X2 External conveyor terminal board 52722-42:09
M.X4 Peroxide bath temperature thermocouple connector see comp. B4
M.X7 Main motor zone terminal board 52722-41:04
2.2TB049015en.fm
M.X8 Flap sealing terminal board 52722-42:09
M.X15 Connection box PT M.X15 52722-41:04
M.X16 Connection box PT M.X16 52722-41:04
M.X20 Package counter after FF terminal block 52722-42:09
M.X21 Package counter last point DE terminal block 52722-42:09
M.X22 Queue monitor terminal block 52722-42:10
M.X32 Valve panel terminal board 52722-40:04
M.X37A LS sealed tube temperature thermocouple connector B37A
M.X37B LS element temperature thermocouple connector B37B
M.X38 Peroxide bath water temperature thermocouple connector B38
M.X39 Air superheater temperature thermocouple connector B39
M.X40 Presteriliser temperature thermocouple connector B37B
M.X41 Valve panel terminal block 52722-40:04
M.X50 Steam temperature thermocouple connector B50
M.X55 Air knife temperature thermocouple connector B55
M.X71 TS sealing connector, 1st section, left 52722-42:09
M.X72 TS sealing connector, 1st section, right 52722-42:09
M.X73 TS sealing connector, 2nd section, left 52722-42:09
M.X74 TS sealing connector, 2nd section, right 52722-42:09
M.X75 Strip applicator inductor connector 52722-41:04
M.X76 PT motor resolver terminal block 52722-40:04

M.X95 Peroxide tank terminal block 52722-40:04
M.Y1 Flap sealing air solenoid-operated valve 52722-40:04

M.Y2 Cleaning tray draining solenoid-operated valve 52722-40:04
M.Y3 Waste packages air blowing solenoid-operated valve 52722-40:04
M.Y4 Spray tank air entry solenoid-operated valve 52722-41:04
M.Y5 Peroxide bath draining solenoid-operated valve 52722-40:04
M.Y6 Peroxide bath filling/draining solenoid-operated valve 52722-40:04
M.Y7 Steam barrier solenoid-operated valve 52722-40:04
M.Y8 Sterile air solenoid-operated valve 52722-40:04
M.Y9 Product solenoid-operated valve 52722-40:04
M.Y12 Printed design pre-correction solenoid-operated valve 52722-40:04
M.Y13 Printed design correction left solenoid-operated valve 52722-40:04
M.Y14 Printed design correction right solenoid-operated valve 52722-40:04
M.Y17 Central lubrication pump solenoid-operated valve 52722-40:04
M.Y19 Air inlet solenoid-operated valve 52722-40:04
M.Y20 Short stop element movement solenoid-operated valve 52722-40:04
M.Y21 Air knife squee-gee roller solenoid-operated valve 52722-40:04
M.Y22 Main machine clutch 52722-40:04
2.2TB049015en.fm
M.Y23 Suction solenoid-operated valve 52722-40:04

M.Y24 LS-element movement solenoid-operated valve 52722-40:04
M.Y25 Heat exchanger solenoid-operated valve 52722-40:04
M.Y26 LS counter roller short stop solenoid-operated valve 52722-40:04
M.Y27 Drop chute solenoid-operated valve 52722-40:04
M.Y29 Cleaning system hot water solenoid-operated valve 52722-40:04
M.Y31 Final folder sprinkler solenoid-operated valve 52722-40:04
M.Y32 Compressor water solenoid-operated valve 52722-40:04
M.Y33 Cooling water solenoid-operated valve 52722-40:04
M.Y34 Spray tank filling solenoid-operated valve 52722-41:04
M.Y35 Spray tank peroxide discharge solenoid-operated valve 52722-41:04
M.Y39 Tube flushing solenoid-operated valve 52722-40:04
M.Y41 Pull down device solenoid-operated valve 52722-40:04
M.Y42 Pressure device solenoid-operated valve 52722-40:04
M.Y43 Drive unit brake 52722-40:04
M.Y44 Punch valve 52722-40:04
M.Y45 Patch presealer solenoid-operated valve 52722-40:04
M.Y46 Patch final sealer solenoid-operated valve 52722-40:04
M.Y47 Tab sealer solenoid-operated valve 52722-40:04
M.Y48 Cap blowing solenoid-operated valve 52722-40:04
M.Y49 Infeed PT magnetic power brake 52722-40:04
M.Y50 Outfeed PT magnetic power brake 52722-41:04
M.Y51 Cooling water air injection solenoid-operated valve 52722-40:04
M.Y54 PT left side door locker valve 52722-40:04

M.Y55 PT right side door locker valve 52722-40:04
M.Y86 Vacuum solenoid-operated valve 52722-40:04
M.Y102 Main air solenoid-operated valve 52722-40:04
M.Y105 LS strip splice solenoid-operated valve 52722-40:04
M.Y107 I/P transducer solenoid-operated valve 52722-40:04
M.Y108 Peroxide bath top filling solenoid-operated valve 52722-41:04
M.Y109 Front hood locker 52722-40:04
M.Y129 Air blowing bottom flaps valve 52722-40:10
2.2TB049015en.fm

5 Circuit diagrams
EM1.1TB059015en.fm

Table of contents
Position summary . . . . . . . . . . . . . . . . . . . . . . . .44395-02:12
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-05:07
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-06:10
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-07:01
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-08:01
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-09:02
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-11:08
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-12:12
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-13:05
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-14:04
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-16:01
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-17:08
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-18:12
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-19:12
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-20:12
EM1.1TB059015en.fm
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-21:12
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-22:12
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-23:12
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-24:12
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-25:12
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-26:01
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-27:10
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-29:01
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-31:01
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-33:05
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-34:10
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-35:08
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-36:08
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-37:10
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-38:10
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-39:05
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-40:02
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-41:05
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-42:10

Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-43:02
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-44:02
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-45:01
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-46:10
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-47:01
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-48:11
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-49:01
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-50:11
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-51:08
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-52:12
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-53:05
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-54:10
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-55:01
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-56:08
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-57:08
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-63:10
EM1.1TB059015en.fm
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-64:01

Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-65:11
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-66:10
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-67:10
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-68:12
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-69:07
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-70:04
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-71:05
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-72:08
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-73:01
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-74:12
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-75:10
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-76:08
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-77:01
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-78:01
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-79:08
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-80:05
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-81:09
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-82:05

Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-83:07
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-84:10
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-85:09
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-86:08
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-87:04
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-95:09
Circuit diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .44395-96:12
Ground connection. . . . . . . . . . . . . . . . . . . . . . . .44395-89:12
Line summary . . . . . . . . . . . . . . . . . . . . . . . . . . .44395-90:12
Terminal summary . . . . . . . . . . . . . . . . . . . . . . . .44395-91:12
Alteration messages . . . . . . . . . . . . . . . . . . . . . .44395-99:12
EM1.1TB059015en.fm

6 Connection diagrams
EM1.1TB069015en.fm

Table of contents
Connection drawing . . . . . . . . . . . . . . . . . . . . . . .61548-05:01
EM1.1TB069015en.fm

EM1.1TB069015en.fm

EM1.1TB069015en.fm

7 Mains connections
diagrams
EM1.1TB079015en.fm

Table of contents
Mains connection . . . . . . . . . . . . . . . . . . . . . . . . .61549-05:12
EM1.1TB079015en.fm

8 Program documents
EM1.1TB089015en.fm

Table of contents
Main & cross reference . . . . . . . . . . . . . . . . . . . .47984-01:12
1T001 fast scan . . . . . . . . . . . . . . . . . . . . . . . . . .47984-02:10
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-05:12
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-06:10
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-07:11
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-08:12
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-09:12
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-10:12
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-11:12
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-13:12
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-14:12
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-15:11
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-17:10
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-18:10
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-19:12
EM1.1TB089015en.fm
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-21:12
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-22:11
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-23:08
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-25:05
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-26:05
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-30:10
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-35:11
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-36:08
PLC program list . . . . . . . . . . . . . . . . . . . . . . . . .47984-38:12
Volume adaption document . . . . . . . . . . . . . . . . .47984-90:12
Machine operating diagram . . . . . . . . . . . . . . . . .47984-91:12

9 BE-list, CE-lists and
terminals
EM1.1TB099015en.fm

Table of contents
BE-list
Electrical equipment. . . . . . . . . . . . . . . . . . . BE-649452-0100
CE-lists
Electrical cabinet . . . . . . . . . . . . . . . . . . . . . CE-42444-0100
Control panel . . . . . . . . . . . . . . . . . . . . . . . . CE-42445-0100
Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . CE-42446-0100
Standard equipment . . . . . . . . . . . . . . . . . . CE-42447-0100
Spare part kit . . . . . . . . . . . . . . . . . . . . . . . . CE-42449-0100
Electrical document . . . . . . . . . . . . . . . . . . . CE-42450-0100
Terminals
CE-42450-0100
Terminal block X001:1 . . . . . . . . . . . . . . . . . . . . . . . .1282278
Terminal block X001:2 . . . . . . . . . . . . . . . . . . . . . . . 1282279
Terminal block X001:3 . . . . . . . . . . . . . . . . . . . . . . . .1282280
EM1.1TB099015en.fm
Terminal block X454 . . . . . . . . . . . . . . . . . . . . . . . . 1363600
Distribution terminals, 0V . . . . . . . . . . . . . . . . . . . . . . 583892
Distribution terminals and diodes. . . . . . . . . . . . . . . . 583893
Ground, neutral, power terminals. . . . . . . . . . . . . . . . 583894
Distribution terminals, H1. . . . . . . . . . . . . . . . . . . . . . 583895
Power terminals and filter . . . . . . . . . . . . . . . . . . . . . 583896
Distribution terminals, panel. . . . . . . . . . . . . . . . . . . . 583897
Fuse panel label

CE-42450-0100
Fuse panel label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 582522

Special cable
CE-42446-0100
Coaxial cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 548770
Coaxial cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 551969
DMC resolver cable . . . . . . . . . . . . . . . . . . . . . . . . . . 1255692
Serial cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1254442
Serial cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1317252
LVDS cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1366189
Serial cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1478661
EM1.1TB099015en.fm

EM1.1TB099015en.fm

10 Optional equipment and
kits
EM1.1TB109015en.fm

EM1.1TB109015en.fm

11 Other information
EM1.1TB119015en.fm

EM1.1TB119015en.fm

Tetra Pak
EM binder labels. 30mm Halfwidth Note! This page is generated automatically.
using the variable definitions made in the front page file!!
TBA/19 Tetra Brik Aseptic TBA/19 Tetra Brik Aseptic

010V 010V
PT19 010V PT19 010V
Issue 2002-12 Doc No. EM-81569-0105 Issue 2002-12 Doc No. EM-81569-0105

010V 010V
PT19 010V PT19 010V

010V 010V
PT19 010V PT19 010V

010V 010V
PT19 010V PT19 010V

010V 010V
PT19 010V PT19 010V

010V 010V
PT19 010V PT19 010V

010V 010V
PT19 010V PT19 010V

010V 010V
PT19 010V PT19 010V
EM binder labels. 40 mm Full width Note! This page is generated automatically
using the variable definitions made in the front page file!!

010V 010V
PT19 010V PT19 010V

010V 010V
PT19 010V PT19 010V

010V 010V
PT19 010V PT19 010V

010V 010V
PT19 010V PT19 010V

010V 010V
PT19 010V PT19 010V
Issue 2002-12 Doc No. EM-81569-0105
Issue 2002-12 Doc No. EM-81569-0105

010V 010V
PT19 010V PT19 010V

TBA 19 Electrical Manual PDF

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EM

Tetra Brik Aseptic Tetra Bri

Series No/ Machine No Sign.

Tetra Brik Aseptic

Opening Device PullTab

Electrical ECM: 30922

Valid from T-order:

3 Electrical system description

7 Mains connections diagrams

9 BE-list, CE-lists and terminals

Issue 2002-12 10 Optional equipment and kits

Tetra Pak Carton Ambient

Tetra Pak Doc No. EM-81569-0105 1-1

Document information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

How to use the EM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Numbering system for components . . . . . . . . . . . . . . . . . . . . 1-7

How to trace a cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

How to trace a component. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

Supply voltage/Line connection order . . . . . . . . . . . . . . . . . 1-17

How to trace a terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

Abbreviations and terminology. . . . . . . . . . . . . . . . . . . . . . . 1-23

Machine orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

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Tetra Pak Doc No. EM-81569-0105 1-3

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Tetra Pak Doc No. EM-81569-0105 1-7

Designation Signification in electrical diagram

Running number (3)

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Tetra Pak Doc No. EM-81569-0105 1-9

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Tetra Pak Doc No. EM-81569-0105 1-11

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IH Induction Heating TMCC Tetra Pak Multipurpose Compact Control-

CE-List: A bill of material under the BE-level in electrical documentation

Tetra Pak Doc No. EM-81569-0105 1-23

1 Door of aseptic chamber

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1 Product valve 13 Nitrogen gas inlet, HI

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Tetra Pak Doc No. EM-81569-0105 2-1

General safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Machine safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Chemical products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Equipment for lifting and moving loads. . . . . . . . . . . . . . . . 2-16

2-2 Doc No. EM-81569-0105 Tetra Pak