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ZDRK10 - Re26864 - 2002-05

ZDRK

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Tayfun Gunal
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0% found this document useful (0 votes)
127 views6 pages

ZDRK10 - Re26864 - 2002-05

ZDRK

Uploaded by

Tayfun Gunal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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RE 26 864/05.

02
Replaces: 12.95

Pressure reducing valve,


pilot operated,
Type ZDRK 10 V

Nominal size 10

H/A 4085/94
Series 1X
Maximum operating pressure 210 bar
Maximum flow 80 L/min Type ZDRK 10 VP5-1X/…

Overview of contents Features

Contents Page – Sandwich plate valve


Features 1 – Porting pattern to DIN 24 340 form A,
Ordering details, symbols 2 ISO 4401 and CETOP–RP 121 H
Preferred types 2 – 3 pressure stages
Function, section 3 – Pressure reduction in ports A2, B2 or P1
Technical data 3 – Check valve with versions „VA“ and „VB“
Charateristic curves 4 – Pressure gauge connection port
Unit dimensions 5, 6 – Adjustment element: Sleeve with hexagon and protective cap

© 2002
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using
electronic systems, in any form or by any means, without the prior written authorisation of Bosch Rexroth AG.
In the event of contravention of the above provisions, the contravening party is obliged to pay compensation.
This document was prepared with the greatest of care, and all statements have been examined for correctness.
This document is subject to alterations for reason of the continuing further developments of products.
No liability can be accepted for any incorrect or incomplete statements.

ZDRK 10 V 1/6 RE 26 864/05.02


Ordering details, symbols ( 1 = component side, 2 = subplate side)
Symbol Pressure Secondary Setting Material Type description
reduction pressure in bar elements No.

1 50 00564546 ZDRK 10 VA5-1X/50YV

In port A2 100 00595461 ZDRK 10 VA5-1X/100YV


M
TA P A 2 B TB 210 00564547 ZDRK 10 VA5-1X/210YV

1 50 00564548 ZDRK 10 VB5-1X/50YV

In port B2 100 00564549 ZDRK 10 VB5-1X/100YV


M
TA P A 2 B TB 210 00564550 ZDRK 10 VB5-1X/210YV

1
M
50 00564551 ZDRK 10 VP5-1X/50YMV

In port P1 100 00564552 ZDRK 10 VP5-1X/100YMV

TA P 2 B TB 210 00564553 ZDRK 10 VP5-1X/210YMV

Preferred types (readily available)

Type Material No.


ZDRK 10 VP5-1X/100YMV 00564552 Preferred types and standard components are
ZDRK 10 VP5-1X/210YMK 00564553 highlighted in the RPS (Standard Price list).

RE 26 864/05.02 2/6 ZDRK 10 V


Function, section
ZDRK 10 V pressure valves are pilot operated 3-way pressure reducing If the pressure in port P1 continues to rise due to external forces at
valves of sandwich plate design with a pressure relief function for the actuator, the main spool (6) moves still further against the
the secondary circuit. They are used to reduce the pressure in a compression spring (7).
hydraulic system. Thus port P1 is connected to the tank (port TA) via the control edge
The pressure reducing valves mainly consist of cartridge (1) and at the main spool and housing. Enough pressure fluid flows into the
housing (2). The setting of the secondary pressure is via the adjustment tank to ensure that the pressure does not continue to rise. The pilot
element (4). oil return from the spring chamber (10) is via port TA.
Version „VP“ A pressure gauge connection port (3) enables the control of the
At rest the valves are open; pressure fluid can flow unrestricted from secondary pressure at the valve.
port P2 to port P1. The pressure in port P1 is applied simultaneously Versions „VA“ and „VB“
to the main spool (6) and via the bore (5) to the spring loaded internal In versions VA and VB the pressure reduction is in port A2 / B2.
area of the main spool (6). It is also applied to the pilot poppet (8)
For free return flow from port A2 to A1 / B2 to B1 a check valve is
via the orifice (9). If the pressure in port P1 rises above the value set
installed. (Not possible for version VP.).
at the compression spring (7) the pilot poppet (8) opens. Pressure
fluid flows from the spring loaded internal area of the main spool (6)
via the orifice (9) and the pilot poppet (8) into the spring chamber
(10). The main spool (6) moves into the control position and keeps
the value in channel P1 set at the compression spring (7) constant.
1 7 8 9 5 6 P1 2
TA1 A1 B1 TB1

Type ZDRK 10 VP5-1X/…


TA2 A2 B2 TB2
4 10 P2 3
Technical data (for applications outside these parameters, please consult us!)
General
Installation Optional
Ambient temperature range °C – 20 to + 80
Weight Versions VA and VB kg Approx. 1.5
Version VP kg Approx. 1.1
Hydraulic
Maximmum inlet pressure (inlet) bar 210
Maximum secondary pressure (ports A2, B2 or P1) bar 50; 100; 210
Maximum back pressure (ports TA, TB) bar 160
Maximum flow L/min 80
Pressure fluid Mineral oil (HL, HLP) to DIN 51 524;
Fast bio-degradable pressure fluids to VDMA 24 568
(also see RE 90 221); HETG (rape seed oil); HEPG (polyglycols);
HEES (synthetic ester); other pressure fluids on request
Pressure fluid temperature range °C –20 to +80
Viscosity range mm2/s 10 to 800
Degree of contamination Maximum permissible degree of contamination of the pressure
fluid is to NAS 1638 class 9. We therefore recommend a filter with
a minimum retention rate of ß10 ≥ 75

ZDRK 10 V 3/6 RE 26 864/05.02


Characteristic curves (measured with HLP46, ϑoil = 40 °C ± 5 °C)
Versions VA and VB Version VP
pA–qV–characteristic curves
pA–qV–characteristic curves 250
220

Secondary pressure in bar →


200 200 210
Secondary pressure in bar →

210

Pressure stage in bar

Pressure stage in bar


150 150

100 100 100


100

50 50 50 50

0 0
40 20 0 20 40 60 80 40 20 0 20 40 60 80
Flow in L/min Flow in L/min
A2 to T A1 to A2 P1 to T P2 to P1

Attention! The curve characteristics are maintained at lower set pressure in relation to the pressure stage.

∆p–qV–characteristic curves ∆p–qV–characteristic curves


Pressure differential in bar →

30
Pressure differential in bar →

30
4
20 20
1 3
2
10 10

0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
Flow in L/min → Flow in L/min →

1 A1 to A2 3 P2 to P1
2 A2 to T (3. way) 4 P1 to T (3.way)

qV St–qV–characteristic curves at ∆p = 50 to 200 bar


0,8
0,7
Pilot flow in L/min →

0,6
0,5
0,4
0,3
0,2
0,1
0
0 10 20 30 40 50 60 70 80
Flow in L/min →

The characteristic curves for the pressure reducing


function are valid for an output pressure = zero in the
entire flow range!

RE 26 864/05.02 4/6 ZDRK 10 V


Unit dimensions: versions VA and VB (dimensions in mm)
200
7
Type ZDRK 10 VA 5

50
Ø 30

19
135
2 5 4 1 57 54
6

12
P

27,5
A B

46
70
TA TB

4 X Ø6,7
3
Type ZDRK 10 VB
200
7
5
50

Ø 30
19

135
6 24 54
1 4 5 2
12

P
27,5

A B
46
70

TA TB

4 X Ø6,7
3

1 Name plate 7 Pressure gauge connection G 1/4; 0,01/100mm


2 Adjustment element (sleeve with 12 deep; internal hexagon 6A/F
R max 4
hexagon and protective cap)
3 Valve fixing holes Valve fixing screws
Required surface finish of the
4 Locknut 24A/F M6 DIN 912-10.9,
mating piece
5 Hexagon 10A/F Tightening torque MA = 15.5 Nm,
must be ordered separately
6 Same seal rings
for ports A2, B2, P2, TA2, TB2

ZDRK 10 V 5/6 RE 26 864/05.02


Unit dimensions: version VP (dimensions in mm)

Type ZDRK 10 VP
168
7
5
Ø 30

50
26
104 6
2 5 4 1 31,5 54

12
P
27,5

A B

46
70
TA TB

4 X Ø6,7
3

1 Name plate 7 Pressure gauge connection G 1/4; 0,01/100mm


2 Adjustment element (sleeve with 12 deep; internal hexagon 6A/F
R max 4
hexagon and protective cap)
3 Valve fixing holes
Valve fixing screws Required surface finish of the
4 Locknut 24A/F
mating piece
5 Hexagon 10A/F M6 DIN 912-10.9,
Tightening torque MA = 15.5 Nm,
6 Same seal rings
must be ordered separately
for ports A2, B2, P2, TA2, TB2

Bosch Rexroth AG Bosch Rexroth Limited The data specified above only serve to describe
Industrial Hydraulics the product. No statements concerning a certain
D-97813 Lohr am Main Cromwell Road, St Neots, condition or suitability for a certain application
Zum Eisengießer 1 • D-97816 Lohr am Main Cambs, PE19 2ES can be derived from our information. It must be
Telefon 0 93 52 / 18-0 Tel: 0 14 80/22 32 56 remembered that our products are subject to a
Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0 Fax: 0 14 80/21 90 52 natural process of wear and ageing.
eMail [email protected] E-mail: [email protected]
Internet www.boschrexroth.de

RE 26 864/05.02 6/6 ZDRK 10 V

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