AJ-X160A High Frequency X-ray

Radiograph System

USER’S MANUAL
 CONTENT
Ⅰ General Description························································································· 1
1. Features········································································································ 1
2. Usage············································································································1
3. Classification································································································· 1
4. Working Environment····················································································· 1
5. Working Condition··························································································1
6. Working Mode································································································ 2
Ⅱ Structure and Working Principle········································································2
1. Main Structure································································································2
2. Outer Signs····································································································2
3. Symbols and Explanation················································································ 7
4. Working Principle··························································································· 8
Ⅲ Technical Characteristics··················································································8
1. X-ray tube monoblock····················································································· 8
2. Main Electric Parameters·················································································14
3. Loading Factors····························································································· 14
4. Photograph Bed····························································································· 14
5. Distance from Focus to Acceptance Surface····················································· 15
6. Console (Optional)··························································································15
7. Bucky Stand ································································································· 16
Ⅳ Size and Weight······························································································· 16
1. Size···············································································································16
2. Weight···········································································································16
Ⅴ Installation and Adjustment·············································································· 16
1. Notice············································································································16
2. Layout of the Machine Room··········································································· 16
3. Electric parts··································································································18
Ⅵ Operation········································································································ 18
1. Instructions to the keys·················································································· 18
2. Photograph Parameters of Body Characteristics···············································21
3. Power On······································································································ 22
4. Placement of Cassette····················································································22
5. Photographing Preparation·············································································22
6. Photograph··································································································· 23
7. Power Off······································································································24
8. Notice···········································································································24
Ⅶ Notice of Safe Operation···················································································25

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1. Basic Notice···································································································25
2. Electric Safety································································································ 25
3. Fuses············································································································ 25
4. Mechanic Safety····························································································· 26
5. X-ray Protection Safety··················································································· 26
Ⅷ Malfunction Analysis and Resolvent·································································· 27
Ⅸ Maintenance ·································································································· 27
1. Maintenance Requirements············································································· 27
2. Maintenance of the Unit···················································································28
3. Maintenance of the Beam Applicator································································ 29
4. Maintenance of the X-ray tube monoblock·························································29
5. Maintenance of the Photographing Bed···························································· 30
6. Maintenance Period························································································ 31
7. Usage of the Remote Control Battery································································31
Ⅹ Transportation and Storage·············································································· 31
1. Requirements·································································································31
2. Environment of Transportation and Storage······················································ 31
Ⅺ Disposal of the Equipment················································································ 32
Ⅻ Quality Guarantee···························································································· 32
ⅩⅢ Packing List································································································· 33
XⅣ Use’s manual for X-ray Tube··········································································· 33
1. Technical Data································································································· 33
2. Outline Drawing······························································································· 34
3. Wire Drawing··································································································· 34
4. Characteristics·································································································35
5. Using Method and Phonetic Notation································································· 37
6. Storage and Transportation Condition································································ 37
7. After-sales Quality Promise··············································································· 37
ⅩⅤExplanation to the Attached Drawings····························································· 37
XIV Safety test report ··························································································38

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Thank you for purchasing our AJ-X160A High Frequency X-ray Radiograph System! In order to
operate the machine correctly and make it your right hand, please carefully read this manual before
operating.

Ⅰ General Description
1. Features
1.1 Applying knockdown high frequency high voltage generator, kV closed loop control and mAs
digital closed loop control. Periodic control with microprocessor ensures the veracity and
repeatability of dosage.
1.2 Adjust by kV and mAs knob. Touch LCD.
1.3 There are photograph parameters of several parts, positions, bodily forms, and there are also
parameter of adult and child. Users can modify the parameters themselves.
1.4 The surface of bed can move freely. Electromagnetism brake makes orientation of patient more
convenient.
1.5 X-ray tube monoblock is installed on the horizontal arm which height can be adjusted. X-ray tube
monoblock can rotate around X-ray tube axis, horizontal arm axis and pillar bracket axis, so that
you can realize side photograph, lean photograph and photographing patients on litter.
1.6 If you choose buck stand, it will be possible to photograph head, chest, stomach, pelvic cavity,
spine and nearby twigs.
2. Usage of the Equipment
This machine is used to photograph patient’s chest, stomach, lumbar and extremity.
3. Classification
This equipment is common equipment of Class I Type B Application part, it can not be operated in
mixed gas of flammable anesthetic gas and air or mixed gas of flammable anesthetic gas and O2 or
N2O. It is a permanently-installed equipment.
4. Working Environment
4.1 The height of the operating room should not ＜2.4m
4.2 Environment temperature: +10℃~+40℃
4.3 Relative humidity: 30%~75%
4.4 Atmospheric pressure: 700hPa~1060hPa
4.5 No caustic or explosive gas. No dirt.
Note: The area, height and environment of the machine room should pass test of related department.
5. Working Condition
5.1 Three-phase Alternating Current : distortion of not sine should be less than 20% of its value.
5.2 Voltage: Three-phase 380V±38V

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5.3 Frequency: 50Hz±1Hz
5.4 Inner Resistance: ≤0.44Ω
5.5 Power input: 40kVA
5.6 Power junction should has breaking device, can simultaneously break all each pole and supply
network in the electric .
5.7 There should be good earth protecting port, earth resistance should ＜4Ω

Warning: This machine is not allowed to connect to a temporary generator with

small capacity, or shunt-wound with any other loading equipment (such as electric welding
machine and so on).
6. Working Mode
Continuous operation with intermittent loading. Max rating capacity: 60kV, 360mAs.

Ⅱ Structure and Working Principle

1. Main Structure
The main structure of this machine includes: X-ray source assembly (combined type), control box,
photograph bed (with pillar) and optional parts (such as bucky stand, console), please see Figure 1.

Photograph Bed (with pillar)

X-ray tube
monoblock

Control Box

Bucky Stand
(Optional)

Console
Figure 1 (Optional)
2. Outer Signs
2.1 Nameplate of machine
2.1.1 Nameplate of machine is as showed in Figure 2

2
 Figure 2
2.1.2 The nameplate of the machine is on the left side of the photograph bed, please refer to Figure
3.

Nameplate of
Machine

Nameplate of Bed

Figure 3
2.2 Nameplate of X-ray tube monoblock
2.2.1 X-ray tube monoblock nameplate is as showed in Figure 4.

Figure 4
2.2.2 Nameplate of X-ray tube monoblock is on the back of the X-ray tube monoblock, as showed

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 in Figure 5.

X-ray tube

Nameplate of

X-ray tube

monoblock Figure 5
2.3 Nameplate of Beam Applicator
2.3.1 Beam applicator nameplate is as showed in Figure 6.

Figure 6
2.3.2 Nameplate of beam applicator is on the back of the beam applicator, as showed in Figure 7.

Beam Applicator

Nameplate of Beam

Applicator
Figure 7
2.4 Nameplate of Photograph Bed
2.4.1 Nameplate of photograph bed is as showed in Figure 8.

4
 Figure 8
2.4.2 Nameplate of photograph bed is on the left side of the bed, as showed in Figure 3.
2.5 Nameplate of Console
2.5.1 Nameplate of console is as showed in Figure 9

Figure 9
2.5.2 Nameplate of console is on the back of the console, as showed in Figure 10.

5
 Figure10
2.6 Nameplate of Bucky Stand
2.6.1 Nameplate of bucky stand is as showed in Figure 11

Figure 11
2.6.2 Nameplate of buck stand is on the side top of the buck stand, as showed in Figure 12

Nameplate of

Bucky Stand

Bucky Stand

Figure 12
3. Symbols and Explanation

4. Working Principle

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4.1 High voltage power supply
Power supply of 380V produces DC 540V voltage after being commuted, and then get 40kHz high
frequency square wave through inverter, finally gets the preset value through assorted circuit and
transformer and dual voltage circuit in the X-ray tube monoblock. Voltage is adjusted by control mode
of phase shift.
4.2 Filament power supply
The filament lighting voltage needed by X-ray tube is provided by filament power supply board. DC
voltage of 24V will produce adjustable DC voltage after being adjusted, then it is inverted into middle
frequency square wave, and finally it is supplied to the filament after being insulated in the filament
transformer.
4.3 Control circuit
Loading factors are controlled and displayed by the touch LCD, upper monitor controls operation and
display, lower monitor controls high voltage circuit and filament circuit, so that to control kV and mAs.
At the same time, lower monitor controls start and stop of the rotary anode, and mechanic movement
of X-ray tube monoblock.

Ⅲ Technical Characteristics
1. X-ray source assembly
1.1 X-ray Tube
X-ray Tube Model XD56-11、32/130 KL65-0.8/ 1.3-130

Manufacture Hangzhou Wandong Electron Hangzhou Kairuilong

Co.,Ltd Medical equipment Co.,Ltd

Nominal X-ray tube voltage 130kV 130kV

Nominal value of the focus 0.6/1.3 0.8/1.3

Nominal anode input power Small focus 11kW, large focus Small focus 16kW large focus
32kW 32kW
Target material Re-W RTM

Target angle 16° 15°

datum axle the vertical trough X-ray the vertical trough X-ray
source assemblies Window source assemblies Window
Focus and datum axle <1mm <1mm
tolerance
Target surface point on the 16° 15°
reference axis
anode speed 2800RPM 2800RPM

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 Maximum anode thermal 80kJ（107kHU） 80kJ（107kHU）
capacity
Maximum continuous heat 300W 300W
dissipation
Inherent filtration ≥0.7mmAl 1mmAl

High-voltage generating High Frequency inverter High Frequency inverter

device power power G103 power G103
Filament power supply Filament Power Supply Filament Power Supply
equipment BoardS212-03 BoardS212-03
Drive and control equipment Rotating anode plateS260-07 Rotating anode plateS260-07
for rotating anode

1.2 X-ray source assembly

1.2.1 Thermal capacity: 900kJ (1200kHU)
1.2.2 Heating cooling curve

1.2.3 Max continuous heat dissipation: 300W

1.2.4 Target angle: 15 °
1.2.5 datum axle :X-ray source in the vertical component of the window
1.2.6 Target surface point on the reference axis : 15°
1.2.7 Equivalent inherent filtration: ≥1.5mmAl
1.2.8 Classification of X-ray tube: Class I Type B
1.2.9 Cooling medium is transformer oil, cooling mode is air-blast cooling, air delivery: 5.7cfm, air
speed: 0.03m/s, permitted rising of temperature: ≤30℃.
1.2.10 Working mode: continuous operation with intermittent
1.2.11 Basic loading condition: 80kV, 16mAs
1.2.12 Max input energy per hour: 960mAs
1.2.13 Leaking radiation in loading status: in condition of basic loading, if the machine is running with
max input energy per hour, then in the place where is 1m away from the focus, the average

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 air kinetic energy released in material in every area of 100cm2 should be not more than
1.0mGy/h.
1.2.14 X-ray tube assemblies Weight: 33kg
1.2.15 Nominal X-ray tube voltage: 125kV
1.2.16 High pressure generating device power: High Frequency Inverter Power G103

Filament power supply equipment: filament power supply board S212-03

1.2.17 Rotating anode drive and control equipment: S260-07 rotating anode plate
1.2.18 Rotating anode drive and control equipment: S260-07 rotating anode plate
1.2.19 wiring diagram

1.2.20 Main dimensions and main sub-interface

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 420

315
1 mm A I

166

1.2.21 storage and transport conditions:

a) packaged X-ray tube assembly should be kept in ambient temperature -20 ℃ ~ +60 ℃, relative
humidity 10% ~ 100% non-condensing, atmospheric pressure 500hPa ~ 1060hPa interior.
b) Transportation requirements by ordering the contract.
1.3 Beam limiting device
1.3.1 Usage
The beam applicator is supporting device of medical X-ray tube monoblock. It can adjust and limit
the size of light field, so as to improve the photograph quality and reduce radiation dosage to the
operator and patient..
1.3.2 Basic Structure
The outline of the beam applicator is as showed in figure 13. The inner parts mainly include: driving
device, horizontal changeable lead leaf, vertical changeable lead leaf. The outer parts mainly include:
adjusting knob of lead leaf opening and closing, button of beam applicator light field lamp, connector
connecting the X-ray tube monoblock.

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 Figure 13
1. Additional filtration board, thickness 1 2. Additional filtration board, thickness 2
3. Adjusting knob of horizontal lead leaf 4. Tightening bolt for X-ray tube monoblock
5. Button of Light field lamp 6. Size range of Light field (cm)
7. Adjusting knob of vertical lead leaf 8. Distance from focus to film SID (cm)
1.3.3 Technical Parameters
a) Type of beam applicator Light field lamp: halogen lamp 24V 100W
b) After turning on the Light field lamp, the max auto limit time is 30s
c) Rating working voltage of Light field id 24V, capacity of power supply is 120VA
d) Inherent filtration of beam applicator is 1.5mmAl
e) There are two types of filtration board: 1.0mmAl and 2.0mmAl
1.3.4 Operation
a) The manual beam applicator and X-ray tube monoblock is connected by connecting loop, they
are tightened by the part 4 (M5×18 columnar tightening bolt) in Figure 8. Then adjusting knobs
(part 3 and 7) will be able to drive the opening and closing of the horizontal and vertical lead
leaves, so as to adjust the X-ray radiation field.
b) Size of the radiation field is displayed by the shining area of the X-ray filed lamp. Within the light
field range, rotate the knob to the positive direction to enlarge the open scope of the lead leaf; and
rotate the knob to the negative direction to reduce the open scope of the lead leaf. These can
meet photograph need of different size and division.
c) Aerial socket on the beam applicator is used to connect the power supply, please connect it well
before use. Part 5 in Figure 13 is button of Light field lamp, when you press the button, the Light
field lamp will be turned on, and then will auto go out after 30s.
1.3.5 Installation
Set the beam applicator on the connecting loop of the X-ray tube monoblock, and tighten it with four
M5×18 tightening bolts. Please make sure that the columnar top of the bolts are well connected to the

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groove on the connecting loop, so that to avoid falling off of the beam applicator.
1.3.6 Adjustment
The beam applicator is adjusted before it is shipped. Please check after installation and before use to
remove the error caused by wrong installation, the adjusting methods are as follows:
a) After connected beam applicator to X-ray tube monoblock, turn on the Light field lamp, make the
cross axis of Light field superpose the central line of the bed surface.
b) Adjust the cross central lines of radiation field and light filed, make them superpose each other.
※ Put a X-ray film in the center of a cassette
※ Put the cassette on the photograph bed, make the distance from focus to film SID at 100cm, put
wires (with a diameter ＞ 1mm) on the center and 4 corners of the film, so as to simulate the
central line and photographing range.
※ Exposure
※ After processing, please check if the central cross line of the film is in the center of the radiation
field (exposure area )
※ If there is abnormity, please adjust the fixing position of the halogen lamp. (Open the back cover,
adjust the bolt M3, adjust the lamp light to superpose the center of X-ray field, fix it and then
expose. Ideal result may be got after several time of adjustment.)
1.4 X-ray source assemblies
1.4.1 Target angle: 15 °
1.4.2 Benchmark axis: X-ray sources in the vertical component of the window
1.4.3 Target surface point on the reference axis : 15°
1.4.4 Focus and the base shaft tolerances: <1mm
1.4.5 Focus Nominal value: 0.6/1.3, or 0.8/1.3
1.4.6 the equivalent inherent filtration: ≥ 3mmAl
1.4.7 Radiation field range
When adjusted focus screen distance for the 1m , X-ray beam limiting device after the maximum
symmetrical radiation field after the 350 × 350 (mm). X-ray through the beam limiting device , the
maximum symmetrical radiation field for the 350 × 350 (mm). Any rectangle less than 350 × 350 (mm)
can be adjusted by adjusting handle of moving Beam limiting device. The larger focus screen
distance, the greater the radiation field, Length of Radiation field side with the focus screen distance
is proportional to. To meet needs in the diagnosis of the premise, When Photography, to control
focus screen distance ,the bigger ,the better. Meanwhile, the body should be as close to film as
possible .

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2. Main Electric Parameters
2.1 Nominal tube voltage: 125kV Relevant max tube current: 200mA
2.2 Nominal tube current: 200mA Relevant max tube voltage: 125kV
2.3 X-ray tube voltage of max power output: 125kV, X-ray tube current: 200mA
2.4 Nominal power output: 20kW (100kV, 200mA, 0.1s)
2.5 Min mAs: 0.4mAs
3. Loading Factors
3.1 Adjusting range of tube voltage: 40~125kV, continuous adjustable, interval: 1kV
3.2 Adjusting range of product of current and time is 0.4~360mAs, there are 54 steps: 0.4 0.63 1.0
1.1 1.25 1.4 1.6 1.8 2.0 2.2 2.5 2.8 3.2 3.6 4.0 4.5 5.0 5.6 6.3 7.1 8.0
9.0 10 11 12.5 14 16 18 20 22 25 28 32 36 40 45 50 56 63 71 80
90 100 110 125 140 160 180 200 220 250 280 320 360mAs
3.3 Combination of loading factors

40~50kV （200mA） 0.4~360mAs 51~60kV （200mA） 0.4~360mAs

61~70kV （200mA） 0.4~280mAs 71~80kV （200mA） 0.4~220mAs

81~90kV （200mA） 0.4~180mAs 91~100kV （200mA） 0.4~140mAs

101~110kV （200mA） 0.4~110mAs 111~120kV （200mA） 0.4~90mAs

121~125kV （200mA） 0.4~63mAs

3.4 The reduction of X-ray while using photograph bed

The bed surface applies laminated fiberboard for medical use, can reduce X-ray, Attenuation
equivalent ≤ 1mmAl, should consider increasing the use of the corresponding parameters. If you
also use other accessories (such as a stretcher), also may lead to X-ray beam attenuation, the
operation should consider raising the photographic parameters.
4.Photograph Bed
Size of bed surface 2000×760mm Pillar movement range along ≥1370mm
bed surface
Height of bed surface ≤700mm Distance from focus to film 450~1200mm
(SID)
Horizontal movement distance of ≥220mm Vertical movement distance of ≥900mm
bed surface bed surface
Movement distance of grid ≥560mm Rotating of pillar 4×90°
cassette hanger
Tube monoblock Rotating range ±180° Tube monoblock Rotating ≥35°
around the axis of horizontal arm range around the axis of

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 X-ray tube
Size of grid (max cassette size which can be 354mm×430mm (14’’ ×17’’)
installed)
Carrying weight capacity 150kg
5. Distance from Focus to Acceptance Surface
The standard distance from focus to acceptance surface is 1.2m, the distance range is 45~120cm.
Note: to meet the diagnostic needs of the premise, photography should be the focus away from the
skin of patients as large as possible in order to improve image clarity and reduce patient and staff
dose X-ray absorption.
6. Console (Optional)
6.1 Fixed console with a height ≥80cm. There are touch LCD, key of ON/OFF and 4 indicator lights
on a board not smaller than 35cm×20cm. Control software is installed to operate and control the
machine.
6.2 Installation
Before installation, please unscrew the 4 bolts on the bottom of the 2 sides, open the bottom cover of
the console. Fix it on the ground through the 2 holes on the bottom. And then tighten the unscrewed
bolts.
6.3 Panel
6.3.1 Symbols panel (Figure 9)

6.3.2 Panel Key Function

Item Symbols, key name Symbols, keys function
1 Part power on switch power on
2 Part power off switch power off
Graphical display capabilities and the
3 Touch LCD
parameters set
4 Fault Indicator Fault dictionary
5 X-ray Indicator Indicator load state
6 Ready Indicator light Indicating operation Once again,that

14
 result in loading state
7 Power Indicator light Indicator power is on
6.4 touch screen
See 7 use, operation, 1.2 and Figure 13.
6.5 Optional the remote console, the proposed installation of voice contact devices, to facilitate
doctors and patients contact.
7. Bucky Stand
7.1 Type: L-101
7.2 Movement range of cassette: min height from center of cassette to the ground: ≤560mm, max
height from center of cassette to the ground: ≥1625mm
7.3 Max film size: 17’’ ×17’’
7.4 Technical parameter of grid:
7.4.1 Grid density: 40LP/cm
7.4.2 Grid ratio: 10:1
7.4.3 Focus distance: 1500mm

Ⅳ Size and Weight

1. Size
Max size of the machine: 200cm×126cm×224cm
2. Weight
Net weight: 400kg

Ⅴ Installation and Adjustment

1. Notice
This machine must be installed and adjusted by persons of Perlong or authorized by Perlong.
Before being opened, the package should be kept in an environment without rain, wind or dirt. Please
open the box reasonably and carefully carry all the parts, do not hurt the surface of the parts. After
opening the box, check every part according to the packing list, then start installing if they are all right.
If any question, please inform us immediately so we can take measures in time.
2. Layout of Machine Room
Please refer to Figure 14

15
 Figure 14
1. Bucky Stand
2. Photograph Bed
3. X-ray Tube Monoblock
4. Pillar
5. Console (Optional)
6. Lead Protection Screen
Please make layout according to the actual condition of the machine room, lay every part of the
machine fitly and beautifully. Try to make the operation more convenient so as to realize the normal
functions of the machine. Please refer to the following points:
a) Consider the photograph bed as the center while making layout, because the position of bed
decides the route in and out, and the supporting device of the X-ray tube. Besides, the position of
bed has something to do with the photograph direction of X-ray.
b) It should be convenient to examine the patient. If permitted, there should be enough area on the
bed side where patients get on and off.
c) The photograph direction of X-ray should make it easy to protection people from radiation.
d) Make it convenient to operate and maintenance. This includes two parts: firstly, please arrange
every part of the machine suitably avoiding working trip of the operator; secondly, do not place the
parts too close otherwise it will influence the maintenance and repair.

16
e) Reasonable wiring. Try your best to make the wiring orderly, avoid too many crosses which will
influence the working and appearance. Figure 15 shows classic installation of 2 directions, taking
the bed center as the datum line. The datum line should depart from the central line of the
machine room and close to the inner side of the machine room, so that there will be more space
for movement.
f) Installation of photograph: the bed feet mainly bear the positive pressure, so please just drill on
the ground according to the holes distance on the bed base and the layout of the machine room,
and then put in expanding bolt to fix.
g) Installation of pillar and other parts: take down the orbit bumper block on the bed side using
screwdriver, push the pillar into the orbit, install the X-ray tube and beam applicator one by one.
Position the console and electric box according to your project. Thus you can complete the
installation of the mechanic parts.

Figure 15
3. Electric Parts
Please start installation of electric parts after completing the installation of mechanic parts.
a) Connect the derivative wire of the electric box under the bed to the aerial socket on the shell of
the X-ray tube through bracket chain.
b) Connect the power cable to the power net, pay special attention to zero line and the other lines.
c) If you choose console, please connect the derivative wire of the console to the socket of the bed.

Ⅵ Operation
1. Instructions to the keys
1.1 Instructions to the control box panel, signs and functions of keys (please see Figure 16)

17
 Figure 16 Drawing of Control Box Panel

No. Name of Sign or Key Function of Sign or Key

1 Touch screen Show graphic function and adjust parameters

2 Partial power off Cut off power supply

3 Rotation Press it to rotate the control box

4 Horizontal movement Press it to horizontally move the control box

5 Vertical movement Press it to vertically move the control box

6 Power indicator light Indicating that the power is connected

7 X-ray indicator light Indicating the loading status

8 Fault indicator light Indicating malfunction

9 Ready indicator light Indicating that another operation will lead to loading status

10 Vertical movement Press it to vertically move the control box

11 Horizontal movement Press it to horizontally move the control box

12 Rotation Press it to rotate the control box

13 Partial power on Turn on power supply

1.2 Introduction to touch screen key of the control box (please see Figure 17)

18
 Figure 17 drawing of touch screen key of the control box
No. Function
1 Body characteristic—stomach
2 Body characteristic—heart and lung
3 Body characteristic—cervical vertebra
4 Body characteristic—head
5 Body characteristic—shoulder
6 Body characteristic—elbow
7 kV rising
8 kV falling
9 mAs rising
10 mAs falling
11 Temperature bar of X-ray tube (not key, only display)
12 Body characteristic—hand
13 Body characteristic—foot
14 Body characteristic—leg
15 Body characteristic—crotch
16 Enter
17 Body characteristic—parameter saving
18 Body characteristic—selection between adult and child
19 Body characteristic—selection between frontal and side position
20 Body characteristic—selection among fat, common and thin
21 ESC

2. Photograph Parameters of Body Characteristics

19
(Only for reference of first use, the detail parameters will be determined by machine, power supply,
patient and need of doctor.)
Frontal Position Side Position
Part Shape Adult Child Adult Child
kV mAs kV mAs kV mAs kV mAs
Fat 70 80 60 45 75 90 65 50
Head Common 65 71 55 40 70 80 60 45
Thin 60 63 50 36 65 71 55 40
Fat 70 63 60 36 80 71 60 45
Cervical
Common 65 56 55 32 72 63 55 40
Vertebra
Thin 60 50 50 28 65 56 50 36
Fat 70 36 55 28 80 40 60 32
Shoulder Common 65 32 50 25 75 36 55 28
Thin 60 28 45 22 70 32 50 25
Heart Fat 80 80 70 45 85 71 70 50
And Common 75 71 65 40 80 63 65 45
Lung Thin 70 63 60 36 75 56 60 40
Fat 75 63 65 40 80 71 70 45
Stomach Common 70 56 60 36 76 63 68 40
Thin 60 50 55 32 70 56 60 36
Fat 70 71 60 40 80 80 60 45
Crotch Common 68 63 54 36 75 71 57 40
Thin 60 56 50 32 70 63 50 36
Fat 65 45 60 32 70 50 60 36
Leg Common 60 40 52 28 65 45 56 32
Thin 55 36 50 25 60 40 50 28
Fat 50 3.2 50 2.2 55 4 50 3.6
Foot Common 48 2.8 43 2.0 50 3.6 45 3.2
Thin 40 2.5 40 1.8 45 3.2 40 2.8
Fat 55 4.5 50 3.2 60 5.0 50 3.6
Elbow Common 50 4.0 45 2.8 54 4.5 45 3.2
Thin 45 3.6 40 2.5 50 4.0 40 2.8
Fat 55 2.2 50 1.1 60 2.5 50 1.6
Hand Common 50 2.0 45 1.0 52 2.2 48 1.4
Thin 45 1.8 40 0.63 50 2.0 40 1.25
3. Power On

20
Adjust breaker to the position of “ON”, connect to the power supply, the indicator light
shines, press to connect to power supply, LCD lights and the machine enters photograph
mode, LCD will display as showed in Figure 17.
4. Placement of Cassette
Pull out the cassette drawer, loosen the tightening bolts, install the clips in the cassette. Aim the
central line of the cassette at the gap on the clip (see Figure 14), leave go of, the cassette will
orientate automatically. Then please tighten the bolts, clamp the cassette and push it into the drawer.

Gap on Slip

Slip

Tightening Bolt

Figure 14
5. Photographing Preparation
5.1 Beam Application
Press the time-lapse button of orientation lamp, rotate the adjust knob of lead leaf to adjust the
radiation field range.
5.2 Patient Orientation
Step on the pedal pole, move the bed horizontally and vertically to make the patient in the center of
light radiation field. Release the pedal pole to brake the bed.
5.3 Move Grid
Move the grid orientating itself on the shelf of X-ray tube monoblock.
5.4 Move Shelf of X-ray Tube Monoblock
Press the horizontal movement key on the switch box to move shelf of X-ray tube monoblock
horizontally.
5.5 Adjust the Photograph Distance
Press the vertical movement key on the switch box to move X-ray tube monoblock according to the
ruler on the shelf (see Figure 19). So that you can decide the distance from the focus of the X-ray
tube monoblock to the cassette surface.

21
 Ruler Indication

Ruler
Figure 19
5.6 Preparation for Diagonal Photograph
While doing diagonal photographing, please press the rotation key on the switch box and then decide
the rotation angle of X-ray tube monoblock according to the angle indication plate.
6. Photograph
6.1 Setup of Mode

In the interface of photograph, press to start setting photograph mode (see Figure 16)

Figure 16

Then press to enter photograph mode.

6.2 Operation
6.2.1 Enter photograph mode.

6.2.2 Photograph according to the preset parameters. Select a parameter by pressing or

related to “kV” and “mAs”. Then press to make the key become , several

seconds later, the green indicator lamp on the panel will shine indicating the machine

22
 is ready. If the photograph still does not start, please press to cancel the preparation

status. If photograph starts, press the remote-control, the yellow indicator lamp will

shine, buzzer sounds and photograph starts. If the preset time reaches (or the remote-control is
loosen), the yellow lamp will go out, buzzer stops sounding and the photograph ends.
6.2.3 Photograph according to body characteristic parameter. Press related key according to
patient’s body characteristic. At this time the “kV” and “mAs” may changes (details can be
found in the Chart of Photograph Parameters of Body Characteristics). If it does not pass

muster, press or related to “kV” and “mAs” to reset the parameters. Press

to make it become , and then press to save the parameter, or press to

cancel the modification to the parameters. If the parameters are confirmed, please do as
listed in 6.2.2.
7. Power Off

Press to turn off the machine. Put the breaker on the position of “OFF” and cut off the power
supply.
8. Notice
8.1 After turning on the machine, suitable warming time should be ensured according to the
temperature in the machine room. Otherwise, if the temperature is low and the warming is not
enough, sudden exposure of large capacity may hurt the X-ray tube.
8.2 While using remote-control, the operator can do exposure within a distance of 10m from the
machine. In the midway of exposing, the operator can stop exposing by loosen the
remote-control.
8.3 Interval time of photograph: 8 minutes. (Explanation: the short of interval between to
photographing will make the anode target surface of X-ray tube thaw, or even make the
compensator crack, then leads to damage of X-ray tube, and the oil in the X-ray tube monoblock
splashes to the outside.)
8.4 While adjust the beam applicator to get needed light filed, after 0.5 minute of illumination by
orientation lamp, the power supply will be automatically cut. If still need to illuminate, press the
switch of orientation lamp again to turn on the lamp.

8.5 Press , the lamp will shines, if the remote-control is not pressed to expose, the

machine will automatically turn to the screen before “Enter”. If you want to expose, press

to enter exposure preparation.

23
Ⅶ Notice of Safe Operation
1. Basic Notice
This manual can guide the operator to operate the machine safely. The machine belongs to
radioactive equipments, please operate strictly according to the rules in this manual. Please don’t use
this machine for any other purpose except medical photograph. This machine can pnly be operated
by those who are well trained and have enough knowledge on radiation. While operating, please pay
special attention to the following items:
a) Please don’t use the machine if there is any electric or mechanic malfunction.
b) Don’t remove the protective circuit or any other protective devices to make the machine can work
with malfunction.
c) Don’t use the machine in damp, flammable or explosive environment.
d) Any modification to the machine should be permitted by Perlong or Perlong authorized engineers.
e) Replacement of parts should ensure that it will not influence the patient or operator. If necessary,
please contact Perlong.
f) Any wrong operation may cause damage to the machine, timely check and maintenance is
necessary.
g) Please operate according to this manual, don’t modify the system by yourself.
2. Electric Safety
2.1 Make sure that the voltage, power input and inner resistance can meet the requirement of the
machine.
2.2 There is no flammable or explosive in the machine room and the room should be ventilated well.
2.3 Any cleaning, disinfecting or sterilizing should be done after power supply is cut off.
2.4 After use, please turn off the machine and the breaker.
2.5 The device is suitable for relatively weak electromagnetic interference environment using . If
strong electromagnetic fields or electromagnetic noise near the covered parts of the input signal
using the device, the screen will lead to interference phenomena. To avoid damage to the device,
place it in a place away from strong electromagnetic fields.
2.6 Do not use this unit near mobile phones, have to make the machine produce the risk of
malfunction.
3. Fuses
3.1 Parameter of Fuses

Code Model of Specification Model of Fuse QTY

Fuse Socket

F1 RT28-63 φ14×51 380V 63A RT28-63 1

24
 F2 RT28-32 φ10×38 380V 6A RT2832 1

F3 RT28-63 φ14×51 380V RT28-63X 1

63A
F4 RT28-32 φ10×38 380V RT28N-32X 1
10A
F5 RT28-32 φ10×38 380V 2A RT28N-32X 1
3.2 Fuse Position
Fuses are installed in the net power fixing box on the lower left side of the machine. (on the back of
the power fixing box panel).
3.3 Replacement of Fuses
Notice: Make sure to cut off power supply before replacing fuses!
Unscrew the 6 bolts on the fixing board of net power box, open the box. You will see 2 fuse sockets
F1 and F2, both of them are installed on the shelf on the lower of the back fixing board, as showed in
Figure 21.
Select F1 or F2 according to the malfunction, open the engine cover take the broken fuse and replace
a new one, then close the cover, and finally reinstall the fixing board.

Figure 21
4. Mechanic Safety
Do not operate the machine suddenly, avoid strong shake. Pay special attention to X-ray tube
supporting parts and grid, otherwise, it may hurt the X-ray tube and cassette clip, and also hurt the
patient and operator.
5. X-ray Protection Safety

25
Make sure protective measures have been taken before every exposure, remember the following
items:
a) Make sure to wear lead gown and glasses.
b) Keep away from the X-ray as far as possible.
c) If permitted, try to use lower dosage.

Ⅷ Malfunction Analysis and Resolvent

Malfunction Reason Resolvent
Remote-control does not work Far distance or blocked by metal Adjust position of operator.
objects; Replace battery
The remote-control is power off.
Press the button of Power On, The breaker is on position of “OFF”. Adjust the breaker to “ON”.
no power input. Malfunction of net power. Check the net power.
Electric malfunction Contact Perlong
No X-ray Malfunction of X-ray tube monoblock Contact Perlong
Electric malfunction
Is there is abnormity, please turn off the machine and then turn it on. If still cannot work normally,
please contact Perlong.

Ⅸ Maintenance
1. Maintenance Requirements
This machine needs periodic maintenance, the following suggestions help you with the operation and
safety.
a) The machine room should be clean, day and ventilated.
b) The mechanic safety may decline after long time of use. In order to prevent the patient or operator
from being hurt, please often check if the mechanic parts become flexible, and check if the brake
device is all right.
c) Correct electric calibrating can make performance better, calibration should be done by
authorized professionals.

26
d) There should be special person responsible for this machine, and should establish management
documents.
e) In order to ensure the safety of operator and patient, please do not modify the machine, if it is
necessary, please contact Perlong.
f) Because of abrasion and aging, the safety efficient of the steel string the heavy hammer was
designed to be 10, and the theory life is 4 years. But we suggest the user replace it every two
years.
g) The clearance between each part and the orbit axletree should be adjusted every year.
h) Periodic heavy repair. Please contact Perlong for details.
i) If there is malfunction, the machine should be checked and repaired by professional person
recognized by Perlong.
j) The operator should be well trained and can complete the normal examinations.
2. Maintenance of the Unit
AJ-X160A High Frequency X-ray Camera is nice expensive medical equipment. The user should
know the technical performance, structure, principle and operation method of the machine. And daily
maintenance should be done to ensure the performance, extend the uselife, guarantee the safety of
patient and operator.
2.1 The X-ray produced by this machine is harmful to the human body. So please make sure to
operate the machine correctly to make it run normally. The more important thing is to pay special
attention to the X-ray protection, try your best to reduce the radioactive harm to patient and
operator. For example, there should be protective devices in the machine room (such as lead
board), the operator should use protective instruments (such as lead glasses), wear protective
clothes (such as lead cap, lead gown, lead gloves and so on), while examining patient closely,
the operator should be in the effective area.
2.2 The machine should be installed in a ventilated clean dry room, it should be kept away from
damp, high temperature and sunshine.
2.3 Please check the power supply periodically, check if the resistance value (or the voltage) of the
power supply changes, make sure they can meet the requirement of the unit.
2.4 After use, please cut off the power immediately.
2.5 The X-ray tube should be prevented from being stricken while being used.
2.6 Clean the surface of the machine parts with soft cloth being stained with anhydrous alcohol. Do
not use any organic solution.
2.7 Please disinfect the parts which may touch the patient or which are required to be axenic, such
as the bed surface. Do not use colorful disinfector like mercurochrome or iodine. We suggest
periodic disinfection using ultraviolet radiation.
NOTICE: While disinfecting the machine, please make sure the power is cut off! Do not let any

27
solution go into the inner of the unit, otherwise, there may be creepage or short circuit which
may cause different malfunctions or even hurt persons.
3. Maintenance of the Beam Applicator
3.1 The beam applicator should be kept clean, dry. There should be no dirt on the driving parts.
3.2 The adjustment of lead leaf should be suitable. Do not make it too big or too small. Do not adjust
it suddenly, or the mechanic parts inside the beam applicator may be damaged.
3.3 Please check if the lead leaves are loosen after a period of using, and tighten them in time
(please check every 3 or 6 months). Lubricant can be added to the parts inside the machine.
3.4 If there is malfunction, please ask professional person to repair it or contact Perlong.
3.5 If you want to replace the beam applicator lamp, please take down the back cover. You may see
the bulb and the white base after taking away the lamp cover (black). Unscrew the two M3 bolts
to take down the bulb, and then replace with a new one.
NOTICE: Please adjust the beam applicator after replacing bulb. Please find the adjustment method
on Page 10 of this manual.
4. Maintenance of the X-ray tube monoblock
4.1 After continuous exposure, please notice the temperature rise of the X-ray tube. There should be
a certain time to cool it. Shile using, the temperature of the outside of the tube should not exceed
60℃. Please use it intermittently.
4.2 Tube Test
After installation, before the first use, or after stop using for more than 3 months, please test the tube
in order to remove the possible gas inside the tube.

4.2.1 Press in interface of mode setup to start testing tube.

4.2.2 Confirm the tube test voltage by pressing or related to “kV”.

4.2.3 Select tube test mode

4.2.3.1 Press to make it become , showing that you are choosing mode 1, both the

intermittent and exposing times are short, this mode is suitable for machine which is stopped
using for no longer than 1 month..

4.2.3.2 Press to make it become , showing that you are choosing mode 2, both the

intermittent and exposing times are middle, this mode is suitable for machine which is
stopped using for 1~3 months.

4.2.3.3 Press to make it become , showing that you are choosing mode 3, both the
intermittent and exposing times are long, this mode is suitable for machine which is stopped
using for more than 3 months.

28
 Figure 22

4.2.4 Start testing tube. Press until it becomes , at the same time will

become , after several seconds, the green indicator lamp on the panel will

shine to indicate that the machine is ready. You can press to cansel testing tube. If you

want to start testing, just keep pressing the remote-control to start manual test. Lossen the
remote-contal to end testing, or just wait until the preset time reaches to end testing. After
every test, there should be a break of more than 5 minutes. Adjust the tub test voltage, raise
the voltage step by step at a degree of 5kV every step, repeat the above operation until you
cannot raise the kV. This will be the max set tube test voltage. Then you can end testing.
5. Maintenance of the Photographing Bed
5.1 The surface of the bed should be kept clean and dry. You can clean the surface with soft cloth
being stained with anhydrous alcohol.
5.2 Please check if the axletree or orbit is lack of oil. Add lubricant in time after cleaning.
5.3 Keep the machine away from flammable gas or solution to avoid exploding.
5.4 Please check the grounding device every half year.
5.5 The disinfection method of bed should be the same to the method of unit (please refer to 2.7).

29
6. Maintenance Period
Period Maintenance Item
Check the signals, if the display and indicating lamps are all right.
Check if the labels of warning or danger are all right.
Everyday Check of there is abnormal noise while exposing.
Check if the machine is well connected to the ground.
Check is all the buttons on the console are well connected.
Check if the X-ray tube monoblock leaks.
Check the agility of the bed or pillar axletree. Check if they are worn. Add lubricant to
the axletree orbit.
Every Week
Check if the tighten parts between each parts become flexible, if they are, please
tighten them in time.
Check if the steel wire on the pillar is broken, if so, please replace with new one.
Check the grounding resistance value (not more than 0.1 Ω)
Every 6 months
Check the center of the X-ray generator monoblock and beam applicator.
7. Usage of the Remote Control Battery
The remote control applies A23 battery. If there may be long time of stopping use, please take the
battery out, otherwise, the solution may hurt the remote control.

Ⅹ Transportation and Storage

1. Requirements
There should be fixing measures during transportation to prevent the machine from moving. If it is
transported in an open truck, please cover the machine with felt. If the machine is damaged or there
is malfunction or any other problems, please contact Perlong with the following information:
a) Model of the machine.
b) Serial No. or Date.
c) Purchasing date.
d) Your problem, such as detailed malfunction information and so on.
2. Environment of Transportation and Storage
While being transporting, with the storage package, the machine should be kept in the following
environment, and should not be kept for more than 15 weeks:
a) Environment Temperature: -20℃~+60℃
b) Relative Humidity: 10%~100%, without condensation.
c) Atmospheric Pressure: 500hPa~1060hPa.

30
Ⅺ Disposal of the Equipment
If the machine is correctly operated and properly maintained, the uselife will be 8 years. If the tube is
broken, it can be sent back to our company to change for a new one. After the unit has served for 8
years, it may break down and cannot be repaired any more, then, the unit has to be disposed properly.
The transformer oil in the x-ray generator has to be recycled by industrial oil recycling department;
and the other components made from steels and coppers have to be disposed by the designated
departments.

Ⅻ Quality Guarantee
1. Manufacturer Responsibility
The manufacturer is responsible for unit safety, reliability and performance related quality under the
following circumstances:
a) All the installation, adjustment, changes and maintenance are conducted by our staff or the staff
authorized by us.
b) The electric equipment used for this unit conforms to the technique requirements in this manual.
c) The operators are well-trained technicians and they strictly operate the unit according to the
requirements in this manual.
2. Three Guarantees
a) Under the circumstance that the users abide by the terms and conditions mentioned above, we
will repair the unit or replace the unit parts free of charge, even refund if the unit can not work
properly owing to quality reasons within one year from delivery.
b) If there is any damage resulted from ignorance of the above mentioned terms and conditions or
the unit has expired the one-year guarantee period from delivery, we will repair or change the unit
parts and accessories for users with moderate charge of the material and labor costs.
c) We are responsible for the regular maintenance of the unit with proper use within 7 years.

31
ⅩⅢ Packing List
No. Name of Parts QTY Remarks
1 Machine frame 1
X-ray tube monoblock (including beam applicator) Knockdown high frequency
2 1
and control box high voltage
3 Photograph bed 1
4 Console 1
5 Bucky stand 1
6 User’s manual 1
7 Accessory box 1
(1) Remote control 1
(2) Hand switch 1
(3) Power supply wire 1
(4) Ground wire 2 8m and 12m
(5) 1mm filter 1
(6) 2mm filter 1
(7) #3 hexagonal wrench 1
(8) #8 hexagonal wrench 1
(9) Halogen bulb 24V 100W 2
(10) 63A fuse Ф14×51 2
(11) 6A fuse Ф10×38 2

XⅣ Use’s Manual For X-Ray Tube

Tube Type: XD56-5, 17/130
Application:
It is designed for main applications used in X-ray equipment for medical diagnosis..
1.Technical Data
Nominal X-ray tube
Filament Characteristics Target
voltage (kV)
(Small focus) lfmax=4.5A, Uf=3.5V±1V Material Angle Diameter (mm)
130
(Big focus) lfmax=4.5A, Uf=7V±1V Re-W 12° 64

Notice 1: Frequency of filament heating power supply is 0~25kHz

Notice 2: Within the warranty period, the filament should work normally

32
Rotating Speed (r/min) Inherent Filtration (mmAI) Weight (kg) Nominal Focal Spot Value
0.3
2800 (50Hz) ≥0.7 ≤1.5
0.6

Max Power (0.1s) Max Anode Thermal Max Continuous Heat

(3 phase 12 wave-rectified, 50Hz) (kW) Capacity (kJ) Dissipation (W)
5 (small)
212 (300kHU) 300
17 (large)
2. Outline Drawing
XD56-5, 17/130

Figure 1 Outline Drawing

3. Wire Drawing
XD56-5, 17/130

33
 Figure 2 Wiring Drawing
4. Characteristics
1.1 Rating Characteristics

Figure 3 Rating Characteristics

4.2 Filament & Cathode Emission Characteristics

34
 Figure 4 Filament & Cathode Emission Characteristics
4.3 Anode Heating and Cooling Characteristics

Figure 5 Anode Heating and Cooling Characteristics

35
5. Using Method and Phonetic Notation
5.1 The installation and operation should be done by special persons. Please pay special
attention while transporting and installing in order to avoid damage.
5.2 If oil is used as insulative and cooling medium, the voltage withstand strength of oil should be
not lower than 35kV/2.5mm.
5.3 Before installing, please clean and dry the shell of the tube.
5.4 If it is the first time to use the tube, or you have stopped using it for more than 4 week, please
train the tube before use according to the following steps. Keep the fluoroscopy tube current
value, raise the working tube voltage from half of the max value to the max value at a speed
not more than 5kV/min. Then keep this value for about 3 minutes. If the tube current is not
stable or there is discharge, please reduce the tube voltage, and then raise it after tube
current becomes stable.
5.5 Please reduce tube voltage before power off the machine.
6. Storage and Transportation Condition
1.1 The packed tube should be stored in a ventilating room with a temperature of ≥5℃, and a
humidity≤80%, and there should be no caustic gas.
1.2 Transportation will accord with the sales contract.
7. After-sales Quality Promise
If the packed tube is stored, transported and operated according to the regulation, then within 12
months after the shipping date, if there is any quality problem, we will replace the tube for free.

XⅤ Explanation to the Attached Drawings

The following graphs are attached at the end of the manual:
a) PLX160 principle graph
b) PLX160 wiring graph
c) Upper monitor control principle graph
d) Lower monitor control principle graph 1
e) Lower monitor control principle graph 2
f) Electric principle graph of bed electronics

36
XⅣ safety test report
Safety test report
1. A normal working temperature dielectric strength
2. Test conditions: single-phase 220V, test voltage 1760V, 1min duration
Conclusion:

2 Ground Resistance
Net power input jack in place to protect access and protection of all possible ground impedance
between the metal parts touch, its maximum value: Ω
Conclusion:

3 consecutive normal working temperature leakage current

a) normal state:
b) a single fault condition:
Conclusion:

Test personnel: Date:

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