An ISO 9001:2015 Certified & CSA Canada Certified

Flexible
Polyurethane
Foam Plant
 An ISO 9001:2015 Certified &
CSA Canada Certified Company

About Us..
Best Engineers is a well known enterprise in the sphere of manufacturing of all types of
machines related to foam production. We manufacture machines using the best quality raw
materials and highly skilled manpower. It is the result of our dedication to produce the best
machines at reasonable and competitive market prices that we have carved a renowned
name in sphere of business. The name ‘Best Engineers’ stands for durability, reliability and
efficiency.
Best Engineers was established in 2004 as the leading foaming machine manufacturing
company in all over India. The high skilled machines, and dedication to outwork provided
the company high yielding production of machines. Our aim is providing better services
always to customers.
Our capabilities of manufacturing all types of machines in the field of foaming area matchless
our product range comprises manual, Semi automatic and fully automatic machines
engineered for reliable, perfect and durable performance. The accuracy and competitive
reasonable value IS OUT quality.
We are fully capable to manufacture all kinds of machines that are necessary for any type of
foam production.
Proficiencies :
• An ISO 9001:2015 certified & CSA Canada certified company.
• 21 years of experience in the field of foaming area.
• A group of efficient and experienced manual skill, Devotion for high technique
machinery
• Manufacturing of necessary machinery and accessory for good results.
• Satisfaction of customers is our only aim and success.
• Our capacity to produce high quality and latest designs of machines according to the
need of the time.
• A renowned symbol of quality all over India as well as across the globe.
• Insistence to the credit of superior quality, competitive markete value,
punctuality in delivery products based on verities, high yielding technology and
science.
Pulyureathanefoam :
P.U Foam has become an essential parts of modern life. It is used in mettress , cushions,
Sofa com-bed. P.U Foam is awonderfull gift of science and technology.
Other Services
• We are provides services to any company for foam machine for the foaming solution.
• Max foaming machine / sponge at the foaming service provides.
• All type foaming manufacturing machinery repair and maintenance.
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 An ISO 9001:2015 Certified &
CSA Canada Certified Company

Installation of Plant
How to set up a Foam Mattress Plant --- Some useful facts
Setting up of a Batch Foaming Plant
Total land space required as a minimum requirement is 1500 square yards, out of which
there should be 1000 square yards construction area for the shed, however the more area
the better it is.
Total Power requirement is from 25 KW to 40 KW depending upon the machine models.
Manpower requirement is from 12 to 20 persons.
Working Capital requirement is minimum 20 lakes INR
Setting up of a Continuous Foaming Plant
Total Land space requirement as a minimum requirement is 2500 square yards, out of
which there should be 2000 square yards construction area for the shed.
Total power requirement is 70 KW.
Manpower requirement is from 20 to 30 persons.
Working Capital requirement is minimum 50 lakes INR
Raw Materials and Cost Calculation:-
The following table will give an overview of the raw materials involved plus cost calculation
of a 32 Density mattress of 4” X 35” X 72”= 5-200 Kg by weight.This is a format of price
calculation and one can nil in the current rates of raw materials to calculate the estimated
prices any time any place and currency.

Particulars Quantity Rate Amount

Polyol EXAFLEX-3056 100 118 11800

TDI 80/20 40.6 150 6090

Sillicone 1-580 0.8 350 280
S.O.T-9 0.18 800 144
Amine LV-33 0.15 750 112.5
Color 0.2 300 60
Total 141.93 18486.5
Gas Loss 4% 5.7
Net wt. 136.23
Less Skin 10% 13.623 55 749.26
Less B Grade 13.623 112 1525.77
Net Price Per kg. 148.75

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 An ISO 9001:2015 Certified &
CSA Canada Certified Company

Our Products

Continuous Foaming
Continuous Foaming CFM-BE-65
Continuous Foaming CFM-BE-77

Dis Continuous Foaming (Batch Foaming)

Batch Foam Machine BFP-S-A-BE-102
Batch Foam Machine BFP-S-A-BE-103

Circular Cutting
Circular Cutting Machine CCM-A-BE-501
Circular Cutting Machine CCM-A-BE-502
Circular Cutting Machine CCM-A-BE-503

Horizontal Cutting
Horizontal Cutting Machine HCM-S-A-BE-402
Horizontal Cutting Machine HCM-A-BE-403

Vertical Cutting
Vertical Cutting Machine VCM-BE-300
Vertical Cutting Machine VCM-BE-301

Cutting Line and Conveyors

BIock Cutter
Roller Conveyor

Foam Re-Cycling
Re-bonding Machine
Shredding Machine

Others
Edge Rounding Machine
Pillow Filling Machine

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 An ISO 9001:2015 Certified &
CSA Canada Certified Company

Dis Continuous Foaming (Batch Foaming)

BFP-S-A-BE-102

Main description: Specifications

This AUTO BATCH PU FOAMING MACHINE is Model BFP-S-A-BE-102/ BFP-A-BE-103
mostly used for single block’s discontinuous Main Machine L2000 x W2800 x H3000mm
foaming. It’s ideal for customers who wish to
Foaming mould size L2440×W2050×H1200mm.
make foam on a discontinuous basis and who are (Can be Changed according to requirement.)
potentially new to the industry. This box foaming Max. foaming height 1200 mm
machine is an optimal equipment for medium or
small foamers. Foaming density 6~40Kg/m3
Max. Output 220 L
In addition to this, this foam machine allows
Total power 35 Kw
customers a greater flexibility of production
which can also make special foams, such as
memory foam or other small lot production of operation.The production line has a fully
foam. It is also providing to be in addition to this, automatic computer and manual controls,
an excellent support machine to bigger foamers. easily to operate, it’s the best choice for middle
Flexible configuration adapts to customers’ scale soft polyurethane equipment. It consists
requirements. of mixing system with moving forward and
backward device, chemical metering system
This machine is mainly for making sponge density with re-circulation system to control chemicals
6-40kg/Cbm. It adopts high antomatization which are dosed from the chemical storage tanks
level, More flexible operation touch screen through pipe work and pneumatic injection valve
control system. It provides customers with more systems into the mixing barrel.
convenient, easier and more humanization
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 An ISO 9001:2015 Certified &
CSA Canada Certified Company

Vertical Cutting Machine

VCM - BE - 301

Main description: Specifications

The machine is mostly used for 1. Cutting/trimming edge of foam,PE,paper etc;
sponge vertical cutting , and 2. Worktable is made of Aluminium Sheet & 20mm plywood.
processing all kinds of EVA , 3. Blade Sharpening system.
EPE, packing materials, paper
etc. Easy to operate, cutting Model VCM - BE - 300 VCM - BE - 301
precision.Vertical Foam Cutting Inside worktable size W1220 x L2440mm W1220 x L2440mm
Machine is mostly used for Outside worktable size W1830 x L2440mm W1830 x L2440mm
upright-slicing the foam rubber Cutting thickness minimum 20mm minimum 20mm
and mould-slicing. Cutting height H1200mm H1200mm
Blade length L8600mm L8600mm
Total power 1.93kw 3kw
Machine weight 1440kg Approx. 1700kg Approx.
Machine dimension L4000 x W4620 x L4000 x W4620 x
H2850mm H2850mm

1. The motors of this machine are from

Crompton.
2. The bearing used are from NBC/SKF.
3. The table top is aluminium plate,
4. There is almost no noise of this
machine while operating.

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 An ISO 9001:2015 Certified &
CSA Canada Certified Company

Circular Cutting Machine

CCM-A-BE-502

Main description: Specifications

The Circular Cutting Sponge cutting machine 2. Cut foam block to slices
machine with vaccum is to 1. Automatic cutting 3. Widely used in mattresses etc
cut several foam block into
Model CCM-A-BE-502 CCM-A-BE-503
thin slice at the same time
Cutting sponge size L2000 x W1000 x L2000 x W1000 x
with different thickness
H1200mm H1200mm
worktable could load several
Max cutting Height 1200mm 1200mm
foam block with different
size to rotate continuously, Cutting sponge 2-150mm 2-150mm
thickness
and cutting head is to use
Cutting speed 0-90m/min 0-90m/min
high speed band knife to
Blade length 11000 11000
cut the foam block, cutting
head could move up & down Table Diameter 6250mm 7100mm
automatically throught pillar Total power 16.36kw 18Kw
& chain system all operation Machine weight 4000kg 5000kg
is done with touch screen & Machine external size L8000 x W7500 x L10000 x W9000 x
PLC automatic control. H2900mm H2900mm

1. Worktable diameter 6250/7100, machine could cut reach the best production capacity
2000 x 1000mm(9pcs/11pcs)at the same time 7. With strong vacuum system under the cutting head
2. Special blade grinding system to sharpen the blade 8. With touch screen & PLC automatical control
3. Angle adjust system to adjsut the angle of the 9. Press roller installed on CCM-A-BE-503.
cutting head for better cutting
10. Automatic foam block feeding conveyor could be
4. Worktable rotate speed can be adjusted by inverter installed as per the customer’s requirement
control
11. 11. Autoamtic foam sheet delivery conveyor could
5. Customized cutting height be installed as per the customer’s requirement
6. Continue or pause cutting mode for thickness to
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 An ISO 9001:2015 Certified &
CSA Canada Certified Company

Continuous foaming machine (Slab Stock foaming)

For large scale production of Sponge, P.U. foam, Block Flat top Process

BE-65

Specifications
1. Automatic Continuous Foaming Machine: system
2. Foam used widely in sofa, mattress, cusion 7. Side Wall variable
3. Electrical Control Panel schneider range:W1000mm~W2300mm by Electric
4. Inveter: adopt original control. Production size:W2300MM x
5. Mixer Head System : 20kw, SIEMENS Motor H1200MM
6. Pre-mixed system (for silicone) and cooling
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 An ISO 9001:2015 Certified &
CSA Canada Certified Company

BE-77

Main description:
1. This production line used in soft PU 4. Standard 6 to 12 Chemical groups are high
products. fully-automatic controlled.
2. Foaming Density Range:8-50kg/Cbm. 5. User can save over one hundred different of
recipes, to adjust and change them by user
3. The ideal Foam products are involved with
at any time.
Furniture, Shoes, Bra and Electricals field,
also suitable for Mattresses, Sofa, Package, 6. PLC Digital Touch Screen or Electric Control
Cloths and Car industry. System.
Main Parts
1. Fall Plate : L6000mm,Up/Down & Width can 5. Walkway: L10000mm.
be adjustable 6. Exhaust Fan System: 2sets, 2.2kw, Exhaust
2. Side Wall:L15500mm, Width can be passage is 18m with powerful made in India.
adjustable by Electric Control 7. Feed foaming adopt Trough Type 1set
3. Bottom Conveyor line: L15500mm, Electric size:W2000mm x D300mm) or Sprayer Type
Control -1set.
4. Dry oven:L 8000mm. Installed lighting with 8. Side Paper Feed & Rewind System:1Set
explosion protection. 9. Bottom paper Feed & Rewind System: 1 Set.
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 An ISO 9001:2015 Certified &
CSA Canada Certified Company

Continuous Foam Block Cutting Machine

The foam block Cutting Foam Width 2400mm 2400mm

cutting machine Cutting Foam Height 1300mm 1300mm
is for cutting Blade Length 5930 Tooth 5930 Tooth
continuous Total Power 5 KW 7 KW
long foam into Machine External Size L6000*W4600*H4000mm L6000*W4500*H3000mm
single slab block
with desired
size, and it’s a
equipment suit
to the continuous
foaming
production line,
the length of
cutter is digital
control. Easy to
operate, cutting
precision.

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 An ISO 9001:2015 Certified &
CSA Canada Certified Company

Re-bonding Foaming Machine

RFM-A-BE-203

Main description:
Re-bonding foam making machine is mostly pressure system. It has higher productivity
used for mixing the foam Blocks, came from included stirring, mixing and pressing into
foam crushing machine (Shredding Machine), shape. The new developed automatic re-
with adhesive, foaming and pressing into bonding machine, with a steam, can produce
required density re-bonding sponge via oil- foam 5 times fast.
Model RFM-M-BE-201 RFM-S-A-BE-202 RFM-A-BE-203
Block Size to make L1000 x W1000 x H900mm L2000 x W2000 x H900mm L2000 x W2000 x H900mm
Hydraulic Power Pack No No 1 set 10 hp
Mixing vessel Capacity 125Kg 270Kg 310Kg
press System Screw Screw Hydraulic
Boiler Yes Yes Yes
Blower yes yes yes
Shreading storage Tank 1500kg 2000kg 2000kg
Foaming mould L1000 × W1000 × L2000 × W2000 × L2000 × W2000 ×
H2000mm H2000mm H2000mm
Total power 18.6Kw 29.9Kw 30Kw
Machine weight 4300kg 7500kg 8000kg
Machine dimension L6000 x W6000 x L7000 x W6000 x H9000mm L7000 x W6000 x
H5500mm H9000mm

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 An ISO 9001:2015 Certified &
CSA Canada Certified Company

Boiler
Backed by our vast industry
experience, we are engaged
in manufacturing and
supplying high-grade Boiler.
These boilers are designed
using best quality raw
materials that are procured
from reliable vendors of the
market. Offered containers
are quality tested on
different parameters of the
industry, in order to ensure
their flawless quality. Our
offered Boiler is widely used
across various mechanical
engineering industries for its
fully automatic functions and
longer life. These instruments
are easy to operate and easy
to maintain.

Shredding Machine
• Used for converting
foam scrap in small and
irregular shreds.
• Shred size adjustablle
from 10-25mm approx.
• Includes Blower fan
to expel the shredded
material.
• Ready to use after
electric connection.

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 An ISO 9001:2015 Certified &
CSA Canada Certified Company

Horizontal Cutting Machine

Main description:
This machine is mainly
for cutting the block
sponge into slices.
The worktable is full
automatic digital
control, setting the
number by control
box as needed cutting
thickness and foam
density, the worktable
automatically runs.
It can add a pressure
roller in order to
prevent cutting
foam moving. Easy
to operate, Cutting
precision (worktable
also choose add
vacuum suction
HCM-S-BE-402
system).
Specifications
Sponge cutting machine:
1. Automatic cutting 2. Cut foam block to slices 3. Widely used in mattresses etc
Model HCM-A-BE-401 HCM-A-BE-402 HCM-A-BE-403
cutting sponge size L2000 x W1000 x H1200mm L2000 x W2000 x H1200mm L4000x W2000 x H1200mm
cutting sponge 2-200mm 2-200mm 2-200mm
thickness
cutting speed 0-30m/min 0-30m/min 0-30m/min
cutting type automatic+press roller automatic+press roller automatic+press roller
Table Size L2440 x W1220 L2440 x W2440 L4880 x W2440
blade length 6940 8150 8150
Total power 6.71kw 8kw 12kw
machine weight 2500kg 2800kg 3000kg
machine external L5000 x W3400 x H2800mm L5000 x W3900 x H2800 L7000 x W3900 x H2800
size
Control panel PLC PLC PLC

1. The motors of this machine are from Crompton. 3. The table top is aluminium plate,
2. The bearing used are from NBC/SKF. 4. There is almost no noise of this machine while operating.
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 An ISO 9001:2015 Certified &
CSA Canada Certified Company

Edge Rounding Machine (Pillow Cutting Machine)

Main description:
Used for cutting foam Pillows
1. Rounds off the edges of a
rectangular foam cushion to convert
it into a pillow.
2. Aluminum table top for easy
movement of foam.
3. Uses an endless band-saw blade for
cutting.
4. Smooth cutting surface.

Pillow Filling
Main description:
Mainly used to fill pillow,
cushion and other filling
productions.The whole line is
assembled by a fiber opener
and 2 opertion tables and can
be handled by 2 operators
adjusted by PLC control
system.Its filling efficiency
is 15-20 times quicker than
handmade and it is available
for long fiber and short fiber.
Blower ensures the finished Specifications
Using Foot-valve to control
production flat, even
filling and stop, easy to Spec L5000 x W2000 x H1500mm
operation. The fiber wrapping against Voltage 440V 50Hz
device of rollers and running
High capacity usually one Power 8.57 Kw
deviation against device
normal pillow 600g can be Output 250-350 kg/H
of converyer belt make
finished in 6-7 seconds.
machine easy for maintenance Weight 1000kg
High opening machine for and stable.The filling tube
98% up without damaging is changeable, with many
the fiber, so that the finished different sizes, the customer
production is good elasticity, can select filling tubes
flat and good hand feeling. according to their own needs
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 An ISO 9001:2015 Certified &
CSA Canada Certified Company

Mattress Roll Packing Machine

Main description:
This mattress roll packing machine is mainly sheets per hour. We can make this mattress
used for roll packing the flexible foam machine with different exit diameter(for
mattresses and soft materials to save shipping example:27cm, 32cm, 37cm or 40cm etc.)
and storage cost. It’s highly automatic and to adapt to different densities foam or foam
high efficiency, which can roll pack about 20 mattresses
Specifications
1. High production offiency it takes few foam mattress.
seconds to finish one foam mattress rolling 4. The volume of foam mattress can be
packing into the plastic bag. reduced geatly after rolling packing.
2. Simple operation the worker can operate Thereby the cost of transprotation and
the machine skillful after few minutes storage can much lower.
training. 5. The machine is compact and convenient to
3. Low cost :it needs one PVC or PE bag of installtion and maintenance.
diamater 320mm(approx.) to pack one
Machine
Effciency 20pcs/hour 20pcs/hour
Foam mattress 2000×1800×200mm 2000×1800×200mm
Foam density ≤30kg/m3 ≤22kg/m3
Exit diameter 320mm 290mm
Dimension(L×W×H) 3930×2050×1375mm 3930×2050×1375mm
Weight 1600kg 1600kg
Power 3.7kw 3.7kw

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An ISO 9001:2015 Certified & CSA Canada Company
Works: Village Gobingarh, P.O. Jugiana, Opp. Jugiana Fatak, Nr. Arvindra
Complex, Ludhiana-141 017 (Punjab) INDIA.
Phones: +91 93161 35038, +91 93162 35038, +91 93163 35038
e-mail: [email protected]
website: www.best-engg.com, www.foaming-machinery.com

Office: 98, G.T. Road, Opp. Kismat Complex, Miller Ganj, Ludhiana-141
003 (Punjab) INDIA

Canada Office: FOAMTECH, 80 Signet, DR, Toronto, CANADA

Phone: +1 416 8174255
e-mail: [email protected] / [email protected]
website: www.foammakingmachine.com