Hauser Cutting Machine Drawing
Hauser Cutting Machine Drawing
F26_007
DRAWING NUMBER 01
REVISION 01
APPROVED BY -
DRAWN BY - GRS HANDLED BY - VB (Customer Signature) Number of pages 87
Next page
2
Project Name Customer Name Company Name Title page / cover sheet =
+
Previous page Hauser Cutting Machine Drawing Welspun, Anjar,Gujrat
ATE Enterprises Private Limited Modification date 03-02-2020 Appr
T-126, General Block, MIDC Bhosari, Pune - 411026 Changed by g_r_saste Form F26_007 Page 1 / 87
0 1 2 3 4 5 6 7 8 9
Project Name Customer Name Company Name Table of contents : /34 - /64.a =
+
Previous page Hauser Cutting Machine Drawing Welspun, Anjar,Gujrat
ATE Enterprises Private Limited Modification date 23-01-2023 Appr
2 T-126, General Block, MIDC Bhosari, Pune - 411026 Changed by ganesh.saste Form F06_001 Page 3 / 87
0 1 2 3 4 5 6 7 8 9
Next page
5
Project Name Customer Name Company Name Table of contents : /64.b - /80 =
+
Previous page Hauser Cutting Machine Drawing Welspun, Anjar,Gujrat
ATE Enterprises Private Limited Modification date 23-01-2023 Appr
3 T-126, General Block, MIDC Bhosari, Pune - 411026 Changed by ganesh.saste Form F06_001 Page 4 / 87
0 1 2 3 4 5 6 7 8 9
L2.1 / 6.0
L3.1 / 6.0
N / 6.0
PE / 6.0
6.9 6.1
R1.1 N1.1
6.2
PE1.1
All Inductivities of machine
are shielded with
-F1
1
corresponding components!
1P,4A 2
PE
-XA 1
1 3 5
-F 21 13
In = 25A -DLS1
I> I> I> -DLS1
22 14
2 4 6
2 4 6
-S0 1 3 5
L 1 2
TL 1
M
-E1
1~
N PE
-XZ L1 L2 L3 N PE
L N PE
-X1
Ventilator 1
Electrical
Cabinet
Project Name Customer Name Company Name WIRING DIAGRAM- POWER SUPPLY 3x400V/N/PE =
+
Previous page Hauser Cutting Machine Drawing Welspun, Anjar,Gujrat
ATE Enterprises Private Limited Modification date 23-01-2023 Appr
4 T-126, General Block, MIDC Bhosari, Pune - 411026 Changed by ganesh.saste Form Page 5 / 87
0 1 2 3 4 5 6 7 8 9
5.9 / L1.1
5.9 / L2.1
5.9 / L3.1
5.9 / N
-R
-Y
-B
-N
1
1 R1.1 / 5.3
1 Y1.1 / 33.1
1 B1.1 / 33.1 2
N1.1 / 5.3 2 38.3 / R1.7 R1.2 / 7.1
2 31.1 / Y1.7 Y1.2 / 34.1
2 38.6 / B1.6 B1.2 / 34.1 3
/ N1.6 N1.2 / 7.1 3 38.5 / R1.8 R1.3 / 33.1
3 32.1 / Y1.8 Y1.3 / 35.1
3 31.1 / B1.7 B1.3 / 35.1 4
/ N1.7 N1.3 / 4 31.0 / R1.9 R1.4 / 34.1
4 / Y1.9 Y1.4 / 38.1
4 32.1 / B1.8 B1.4 / 38.1 5
/ N1.8 N1.4 / 5 32.0 / R1.10 R1.5 / 35.1
5 / Y1.10 Y1.5 / 38.3
5 / B1.9 B1.5 / 38.3 6
/ N1.9 N1.5 / 6 R1.6 / 38.1
6 Y1.6 / 38.5
5.9 / PE
-PE 1 2 3 4 5 6 7 8
Project Name Customer Name Company Name WIRING DIAGRAM- POWER SUPPLY Distribution =
+
Previous page Hauser Cutting Machine Drawing Welspun, Anjar,Gujrat
ATE Enterprises Private Limited Modification date 23-01-2023 Appr
5 T-126, General Block, MIDC Bhosari, Pune - 411026 Changed by ganesh.saste Form Page 6 / 87
0 1 2 3 4 5 6 7 8 9
6.9 6.1
R1.2 N1.2
6.3
PE1.2
1
-F2
1P,2A 2
L N
-G2
10A -S6:43 / 15.5
- +
1 3 XB 3 XB 3 XB 3 XB 3 XB 3 XB 3
-F3
2P,10A 2 4 11 11 11
9L+ / 22.0
6M- / 31.0
9M- / 22.0
6L+ / 31.0
8L+ / 33.7
7L+ / 7.2
7M- / 7.2
1L+
1L+
1M-
1M-
M- 1 2 3 4 5 L+ 1 2 3 4 5
1L+
1L+
1L+
1L+
1M-
1M-
1M-
1M-
1M-
2L+ / 12.0
1M- / 11.0
3M- / 22.0
1L+ / 11.0
3L+ / 22.0
5M- / 30.4
5L+ / 30.4
4M- / 9.0
4L+ / 9.0
-XB 8
9
-XB
S127-23 21XS2-6 22XS2-6 21XS2-7 22XS2-7
9.7 34.9 35.9 34.8 35.9
24V DC
DISTRIBUTION TERMINALS
2.5mm²
Project Name Customer Name Company Name WIRING DIAGRAM- POWER SUPPLY 24V =
+
Previous page Hauser Cutting Machine Drawing Welspun, Anjar,Gujrat
ATE Enterprises Private Limited Modification date 23-01-2023 Appr
6 T-126, General Block, MIDC Bhosari, Pune - 411026 Changed by ganesh.saste Form Page 7 / 87
0 1 2 3 4 5 6 7 8 9
21.5 21.6
I10.6 I10.7
14 24 14 24
=A1-21XB 14 24
=A2-22XB 14 24
11 21 11 21 11 21 11 21
15 25 15 25
=A1-21XB 15 25
=A2-22XB 15 25
16 26 16 26
=A1-21XB 16 26
=A2-22XB 16 26
-XB 2 -XB 1
Next page
9
14.2
E19
23 11
=EP-6S9
24 12
In-feed
control panel
13
-K00
/9.2 14
-XB 43 43 43
-XB 40 -XB 41
11 53 61 71
-S3 -K03 -K03 -K03
Confirmation /9.5 54 /9.5 /9.5
12 62 72
Safety Barrier
21
x1
-H00 -K05
-S1 /9.7 22
x2
A1 A3 A1 A3 A1 A1 A1 A1 A1 -K06 A1
-K00 -K00T M -K01T M -K03 -K04 -K07 -K05
A2 A2 B1 A2 B1 A2 A2 A2 A2 A2
Project Name Customer Name Company Name WIRING DIAGRAM- Power ON Control ON =
+
Previous page Hauser Cutting Machine Drawing Welspun, Anjar,Gujrat
ATE Enterprises Private Limited Modification date 23-01-2023 Appr
8 T-126, General Block, MIDC Bhosari, Pune - 411026 Changed by ganesh.saste Form Page 9 / 87
0 1 2 3 4 5 6 7 8 9
-CPU
DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DO1 DO2 DO3 DO4 DO5 DO6 DO7 DO8
DI ST DI ST DI ST DI ST DI ST DI ST DI ST DI ST DI ST DI ST DQ ST DQ ST DQ ST DQ ST DQ ST DQ ST DQ ST DQ ST
SIEMENS CPU 1510SP-1 PN 8x24VDC 8x24VDC 8x24VDC 8x24VDC 8x24VDC 8x24VDC 8x24VDC 8x24VDC 8x24VDC 8x24VDC 8x24VDC/0,5A 8x24VDC/0,5A 8x24VDC/0,5A 8x24VDC/0,5A 8x24VDC/0,5A 8x24VDC/0,5A 8x24VDC/0,5A 8x24VDC/0,5A
DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG
R/S ER MT
X1P3
PROFINET
(LAN)
BA
.0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1
SIMATIC .2
.4
.3
.5
.2
.4
.3
.5
.2
.4
.3
.5
.2
.4
.3
.5
.2
.4
.3
.5
.2
.4
.3
.5
.2
.4
.3
.5
.2
.4
.3
.5
.2
.4
.3
.5
.2
.4
.3
.5
.2
.4
.3
.5
.2
.4
.3
.5
.2
.4
.3
.5
.2
.4
.3
.5
.2
.4
.3
.5
.2
.4
.3
.5
.2
.4
.3
.5
.2
.4
.3
.5
LK3
ET 200SP .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7
PWR CC01 PWR CC01 PWR CC01 PWR CC01 PWR CC01 PWR CC01 PWR CC01 PWR CC01 PWR CC01 PWR CC01 PWR CC02 PWR CC02 PWR CC02 PWR CC02 PWR CC02 PWR CC02 PWR CC02 PWR CC02
PWR
6ES7131-6BF01-0BA0 6ES7131-6BF01-0BA0 6ES7131-6BF01-0BA0 6ES7131-6BF01-0BA0 6ES7131-6BF01-0BA0 6ES7131-6BF01-0BA0 6ES7131-6BF01-0BA0 6ES7131-6BF01-0BA0 6ES7131-6BF01-0BA0 6ES7131-6BF01-0BA0 6ES7132-6BF01-0BA0 6ES7132-6BF01-0BA0 6ES7132-6BF01-0BA0 6ES7132-6BF01-0BA0 6ES7132-6BF01-0BA0 6ES7132-6BF01-0BA0 6ES7132-6BF01-0BA0 6ES7132-6BF01-0BA0
6ES7510-1DJ01-0AB0
RUN
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
STOP
MAC ADDRESS MRES 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6
X80
7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8
24VDC
X50 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10
11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12
PUSH
1L+ 1M 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16
L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M
2L+ 2M
Next page
11
Project Name Customer Name Company Name WIRING DIAGRAM- I/O Configuration =
+
Previous page Hauser Cutting Machine Drawing Welspun, Anjar,Gujrat
ATE Enterprises Private Limited Modification date 23-01-2023 Appr
9 T-126, General Block, MIDC Bhosari, Pune - 411026 Changed by ganesh.saste Form Page 10 / 87
0 1 2 3 4 5 6 7 8 9
OG WH
1 mm² 1 mm²
-CPU
ET 200SP SIEMENS
1
CPU 1510SP-1 PN
-F4
1P,2A 2
-K1
P1 R
PN
PLC-U10 / 31.3
OG WH
P2 R 0,5 mm² 0,5 mm²
PN
PLC-HMI / 30.4
SIE.6ES7193-6AR00-0AA0
P3
PN
- + -X80:1
1L+
-X80:2
1M
-X80:3
2M
-X80:4
2L+
6ES7510-1DJ01-0AB0
Next page
12
-XB 2 -XB 2
E17 / 14.1
53 -S102 23 23
16.6 26.3
-K00 E3 E7 -K03
/9.2 Electrical Cabinet /9.5
54 24 24
1 2
+ -
-B1
3
105 106
=Q-VD10 =Q-VD10
W1_X6 ws/ge
BK ge/br ws/gr ge/br ws/rs rs/br ws/bl br/bl
DI1
DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 0VDC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L+ M
I1.0
I1.1
I1.2
I1.3
I1.4
I1.5
I1.6
I1.7
6ES7131-6BF01-0BA0 + BU15-P16+A0+2D DI 8x24VDC ST ET 200SP SIEMENS
Composite Error
End of Strip
message units.
Emergency
Crosscutter.
Comparator
Monitoring
End of Strip
Stop Push
Button.
Security
Barrier.
Sensor
Safety
Right.
Photo
Stop.
Left.
Next page
13
-XB 2
-XB 1 2 -XB 1 2
=A1-21XB 2
21
=A1-11S9
Unwinder 1
22
=Q-VD10 1 2 =Q-VD10 1 2
165
=A1-21XB 165
2 1 2 1
-21XS2 10
- + - +
=Q-11B2 =Q-11B6
M0 Initiator -22XS2 9
Gripper Carriage 3 3
165
=A2-22XB 165
21
=A2-11S9
Unwinder 2
22
=Q-VD10 109 =Q-VD10 113
166
=A2-22XB 166
114
=Q-VD10
-22XS2 10
DI2 1
2 3 4
DI2 5 DI2 6
7
DI2 8
DI2 DI2 DI2 DI2
DI2
DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 0VDC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L+ M
I2.0
I2.1
I2.2
I2.3
I2.4
I2.5
I2.6
I2.7
6ES7131-6BF01-0BA0 + BU15-P16+A0+2B DI 8x24VDC ST ET 200SP SIEMENS
Top Reached.
Detection.
Detection.
Detection.
Crosscutter.
Monitoring
Spare
Spare
Spare
Repeat
Balancer-
Security
Error
Error
Position
Next page
14
-40XS2 1 2
=H-VD40 2
=Q-VD10 1
124
=H-VD40 1
9.6 2
=Q-VD10 1
2 E19
bl br =Q-19S4:13 / 17.3 11
=Q-12B6
=H-12S9
=EP-6S9:43 / 15.2
2 1 12
11 23 23
- + =Q-12S7 =Q-12S8
=Q-12B3 =H-12S5
/23.6 24 24
12 Removal area Removal area
3 sw ws
12.2
E17 170
=H-VD40 170
23
=EP-12S4
In-feedl 24
Control Panel Free
=Q-VD10 121 =H-VD40 124
23
-S117
Electrical 24
=Q-VD10 118 =H-VD40 120
Cabinet
-40XS2 7
DI3 8 8
DI3 5 5
DI3 1 DI3 2 DI3 3 DI3 4 DI3 6 DI3 7
DI3
A1
DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 0VDC -K121
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L+ M A2
I3.0
I3.1
I3.2
I3.3
I3.4
I3.5
I3.6
I3.7
GND 1
Stacking Table
Stacking Table
Stacking Table
Clamping Bar
Level Reached.
Clamping Bar
11 14 /23.3
Stacking Table
UP/DOWN.
Switch Top.
Start Push
Bottom.
Button.
DOWN.
Top.
Limit
UP.
Next page
15
-XB 2
7.7
-S6:43
14.2 / =EP-6S9:43
43 23 11 11 23 43
1 2
1 2
DI4 3 DI4 4 DI4 5 DI4 6 DI4 7 DI4 8
DI4 DI4
DI4
DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 0VDC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L+ M
I4.0
I4.1
I4.2
I4.3
I4.4
I4.5
I4.6
I4.7
6ES7131-6BF01-0BA0 + BU15-P16+A0+2B DI 8x24VDC ST ET 200SP SIEMENS
Operating Slow.
Unwinder Direction
Crosscutter Limit
for-Backward.
Synchroneous
0-OFF, 1-ON.
Infeed-Roller
Infeed-Roller
Switch Right.
Infeed Roller
Adjustment
Crosscutter
DOWN/UP.
Synchroneous
for-Backward.
Unwinder
Switch Left.
Direction
mode
Slow.
Limit
Next page
16
-XB 2
=Q-VD10 2
=Q-18B2
P
=A2-22U1-RL2
16.3
E37
35.4
33.4 16.2 16.4 16.4 16.5
E34 E35 E38 E39 E40
13
=Q-VD10 133
-48Q1
/38.1 14
13
-50Q1
/38.3 14
=A1-21U1-RL1
13
-51Q1
34.4
/38.5 14
W10_EA ws br gn ge gr rs bl rt
DI5
DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 0VDC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L+ M
I5.0
I5.1
I5.2
I5.3
I5.4
I5.5
I5.6
I5.7
6ES7131-6BF01-0BA0 + BU15-P16+A0+2B DI 8x24VDC ST ET 200SP SIEMENS
Table Conveyor Belt
Error Free.
Error Free.
Error Free.
Crosscutter
Lenghtcutter.
Compressed
Unwinder.
Error Stacking
Trim Suction.
Feed.
Error
Error
Error
Error
Air.
Next page
17
-XB 1 2 -XB 1 2
14.6
=Q-19S4:13
=Q-VD10 1
2
=Q-VD10 1
2
2 1 2 1 23
- + - +
=Q-19B2 =Q-10B142
=Q-19S4 24
3 Signal 3 Signal /17.3
13
=Q-19S4
/17.3 14
I6.1
I6.2
I6.3
I6.4
I6.5
I6.6
I6.7
6ES7131-6BF01-0BA0 + BU15-P16+A0+2D DI 8x24VDC ST ET 200SP SIEMENS
Monitoring End of
Stacking Table
Stacking Table
Stack Clamping
Conveyor Belt
Stacking Table
Transfer Level
Stack Clamping
Conveyor Belt
Conveyor Belt.
Device Right
Backward.
Device Left
Reached.
Forward.
Right.
Left.
Top.
Top.
Next page
18
-XB 1 2 -XB 1 2
- +
=A1-22B149
End Of
Roll
- +
Signal
=A2-22B3
End Of
Roll
Signal
149 150
=A1-21XB 149
=A2-22XB 150
-21XS2 13 -22XS2 13
DI7 1 DI7 2
3 4 5 6
DI7 7
8
DI7 DI7 DI7 DI7 DI7
W11_EA ws br gn ge gr rs bl rt
DI7
DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 0VDC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L+ M
I7.0
I7.1
I7.2
I7.3
I7.4
I7.5
I7.6
I7.7
6ES7131-6BF01-0BA0 + BU15-P16+A0+2B DI 8x24VDC ST ET 200SP SIEMENS
Unwinder 1.
Unwinder 2.
Unwinder 3.
Unwinder 4.
Unwinder 5.
Unwinder 6.
End of Roll
End of Roll
End of Roll
End of Roll
End of Roll
End of Roll
SPARE
SPARE
Next page
19
-XB 1 2
Terminal Box
1
=Q-VD10
2 1 1 1 1
2 2 2 2
=Q-VD10.1 1 2
=Q-VD10.1 161
=Q-VD10 157 =Q-VD10 158 =Q-VD10 159 =Q-VD10 160 =Q-VD10 161
DI8
DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 0VDC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L+ M
I8.0
I8.1
I8.2
I8.3
I8.4
I8.5
I8.6
I8.7
6ES7131-6BF01-0BA0 + BU15-P16+A0+2B DI 8x24VDC ST ET 200SP SIEMENS
Stack Clamping
Stack Clamping
Stack Clamping
Nominal Value
Stack Clamping
Crosscutter
Preposition
Crosscutter
Preposition
Device is Top
Device is Top
Flat Unit
Backward
in Force.
Backward
Device is
Device is
Right
Top.
Left
Right.
Right.
Left.
Left.
Next page
20
Q-A022-16
11 11 11 23
-S00 =A1-21S05 =Q-S019 -S1
Emergency Stop 12 Emergency Stop 12 Emergency Stop 12 Control ON 24
Electrical Unwinder 1 Removal area Electrical Cabinet
Cabinet
11 11 11
-S2 =A2-22S05 =Q-S020
Control Off 12 Emergency Stop 12 Emergency Stop 12 61
Electrical Cabinet Unwinder 2 control panel
-K00
/9.2 62
DI9
DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 0VDC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L+ M
I9.0
I9.1
I9.2
I9.3
I9.4
I9.5
I9.6
I9.7
6ES7131-6BF01-0BA0 + BU15-P16+A0+2B DI 8x24VDC ST ET 200SP SIEMENS
Emergency Stop
Emergency Stop
Electrical Cabinet
Emergency Stop
Emergency Stop
Emergency Stop
Light Barrier
Removal area
control panel
Control Off
Unwinder 1
Unwinder 2
Control ON
Electrical
Electrical
Cabinet
Cabinet
Next page
21
-XB 2
61
-K04
/9.5 62
23
=RST-PB
33.6 33.6 33.6 33.6 8.2 8.2
I10.1 I10.2 I10.3 I10.4Contorl Desk 24 I10.6 I10.7
15
-K00T
/9.2 18
DI10
DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 0VDC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L+ M
I10.0
I10.1
I10.2
I10.3
I10.4
I10.5
I10.6
I10.7
6ES7131-6BF01-0BA0 + BU15-P16+A0+2B DI 8x24VDC ST ET 200SP SIEMENS
Cross Cutter
Cross Cutter
Cross Cutter
Preposition
crosscutter
Drive Timer
Estop Loop
Estop Loop
Carriage
Left/Right
Gripper
Spare
Right
CH1
CH2
Left
Next page
22
Direction ON Right.
Direction ON Left.
Activate Override
Crosscutter Feed
Gripper Carriage.
Crosscutter Feed
Crosscutter Feed
Crosscutter Feed
Infeed-Roller
ON Right.
ON Left.
Down.
Spare
Spare
-DO1
M
9 10 11 12 13 14 15 16
M M M M M M M
Q1.0
Q1.1
Q1.2
Q1.3
Q1.4
Q1.5
Q1.6
Q1.7
1 2 3 4 5 6 7 8 L+ M
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 24VDC 0VDC
-A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1
R1 R2 R3 R4 R5 R6 R7 R8
11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12
C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC
DO1 1 DO1 2
3 4
DO1 5 DO1 6
7 8
DO1 DO1 DO1 DO1
=Q-VD10 265
13
=Q-A022
14
21 21
-12K1 -12K2 =Q-VD10 205
/15.4 22 /15.4 22 x1
=Q-14Y6
x2 A1
A1 A1 =Q-VD10 1 -K206
A2
-K201 -K202
A2 A2 XB 1
11 14 /33.6 11 14 /33.5
21 24 /33.7 21 24 /33.8
Next page
23
Adjustment
Table Dwn.
Composite
Error Msg.
Automatic
Mode ON.
Mode ON.
Mode ON.
Table UP.
Stacking
Stacking
Manual
Spare
Spare
-DO2
M
9 10 11 12 13 14 15 16
M M M M M M M
Q2.0
Q2.1
Q2.2
Q2.3
Q2.4
Q2.5
Q2.6
Q2.7
1 2 3 4 5 6 7 8 L+ M
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 24VDC 0VDC
-A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1
11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12
C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC
Stacking Table
Down 24V 3
22.8 / 3L+ 3L+ / 24.0
1 2
DO2 3 DO2 4 DO2 5 DO2 6 DO2 7
8
DO2 DO2 DO2
-XB 2
43
-K03
/9.5 44
13
33
-K212
-K03 /23.3 14
/9.5 34
11 -40XS2 15
-K121
/14.8 14 =H-VD40 266
21
-40XS2 14 =H-12S5
/14.3
22
267
=H-VD40 171 =H-VD40
267
21
-H-12S9 FREE
22
-40XS2 13
x1
A1 A1 A1 A1
A1 =H-15Y10
-K211 -K212 -K213 -K214 -K215 x2
A2 A2 A2 A2 A2
=H-VD40 1
XB 1
Crosscutting Down.
Crosscutting UP.
Move Backward.
Stack Clamping
Stack Clamping
Move Forward.
Conveyor Belt
Conveyor Belt
Conveyor Belt
Smooth Start
Device for
Device for
Enable.
Spare
Spare
Spare
-DO3
M
9 10 11 12 13 14 15 16
M M M M M M M
Q3.0
Q3.1
Q3.2
Q3.3
Q3.4
Q3.5
Q3.6
Q3.7
1 2 3 4 5 6 7 8 L+ M
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 24VDC 0VDC
W1_X13 br gn ge gr rs bl rt sw
-A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1
11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12
C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC
1
DO3 2 DO3 3 DO3 4 DO3 5 DO3 6 DO3 7 DO3 8
DO3
=Q-VD10 222
A18
38.4
=Q-VD10 221
A1 A1 x1
-K219 -K220 =Q-16Y7
A2 A2 x2
x1
=Q-16Y6
x2
1 =Q-VD10
=Q-VD10
1
XB 1
23.7 / 3M- 3M- / 25.0
Next page
25
Lenghtcutter 10.
Lenghtcutter 8.
Lenghtcutter 9.
Activate
Activate
Activate
Spare
Spare
Spare
Spare
Spare
-DO4
M
9 10 11 12 13 14 15 16
M M M M M M M
Q4.0
Q4.1
Q4.2
Q4.3
Q4.4
Q4.5
Q4.6
Q4.7
1 2 3 4 5 6 7 8 L+ M
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 24VDC 0VDC
-A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1
11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12
C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC
Next page
26
Gripper Carriage
Carriage Close.
Stacking Table
Indexing Left.
Indexing Right.
Stacking Table
Comparator.
Trim Suction
Accumulator
Bar 2 UP.
Clamping
Bar 1 UP.
Clamping
Gripper
Left On.
Stripe
On.
-DO5
M
9 10 11 12 13 14 15 16
M M M M M M M
Q5.0
Q5.1
Q5.2
Q5.3
Q5.4
Q5.5
Q5.6
Q5.7
1 2 3 4 5 6 7 8 L+ M
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 24VDC 0VDC
-A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1
11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12
C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC
=Q-VD10 233
=Q-VD10 234 =Q-VD10 240
E7
12.5
=Q-VD10.1 234
x1 x1
=Q-20Y2 =Q-20Y9
x2 x1 x2
=Q-20Y3
x2
=Q-VD10 =Q-VD10.1
1 1 =Q-VD10 1
XB 1 XB 1 XB 1
25.8 / 3M- 3M- / 27.0
Next page
27
Edgecontrol.
Trim Suction
Unwinder 2.
Unwinder 3.
Unwinder 1.
Tower Lamp
Tower Lamp
Tower Lamp
Right On.
Activate
Activate
Activate
Activate
Yellow
Green
Red
-DO6
M
9 10 11 12 13 14 15 16
M M M M M M M
Q6.0
Q6.1
Q6.2
Q6.3
Q6.4
Q6.5
Q6.6
Q6.7
1 2 3 4 5 6 7 8 L+ M
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 24VDC 0VDC
-A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1
11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12
C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC
=Q-VD10 241
x1 A43 A44
36.2 37.2
=Q-21Y2
x2
A1 x1 x1 x1
-K242 -H1 -H2 -H3
=Q-VD10 1 A2 x2 x2 x2
XB 1
26.7 / 3M- 3M- / 28.0
11 14 /27
Next page
28
Flat Unit
Flat Unit
Down.
Spare
Spare
Spare
Cross-
Cutter
Spare
Spare
Drive
Up.
-DO7
M
9 10 11 12 13 14 15 16
M M M M M M M
Q7.0
Q7.1
Q7.2
Q7.3
Q7.4
Q7.5
Q7.6
Q7.7
1 2 3 4 5 6 7 8 L+ M
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 24VDC 0VDC
-A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1
11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12
C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC
DO7 1 DO7 2
3 4 5 6 7
DO7 8
DO7 DO7 DO7 DO7 DO7
=Q-VD10 250
=Q-VD10 249
=Q-VD10.1 250
Q7.7
x1
=Q-VD10.1 249 33.4
=Q-24Y3
x1 x2
=Q-24Y2
x2
1 =Q-VD10.1
=Q-VD10.1
1
XB 1
27.8 / 3M- 3M- / 29.1
Next page
29
Device Forward.
Device Backward.
Stack Clamping
Stack Clamping
Stack Clamping
Stack Clamping
Infeed-Roller.
Device Down.
Unwinder 2
Unwinder 1
Device Up.
Flat Unit
Coupling
Down.
-DO8
M
9 10 11 12 13 14 15 16
M M M M M M M
Q8.0
Q8.1
Q8.2
Q8.3
Q8.4
Q8.5
Q8.6
Q8.7
1 2 3 4 5 6 7 8 L+ M
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 24VDC 0VDC
-A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1 -A2 -A1
11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12 11 14 12
C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC
=Q-25Y6 =Q-25Y8
x2 x2
XB 1
28.8 / 3M- 3M- /
Next page
30
-HMI
Rack X
Slot Y
SIE.6AV2124-0JC01-0AX0
-X80:1
5L+ / 7.2
L+
-X80:2
5M- / 7.1
M
P1:
PLC-HMI / 11.4
PN
P2:
PN
-X2:
DP
-X60:
USB
-X61:
USB
-X62:
USB
-X90:1
Audio In
-X90:2
Audio Out
.:.
PE
6AV2124-0JC01-0AX0
Next page
31
1 3 5
-F10
3P,10A
2 4 6
13
-K04
/9.5 14
Jumper Jumper
B A
1
-U10 XLINE L1 L2 L3 PE1 XCU . X124 + +' M M' SH X120 1 2 3 4 5 6 7 8 9 10 11 12 X121 1 2 3 4 5 6 9 12 X130 1 2 3 4 5 6 X131 3 6 7 8 x X22 . X127 . X100 .
8 1 8 1
CU IF
+24V
+24V
SH
+TEMP
-TEMP
DI 16
F-DI 0
DO 17+
DO 17-
DI 18
F-DI 1
DI 19+
DI 19-
DI 20
F-DI 2
DI 21+
DI 21-
M1
DI 0
DI 1
DI 2
DI 3
M2
DI 22+
DI 22-
M2
M1
24 V1
AI 0+
AI 0-
RS232
LAN (ETHERNET)
DRIVE-CLIQ
F-DI 0 F-DI 1 F-DI 1
SIEMENS SIEMENS
SINAMICS PM 240-2 IP20-FSA-U-400V-2.2KW
SINAMICS G120
6SL3210-1PE16-1UL1
S5.0
S5.1
.. U I
U/I
VOLTAGE SIGNAL
SINAMICS S120 CONTROL UNIT CU310-2 PN
SINAMICS S120
6SL3040-1LA01-0AA0
CF-CARD
HTL/TTL/SSI-ENCODER
DC LINK /BRAKE
BRAKE RELAY
XCF .
RESISTOR
RESISTOR
F-DO 0
P-ENCODER 5V/24V
P-ENCODER 5V/24V
DC LINK
SHIELD
SHIELD
BRAKE
AN_SSI_XDAT
AP_SSI_DAT
MODULE IF
OPERATOR
PROFINET
PROFINET
M(-TEMP)
F-DO 0
SSI_XCLK
DI/DO 10
DI/DO 11
DI/DO 12
DI/DO 13
DI/DO 14
DI/DO 15
M_SENSE
PANEL IF
P_SENSE
SSI_CLK
DI/DO 8
DI/DO 9
DO 16+
SHIELD
POWER
+TEMP
DO 16-
BASIC
DCP
XLOAD U2 V2 W2 PE2 SH1 XBR DCN R2 SH2 XBREL .
RN
BN
RP
BP
PE
R1
M
1
X150 P1 . X150 P2 . x X23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 SH X121 7 8 10 11 X130 7 8 X131 1 2 4 5 XPM-IF . XBOP . PE
8 1 8 1
x1
-10R1
470Ohm/100w
x2
PLC-U10 U10-U11
11.4 32.3
-W12
4x2,5 mm²
-XA 2 3 4 PE
-1X12
Shield Connection
U1 V1 W1 lement
Z Z- B- B A- A
=Q-M10 M
3x230/400V
1.5kw 3~
3000RPM
PE
Resolver
Grriper Carriage
Next page
32
Project Name Customer Name Company Name WIRING Diagram- GRIPPER CARRIAGE =
+
Previous page Hauser Cutting Machine Drawing Welspun, Anjar,Gujrat
ATE Enterprises Private Limited Modification date 23-01-2023 Appr
30 T-126, General Block, MIDC Bhosari, Pune - 411026 Changed by ganesh.saste Form Page 31 / 87
0 1 2 3 4 5 6 7 8 9
1 3 5
-F11
3P,10A
2 4 6
Jumper Jumper
B A
1
-U11 XLINE L1 L2 L3 PE1 XCU . X124 + +' M M' SH X120 1 2 3 4 5 6 7 8 9 10 11 12 X121 1 2 3 4 5 6 9 12 X130 1 2 3 4 5 6 X131 3 6 7 8 x X22 . X127 . X100 .
8 1 8 1
CU IF
+24V
+24V
SH
+TEMP
-TEMP
DI 16
F-DI 0
DO 17+
DO 17-
DI 18
F-DI 1
DI 19+
DI 19-
DI 20
F-DI 2
DI 21+
DI 21-
M1
DI 0
DI 1
DI 2
DI 3
M2
DI 22+
DI 22-
M2
M1
24 V1
AI 0+
AI 0-
RS232
LAN (ETHERNET)
DRIVE-CLIQ
F-DI 0 F-DI 1 F-DI 1
SIEMENS SIEMENS
SINAMICS PM 240-2 IP20-FSA-U-400V-2.2KW
SINAMICS G120
6SL3210-1PE16-1UL1
S5.0
S5.1
.. U I
U/I
VOLTAGE SIGNAL
SINAMICS S120 CONTROL UNIT CU310-2 PN
SINAMICS S120
6SL3040-1LA01-0AA0
CF-CARD
HTL/TTL/SSI-ENCODER
DC LINK /BRAKE
BRAKE RELAY
XCF .
RESISTOR
RESISTOR
F-DO 0
P-ENCODER 5V/24V
P-ENCODER 5V/24V
DC LINK
SHIELD
SHIELD
BRAKE
AN_SSI_XDAT
AP_SSI_DAT
MODULE IF
OPERATOR
PROFINET
PROFINET
M(-TEMP)
F-DO 0
SSI_XCLK
DI/DO 10
DI/DO 11
DI/DO 12
DI/DO 13
DI/DO 14
DI/DO 15
M_SENSE
PANEL IF
P_SENSE
SSI_CLK
DI/DO 8
DI/DO 9
DO 16+
SHIELD
POWER
+TEMP
DO 16-
BASIC
DCP
XLOAD U2 V2 W2 PE2 SH1 XBR DCN R2 SH2 XBREL .
RN
BN
RP
BP
PE
R1
M
1
X150 P1 . X150 P2 . x X23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 SH X121 7 8 10 11 X130 7 8 X131 1 2 4 5 XPM-IF . XBOP . PE
8 1 8 1
x1
-11R1
470Ohm/100w
x2
U10-U11 U11-U12
31.3 33.0
-W13
4x2,5 mm²
-XA 5 6 7 PE
-2X12
Shield Connection
U1 V1 W1 lement
Z Z- B- B A- A
=Q-M11 M
3x230/400V
1.5kw 3~
3000RPM
PE
Resolver
Infeed-Roller
Next page
33
1 3 5
21.3
-F12
3P,6A I10.3
2 4 6 21.3 21.4
I10.2 I10.4
1 3 5
x1
-K00 28.6
/9.2
2 4 6 -12R1 Q7.7
/9.1
500Ohm/100w
/12.1 x2
/20.5 1
=Q-VD10
1 1 1
2
A2 A3 2 2 2
-K03T - + - + - + - +
B3 A1
=Q-26B7 =Q-26B8 =Q-26B9 =Q-26B10
+10V OUT
GND
AI 0+
AI 0-
DI 0
DI 1
DI 2
DI 3
DI 4
F-DI 0
DI 5
GND
+24V IN.
GND IN.
DI COM2
DI COM1
.
=Q-VD10 60 =Q-VD10 61 =Q-VD10 62 =Q-VD10 63
I U
SD/MM-CARD
3 I/U AI
ANALOG INPUT
SIEMENS
SIEMENS XMMC .
0
6SL3210-1KE14-3AF2 U -XB 60 -XB 61 -XB 62 -XB 63
ADDRESS
BOP-2/IOP IF
T1 MOTOR
T2 MOTOR
+24V OUT
DO 0 COM
PROFINET
PROFINET
DO 0 NO
DO 0 NC
DO 1+
AO 0+
DO 1-
GND
21 21
1
-K201 -K202
X150 P1 . X150 P2 . U2 V2 W2 PE2 SH2 x XBOP . 9 12 13 14 15 18 19 20 21 22 SH3 /22.2 24 /22.3 24
8 1 8 1
I8.5 I8.6
19.4 19.5
A1 A1
11 11 18 83 -12K1 -12K2
-K202 -K201 -K03T -K03 A2 A2
/22.3 14 /22.2 14 /33.7 15 /9.5 84
7.0 / 8M-
-12WM1 1 2 3 gnye
4x2,5 mm² 8L+ / 7.2
-XA 8 9 10 PE
U1 V1 W1 21.2 / I10.1
Shield Connection
M lement Preposition Preposition
=Q-12M1
3x230/400V 3~ crosscutter crosscutter Limit Crosscutter Limit Crosscutter
1.5kw
PE
left right Left Right
1400U/min
18 15 /33.6
Next page
21 22 /22.2 21 22 /22.3
Crosscutter Feed 34
Project Name Customer Name Company Name WIRING Diagram- CROSSCUTTER FEED =
+
Previous page Hauser Cutting Machine Drawing Welspun, Anjar,Gujrat
ATE Enterprises Private Limited Modification date 23-01-2023 Appr
32 T-126, General Block, MIDC Bhosari, Pune - 411026 Changed by ganesh.saste Form Page 33 / 87
0 1 2 3 4 5 6 7 8 9
-XB 2 1
=A1-27R9
13 11 7.3
21XS2-6
1 3 5 34 7.4
-21F1 =A1-29K3 7 21XS2-7
3P,16A 29.4
/36.2 31
2 4 6
Q8.2 6
=A1-21XB 73 1 74
21 1
-21XS2 12 -21XS2 11 -21XS2 7 6 2 1
=A1-27S8 =A1-27S9
Balancer Pedal Switch 2
22
x1
1 3 5 =A1-21R2 =A1-21XB 72 =A1-21XB 77
100Ohm/200w
=A1-21K1 x2
/36.1
2 4 6
=A1-21U1 ge gn vl
XUSB . L1 L2 L3 PE R1 R2 SH1 1 2 3 4 5 6 7 8 16 17 28 31 32 34 69
22
+10V OUT
GND
AI 0+
AI 0-
DI 0
DI 1
DI 2
DI 3
DI 4
F-DI 0
DI 5
GND
+24V IN.
GND IN.
DI COM2
DI COM1
14 12
=A1-29K3
21
.
/36.2 11
I U
SD/MM-CARD
3 I/U AI
ANALOG INPUT
SIEMENS XMMC . 0
SIEMENS
U 4 2
ADDRESS
6SL3210-1KE17-5AF1 =A1-27S8.1
/34.7 3 1
Direction
BOP-2/IOP IF
T1 MOTOR
T2 MOTOR
+24V OUT
DO 0 COM
PROFINET
PROFINET
DO 0 NO
DO 0 NC
DO 1+
AO 0+
DO 1-
GND
1 11 23 43 31
X150 P1 . X150 P2 . U2 V2 W2 PE2 SH2 x XBOP . 9 12 13 14 15 18 19 20 21 22 SH3
8 1 8 1
=A1-27S8.2
/34.7 12 24 44 32
/34.7
/34.7
-21XS2 16 17 18
VT WH PK
LK1 LK2
U12-21U1 21U1-22U1
33.1 35.0 11 12 13 PE
-XA 7
1
=A1-21U1-RL2
=A1-21U1-RL1
-21XS1 1 2 3
16.3
35.4
OG YE GN
U V W PE
M Shield Connection
=A1-21M1 3~ lement
Θ
3x230/400V
2.2KW 1 2
1500U/min
Next page
Unwinder 1 35
-XB 2 1
12
1 3 5
=A2-28R9
-22F1
3P,16A 13 11 7.3
2 4 6
7 22XS2-6
34 7.4
6 22XS2-7
=A2-30K3
29.4
/37.2 31
Q8.3
=A2-22XB 73 1 74 21 1
=A2-28S8 =A2-28S9
Balancer Pedal Switch 2
-22XS2 12 -22XS2 11 22 -22XS2 7 6 2 1
x1
1 3 5 =A2-22R2 =A2-22XB 72 =A2-22XB 77
100Ohm/200w
=A2-22K1 x2
balast resistor
/37.1
2 4 6
ge gn vl
=A2-22U1
XUSB . L1 L2 L3 PE R1 R2 SH1 1 2 3 4 5 6 7 8 16 17 28 31 32 34 69
22
+10V OUT
GND
AI 0+
AI 0-
DI 0
DI 1
DI 2
DI 3
DI 4
F-DI 0
DI 5
GND
+24V IN.
GND IN.
DI COM2
DI COM1
14 12
=A2-30K3
21
.
/37.2 11
I U
SD/MM-CARD
3 I/U AI
ANALOG INPUT
SIEMENS XMMC . 0
SIEMENS
U 4 2
6SL3210-1KE17-5AF1
ADDRESS =A2-28S8.1
/35.7 3 1
Direction
BOP-2/IOP IF
T1 MOTOR
T2 MOTOR
+24V OUT
DO 0 COM
PROFINET
PROFINET
DO 0 NO
DO 0 NC
DO 1+
AO 0+
DO 1-
GND
1 11 23 43 31
X150 P1 . X150 P2 . U2 V2 W2 PE2 SH2 x XBOP . 9 12 13 14 15 18 19 20 21 22 SH3
8 1 8 1
=A2-28S8.2
/35.7 12 24 44 32
/35.7
/35.7
YE GN VT
-22XS2 16 17 18
LK1 LK2
-XA 14 15 16 PE
7
=A2-22U1-RL2
=A1-21U1-RL2
21U1-22U1 6
34.4
34.1
16.3
-22XS1 1 2 3
BN GY RD GNYE
U V W PE
M Shield Connection
=A2-22M1 3~ lement
Θ
3x230/400V
2.2KW 1 2
1500U/min
Next page
Unwinder 2
36
=A1-29B8 OKST.5.4.1
Light Barrier
PNP 1 PNP 2
GND
24V
7.6
21XS2-3
27.3
A43
80
=A1-21XB GND 1 81 82
-21XS2 14 6
=A1-21XB
12 14
=A1-21XB 3 =A1-21XB 243
=A1-29K4
21 /36.3 31
11
=A1-29K4 =A1-29K4
23 23
/36.9 /36.4
24 34
/36.3 =A1-29S7 =A1-29S9 /36.3
/36.7 /36.7
24 24
=A1-21XB 242
=A1-21XB 83 =A1-21XB 83 =A1-21XB 84 =A1-21XB 84
21WS2 15
-21XS2 15
A1 A1 A1 x1 x1
=A1-21K1 =A1-29K3 =A1-29K4 =A1-29Y7 =A1-29Y9
A2 A2 A2 x2 x2
-XB 242
COMPAX U10
A42 (A10)
35.9 / 6M- 1 1
6M- / 37.0
=A1-21XB =A1-21XB
=A-20XB
14 14
11 /34.7
12 12 11 /36.7
22 21 /34.8
31 34 /34.3
Power Unwinder 1 Unwinder 1 Edgecontrol 1 Edgecontrol 1 Edgecontrol 1 Next page
On/Off On/Off On/Off left right 37
=A2-30B8 OKST.5.4.1
Light Barrier
PNP 1 PNP 2
GND
24V
7.6
22XS2-3
27.4
A44
80
=A2-22XB GND 1 81 82
-22XS2 14 6
=A2-22XB
12 14
=A2-22XB 3 =A2-22XB 244
=A2-30K4
21 /37.3 31
11
=A2-30K4 =A2-30K4
23 23
/37.9 /37.4
24 34
/37.3 =A2-30S7 =A2-30S9 /37.3
/37.7 /37.7
24 24
=A2-22XB 242
=A2-22XB 83 =A2-22XB 83 =A2-22XB 84 =A2-22XB 84
-22XS2 15
A1 A1 A1 x1 x1
=A2-22K1 =A2-30K3 =A2-30K4 =A2-30Y7 =A2-30Y9
A2 A2 A2 x2 x2
-XB 242
COMPAX U10
A42 (A10)
36.9 / 6M- 1 1
=A2-22XB =A2-22XB
=A2-22XB
14 14
11 /35.7
12 12 11 /37.7
22 21 /35.8
31 34 /35.3
Power Unwinder 2 Unwinder 2 Edgecontrol 2 Edgecontrol 2 Edgecontrol 2 Next page
On/Off On/Off On/Off left right 38
7.7
51S1-13
L1 L3 L5 13 L1 L3 L5 L1 L3 L5 13
-48Q1 -50Q1 /16.4 -51Q1
2.5-4A 14 1.6-2.5A 13 4-6.3A 14
/16.4
/16.4
I> I> I> I> I> I> I> I> I>
14
L2 L4 L6 L2 L4 L6 L2 L4 L6
13 23
-51S1
14 24
1 3 5 1 3 5 1 3 5 1 3 5
24.3
A18 21
-XB 2 -XB 1
-K215
/23.4
24
/7.5
17 18 19 PE -50U1 L1 L2 L3 A1 A2
-XA /40.4
Smooth drive
T1 T2 T3 X1 X2
-40XS1 1 2 3 PE
-XA PE 23 24 25 PE
-XA 20 21 22 -XA 1
-51K1
2
1 2 3 GNYE 1 2 3 GNYE 1 2 3 GNYE
U1 V1 W1 U1 V1 W1 U1 V1 W1
M M M
=H-40M1 =H-50M1 =Q-51M1
3x230/400V 3~ 3x230/400V 3~ 3x230/400V 3~
1.5kw 0.75kw 2.2kw
1500U/min PE 1500U/min PE 1500U/min PE
Conveyor Belt
Stacking Table Trim Suction
Stacking Table Next page
39
Project Name Customer Name Company Name WIRING Diagram-Stacking Table Conveyor Belt =
+
Previous page Hauser Cutting Machine Drawing Welspun, Anjar,Gujrat
ATE Enterprises Private Limited Modification date 23-01-2023 Appr
37 T-126, General Block, MIDC Bhosari, Pune - 411026 Changed by ganesh.saste Form Page 38 / 87
0 1 2 3 4 5 6 7 8 9
1250 mm
500
mm
70
°
HMI
270 mm
6" Fan
100 mm
10 mm 90 mm
35°
155 mm
A1-21R2 12 R1
A1-21R2
1173 mm
1173 mm
1173 mm
Braking Resistor
100 Ω /200W Braking Resistor
Braking Resistor
500 Ω /100W
22XS2 21XS2
100 Ω /200W
24 pin 24 pin
40XS2 Connector Connector
Cutout Cutout
Braking Resistor
47 Ω /100W
16 pin
Connector
Cutout
10 R1
50 mm 50 mm
70 mm
1070 mm
30 mm 50 mm 50 mm
Braking Resistor
47 Ω /100W
11 R1
100 mm
100 mm
100 mm
100 mm
400 mm
400 mm
1180 mm
45 mm 45 mm
45 mm
-M2
SF
DC 24V
SF
DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24V
SF
0,5A 0,5A 0,5A 0,5A 0,5A 0,5A 0,5A 0,5A 6EP13
-F1 -F2 -F3 -F4 -F10 -F11 -F12 A1-21F1 A2-22F1 -40Q1 -50Q1 -51Q1
BF-PN 1P,4A 1P,2A 2P,6A 1P,2A 3P,10A 3P,10A 3P,6A 3P,16A 3P,16A
RUN
STOP
MRES MT
-A1-21K1 -A1-21K2
180 mm
ON
SITOP PSU100L
FRCE SIEMENS SIEMENS
P1 R P2 R P3 RUN
SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS
X1 STOP
PROFINET
(LAN)
PWR 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 PWR 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5
2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 Contactor Contactor
P1 P2 P3 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7
LINK 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8
X1 6ES7138- 6ES7138-
6ES7131- 6ES7131- 6ES7131- 6ES7131- 6ES7131- 6ES7131- 6ES7131- 6ES7131- 6ES7131- 6ES7131- 6ES7132- 6ES7132- 6ES7132- 6ES7132- 6ES7132- 6ES7132- 6ES7132- 6ES7132-
ET 200S 4CA01-0AA0
4BF00-0AA0 4BF00-0AA0 4BF00-0AA0 4BF00-0AA0 4BF00-0AA0 4BF00-0AA0 4BF00-0AA0 4BF00-0AA0 4BF00-0AA0 4BF00-0AA0
4CA01-0AA0
4BF00-0AA0 4BF00-0AA0 4BF00-0AA0 4BF00-0AA0 4BF00-0AA0 4BF00-0AA0 4BF00-0AA0 4BF00-0AA0 3RV2 3RV2 3RV2
MAC AUX1 AUX1
DC24V
ADD 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5
1L + 1M
2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6
X20
PUSH
3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7
2L + 2M
4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8
45 mm
150 mm
-A1-21K3 -K03 -K04 -K05 -K06 -K211 -51K1 -K00 -K213 -K214 -K206 -K215 -50U1 -K219 -K220 -12K1 -12K2 -K201 -K202 -K07 -K212 -K242
SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS
Contactor Contactor Contactor Contactor Contactor Contactor Contactor Contactor Contactor Contactor Contactor Contactor Contactor Contactor Contactor Contactor Contactor Contactor Contactor Contactor Contactor
45 mm
135 mm
SIEMENS SIEMENS SIEMENS
SIEMENS SIEMENS
SIEMENS SIEMENS SIEMENS
1100 mm
Contactor Contactor Contactor
PVC DUCT 45X60
SIEMENS
135 mm
35 mm 35 mm
35 mm 35 mm 35 mm 35 mm 35 mm 35 mm
45 mm
A1-21XA A2-22XA
DI DO 24V DC DBK
130 mm
Utility Socket
45 mm
100 mm
Y B N
1250 mm
40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 70 mm 70 mm 70 mm
167 mm
POT. POT. ON START STOP SELECTOR SELECTOR SWITCH SELECTOR
CONTROL ON CONTROL OFF EMERGENCY EMERGENCY EMERGENCY
R10K R10K SWITCH Adjustment mode SWITCH
Forward/Backward Up/Down R 11.25 mm OFF ON STOP STOP STOP
40 mm 40 mm
SIEMENS SIMATIC HMI
SS SS SS
500 mm
HMI Cutout
166 mm
A1-21S3 A2-22S3
6AV2124-0JC01-0AX0
499 mm 251 mm 500 mm
167 mm
TOP VIEW
Next page
42
EARTHING
EARTHING
GLAND PLATE GLAND PLATE
1250 mm
Strip
Cable name
Cable name
=+-B
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-F12 5 1 -F 5 /6.3
-50Q1 L5 5 /6.3
6 /6.3
Next page
44
Strip
Cable name
Cable name
=+-DI
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
Next page
45
Strip
Cable name
Cable name
=+-GND
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
Next page
46
Strip
Cable name
Cable name
=+-L+
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
Next page
47
-22WM1
-21WM1
Strip
Cable name
Cable name
=+-LK1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
Next page
48
-22WM1
-21WM1
Strip
Cable name
Cable name
=+-LK2
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
Next page
49
Strip
Cable name
Cable name
=+-M-
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-H00-S1 x2 4 /7.1
Next page
50
Strip
Cable name
Cable name
=+-N
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-G2 N 2 /6.1
3 /6.1
4 /6.1
5 /6.1
Next page
51
Strip
Cable name
Cable name
=+-PE
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
7 /6.4
8 /6.4
Next page
52
Strip
Cable name
Cable name
=+-R
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-F1 1 1 -F 1 /6.8
-48Q1 L1 6 /6.8
Next page
53
Strip
Cable name
Cable name
=+-50U1-A1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-XB 2 /40.3
Next page
54
Strip
Cable name
Cable name
=+-50U1-A2
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-50U1-X2 /40.4
Next page
55
Strip
Cable name
Cable name
=+-50U1-L1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-K219 2 /40.3
-K220 6
Next page
56
Strip
Cable name
Cable name
=+-50U1-L2
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-K219 4 /40.3
-K220 4
Next page
57
Strip
Cable name
Cable name
=+-50U1-L3
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-K219 6 /40.3
-K220 2
Next page
58
Strip
Cable name
Cable name
=+-50U1-T1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-XA 20 /40.3
Next page
59
Strip
Cable name
Cable name
=+-50U1-T2
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-XA 21 /40.3
Next page
60
Strip
Cable name
Cable name
=+-50U1-T3
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-XA 22 /40.3
Next page
61
Strip
Cable name
Cable name
=+-50U1-X1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-DO3 2 /40.3
Next page
62
Strip
Cable name
Cable name
=+-50U1-X2
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-XB 1 /40.4
-50U1-A2
Next page
63
-W12
-22WM1
-21WM1
-W12
-12WM1
-21WM1
-22WM1
Strip
Cable name
Cable name
=+-XA
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-DLS1 21
-N 1 N -X1 N /5.3
-E1 2
-E1 PE
Strip
Cable name
Cable name
=+-XA
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
PE =H-50M1 PE /40.3
-PE 4
Next page
64
Strip
Cable name
Cable name
=+-XB
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-22XS2 24 1 /8.9
=Q-VD10 1 1 /14.2
=Q-VD10 1 1 /15.2
=Q-VD10 1 1 /15.5
-40XS2 1 1 /15.6
=Q-VD10 1 1 /18.0
=Q-VD10 1 1 /18.5
=A1-22B149 - 1 /19.1
=A2-22B3 - 1 /19.5
-K202 A2
-K219 A2
-K220 A2
1 =Q-VD10.1 1 /28.5
1 =Q-VD10 1 /28.7
1 =Q-VD10 1 /31.3
=A1-21U1 32
=A2-22U1 32
=A1-21K1 A2
-50U1-X2 1 /40.4
-22XS2 22 2 /8.8
Strip
Cable name
Cable name
=+-XB
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
=A1-21XB 2 2 /14.8
=Q-VD10 2 2 /15.5
-40XS2 2 2 /15.6
-12K1 11 2 /16.2
=Q-VD10 2 2 /17.1
=Q-VD10 2 2 /18.1
=Q-VD10 2 2 /18.5
=A1-22B149 + 2 /19.1
=A2-22B3 2 /19.5
=Q-VD10 2 2 /20.1
-S1 23 2 /21.3
-R17 11
-K242 11 2 /29.5
24V 3
=A1-21U1 31
=A2-22U1 31
-50U1-A1 2 /40.3
= -K214 11 3 /7.5
= -K215 11 3 /7.5
= =A1-21XB 3 3 /7.6
= =A2-22XB 3 3 /7.6
= -51S1 13 3 /7.7
= 6 -21XS2 6 /7.3
Next page
= 6 -22XS2 6 /7.3
64.b
Strip
Cable name
Cable name
=+-XB
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
= 7 -22XS2 7 /7.4
=Q-12S7 23 8 /15.7
43 -K00 A1 /9.2
-K00 13
-S3 11 43 /9.2
43 -K03 A1 /9.5
Next page
65
Strip
Cable name
Cable name
=+-XZ
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
L1 -S0 1 /5.0
L2 -S0 3 /5.0
L3 -S0 5 /5.1
N -N 1 /5.1
PE -PE 1 /5.1
Next page
66
Strip
Cable name
Cable name
=+-Y
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-F12 3 1 -F 3 /6.6
-48Q1 L3 4 /6.6
-50Q1 L3 5 /6.6
-51Q1 L3 6 /6.6
Next page
67
Strip
Cable name
Cable name
=Q+-VD10
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
1 -23B2 - =/20.1
-XB 1
-23B4 - 1 =/20.1
-VD10.1 1 1 =/20.2
1 -XB 1 =/26.3
-16Y6 x2
1 -16Y7 x2 =/26.7
-25Y8 x2 1 =/31.4
-25Y7 x2 1 =/31.7
-25Y9 x2 1 =/31.7
1 -26B7 - =/35.7
-26B8 - 1 =/35.8
-26B9 - 1 =/35.8
-26B10 - 1 =/35.9
2 -23B2 + =/20.1
-XB 2
Next page
-23B4 + 2 =/20.2
67.a
Strip
Cable name
Cable name
=Q+-VD10
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-VD10.1 2 2 =/20.2
2 -26B7 =/35.7
-26B8 2 =/35.8
-26B9 2 =/35.9
-26B10 2 =/35.9
104 =/13
Strip
Cable name
Cable name
=Q+-VD10
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
Next page
68
Strip
Cable name
Cable name
=Q+-VD10.1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
1 -XB 1 =/30.1
-24Y2 x2
1 -24Y3 x2 =/30.5
Next page
69
Strip
Cable name
Cable name
=A1+-21XB
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
1 1 -27R9 11 =/36.3
-29S7 23 6 =/38.5
14 -21XS2 21 =/8.6
-4S8 11 14 =/8.6
15 -4S8 12 =/8.6
15 =/8.6
16 =/8.6
-21XS2 22 16 =/8.6
-XB 2
24 -21XS2 23 =/8.6
-4S8 21 24 =/8.6
25 -4S8 22 =/8.6
25 =/8.6
26 =/8.6
-21XS2 24 26 =/8.6
83 -29K4 24 =/38.4
83 -29S7 24 =/38.5
-29Y7 x1
84 -29Y9 x1 =/38.8
-29S9 24
84 -29K4 34 =/38.9
Strip
Cable name
Cable name
=A1+-21XB
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
Next page
70
Strip
Cable name
Cable name
=A2+-22B
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-XB 2
Next page
71
Strip
Cable name
Cable name
=A2+-22XB
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
1 1 -28R9 11 =/37.3
1 -30Y9 x2 =/39.8
-30S7 23 6 =/39.5
14 -22XS2 21 =/8.8
-4S9 11 14 =/8.8
15 -4S9 12 =/8.8
15 =/8.8
16 =/8.8
-22XS2 22 16 =/8.8
24 -22XS2 23 =/8.9
-4S9 21 24 =/8.9
25 -4S9 22 =/8.9
25 =/8.9
26 =/8.9
-22XS2 24 26 =/8.9
83 -30K4 24 =/39.4
83 -30S7 24 =/39.5
-30Y7 x1
84 -30Y9 x1 =/39.8
-30S9 24
84 -30K4 34 =/39.9
Strip
Cable name
Cable name
=A2+-22XB
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
Next page
72
Strip
Cable name
Cable name
=H+-VD40
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-40XS2 1 1 =/15.6
-12S9 11 2 =/15.8
212 =/25.9
Next page
73
Strip designation
Cable name
Cable name
=+-5XS1
Device connection
Connection
Connection
designation
Cable type
Cable type
Jumper
point
point
point
Plug
Function text Target designation Target designation Page / column
Next page
74
Strip designation
Cable name
Cable name
=+-10XS1
Device connection
Connection
Connection
designation
Cable type
Cable type
Jumper
point
point
point
Plug
Function text Target designation Target designation Page / column
Next page
75
-21WM1
-21WM1
Strip designation
Cable name
Cable name
=+-21XS1
Device connection
Connection
Connection
designation
Cable type
Cable type
Jumper
point
point
point
Plug
Function text Target designation Target designation Page / column
Next page
76
Strip designation
Cable name
Cable name
=+-21XS2
Device connection
Connection
Connection
designation
Cable type
Cable type
Jumper
point
point
point
Plug
Function text Target designation Target designation Page / column
1 1 -XB 1 /36.9
2 2 -XB 2 /36.9
6 6 -XB 6 /36.9
7 7 -XB 7 /36.8
Next page
77
-22WM1
-22WM1
Strip designation
Cable name
Cable name
=+-22XS1
Device connection
Connection
Connection
designation
Cable type
Cable type
Jumper
point
point
point
Plug
Function text Target designation Target designation Page / column
Next page
78
Strip designation
Cable name
Cable name
=+-22XS2
Device connection
Connection
Connection
designation
Cable type
Cable type
Jumper
point
point
point
Plug
Function text Target designation Target designation Page / column
1 1 -XB 1 /37.9
2 2 -XB 2 /37.9
6 6 -XB 6 /37.9
7 7 -XB 7 /37.9
Next page
79
Strip designation
Cable name
Cable name
=+-40XS1
Device connection
Connection
Connection
designation
Cable type
Cable type
Jumper
point
point
point
Plug
Function text Target designation Target designation Page / column
Next page
80
Strip designation
Cable name
Cable name
=+-40XS2
Device connection
Connection
Connection
designation
Cable type
Cable type
Jumper
point
point
point
Plug
Function text Target designation Target designation Page / column
Next page