MANUAL CONTROLADOR RM5G - English - Manual1

2004.01.
09
2010.12.20
SAFETY PRECAUTION
Before the installation, wiring, maintenance, or trouble shooting, please read this manual
thoroughly and pay attention to the safety precautions marked with “Danger” or “Caution” in this
manual.
Only the qualified personnel may proceed with the installation, wiring, testing, trouble
shooting, or other tasks.
Ɂʳ Qualified Personnel: must be familiar with the fundamentals, structures, characteristics,
operating procedures, and installation; and this personnel must read the manual in details
and follow the steps of security measures to prevent possible dangers.
User may cause the casualty or serious damages if user does

DANGER not abide by the instructions of the manual to execute the tasks.
User may cause injuries to the people or damage the
CAUTION equipment if user does not abide by the instructions of the
manual to execute the tasks,
Ɂ Although the “ ” mark may indicate minor damages, serious damages or injuries may be
possibly incurred if the caution is not under user’s attention.
Installation
CAUTION
1. The installation shall take place only on top of the metal surface or any material with the
fire resistant. Any place or location of high temperature, moist, oil and gas, cotton fiber,
metal powder and erosive gas shall be avoided.
2. If the product specification indicates IP00 (the protective level of the equipment structure),
any human contact is forbidden at the installation location to avoid the electric shock. The
option of installing ACL or DCL shall be very cautious.
3. Please note the surrounding temperature shall not exceed 50°C (or 40°C for RM5P) when
the installation needs to be placed inside the control panel.
4. For the environment of storage and installation, please follow the instructions of the
environmental conditions illustrated in the sections of the common specs of RM5G and
RM5P.
Wiring
DANGER
1. Do not conduct any wiring during the system power on to avoid the electric shock.
2. R.S.T. are power inputs (electric source site) and U.V.W. are drive’s outputs to a motor.
Please Do Not connect these input and output terminals to terminals P, N, P1 and RP.
3. Once the wiring is complete, the cover of the drive must be put back and must seal the
drive to avoid other’s accidental contact.
4. 200V drive must not be connected to the electric source of 346/380/415/440/460/480 V.
5. PE . port must be exactly grounded. Grounding must be confirmed with the
requirements of the national or local electric code.
6. Please refer to the manual page 24 to 28 for the screwing torque of the wiring terminal.
SAFETY PRECAUTION
DANGER
7. Please refer to the national or local electric code for the appropriate spec of the cords and
wires.
8. Please install an appropriate Molded Case Circuit Breaker (MCCB) or Fuse at each path
of power lines to a drive.
9. Please install the Thermal Relay between the individual motor and the drive when using
one drive to propel several motors.
10. Do not connect the power capacitor, surge absorber, or non-three-phase motor to the
drive’s U, V, or W side.
11. ACL installation is required when the power capacity exceeds 500 kVA or 10 times or
more than the drive rated capacity.
12. Do not touch the drive or perform any unwiring actions before drive indicator light turns off
after the power off. 30HP below drives must wait at least 5 minutes. 40HP above drives
must wait at least 10 minutes or use a multi-meter with the DC voltage measurement to
measure the cross voltage between P(+) and N(-) ports (PN voltage must be less than
25V).
CAUTION
13. The RM5G Series outputs are designed to drive a three-phase induction motor. Do not
use for single-phase motor or for other purposes.
14. The main circuit and control circuit must be wired separately; control circuit must use a
shielded or twisted-pair shielded wires to avoid possible interferences.
Operation
DANGER
1. Do Not open or remove the cover while power is on or during the drive operation. Do
close up the cover before powering on the drive. Do not remove the cover except for
wiring or periodic inspection when power off.
2. At the function F_078= 1 or 3, the drive will automatically restart when the power is
restored. Stay away from the motor and machine.
3. At the function F_003=0 and F_001=0 or 1, the STOP key on the keypad is ineffective.
Please use an emergency stop switch separately for safe operations.
4. The drive can produce high-speed outputs. Before adjusting the drive speed, please
check the specs of the motor carefully to prevent the motor from unexpected damages.
5. If any of the protective functions have been activated, first remove the case and check the
all run commands set to OFF. Then press the RESET key release the alarm.
CAUTION
6. Do not touch the heat sink or brake resistors due to the high heat
7. The DC brake functions (F_075~077) of the drive does not provide any holding
mechanism.
Conformity with UL standards and CSA standards (cUL-listed for Canada)
CAUTION
1. "Risk of Electric Shock"
Before starting or inspection, turn OFF the power and wait at least 5 minutes, and check
for residual voltage between terminal P and N with a multimeter or similar instrument
has dropped to the safe level (50 VDC or below), to avoid a hazard of electric shock.
2. These devices are intended for use in Pollution Degree 2 environments.
3. Maximum Surrounding Air Temperature 50qC.
4. Short circuit rating
"Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms
Symmetrical Amperes, 240 V Maximum for 200V class" Models RM5G; rated for 200V
class input.
"Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms
Symmetrical Amperes, 480 V Maximum for 400V class" Models RM5G; rated for 400V
class input.
"Integral solid state short circuit protection does not provide branch circuit protection.
Branch circuit protection must be provided in accordance with the National Electrical
Code and any additional local codes."
5. Install UL certified branch circuit fuse between the power supply and the inverter,
referring to the table below.
200 V class single-phase series
Type (RM5G-) Fuse type Fuse A
2001/2-1PH FRN-R-10 10
Class RK5
2001-1PH FRN-R-20 20
250 Vac, 200kA.I.C.
2002-1PH FRN-R-50 50
200 V class three-phase series
2001/2 FRN-R-5 5
2001 FRN-R-10 10
Class RK5
2002 FRN-R-15 15
250 Vac, 200kA.I.C.
2003 FRN-R-20 20
2005 FRN-R-30 30
400 V class three-phase series
4001 FRS-R-5 5
4002 Class RK5 FRS-R-10 10
4003 600 Vac, 200kA.I.C. FRS-R-15 15
4005 FRS-R-20 20
Conformity with UL standards and CSA standards (cUL-listed for Canada)
(continued)
CAUTION
6. Main circuit terminal wiring
"Use 65/75qC Cu wire only."
Recommends using UL-listed closed-loop connectors or CSA-certified ring connectors
size, use the correct crimp tool to install connectors per manufacturer recommendation.
Suitable closed-loop connectors manufactured by K S TERMINALS INC.
See table below for main circuit wire size.
200 V class series
Tightening Wire size AWG (mm2)
Type Terminal
torque R, S, T, Grounding
(RM5G-) screw U, V, W
lb-in (kg-cm) ( )
2001/2-1PH 16 (1.3)
2001-1PH
12 (3.3)
2002-1PH
16 (1.3)
2001/2
M4* 13.8 (16.9) 16 (1.3)
2001
2002
14 (2.1)
2003 14 (2.1)
2005 10 (5.3) 10 (5.3)
400 V class series
Tightening Wire size AWG (mm2)
Type Terminal
torque R, S, T, Grounding
(RM5G-) screw U, V, W
lb-in (kg-cm) ( )
4001
18 (0.8) 18 (0.8)
4002
M4* 13.8 (16.9)
4003 16 (1.3) 16 (1.3)
4005 14 (2.1) 14 (2.1)
*Grounding terminal size is No. 8 (0.164 in).
Closed-loop crimp terminals size
Crimp terminal model
Wire gauge AWG (mm2) Terminal screw
numbers
18 (0.8) RDL1-4
16 (1.3)
RDL2-4
14 (2.1) M4 (or No. 8)
12 (3.3)
RDS5-4
10 (5.3)
INTRODUCTIONS
Features
¾ RM5G series are suitable for the constant torque load, like mixer, conveyor, etc.
¾ RM5P series are suitable for variable torque load, like fan, pump, etc.
¾ RM5G series designed for heavy duty load applications. Overload capability 150% for 1
min.
¾ RM5P series designed for light duty load applications. Overload capability 120% for 1 min.
¾ Energy saving option for light duty load.
¾ The analog input signal filter has the adjustable function.
¾ The analog input signal with addition, subtraction, and multiplication functions can select V
or F for the independent adjustment.
¾ The responding time of the digital input signal is adjustable (5~16 ms).
¾ A six-digit display can exhibit 8 different statuses (frequency, speed, voltage, current, and
etc.).
¾ The input and output terminals are programmable. The input signal can be switched as
SINK/SOURCE mode.
¾ Two sets of programmable Relays.
¾ Two sets of keypads. (digital: KP-201C; analog: KP-202)
¾ Drive can expand up to 3 individual displays (DM-501) to display drive’s operational status.
¾ The hours of supplying electricity and running of the drive can be displayed.
¾ The drive can control and start the synchronous motor.
¾ The switching frequency can be adjusted between 800Hz~15 kHz.
¾ The time interval of the acceleration and deceleration can be adjusted between 0.015 sec.~
222 days.
¾ RS-485 Modbus RTU with the communication function (option).
¾ Data replicating and memory functions (only KP-201C) are as follows:
SN6H Read inverter Write KP-201C SN6H

parameters to parameters to
KP-201C inverter
Factory setting Factory setting

rd_EE Wr_EE
The drive’s setting can be stored in KP-201C and download to other drive. This
function is applicable to the case of several drives with the same data settings.
Please check the version of software (F_000) first! Only the same version software
drive can do the setting of store and copy functions.
Table of Contents
1. Product verification and designation

(1) Product verification--------------------------------------------------------------------------------------- 1
(2) The description of nomenclature------------------------------------------------------------- 1
2. Specifications
(1) RM5G standard specifications------------------------------------------------------------------------ 2
(2) RM5P standard specifications ------------------------------------------------------------------------ 7
(3) RM5G common specifications ----------------------------------------------------------------------- 10
(4) RM5P common specifications ------------------------------------------------------------------------ 12
3. Installation
(1) Basic equipment------------------------------------------------------------------------------------------ 14
(2) Installing the drive---------------------------------------------------------------------------------------- 14
4. Terminals and wiring diagram
(1) Descriptions of terminal and wiring diagram------------------------------------------------------- 18
5. Operation panels
(1) Digital keypad (KP-201C)------------------------------------------------------------------------------ 36
(2) Analog keypad (KP-202)------------------------------------------------------------------------------- 36
(3) The setup of digital control panel (KP-201C)------------------------------------------------------ 37
(3) The setup of analog control panel (KP-202)------------------------------------------------------- 42
6. Parameters list
(1) Parameters list-------------------------------------------------------------------------------------------- 45
7. Description of function code setting
(1) The keypad setup---------------------------------------------------------------------------------------- 52
(2) Preset speed setup-------------------------------------------------------------------------------------- 56
(3) Multi-speed Acc/Dec time setup---------------------------------------------------------------------- 58
(4) V/F pattern setup----------------------------------------------------------------------------------------- 60
(5) Analog input commands setup------------------------------------------------------------------------ 62
(6) The upper and lower frequency limits setup------------------------------------------------------- 66
(7) Analog output setup-------------------------------------------------------------------------------------- 67
(8) Motor protection setup---------------------------------------------------------------------------------- 68
(9) Multi-function inputs setup----------------------------------------------------------------------------- 69
(10) Multi-function outputs setup-------------------------------------------------------------------------- 77
(11) Frequency detection----------------------------------------------------------------------------------- 81
(12) Automatic voltage compensation------------------------------------------------------------------- 81
(13) Overload detection setup----------------------------------------------------------------------------- 82
(14) Stall prevention setup---------------------------------------------------------------------------------- 83
(15) DC braking setup--------------------------------------------------------------------------------------- 85
Table of Contents
(16) Drive status after power failure---------------------------------------------------------------------- 85
(17) Jump frequency----------------------------------------------------------------------------------------- 86
(18) Speed searching---------------------------------------------------------------------------------------- 87
(19) Holding frequency and time interval--------------------------------------------------------------- 87
(20) External indicator--------------------------------------------------------------------------------------- 88
(21) Other functions------------------------------------------------------------------------------------------ 89
(22) KP-202 keypad parameter selection--------------------------------------------------------------- 91
8. Operation Procedures
(1) The operation procedures------------------------------------------------------------------------------ 94
9. Troubleshooting
(1) Troubleshooting and fault protections--------------------------------------------------------------- 96
Appendix A
(1) Outline dimension drawings--------------------------------------------------------------------------- 97
(2) Auxiliary controller ACE series--------------------------------------------------------------------- 102
(3) Dynamic brake and resistor------------------------------------------------------------------------- 103
(4) The Resistor Values for Brake Resistor with Built-in Brake Transistor------------------- 104
(5) The Resistor Values for Dynamic Brake (DBU6)---------------------------------------------- 105
(6) Selection of motor------------------------------------------------------------------------------------- 106
(7) Selection of ACL and DCL--------------------------------------------------------------------------- 107
(8) ACL specifications------------------------------------------------------------------------------------- 108
(9) DCL specifications------------------------------------------------------------------------------------- 109
(10) ACL configuration diagrams----------------------------------------------------------------------- 110
(11) DCL configuration diagrams----------------------------------------------------------------------- 111
Appendix B
(1) Remote controller-------------------------------------------------------------------------------------- 112
(2) Remote display DM-501----------------------------------------------------------------------------- 115
Appendix C
(1) External braking resistor----------------------------------------------------------------------------- 116
(2) External D.B. unit-------------------------------------------------------------------------------------- 117
Appendix D
(1) Peripheral equipments of drive--------------------------------------------------------------------- 118
(2) Zero- Phase Radio Frequency Filter user manual--------------------------------------------- 119
Attachment 1 DIMENSIONS OF OPENING FOR KP-201C and KP-202------------------------ 123
Attachment 2 SETTING MENO------------------------------------------------------------------------------ 124
Attachment 3 FAULT DISPLAYS--------------------------------------------------------------------------- 128
Chapter 1 Product verification and designation
(1) Product Verification
The product has passed the strictest quality test before shipped out from the factory.
However, the product might possibly sustain minor damages due to the impact, shaking,
vibration, and other factors during the transportation. Please make sure to verify the
following items after receiving this product. If the product verification finds anything
abnormal, please contact the agent immediately for the further assistance.
A. Confirmation of appearance
¾ Check up the drive’s model number is identical with the model number on the carton.
¾ Check up the appearance of the drive for any paint chipped off, smearing,
deformation of shape, etc.
¾ Check up the nameplate (as below figure) to verify the product descriptions with the
order specs.
(2) The description of nomenclature
A. Confirmation of the accessories

One user manual is inclusive. Please verify other accessories inclusively such as
braking resistor, ACL/DCL reactor, etc..
B. Please refer to the standard specifications to confirm the product specs with your
requirements.
1
Chapter 2 Specifications
(3) RM5G STANDARD SPECIFICATIONS
RM5G-100V-1PH Single phase series
Type name (RM5G) 1001/2-1PH 1001-1PH 1002-1PH
Maximum applicable
0.5/0.4 1/0.75 1.5/1.1
motor (HP/kW)
Rated output capacity
1 1.6 2.3
(kVA)
Rated output current
2.5 4.2 6
(A)
Rated output voltage (V) Three-phase 200-240 V
Range of output
0.1~ 400.00 Hz
frequency (Hz)
Power source
Single-phase 100~120 V 50/60Hz
(͟ǴVǴHz)
Input current (A) 8.8 18 24
Permissible AC power
90~132 V 50/60 Hz / ±5%
source fluctuation
Overload protection 150% over rated output current / 1 min.
Cooling system Natural cooling Fan cooling
Applicable safety
—
standards
Protective structure IP20
Weight / Mass (kg) 1.7 1.8 1.8
RM5G-200V-1PH Single phase series

Type name (RM5G) 2001/2-1PH 2001-1PH 2002-1PH
Maximum applicable
0.5/0.4 1/0.75 2/1.5
motor (HP/kW)
1.1 1.9 3
(kVA)
3 5 8
(A)
Rated output voltage (V) Three-phase 200-240 V
Range of output
0.1~ 400.00 Hz
frequency (Hz)
Power source
Single-phase 200~240 V 50/60Hz
(͟ǴVǴHz)
Input current (A) 7 13.5 19
176~264 V 50/60 Hz / ±5%
source fluctuation
Applicable safety
UL508C, CSA C22.2 No. 14-05
standards
Protective structure IP20, UL open type
Weight / Mass (kg) 1.8 1.9 2
ɁPlease refer to page 95 for the single-phase application of 220 V.
2
RM5G-200V Three-phase series
Type name (RM5G) 2001/2 2001 2002 2003 2005 2007 2010 2015
Maximum applicable
0.5/0.4 1/0.75 2/1.5 3/2.2 5/3.7 7.5/5.5 10/7.5 15/11
motor (HP/kW)
1.1 1.9 3 4.2 6.5 9.5 13 18
(kVA)
3 5 8 11 17 25 33 46
(A)
Rated output voltage (V) Three-phase 200~240 V
Range of output
0.1~400.00 Hz
frequency (Hz)
Power source
Three-phase 200~240 V 50/60 Hz
(͟ǴVǴHz)
Input current (A) 5 6 10 14 18 30 44 60
176~264 V 50/60 Hz / ±5%
source fluctuation
Applicable safety
UL508C, CSA C22.2 No.14-05 —
standards
Protective structure IP20, UL open type IP20
Weight / Mass (kg) 1.8 1.8 1.9 2 2.1 5.6 5.8 6.3
Type name (RM5G) 2020 2025 2030 2040 2050 2060 2075 2100
Maximum applicable
20/15 25/18.5 30/22 40/30 50/37 60/45 75/55 100/75
motor (HP/kW)
23 28 34 44 55 67 84 112
(kVA)
60 74 90 115 145 175 220 295
(A)
Range of output
0.1~400.00 Hz
frequency (Hz)
Power source
(͟ǴVǴHz)
Input current (A) 71 98 110 133 176 200 240 280
Permissible AC
power source 176~264 V 50/60 Hz / ±5%
fluctuation
Cooling method Fan cooling
Applicable safety
—
standards
Protective structure IP20 IP00 (IP20 OPTION)
Weight / Mass (kg) 16 16 16 17 40 41 44 61
3
RM5G-200V Three-phase series
Type name (RM5G) 2125 2150 2200 2250 — — — —
Maximum applicable
125/90 150/110 200/160 250/200 — — — —
motor (HP/kW)
132 154 223 267 — — — —
(kVA)
346 405 585 700 — — — —
(A)
Range of output
0.1~400.00 Hz
frequency (Hz)
Power source
(͟ǴVǴHz)
Input current (A) 330 380 550 660 — — — —
Permissible AC
power source 176~264 V 50/60 Hz / ±5%
fluctuation
Applicable safety
—
standards
Protective structure IP00 (IP20 OPTION)
Weight / Mass (kg) 89 90 164 167 — — — —
4
RM5G-400V Series
Type name (RM5G) 4001 4002 4003 4005 4007 4010 4015 4020 4025
Maximum applicable
1/0.75 2/1.5 3/2.2 5/3.7 7.5/5.5 10/7.5 15/11 20/15 25/18.5
motor (HP/kW)
1.9 3 4.6 6.9 11 14 18 23 30
(kVA)
2.5 4 6 9 14 18 24 30 39
(A)
Range of output
0.1~400.00 Hz
frequency (Hz)
Power source
(͟ǴVǴHz)
Input current (A) 3.5 5 8 12 14 20 26 30 50
332~528 V 50/60 Hz / ±5%
source fluctuation
Cooling method Natural cooling Fan cooling
Applicable safety
UL508C —
standards
Protective structure IP20, UL open type IP20
Weight / Mass (kg) 1.8 1.9 2 2 5.5 5.6 5.9 6.5 15
Type name (RM5G) 4030 4040 4050 4060 4075 4100 4125 4150
Maximum applicable
30/22 40/30 50/37 60/45 75/55 100/75 125/90 150/110
motor (HP/kW)
34 46 56 66 84 114 134 160
(kVA)
45 61 73 87 110 150 176 210
(A)
Range of output
0.1~400.00Hz
frequency (Hz)
Power source
(͟ǴVǴHz)
Input current (A) 61 74 90 105 130 155 177 196
332~528 V 50/60 Hz / ±5%
source fluctuation
Applicable safety
—
standards
Weight / Mass (kg) 16 16 17 18 44 45 47 65
5
RM5G-400V Series
Type name (RM5G) 4175 4200 4250 4300 4350 4420 4500 4600
Maximum applicable
175/132 200/160 250/200 300/220 350/250 420/315 500/375 600/450
motor (HP/kW)
193 232 287 316 366 446 533 655
(kVA)
253 304 377 415 480 585 700 860
(A)
Range of output
0.1~400.00 Hz
frequency (Hz)
Power source
(͟ǴVǴHz)
Input current (A) 217 282 355 385 440 540 650 800
332~528 V 50/60 Hz / ±5%
source fluctuation
Applicable safety
—
standards
Weight / Mass (kg) 91 95 97 159 163 164 217 225
ɁThe weight illustrated in the standard specifications of RM5G and RM5P does not include the
weights of ACL and DCL.
6
(4) RM5P STANDARD SPECIFICATIONS
RM5P-200V Series
Type name (RM5P) 2010 2015 2020 2025 2030 2040 2050
Maximum applicable
10/7.5 15/11 20/15 25/18.5 30/22 40/30 50/37
motor (HP/kW)
12 16 22 28 34 43 55
(kVA)
31 41 58 74 90 112 144
(A)
Range of output
0.1~120.00 Hz
frequency (Hz)
Power source
Three-phase 200~240V 50/60 Hz
(͟ǴVǴHz)
Input current (A) 44 60 71 98 110 133 176
176~264 V 50/60 Hz / ±5%
source fluctuation
Applicable safety
—
standards
Weight / Mass (kg) 5.6 5.8 16 16 16 16 17
Type name (RM5P) 2060 2075 2100 2125 2150 2200 2250
Maximum applicable
60/45 75/55 100/75 125/90 150/110 200/160 250/200
motor (HP/kW)
67 83 105 132 154 223 267
(kVA)
175 218 275 346 405 585 700
(A)
Range of output
0.1~120.00 Hz
frequency (Hz)
Power source
(͟ǴVǴHz)
Input current (A) 200 240 280 330 380 550 660
176~264 V 50/60 Hz / ±5%
source fluctuation
Applicable safety
—
standards
Weight / Mass (kg) 40 41 44 61 89 164 164
7
RM5P-400V series
Type name (RM5P) 4010 4015 4020 4025 4030 4040 4050 4060
Maximum applicable
10/7.5 15/11 20/15 25/18.5 30/22 40/30 50/37 60/45
motor (HP/kW)
13 17 23 28 34 43 56 66
(kVA)
17 22 30 37 45 56 73 87
(A)
Range of output
0.1~120.00 Hz
frequency (Hz)
Power source
(͟ǴVǴHz)
Input current (A) 20 26 30 50 61 74 90 105
332~528 V 50/60 Hz / ±5%
source fluctuation
Applicable safety
—
standards
Weight / Mass (kg) 5.5 5.6 5.9 15 15 16 16 17
Type name (RM5P) 4075 4100 4125 4150 4175 4200 4250 4300
Maximum applicable
75/55 100/75 125/90 150/110 175/132 200/160 250/200 300/220
motor (HP/kW)
82 105 134 160 193 232 287 316
(kVA)
108 138 176 210 253 304 377 415
(A)
Range of output
0.1~120.00 Hz
frequency (Hz)
Power source
(͟ǴVǴHz)
Input current (A) 130 155 177 196 217 282 355 385
332~528 V 50/60 Hz / ±5%
source fluctuation
Applicable safety
—
standards
Weight / Mass (kg) 18 44 45 47 65 91 95 97
8
RM5P-400V series
Type name (RM5P) 4350 4420 4500 4600 4700 — — —
Maximum applicable
350/250 420/315 500/375 600/450 700/500 — — —
motor (HP/kW)
366 396 533 655 732 — — —
(kVA)
480 520 700 860 960 — — —
(A)
Range of output
0.1~120.00 Hz
frequency (Hz)
Power source
(͟ǴVǴHz)
Input current (A) 440 540 650 800 900 — — —
332~528 V 50/60 Hz / ±5%
source fluctuation
Applicable safety
—
standards
Weight / Mass (kg) 159 163 164 163 225 — — —
ɁThe weight illustrated in the standard specifications of RM5G and RM5P does not include the
weights of ACL and DCL.
9
(5) RM5G Common Specifications
Item Description
User interface Digital and analog operating keypads with remote control
Control method Voltage vector sinusoidal PWM control
Range of frequency
0.1~400.00 Hz
setting
Resolution of Digital keypad: 0.01 Hz
frequency setting Analog input: 0.06/60 Hz
Control characteristics
Resolution of output
0.01 Hz
frequency
Analog voltage of
DC 0~10 V (20 kȍ), 4~20 mA (250 ȍ)
frequency setting
150% drive rated current for 1 minute (inverse time
Overload protection
characteristics)
0 second (coast to stop), 0.1~3200.0 seconds (each setting of
Five steps
acc. and dec.) 0.015 ~ 19200000 sec (Acceleration from 0 to
acc. / dec. times
60Hz)
Braking torque About 20% (with build-in braking transistor can reach about 100%)
V/F curve The V/F curve can be set arbitrarily
Stall prevention The current of stall prevention can be set arbitrarily
Forward (FWD) / reverse (REV) rotation, 3-wire self-holding
Start method
FWD/REV control, or 9-speed control can be selected
Stop command by 3-wire start/stop, jogging operation, secondary
acc/dec time, multi-speed command 1~3, reset alarm, external
Operational characteristics
fault command, command of inhibiting output, coast to a stop,

Input
Multi-function
max. frequency search command, frequency setting search
inputs
command, acc/dec inhibition command, UP/DOWN command,
UP/DOWN frequency command clear/enter, analog input select,
DC braking enable, current limit enable
Vin-GND (0~10 V),
Analog inputs
Iin-GND (4~20 mA / 2~10 V or 0~20 mA / 0~10 V)
Running, constant speed, zero speed, frequency, overload, stall
Multi-function prevention, under-voltage, braking detections, restart after fault,
Output
outputs fault condition, and instantaneous power interruption to restart

detections, programmable a and b ports
Analog signal (DC 0~10 V) output, adjustable gain, output
Analog outputs
frequency selection, frequency setting or output current
Keypad display Frequency output, frequency setting, voltage output, DC bus
Display
(controller) voltage, current output, motor RPM, linear speed, terminal status
External display Independent external display can be added for up to three sets
(external (96 mm x 48 mm, 5 digits) to show voltage, current, frequency,
connection) linear speed, etc.
Over-current (OC), over-voltage (OE), low-voltage (LE), motor
overload (OL), drive overload (OL1), overheat (OH), fuse open
Fault Protection
Protections
(SC), ground fault (GF), KP-202 disconnection during running

(PAdF), voltage low during running (LE1)
Digital keypad linking disconnected (Err_00, Err_01), EEPROM
Diagnostics
error (EEr)
Force air cooling (200V series 1/2, 1HP and 400V series 1HP,
Cooling method
2HP are natural air cooling)
10
Item Description
Non-corrosive or non-conductive, or non-explosive gas or liquid,
Atmosphere
and non-dusty
Environment
Surrounding
-10°C (14°F) ~ +50°C (122°F) non-freezing and non-condensing
temperature
Storage
-20°C (-4°F) ~ +60°C (149°F)
temperature
Relative humidity 90% RH or less (no-condensing atmosphere)
Vibration Less then 5.9m/sec² (0.6G)
Altitude Less then 1000m (3280 ft.)
11
(6) RM5P Common Specifications
Item Description
User interface Digital and analog operating keypads with remote control
Control method Voltage vector sinusoidal PWM control
Range of frequency
0.1~120.00 Hz
setting
Resolution of Digital keypad: 0.01 Hz
Control characteristics
frequency setting Analog input: 0.06/60 Hz

Resolution of
0.01 Hz
output frequency
Analog voltage of
DC 0~10 V (20 kȍ), 4~20 mA (250 ȍ)
frequency setting
Overload protection 120% drive rated current for 1 minute (inverse time characteristics)
Five steps 0 second (coast to stop), 0.1~3200.0 seconds (each setting of acc.
acc. / dec. times and dec.) 0.015 ~ 19200000 sec (Acceleration from 0 to 60Hz)
Braking torque About 20% (with build-in braking transistor can reach about 100%)
V/F curve The V/F curve can be set arbitrarily
Stall prevention The current of stall prevention can be set arbitrarily
Forward (FWD) / reverse (REV) rotation, 3-line sustaining circuit,
Start method
or 9-speed control can be selected
Stop command by 3-wire start/stop, jogging operation, secondary
acc/dec time, multi-speed command 1~3, reset alarm, external
Operational characteristics
fault command, command of inhibiting output, coast to a stop, max.

Input
Multi-function
frequency search command, frequency setting search command,
inputs
acc/dec inhibition command, UP/DOWN command, UP/DOWN
frequency command clear/enter, analog input select, DC braking
enable, current limit enable
Vin-GND (0~10 V),
Analog inputs
Iin-GND (4~20 mA / 2~10 V or 0~20 mA / 0~10 V)
Running, constant speed, zero speed, frequency, overload, stall
Multi-function prevention, under-voltage, braking detections, restart after fault,
Output
outputs fault condition, and instantaneous power interruption to restart

detections, programmable a and b ports
Analog signal (DC 0~10 V) output, adjustable gain, output
Analog outputs
frequency selection, frequency setting or output current
Keypad display Frequency output, frequency setting, voltage output, DC bus
Display
(controller) voltage, current output, motor RPM, linear speed, terminal status
External display Independent external display can be added for up to three sets
(external (96 mm x 48 mm, 5 digits) to show voltage, current, frequency,
connection) linear speed, etc.
Over-current (OC), over-voltage (OE), low-voltage (LE), motor
overload (OL), drive overload (OL1), overheat (OH), fuse open
Protections
Fault display
(SC), ground fault (GF), KP-202 disconnection during running
(PAdF), voltage low during running (LE1)
Digital keypad linking disconnected (Err_00, Err_01), EEPROM
Diagnostics
error (EEr)
Cooling method Force air cooling
12
Item Description
Non-corrosive or non-conductive, or non-explosive gas or liquid,
Atmosphere
and non-dusty
Environment
Surrounding
-10°C (14°F) ~ +40°C (104°F) non-freezing and non-condensing
temperature
Storage
-20°C (-4°F) ~ +60°C (149 °F)
temperature
Relative humidity 90% RH or less (no-condensing atmosphere)
Vibration Less than 5.9m/sec² (0.6G)
Altitude Less than 1000m (3280 ft.)
13
Chapter 3 Installation
(1) Basic Equipment
The drive needs the several components for the conjunctive operation. These
components are called “basic equipment,” listed in the following:
A. Power source
The power source must be agreed with drive specifications.
B. Molded Case Circuit Breaker (MCCB) or Fuse
MCCB or Fuse can provide the overload and over-current protection to the drive as well
as can prevent the drive from the sudden pulse current at the instant power-on.
C. Drive
The main device of driving motor is chosen in accordance with the specifications of
motor driven (please refer to the lists of standard specifications of drives).
D. Motor
The specifications of motor are determined from the requirement of applications.
(2) Installing the Drive

For the safe operation of the drive, please be care of the environmental conditions where
the drive is going to be used.
A. Location
Due to heat dissipation during the drive operation, please install the drive with the least
clearance space (shown in the below figure) around the drive. Therefore, the location of
installation shall be arranged as follows:
10cm or more
5cm or more 5cm or more
10cm or more
14
B. Arrangement
Due to the heat generated at the machine operation, the drive must be installed in the
ventilate space. The installations of drive are shown as follows:
a. Internal cooling
Outlet Outlet
Fan Fan
Fan Fan
Outlet Outlet
RM5G/P RM5G/P
Driver Driver
Intlet Intlet
(a-1) Good example (a-2) Bad example

Outlet Outlet
Fan Fan
Fan Fan
Outlet Outlet
RM5G/P RM5G/P
Driver Driver
Guide
RM5G/P RM5G/P
Driver Driver
Intlet Intlet
(a-3) Good example (a-4) Bad example
15
b. External cooling
Outlet Outlet
Fan Fan
Fan Fan
Outlet Outlet
RM5G/P RM5G/P
Drive Drive
Guide
RM5G/P RM5G/P
Drive Drive
Intlet Intlet Intlet Intlet
(b-1) Good example (b-2) Bad example
Outlet Outlet
Fan
Fan Fan
Outlet Outlet
RM5G/P RM5G/P
Drive Drive
Intlet Intlet Intlet Intlet
(b-3) Good example (b-4) Good example
Note:
The external cooling is suitable for 7.5HP above. Please ensure all air vents to be
ventilated using the external cooling.
16
C. Specifications of associated accessories
The specifications of the accessories must be according to the specifications of the drive.
Otherwise, the drive will be damaged and the lifetime of the drive will be shorten.
For example: Do not add any power factor leading capacitor (RC, LC types of
condensers) between the drive and motor to avoid any accidents.
D. Cleaning of environment
The drive installed location must consider the ventilation, cleanliness, and moisture
E. Operator
Only the qualified personnel can perform the operation and trouble shooting.
17
Chapter 4 Terminals and wiring diagram
(1) Descriptions of terminal and wiring diagram
A. Wiring diagram
Model Number:
RM5G-1001/2-1PH~1002-1PH; RM5G-2001/2-1PH~RM5G-2002-1PH
Refer to p.103
Appendix A
Braking resistor
(Option)
Terminals of main circuit
Terminals of control circuit
PR P N
Induction motor
1 phase AC R R U
power source IM
S S V
G W
G
RM5G
Forward FWD
AM+ (+)
Reverse REV Analog signal
Multi-function input terminal 1 FM+ (+) output
X1
(DC 0~10V)
Multi-function input terminal 2 X2 GND (-)
Multi-function input terminal 3 X3 SINK
Multi-function input terminal 4 X4 Ɂ1
Multi-function input terminal 5 X5
Ta2
Multi-function input terminal 6 X6 SOURCE
Multi-function
COM output treminals
Tc2
(Relay output)
Ta1
(AC 250V/0.5A
Tb1 COSș=0.3)
12V Tc1
VR I Ɂ2
Vin
SW1
1Kȍ, 1/4W
Y1
Iin Multi-function
V
output treminals
P P P (Open collector)
GND Y2
(DC 48V/50mA)
CME
Voltage input for
frequency setting
(DC 0~10V) Current input for
frequency setting
(DC 4~20mA) Twisted-pair
Shielded P
shielded wires
ϡ1 SINK/SOURCE switch is the multi-function terminal for the status selection. The factory
setting is SINK.
ϡ2 SW1 = “ I “: Iin-GND is current input frequency setting (factory setting).
SW1 = “ V”: Iin-GND is voltage input frequency setting. The setting range set by F_126.
ϡ3 The terminal of control circuit tightening torque and wire size are 5.7 kgf-cm (5 lb-in) and
22-16 AWG (0.75-1.25 mm²).
18
Model Number:
RM5G-2001/2~RM5G-2005;
RM5G-4001~RM5G-4005
Refer to p.103
Appendix A
Braking resistor
(Option)
PR P N
Induction motor
R R U
3 phase AC IM
S S V
power source
T T W
G G
RM5G
Forward FWD
AM+ (+)
X1
(DC 0~10V)
Multi-function input terminal 2 X2 GND (-)
Ta2
Multi-function
Tc2
(Relay output)
Ta1
(AC 250V/0.5A
Tb1 COSș=0.3)
12V Tc1
VR I Ɂ2
Vin
SW1
1Kȍ, 1/4W
Y1
Iin Multi-function
V
output treminals
GND Y2
(DC 48V/50mA)
CME
Voltage input for
frequency setting
frequency setting
Shielded P
shielded wires
setting is SINK.
ϡ2 SW1 = “ I “: Iin-GND is current input frequency setting (factory setting).
SW1 = “ V”: Iin-GND is voltage input frequency setting. The setting range set by F_126.
ϡ3 The terminal of control circuit tightening torque and wire size are 5.7 kgf-cm (5 lb-in) and
22-16 AWG (0.75-1.25 mm²).
19
Model Number:
RM5G-2007~RM5G-2015; RM5G-2020B~RM5G-2075B
RM5G-4007~RM5G-4020; RM5G-4025B~RM5G-4125B
RM5P-2010~RM5P-2015; RM5P-4010~RM5P-4020
Refer to p.103
Appendix A
Braking resistor
(Option)
PR P N
Induction motor
R R U
3 phase AC IM
S S V
power source
T T W
PE PE
RM5G
Forward FWD
AM+ (+)
X1
(DC 0~10V)
Multi-function input terminal 2 X2 M- (-)
Ta2
Multi-function
Tc2
(Relay output)
Ta1
(AC 250V/0.5A
Tb1 COSș=0.3)
12V Tc1
VR I Ɂ2
Vin
SW1
1Kȍ, 1/4W
Y1
Iin Multi-function
V
output treminals
GND Y2
(DC 48V/50mA)
CME
Voltage input for
frequency setting
frequency setting
Shielded P
shielded wires
setting is SINK.
ϡ2 SW1 = “ I “: Iin-GND is the current input frequency setting (factory setting).
SW1 = “ V”: Iin-GND is the voltage input frequency setting. The setting range set by
F_126.
ϡ3 The terminal of control circuit tightening torque and wire size are 8 kgf-cm (6.9 lb-in) and
22-16 AWG (0.75-1.25 mm²).
20
Model Number:
RM5G-2020~RM5G-2075; RM5G-4025~RM5G-4075
RM5P-2020~RM5P-2100; RM5P-4025~RM5P-4100
setting is SINK.
F_126.
22-16 AWG (0.75-1.25 mm²).
21
Model Number:
RM5G-2100~RM5G-2250; RM5G-4100~RM5G-4600
RM5P-2125~RM5P-2250; RM5P-4125~RM5P-4700
Ɂ3
DCL (option) When the DCL is used,
Terminals of main circuit disconnect this jumper.
Jumper Refer to p.109 Appendix A
ACL Ɂ3 P P1 N
Induction motor
R R U
3 phase AC IM
S S V
power source
T T W
PE PE
RM5G
Forward FWD
AM+ (+)
X1
(DC 0~10V)
Multi-function input terminal 2 X2 M- (-)
Ta2
Multi-function
Tc2
(Relay output)
Ta1
(AC 250V/0.5A
Tb1 COSș=0.3)
12V Tc1
VR I Ɂ2
Vin
SW1
1Kȍ, 1/4W
Y1
Iin Multi-function
V
output treminals
GND Y2
(DC 48V/50mA)
CME
Voltage input for
frequency setting
frequency setting
Shielded P
shielded wires
setting is SINK.
F_126.
ϡ3 RM5G type above 100Hp: ACL is the standard accessory; above 175Hp: DCL is the
standard accessory.
RM5P type above 125Hp: ACL is the standard accessory; above 200Hp DCL: is the
standard accessory.
22-16 AWG (0.75-1.25 mm²).
22
B. SINK/SOURCE definition
There are two ways of connections for multi-function input terminals:
Figure (a) and (b) show two examples of a circuit using a relay contact to turn the control
signal input X1 to X6, or FWD, or REV.
C. Using a PLC circuit
Figure (a) and (b) show two examples of a circuit using a PLC to turn the control signal
input X1 to X6, or FWD, or REV.
23
D. Description of terminals
a. Terminals of main circuit
Terminals Symbol Function Name Descriptions
R,S
Input AC voltage Single phase power source
Power (L,N)
source R,S,T
Input AC voltage Three phase power source
(L1,L2,L3)
U,V,W Three phase variable frequency and
Motor Drive output voltage
(T1,T2,T3) voltage output to motor
Main Circuit
P,N Dynamic brake terminal Connect to the dynamic brake unit

External braking P and PR terminal connect to an
PR
Power resistor external braking resistor (option)
and P and P1 terminal can connect to a
braking DC reactor for improving power
P1 External reactor
factor. The factory setting is
“connected”
Ground the inverter in compliance
Grounding PE (or G) Grounding with the national or local electric
code
b. Main circuit connections

(1) RM5G-1001/2-1PH~1002-1PH; RM5G-2001/2-1PH~RM5G-2002-1PH
*(1)
G G
R S P N PR U V W
Grounding
Grounding
Motor
MCCB
Resistor
*(1) RM5G 100V series grounding marking is PE.
Terminal Tightening Grounding Tightening

Model number screw torque terminal torque
size lb-in (kgf-cm) size lb-in (kgf-cm)
RM5G-
No. 8
1001/2-1PH, 1001-1PH, 1002-1PH, M4 15.6 (18) 15.6 (18)
(0.164 in)
2001/2-1PH, 2001-1PH, 2002-1PH,
24
(2) RM5G-2001/2~2005; RM5G-4001~4005
G G
R S T P N PR U V W
Grounding
Grounding
Motor
MCCB
Resistor

RM5G-
No. 8
2001/2, 2001, 2002, 2003, 2005 M4 15.6 (18) 15.6 (18)
(0.164 in)
4001, 4002, 4003, 4005
(3) RM5G-2007~2015; RM5G-4007~4020

RM5P-2010~2015; RM5P-4010~4020
PE R S T P N U V W PR
Grounding
Grounding
Motor
MCCB
Resistor

RM5G-
2007, 2010, 2015, 4007, 4010, 4015, 4020
M5 26 (30) M5 26 (30)
RM5P-
2010, 2015, 4010, 4015, 4020
25
(4) RM5G-2020~2040; RM5G-4025~4060
RM5P-2020~2050; RM5P-4025~4075
PE PE
R S T P P1 N U V W
/L1 /L2 /L3 + - /T1 /T2 /T3
Grounding
Grounding
Jumper
MCCB
Motor

RM5G-
2020, 2025, 2030, 2040, 4025, 4030, 4040,
4050, 4060
M6 52 (60) M5 26 (30)
RM5P-
2025, 2030, 2040, 2050, 4025, 4030, 4040,
4050, 4060, 4075
(5) RM5G-2020B~2040B; RM5G-4025B~4060B (build-in braking transistor)
PE PE
R S T P PR N U V W
/L1 /L2 /L3 + - /T1 /T2 /T3
Grounding
Grounding
MCCB
Motor
Resistor

RM5G-
2020B, 2025B, 2030B, 2040B, M6 52 (60) M5 26 (30)
4025B, 4030B, 4040B, 4050B, 4060B
26
(6) RM5G-2050~2075; RM5G-4075~4125
RM5P-2060~2100; RM5P-4100~4150
PE PE
R S T U V W N P1 P
/L1 /L2 /L3 /T1 /T2 /T3 - +
Grounding
MCCB
Grounding
Motor

RM5G-
2050, 2060, 2075, 4075, 4100, 4125
M8 104 (120) M8 104 (120)
RM5P-
2060, 2075, 2100, 4100, 4125, 4150
(7) RM5G-2050B~2075B; RM5G-4075B~4125B (build-in braking transistor)

PE PE
R S T U V W N PR P
/L1 /L2 /L3 /T1 /T2 /T3 - +
Grounding
Grounding
Resistor
MCCB
Motor

RM5G-
2050B, 2060B, 2075B, M8 104 (120) M8 104 (120)
4075B, 4100B, 4125B
27
(8) RM5G-2100~2250; RM5G-4075~4600
RM5P-2125~2250; RM5P-4175~4700 (connect dynamic braking unit)
PE PE
R S T U V W N P1 P
Grounding /L1 /L2 /L3 /T1 /T2 /T3 - +
DBU
MCCB
Motor Resistor
DCL
ACL
Grounding
RM5G-
2100, 2125, 2150, 2200, 2250, 4075~4600
M12 347 (400) M8 104 (120)
RM5P-
2125, 2150, 2200, 2250, 4175~4700
Ɂ Note: please set the F_093 = 0 (AVR) when connecting DBU or braking resistor.
Ɂ To avoid the damages to the drive, Do Not to misplace the polarities of P and N.
c. Selection of voltage jumper
The control board (as illustrate above): RM5G-4075/ RM5P-4100 above drives have the
control board shown in the above figure when removing the bottom cover of the drive.
Please carefully select the jumper position according to the power source (actual power
voltage level) to avoid the burnout of the fan or the over heat of the drive.
For example:
Please insert the jumper to the place of 460V from the original 380V if the power source is of
460V.
28
d. Terminal of control circuit
Terminals Symbol Name Descriptions
FWD and COM is short-circuit for
FWD Forward operation (Note 1)
forward operation
REV and COM is short-circuit for
REV Reverse operation (Note 1)
reverse operation
X1 Multi-function input terminal 1 Function is determined by F_052

Input
terminals X5 Multi-function input terminal 5 Function is determined by F_056
COM Common of input terminal Common of input terminal signals

Analog setting for voltage
Vin Input range DC0~10V
input
Input range
Analog setting for current
DC4~20mA (2~10V),
Iin input SW1Æ I (current input)
DC0~20mA (0~10V)
Control circuit
SW1ÆV (voltage input)

function is determined by F_126
Power terminal for control DC+12V output
+12V
Power signal maximum current 20mA
source Ground terminal for control
GND Ground terminal
signal
FM+ 1. 10V-full-scale voltage meter
Analog output terminals (meter impedance: 10kȍ or higher)
FM- 2. Maximum output current 1mA
Common terminal for analog Common terminal for analog output
M-
output terminal terminal
A terminal (normal open) is
determined by function F_060
Ta1
(contact rating: 250VAC, 0.5A,
cosș=0 .3)
B terminal (normal close) is
Output determined by function F_060
terminals Tb1
Multi-function terminals cosș=0 .3)
(Relay output)
Tc1 Common terminal for Ta1, Tb1
A terminal (normal open) is
determined by function F_131
Ta2
cosș=0 .3)
Tc2 Common terminal for Ta2
29
Terminals Symbol Name Descriptions
Y1 and Y2 functions are

Control circuit
Y1
determined by F_058, F_059
Output Analog output terminals (The maximum rating: 48VDC
terminals Y2 (open collector output) 50mA)
CME Common terminal for Y1, Y2
Note 1 :
The direction of rotation is defined by observing the motor from the driven shaft side, not the
fan side. The standard (Forward) direction of rotation is clockwise. Above description is in
accordance with IEC (International Electrotechnical Commission) standard.
Figure A Figure B
If function setting F_001=0,

Forward (FWD) rotation is clockwise (Figure A).
Reverse (REV) rotation is counter-clockwise (Figure B).
30
e. Control board
(1) RM5G-2001/2-1PH~2002-1PH
RM5G-2001~2005; RM5G-4001~4005
CN3
GFD
GFD
J5 ILD
1 500ohm
2
3 250ohm ILD
SINK
I
SW2
SW1
V SOURCE
J5
500ohm
250ohm
SINK
I 5 CN1 1
SW1 SW2
TB2 V
TB1 SOURCE
Tc2 Ta2 Ta1 Tb1 Tc1 12V Vin GND Iin FM+ AM+ Y2 Y1 CME X4 X3 X2 X1 X6 COM X5 REV COM FWD
CN1: Connector for external displays (DM-501)

CN3: RJ-45 connector for keypad (KP-201C or KP-202)
TB1: Input and output terminals
TB2: Output terminals
SW1: Iin signal DIP switch (SPDT) (please refer to page 18)
SW2: Multi-function Input terminal (X1~X6, FWD, REV) SINK/SOURCE signal DIP switch
(SPDT) (please refer to page 23)
ILD: Current limit select jumper (Jumper short: no current limit; Jumper open: with
current limit. The factor setting is no current limit)
J5: Iin input impedance select jumper (1 and 2 short: impedance = 500ȍ, 2 and 3 short:
impedance = 250ȍ. The factory setting is for 250ȍ)
GFD: GF (Grounding Fault) disable select jumper (GFD jumper short: with GF protective;
GFD open: no GF protective. The factory setting is has with GF)
31
(2) RM5G-2007~2250; RM5P-2010~2250
RM5G-4007~4600; RM5P-4010~4700
ILD
GFD
ILD GFD
CN2
1 500ohm
2 SINK
3 250ohm CN1
1
JP3
SW2
SINK
5
500ohm SW2 SOURCE

I 250ohm
SOURCE
JP3
TB1
V I
SW1 V
SW1
AM+ 12V Vin GND Iin FWD COM REV X5 COM Ta1 Tb1 Tc1
FM+ M- Y1 CME Y2 X3 X1 COM X2 X4 X6 Ta2 Tc2
CN1: Connector for external displays (DM-501)

CN2: RJ-45 connector for keypad (KP-201C or KP-202)
TB1: Input and output terminals
SW1: Iin signal DIP switch (SPDT) (please refer to page 20)
SW2: Multi-function Input terminal (X1~X6, FWD, REV) SINK/SOURCE signal DIP switch
(SPDT) (please refer to page 23)
ILD: Current limit select jumper (Jumper short: no current limit; Jumper open: with
current limit. The factor setting is no current limit)
JP3: Iin input impedance select jumper (1 and 2 short: impedance = 500ȍ, 2 and 3 short:
impedance = 250ȍ. The factory setting is for 250ȍ)
GFD: GF (Grounding Fault) disable select jumper (GFD jumper short: with GF protective;
GFD open: no GF protective. The factory setting is has with GF)
32
f. The wiring notes and specifications
(1) Wiring connection between drive and motor due to the variance of the rated
power causes the variance of the leakage current. The setting of the switching
frequency, rated power, and wire distance is listed in the below table.
Distance
Over
10 m 20 m 30 m 50 m 100 m
100 m
Rated power
1/2~5Hp 10kHz 7.5kHz 5kHz 2.5kHz 800Hz 800Hz
7.5~10Hp 10kHz 7.5kHz 5kHz 2.5kHz 800Hz 800Hz
15~30Hp 7.5kHz 5kHz 2.5kHz 2.5kHz 800Hz 800Hz
40~75Hp 5kHz 5kHz 2.5kHz 2.5kHz 800Hz 800Hz
100~600Hp 2.5kHz 2.5kHz 2.5kHz 800Hz 800Hz 800Hz
The setting of switching frequency is determined by F_081
=0 800Hz Note:
=1 2.5kHz Switching frequency (F_081), when setting value more then
4 in RM5G inverter, the inverter must be derating.
=2 5kHz
Switching
F_081 =3 7.5kHz Switching frequency (F_081), when setting value more then
frequency
2 in RM5P inverter, the inverter must be derating.
=4 10kHz
=5 12.5kHz Do not decrease the switching frequency (F_081) down to
800Hz while the drive is running (the drive exceed 75Hp).
=6 15kHz
(2) The wiring distance between the drive and the motor must keep as short as
possible. The reflective voltage effect is minor within 10 meters. The drive shall
connect an ACL on the side of UVW of the drive and decrease the switching
frequency if the motor wiring is too long (over 30 meters)
(3) If the drive is used at the altitude greater than 1000 m, the relationship of drive’s
rated current and altitude is shown in the below figure.
33
(4) Recommended wiring size and Molded Case Circuit Breaker (MCCB)
Single phase 100V series

Model no. Input current MCCB Main circuit Control circuit Grounding
RM5G- (A) (A) wire size wire size wire size
(mm²) (mm²) (mm²)
1001/2-1PH 8.8 15
1001-1PH 18 30 2.0 0.75~1.25 2.0
1002-1PH 24 30
Single phase 200V series

(mm²) (mm²) (mm²)
2001/2-1PH 7 10
2001-1PH 13.5 20 2.0 0.75~1.25 2.0
2002-1PH 20 30
Three phase 200V series

(mm²) (mm²) (mm²)
2001/2 3.8 5 2.0 2.0
2001 6 10 2.0 2.0
2002 9 15 2.0 2.0
2003 12 20 2.0 2.0
2005 22 30 3.5 3.5
2007 28 50 5.5 5.5
2010 44 75 8 8
2015 60 100 14 14
2020 71 125 22 22
2025 98 150 22 22
0.75~1.25
2030 110 175 38 38
2040 133 200 60 60
2050 176 300 80 80
2060 200 350 100 100
2075 240 400 60*2 60*2
2100 285 500 100*2 100*2
2125 330 500 150*2 150*2
2150 405 600 200*2 200*2
2200 585 800 200*2 200*2
2250 700 1000 250*2 250*2
34
Three phase 400V series
(mm²) (mm²) (mm²)
4001 3.5 5 2.0 2.0
4002 4.8 10 2.0 2.0
4003 8 15 2.0 2.0
4005 11 20 3.5 2.0
4007 16 30 3.5 3.5
4010 20 30 5.5 5.5
4015 26 40 8.0 8
4020 30 50 8.0 14
4025 50 75 14 22
4030 61 100 22 22
4040 74 125 22 38
4050 90 150 22 60
4060 105 150 38 0.75~1.25 80
4075 130 200 60 100
4100 155 250 80 60*2
4125 177 300 100 100*2
4150 196 300 60*2 150*2
4175 217 350 100*2 200*2
4200 282 400 100*2 200*2
4250 355 600 150*2 250*2
4300 385 600 200*2 200*2
4350 440 700 250*2 250*2
4420 540 800 250*2 250*2
4500 650 1000 325*2 325*2
4600 800 1200 325*2 325*2
NoteǺ
1. Please refer to the local electric code with respect to the wiring (the loading and
continuity, the wire capability for the current and temperature, the length of wiring,
and surrounding temperature must be all considered in order to add or reduce the
size of the wire).
2. Please use cable that is suitable for 600 V 75°C above.
3. This chart is for reference only.
35
Chapter 5 Operation panels
(1) Digital keypad (KP-201C)
(2) Analog keypad (KP-202)

1. If LED is light, speed is
command by keypad.
2. If LED is not light, speed is
command by terminals.
The LED will be light, if the

corresponding ADJ has been
chosen by RSW.
1. Speed reach : LED is light.

2. Acc./dec. : LED is flashes.
Drive begins to output

frequency.
1. Drive stops frequency.

Setting potentiometer. 2. Reset.
Note: Keypad KP-201C and KP-202 still can be used in the RM5/5P series drive.
36
Chapter 5 Operation panel
(3) The Setup of digital control panel (KP-201C)
A. Digital keypad has three modes and display for fault conditions. The switching
operations are shown in the diagram below.
Function code Parameter

Monitor mode setting mode setting mode
Hz V A Hz V A Hz V A
Hz V A
Fault message
Note: There are two types of connecting cables for the digital controller:
(1) 8pin telephone cable: the cable length must be within the 5m;
(2) Network cable (AMP): the cable length can be above the 5m, and the maximum
length is 25m.
37
B. The monitor mode contains 8 types of displays: 1 main display (the most left digit off)
and 7 auxiliary displays indicating the status of drive (the most left digit showing 2~8).
Please refer to the following illustrations:
a. The display function is set by F_006.
b. User can select one type of the display mode as the main display to show the
drive status for user’s application purposes. If user doesn’t switch back to the
main display mode, the display system will automatically switch back the main
display mode when the display system is idle for 3 minutes.
38
C. In the function code setting mode, total 135 function codes (F_000~F_134) can be input
to the drive, and the setting diagram is shown in the figure below.
D. In the parameter setting mode, the range setting is defined in function code, and the
setting diagram is shown in the below.
The range of parameter setting of F_009 is 0.00~400.00Hz
39
E. In the monitor mode, the frequency command, motor speed (RPM), and machine speed
(MPM), can be changed. For example, the setting diagram of changing speed is shown
in the figure below.
a. In the monitor mode, and on keypad are used to increase and

decrease speed, respectively.
b. After selecting the proper speed, the LED of keypad is flashing with the value of
FUN
setting, press DATA within 5 seconds to store speed setting.
F. Only in the monitor mode, the frequency output can be controlled by pressing
STOP
RUN and RESET .
40
G. Copy and resume factory settings
A. CopyǺ
The function of copy is to store the drive setting into the digital keypad (KP-201C)
and to write the setting from the digital keypad to the drive.
(҇)Store the drive setting to the digital keypad (KP-201C):
Before connecting the cable to the digital keypad (KP-201C), press until
the keypad is connected to drive. The drive setting is storing into the digital
keypad (KP-201C) after the cable is connected to the keypad and the keypad
LED displays indicating the storing in process.
(҈)Write the setting of the digital keypad (KP-201C) into drive:

Before connecting the cable to the digital keypad (KP-201C), press until the
keypad is connected to drive. The setting from the keypad is writing into the
drive after the cable is connected to the keypad and the keypad LED displays
indicating the writing in process.
(˩) If the drives use different software versions, Do Not perform read/write setting to
other drives. Otherwise, the digital keypad (KP-201C) display will show the
.
B. Resume factory settingsǺ

(҇) Resume the setting to the 60Hz factory setting:
Before connecting the cable to the digital keypad (KP-201C), press PROG until
the keypad is connected to drive. The LED of the display will show
Indicating the restoring to the factory setting of 60Hz in process.
(҈) Resume the setting to the 50Hz factory setting:

FUN
Before connecting the cable to the digital keypad (KP-201C), press DATA until
the keypad is connected to drive. The LED of the display will show
Indicating the restoring to the factory setting of 50Hz in process.
C. Resume last settingsǺ

STOP
Before connecting the cable to the digital keypad (KP-201C), press RESET until the
keypad is connected to drive. The LED of the display will show indicating
the last setting restored.
41
(4) The Setup of Analog Control Panel (KP-202)
A. Descriptions of RSW functions
Corresponding
RSW Functions Range Factory setting
VR
Output
N/A ---- ----
frequency
8.0V (200V class)

Boost voltage 0.1~127.5V
12.0V (400V class)
Primary 0.5~5HP: 5.0 sec.

acceleration 0.0~165.0sec 7.5~30HP: 15.0 sec.
time above 40HP: 30.0 sec.
Primary 0.5~5HP: 5.0 sec.

deceleration 0.0~165.0sec 7.5~30HP: 15.0 sec.
time above 40HP: 30.0 sec.
Speed level 1 0.0~120.0Hz 10.0Hz
Max. output
0.0~120.0Hz 60.0Hz
frequency
0.5~5HP: 5.0 sec.

Secondary
0.0~165.0sec 7.5~30HP: 15.0 sec.
acc/dec time
above 40HP: 30.0 sec.
Primary
frequency 0.0~120.0Hz ----
setting
Frequency
N/A ---- ----
setting display
Output voltage
N/A ---- ----
display
42
Corresponding
RSW Functions Range Factory setting
VR
DC voltage
N/A ---- ----
display
Output current
N/A ---- ----
display
Motor speed
N/A ---- ----
display
Machine speed
N/A ---- ----
display
Terminal status
N/A ---- ----
display
DIP status
N/A ---- ----
display
a. The function code associated with VR can be changed, except for ADJ1~ADJ3.
b. The status of terminals and DIP are shown as the figure below.
FWD
REV
X5
X6
KEYPAD KEYPAD
DIP4 ON Ta1/Tb1
DIP3 ON
X4
DIP2 ON Y2
DIP1 ON X2
Y1
ȸONȹ status of DIP X1
Ta2/Tc2
X3
KEYPAD Statutes of terminal
DIP4 OFF
DIP3 OFF
DIP2 OFF
DIP1 OFF
ȸOFFȹ status of DIP
43
B. Descriptions of DIP functions
No.
DIP Function Descriptions Remark
switch
ON
ONǺSwitching frequency is 2.5KHz
Switching Refer to
1 OFFǺUse KP-201C set the switching
1 2 3 4 frequency page 91
frequency (factory setting)
ON
Selections of ONǺBase frequency at 50Hz Refer to
2 OFFǺBase frequency at 60Hz
1 2 3 4
base frequency page 91
ONǺFrequency set by terminal input with
ON
Selections of analog signal Refer to
3
1 2 3 4
speed setting OFFǺPrimary speed set by KP-201C or page 91
KP-202
ON
Selections start ONǺStart with the FWD/REV terminal Refer to
4 OFFǺUse the KP-202 start (factory setting)
1 2 3 4
command page 91
C. Descriptions of ADJ functions

ADJ Functions Range Factory setting Remark
Starting voltage 8.0V (200V class) Refer to

0.1~127.5V
boost 12.0V (400V class) page 92
Primary 0.5~5Hp : 5.0 sec

Refer to
acceleration 0.0~165.0 sec 7.5~30Hp:15.0 sec
page 92
time Above 40Hp:30.0 sec
Primary 0.5~5Hp : 5.0 sec

Refer to
deceleration 0.0~165.0 sec 7.5~30Hp:15.0 sec
page 92
time Above 40Hp:30.0 sec
Speed level 1 Refer to

0.0~120.0Hz 10.0Hz
setting page 92
Maximum
Refer to
output 0.0~120.0Hz 60.0Hz
page 92
frequency
0.5~5Hp : 5.0 sec

Secondary Refer to
0.0~165.0 sec 7.5~30Hp : 15.0 sec
acc/dec time page 92
Above 40Hp : 30.0 sec
Primary
Refer to
frequency 0.0~120.0Hz ----
page 92
setting
44
Chapter 6 Parameters list
Function Range of Factory Refer to
Name Descriptions Unit
setting setting setting page
Software
F_000 Software status and display the drive message ņ ņ P5103F 52
status
Rotation direction
Start command
command
FWD and REV FWD and REV
0:
terminal terminal
1: FWD terminal REV terminal
Start FWD and REV
F_001 command 2: 0~4 ņ 3 52
terminal
Forward direction;
3: FWD and REV
Keypad RUN key
terminal disable
Reverse direction;
4: FWD and REV
terminal disable
0: Frequency setting by input analog terminal
1: Frequency setting by keypad
Frequency
F_002 2: RPM setting by keypad 0~4 ņ 1 53
command
3: MPM setting by keypad
4: Frequency setting by UP/DOWN terminal
0: Start command from the terminal, keypad
Validity of
STOP key disabled
F_003 STOP on 0, 1 ņ 1 54
1: Start command from the terminal, keypad
keypad
STOP key enabled
Change 0: KP-201C in the monitor mode, the frequency
frequency setting can not be changed
F_004 0, 1 ņ 1 54
setting of 1: KP-201C in the monitor mode, the frequency
KP-201C setting can be changed
Frequency 0: KP-201C in the monitor mode, the frequency

setting auto- setting can not be stored automatically
F_005 0, 1 ņ 1 54
storing of 1: KP-201C in the monitor mode, the frequency
KP-201C setting can be stored automatically
Main display
F_006 Select one of 8 display modes as main display 1~8 ņ 1 55
of KP-201C
Machine 0.00~
F_007 A ratio of machine speed 0.01 20.00 55
speed ratio 500.00
Digits of decimal
Select the digits of decimal values displaying the
F_008 value (machine 0~3 ņ 0 55
machine speed
speed)
Multi-speed Multi-speed Multi-speed
Jog speed 50.00
level 3 level 2 level 1
command (Note1)
F_009 Primary speed command command command 56
60.00
OFF OFF OFF OFF
(Note2)
F_010 Preset speed 1 OFF OFF OFF ON 10.00 56
F_011 OFF OFF ON OFF 0.00~
Preset speed 2 0.01Hz 20.00 56
400.00
F_012 Preset speed 3 OFF OFF ON ON 30.00 56
F_013 Preset speed 4 OFF ON OFF OFF 0.00 56
F_014 Preset speed 5 OFF ON OFF ON 0.00 56
F_015 Preset speed 6 OFF ON ON OFF 0.00 56
F_016 Preset speed 7 OFF ON ON ON 0.00 56
F_017 Jog speed ON ņ ņ ņ 6.00 56
50.00
Acc/dec
0.01~ (Note 1)
F_018 reference The frequency corresponding to acc/dec times 0.01Hz 58
400.00 60.00
frequency
(Note 2)
X : means don’t care. The color as means functions can be set during the operation.
45
Primary The acceleration time of primary speed,
F_019
acceleration time preset speed 4~7, and jog speed
Primary The deceleration time of primary speed,
F_020
deceleration time preset speed 4~7, and jog speed
Acceleration time
F_021 Acceleration time of preset speed 1
of preset speed 1
Deceleration time
F_022 Deceleration time of preset speed 1
of preset speed 1
Acceleration time
of preset speed 2 0.0~ 15.0
0.1sec 58
Deceleration time 3200.0 (Note 5)
of preset speed 2
Acceleration time
of preset speed 3
Deceleration time
of preset speed 3
Secondary Multi function input terminal select the
F_027
acceleration timesecondary acceleration time
Secondary Multi function input terminals select the
F_028
deceleration timesecondary deceleration time
Set S-curve for Set S-curve to slow the acceleration and
F_029 0.0~5.0 0.1sec 0.0 58
acc/dec time deceleration time at start and stop
0: Output voltage of V/F pattern is not
Limitation of output
F_030 limited 0, 1 ņ 0 60
voltage
1: Output voltage of V/F pattern is limited
50.0
Maximum output (Note )
F_031 Drive’s maximum output frequency 0.1~400.0 0.1Hz 60
frequency 60.0
(Note 2)
F_032 Starting frequency Starting frequency of drive’s output 0.1~10.0 0.1Hz 0.5 60
8.0
0.1~50.0
The voltage correspond to the output (Note 3)
F_033 Starting voltage 0.1V 60
starting frequency 12.0
0.1~100.0
(Note 4)
50.0
The frequency correspond to the base (Note 1)
F_034 Base frequency 0.1~400.0 0.1Hz 60
voltage in V/F pattern 60.0
(Note 2)
220.0
0.1~255.0
The voltage correspond to the base (Note 3)
F_035 Base voltage 0.1V 60
frequency in V/F pattern 380.0
0.1~510.0
(Note 4)
F_036 V/F frequency 1 Frequency at the first point of V/F pattern 0.0~399.9 0.1Hz 0.0 61
0.0~255.0
F_037 V/F voltage 1 Voltage at the first point of V/F pattern 0.1V 0.0 61
0.0~510.0
F_038 V/F frequency 2 Frequency at the second point of V/F pattern 0.0~399.9 0.1Hz 0.0 61
0.0~255.0
F_039 V/F voltage 2 Voltage at the second point of V/F pattern 0.1V 0.0 61
0.0~510.0
F_040 Vin gain Analog input Vin ratio adjustment 0.00~2.00 0.01 1.00 62
F_041 Vin bias Analog input Vin offset adjustment -1.00~1.00 0.01 0.00 62
Frequency upper The upper limit of output frequency
F_042 0.00~1.00 0.01 1.00 66
limit (1.00=maximum output frequency)
Frequency lower The lower limit of output frequency
F_043 0.00~1.00 0.01 0.00 66
limit (1.00=maximum output frequency)
The color as means functions can be set during the operation.
46
0: Output frequency
FM+ analog output 1: Frequency setting
F_044 signal selection 2: Output current 0~4 ņ 0 67
(DC 0~10V) 3: Vin frequency setting
4: Iin frequency setting
FM+ analog
F_045 Analog output ratio adjustment 0.00~2.00 0.01 1.00 67
output gain
0: Motor overload protection: Disabled
Overload protection
1: Motor overload protection: Enabled
F_046 selection 0~2 ņ 1 68
2: Motor overload protection of independent
(OL)
cooling fans: Enabled
Filter time of analog Filter time is effective for eliminating noise in
F_047 0~255 ņ 20 65
input the frequency command (F_002=0)
According
Current setting according to the motor rated 10~150% by to the
F_048 Motor rated current the drive 0.1A spec. of
68
current rated current
motor
Motor no-load Current setting according to the motor’s no- 0~ Motor 1/3 Motor
F_049 rated current
0.1A current
68
current load situation
Motor slip According to the load condition, slip is
F_050 -9.9~10.0 0.1Hz 0.0 68
compensation compensation for constant speed
Number of motor Determination of RPM display value of the
F_051 2~10 2P 4P 68
poles KP-201C
±1: jog command

Multi-function input
F_052 ±2: switch between the 3
terminal X1 X1=0
secondary acc/dec
UP/DOWN
±3: multi-speed level 1
command enter key
command
±4: multi-speed level 2
Multi-function input X2=0 command
F_053 DC braking enable 4
terminal X2 ±5: multi-speed level 3
(stop)
command
±6: reset command
X3=0
±7: external fault
Current limit enable
Multi-function input command
F_054 1
terminal X3 ±8: interruption of
X4=0
output command
Primary and -16 ~ +16
±9: coast to stop ņ 69
secondary speed (Note 9)
command
command select
Multi-function input ±10: speed search from
F_055 the max. frequency 2
terminal X4 X5=0
±11: speed search from
Stop command with
the frequency
3-wire start/stop
setting
circuit (contact a)
Multi-function input ±12: holding command
F_056 ±13: UP command 7
terminal X5 X6=0
±14: DOWN command
Stop command with
±15: clean UP/DOWN
3-wire start/stop
frequency
circuit (contact b)
command
Multi-function input
F_057 ±16: select analog input 6
terminal X6
source
47
0: no used
Multi-function ±1: running detection
F_058 3
output terminal Y1 ±2: speed reach detection
±3: zero speed detection
±4: frequency detection
Multi-function ±5: overload detection
F_059 -11~+11 2
output terminal Y2 ±6: stall prevention detection ņ 77
(Note 9)
±7: low voltage detection
±8: braking detection
Multi-function ±9: restart after instantaneous power failure
F_060 output terminal detection 11
Ta1, Tb1 ±10: restart after fault condition detection
±11: fault detection
Speed reach
F_061 Detection range of constant speed 0.0~10.0 0.1Hz 2.0 81
detection range
Frequency
F_062 Detection range of the frequency 0.0~10.0 0.1Hz 2.0 81
detection range
Frequency Detection frequency level for multi-function
F_063 0.0~400.0 0.1Hz 0.0 81
detection level output terminal
Automatic boost According to the load condition, adjust the
F_064 0.0~25.5 0.1 1.0 81
voltage range output voltage of the V/F curve
0: Disable
F_065 Overload detection 0, 1 ņ 0 82
1: Enable (Note 6)
Overload detection 0: Detection during the constant speed only
F_066 0, 1 ņ 0 82
status 1: Detection during the running only
0: Drive is still running when the overload is
Output setting of
F_067 detected 0, 1 ņ 0 82
overload
1: Drive is trip when the overload is detected
30~200%
Overload detection Setting the level of the current for overload
F_068 of drive rated 1% 160 82
level detection current
The output current larger than the setting
Overload detection
F_069 F_068 and exceed the time interval detects 0.1~10.0 0.1sec 0.1 82
time
the overload
Stall prevention
If stall is occurred during acceleration, motor 30~200%
F_070 level at the of drive rated 1% 170 83
keeps at the constant speed current
acceleration
Stall prevention 30~200%
If stall is occurred at constant speed running,
F_071 level at the constant of drive rated 1% 160 83
the motor speed is decreased current
speed
Acceleration time
for stall prevention Setting the acceleration time for the stall 0.1~ 15.0
F_072 0.1sec 83
at the constant prevention of the constant speed 3200.0 (Note 5)
speed
Deceleration time
for stall prevention Setting the deceleration time at the stall 0.1~ 15.0
F_073 0.1sec 83
at the constant prevention of the constant speed 3200.0 (Note 5)
speed
Deceleration stall 0: Deceleration stall prevention: Disabled
F_074 0, 1 ņ 1 83
prevention 1: Deceleration stall prevention: Enabled
0~150%
F_075 DC braking level Setting the current level of DC braking of drive rated 1% 50 84
current
Time interval of DC Setting the DC braking time interval at
F_076 0.0~20.0 0.1sec 0.5 84
braking in stop drive’s stop
Time interval of DC Setting the DC braking time interval at
F_077 0.0~20.0 0.1sec 0.0 84
braking in start drive’s start
48
Instantaneous power failure/flying start
0: Drive can not be restarted
Operation selection 1: Drive can be restarted
at power failure and Power failure
F_078 0~3 ņ 0 85
instantaneous 2: Ramp to stop
power failure 3: When power restored during the ramp to
stop interval, the drive reacceleration
again
150.0~ 175.0
The voltage level
Setting the voltage of power source for ramp 192.0 (Note 3)
F_079 setting at the power 0.1V 85
to stop 300.0~ 320.0
failure
384.0 (Note 4)
Number of fault
F_080 Numbers of restart at the fault occur 0~16 1 0 89
restart
Switching The setting value is higher and the motor 1
F_081 0~6 1 89
frequency noise is lower (Note 10)
0: Ramp to stop
F_082 Stop mode 1: Coast to stop 0~2 ņ 0 89
2: Coast to stop + DC braking
Prohibition 0: Reverse rotation allowed
F_083 0, 1 ņ 0 90
reverse 1: Reversal rotation NOT allowed
F_084 Jump frequency 1 Avoid mechanical resonance point 1 0.0~400.0 0.1Hz 0.0 86
Jump frequency Setting the range of the jump frequency 1, 2,
F_087 0.0~25.5 0.1Hz 0.0 86
range 3
When the current large then the searching 0~200%
Speed searching
F_088 current, the output frequency is searching of drive rated 1% 150 87
current level current
downward
Delay time for Setting the output delay time before the
F_089 0.1~5.0 0.1sec
0.5 87
speed searching speed searching
The V/F pattern of Setting the percentage of V/F output voltage
F_090 0~100% 1% 100 87
speed searching at the speed searching
F_091 Fault records Display the last 5 records of faults view only ņ no_Err 90
0: Parameters are changeable,
Max. freq. can not exceed 120.0 Hz
1: Parameters are locked,
Max. freq. can not exceed 120.0 Hz
F_092 Parameter locking 0~3 ņ 0 90
2: Parameters are changeable,
Max. freq. can exceed 120.0 Hz
3: Parameters are locked,
Max. freq. can exceed 120.0 Hz
Automatic voltage 0: Disable
F_093 0, 1 ņ 1 90
regulation (AVR) 1: Enable
0: Disable
Drive overload 1: Thermal protection
F_094 0~3 ņ 3 90
(OL1) 2: Current limit overload protection
3: Both protection
190.0~ 220.0
The value of setting according to the actual 240.0 (Note 3)
F_095 Power source 0.1V 90
power source 340.0~ 380.0
480.0 (Note 4)
Setting the drive to accelerate to the holding
F_096 Holding frequency 0.0~400.0 0.1Hz 0.5 87
frequency at the constant speed
Holding time Setting drive’s time of the constant speed at
F_097 0.0~25.5 0.1sec 0.0 87
interval the holding frequency
49
Grounding fault 0: Disable
F_098 0, 1 ņ 1 90
protection (GF) 1: Enable
Selecting indicated status of external 1
F_099 External indicator 1 0~8 ņ 88
indicator 1 (Note 8)
0: Linear
1: Energy saving mode (auto-adjust V/F
according to the loads)
F_102 V/F curve selection 0~3 ņ 0 90
2: Square of 2 curve
3: Square of 1.7 curve
Subtracted frequency When the power failure,
F_103 0.0~20.0 0.1Hz 3.0 85
at deceleration start Frequency = Output freq.- subtracted freq.
Power failure Set a deceleration slope down to the 0.0~ 15.0
F_104 0.1sec 85
deceleration time 1 frequency set in F_106 3200.0 (Note 5)
Power failure Set a deceleration slope below the 0.0~ 15.0
F_105 0.1sec 85
deceleration time 2 frequency set in F_106 3200.0 (Note 5)
Power failure Set the frequency at which the
F_106 deceleration time deceleration slope is switched from the 0.0~400.0 0.1Hz 0.0 85
switchover frequency F_104 setting to the F_105 setting
When signal noise is large, appropriately
Analog frequency
F_107 increase dead zone to stabilize frequency. 0.00~2.55 0.01Hz 0.00 65
dead zone
But this will reduce the tuning linearity
Digital input de- When the input pulse width lower than the
F_108 5~16 1ms 10 76
bounce adjustment setting time, the software rejects
F_109 Reserved ņ ņ ņ ņ ņ
F_110 ADJ4 function ADJ4 of KP-202 function 0~49 ņ 1 91
F_113 DIP1 function DIP1 of KP-202 function 0~15 ņ 8 91
KP-202 potentiometer Parameter setting of the potentiometer of
F_117 0~49 ņ 0 91
function KP-202
0: Erase the UP/DOWN freq. when power
UP/DOWN memory off
F_118 0, 1 ņ 0 75
selection 1: Store UP/DOWN frequency when
power off
UP/DOWN frequency 0: 0.01Hz 1~8: *0.05Hz
F_119 0~255 ņ 0 75
resolution 9: 0.5Hz 10~255: *0.1Hz
1~5: Terminal adjust the response time.
UP/DOWN trigger Continuous acc. or dec. when over
F_120 1~6 ņ 1 75
mode setting time
6: Edge trigger
UP/DOWN frequency Adjust UP/DOWN frequency on KP-201C 0.00~
F_121 0.01Hz 0.00 76
adjustment keypad directly 400.00
50
0: Frequency setting by analog terminal
Secondary speed
F_122 1: Frequency setting by keypad 0~2 ņ 0 74
command selection
2: Frequency setting by UP/DOWN terminal
0: Vin+Iin 1: Vin-Iin
Analog input
F_123 2: Iin-Vin 3:Vin or Iin (select from X1~X6 0~3 ņ 0 63
source
terminals)
Analog input (Vin) 0: Analog input gain
F_124
selection 1: Frequency command
0~3 ņ 1 63
Analog input (Iin) 2: Current limit
F_125 3: Output voltage adjustment of V/F pattern
selection
F_126 Iin selection 0: 4~20mA (2~10V) 1: 0~20mA (0~10V) 0, 1 ņ 0 63
F_127 Iin gain Analog input Iin adjustment ratio 0.00~2.00 0.01 1.00 62
F_128 Iin bias Analog input Iin adjustment offset -1.00~1.00 0.01 0.00 62
0: Indicates output frequency
AM+ analog output 1: Indicates frequency command
F_129 signal selection 2: Indicates output current 0~4 ņ 2 67
(DC 0~10V) 3: Indicates Vin frequency command
4: Indicates Iin frequency command
F_130 AM+ gain Analog output ratio adjustment 0.00~2.00 0.01 1.00 67
Multi-function
-11~11
F_131 output terminals Same setup as the multi-function outputs ņ 1 77
(Note 9)
Ta2, Tc2
DC braking
F_132 Active frequency of DC braking at stop 0.1~60.0 0.1Hz 0.5 84
frequency at stop
Monitor
F_133 Current limit level Monitoring the current limit level view only ņ 73
Value
0: Useless
CLF: Clear fault records
dEF60: Default the factory setting of 60Hz
dEF50: Default the factory setting of 50Hz
F_134 Default setting SAv: Store setting ņ ņ 0 55
rES: Resume setting
rd-EE: Read parameter from drive to digital
keypad (KP-201C)
Wr-EE: Write parameter from the digital
keypad (KP-201C) to drive
(Note)Ǻ
1. Factory setting for 50Hz
2. Factory setting for 60Hz
3. Specifications of 200V class
4. Specifications of 400V class
5. 0.5~5Hp : 5sce
7.5~30Hp : 15sec
Above 40Hp : 30sec
6. Display “ OLO ”
7. The dynamic braking unit is installed
8. The setting is 0 indicating No display
9. ɠ: Represents contact a (normally open)
ɡ: Represents contact b (normally close)
As multi-function terminals using for UP/DOWN control, wiring must be less than 20 m
10. RM5G series: when switching frequency setting (F_081) exceeds 4, the drive must be de-rating or change
higher capacity.
RM5P series: when switching frequency setting (F_081) exceeds 2, the drive must be de-rating or change
higher capacity.
51
Chapter 7 Descriptions of function code settings
(1) The keypad Setup
A. ȜF_000ȝ: Software status and display the drive message
a. The drives with different software versions may not read or write setting to drive
each other. The KP-201C display will show .
b. Three LED light (Hz, V, A) shows the different content per separately indicate status.
c. Press the or key can switch display status.
B. ȜF_001ȝ: Start command (5 modes of settings)

a. F_001=0
(I). FWD and REV control both motor start and direction commands.
(II). FWD and REV are open or short simultaneously to stop running.
SINK (NPN) mode
SOURCE (PNP) mode
b. F_001=1
Start control by FWD terminal; rotation control by REV terminal.
SINK (NPN) mode
52
Chapter 7 Description of function code settings
SOURCE (PNP) mode
c. F_001=2
(I). Start control by the keypad. Direction control by FWD and REV terminals.
(II). The motor stops running when FWD and REV terminals are open or short
simultaneously.
SINK (NPN) mode
d. F_001=3
Start control by the keypad RUN key; FWD and REV terminals are useless; and the
motor rotates at the forward direction (clockwise).
e. F_001=4
Start control by the keypad RUN key; FWD and REV terminals are useless; and the
motor rotates at the reverse direction (counterclockwise).
The output frequency most left digit shows “ɡ“.
Note: When F_001=0 or 2, if FWD-COM and REV-COM are disconnected simultaneously, the
frequency display in the monitor mode will display flashed “------“, If FWD-COM and REV-
COM connected simultaneously, the frequency display in the monitor node will display
flashed “ ”.
C. ȜF_002ȝ: Frequency command

a. F_002=0
Frequency is controlled by the analog input terminal (selecting Vin and Iin analog
input sources by F_123).
(I). Vin-GND: Input range DC 0~10VǶ
Note: Please refer to the parameter of F_040 and F_041 for the range of selecting frequency
gain and bias.
(II). Iin-GND: Selecting the input mode via DSW1.
DSW1ÆI mode: Input current source range 4~20mA or 0~20mA (selecting by
F_126).
DSW1ÆV mode: Input voltage sources range: 2~10V or 0~10V (selecting by
F_126).
Note: Please refer to the parameter of F_127 and F_128 for the range of selecting frequency
gain and bias.
53
b. F_002=1
Frequency is setting by keypad.
(I). For KP-201C, main speed and multi-speed levels can be set, and the frequency
can be set in the monitor mode.
(II). For KP-202, using setting potentiometer knob on the panel to set speed.
c. F_002=2
RPM is set by the keypad (KP-201C).
d. F_002=3
MPM is set by the keypad (KP-201C).
e. F_002=4
Frequency is set by UP/DOWN terminal.
Multi-function input terminals can set UP command, DOWN command, UP/DOWN
frequency clear and enter commands.
Note: When F_002=1~3, press the or key at the monitoring mode. The frequency
setting will be blink, but the setting will not be changed. Press the or key
again; then the frequency setting can be changed.
D. ȜF _003ȝ: Validity of STOP on keypad

a. F_003=0
When the operation command is controlled from terminals, the keypad STOP key is
disabled.
b. F_003=1
When the operation command is controlled from terminals, the keypad STOP key is
enabled.
c. The method of using the STOP key.
(I). STOP key for the emergency stop:
When the drive start command is input via the input terminal (F_001=0 or 1) and
the STOP key is pressed during drive’s operation, the output frequency will ramp
to 0.00Hz, KP-201C will show . If the drive needs to be restarted,
open the jumper between the terminals of the start command (FWD or REV) and
COM and restart the drive.
(II). STOP key for the normal stop:
When F_001=2 or 3, the start is controlled by KP-201C RUN key and the stop
STOP
is controlled by RESET key.
E. ȜF _004ȝ: Change frequency setting of KP-201C

a. F_004=0
In the monitor mode, the KP-201C can not change the frequency setting to avoid the
possible mistakes and errors.
b. F_004=1
The frequency setting can be changed in the monitor mode of the KP-201C.
F. ȜF _005ȝ: Frequency setting auto-storing of KP-201C

a. F_005=0
KP-201C in the Monitor Mode, the frequency setting will not be saved automatically.
54
b. F_005=1
KP-201C in the Monitor Mode, the frequency setting will be saved after 3 minutes
automatically.
G. ȜF_006ȝ: Main display of KP-201C

Main Display Selections are corresponding to the setting of KP-201C. In the
monitor mode; 8 modes of display settings are as follows:
1. Output Frequency 5. Output Current
2. Frequency Setting 6. Motor Speed (RPM)
3. Output Voltage 7. Machine speed (MPM)
4. DC bus Voltage 8. Terminals Status
Note: One of above 8 modes can be selected as the Main Display, and others can be as sub
Display. When the display function is under sub Display mode, including the setting
mode and other monitor modes, and idle for 3 minutes, the display function will
automatically switch to the main display mode.
H. ȜF_007ȝ: Machine speed ratio

Machine speed = machine speed ratio (F_007) x output frequency
I. ȜF_008ȝ: Digits of decimal value (machine speed)

Setting the digits of decimal values (range from 0 ~ 3 digits behind the decimal point)
to display the machine speed can provide the better resolution of observing the
machine speed.
J. ȜF_134ȝ: Default setting

Drive general parameters are to reset all user settings back to the original factory
setting as well as to store and resume all user settings (the last setting parameter).
The parameter setting functions of F_134 are illustrated as follows:
Useless
Clear fault records
Resume the factory settings of 60Hz
Resume the factory settings of 50Hz
Store settings
Please save this item the setting of reference parameter in order to
facilitate the access/storage of future parameter.
Resume last settings
Digital KP-201C ʇ drive parameter
Read the parameter from drive to the KP-201C.
Digital KP-201C ʈ drive parameter.

Write the parameter from KP-201C to the drive.
Note: The codes and are copy function to be used for the case of several
drive with the same setting. (Please refer to page 41)
55
(2) Preset Speeds Setup
A. ȜF_009ȝ: Primary speed (range 0.00~400.00Hz)
B. ȜF_010ȝ: Preset speed 1 (range 0.00~400.00Hz)
C. ȜF_011ȝ: Preset speed 2(range 0.00~400.00Hz)
D. ȜF_012ȝ: Preset speed 3 (range 0.00~400.00Hz)
E. ȜF_013ȝ: Preset speed 4 (range 0.00~400.00Hz)
F. ȜF_014ȝ: Preset speed 5 (range 0.00~400.00Hz)
G. ȜF_015ȝ: Preset speed 6 (range 0.00~400.00Hz)
H. ȜF_016ȝ: Preset speed 7 (range 0.00~400.00Hz)
I. ȜF_017ȝ: Jog speed (range 0.00~400.00Hz)
a. Relevant functions:
(I) Acceleration and deceleration time for preset speed level (F_018~F_029).
(II) Multi-function input terminals setting (F_052~F_057).
b. Preset speed introduction

Jog speed Multi-speed Multi-speed Multi-speed
level 3 level 2 level 1 Command Descriptions
command command command command
ON X X X Jog speed
OFF OFF OFF OFF Primary speed
OFF OFF OFF ON Preset speed 1
OFF OFF ON OFF Preset speed 2
OFF OFF ON ON Preset speed 3
OFF ON OFF OFF Preset speed 4
OFF ON OFF ON Preset speed 5
OFF ON ON OFF Preset speed 6
OFF ON ON ON Preset speed 7
Note:
1. ’ X ’Ǻ Don’t care
2. Jog speed has the highest priority. That is, when the jog speed is on, all other speed
command are void.
3. Jog speed command and the multi-speed command are programmed by the multi-
function of input (F_052~F057), that map out the multi-function input terminals
(X1~X6), ON and OFF of the terminals.
4. “ ON “ denotes that the contact a (normally open) is connect and contact b (normally
close) is disconnect.
“ OFF ” denotes that the contact a (normally open) is disconnect and contact b
(normally close) is connect.
56
c. Multi-speed and acceleration/deceleration time
Frequency
Primary
acc./dec. time
Primary
acc./dec. time
Preset
Primary speed 7
acc./dec. time
Primary Preset Primary
acc./dec. time speed 6 acc./dec. time
Acc. Time of Preset
speed level 3 speed 5
Dec. Time of Preset
speed level 2 speed 4
Preset
Acc. Time of speed 3
speed level 1
Primary Speed
acc./dec. time level 1 Preset
speed Jog speed
2
Main speed
Time
Multi-level 1
Multi-level 2
Multi-level 3
Jog command
Ɂʳ The acceleration/deceleration time of the jog speed and preset speed 4~7 is followed with
the primary acceleration/deceleration time (F_019, F_020).
Ɂʳ When the drive stops, the jog command is ON, and the motor will be started with the jog
speed – No particular start commands required!
Ɂʳ Under the preset speed (primary speed excluded), analog input terminals (Vin, Iin) are
disabled.
Ɂʳ Please refer to the parameter setting (F_018~F_029) for setting the acc/dec time.
57
(3) Multi-Speed Acc/Dec Time Setup
A. ȜF_018ȝ: Acc/dec reference frequency (range 0.01~400.00Hz)
B. ȜF_019ȝ: Primary acceleration time (range 0.0~3200.0 secs)
C. ȜF_020ȝ: Primary deceleration time (range 0.0~3200.0 secs)
D. ȜF_021ȝ: Preset speed 1 acceleration time (range 0.0~3200.0 secs)
E. ȜF_022ȝ: Preset speed 1 deceleration time (range 0.0~3200.0 secs)
F. ȜF_023ȝ: Preset speed 2 acceleration time (range 0.0~3200.0 secs)
G. ȜF_024ȝ: Preset speed 2 deceleration time (range 0.0~3200.0 secs)
H. ȜF_025ȝ: Preset speed 3 acceleration time (range 0.0~3200.0 secs)
I. ȜF_026ȝ: Preset speed 3 deceleration time (range 0.0~3200.0 secs)
J. ȜF_027ȝ: Secondary acceleration time (range 0.0~3200.0 secs)
K. ȜF_028ȝ: Secondary deceleration time (range 0.0~3200.0 secs)
L. ȜF_029ȝ: S-curve for the acc/dec time (range 0.0~3200.0 secs)
a. Preset speed acc/dec time is the time interval in which is output frequency from 0 to
reach the of acc/dec reference frequency (F_018). Multi-speed level commands
can simultaneously control preset speed and the preset speed
acceleration/deceleration time.
b. The primary speed, preset speed 4~7, and jog speed all use the primary acc/dec
time.
c. The secondary acc/dec time has the top priority and the secondary acc/dec
commands can be selected by multi-function input terminals.
Illustration is as follows:
Secondary Acc/Dec Switching and

Output Prohibited Command Curve
Freq.
Secondary Dec
time
Max. output frequency
(F_031)
Primary Dec
time
Secondary Acc
time
Primary Acc
time
Time
F_019 F_027 F_028 F_020

Secondary Acc/Dec time
(Multi-function input terminal)
Holding command
(Multi-function input terminal)
d. The acc/dec prohibition commands are ineffective at the STOP command.
58
Note: STOP commandǺ
(I) F_001 =0 or 2, FWD, REV terminals are short-circuit or open simultaneously.
(II) F_001 =1, FWD terminal is open.
(III) When F_003 =1, press the STOP key.
(IV) Press the STOP key when the start command is setting by the keypad.
e. Setting S-curve for the acc/dec is to avoid the impact at the acceleration and
deceleration. For example: to ease the impact of the fallen object on the conveyor
line or elevator.
S-curve Acc/Dec time curve

Output Freq.
Frequency
command
S-curve time
Time
59
(4) V/F Pattern Setup
A. ȜF_030ȝ: Limitation of the output voltage.
a. F_030=0
V/F curve output voltage: No limit
b. F_030=1
V/F curve output voltage has the limit: 200V series with 250.0V; 400V series with
500.0V
As the following figureǺ
B. ȜF_031ȝ: Maximum output frequency (range 0.1~400.0Hz)

RM5G series: the max output frequency setting range 0.1~400.0
RM5P series: the max output frequency setting range 0.1~120.0
C. ȜF_032ȝ: Starting frequency (range 0.1~10.0Hz)
D. ȜF_033ȝ: Starting voltage

200V series with the range 0.1~50.0V
400V series with the range 0.1~100.0V
E. ȜF_034ȝ: Base frequency (range 0.1~400.0Hz)

Motor base frequency (the frequency must be according to the nameplate of the
motor)
F. ȜF_035ȝ: Base voltage

Motor base voltage (the voltage must be according to the nameplate of the motor)
(200V series with the range 0.1~255.0V; 400V series with the range 0.1~510.0V)
60
G. ȜF_036ȝ: V/F frequency 1 (range 0.0~399.9Hz)
H. ȜF_037ȝ: V/F voltage 1
(200V series with the range 0.0~255.0V; 400V series with the range
0.0~510.0V)
I. ȜF_038ȝ: V/F frequency 2 (range 0.0~399.9Hz)

J. ȜF_039ȝ: V/F voltage 2
(200V series with the range 0.0~255.0V; 400V series with the range
0.0~510.0V)
F_031 ~ F_039 shows the each parameter of the V/F curve with the interrelationship
as followsǺ
Output Voltage
Base voltage
(F_035)
V/F freq. 1
V/F voltage 1 (F_036)
(F_037)
V/F voltage 2
Boost voltage (F_039)
(F_033) Output Freq.
Base freq.
(F_034)
Start freq. V/F freq. 2 Max output freq.
(F_032) (F_038) (F_031)
Note: The interrelationships are as followsǺ

(I) Base frequencyɧV/F frequency 2ɧV/F frequency 1ɧstart frequency
(II) When V/F frequency 2ɦV/F frequency1, the V/F frequency (voltage) 2 have no
effect
(III) When V/F frequency1ɦstart frequency, the V/F frequency (voltage) 1 and 2 have no
effect
(IV) No limitation between F_033, F_035, F_037, F_039
61
(5) Analog Input Commands Setup
A. ȜF_040ȝ: Vin gain (range 0.00~2.00)
B. ȜF_127ȝ: Iin gain (range 0.00~2.00)
a. Analog input terminal:
Vin ĺ GND 0~10V
Iin ĺ GND 4~20mA (2~10V) or 0~20mA (0~10V)
b. Maximum freq. setting =
maximum output freq. (F_031) x analog input gain (F_040 or F_127)
For example: if analog input bias =0.00
Maximum output freq. 60.0Hz Maximum output frequency 60.0Hz

Analog input gain =1.20 Analog input gain = 0.80
C. ȜF_041ȝ: Vin bias (range -1.00~1.00)

D. ȜF_128ȝ: Iin bias (range -1.00~1.00)
a. Bias frequency =
maximum output freq. (F_031) X analog input bias (F_041 or F_128)
For example: if analog input gain = 1.00
Maximum output freq. 60.0Hz Maximum output freq. 60.0Hz

Analog input bias =0.05 Analog input bias = -0.05
62
(Max. freq. setting – Bias freq. )

b. Freq. Command = × analog command + freq. bias
10V(20mA)
c. Example of reverse control application
Frequency
Command
60.0Hz Max. Output Freq. 60.0Hz

Analog Input Gain =0.00
Analog Input Bias=1.00
0Hz
Analog command
0V(4mA) 10V(20mA)
E. ȜF_123ȝ: Analog input source

0Ǻ Vin+Iin 2ǺIin-Vin
1Ǻ Vin-Iin 3ǺVin or Iin (via multi-function switch)
F. ȜF_124ȝ: Analog input selection (Vin)

0ǺAnalog input gain 2ǺCurrent limit
1ǺFrequency command 3ǺOutput voltage adjustment of V/F pattern
G. ȜF_125ȝ: Analog input selection (Iin)

0ǺAnalog input gain 2ǺCurrent limit
1ǺFrequency command 3ǺOutput voltage adjustment of V/F pattern
H. ȜF_126ȝ: Iin selection

0Ǻ4~20mA(2-10V)
1Ǻ0~20mA(0-10V)
63
The interrelationships of F_123, F_124, F_125 are as below diagram,
F_123 = 0, 1, 2
Vin Freq. command Freq. command
F_124 & F_125 or or
simultaneously setting Current Limit +/- Current Limit
1 or 2 or 3 or or
Iin Output voltage of V/F Output voltage of V/F
F_123 = 3
(switch by multi-function)
F_124 & F_125 or or
simultaneously setting Current Limit Current Limit
1 or 2 or 3 or or
F_123 (don’t care)

F_124 & F_125 or or
not simultaneously Current Limit Current Limit
setting 1 or 2 or 3 or or
Freq. command or
Vin Current Limit or Freq. command
Output voltage of V/F F_123 (don’t care) or
F_124 & F_125 Current Limit
either one setting 0 or
Iin Analog input gain Output voltage of V/F
The interrelationships table of F_123, F_124, F_125
F_123 F_124 (Vin) F_125 (Iin) Descriptions

Vin & Iin: Analog input gain
0 1 1
Vin + Iin
Vin & Iin: Current limit
0 2 2
Vin + Iin
Vin & Iin: Frequency command
0 3 3
Vin + Iin
1 1 1
Vin - Iin
1 2 2
Vin - Iin
1 3 3
Vin - Iin
2 1 1
Iin - Vin
2 2 2
Iin - Vin
2 3 3
Iin - Vin
64
F_123 F_124 (Vin) F_125 (Iin) Descriptions
3 1 1
Select the Vin or Iin by multi-functions
3 2 2
3 3 3
Vin: Frequency command
X 1 0
Iin: Analog input gain of Vin
Vin: Analog input gain of Vin
X 0 1
Iin: Frequency command
X 1 2
Iin: Current limit
X 1 3
Iin: Output voltage of V/F
Vin: Current limit
X 2 1
Vin: Current limit
X 2 3
Vin: Output voltage of V/F
X 3 1
X 3 2
Iin: Current limit
X 1 0
Iin: Analog input gain of Vin
Vin: Analog input gain of Vin
X 0 1
X 1 2
Iin: Current limit
X 1 3
Vin: Current limit
X 2 1
Vin: Current limit
X 2 3
X 3 1
X 3 2
Iin: Current limit
I. ȜF_047ȝ: Filter time of analog input (setting range 0 ~ 255)

Effective for eliminating noise in the frequency command (F_002=0), increase the
filter time if steady operation cannot be performed due to noise. A larger setting
results in slower response.
The setting value 0 is mean No filtering.
J. ȜF_107ȝ: Analog frequency dead zone (setting range 0.00 ~ 2.55)

When the frequency setting variation is larger, appropriate increasing the frequency
dead band can stabilize the frequency setting, but the fine-tuning linearity will
sacrifice. This setting must be applied along with the F_047.
65
(6) The Upper and Lower Frequency Limits Setup
A. ȜF_042ȝ: Frequency upper limit (range 0.00~1.00)
B. ȜF_043ȝ: Frequency lower limit (range 0.00~1.00)
Illustrated as follows:
maximum output frequency 60.0Hz
Frequency upper limit =0.90
Frequency Lower limit =0.10
Output Freq.
60.0Hz
54.0Hz
6.0Hz
Freq. Command
6.0Hz 54.0Hz 60.0Hz
a. Output frequency upper limit = frequency upper limit (F_042) × maximum output
frequency (F_031)
b. Output frequency lower limit = frequency lower limit (F_043) × maximum output
frequency (F_031)
66
(7) Analog Output Setup
A. ȜF_044ȝ: FM+ analog output signal selection
B. ȜF_129ȝ: AM+ analog output signal selection
The analog output signal is DC 0~10V
0: Output frequency (only output under drive operation)
1: Frequency command (output at drive operation and stop)
2: Output current
3: Vin frequency setting
(output at drive operation and stop, enable at F_124=1)
4: Iin frequency setting
(output at drive operation and stop, enable at F_125=1)
C. ȜF_045ȝ: FM+ analog output gain (range 0.00~2.00)

D. ȜF_130ȝ: AM+ analog output gain (range 0.00~2.00)
a. Analog output terminals are FM+ – M-, AM+ – M-
(At 1/2 HP~5HP analog output terminals are FM+ – GND, AM+ – GND
b. The kinds of analog output signal defines by F_044 and F_129
Maximum output freq. Drive rated current
c. Analog output gain = or
Output freq. (freq. command) Output current
d. Analog output curve
67
(8) Motor Protection Setup
A. ȜF_046ȝ: Motor overload protection selection (OL)
Can prevent the motor is operated in the overload state and damaged for a long time.
0ǺMotor overload protection: Disabled
1ǺMotor overload protection: Enabled
2ǺMotor overload protection of the independent cooling fans
B. ȜF_048ȝ: Motor rated current (range 10 to 150% of drive rated current )

C. ȜF_049ȝ: Motor no-load current (range 0 to motor rated current (F_048))
D. ȜF_050ȝ: Motor slip compensation (range -9.9 to 10.0Hz)
Due to the motor will produce various slip in terms of the loading light or heavy, the
slip compensation may help achieve constant speed.
The compensation formula is as follows
Loading current – non-load current (F_049)

Freq. compensation = × slip compensation (F_050)
Rated current (F_048) – non-load current (F_049)
E. ȜF_051ȝ: Motor poles (2, 4, 6, 8, 10)
120
Motor speed (RPM) = × output frequency
Motor poles number (F_051)
68
(9) Multi-function Inputs Setup
A. ȜF_052ȝ: Multi-function input terminal X1
B. ȜF_053ȝ: Multi-function input terminal X2
C. ȜF_054ȝ: Multi-function input terminal X3
D. ȜF_055ȝ: Multi-function input terminal X4
E. ȜF_056ȝ: Multi-function input terminal X5
F. ȜF_057ȝ: Multi-function input terminal X6
a. ‘Ѐ’ represents positive logic (normal open)

b. ‘Ё’ represents negative logic (normal close)
c. Multi-function terminals X1~X6 can be set to perform any of the following functions:
±1: Jog command (refer to F_017)

±2: Switch between the secondary acc/dec (refer to F_027, F_028)
±3: Multi-speed level 1 command (refer to F_010~F_016)
±6: Reset command
(When the drive tripping stop, reset command can eliminate the fault status)
±7: External fault command
(Drive running, external fault command can make the drive stop working. This
function does not work when the drive is off)
±8: Interrupt voltage output command (may interrupt the drive output voltage)
69
±9: Coast to stop command (enable the separation of drive and motor immediately)
±10: Speed search from the maximum frequency
70
±11: Speed search from the frequency setting
±12: Holding command (refer to page 58)

±13: UP command (frequency setting stepping increase)
±14: DWON command (frequency setting stepping decrease)
±15: Clear UP/DOWN frequency command (frequency command erase to 0.00Hz)
±16: Select analog input source (F_123 = 3 (Vin or Iin))
Contact a, Vin input terminal as the analog input source

Setting value is 16
Contact b, Iin input terminal as the analog input source
Contact a, Iin input terminal as the analog input source
Setting value is -16
Contact b, Vin input terminal as the analog input source
71
UP/DOWN command time chart

Start
command
UP
command
DOWN
command
Freq. command
Freq. upper limit
Freq. lower limit

Output freq. D1 H U2 U H D H U H D D1 H U2 U U1 H D2 D D1 H
U1 D2
Constant speed
detection
U=UP (acceleration) status

D=DOWN (deceleration) status
H=HOLD (stall) status
U1=UP status bounded at the upper limit of the frequency
U2=UP status bounded at the lower limit of the frequency
D1=DOWN status bounded at the lower limit of the frequency
D2=DOWN status bounded at the upper limit of the frequency
d. F_052~F_057 = 0, the functions are described as follows:
(I) F_052: Setting multi-function input terminal X1

Confirm key of the UP/DOWN frequency setting.
X1 and COM disconnected ĺ UP/DOWN command can adjust the frequency
setting, but the output frequency is not changed follow the frequency setting.
X1 and COM connected ĺ the output frequency starts to accelerate or
decelerate until reaching the frequency setting.
72
(II) F_053: Setting multi-function input terminal X2
DC braking enabled command (when drive stops).
1. At drive stop and the DC braking command on: the DC braking Enabled.
2. At the DC braking enabled: the output current is set by the F_075 setting value.
3. At the start or jog command enabled, the DC braking is disabled and motor
starts running until reaching the setting frequency.
4. At the start or jog command disabled, the output frequency will be decelerate to
the DC braking frequency level, DC braking active.
(III) F_054: Setting multi-function input terminal X3

Current limit enabled
F_133: Setting the current limit
1. Using the KP-201C keypad:

a. X3 and COM connected, either F_124 or F_125 is setting 2, the current limit
enabled. The current limit level monitoring by F_133 (range 1~150).
b. X3 and COM disconnected, the current limit disabled. The current limit
level F_133 monitoring level shall be identical with F_071 (range 30~200).
2. Using the KP-202 keypad:

a. X3 and COM connected, the current limit enabled. The setting
potentiometer of KP-202 defines the current limit (range 1~150) (please refer
to RSW 7TH Item when adjusting).
b. X3 and COM disconnected, the current limit disabled.
For example: F_054=0, X3 and COM connected, F_124=2, F_125=1

(Input Vin 0~10V corresponding to drive rated current 1~150%)
73
(IV) F_055: Setting multi-function input terminal X4
Primary and secondary frequency command selection
When X4 and COM connected is the secondary frequency command, X4 and
COM disconnected is the primary frequency command)
F_002: primary frequency command selection
F_122: secondary frequency command selection
(V) F_056: Setting multi-function terminal X5

(VI) F_057: Setting multi-function terminal X6
Stop command with 3-wire start/stop circuit setting
X5: contact a
X6: contact b
SINK (NPN) mode
SOURCE (PNP) mode
74
G. ȜF_118ȝ: Select UP/DOWN memory
0: Erase the UP/DOWN frequency setting when the power off: The power off will
erase the frequency settings as 0.00Hz.
1: Store the UP/DOWN frequency setting when the power off: The frequency setting
is stored by F_121 at the power off, and the frequency setting is resumed as the
stored frequency setting after the power interruption.
H. ȜF_119ȝ: UP/DOWN frequency resolution

Select the UP/DOWN frequency setting resolution.
Setting value Unit Frequency setting resolution
0 0.01Hz 0.01Hz
1~8 ×0.05Hz Freq. setting resolution = Setting value × Unit
9 0.05Hz 0.05Hz
10~250 ×0.1Hz Freq. setting resolution = Setting value × Unit
I. ȜF_120ȝ: UP/DOWN trigger mode

1~5: The terminal trigger response time (unit: second).
When UP/DOWN terminal ON exceeds the setting time, frequency command
accelerate (decelerate) to maximum (minimum) output frequency or to the
UP/DOWN terminal OFF.
The acceleration (deceleration) slope is 4 Hz per sec.
Frequency
command
If F_120 = 2
Max. output
freq.
Freq. setting resolution

(F_119)
Acceleration slope is
4 Hz/sec
0Hz Time
UP command
> 2 sec
< 2 sec
DOWN command
6: Edge triggerǺ
The trigger mode uses the input signal edge as the operation trigger without
being controlled by the trigger response time. The signal responding time is
30ms.
75
J. ȜF_121ȝ: UP/DOWN frequency adjustment
The frequency setting is adjusted directly by the Keypad as the frequency setting.
UP/DOWN command can modify the frequency setting and the setting is saved to
F_121 after 5 seconds.
K. ȜF_108ȝ: Digital input de-bounce adjustment

a. When input signal is less than the setting time, software will reject the input.
b. Multi-function terminals X1~X6, FWD and REV digital de-bounce.
76
(10) Multi-function Outputs Setup
A. ȜF_058ȝ: Multi-function output terminal Y1
B. ȜF_059ȝ: Multi-function output terminal Y1
C. ȜF_060ȝ: Multi-function output terminal Ta1 and Tb1
D. ȜF_131ȝ: Multi-function output terminal Ta2 and Tc2
a. Y1 and Y2 are open-collector output terminals. The maximum output specification is
below DC48V / 50mA.
b. Ta1, Ta2 (normal open) and Tb1 (normal close) are relay output terminals. The
maximum output specification is AC 250V / 0.5A cosș=0.3.
c. ‘ɠ’ represents positive logic (normal open)
‘ɡ’ represents negative logic (normal close)
d. Output terminal Y1, Y2, Ta1, Ta2, and Tb1 can be set as one of below functions:
0: Disable (no function operated at terminals)
±1: Running detection
Detect at drive start.
±2: Speed reach detection
Detect at the constant speed.
±3: Zero speed detection

Detect at drive zero speed and no detect during the DC braking.
±4: Frequency detection
Frequency detection (F_059=4)
Output freq.
Freq. detection range (F_062)
Freq. detection F_062

level (F_063)
Time
Output terminal
(Y2)
77
±5: Overload detection
±6: Stall prevention detection
78
±7: Low voltage detection
Low voltage detection (F_058=7)
Power
source
Low voltage
detection signal
Output terminal
(Y1)
±8: Braking detection

Detect at drive P, N voltage is greater than dynamic brake voltage.
±9: Restart after the instantaneous power failure detection

Enable when F_078 set value is 1.
79
±10: Restart after fault condition detection
±11: Fault detection

Fault detection (F_059=11)
Fault
condition
Output
terminal (Y2)
80
(11) Frequency Detection
A. ȜF_061ȝ: Speed reach detection range (0.0 ~10.0Hz)
Refer to the speed reach detection for multi-function output terminal. (See page 77)
B. ȜF_062ȝ: Frequency detection range (0.0 ~10.0Hz)

Refer to the frequency detection for multi-function output terminal. (See page 77)
C. ȜF_063ȝ: Frequency detection level (0.0~400.0Hz)

Refer to frequency detection for multi-function output terminal. (See page 77)
(12) Automatic Voltage Compensation

A. ȜF_064ȝ: Automatic voltage compensation range (0.0~25.5)
a. Mainly function used for dynamic voltage compensation avoids any insufficient
voltage at heavy load.
b. The adjustment method is to minimize the whole current consumption (maximum
power factor).
81
(13) Overload Detection Setup
A. ȜF_065ȝ: Overload detection setting
0: No overload detection
1: Overload detection
B. ȜF_066ȝ: Overload detection status
0: Detect during the constant speed only
1: Detect during the drive running
C. ȜF_067ȝ: Output setting of the overload
0: Drive is still running when the overload is detected
1: Drive is tripped when the overload is detected
D. ȜF_068ȝ: Overload detection level (30~200% of drive rated current)
E. ȜF_069ȝ: Overload detection time (0.1~10.0 seconds)
a. Overload detection is as shown in a figure below:
b. Detect the continuous overload exceeding the overload detection time, and the
keypad displayed ’ ’.
c. Detect during the drive running, including at acceleration, deceleration or constant

speed.
d. The purpose of overload detection is to prevent the system damages. The

detection level and time can be set by user requirements.
82
(14) Stall Prevention Setup
A. ȜF_070ȝ: Stall prevention level at the acceleration (30~200% of drive rated current)
B. ȜF_071ȝ: Stall prevention level at the constant speed (30~200% of drive rated current)
When the drive is P type, the setting range will be 30~160% of drive rated current.
When the setting value is 160, the stall prevention is disabled.
C. ȜF_072ȝ: Acceleration time for stall prevention at the constant speed (0.1~3200.0
seconds)
D. ȜF_073ȝ: Deceleration time for stall prevention at the constant speed (0.1~3200.0
seconds)
E. ȜF_074ȝ: Deceleration stall prevention selection
0: Deceleration stall prevention: Disable
1: Deceleration stall prevention: Enable
a. The description is as shown in a figure below:
b. The function of the stall prevention during the deceleration is to maintain a constant
speed when the deceleration is stalling.
c. When connecting a dynamic brake unit, F_074 function can be disabled according to
the actual requirement.
d. If the drive DC bus voltage is higher than the dynamic brake voltage level when at
drive stops, the keypad (KP-201C) will display ‘ ’, pressing the RUN key can’t
start the drive. If the DC bus voltage is less than the dynamic brake voltage level,
the drive will be automatically recovered and displaying will be back to the main
display.
83
(15) DC Braking Setup
A. ȜF_075ȝ: DC braking level (0~150% of drive rated current)
The current level setting of the DC braking
B. ȜF_076ȝ: Time interval of DC braking in stop (0.0~20.0 seconds)
C. ȜF_077ȝ: Time interval of DC braking in start (0.0~20.0 seconds)
D. ȜF_132ȝ: DC braking frequency at stop
a. DC braking is to prevent the motor shaft from rotating when a motor decelerates to
stop.
b. DC braking is to prevent if the motor shaft rotates due to external force at start.
Ɂʳ If the frequency command is set below F_032 (starting frequency) during the operation, DC
braking will be enabled when the output frequency is dropped below the start frequency. At
this time, F_132 function is ineffective.
84
(16) Drive Status After Power failure
A. ȜF_078ȝ: Operation selection at power failure and instantaneous power failure
Drive restarted selection after instantaneous power failure/flying start.
0: Drive can not be restarted
1: Drive can be restarted
(Refer to the multi-function output setting for the restart after instantaneous power
failure detection)
Ɂʳ Drive cannot be restarted simultaneously when the generator instantaneous power
failure/flying start, must be waited to restart after the generator flying start the power.
Drive status after power failure.
2: Ramp to stop
3: When power restored during the ramp to stop interval, the drive acceleration
again
(Refer to the function F_079, F_103 ~ F_106 power failure related setting )
B. ȜF_079ȝ: The voltage level setting at the power failure

Set the voltage of power source for ramp to stop.
(200V series drive with the voltage range of 150.0~192.0V and 400 series drive with
the voltage range of 300.0~384.0V)
C. ȜF_103ȝ: Subtracted frequency at deceleration start (0.0~20.0Hz)
When the power failure occur,
Frequency = Output freq. – Subtracted Freq.
D. ȜF_104ȝ: Power failure deceleration time 1 (0.0~3200.0 seconds)
E. ȜF_105ȝ: Power failure deceleration time 2 (0.0~3200.0 seconds)
F. ȜF_106ȝ: Power failure deceleration time switchover frequency (0.0~400.0Hz)
Set the frequency at which the deceleration slope is switched from the F_104 setting
to the F_105 setting.
85
Ɂʳ The deceleration to stop at power failure function is applied to the moment of inertia load.
CAUTION
At the function F_078=1 or 3, the drive will automatically restart when the power is
restored. Stay away from the motor and machine.
(17) Jump Frequency

A. ȜF_084ȝ: Jump frequency 1 (0.0~400.0Hz)
B. ȜF_085ȝ: Jump frequency 2 (0.0~400.0Hz)
C. ȜF_086ȝ: Jump frequency 3 (0.0~400.0Hz)
D. ȜF_087ȝ: Setting the range of the jump frequency 1, 2, 3 (0.0~25.5Hz)
a. In order to avoid the mechanical resonance, these parameters allow resonant
frequency to be jumped.
b. There are three jump frequencies and one jump frequency interval.
Output freq.
F_087×2
Jump freq. 3
F_087×2
Jump freq. 2
F_087×2
Jump freq. 1
Freq. command
86
(18) Speed Searching
A. ȜF_088ȝ: Speed searching current level (range 0~200% of drive rated current)
B. ȜF_089ȝ: Delay time for speed searching (0.1~5.0 seconds)
C. ȜF_090ȝ: The V/F pattern of speed searching (0~100%V/F voltage output)
a. The speed searching function is mainly used for the speed search for the restart
after instantaneous power failure/flying start, the fault restart, or the speed searching
command is given by the input terminal.
b. Refer to speed search for multi-function input terminals (page 80).
(19) Holding Frequency and Time Interval

A. ȜF_096ȝ: Holding frequency (0.0~400.0Hz)
B. ȜF_097ȝ: Holding time interval (0.0~25.5 seconds)
Ɂʳ The mainly purpose of holding is to avoid the motor slip due to the rotational speed of a
motor during acceleration.
Output freq.
Holding freq.
(F_096)
Time
Holding time
interval (F_097)
87
(20) External Indicator
A. ȜF_099ȝ: External indicator 1 (0~8)
B. ȜF_100ȝ: External indicator 2 (0~8)
C. ȜF_101ȝ: External indicator 3 (0~8)
a. F_099~ F_101 can be set according to the setting method for F_006.
b. Please use twisted-pair shield wiring and shielding connected to the GND side of
drive CPU board.
c. The wiring diagram of the external indicator s is as follows:
d. The connecter (CN1) position of external indicators, please refer to page 31, 32.
88
(21) Other Functions
B. ȜF_080ȝ: Number of fault restart (0~16 fault)
C. ȜF_081ȝ: Switching frequency (0~6)
When F_081=0, PWM voltage switching frequency will be 800Hz and other
switching frequency = F_081×2.5 kHz.
The higher switching frequency and less noise are. However, the connection
distance between the drive and the motor must be considered for appropriate
adjustments. (Refer to the connection notes.)
ϡUpper limit of switching frequency
RM5G TYPE : 1/2HP~75HP Æ 15KHz
Above 100HP Æ 10KHz
RM5P TYPE : 10HP~30HP Æ 15KHz
40HP~100HP Æ 10KHz
Above 125HP Æ 7.5KHz
ϡ Switching frequency will be modulated with load automatically.
D. ȜF_082ȝ: Stop mode

0: Ramp to stop
1: Coast to stop
2: Coast to stop + DC braking
When F_082=2, the operation characteristics are as shown in figures below:
When drive output current is abnormal at DC braking, appropriately to increase the F_089.
89
E. ȜF_083ȝ: Prohibit reverse
0: Reverse rotation allowed
1: Reverse rotation NOT allowed
F. ȜF_091ȝ: Fault records (view only)

Displaying five fault records, entry data first display is the latest fault record, press
the and key can be select other fault records.
G. ȜF_092ȝ: Parameter locking

0: Parameters are changeable, Max. freq. can not exceed 120.0 Hz
1: Parameters are locked, Max. freq. can not exceed 120.0 Hz
2: Parameters are changeable, Max. freq. can exceed 120.0 Hz
3: Parameters are locked, Max. freq. can exceed 120.0 Hz
H. ȜF_093ȝ: Automatic voltage regulation (AVR)

0: Disable 1: Enable
Ɂʳ When the dynamic braking or braking resistor is installed, AVR (F_093) should be set as
“0”.
I. ȜF_094ȝ: Drive overload (OL1)

0: Disable 1: Thermal protection
2: Current limit overload protection 3: Both protection
Ɂʳ RM5G series drive overload capability 150% for 1 min.

RM5P series drive overload capability 120% for 1 min.
J. ȜF_095ȝ: Power source voltage

The value of setting according to the actual applied input voltage
(200V series setting range is 190.0~240.0V, and 400V series setting range is
340.0~480.0V).
The setting must be according to the actual power voltage due to the influence of the
LE voltage level and the V/F output.
Ɂʳ Low-voltage (LE) detection:
a. When the drive first power on, the voltage detected higher then 90% of F_095
setting value, the drive is standby to works.
b. Low voltage (LE) is detected during the operation, after the power restore to the
normal, the program will perform 1 second ripple voltage detection and LE will
disappear until voltage is stable. Then, the drive can normally output.
c. The LE detect level is 67% of F_095 setting value.
K. ȜF_098ȝ: Grounding fault protection (GF)

0: Disable
1: Enable
90
L. ȜF_102ȝ: V/F curve selection
0: Linear
1: Energy saving mode (auto-adjust V/F according to the loads)
2: Square of 2 curve
Ɂʳ When using a fan, pump or light load, this function can be employed to achieve the purpose
of energy saving. The drive output current is below 50% of rated current when F_102
setting value is 1, energy saving is activated.
(22) KP-202 Keypad Parameter Selection

A. ȜF_110ȝ: ADJ4 function (0~49)
B. ȜF_111ȝ: ADJ5 function (0~49)
C. ȜF_112ȝ: ADJ6 function (0~49)
D. ȜF_113ȝ: D1P1 function (0~15)
E. ȜF_114ȝ: D1P2 function (0~15)
F. ȜF_115ȝ: D1P3 function (0~15)
G. ȜF_116ȝ: D1P4 function (0~15)
H. ȜF_117ȝ: KP-202 potentiometer function (0~49)
a. The ADJ4~ADJ6 and DIP switch functions of KP-202 keypad can be defined, user
can connect the KP-201C keypad to the drive to modify the setting value of F_110~
F_117 and redefine the functions of KP-202 keypad.
91
b. The setting value 0~49 of F_110~ F_112 and F_117 represents certain item,
respectively. The comparison table is as follows:
Setting Setting
Setting Item ADJ Range Setting Item ADJ Range
Value Value
0 Primary speed 0.0~120.0 25 V/F voltage 2 0.0~F_035
1 Preset speed 1 0.0~120.0 26 Vin gain 0.00~2.00
2 Preset speed 2 0.0~120.0 27 Vin bias -1.00~1.00
3 Preset speed 3 0.0~120.0 28 Frequency upper limit 0.00~1.00
4 Preset speed 4 0.0~120.0 29 Frequency lower limit 0.00~1.00
5 Preset speed 5 0.0~120.0 30 FM+ analog output gain 0.00~2.00
6 Preset speed 6 0.0~120.0 31 Motor slip compensation -9.9~10.0
7 Preset speed 7 0.0~120.0 32 Frequency detection level 0.0~F_031
Automatic boost voltage
8 Jog speed 0.0~120.0 33 0.0~25.5
range
Primary acceleration
9 0.0~165.0 34 Overload detection level 30~200
time
Primary deceleration Stall prevention level at the
10 0.0~165.0 35 30~200
time acceleration
Acceleration time of Stall prevention level at the
11 0.0~165.0 36 1~150
preset speed 1 constant speed
Acceleration time for stall
Deceleration time of
12 0.0~165.0 37 prevention at the constant 0.0~165.0
preset speed 1
speed
Deceleration time for stall
Acceleration time of
13 0.0~165.0 38 prevention at the constant 0.0~165.0
preset speed 2
speed
14 0.0~165.0 39 DC braking level 0~150
preset speed 2
Acceleration time
15 0.0~165.0 40 Jump frequency 1 0.0~F_031
of preset speed 3
16 0.0~165.0 41 Jump frequency 2 0.0~F_031
preset speed 3
Secondary
17 acceleration and 0.0~165.0 42 Jump frequency 3 0.0~F_031
deceleration time
18 Starting frequency 0.1~10.0 43 Jump frequency range 0.0~25.5
19 Starting voltage 0.0~127.5 44 Holding frequency 0.0~F_031
Maximum output
20 0.0~120.0 45 Holding time interval 0.0~25.5
frequency
0.0~255
(220V series)
21 Base voltage 46 Machine speed ratio 0.01~100.00
0.0~510
(400V series)
22 V/F frequency 1 0.0~F_034 47 Iin gain 0.00~2.00
23 V/F voltage 1 0.0~F_035 48 Iin bias -1.00~1.00
24 V/F frequency 2 0.0~F_034 49 AM+ gain 0.00~2.00
92
c. The setting value 0~15 of F_113~ F_116 represents certain item, respectively. The
comparison table is as follows:
Setting Setting Setting Setting
DIP Function Descriptions DIP Function Descriptions
value Item Value Item
ON: Switching freq. is 2.5kHz
0 None No function 8 F_081
OFF: Switching freq. is set by
KP-201C
ON:
The Start command is FWD ON: Restart instantaneous power
and REV terminals failure/flying start
1 F_001 9 F_078
OFF: The Start command is KP-202 OFF: Restart is set by KP-201C
RUN key
ON: The Start command is FWD ON: Coast to stop
terminals
2 F_001 10 F_082
OFF: The Start command is KP-202 OFF: The stop method is set by
RUN key KP-201C
ON: Frequency is set by input ON: Prohibit reverse
analog terminal
3 F_002 11 F_083
OFF: Frequency is set by KP-201C OFF: The selection of reverse is set
or KP-202 (Note A) by KP-201C
ON: The STOP key is disable ON: AVR disable
4 F_003 12 F_093
OFF: The STOP key is set by OFF: AVR is set by KP-201C
KP-201C
ON: Base frequency is 50.00 Hz ON: Motor overload protection:
Disable
5 F_034 13 F_046
OFF: Base frequency is 60.00 Hz OFF: Motor overload protection is
set by KP-201C
ON: Deceleration stall prevention ON: Drive overload protection:
disable Disable
6 F_074 14 F_094
OFF: Stall prevention is set by OFF: Drive overload protection is
KP-201C set by KP-201C
ON: No DC braking ON: Energy saving mode:
Disable
7 None 15 F_102
OFF: DC braking at stop OFF: Energy saving is set by
KP-201C
Note:
If F_110~F_112 and F_117 are not set as 0, frequency command will be controlled by KP-201C
primary speed.
If one of F_110~F_112 and F_117 is set as 0, frequency command will be controlled by
ADJ4~ADJ6 of KP-202 and one of setting key.
93
Chapter 8 Operation procedures
(1) The Operation Procedures
DANGER
1. Do not conduct any wiring during the system power on to avoid the electric shock.
2. Do not touch the drive or perform any unwiring actions before drive indicator light turns
off after the power off. 30HP below drives must wait at least 5 minutes. 40HP above
drives must wait at least 10 minutes or use a multi-meter with the DC voltage
measurement to measure the cross voltage between P(+) and N(-) ports (PN voltage
must be less than 25V)
CAUTION
1. Check if the wire is broken after wiring is completed to avoid electric leakage or short
circuit.
2. Screws on terminal must be tightly locked.
A. Ensure and confirm the power, voltage, motor, and drive are matched.
B. Connect the power to drive R, S, T (three phases) or R, S terminal (single phase).
C. Set each required parameter and function after the power supply, and measure output
voltage (U, V, W) to check the output voltage with the required value. Press STOP
when finished.
D. Switch off the power and wait until drive indicators off, and then connect drive U, V, W
terminals to the motor.
E. The motor operates at low speed after power supply. Check the operational direction of
the motor is correct? Slowly accelerate.
F. When is started or stopped the motor, it should be controlled by signal switch of the drive.
If it operates with power on, it will reduce the lifetime of the drive.
G. Don’t install magnetic contactor between the drive and motor to operate, because start
current of the motor is 6~8 times of rating value.
94
Chapter 8 Operation procedures
H. Selection of using the single phase power input to the three phases drive (not using the
standard single phase drive):
Confirm motor horsepower for application, and then multiply motor rated current by 2
times to the basis of drive rated current. Select drive rated output current equal to the
calculation value.
Formula:
Motor rated current × 2 = drive rated output current
For example:
a. Drive capacity selection:
Using 220VAC and 3HP motor.
Motor rated current is 9.6A.
Drive current = 9.6 × 2 =19.2 (A)
Therefore, the drive rated output current must be equal or higher then 19.2A.
So, select the RM5G-2007 (rated output current is 25A).
b. Parameter setting:
F_048: Motor rated current = 9.6A (setting according to motor actual rated current)
F_068: Overload detection level =80 (The half of the original setting value 160%)
F_071: Stall prevention level at the constant speed =80 (The half of the original
setting value 160%)
CAUTION
Please set the above parameters. If the parameters are not modified, the motor and drive
could be damaged.
95
Chapter 9 Troubleshooting
(1) Troubleshooting and Fault Protections
A. Description:
The drive contains the perfect protection. When the protection is activated, the display
will display the symbol. After the fault is eliminated, send a reset command from the
input terminal or press the key on keypad.
B. Protection and troubleshooting list:
Fault Protection
Protection Contents Troubleshooting
Display
When output current exceeds the level of
Over current stall acceleration stall prevention (F_070) during
Increase “acceleration time” or install a
prevention motor acceleration, acceleration will pause until
drive with larger capacity.
(at the acceleration ) current is less than the level to automatically
accelerate.
Deceleration will pause when regeneration
Over voltage stall
voltage is too high at the motor deceleration Increase “deceleration time” or install
prevention
until regeneration voltage drops to continuously dynamic braking unit.
(at the deceleration)
decelerate.
Short circuit on the output side of a
Over current
Immediately trip when output current exceeds drive, overload, acceleration time too
protection
220% of the rated current. short, restart at the coast to stop and
O.C.
different characteristics of a motor.
Regeneration voltage or power voltage is too
Increase “deceleration time” or use
Overload voltage high when a motor decelerates, so that the DC
high braking torque and dynamic brake
protection voltage exceeds voltage detection level.
unit to reduce input voltage.
O.E. 200V series detection level is DC410V.
Decrease input power voltage.
400V series detection level is DC820V.
Overload protection Motor overload protection, internal electronic
Reduce motor load.
O.L. thermal relay protection.
For RM5G series 150% drive rated output
Overload protection current for 1 minute.
Increase drive capacity.
OL1 For RM5P series 120% drive rated output
current for 1 minute.
Over heat Immediately trip when the temperature of heat Improve ventilation and clean dust on
O.H. sink is too high. heat sink.
Low voltage Drive display will show LE when voltage on the Increase power capacity and avoid
L.E. DC bus voltage drops 33%. high voltage drop of power line.
Alternative display of
Forward/Reverse operation error Check the connection of control
"ɡɡɡɡ " and
(when F_001=0) terminal for the FWD and REV.
setting frequency
Check the insulation of the motor;
GF protection Protection for unbalanced output current.
replace a drive.
EEr EEPROM error. Replace a drive.
Check the connection of keypad and
Err_01 and Err_00 Disconnection of keypad (KP-201C/KP-202).
drive.
Drive internal fuse open;
S.C. Replace a drive
IGBT power module damages.
Remove or insert KP-202 when the drive is
PAdF Reset
running.
Ad_Err AD converter failure. Replace a drive
OLO Overload detection. Reduce motor load
Release the external multi-function
thr External fault detection.
terminal.
Detect the over voltage on the DC bus voltage
Check input voltage: the input voltage
at the stop.
db. level must be in the range of the input
200V series detection level is DC385V;
voltage level.
400V series detection level is DC785V.
96
Appendix A
(1) Outline Dimension Drawings
Fig. 1 (KP-201C and KP-202) (unit: mm)
Panel cutting dimension

65 65 66+10
55 55 55
2-M3 screw
48
60
͟30
96+10
95
85
96
95
85
85
23
16 23
23x23
KP-201C KP-202
Fig. 2 (unit: mm)

142 2-ӿ6 hole 135
128 6.5 46
5.5
151.5
138
5.5
2-M4 screw 128
138
100
110
85
Model number: RM5G-1001/2-1PH~1002-1PH, RM5G-2001/2-1PH~2002-1PH,

RM5G-2001/2~2005,
RM5G-4001~4005
97
Appendix A
Fig. 3 (unit: mm)
216 216
205 2-ӿ7 200 205 2-ӿ7 201
186 hole 125 2 186 hole 126
7 7
80
105
280
300
312
300
300
312
300
7 7 210
4-M6 186 4-M6 186 8
screw screw
Panel
284
300
300
cutting
47
dimension
124
206
Internal cooling type External cooling type
Model number: RM5G-2007~2015, RM5G-4007~4020,

RM5P-2010, 2015, RM5P-4010~4020
Fig.4 (unit: mm)
2-ӿ10 270 2-ӿ10
253 hole 240 253 hole 238
235 116 3 25 235 119 25
3
9 9
97
117
460
460
427
445
427
445
10 10
4-M8 4-M8 257
screw 235 screw 235 6.5
Panel
43
432
445
445
cutting
163
dimension

RM5P-2020~2050, RM5P-4025~4075
98
Appendix A
Fig. 5 (unit: mm)

W 2-ӿd hole W 2-ӿd hole
W1 D0 W1 D0
W3 h1 D1 h2 W3 h1 D1 h2
H1
H1
H2
H2
H
H
d ӿ15 d ӿ15
4ʳscrew 4ʳscrew
W4
W3 W3
Panel
H1
cutting
H4
H3
D2
D2
dimension

RM5P-2060~2250, RM5P-4100~4700
99
RM5G/P 200V Series
Mounting
Model Dimension (mm) hole
Number W W1 W3 W4 H H1 H2 H3 H4 h1 h2 h3 D0 D1 D2 d d1 Ref. (mm)
RM5G-2050
RM5G-2060
RM5P-2060
386 361 275 365 584 562 539 564 545 11 25 10 325 170 242 10 3 M8
RM5G-2075
RM5P-2075
RM5P-2100
RM5G-2100
446 418 275 427 685 660 630 662 634 14 30 12 334 172 246 12 3 M10
RM5P-2125 Fig. 5
RM5G-2125
RM5P-2150
100
508 479 275 487 818 785 751 788 758 19 35 12 366 183 257 15 3
RM5G-2150
RM5P-2200 M12
RM5G-2200
RM5P-2250 696 654 580 657 1000 974 929 978 936 15 39 18 405 224 294 15 3
RM5G-2250
Appendix A
RM5G/P 400V Series
Mounting
Model Dimension (mm) hole
Number W W1 W3 W4 H H1 H2 H3 H4 h1 h2 h3 D0 D1 D2 d d1 Ref. (mm)
Appendix A
RM5G-4075
RM5G-4100
RM5P-4100
386 361 275 365 584 562 539 564 545 11 25 10 325 170 242 10 3 M8
RM5G-4125
RM5P-4125
RM5P-4150
RM5G-4150
446 418 275 427 685 660 630 662 634 14 30 12 334 172 246 12 3 M10
RM5P-4175
RM5G-4175
RM5G-4200
101
RM5P-4200
508 479 275 487 818 785 751 788 758 19 35 12 366 183 257 15 3
RM5G-4250
Fig. 5
RM5P-4250
RM5P-4300
RM5G-4300
RM5G-4350
M12
RM5P-4350
696 654 580 657 1000 974 929 978 936 15 39 18 405 224 294 15 3
RM5G-4420
RM5P-4420
RM5P-4500
RM5G-4500
RM5G-4600
992 954 710 958 1030 1003 963 1007 968 15 39 19 419 235 308 15 3
RM5P-4600
RM5P-4700
Appendix A
(2) Auxiliary Controller ACE Series
ACE Series Controller Names and Use Description:

Converting the angle displacement, tension, weight and
two shaft angle displacement error detected by the
SYNCHRO to DC voltage signal. Controllable drive
ACE- performed co-speed start and stop running, synchronous
Deviation detector
S02/02B/02C running, constant tension running, and individual running
application.
Build-in soft starter, this is a low pass filter for frequency
command to reduce the mechanical impact.
Providing proportional / differential control function.
Proportional One controller can connect six drives and control five
ACE-S04/06 /differential proportional (differential) settings.
controller Build-in soft starter, this is a low pass filter for frequency
Converting the motor speed form the speed generator or
photo interrupter to analog signal as drive frequency
input.
Speed signal It can used with a potentiometer, for example, to
ACE-S08/09 conversion/ speed control the machine speed and tension of the winding,
plastic or cloth. Used with the tacho generator for the
feedback controller
constant machine speed or constant motor speed
control.
Build-in soft starter, this is a low pass filter for frequency
Multifunctional controller allows the remote control over
drive starting, acceleration, deceleration, stop and
Multiple function automatic perform frequency memorizing during the
ACE-S10
controller power shut down.
Built-in Traverse function is suitable for winding and
shifting equipment for the horizontal thread movement.
Converting the input current signal and distribute to five
Signal distribution outputs current or voltage signal.
ACE-S12
controller Suitable for the constant pressure control system with
multiple drives.
Suitable for input and output signal conversion (I-I, I-V,
ACE- Signal isolation V-V, V-I) or signal isolation applications.
S13A/13B transducer ACE-S13A: current output signal range DC 0 ~ 20mA
ACE-S13B: current output signal range DC 4 ~ 20mA
102
Appendix A
(3) Dynamic Brake and Resistor
A. Brake transistor can be installed in the following models:

Standard build-in: RM5G-2001/2~2015 and RM5G-4001~4020
Optional: RM5G-2020B~2075B and RM5G-4025B~4125B
B. Brake resistor outline (option)

Aluminum case resistor
D W
35±5 L2±2
L1±2
Dimensions (mm) Max. Weight

Model Specification
L1 L2 W H D (g)
MHL100-100 100W/100ȍ 165 150 40 20 5.3 200
MHL100-400 100W/400ȍ 165 150 40 20 5.3 200
MHL500-40 500W/40ȍ 335 320 60 20 5.3 1100
Notes:
1. When install the brake resistor or dynamic brake unit, please set F_093 (AVR) to "0".
2. When the braking is frequently applied, please increase the resistor wattage and add
the cooling fan to prevent the resistor overheating.
3. When the dynamic brake unit or brake resistor is installed, please add the thermal
switch and protecting device that can cut off the power when the resistors temperature
is too high (please refer to Appendix C) and prevent the dynamic brake from the
overheating damages and dangers.
4. Please use the heat-resistant wire for the brake resistor wiring.
103
Appendix A
(4) The Resistor Values for Brake Resistor with Built-in Brake Transistor
AC 200V Series
Approx.
Model Minimum Braking
Standard Brake Resistor
Number Specification Torque
(10%ED)
RM5G-2001/2 240
RM5G-2001 100ȍ MHL100-100*1pc 140
RM5G-2002 75
RM5G-2003 160
40ȍ MHL500- 40*1pc
RM5G-2005 105
RM5G-2007 140
20ȍ MHL500- 40*2pcs in parallel, total 1000W
RM5G-2010 110
RM5G-2015 13.3ȍ MHL500- 40*3pcs in parallel, total 1500W 115
RM5G-2020B 10ȍ MHL500- 40*4pcs in parallel, total 2000W 120
RM5G-2025B 8ȍ MHL500- 40*5pcs in parallel, total 2500W 120
RM5G-2030B 6.6ȍ MHL500- 40*6pcs in parallel, total 3000W 120
RM5G-2050B 200
2.5ȍ MHL500- 40*16pcs in parallel, total 8000W
RM5G-2060B 165
AC 400V Series
Approx.
Minimum Braking
Model Standard Brake Resistor
Specification Torque
(10%ED)
RM5G-4001 400ȍ MHL100- 400*1 pc 145
RM5G-4002 200ȍ MHL100- 400*2pcs in parallel, total 200W 180
RM5G-4007 125
80ȍ MHL500- 40*2pcs in series, total 1000W
RM5G-4010 100
RM5G-4015 MHL500- 40*2pcs in parallel, 2 sets in series, 150
40ȍ
RM5G-4020 total 4pcs 2000W 120
MHL500- 40*3pcs in parallel, 2 sets in series,
RM5G-4025B 27ȍ 135
total 6pcs 3000W
RM5G-4030B MHL500- 40*4pcs in parallel, 2 sets in series, 160
20ȍ
RM5G-4040B total 8pcs 4000W 120
RM5G-4050B 13.3ȍ 150
total 12pcs 6000W
RM5G-4060B 10ȍ 165
total 16pcs 8000W
RM5G-4075B 160
RM5G-4100B 8ȍ 120
total 20pcs 10000W
RM5G-4125B 100
104
Appendix A
(5) The Resistor Value for Dynamic Brake (DBU6)
AC 200V Series
DBU Specification Resistor Specification Approx.
Braking
Drive Model Unit Unit
Model Standard Brake Resistor Torque
(set) (set)
(10%ED)
MHL500-40*18pcs in parallel,
RM5G-2100 L400 1 1 110
total 9000W 2.2:
RM5G-2125 L400 1 1 115
total 11000W 1.82:
RM5G-2150 L400 1 1 115
total13000W 1.54ȍ
RM5G-2200 L400 2 2 110
total 9000W 2.2ȍ
RM5G-2250 L400 2 2 115
total 9000W 1.82ȍ
AC 400V Series
DBU Specification Resistor Specification Approx.
Braking
Drive Model Unit Unit
Model Standard Brake Resistor Torque
(set) (set)
(10%ED)
RM5G-4100 MHL500-40*12pcs in parallel, 145
H200 1 1
RM5G-4125 2 sets in series, total 24pcs 12000W 6.6: 120
H300 1 1
H400 1 1
RM5G-4300 H300 2 2 155
2 sets in series, total 36pcs 18000W 4.4:
RM5G-4350 H300 2 2 150
2 sets in series, total 40pcs 20000W 4ȍ
RM5G-4420 H400 2 2 135
2 sets in series, total 44pcs 22000W 3.63ȍ
RM5G-4500 H400 2 2 130
RM5G-4600 H400 3 3 140
Note:
1. %ED (Effective Duty cycle) = Tb / Ta x 100(%) Output
(continuous operation time Tb<15 sec). freq.
The definition is as shown in a figure right.
2. Above watts of table is defined at 10%ED.
3. 200V series drive or DBU braking activation
voltage is DC 385V.
400V series drive or DBU braking activation
voltage is DC 785V. Time
Tb
Ta
105
Appendix A
(6) Selection of Motor
A. Standard Motor
a. Must be used the 3-phase induction motor as load.
b. Motor cannot run at the low-speed operation for a long time because the cooling fan
speed can be decreased as well as the motor temperature can be increased. For
the long-time and low-speed operation, use the variable-frequency motor with the
independent cooling fan.
c. Standard 3-phase induction motor (NEMA B) characteristics as follows:
300 T (Torque)
Percentage of full-load
200
Pm
Ta
100
Pm T
0
0 20 40 60 80 100 0 Wmb Max. speed
Percentage of slip
Constant Constant
100 80 60 40 20 0 torque horsepower
Percentage of synchronous speed
d. When motor speed is exceed rated speed, the torque will be decreased while the
motor speed increasing.
e. Check the motor insulation. The standard requirement is 500V (or 1000 V)/100Mȍ
above.
B. Special Motors
a. Synchronous motor: Higher starting current than standard motor; lower V/F;
larger drive capacity required.
b. Submersible motor: Higher rated current than standard motor; Be caution of the
V/F relationship, minimum speed limit (approx. 30Hz), and
insulation quality. During the installation, be caution of the
insulation resistance for motor (including wiring). Add ACL to
drive’s output terminal.
c. Explosion-proof motor: Drive does not have explosion-proof mechanism. Be
attentive to installation safety.
106
Appendix A
(7) Selection of ACL and DCL
DANGER
Due to ACL or DCL possibly to produce the heat (about 100°C) is in use, Please Do NOT
touch ACL or DCL and be Caution to environment conditions.
A. ACL and DCL with the mainly harmonic current to suppress the power and improve the
power factor. ACL at drive power source can also suppress the surge voltage to protect
the drive.
B. When the power capacity is above 500 kVA or more than ten times of the rated capacity
of drive, adding ACL (as the figure below) is necessary, and drive input terminal (R,S,T)
must connect ACL.
7000
ACL is necessary
500
ACL is not necessary
Drive capacity
0 50 700 (kVA)
C. When the heater (SCR), air compressor, high-frequency equipment, and welding
machine as the loads are on the same power source, the harmonic current will be effect
the drive. Thus, adding ACL at the input terminal of drive is required.
D. When multiple large drives are used, due to harmonic wave exerted, adding ACL at the
input terminal (R.S.T) of drives is required to prevent drives from the possible
interference and power quality deterioration.
E. When the wire length from the drive output to motor is over 30 meters or multiple motors
are in parallel, please add ACL at the output terminal of drive.
F. With ACL, power factor is above 75%; with ACL+DCL, power factor is above 90% (the
ACL and DCL specification please refer to page 108 and 109).
G. When the drive is G Type 100HP (included) or above, ACL is the standard; when the
drive is 175HP (included) or above, DCL is the standard.
When drive is P Type 125HP (included) or above, ACL is the standard: when the drive is
200HP (included) or above, DCL is the standard.
H. DCL should use the wire gauge connecting drive with the same specification as input
terminal (R,S,T).
I. For installation, in accordance with motor capacity.
107
Appendix A
(8) ACL Specifications
200V series 400V series

Input Output Input Output
Drive Model Drive Model
(RST) (UVW) (RST) (RST)
(mH) (A) (mH) (A) (mH) (A) (mH) (A)
RM5G-2001/2 0.4 15 0.4 15 RM5G-4001 0.4 15 0.4 15
RM5G-2001 0.4 15 0.4 15 RM5G-4002 0.4 15 0.4 15
RM5G-2002 0.4 15 0.4 15 RM5G-4003 0.4 15 0.4 15
RM5G-2003 0.4 15 0.4 15 RM5G-4005 0.4 15 0.4 15
RM5G-2005 0.2 30 0.2 30 RM5G-4007 0.2 30 0.2 30
RM5G-2007 0.2 30 0.08 50 RM5G-4010 0.2 30 0.2 30
RM5G-2010 0.08 50 0.08 50 RM5G-4015 0.2 30 0 .08 50
RM5G-2015 0.08 50 0.07 75 RM5G-4020 0.08 50 0 .08 50
RM5G-2020 0.07 75 0.04 100 RM5G-4025 0.08 50 0.08 50
RM5G-2025 0.04 100 0.04 100 RM5G-4030 0.08 50 0.07 75
RM5G-2030 0.04 100 0.03 150 RM5G-4040 0.07 75 0.04 100
RM5G-2040 0.03 150 0.02 200 RM5G-4050 0.04 100 0.04 100
RM5G-2050 0.02 200 0.02 200 RM5G-4060 0.04 100 0.03 150
RM5G-2060 0.02 200 0.015 300 RM5G-4075 0.03 150 0.02 200
RM5G-2075 0.015 300 0.013 400 RM5G-4100 0.02 200 0.02 200
RM5G-2100 0.013 400 0.013 400 RM5G-4125 0.02 200 0.015 300
RM5G-2125 0.01 600 0.01 600 RM5G-4150 0.015 300 0.015 300
RM5G-2150 0.006 800 0.006 800 RM5G-4175 0.015 300 0.013 400
RM5G-2200 0.006 800 0.006 800 RM5G-4200 0.013 400 0.013 400
RM5G-2250 0.006 800 0.005 1000 RM5G-4250 0.013 400 0.01 600
— — — — — RM5G-4300 0.01 600 0.01 600
— — — — — RM5G-4350 0.01 600 0.006 800
— — — — — RM5G-4420 0.006 800 0.006 800
— — — — — RM5G-4500 0.006 800 0.005 1000
— — — — — RM5G-4600 0.005 1000 0.005 1000
108
Appendix A
(9) DCL Specifications
200V series 400V series

Driver Model Driver Model
(mH) (A) (mH) (A)
RM5G-2020 0.5 75 RM5G-4025 0.9 50
RM5G-2025 0.4 100 RM5G-4030 0.9 50
RM5G-2030 0.4 100 RM5G-4040 0.5 75
RM5G-2040 0.25 150 RM5G-4050 0.4 100
RM5G-2050 0.2 200 RM5G-4060 0.4 100
RM5G-2060 0.2 200 RM5G-4075 0.25 150
RM5G-2075 0.15 300 RM5G-4100 0.2 200
RM5G-2100 0.177 400 RM5G-4125 0.2 200
RM5G-2125 0.126 600 RM5G-4150 0.15 300
RM5G-2150 0.126 600 RM5G-4175 0.15 300
RM5G-2200 0.09 800 RM5G-4200 0.177 400
RM5G-2250 0.09 800 RM5G-4250 0.177 400
— — — RM5G-4300 0.126 600
— — — RM5G-4350 0.126 600
— — — RM5G-4420 0.09 800
— — — RM5G-4500 0.09 800
— — — RM5G-4600 0.07 1000
109
Appendix A
(10) ACL Configuration Diagrams

Figure A Figure B
W(MAX) L(MAX) W(MAX)

6-I
6-ӿI
H(MAX)
H(MAX)
B C B C
A D
A D
4-G hole L(MAX)
4-G hole

Figure C Figure D
W(MAX)
W(MAX)
6-ӿI
6-ӿI
H(MAX)
H(MAX)
B C B C
A D A D
4-G hole L(MAX) 4-G hole L(MAX)
W L H Weight
ACL Figure A B C D G I
(MAX) (MAX) (MAX) (kg)
0.4mH/15A A 150 80 70 86 153 97 146 16×8 M4 4.0
0.2mH/30A B 150 80 70 85 151 120 132 16×8 6 4.2
0.08mH/50A B 150 80 70 86 154 123 131 16×8 6 4.6
0.07mH/75A B 150 80 68 85 151 121 132 16×8 6 4.8
0.04mH/100A B 180 100 77 97 182 145 146 16×8 8 8.0
0.03mH/150A B 180 100 79 97 182 150 146 16×8 8 8.6
0.02mH/200A B 180 100 88 108 192 162 146 16×8 8 9.8
0.015mH//300A C 230 120 104 128 233 220 215 22×10 12 20
0.013mH//400A C 230 120 104 128 233 220 227 22×10 12 22
0.01mH//600A C 260 140 120 135 263 262 247 22×10 15 32
0.006mH/800A D 250 150 130 175 305 310 260 25×13 15 48
0.005mH/1000A D 300 160 145 185 353 250 320 22×13 15 68
(Unit:mm)
110
Appendix A
(11) DCL Configuration Diagrams
Figure A Figure B
W(MAX)
W(MAX)
2-ӿI
2-ӿI
H(MAX)
H(MAX)
B C B C
A D A D

4-G hole L(MAX) 4-G hole L(MAX)
Figure C
W(MAX)
2-ӿI
H(MAX)
B C
A D
L(MAX)
W L H Weight
DCL Figure A B C D G I
(MAX) (MAX) (MAX) (kg)
0.9mH/50A A 121 91 89 110 121 145 120 14×6 6 5.6
0.5mH/75A A 131 113 87 107 135 143 113 14×6 8 5.7
0.4mH/100A A 151 110 101 117 151 164 138 17×8 8 9.6
0.25mH/150A A 162 135 113 145 162 191 139 17×8 8 13.5
0.2mH/200A A 170 126 110 130 170 200 163 17×8 10 15.5
0.15mH/300A B 160 120 123 142 160 210 228 21×10 12 18
0.177mH/400A B 200 150 160 181 200 257 276 21×10 12 32
0.126mH/600A C 240 182 175 196 255 293 309 22×10 15 42
0.09mH/800A C 195 150 150 190 250 255 380 24×13 15 64
0.07mH/1000A C 210 160 155 200 270 265 395 24×13 15 74
(Unit:mm)
111
Appendix B
(1) Remote Controller
A. Remote controller
Two types of the remote controller: Internal panel type and external panel type can be
used with KP-201C or KP-202 keypad.
a. Dimension of the internal panel type (consisted of A-01, KP-201C)

65
14 37
32.5 ӿ5 2
6
A-01
KP-201C
124
112
17
R2.5 4-M4 screw
(Unit: mm)
b. Dimension of the external panel type (consisted of A-01, base of A-02, and KP-201C)
65
14 37 63.2
32.5 ӿ5 2
6
KP-201C
124
112
Base of
KP-201C
R2.5 4-M4 screw 48.2 A-01
(Unit: mm)
112
Appendix B
B. Remote controller RAC-01
a. RAC-01 is consisted of A01, A02.

b. RAC-01 is used for the remote independent control or panel.
c. Analog panel meter, 1Kȍ (1/2W) potentiometer (10 turns) for frequency adjust,
ON/OFF switch.
A-02
A-01
d. Dimension diagram and wiring definition
65
14 37
32.5 ӿ5 72.8
6
124
112
A-02 A-02
FM+
2 M-
R2.5 Vin
4-M4 screw GND
12V
FWD
COM
ӿ10
(Unit: mm)
113
Appendix B
C. Remote controller RAC-02
a. RAC-02 is consisted of A01, A03.
b. RAC-02 is used for the remote independent control or panel.
c. Analog panel meter, 1Kȍ (1/2W) potentiometer for frequency adjust, ON/OFF and
FWD/REV switch.
A-03
A-01
d. Dimension diagram and wiring definition
65
14 37
33 ӿ5 62
6
124
112
A-03 A-03
FM+
2 M-
R2.5 Vin
4-M4 screw GND
12V
FWD
REV
COM
ӿ10
(Unit: mm)
114
Appendix B
(2) Remote Display DM-501
A. Overall dimensions
DM-501 is used for the display of RM5G drive only and can be directly connected to
the drive without connecting other power source. DM-501 can display the voltage,
current, frequency, and machine speed etc. (see page 88).
48
45
B. Display screen
Output frequency
PN voltage
Output voltage
Output current
Motor speed
Machine speed
Status of terminals
C. The standard length of 2.54/5P wires is 1.5 m and 3 m respectively. Do not exceed
this length.
115
Appendix C
(1) External Brake Resistor
AC motor
Terminal of main circuit R R U
Terminal of control circuit S S V IM
3 phases AC power source
(1 phase terminal are R, S)
T T RM5G/P W
PE PE
X5*
Ta2 MC
COM
*X5, F_056 setting value is -7 PR P N Tc2
MC
Thermal guard (Figure. 1)

(OHD3-85B)
Thermal guard
(OHD3-85B)
Brake resistance
(option)
DC24V AC220V PR P N
MC AC motor
RELAY R R U
OHD3-85B S S V IM
OFF
RELAY
T T RM5G/P W
MC ON PE PE
DC0V
MC
AC220V (Figure. 2)
DANGER
Installing the thermal guard for the brake protection is strongly recommended to prevent
the brake from any possible damages caused by the overheat on the braking resistor.
Please refer to the figure 1 and 2 for the wiring connection diagram.
Figure. 1: Using the heat guard controls the magnet contactor (MC). When the brake resistor is
overheated, the contactor (MC) is disconnected.
Figure. 2: When drive power is controlled by the magnet contactor (MC), using the heat guard
controls the magnet contactor (MC). When the brake resistor is overheated, the
contactor (MC) is disconnected.
116
Appendix C
(2) External D.B. Unit
DANGER
Installing the thermal guard for the brake protection is strongly recommended to prevent
the brake from any possible damages caused by the overheat on the braking resistor.
Please refer to the figure 3 and 4 for the wiring connection diagram.
Figure. 3: Using the heat guard controls the magnet contactor (MC). When the brake resistor is
overheated, the contactor (MC) is disconnected.
Figure. 4: When drive power is controlled by the magnet contactor (MC), using the heat guard
controls the magnet contactor (MC). When the brake resistor is overheated, the
contactor (MC) is disconnected.
117
Appendix D
Peripheral Equipments of Drive
CAUTION
1. When the drive requires the following equipments, please select the proper external
equipments. The incorrect system setup will result the failure of drive, reduce the of
drive’s service life time, and even damage the drive.
2. The surrounding temperature will influence drive’s service life time. Please monitor the
temperature to avoid of exceeding the temperature specifications, especially as drive
installed at a closed place. In addition, the control signal should be far away from main
loop to avoid of the signal interference.
3. The motor and drive should be grounded well to avoid of electric shocks. Motor’s
grounding must connect to drive’s grounding terminal.
Please use within the

Power
source permissible power
supply for the drive.
Molded Case When the power is ON, a large

Circuit Breaker in-rush current flow will be
(MCCB) inputted into the drive. The
or Fuse breaker must be selected
carefully.
Option. When it is used for external

control or the DBU is used, it should
Magnetic be installed at the primary side. Do
Contactor not use MC to start/stop the drive,

(MC) otherwise the life of drive will be

reduced.
RST P P1 UVW
The ACL can

AC reactor Reduce the harmonic reduce the
(ACL) interference for low leakage current of
frequency of power. motor effectively;
It is used as the
DC reactor motor is far away
(DCL) from the drive.
Improve
power factor
of driver
EMC filter Reduce conduction

interference.
Reduce radiation
interference.
The range of limited
RFI frequency is
1MHz - 10MHz.

Reduce radiation
Zero-phase interference.
radio The range of limited
frequency filter RFI frequency is 1MHz - 10MHz.
(RFI)
Motor
118
Appendix D
User Manual
Zero-Phase Radio Frequency Filter (RFI-01, 02, 03, 04)
Please read this user manual carefully to understand the correct and safety operations
before using the product to prevent possible personnel injuries caused by false operations.
CAUTION
1. Do not touch zero-phase radio frequency filter to prevent the scald burn from the
extreme high temperature when power is on, just off, or during the operation.
2. While lift up product, please note the weight of product and move it with proper
method to avoid possible injuries. (Please be more cautions to the sharp parts).
3. Wiring or inspection must be done by qualified professional technicians.
By installing the RFI filter(s), it can reduce the radio frequency interference generated by inverter.
Because the RFI filter is constructed by ferrite core, it is not related to the capacity and voltage of
inverter.
1. Specification of product:
Model Common drive
(1) Clean place without high temperature, high humidity, and
flammable gases.
(2) If the 0-phase radio frequency filter is installed inside the
Environmental condition
power distribution panel, the around temperature should

Use place
not exceed (-10 ~ +50°C).
(3) The heat will be generated in the 0-phase radio frequency
filter, so the space should be reserved for heat
dissipation.
Ambient -10 ~ +50°C (no condensation)
temperature
Ambient 90ʘRH (no dew)
humidity
Ambient gas No corrosive gas, and no flammable gas
Vibration Below 5.9m/s2
2. Wiring for RFI: Connect the RFI filter in accordance with the following wiring diagram.
(1) Install the RFI filter with the power source of inverter.
Pass all 3-phase power cords through RFI

filter in same direction with same coil
number, and then connect the power input
terminal of inverter. Caution: do not exceed
4 coils to prevent overheat of RFI filter.
(Note)
Either the ground wire or the four-core
cable with ground wire cannot pass
through RFI filter; otherwise the filtration
effect will be reduced.
119
Appendix D
(2) Install the 0-phase radio frequency filter to the output side of drive.
Pass all 3-phase power cords through

RFI filter in same direction with same
coil number, then connect to motor
terminal of inverter. Caution: do not
exceed 4 coils to prevent overheat of
RFI filter.
(Note)
(3) If the power cords are too thick to be winded, pass the power cords through RFI filter
directly, and connect two or more RFI in series.
Pass all 3-phase power cords through
RFI filter in same direction with same
coil number, then connect to motor
terminal of inverter.
(Note)
effect will be reduced.
3. It is recommended to use power cords as many as possible of coil number. If the RFI filter is
over heated, reduce coil number to reduce temperature.
Coil number of 3-phase

Model Wire size (mm²)
wire
2/3.5 4
5.5 3
RFI-01
8/14 2
22 1
22/38 4
RFI-02 50/60 2
80/100/125/150 1
50/60 3
RFI-03 80/100/125/150 2
200 1
50/60 4
80/100 3
RFI-04 125/150 2
200 2
250 1
120
Appendix D
4. Overall dimension of RFI-01:
112
98
ӿ5-2
30.5
66
34
66
5
(Unit: mm)
160
32
7
ӿ7
130
86
37
85
1.4
180
(Unit: mm)
121
Appendix D
5 R5 ӿ9-2
42.3
22.3
47
12
211
130 44
130
54
176
37
2
230
(Unit: mm)
7 R5 ӿ9-2
22.3
42.3
47
276 12
175 54
241
154
63
46
295
(Unit: mm)
122
Attachment 1ǺDIMENSIONS OF OPENING FOR KP-201C AND KP-202!
66+10
55
2-M3 screw
48
60
͟30
96+10
85
23
16 23
23x23
Scale: 1:1 Unit: mm
123
Attachment 2 : SETTINGS MENO
Actual Actual
Function Factory Function Factory
Descriptions setting Descriptions setting
setting setting setting setting
value value
P5103F Note 1
3 Note 1
1 Note 1
1 Note 1
1 Note 1
1 Note 1
1 Note 1
20.00 Note 1
0 Note 1
60.00
0.0
(50.00)
10.00 0
60.00
20.00
(50.00)
30.00 0.5
200V:8.0
0.00 400V:12.0
60.00
0.00
(50.00)
200V:220.0
0.00 400V:380.0
0.00 0.0
6.00 0.0
60.00
0.0
(50.00)
Note 1 0.0
124
Attachment 2 : SETTINGS MENO!
Actual Actual
value value
1.00 11
0.00 2.0
1.00 2.0
0.00 0.0
0 1.0
1.00 0
1 0
20 0
Rated
current of 160
motor
1/3 rated
current of 0.1
motor
0.0 170
4P 160
3 Note 1
4 Note 1
1 1
2 50
7 0.5
6 0.0
3 0
200V:175.0
2 400V:320.0
125
Attachment 2 : SETTINGS MENO
Actual Actual
value value
0 2
1 3
0 0
0 3.0
0.0 Note 1
0.0 Note 1
0.0 0.0
0.0 0.00
150 10
0.5 0
100 1
no_Err 20
0 17
1 8
3 5
200V:220.0
400V:380.0
3
0.5 1
0.0 0
1 0
1 0
126
Attachment 2 : SETTINGS MENO!
Actual Actual
value value
1 0.00
0.00 2
0 1.00
0 1
1 0.5
Monitor
1
value
0 0
1.00
Note 1:
The setting of time parameter depends on the horsepower(HP):
0.5ɴ5HPĺ5 s
7.5ɴ30HPĺ15 s
Above 40HPĺ30 s
127
Attachment 3 : FAULT DISPLAYS
Error trip display of RM5G/5P
Warning display of RM5G\5P
128
2004.01.09
2010.12.20

MANUAL CONTROLADOR RM5G - English - Manual1

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MANUAL CONTROLADOR RM5G - English - Manual1

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2004.01.

User may cause the casualty or serious damages if user does

SN6H Read inverter Write KP-201C SN6H

Factory setting Factory setting

1. Product verification and designation

(2) The description of nomenclature

A. Confirmation of the accessories

RM5G-200V-1PH Single phase series

ɁPlease refer to page 95 for the single-phase application of 220 V.

fault command, command of inhibiting output, coast to a stop,

outputs fault condition, and instantaneous power interruption to restart

(SC), ground fault (GF), KP-202 disconnection during running

frequency setting Analog input: 0.06/60 Hz

fault command, command of inhibiting output, coast to a stop, max.

outputs fault condition, and instantaneous power interruption to restart

(2) Installing the Drive

5cm or more 5cm or more

(a-1) Good example (a-2) Bad example

(a-3) Good example (a-4) Bad example

Intlet Intlet Intlet Intlet

(b-1) Good example (b-2) Bad example

Intlet Intlet Intlet Intlet

(b-3) Good example (b-4) Good example

Terminals of control circuit

Terminals of control circuit

Terminals of control circuit

C. Using a PLC circuit

P,N Dynamic brake terminal Connect to the dynamic brake unit

b. Main circuit connections

*(1) RM5G 100V series grounding marking is PE.

Terminal Tightening Grounding Tightening

Terminal Tightening Grounding Tightening

(3) RM5G-2007~2015; RM5G-4007~4020

Terminal Tightening Grounding Tightening

Terminal Tightening Grounding Tightening

(5) RM5G-2020B~2040B; RM5G-4025B~4060B (build-in braking transistor)

Terminal Tightening Grounding Tightening

Terminal Tightening Grounding Tightening

(7) RM5G-2050B~2075B; RM5G-4075B~4125B (build-in braking transistor)

Terminal Tightening Grounding Tightening

X2 Multi-function input terminal 2 Function is determined by F_053

X3 Multi-function input terminal 3 Function is determined by F_054

X4 Multi-function input terminal 4 Function is determined by F_054

X6 Multi-function input terminal 6 Function is determined by F_057

COM Common of input terminal Common of input terminal signals

SW1ÆV (voltage input)

Terminals Symbol Name Descriptions

Y1 and Y2 functions are

CME Common terminal for Y1, Y2

If function setting F_001=0,

CN1: Connector for external displays (DM-501)

500ohm SW2 SOURCE

CN1: Connector for external displays (DM-501)

7.5~10Hp 10kHz 7.5kHz 5kHz 2.5kHz 800Hz 800Hz

15~30Hp 7.5kHz 5kHz 2.5kHz 2.5kHz 800Hz 800Hz

40~75Hp 5kHz 5kHz 2.5kHz 2.5kHz 800Hz 800Hz

100~600Hp 2.5kHz 2.5kHz 2.5kHz 800Hz 800Hz 800Hz

The setting of switching frequency is determined by F_081

Single phase 100V series