Therelek - Vacuum Furnaces

THERELEK ENGINEERS
VACUUM
FURNACE
Vacuum heat treatment or thermal processing of components at low pressure or high vacuum is
established in engineering industries for various heat treatment applications like hardening,
tempering, annealing, brazing, sintering, hot pressing and stress relieving. We provide solution for
precise control of vacuum heat treatment process
Maximum gas quenching pressure: 2, 6, 10, 12, 15, 20 Bar (g)

Ultimate vacuum range: 10-2 to 10-6 m.bar
FEATURES & BENEFITS
Energy efficient, ergonomically designed with industrial safety norms
Bright oxide free surface finish / No scaling / decarburization
User-friendliness with touch screen control panel
Automated controlled heating with uniform temperature throughout the hot zone
Uniform hardening properties and microstructures within a batch
High reliability system thus Low maintenance time and costs
No environmental hazardous fumes or toxic waste. Automated burn off
Controlled process to ensure soaking times, heating & quenching rates with no or
minimal distortion
Entire process data can be stored & retrieved for various analyses
HEAT TREATMENT PROCESS

Vacuum hardening & tempering
Vacuum annealing & normalizing
Vacuum stress-relieving
Vacuum brazing
Vacuum solution heat treatment & ageing
Vacuum sintering of powdered metals
Vacuum hot pressing
INDUSTRIES SERVED
Aerospace
Defence
Energy
Engineering Industry
Automotive
Mining & Metallurgy
Medical Equipments
Electrical & Electronics
THERELEK ENGINEERS PRIVATE LIMITED

70-71, III Phase Peenya Industrial Area, Bengaluru - 560058
Ph: +91 80 2839 5101, 102, Fax: +91 80 2839 5103
Email: [email protected], Web: www.therelek.com
THERELEK ENGINEERS
VACUUM INDUCTION
MELTING FURNACE
VIM is used in secondary refining or metallurgy, to refine alloys in

fluid state and adjust chemical composition and temperature
It is also used in refining of many complex alloys in aerospace
engineering
Vacuum levels is set to be in the range of 10-1 to 10-4 mbar
The melting process is comparatively easier in VIM, attributing
the independent control of time, pressure, temperature and
transport through melt stirring
Flexibility to control the alloy composition by sampling &
addition of required alloys
Specifications
Furnace Type: Cold wall
Melt Zone : Cylindrical
Melt Zone : Tilting / Bottom Pouring
Temperature Range: 800°C to 2200°C (furnace)
Vacuum & Vacuum System: 5 x 10-6 m.bar. rough vacuum by rotary-roots
combination, high vacuum by diffusion pump / turbo molecular pump
Instrumentation & Automation: Induction coil controller, pyrometer, PLC,
SCADA, HMI
Unidirectional
Induction Stirring
ADVANTAGES
Batch Process
Quick change in program of
steels and alloys
Easy operation
Reduction in oxidation losses
Compositional tolerance
achieved
Precise temperature control
Low environmental pollution
APPLICATIONS
Aircraft engine components for casting
Used in making super alloys
High purity metals and alloys are refined
Investment casting
Strip casting
Atomizer in production of metal powders
Therelek Engineers Private Limited

70-71, III Phase Peenya Industrial Area,
Bengaluru - 560 058
Ph: +91 80 2839 5101 Fax: +91 80 2839 5103
[email protected], www.therelek.com
THERELEK ENGINEERS
Plasma Nitriding &
Nitro-carburising Furnace
ENERGY EFFICIENT AND
ENVIRONMENTALLY FRIENDLY
TECHNOLOGY
Technology under license from Institute for
Plasma Research (IPR), Gandhinagar
TECHNOLOGY AT A GLANCE APPLICATIONS
Bell type, hot wall reactor design with motorized Automobile Industry – crank shaft, camshaft,
movement gears, pistons, cylinders, valves, valve spring,
Multiple stacking within working chamber, two working lifters, cams, rocker arms, etc
chambers optional. Foundry, Metal Casting & Moulding Industry –

Higher productivity and lower costs dies, punches, pressing tools, moulds, etc
Mixed loads and highly densed loads Aluminium & Plastic Industry – extruding die,
Automatic controlling of working pressure, heating rates, extruder screws, injection moulds, etc
ratio of gases, process time, pulse plasma current, Power Engineering – gears, turbines, shafts,
frequency etc. spindles, bushes, etc
GAS: Working-N2, H2, C2H2, CH4; Cooling- N2/Ar General Engineering – shafts, spindles, slide-rails,
Input voltage: 230/415 Volts AC deep drawing dies, cutting tools, cams, rams,
Output Pulsed DC: 100-700 Volts, Pulsed DC full load gears, etc
current: 15 -20A
Ultimate vacuum level: 5x10-2mbar
Working pressure - 1 to 8 mbar
Out put frequency -30KHz Models
Specifically designed IP54 control panel housing, PLC based control system with touch screen IPC & SCADA
PLASMA NITRIDING
PROCESS
Materials heat treated

Carbon steels: En-8, En-19, En-24, En-47, En 41B, etc
Stainless steels: ferritic, martensitic, austenitic, PH grades
Hot and cold working steel
High speed steel
High alloy steels: tool steels, heat-resistant steels, valve steels
Oil hardening steel
Cast iron (grey or nodular)
Technology Advantages
Cost Effectiveness
2-3 times reduced process time
50% less energy consumption
50 times less working gas consumption
Better Product Quality

Uniform case depth for complex shape parts
Better dimensional stability & No or Negligible
distortions, because process is performed at Lower
temperature and under vacuum
Higher surface case hardness (Increase by a factor
of 3) can be achieved
Excellent wear resistance - the nitriding process
produces a dense, non-porous, very hard, not
brittle, and has a low coefficient of friction
Improves fatigue life, also improves corrosion
resistance.
Non toxic process and corresponds to all modern
requirements for environmental control.
Reproducible results and better accurate control
PLASMA TALK TO US
NITRIDING
+91 80 2839 5101
[email protected], www.therelek.com
THERELEK ENGINEERS
VACUUM OVEN
ENERGY EFFICIENT AND
ENVIRONMENTALLY FRIENDLY
TECHNOLOGY
CHAMBER CONSTRUCTION SPECIFICATIONS
The chamber is structured with SS304L and welded to Vacuum pump (Mechanical / Dry Pump) –
bracing pieces Ultimate Vacuum Level: 2 mbar or better, Dry
vacuum Pump, Pumping speed - 6m3 / hr
Exterior, Powder coated galvanized steel
Insulation, Glass wool / ceramic blanket

Working Voltage – Wired for AC 230V 50/60 Hz
Input Power – 3KW
A good vacuum sealing is achieved by the silicone gasket
Safety Device – Over pressure limit / Over load
and the positive latch door
breaker / Timer & Alarm, fuse
The double layers’ observation window consists of 1/2"
Working Temperature – RT+10°C to 200°C for
tempered glass and transparent polycarbonate shield
the continuous use
Two stainless steel shelves are included to facilitate
Weight - 100 kgs
processing efficiency
1” solenoid operated vacuum valve
½” solenoid operated air/gas filling valve

½” solenoid operated vent valve
Models
We also manufacture ovens based on customized specifications within range 50-400°C and vacuum level 1 to 10-2 mbar
TEMPERATURE
CONTROLLER
Heater, Kanthal plate & Wire Strip heater
Single point temperature setting
Built-in over-temperature protection
PID precise temperature control
Temperature control accuracy: +/- 1°C
Sensor type: PT100
Temperature uniformity: +/- 5°C above 100°C, 25"
Hg at center
Digital single Pirani gauge with controller is provided
Measuring Range 1x10-3 mbar
TALK TO US
+91 80 2839 5101
[email protected]
VACUUM www.therelek.com

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THERELEK ENGINEERS

Maximum gas quenching pressure: 2, 6, 10, 12, 15, 20 Bar (g)

HEAT TREATMENT PROCESS

Electrical & Electronics

THERELEK ENGINEERS PRIVATE LIMITED

VIM is used in secondary refining or metallurgy, to refine alloys in

Therelek Engineers Private Limited

Technology under license from Institute for

Plasma Research (IPR), Gandhinagar

TECHNOLOGY AT A GLANCE APPLICATIONS

movement gears, pistons, cylinders, valves, valve spring,

chambers optional. Foundry, Metal Casting & Moulding Industry –

frequency etc. spindles, bushes, etc

GAS: Working-N2, H2, C2H2, CH4; Cooling- N2/Ar General Engineering – shafts, spindles, slide-rails,

Ultimate vacuum level: 5x10-2mbar

Working pressure - 1 to 8 mbar

Out put frequency -30KHz Models

Materials heat treated

Stainless steels: ferritic, martensitic, austenitic, PH grades

Hot and cold working steel

High speed steel

High alloy steels: tool steels, heat-resistant steels, valve steels

Oil hardening steel

Cast iron (grey or nodular)

50% less energy consumption

50 times less working gas consumption

Better Product Quality

Better dimensional stability & No or Negligible

distortions, because process is performed at Lower

temperature and under vacuum

Higher surface case hardness (Increase by a factor

Excellent wear resistance - the nitriding process

produces a dense, non-porous, very hard, not

brittle, and has a low coefficient of friction

Improves fatigue life, also improves corrosion

Non toxic process and corresponds to all modern

requirements for environmental control.

Reproducible results and better accurate control

CHAMBER CONSTRUCTION SPECIFICATIONS

Insulation, Glass wool / ceramic blanket

1” solenoid operated vacuum valve

½” solenoid operated air/gas filling valve

Heater, Kanthal plate & Wire Strip heater

Single point temperature setting

Built-in over-temperature protection

PID precise temperature control

Temperature control accuracy: +/- 1°C

Sensor type: PT100

Temperature uniformity: +/- 5°C above 100°C, 25"

Digital single Pirani gauge with controller is provided

Measuring Range 1x10-3 mbar

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