EPCC-2 PACKAGE (RFCC UNIT)) FOR PETROCHEMICAL AND LUBE

INTEGRATION PROJECT “LuPech” (J-18).

CONTRACTOR: OWNER:
PROJECT No:
MEGHA ENGINEERING & INFRASTRUCTURE LTD INDIAN OIL CORPORATION LIMITED
OWNER 1803
ENG. CONTRACTOR: PMC:
CONTRACTOR 2047
INTECSA INDUSTRIAL TECHNIP ENERGIES INDIA LIMITED
EQUIPMENT / PACKAGE:
DOC NUMBER: 2047-1803-ECV-CAL-1000 REV: D CAT.: R
PIPE RACK 1803-PR-01

5 LOAD CALCULATIONS

Load Calculation for Primary Load Cases are as follows.

5.1 LC 1 : DL (Dead Load)

A) Self-weight of Structural Members are generated in STAAD by defining the self-weight command.In addition to
selfweight 10% considered for connections and fixtures.
* Note: Vermiculite based lightweight cementitious Fire proofing is considered and applied through STAAD pro.
Specification command.
B) Self Weight of Grating = 0.5 kN/m2

C) Self Weight of Handrail 0.16 kN/M

D) Cable Duct load (1200 x400 assumed 2 Ducts Lvs) 960 kg/m per duct

E) Cable Tray Load 600 mm (Total gravity load considered) 0.85 kN/m + 0.85 kN per each level

F) Blind Flooring load below Air Cooler (150 mm thick assumed) .It has been considered in Staad Model.

5.2 LC 2 : IL (Imposed Load)

Imposed loads on Platforms = 3.0 kN/m2

Imposed loads on Air Cooler Platforms = 5.0 kN/m2
5.3 LC 3 : EE (Equipment Erection/ Empty Load)

* However Aircooler Equipment load considered = 10.0 kN/sqm

*1803-V-609-DEAERATOR load (Assumed from priliminary ITB laod data) = 175 kN

5.4 LC 4 : EO (Equipment Operating Load)

*1803-V-609-DEAERATOR load (Assumed from priliminary ITB laod data) = 477 kN

 EPCC-2 PACKAGE (RFCC UNIT)) FOR PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18).

CONTRACTOR: OWNER:
PROJECT No:
MEGHA ENGINEERING & INFRASTRUCTURE LTD INDIAN OIL CORPORATION LIMITED
OWNER 1803
ENG. CONTRACTOR: PMC:
CONTRACTOR 2047
INTECSA INDUSTRIAL TECHNIP ENERGIES INDIA LIMITED
EQUIPMENT / PACKAGE:
DOC NUMBER: 2047-1803-ECV-CAL-1000 REV: D CAT.: R
PIPE RACK 1803-PR-01
5.5 LC 5 : ET (Equipment Test Load)

*1803-V-609-DEAERATOR load (Assumed from priliminary ITB laod data) = 647 kN

5.6 LC 6 : Bp (Bundle Pull Load)

Not Applicable

5.7 LC 7 : vL (Impact Load/Vibratory Load)

Not Applicable

5.8 Pipe Loads

LC 8: PE (Pipe Empty Load)

Pipes less than 300 mm diameter considered as a distributed load = 0.75 kN/m2

LC 9: PO (Pipe Operating Load)

Pipes less than 300 mm diameter considered as a distributed load = 1.25 kN/m2

LC 10 : PT = Piping Test Load

Pipes less than 300 mm diameter considered as a distributed load = 2 kN/m2

Note
1) Intermediate beam at tier level is designed for 25% of load on main portal beams in transverse direction.
Reduction of 10% in vertical loading shall be considered for main portal beams if intermediate beams are provided.

LC 11 : TL (Friction Load)

The friction force at each tier on every portal in both longitudinal and transverse directions shall be considered
as follows
For four or more pipes supported on a tier : 10% of the design vertical loading of the pipes,
For single to three pipes supported on a tier : 30% of the design vertical loading of the pipes.

Friction forces considered as uniformly distributed over the entire span of the beam at each tier.

10 % of load in Longitudinal Direction

10 % of load in Transverse Direction

LC 12 : TA (Thermal Anchor / Guide Load)

5 % of load in Longitudinal Direction

5 % of load in Transverse Direction

5.9 LC 15 : CRL (Crane Load)

Not Applicable
 EPCC-2 PACKAGE (RFCC UNIT)) FOR PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18).

CONTRACTOR: OWNER:
PROJECT No:
MEGHA ENGINEERING & INFRASTRUCTURE LTD INDIAN OIL CORPORATION LIMITED
OWNER 1803
ENG. CONTRACTOR: PMC:
CONTRACTOR 2047
INTECSA INDUSTRIAL TECHNIP ENERGIES INDIA LIMITED
EQUIPMENT / PACKAGE:
DOC NUMBER: 2047-1803-ECV-CAL-1000 REV: D CAT.: R
PIPE RACK 1803-PR-01

5.10 Wind Load

Basic wind speed Vb = 44 m/s For Vadodara, Annex-A, IS: 875 (Part-3)-2015

Design Factors :
Risk coefficient factor k1 = 1.07 *From Table-1, IS: 875 (Part-3) - 2015
Terrain & Height factor k2 = *From Table-2, IS: 875 (Part-3) - 2015 (Category-2)
Topography factor k3 = 1 *From CL-6.3.3,IS: 875 (Part-3) - 2015
Imp. Fact. for cyclonic reg. k4 = 1 *From CL-6.3.4, IS: 875 (Part-3) - 2015

Design Wind Pressure :

Design wind speed Vz = Vb x k1 x k2 x k3 x k4

Wind pressure at height z Pz = 0.6 x Vz2

Design wind pressure Pd = Kd x Ka x Kc x Pz *From CL-7.2, IS: 875 (Part-3) - 2015

*Value of Pd shall not be less than 0.7 Pz

Wind directionality factor Kd = 0.9 *From CL-7.2.1, IS: 875 (Part-3) - 2015
Area averaging factor Ka = 0.9 *From Table-4, IS: 875 (Part-3) - 2015 (tributary>100 m
Combination factor Kc = 1 *From CL-7.3.3.13, IS: 875 (Part-3) - 2015

Ht, (m) k2 Vz (m/s) Pz (kN/m2) Pd (kN/m2)

10 1.00 47.080 1.33 1.08
15 1.05 49.434 1.47 1.19
20 1.07 50.376 1.52 1.23
30 1.12 52.730 1.67 1.35
50 1.17 55.084 1.82 1.47
100 1.24 58.379 2.04 1.66
 EPCC-2 PACKAGE (RFCC UNIT)) FOR PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18).

CONTRACTOR: OWNER:
PROJECT No:
MEGHA ENGINEERING & INFRASTRUCTURE LTD INDIAN OIL CORPORATION LIMITED
OWNER 1803
ENG. CONTRACTOR: PMC:
CONTRACTOR 2047
INTECSA INDUSTRIAL TECHNIP ENERGIES INDIA LIMITED
EQUIPMENT / PACKAGE:
DOC NUMBER: 2047-1803-ECV-CAL-1000 REV: D CAT.: R
PIPE RACK 1803-PR-01

LC 16 : WLx+ (Wind Load in positive X direction)

Longitudinal Wind loads on structure are generated in staad

LC 17 : WLx- (Wind Load in negative X direction)

Same loads are applied as per Load 16 in negative direction.

LC 18 : WLz+ (Wind Load in positive Z direction)

Wind loads on structure are generated in staad

Transverse Wind loads on pipe & strucrure are calculated as per design basis as below
 EPCC-2 PACKAGE (RFCC UNIT)) FOR PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18).

CONTRACTOR: OWNER:
PROJECT No:
MEGHA ENGINEERING & INFRASTRUCTURE LTD INDIAN OIL CORPORATION LIMITED
OWNER 1803
ENG. CONTRACTOR: PMC:
CONTRACTOR 2047
INTECSA INDUSTRIAL TECHNIP ENERGIES INDIA LIMITED
EQUIPMENT / PACKAGE:
DOC NUMBER: 2047-1803-ECV-CAL-1000 REV: D CAT.: R
PIPE RACK 1803-PR-01

Wind Load for Cable ducts :

Refer Appendix - E

LC 19 : WLz- (Wind Load in Negative Z direction)

Same loads are applied as per Load 18 in negative direction.

5.11 Seismic Loads

Description Design data

Reference Seismic Zone III (As per IS : 1893 Part-1)
Zone Factor 0.16 (As per IS : 1893 Part-1)

1.5 (For Industrial Structures including Stack-like

Importance Factor
Structures as per Table 3 IS:1893 Part-IV)

Soil Type 2
5.0 (Transvers Direction)
Response Reduction Factor (R)
4.5 (Longitudinal/Braced direction)
Damping Factor 0.02

LC 20 : Slx (Seismic Load Longitudinal)

seismic load generated by STAAD.pro software by using seismic response spectrum definition command
 EPCC-2 PACKAGE (RFCC UNIT)) FOR PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18).

CONTRACTOR: OWNER:
PROJECT No:
MEGHA ENGINEERING & INFRASTRUCTURE LTD INDIAN OIL CORPORATION LIMITED
OWNER 1803
ENG. CONTRACTOR: PMC:
CONTRACTOR 2047
INTECSA INDUSTRIAL TECHNIP ENERGIES INDIA LIMITED
EQUIPMENT / PACKAGE:
DOC NUMBER: 2047-1803-ECV-CAL-1000 REV: D CAT.: R
PIPE RACK 1803-PR-01

LC 21 : Slz (Seismic Load Transverse)

seismic load generated by STAAD.pro software by using seismic response spectrum definition command
 EPCC-2 PACKAGE (RFCC UNIT)) FOR PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18).

CONTRACTOR: OWNER:
PROJECT No:
MEGHA ENGINEERING & INFRASTRUCTURE LTD INDIAN OIL CORPORATION LIMITED
OWNER 1803
ENG. CONTRACTOR: PMC:
CONTRACTOR 2047
INTECSA INDUSTRIAL TECHNIP ENERGIES INDIA LIMITED
EQUIPMENT / PACKAGE:
DOC NUMBER: 2047-1803-ECV-CAL-1000 REV: D CAT.: R
PIPE RACK 1803-PR-01

LC 22 : Sly (Seismic Load Vertical)

seismic load generated by STAAD.pro software by using seismic response spectrum definition command
 EPCC-2 PACKAGE (RFCC UNIT)) FOR PETROCHEMICAL AND LUBE
INTEGRATION PROJECT “LuPech” (J-18).

CONTRACTOR: OWNER:
PROJECT No:
MEGHA ENGINEERING & INFRASTRUCTURE LTD INDIAN OIL CORPORATION LIMITED
OWNER 1803
ENG. CONTRACTOR: PMC:
CONTRACTOR 2047
INTECSA INDUSTRIAL TECHNIP ENERGIES INDIA LIMITED
EQUIPMENT / PACKAGE:
DOC NUMBER: 2047-1803-ECV-CAL-1000 REV: D CAT.: R
PIPE RACK 1803-PR-01

5.12 LC 23 : (PSV_POP)

Not Applicable

5.13 LC 24 : Hd (Maintainance Load)

Not Applicable

5.14 LC 25 : LB (Local Check of Beams (vertical))

25% of load on transverse beams is applied on long beams

5.15 LC 26 : EP (Earth Pressure)

Not Applicable

5.16 LC 27 : LP (Liquid Pressure)

Not Applicable

5.17 LC 28 : BL (Blast Loads)

Not Applicable

5.18 LC 29 : FL (Equipment Thermal Load)

Since Vendaor data not available 50% of excess to operating load assumed.

5.19 LC 30 : Contigency Load

Not Applicable