SPARTAN

Floodlight Range Installation Guide

Zone 1 variant CML13ATEX3007 or IEC Ex CML14.0001 or CML 21UKEX3099
Zone 2 variant CML17ATEX4231 or IEC Ex CML 17.0135 or CML 21UKEX4106

This installation guide provides instructions for installing the Infra-Red and
White-Light SPARTAN series of explosion protected floodlights.

Text in Bold is specific for emergency variants

Overview
1 Safety Instructions
2 Installation
3 Maintenance
4 Technical Specification
5 Trouble Shooting

Important information
The SPARTAN series of explosion protected floodlights are specialist devices,
certified for use in specific operating environments.

The units must be installed in accordance with these instructions, must be correctly
certified for the specific operating environment and must be installed by suitably
qualified personnel.

Emergency floodlights will require the fuse to be reconnected upon

installation and the floodlight subjected to three 24 hour charge/discharge
910-D-00027-Rev C

cycles to bring the battery up to peak capacity.

If you have any queries about the installation or the certification of the unit – please
contact Raytec for immediate assistance and advice.
 1. Safety instructions
1. Read this leaflet carefully before commencing to install the SPARTAN unit and retain it for future use.
Installation can only be carried out by suitably qualified personnel.
2. Check the certification and “T” rating to ensure that the mains supply and the ambient temperature
present is suitable for the unit being installed.
3. If the SPARTAN unit is to be installed in areas of high vibration, please consult with Raytec.
4. Externally the SPARTAN unit housing is constructed from marine grade aluminium, and toughened
glass, stainless steel brackets/fasteners and silicone gaskets, internally there are many non metallic
components. The end user must ensure that these materials are suitable for the environment the
SPARTAN unit will be installed in; Zone 1 and Zone 2 Hazardous areas.
5. SPARTAN units are designed to withstand marine environments and are tested in accordance with
IEC60068-2-52. However if the SPARTAN unit is to be installed in a very high corrosive environment
such as coastal and offshore the following good practice should be followed:

During installing ensure there are no scratches, chips or defects in external paint surface that
would allow ingress of water to bare aluminium. If so touch up with suitable paint

During installation apply an anti corrosive jointing compound to screw threads such as PSU cover
and external earth points.

During installation ensure exterior surface of the product is not in direct contact with a dissimilar
metal such as galvanised steel. If so fit a nylon barrier to prevent galvanic corrosion.

During maintenance regularly wash down external surface of fitting with clean, fresh water to
remove any deposits of mineral salts on the exterior surface.
6. Check certification nameplate on side of floodlight to ascertain type of threaded cable entry on the
luminaire. Select suitably certified ATEX/IEC Ex /UKEX cable glands and stopper plugs, these must
be parallel thread, have a minium of 5 full thread engagement and be of a medium/fine tolerance to
ISO965-1 and ISO965-3. The cable entry devices selected must maintain the IP rating of the luminaire
7. The incoming mains cable should not exceed a temperature rise of 20°C above the ambient
conditions; select suitable cable.
8. When the unit is installed correctly and in accordance with these installation instructions it will not
harm humans or animals.
9. Before installing emergency luminaires please check the last charge date of the battery. This is shown
on the external product packaging and also on the battery label, alternatively consult date shown on
the declaration at the back of this leaflet. If the last charge date was in excess of 3 months (if stored
at 5°C to 25°C) or 1 month (if stored outside this range) from date of installation, please consult
Raytec document 0010-D-00001 Battery Handling Guide

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 2. Installation

Mounting SPARTAN Unit

1. To meet the requirements of certification a MINIMUM of 2 fixing points must

be used, the fixing points must be suitable for the conditions of use. Raytec
recommend using M8 Marine Grade A4 Stainless Steel fixings (not supplied)

Spartan 24 (Emergency Variant Shown)

1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8

A A 290 290 150 150 215 215

312

312
185

185

B B

C C

49 49

STANDARD
STANDARD EMERGENCY
EMERGENCY
D D
25

49
25

49

E E
50 50
9 9
100 100
150 150
DEBUR AND DEBUR ANDSHEET A SHEET
UNLESS OTHERWISE
UNLESSSPECIFIED:
OTHERWISE SPECIFIED:
A3
BREAK SHARPBREAK SHARP
DIMENSIONS DIMENSIONS
ARE IN MILLIMETERS
ARE IN MILLIMETERS
EDGES EDGES

CERTIFICATE
CERTIFICATE
RELATED
RELATED
DRAWING
DRAWING
TOLERANCES:TOLERANCES:
(LINEAR) (LINEAR)
XXX XXX
+/- 0.5mm +/- 0.5mm
XXX.X XXX.X
+/- 0.1mm +/- 0.1mm Unit 3 Wansbeck Business
Unit 3 Wansbeck
Park, Business Park,
Rotary Parkway. Rotary Parkway. TITLE: TITLE:
Tel: 01670 520055.
Tel: 01670 520055.
MEDIUM
MEDIUM
SPARTAN
SPARTAN
ANGULAR: ANGULAR:
+/- 0.5° +/- 0.5° Ashington. Ashington.
Northumberland. NE63 8QW. UK. NE63 8QW. UK.Fax: 01670 819760
Northumberland. Fax:. 01670 819760 .

NO MODIFICATIONS
NO MODIFICATIONS ALLOWED
ALLOWED NAME NAME
SIGNATURE SIGNATURE
DATE MATERIAL:
DATE MATERIAL:
GENERAL
GENERAL
DIMENSIONS
DIMENSIONS
F WITHOUT
F WITHOUTTHE THE
APPROVAL
APPROVAL
OF OF DRAWN JWalsh
DRAWN JWalsh 27/05/15 27/05/15

THE THE
AUTHORISED
AUTHORISED
PERSON.
PERSON.
CHK'D CHK'D FINISH: FINISH: DWG NO. DWG NO. REVISION

ALL DIMENSIONS
ALL DIMENSIONS
IN MM. IN MM.
IF INIF
DOUBT
IN DOUBT
ASK!ASK! DO NOTDOSCALE
NOT SCALE
DRAWING
DRAWING C
IF IN DOUBT
IF IN DOUBT
ASK ASK WEIGHT: WEIGHT: SCALE SCALE SHEET 1 SHEET
OF 1 1 SHEETS
OF 1 SHEE
1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8

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 Spartan 48

291 150 215

376
504

12.5

25
50
9
100
150

STANDARD EMERGENCY

2. The SPARTAN floodlight and the mounting bracket is supplied together as a

unit. The bolts in the side of the housing shall be removed and used to secure
the bracket to the SPARTAN housing, the bracket can be attached in the top
or bottom position depending on the mounting application, where possible the
cable glands should be kept to the bottom of the floodlight. It is very important
that the red fibre washers are fitted between the SPARTAN housing and the
mounting bracket. The unit must be aligned first before securing the bracket,
and bolts tightened to 15Nm. On SPARTAN 24 and 48 units a locking screw is
provided to lock the luminaire at various angles, which should be tightened to
4Nm. The unit can be mounted horizontally or vertically allowing the unit to point
up/down or left/right.

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 Typical wiring diagram – standard luminaires

WHITE/RED WHITE/RED

Typical wiring diagram – emergency luminaires

WHITE/RED WHITE/RED

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 3. Open the rear compartment to access terminal block. Wire the Mains cable
into the terminal block. Provision has been made for this and identified as the
E (Earth), L1 (swiched live) and L2 (permanent live) and N (Neutral) terminals.
There are two pairs of contacts for each of these to facilitate a mains cable that
can be looped in and out of the unit. The L2 terminals on a standard unit is
not electrically connected but allows them to be used on the same circuits as
emergency floodlights.

4. Installer should earth the unit separately – an internal and external earth point
are provided as standard.

5. Connect wires to mains supply.

6. If the unit is opened for any reason, disconnect mains – On emergency

luminaires there may be more than one mains supply.

7. All SPARTAN floodlights have terminal blocks suitable for looping 4mm2 cable,
only one cable should be connected to each terminal block connection.

8. Emergency SPARTAN floodlights may have a single green LED fitted

adjacent to the incoming cable glands, when illuminated the green LED
indicates that the emergency system is healthy.

9. The battery fuse located in the power supply lid on emergency variants
is disconnected after final manufacturing testing. When installing the
floodlight the battery fuse will need to be reconnected and the unit
charged for 24 hours and then discharged (repeated 3 times) to bring
the battery up to peak capacity.

10. If a 4 core cable is used on emergency luminaires – L1, L2, N and E the
link cable at the front of the terminal block between L1 and L2 should be
removed.

11. During emergency operation the light output and duration will be
determined by the variant purchased.

12. Once wiring is complete replace rear cover. Ensure gasket is located neatly
in channel and no wires are trapped between cover and body. Tighten cover
screws to 3Nm.

13. If carrying out Insulation Resistance tests the normal method of insulation
testing is to connect Live and Neutral together and test between this point and
Earth to prevent the risk of damage to the electronic control gear.

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3. Maintenance

1. It is essential that all SPARTAN units are maintained in accordance with the
requirements of the EN60079-17 standard: (Electrical apparatus for explosive
gas atmospheres – other than mines).

2. IMPORTANT. No modifications are permitted to the unit, all spare parts must
be purchased from the manufacturer, unauthorized modifications or spare parts
will invalidate certification and make the equipment dangerous.

3. Isolate the SPARTAN unit from the mains supply and allow to cool before
carrying out any maintenance work.

4. The unit has 2 independent power supplies, in the event that a power supply
needs to be replaced the cables to the LED and mains terminal block will need
to be disconnected, the four M6 bolts released the power supply can then be
removed. Fitting a new power supply is a reversal of the above procedure.

5. Disposal of packaging, SPARTAN unit and old LED assemblies should be

carried out in accordance with national regulations.

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 4. Technical Specification
Spartan 24 Spartan 48

Input Voltage 110-254V AC or 18-48V AC/18-69V DC or 12V DC

Consumption 68W max 136W max

Consumption 139W max

71W max
(Emergency variant)

Power Factor >0.95

Mains Frequency 50/60Hz

Inrush Current (Ipeak @ 50%) 40A ∆t < 300µs

Total Harmonic Distortion (230Vac full load) <10%

IP Rating IP66/67

Standard - 8kg (17.6lbs) Standard - 16kg (35.2lbs)

Weight Environment Emergency - 10Kg (22lbs) Emergency - 20Kg (44lbs)

Weight Environment
11.5kg (25.3lbs) 21kg (46.3lbs)
(Emergency variant)

Dimensions Dimensions See previous pages for line diagrams

ATEX and IECEx and UKEX Rating See below

Protection/Certification

CML13ATEX3007 or IEC Ex CML14.0001 or CML17ATEX4231 or IECEx CML 17.0135 or

CML 21UKEX3099 CML 21UKEX4106
II 2 GD Ex eb mb IIC T4/T5 Gb II 3 GD Ex ec mc IIC T4 Gc
Ta -52°C to +55°C (standard variants) Ta -50°C to +55°C (standard variants)
II 2 GD Ex eb mb IIC T6 Gb II 3 GD Ex ec mc IIC T4 Gc
Ta -52°C to +48°C Ta -20°C to +55°C (emergency variants)
II 2 GD Ex eb mb IIC T4 Gb Ex tc IIIC T82°C Dc
Ta -20°C to +55°C (emergency variants) IP66 & IP67 Ta = -50°C to +55°C
Ex tb IIIC T82°C Db 110V-254V AC or 18-48V AC/18-69V DC
IP66 & IP67 Ta = -52°C to +55°C
110V-254 AC or 18-48V AC/18-69V DC
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5. Trouble Shooting

1. Ensure the two LED boards are correctly wired to terminal block.
White to White : White/Red to White/Red

2. Ensure Mains input is correctly connected.

3. Ensure Mains Input is turned on at the source

4. On emergency variants check fuse to ensure it has not blown

5. If LED panel fails to light is it possible to identify if problem is with LED panel
or power supply by swapping LED cables to opposite power supply to help
identify problem.

Max number of fittings allowed per MCB

(Based on 230V)

MCB Type Rating FL24 FL48

B 10A 5 2

B 16A 8 4

B 20A 12 8

B 25A 17 8

C 10A 12 6

C 16A 17 8

C 20A 24 12

C 25A 29 14

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 Declaration Of Conformity
With The Atex Directive 2014/34/EU
& UK Directive SI 2016 No. 1107 (as amended)
Raytec Ltd. declares under our sole responsibility that the product(s) listed below
conform with the relevant provisions of directive 2014/34/EU of 20th April 2016 and
UK Directive SI 2016 No. 1107 (as amended)

Manufacturer Raytec Ltd

Unit 15, Wansbeck Business Park
Rotary Parkway
Ashington
Northumberland, NE63 8QW
United Kingdom
Description Spartan range of floodlights – standard and
of Equipment emergency
Certification CML
Body New Port Road
Ellesmere Port, CH65 4LZ
Certificate Zone 1 - CML13ATEX3007, IEC Ex CML14.0001 & CML21UKEX3099
Zone 2 - CML17ATEX4231, IEC Ex CML17.0135 & CML21UKEX4106
ATEX Quality Assurance Notification CSA BV (2813)
UKCA Quality Assurance Notification CSA UK (0518)
Equipment II 2 GD Ex eb mb IIC T4/T5 Gb
Marking Ta -52oC to +55oC (standard variants)
II 2 GD Ex eb mb IIC T6 Gb
Ta -52°C to +48oC
II 2 GD Ex eb mb IIC T4 Gb
Ta -20oC to +55oC (emergency variants)
Ex tb IIIC T82°C Db
IP66 & IP67 Ta = -52°C to +55°C
110V-254V AC or 18-48V AC/18-69V DC

II 3 GD Ex ec mc IIC T4 Gc
Ta -50oC to +55oC (standard variants)
II 3 GD Ex ec mc IIC T4 Gc
Ta -20oC to +55oC (emergency variants)
Ex tc IIIC T82°C Dc
IP66 & IP67 Ta = -50°C to +55°C
110V-254V AC or 18-48V AC/18-69V DC

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Compliance with the Essential Health and Safety Requirements has been assessed
by reference to the following harmonised/designated standards -

EN 60079-0 : 2018 EN 60079-7 : 2015 + A1 : 2018

EN 60079-18 : 2015 + A1 : 2017 EN 60079-31 : 2014

And also 2014/35/EU - Low Voltage Directive, 2014/30/EU - EMC Directive

Signed

Name Barry Thompson

Position Director

Dated

Serial number

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Raytec Global (excluding Americas) Raytec Americas
Tel: +44 (0) 1670 520055 Tel: +1 613 270 9990
[email protected] [email protected]
Raytec Ltd. Raytec Systems Inc.
Unit 15 Wansbeck Business Park, Rotary Parkway 800-300 Terry Fox Drive, Ottawa, Ontario
Ashington, Northumberland, NE63 8QW, United Kingdom 2K 0E3, Canada

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