Design Basis
Design Basis
2 DESIGN BASIS
INNOSEA / COBRA / DTU / JDR / UPC / FIHAC / UL INT GMBH / USTUTT
December 2019
corewind.eu
Document information
Authors
Version control
CA Consortium Agreement
CFS Certificate on Financial Statement (audit report)
DLC Design Load Case
EC European Commission
EU European Union
FLS Fatigue Limit State
GM Metacentric height
IAB International Advisory Board
PC Project Coordinator
PMO Project Management Office
PR Periodic Report
2.1 INTRODUCTION
Floating offshore wind is still a nascent technology and its LCOE is substantially higher than onshore and bottom-
fixed offshore wind, and thus requires to be drastically reduced.
The COREWIND project aims to achieve significant cost reductions and enhance performance of floating wind
technology through the research and optimization of mooring and anchoring systems and dynamic cables. These
enhancements arisen within the project will be validated by means of simulations and experimental testing both
in the wave basin tanks and the wind tunnel by taking as reference two concrete-based floater concepts (semi-
submersible and spar) supporting large wind turbines (15 MW), installed at water depths greater than 100 m
and 200 m for the semi-submersible and spar concept, respectively. Special focus is given to develop and validate
innovative solutions to improve installation techniques and operation and maintenance (O&M) activities. They
will prove the benefits of concrete structures to substantially reduce the LCOE by at least 15% compared to the
baseline case of bottom-fixed offshore wind, both in terms of CAPEX and OPEX. Additionally, the project will
provide guidelines and best design practices, as well as open data models to accelerate the further development
of concrete-based semi-submersible and spar FOWTs, based on findings from innovative cost-effective and
reliable solutions for the aforementioned key aspects. It is aimed that the resulting recommendations will
contribute to the cost-competitiveness of floating offshore wind energy, reducing risks and uncertainties and
contributing to lower LCOE estimates.
COREWIND aims to strengthen the European leadership on wind power technology (and specially floating
offshore wind turbines). To do so, the project consortium has been designed to ensure proper collaboration
between all stakeholders (users, developers, suppliers, academia, etc.) which is essential to accelerate
commercialization of the innovations carried out in the project.
2.2 OBJECTIVE
The purpose of this document is to define the basis for the analysis and design of the FOWT configurations to
be developed during this project. The basis shall define the framework for covering the design of both floater
types (spar and semis-submersible) and all their subsystems:
It will define the principle design parameters including the operational requirements and applicable codes. The
information provided in this document forms the basis for developing a design and guidelines to produce the
functional and technical specifications that meets the project requirements.
All analyses are designed to hold a 15MW turbine. The following sections introduces the two different floating
technologies to be used.
Concrete Tower:
The tower is a truncated cone piece. The width of the tower is set to resist the bending moment during the
service life of the structure, with a minimum dimension that allows the placing of the post-tensioning
tendons and enough concrete cover to ensure the durability of the active and passive reinforcement.
Construction:
Considering the inherent constraints of monolithic structures, such as heavy weight and large dimensions,
construction is expected to be done in a dry dock or similar facility, from where it is possible to launch the
structure directly to the sea. The structure is designed to be built in a horizontal position by using a slipform.
A comparison of different construction process and alternatives for WindCrete were studied and compared
in an article, see Ref.[OP4].
Erection:
The erection process is performed by flooding the structure in a controlled manner. The erection process
has to ensure that the maximum bending moment on the tower is not surpassed by ensuring that only a
portion of the tower protrudes above MSL when it becomes vertical. The process is schematically shown in
Figure 3.1-2. During flooding of the structure a vertical cable to restrain the dynamic motion of the structure
during this phase is needed because the transition between horizontal and vertical position is unstable
around 5-10º of tilt.
During this process, it is important to keep around 90% of the structure submerged, which offers some
advantages. The maximum tower bending moment is reduced and the installation of the wind turbine can
be done without heavy floating cranes, as described in detailed in the next section.
Wind turbine generator (WTG): It is worth noting that only the nacelle, hub and blades are part of the
WTG.
Steel tower: A steel tower is fitted on top of the lower concrete tower piece.
Foundation: ACTIVEFLOAT is a unique body which comprises the following parts:
I. Deployment at sea
The deployment at sea is dependent on the facilities available at the fabrication yard such as dry-
dock, slipway and craneage. The base case assumes that the foundations are floated out from a dry-
dock, launched through a slipway or loaded-out onto a barge. After the launching, the steel tower
and WTG are fitted on top.
II. Transport
Transport is carried out as a simple towing operation. Pulling padeyes or bitts are fitted so that a
simple tugboat can be engaged to perform the operation. Additional pulling points shall be foreseen
for a second tugboat to act as escort.
o Mooring pre-installation
o Tugs and platform positioning to initiate the operation
o Water ballasted until targeted draught
o Mooring connection and pretension of lines
o Cable pull-in
o WTG commissioning
Note that the installation process need to be designed in further detail phases.
Although, concrete structure is not going to drive the maintenance campaigns, other components such as the
turbine, the mooring or the dynamic cable required a inspection or corrective plan during the life time of the
platform that shall be elaborated during the further phases of the project.
Specific tasks are planned within the COREWIND project that shall adress the O&M phase.
3.3 SITES
Three sites are selected for designing the solutions. The environmental conditions and depths are different so
the project conclusions will include sensitivity aspects to this criteria.
Sites info are obtained from previous projects or provided by FIHAC, in order to save time in COREWIND
project. A single design depth is selected for each side.
- West of Barra Island, Scotland (UK). A depth of 100 meters is the design depth of this location.
Information source is the LIFES50+ project.
- Gran Canaria Island (Spain). A depth of 200 meters is the design depth of this location. The
information for this site is mainly obtained from the ELICAN project.
- Morro Bay (USA). A depth of 870 meters is the design depth of the site. The information was provided
by the FIHAC.
For the characterization of the oceanographic and meteorological conditions of the selected site in West of
Barra, the information provided in the public deliverable D1.1 of the above-mentioned project LIFES50+ is used.
A 100 meters depth is assigned to this location which is consistent with the actual depth of the site.
Information source is the LIFES50+ project.
There has been two improvements in the regulatory framework of the floating wind turbines made by DNVGL
and the IEC organisms. The first issued in July of 2018 and the second in April of 2019 issued offshore standard
specific for the floating wind turbines design.
These two standards share scopes and are established as the main standards to be followed in the COREWIND
project with preference to the DNVGL that has additional rules that cover all systems of the platform.
Following sections depicts the main principles extracted for the standards and the recommended practices (all
listed in table below).
S11 Model Code 2010 fib Model Code 2010 for Concrete Structures
S17 DNV RP H104 Ballast, stability and watertight integrity - Planning and operating Guidance
5 LIST OF HOLDS
HOLD No. Section Description
1 8.4.2 Wind-Wave misalignment data at WoB
- Center of coordinates is situated at the vertical axis of the platform at the a certain height to be decided
in future phases of the design.
- +Z axis pointing upwards
- +X axis initially pointing between mooring lines 2 and 3.
- +Y axis initially pointing to port side, 270º off mooring line 1.
- Positive surge when movement goes parallel to X-axis towards its positive direction.
- Positive sway when movement goes parallel to Y-axis, towards its positive direction.
- Positive heave when movement goes upwards.
- Positive roll when the platform rotates around X-axis and the turbine goes towards negative Y-
direction.
- Positive pitch when the platform rotates around Y-axis and the turbine goes towards positive X-
direction.
- Positive yaw when platform rotates counterclockwise in plan view.
- Center of coordinates is situated at the geometric center of the lower slab, aligned with the tower
vertical axis.
- +Z axis pointing upwards.
- +X axis pointing between two external columns, between mooring lines 1 and 2.
- +Y axis pointing to port side, 30º off mooring line 2 and 90º off mooring line 3.
- Positive surge when movement goes parallel to X-axis towards its positive direction.
- Positive sway when movement goes parallel to Y-axis, towards its positive direction.
- Positive heave when movement goes upwards.
- Positive roll when the platform rotates around X-axis and the turbine goes towards negative Y-
direction.
- Positive pitch when the platform rotates around Y-axis and the turbine goes towards positive X-
direction.
- Positive yaw when platform rotates counterclockwise in plan view.
Note that design of wind turbine in Ref. [D1.1] is based on a land-based WTG, therefore some adjustments may
be implemented for some parameters shown in table above. Hub height, for example, would have to be
reviewed in order to comply with the air gap requirements.
Positive and negative storm surges are the 50 year return period values extracted from LIFES50+ project data.
No data about the 1 year return period storm surges are available.
8.2 WIND
As expected, given the location of this site, the wind resource is high and reliable through the year, presenting
an annual mean power density of around 1,3 kW/m2.
The main reference considered when evaluating the wind conditions of West of Barra site is the report issued
by European project LIFES50+. This document states that all the data available are 1-hour averaged wind speeds
at 10 m above MSL (measurements over 31 years), so all the numbers will be generated by extrapolating to 10-
minute averaged and to other heights.
Height Speed
[m] [m/s]
10 9.50
20 10.16
50 10.97
100 11.58
119 11.74
150 11.95
Table 8.2-1 Normal wind speed profile for WoB
Note that assuming a logarithmic fit, as indicated in the LIFES50+. project, the 150 m wind speed has been
inferred.
The wind profile used is the recommended in DNVGL in Ref. [S5] and IEC in Ref. [S6] with a power law with a
0.12 exponent (α) as recommended in Ref. [S6]:
The extreme wind speed profile for a return period of 50 years and 10 minutes mean, would be the following:
Following the same procedure as for the 50 years return period profile, the 1 year return period profile is
provided.
Figure 8.2-1. Wind rose (Mean wind speed at 19,5 m ASL) for WoB
The following table gathers up the mean wind speed for the different incoming wind direction sectors. The
direction, clockwise from true North, is from which the wind is blowing. Direction measures were performed for
1-hour average direction at a height of 19,5 m (despite the mean wind speed, that is given at 10 m height).
Table 8.2-6 – Turbulence intensity for NTM and ETM for Class C
For this project, same philosophy as in LIFES50+. is used for NTM and ETM that will use values in Table 8.2-6.
Section 3.2.2.9 of DNVGL-ST-0119 shall be taken into account when defining the DLCs that involve gusts. The
gust events presently specified are based on a duration of 10.5 seconds that may be not sufficient for dynamic
characteristics of the floating offshore wind turbines.
The duration of the events shall be selected accounting for the natural periods of the platform, without
disregarding the 10.5 seconds currently specified in the standards.
8.3 WAVES
Within the LIFES50+. project, the wave peak period was extrapolated as the most probable value associated to
each wave height. In order to do so, a curve fitting analysis (see below) was performed to allow for determining
the most probable values to be associated to each wave heights that are not contained within the available data.
A sensitivity analysis might be required for identifying the critical sea states for each floater.
Figure 8.3-1 - Extrapolation curve for Peak period-Significant wave height correlation
A sensitivity analysis might be required for identifying the critical sea states for each floater.
Table 8.3-2 - Significant wave height – Peak period frequency for WoB
The following table gathers up dominant wave direction for the different incoming wave direction sectors. The
direction, clockwise from true North, is from which the waves are travelling.
For this project, same philosophy as in LIFES50+ is used for NSS that will use values in Table 8.3-2.
For this project, same philosophy as in LIFES50+ is used for SSS and ESS that will use values in Table 8.3-1.
Based on this information, it has been performed some studies to try to preview the most probable wind speed
associated to each significant wave height. To ensure the best correlation possible with the real sea state
conditions (represented by the achieved raw data).
In addition to the data in Table 8.4-1 and Table 8.4-2 some extreme assumptions are recommended in order to
cover cases with high waves and low wind speed and viceversa that are reflected in the scatter above.
The non-tidal circulation on the shelf west of Scotland, (the Scottish Coastal Current) is mainly northwards.
However, this circulation is strongly affected by winds and density-driven coastal currents and jets, which can
lead to large changes in currents and even a reversal of this general pattern for short periods.
Besides this general overview, no site-specific current data are available at West of Barra. Hence currents at site
location have been characterized based on available met-ocean numerical model data] and making certain
assumptions in regards to wind generated currents following main recognized standards.
Figure 8.5-1. Current peak flow for the West of Barra region: Current spring peak (left), Current neap peak (right)
1 0.88
50 1.15
Table 8.5-1 – Current induced by wind speed at sea surface
Where 𝑑0 is taken as half of the water depth at West of Barra following DNVGL recommendations, hence 𝑑0 =
50 𝑚.
Tidal current
Resulting current speed profiles for each of the currents defined in previous sections are given in the following
tables for the 1-year and 50-year return period currents respectively. Last column of this table represents the
vectorial summation of the aforementioned components.
Table 8.5-4 - Total current speed profile associated to the 50-year return period probability
Figure 8.6-1. Annual probabilities of exceedance for sea ice (left) and collision with icebergs (right). ISO 19901-1:2005
Based on the aforementioned information, sea ice and iceberg collision need not to be considered in the design
of offshore structures in the UK waters, since there is no evidence to suggest that these events may occur.
Snow accumulation is more likely to occur than ice at West of Barra. Snow may settle on non-horizontal
windward-facing parts of an installation if the snow is sufficiently wet.
On vertical surfaces it is only likely to stay in position as snow for a few hours although it may then freeze, hence
remaining as ice. Snow accumulation will affect all exposed elements above the splash zone.
Ice may form on an offshore structure through the following mechanisms: (i) freezing sea spray, (ii) freezing fog
and super-cooled cloud droplets, (iii) freezing rain and (iv) freezing old wet snow. On a 50-year return period
criterion there is no reason to believe that any of the aforementioned mechanisms to form ice on offshore
structures is of any significance at the West of Barra site.
The following table provides indicative values for snow and ice accumulation at 57,7 º N.
The coldest sea water temperatures are recorded in the Scottish continental shelf ranging from 6ºC in winter to
14ºC in summer. Since no on-site data are available, sea-surface temperature data have been obtained from the
nearest possible location: The Isle of Lewis, located around 120 km North East from West of Barra.
These values have been taken from the tide gauge in the Arinaga port.
9.2 WIND
The wind data for this site has been extracted from the data provided by the SIMAR point 4038006, from the
Spanish Ports Authority. This is a grid of points at which models are run to generate wave simulations and data.
This point has the following coordinates:
15°19’48.00” W 27°45’0.00” N
These simulations provide the 1-hour wind speed at 10 m above the sea level.
The extreme wind speed profile for a return period of 50 years and 10 minutes mean, would be the following:
Note that a revision of this profile may be required when hub height is established for the different floaters
designers.
For this project, same philosophy as in LIFES50+. is used for NTM and ETM that will use values in Table 8.2-6.
Section 3.2.2.9 of DNVGL-ST-0119 shall be taken into account when defining the DLCs that involve gusts. The
gust events presently specified are based on a duration of 10.5 seconds that may be not sufficient for dynamic
characteristics of the floating offshore wind turbines.
The duration of the events shall be selected accounting for the natural periods of the platform, without
disregarding the 10.5 seconds currently specified in the standards.
9.3 WAVES
The wave data for this site have been extracted from the data provided by the SIMAR point 4038006, from the
Spanish Ports Authority.
The peak periods shown above correspond to the most probable occurrence as shown in the scatter diagram in
next section. A sensitivity analysis might be required for identifying the critical sea states for each floater.
Figure 9.3-1. Gran Canaria Site wave rose (Significant wave height)
For this project, same philosophy as in LIFES50+ is used for NSS that will use values in Table 9.3-2.
For this project, same philosophy as in LIFES50+ is used for SSS and ESS that will use values in Table 9.3-1.
Figure 9.4-1. Joint distribution between wind speed and significant wave height at GC
Design assumptions are recommended in order to cover all cases, not disregarding cases with high waves and
low wind speed and viceversa that are reflected in the scatter above.
𝑉𝑐(𝑠0) = 𝑘 𝑈1ℎ𝑜𝑢𝑟
Where (𝑘) coefficient will be taken as 0.03 in order to account for the worst-case scenario and obtain a safety
side current speed value. The 50-year 1-hour maximum annual wind speed at 10 m from the sea level is 19.0
m/s, so the current speed induced by wind is:
The direction associated to these current speed values will be taken as the most probable wind direction
obtained from the scatter diagram. Therefore, wind induced current direction will be taken as North-northeast
to South-southwest direction for all cases.
Where 𝑑0 is taken as half of the water depth at West of Barra following DNVGL recommendations, hence 𝑑0 =
125 𝑚.
Tidal current
Resulting current speed profiles for each of the currents defined in previous sections are given in the following
table 50-year return period current. Last column of this table represents the vectorial summation of the
aforementioned component. Since both components run parallel to the coast, their values are directly added.
Table 9.7-2 Max and min mean surface temperature of water for GC (º)
These values have been taken from the tide gauge in Monterey from NOAA. The highest and lowest correspond
to the extreme observed values. It is proposed to be used as the 50 year return period values. For other return
periods no data have been found.
10.2 WIND
The main reference considered when evaluating the wind conditions of Morro Bay site is the report issued by
FIHAC. This document states that all the data available are 1-hour averaged wind speeds at 10 m above MSL, so
all the numbers will be generated by extrapolating to 10-minute averaged and to other heights.
Based on above figure, the mean average speed is assumed as 5.86 m/s which in a 10 minutes average means
6.17 m/s (10-min) at 10 meters.
The wind speed profile in normal conditions has been produced assuming the following power law as indicated
in IEC 61400-1.
Height Speed
[m] [m/s]
10 6.2
20 7.1
50 8.5
100 9.8
119 10.1
150 10.6
Table 10.2-1 Normal wind speed profile for Morro Bay
The upper value of the fitted laws is taken, i.e. 26.84 m/s at 10 min and 10 meters height.
The extreme wind profile is deduced using a power law similar to the normal wind profile but using an alpha
factor of 0.12.
The 1-year wind speed is estimated to be 17 m/s (1-hour and 10 meters). The following table shows the 1 year
return period profile.
For this project, same philosophy as in LIFES50+ is used for NTM and ETM that will use values in Table 8.2-6.
Section 3.2.2.9 of DNVGL-ST-0119 shall be taken into account when defining the DLCs that involve gusts. The
gust events presently specified are based on a duration of 10.5 seconds that may be not sufficient for dynamic
characteristics of the floating offshore wind turbines.
The duration of the events shall be selected accounting for the natural periods of the platform, without
disregarding the 10.5 seconds currently specified in the standards.
According to the above figure, the representative values to be used in the analyses are extracted. Note that the
conservatively the upper fit of the data has been considered. The peak periods have been preliminary selected
from the scatter diagrams in next section.
Return period
Hs (m) Tp (s)
(years)
For this project, same philosophy as in LIFES50+ is used for NSS that will use values in Figure 10.3-2.
For this project, same philosophy as in LIFES50+ is used for SSS and ESS that will use values in Figure 10.3-1.
0-10 9.20
10-20 13.23
20-30 16.50
30-40 15.58
40-50 11.27
50-60 7.70
60-70 5.26
70-80 3.91
80-90 3.02
90-100 2.51
100-110 2.22
110-120 2.01
120-130 1.85
130-140 1.60
140-150 1.34
150-160 1.09
160-170 0.91
170-180 0.82
Table 10.4-2 – Wave-Wind Misalignment
As shown in the next figure, seabed is dominated by extensive areas of highly fractured bedrock. The fractures
form a regular network of gullies, some as wide as 130m with sides up to 30m in height. Although not extensively
ground-truthed, the gullies appear to be infilled by coarse sands.
With all this general information gathered for the seabed characterization a standard soil profile for the
characterization of the West of Barra site seabed is defined.
The first meters from the shore are pebbles, up to 15 m of depth. The next area, up to 60 m deep, has variated
granulometries of sand; and further down, we can find sand with bioclasts.
Yellow corresponds to fine sand, while orange is coarse sand. The depth of the exterior line is 60 m.
The design soil profile can be considered as a continuos layer of sand, with the following design parameters:
Cohesion 0 kPa
The deeper area is classified as Marine slope deposits with a composition of sand and mud. Other sources allow
to set that the thickness of these sediments can be considered over 300 m.
In the absent of more geotechnical information it can be considered medium dense sands for design purposes
and typical parameters in Ref.[S1] used.
Some cohesion may be considered given the presence of mud in the geological description. A sensitivity analysis
of the soil is recommended in order to assess the risks due to the lack of information.
Boat landing. Allocated in the most sheltered sector of the platform (opposite to the most likely
occurring wind and waves combination)
Access platform equipped with:
o 1 davit crane allocated near to the laydown area on top of the boat landing. The crane will be
strategically positioned to optimize support for construction and O&M operations. The
outreach and hook capacity will be enough to access the laydown area.
o Lay down area strategically positioned to lift weights with the davit crane from service ships.
The area will be enough to guarantee safe lift operations including access and scape ways for
personnel during such operations.
Power cable guides (J tubes or similar) which allow the safe installation of the cable (pull in operations)
and guarantee the in-service conditions during the lifetime of the platform.
Internal platforms and tertiary structures for holding and accessing the switchgear, cabinets, etc.
15 AIR GAP
Minimum air gap must be such that:
It is avoided the water contact of any downflooding point in the most severe conditions (50-years return
period).
There is no blade contact with the water.
Motions shall be considered when assessing air gap. Air gap for blade tip shall be calculated with an extra
allowance of 1.5 m is to be used for air gap calculations as per Ref. [S2] which is conservative compered with
Ref. [S1].
In case of not having a flooding point that may restrained the height of the access platform, the platform and all
members on it shall be designed for slamming forces.
16 MARINE GROWTH
According to DNVGL-ST-0437 section 2.4.11, marine growth has to be taken in account, for both locations,
following the data provided in the next table.
18 PRE-SERVICE PHASES
A typical weather restriction that shall find enough installation window is indicated in the following table.
Parameter Limit
Hs 2.0 m
Wind Speed (10 min at 10 m) 12.0 m/s
Table 18.2-1 – Weather restriction for T&I
Different wave lengths shall be analysed based on each site provided scatter diagrams. This criteria may be
revised in the T&I dedicated tasks (2.2.5, 3.4 and 4.5) of the COREWIND project.
WTG manufacturer may fix some limits for the transport phase. Based on previous experiences the following
limits are proposed:
19 DESIGN LIFE
Activefloat design life has been set in coherence with current state of art of the turbines and references in
Ref.[S8]. If some components want to be designed for higher lives the metocean extreme data in this document
shall be revised appropriately.
19.1 Windcrete
WindCrete design life is 60 years. This design life affects all permanent elements and mooring connectors fixed
to the concrete hull, as well as the splash zone for protection and corrosion allowance.
20 DESIGN CLASS
DNVGL-ST-0119 safety philosophy is based on the consequence class methodology. Providing the failure
consequences a different safety level is assigned to the design.
FOWT are unmanned during severe environmental loading conditions and therefore they can be considered and
designed to consequence class 1. However, it is stated in Ref. [S1] that in order to design the station keeping
system to consequence class 1, redundancy shall be provided.
Station keeping redundancy is provided if the failure of one line does not cause instability of the platform or if
the damaged station keeping system can withstand the 1-year loads in conjunction with load factors of ALS.
References [S5] and [OP2] gather recommended practices to perform coupled analysis of FOWT.
23 ACCEPTANCE CRITERIA
Motion constraints are mainly imposed by wind turbine and power cable design limitations. WTG limits are
related to tilt angles and accelerations, and power cable limits are mainly related to horizontal excursions.
The following sections indicate a preliminary set of limits that may need revision in future phases of design.
In the case of ACTIVEFLFOAT, as in most semi-submersible configurations, natural periods are condemned to be
within the range of wave periods.
However, semi-submersibles usually have much higher damping possibilities in heave, by installing heave plates
and, at the same time, the distance between heave plates also rises the pitch/roll damping, that way limiting
the effect of resonance. In any case, the designer may want to at least be out of the most typical wave periods
(including swell periods).
OPERATION
IDLING CONDITION
EMERGENCY STOP
23.2.2 Excursions
Excursions are usually restricted by the power cable or the windfarm layout. The maximum excursions limits of
the platform are the subject of several tasks within the COREWIND project, therefore, the following are
indicative limits for excursions limits.
The maximum allowed excursion during idling conditions is 30 m in each direction. Before that, an alarm is
generated when 15 m are reached, which is the limit for operation conditions. If reaching 30 m, the turbine is
stopped.
EXCURSION RESTRICTIONS
[HOLD]
[HOLD]
ACCELERATIONS LIMITS
According to IEC 61400-3-2, the floating behavior shall be consistent with the requirements in all conditions
including intact and damaged configurations, for both temporary and in-service conditions.
- The area under the righting moment curve to the second intercept or downflooding angle, whichever
is less, shall be equal to or greater than 130% of the area under the wind heeling moment curve to
the same limiting angle.
- The righting moment curve shall be positive over the entire range of angles from upright to the
second intercept.
- The metacentric heigh GM shall be equal to or greater than 1.0 m. The metacentric height GM is
defined as the difference between the vertical level of the metacentre and the vertical level of the
centre of gravity and shall be calculated on the basis of the maximum vertical center of gravity VCG.
The above may be used in early stages of design. For a detailed design the dynamic-response based intact
stability as recommended in Ref.[S2] is to be considered.
24.2 DURABILITY
Floaters are mainly made of concrete and structural steel. Concrete durability shall be ensured by defining
correctly the exposure classes of the different members. The exposure classes to be considered in the structural
and durability calculations are obtained according to EN 1992-1-1 Table 4.1 and presented in the following
paragraphs.
Concrete rebars and prestressing tendons are adequately protected by the concrete itself, provided there is an
adequate concrete coverage and the type/quality of the concrete is suitable. The latter will be established by
the exposure class definition.
Structural members made of steel that are not effectively embedded in concrete may required corrosion
protection.
Structural members made of steel that are above the sea level, shall be protected by appropriate coating.
24.3.1 Concrete
Concrete is defined according to EN 1992 Table 3.1:
• Concrete C60:
• Concrete C70:
• Prestressing cables Y 1860 S7 15.2 A: (EC-2 art. 3.3 and prEN 10138-3:2000)
24.4.1 Models
Tower
Calculation of floaters or tanks of both technologies shall be approach in two different ways:
- Direct sectional control with loads obtained in coupled models based on procedures in EN-1992 and
EN-1993. If this is the case, additional models need to be developed for verify the resistance to local
bending of walls.
- Model the tanks with plate elements. If loads at control sections are provided sub-models can be
prepared from portions of the structure. The loads will be input at sections by means of kinematic
couplings and defining the boundary conditions at other control section where reactions are monitored
in order to match them to the derived from coupled analysis.
FE models are to be developed in an appropriate structural software. Meshing will be done in following basis:
Structural members where the EN-1993 methods are out of the range of application due to the large
slenderness, like the steel tower, the use of the DNVGL-RP-C202 is indicated, for ensuring the structural integrity
of the member.
The combinations for the ULS verification will be constructed as indicated in the following table.
For ULS verifications the material factors are shown in the following table:
In addition, in order to control the maximum stress requirements stated in DNVGL-ST-0126, the characteristic
combination is needed. These combinations are obtained finding the maximum values from the unfactored
normal DLC’s.
Both for steel and concrete structures, all load and material factors are set to 1.0 for SLS verifications.
Exposure classes
For reinforced concrete and prestressed concrete, the concrete compressive stresses for the characteristic
extreme load shall be limited to 0.6 fck. In addition, concrete compressive stresses under permanent loads shall
be limited to 0.45 fck.
Crack Control
DNVGL-ST-0126 supersedes some requirements of EN-1992. All prestressing is provided with unbonded
tendons. Attending to the exposure classes above the crack width maximum opening allowed is:
Max. Crack
Area Prestressed
width (mm)
YES 0.2
Tower and member in splash zone
NO 0.2
Note that if bonded prestressing systems are to be used crack limitation requirements may change from Table
24.4-3.
According to EC2 Part 3 section 7.3.1, in order to provide Tightness Class 3, it is required to provide a minimum
of 50 mm of compressed concrete in each section for the quasi-permanent combination of actions
Task 2.2.4 of the project implies local design of fairleads and support area. The design report to be produced in
that task shall detail the methodology used for the fatigue assessment that shall be done based on the following
standards:
The platform will be designed for the wind farm operating life as indicated in section 19 and their mooring
systems must be designed to be in operation for the duration of the wind farm design life without replacement
due to strength, fatigue, corrosion and abrasion.
The accuracy level required is Level I and therefore a dynamic model is required. The model shall reproduce the
real dynamics of the mooring lines. The buoyancy and the drag of the lines shall be included.
Consequence Class
Limit state Load factor
1 2
𝑇𝑑 < 𝑆𝑐
𝑇𝑑 < 𝑆𝑐∗
For ALS purposes Td is established under an assumption of damaged mooring system in terms of one broken
mooring line.
When statistics of the breaking strength of a component are not available, then the characteristic capacity of
the body of the mooring line may be obtained from the minimum breaking strength S mbs of new components as:
The design tension Td in a mooring line is the sum of two factored characteristic tension components T c,mean and
Tc,dyn,
Where:
𝐷𝐷 = 𝐷𝐹𝐹 · 𝐷𝐶
Where:
1 5
2 10
Predictions of fatigue life may be based on calculations of cumulative fatigue damage under the assumption of
linearly cumulative damage. The characteristic stress range history to be used for this purpose can be based on
rain-flow counting of stress cycles.
When Miner’s sum is used for prediction of linearly cumulative damage, the characteristic cumulative fatigue
damage DC is calculated as:
𝐼 𝑛𝐶,𝑖
𝐷𝑐 = ∑
𝑖=1 𝑁𝐶,𝑖
in which:
I = number of stress range blocks in a sufficiently fine, chosen discretization of the stress range axis.
𝑛𝐶,𝑖 = number of stress cycles in the ith stress block, interpreted from the characteristic long-term
distribution of stress ranges, e.g. obtained by rain-flow counting.
𝑁𝐶,𝑖 = number of cycles to failure at the stress range Δσi of the i th stress block, interpreted from the
characteristic S-N curve.
Impact of corrosion on weight per length and restoring forces will be evaluated. Several corrosion sceanrios
might be evaluated on this basis.
Table 25.7-1 – Drag and added mass coefficients for mooring lines
The cable system comprised of cables, buoyancy ancillaries to support a heave compensating catenary, cable
bend protection ancillaries and connection hardware with appropriate cathodic protection mitigation.
The platform will be designed for the wind farm operating life (as stated in section 19) in operation and the
cabling system must be designed to be in operation for the duration of the wind farm design life without
replacement due to strength, fatigue, corrosion and abrasion. Minimal maintenance work is desirable in such a
system to drive down costs of operation.
To reduce the motion induced into the cable due to platform movement, the ideal entrance location would be
at the floating structures centre of gravity. Due to the limited movement seen at this point the subsequent
fatiguing of the cable would be low and thus costs could be reduced by reducing the dynamic cable design. As
installation costs are proportional to the time required for installation, in practice ease of access for installation
purposes often drives the entrance points into the structure closer to the outer edge. The location of the
entrance point shall be determined with this in mind to minimise costs over the floating system. It is from this
point on each of the structures the motion data will be collected for cable analysis. In general it is best practice
for the exit point to be below the splash zone to reduce loading on the cable and prolong its life.
The exit angle within the cable length is project specific. Often in these types of design, the cable will enter
vertically which is ideal to avoid imposing unnecessary loading on the cable and structure, however exit angles
may be modified to minimise risks of clashing with mooring lines, etc. For this project, the initial approach will
be to assume the entrance point is vertical.
In static cable scenarios, the cable would be pulled through the internal structure to the hang off point. The
routing of the cable is often controlled through a J-tube or I tube. There is significant distance between the
entrance to the structure and the hang off. At the hang off the cable axial load is transmitted into the supporting
steel. The section of cable held in the J-tube is not dynamic and so will not be modelled. Instead the dynamic
analysis model starts at the tube exit.
In floating structures, it is likely there will also be a significant elevation between the hang off position and the
exit of the structure, where the path is controlled in the same manner. As such, within this project the dynamic
cable section of the system under evaluation is considered for the cable length from the exit of the structure
down to the touchdown point on the seabed. The final arrangement for this system will be defined later in detail
phases.
The motion (response amplitude operator) data at the cable exit location of the floating structure, attached to
the mooring system guides, will be provided to for dynamic cable analysis in the form of time trace data in an
excel file. This data will be converted into standard text file input form for Orcaflex model input.
It is worth noting the connection of a cable into the system has a negligible effect on the structure in comparison
to mooring lines.
The aim of the cable configuration optimization studies should be to reduce system loads. This in term will
reduce the need for additional cable armoring and reduce ancillary hardware costs associated with items such
as subsea anchors, tethers, buoyancy or bend stiffeners. In addition the cable should be configured in a way so
that it does not present a clashing risk to other assets or limit allowable floating structure offsets creating the
need for more expensive tighter mooring spreads.
A diagram of the cable system for modelling is shown below. Beyond the touchdown point will be considered to
be static.
The exit point of the structure will be positioned in the Orcaflex model so that its centre at Orcaflex global X, Y,
Z co-ordinate 0, 0, 0. In addition to the extreme near far and transverse offsets considered, all current directions
are to be considered in the analysis. This ensures the most conservative offset/directional parameters are
captured in the study.
At this exit position, the product typically will require protection to prevent overbending and lower local bending
stress in the cable components. This protection is often in the form of a bend stiffner. Requirements for this
protection device will be assess as part of the modelling requirement.
Cable diameter, submerged weight and stiffness properties will inform the model. The cable should be designed
to ensure maximum axial tension from the system is lower than the safe working loading of the cable. This will
be verified as part of the analysis.
26.6 CORROSION
As per DNVGL-ST-0119 the sheathing of the cable in dynamic application is chosen to ensure that it has sufficient
resistance to corrosion considering the service environment: exposure to sea water and temperature ranges.
For the application no penetration of the sheath due to corrosion is allowable during service.
Parameter Value
Maximum safe working load and minimum bend radius are not compromised at any point along the
cable route when the system is placed in nominal position.
Maximum safe working load and minimum bend radius are not compromised at any point along the
cable route when extreme wind turbine offsets are applied.
The proposed deployment configuration is appropriate.
The exit angle is suitable and does not place any unnecessary mean loading on the bend stiffeners that
could lead to creep.
The catenary lengths offer the optimum starting shape and allow for maximum flexibility of the system
under various operating conditions.
It is critically important that both start and end of life conditions are considered as the system needs to balance
the sometimes contrasting requirements of both cases.
Cable tension should remain below maximum safe working load (SWL) and cable bending should remain above
minimum bend radius.
A suitably onerous load case matrix should be considered that encompasses all important variables and
combinations thereof, typically including: extremes of wave and current loading, positional offset of exit point
in the floating strucutre, as well as start and end of life conditions. The load case matrix to be used initially for
the extreme analysis is presented below. The return period of 50 years will be used for operation condition
analysis as per DNV-OS-J103.
Start of Life
1 Condition 2
End of Life
Platform
2 As needed for cable modeling based on RAO data TBC
Offset
50 Yr Wave (THmaxHigh) / 10 Yr Current
50 Yr Wave (THmaxLow) / 10 Yr Current
3 Wave Period 4
50 Yr Current / 10 Yr Wave (THmaxHigh)
50 Yr Current / 10 Yr Wave (THmaxLow)
However the reinforcement component in a cable is armour wire where DNVGL-ST-0119 advises the DFF shall
not be taken less than 10 unless otherwise agreed.
The Installation fatigue assessment shall determine the maximum floating structure hove to duration prior to
prediction of fatigue failure.
The cable is cycled between its straight condition and minimum bend radius, and between a state of zero tension
to its maximum allowable safe working load, repeatedly until the number of cycles to fatigue failure is identified.
A wave period of 3 s is assumed between cycles, which is conservative.
The number of cycles to failure is calculated using Figure 26.11-1 below which is taken from DNV RP-C203.
By the Eytelwein formula (Capstan equation), the reduction in tensile capacity in an individual armour wire due
to the weld (as a result of the helical lay of the components, and in conjunction with the staggering of weld
placement along the cable length) is negligible and can be disregarded in the context of the armour package
system as a whole. The steel S-N curve to be used in the study is provided.
In 2004 JDR contracted Corus “Fatigue and Fracture Knowledge Group” to perform fatigue testing to create
copper S-N data. In 2016 JDR performed further material testing at the University of Huddersfield, using
conductor samples to augment the number of data points and increase reliability. Copper S-N curves developed
by JDR will be used in this assessment. The copper S-N curve to be used in the study is provided.