IDP3-Part 3 Final Report
IDP3-Part 3 Final Report
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Content
1. Introduction ..................................................................................................................................... 3
1.1 Basic composition and structural system of bridges ................................................................. 3
1.2 Action and action effects on bridges ......................................................................................... 3
1.3 Material specifications .............................................................................................................. 5
2. Design of main beam ......................................................................................................................... 6
2.1 Dimension ................................................................................................................................. 6
2.2 Prestressed reinforcement ......................................................................................................... 7
2.3 Mechanical test ......................................................................................................................... 8
2.4 Design of tendon profiles ........................................................................................................ 10
2.5 Calculation of deflections ....................................................................................................... 12
3.6. Prestressed concrete bending member oblique section strength checking ............................ 14
4. Bridge pier calculation and checking ............................................................................................ 16
4.1 Load ........................................................................................................................................ 16
4.2 Dimensions ............................................................................................................................. 18
4.4 The stress test .......................................................................................................................... 21
5. Cap size and pile arrangement ...................................................................................................... 22
Appendix .............................................................................................................................................. 23
Reference ............................................................................................................................................. 24
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1. Introduction
girder. According to the standard of Bridge Design code. The length of the beam is L1=12 meters. The
single span of the beam is L2=32 meters.
Effective width of flanges. For internal force and bending moment analysis, limit state verification,
vibration limit state verification and deformation calculation under normal service limit state, the
actual width is used.
Dead load:
Self-weight of main beam :
1.08 × 2700 × 9.8/1000 = 28.58𝐾𝑁/𝑚
Self-weight of track and railway ballast:
2.5 × 0.3 × 2600 × 9.8/1000 = 19.11𝐾𝑁/𝑚
Self-weight of the deck
0.156 × 2.5 × 25 = 10𝐾𝑁/𝑚
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Live load:
Stress on section
The applied load is converted into equivalent uniform load for calculation according to different
positions
Side 1/8 1/4 3/8 1/2
K-ZC K-ZC K-ZC K-ZC K-ZC
67.35 KN/m 65.01Kn/m 64.63 64.72 64.59
Total load
30
𝑆2 = 178.91 × = 2683.65𝐾
2
Side 1/8 1/4 3/8 1/2
178.9065 175.3965 174.8265 174.9615 174.7665
The maximum shear force and bending moment
For side, shear
30
𝑆2 = 178.91 × = 2683.65𝐾𝑁
2
Bending moment
𝑀1 = 0
For 1/8, Shear force
30
𝑆2 = 175.40 × ( − 0.125 × 30) = 1973.25𝐾𝑁
2
Bending moment
3.75 × 30 × (1 − 0.125)
𝑀2 = 175.4 × = 8632.97𝐾𝑁𝑚
2
For 1/4, Shear force
30
𝑆2 = 174.83 × ( − 0.25 × 30) = 1311.23𝐾𝑁
2
Bending moment
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7.25 × 32 × (1 − 0.25)
𝑀2 = 174.83 × = 15210.21𝐾𝑁𝑚
2
For 1/2, Shear force
30
𝑆2 = 174.77 × ( − 0.5 × 30) = 0𝐾𝑁
2
Bending moment
302
𝑀2 = 174.77 × = 19661.63𝐾𝑁𝑚
8
Location Bending moment Shear force
Side 0 2683.65
1/8 721.68 1973.25
1/4 15210.21 1311.23
1/2 19661.63 0
Concrete, precast beams and cast-in-place joints, sealing the anchor, the pier top cast-in-place
continuous beam section, adopt C50 concrete bridge cast-in-place layer, use C25 pile, the rest of the
component adopts C30.
Concrete strength class: 450
Concrete density: 2700=Kg/𝑚3
Steel: 24@16mm Steel strand. Sectional area: 𝐴𝑠 = 4.717 𝑐𝑚2. Tensile diameter:𝑅𝑦 ⅈ = 1500𝑀𝑝𝑎
Ultimate compressive strength Ultimate tensile strength Elastic modulus under compression
𝑅𝑎 = 40𝑀𝑃𝑎 𝑅1 = 3.2𝑀𝑝𝑎 𝐸ℎ = 3.4 × 104 𝑀𝑝𝑎
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2. Design of main beam
2.1 Dimension
e=1291-391=900mm
Neutral axis:
1318.338438 cm
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Moment of inertia:
934600𝑐𝑚4
Sectional plan
′
𝑓𝑚𝑎𝑥 = 26.6𝑁/𝑚𝑚2 , 𝑓𝑚𝑎𝑥 = 18.19𝑁/𝑚𝑚2
′
𝑓𝑚ⅈ𝑛 = 2.125𝑁/𝑚𝑚2 , 𝑓𝑚ⅈ𝑛 = 0.605𝑁/𝑚𝑚2
𝑀𝑚ⅈ𝑛 = 4938.24 × 106 𝐾𝑁𝑚, 𝑀𝑚ⅈ𝑛 = 19661 × 106 𝐾𝑁𝑚
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𝑍𝑏 = 𝑍𝑡 = 1.86 × 108 𝑚𝑚3
After obtaining a value of prestress so that all stress conditions are satisfied at the critical section, it is
necessary to determine the eccentricity that must provide this force, not only at the critical section, but
over the entire length of the member. At any section along the component, e is the only unknown term
of the four equations, which will yield two upper and two lower limits, which must be satisfied at the
same time. This requirement must be met at all sections of the entire member and will reflect changes
in bending moment, prestress and section characteristics along the member. The design expression can
be rewritten as:
At transfer
𝑍𝑡 𝑓𝑚ⅈ𝑛 𝑍𝑡 𝑀𝑚ⅈ𝑛
𝑒≤[ − ]+
𝐴 𝑝0 𝑝0
𝑍𝑏 𝑓𝑚𝑎𝑥 𝑍𝑏 𝑀𝑚ⅈ𝑛
𝑒 ≤ [− − ]+
𝐴 𝑝0 𝑝0
At service
𝑍𝑡 𝑓𝑚𝑎𝑥 𝑍𝑡 𝑀𝑚𝑎𝑥
𝑒≤[ − ]+
𝐴 𝐾𝑝0 𝐾𝑝0
𝑍𝑏 𝑓𝑚ⅈ𝑛 𝑍𝑏 𝑀𝑚𝑎𝑥
𝑒 ≥ [− + ]+
𝐴 𝐾𝑝0 𝐾𝑝0
In the case of uniform loading, the moment envelope is parabolic, so it is common practice to provide
a parabolic tendon profile if the straight profile does not fit within the region. In the critical section,
the region is generally narrow, and if the minimum value of prestress in Magellan diagram is taken,
the region is reduced to zero. At sections away from the critical section, the area gradually exceeds the
minimum requirement.
1 𝐾(1/𝐴 − 𝑒/𝑧)
≥
𝑝0 (𝑓𝑚𝑎𝑥 − 𝑀𝑚𝑎𝑥 /𝑧)
1 (1/𝐴 − 𝑒/𝑧)
≥ ′
𝑝0 (𝑓𝑚ⅈ𝑛 − 𝑀𝑚ⅈ𝑛 /𝑧)
1 𝐾(1/𝐴 − 𝑒/𝑧)
≤
𝑝0 (𝑓𝑚ⅈ𝑛 − 𝑀𝑚𝑎𝑥 /𝑧)
1 (1/𝐴 − 𝑒/𝑧)
≤ ′
𝑝0 (𝑓𝑚𝑎𝑥 − 𝑀𝑚ⅈ𝑛 /𝑧)
Which can be re-arranged to give
106
≥ 1277003
𝑝0
Ends of beam
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′
𝑍𝑏 𝑓𝑚𝑎𝑥 𝑍𝑏 𝑀𝑚ⅈ𝑛
𝑒 ≤ [− + ]+
𝐴 𝑝0 𝑝0
Then
1.86 × 108 26.6 × 1.86 × 108 4938.24 × 106
𝑒 ≤ [− + ] +
1277003 18000 × 103 18000 × 103
𝑒 ≤ 1031.89𝑚𝑚
and
𝑍𝑏 𝑓𝑚ⅈ𝑛 𝑍𝑏 𝑀𝑚𝑎𝑥
𝑒 ≥ [− + ]+
𝐴 𝐾𝑝0 𝐾𝑝0
8 8
1.86 × 10 0.605 × 1.86 × 10 4938.24 × 106
𝑒 ≥ [− + ]+
1277003 0.8 × 18000 × 103 0.8 × 18000 × 103
𝑒 ≥ −1105𝑚𝑚
At the end of the beam, the torque is zero, and for a = zb, the inequality expression applies to the
tendon eccentricity above or below the neutral axis (e is positive or negative). So e has to be in the
range of + 1032mm.
The expected deflection of prestressed concrete members must be checked frequently because the
effective span depth ratio is not specified in the specifications for prestressed concrete members.
Deflection due to eccentric prestressing forces must be assessed and the effects of normal permanent
and variable loads on the member added. In most cases, especially where members are designed to be
crack free under full load, a simple linear elastic analysis based on the total section of concrete will be
sufficient to give reasonable and realistic estimates of deflection.
The basic requirement which should generally be satisfied in respect of deflations are similar to those
of a reinforced concrete beam which are:
1. deflection under the action of the quasi-permanent load< span/250 measured below the level of the
support:
2. Span/500 maximum movement after other elements, which are susceptible to damage by
movement, are applied
The creep factor
𝜙(∞, 𝑡0 ) = 2.0
At transfer
5 𝑊𝑚ⅈ𝑛 𝐿3 5 (𝑃0 𝑒𝑐 )𝐿2
𝑦𝑎 = −
385 𝐸𝐶𝑀 𝐼 48 𝐸𝑐𝑚 𝐼
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5 28.58 × 303 × 109 5 (18000 × 850)302 × 106
= −
385 40 × 103 × 934600 × 103 48 40 × 103 × 934600 × 103
2.68-38.269=-35.589mm (Upwards)
At application of finishes
Assume that only a small proportion of prestress losses have occurred:
Weight of finishes
𝑓𝑚ⅈ𝑛 = 5𝐾𝑁/𝑚
5 5 × 303
𝑦𝑏 = 𝑦𝑎 − = −35.589 − 0.35 = −35.939𝑚𝑚
385 40 × 303 × 934600 × 103
In the long term due to the quasi-permanent action plus prestress force after losses assuming 30 percent
of the variable load contributes to the quasi-permanent action:
Quasi-permanent action
= 𝑠𝑒𝑙𝑓 − 𝑤𝑒𝑖𝑔ℎ𝑡 + 𝑓𝑖𝑛𝑖𝑠ℎ𝑒𝑠 + 0.3 × 𝑣𝑎𝑟𝑖𝑎𝑏𝑙𝑒 𝑙𝑜𝑎𝑑
= 57.69 + 5 + 0.3 × 76.8621 = 85.75𝐾𝑁/𝑚
Prestress forces after losses
0.8𝑦𝑎 = 0.8 × 18000 = 14400𝐾𝑁
𝐸𝑐𝑚 40
𝐸𝑐,𝑒𝑓𝑓 = = = 13.33𝐾𝑁/𝑚𝑚2
(1 + 𝜙(∞, 𝑡0 )) (1 + 2)
Then
5 85.75 × 303 × 109 5 (14400 × 850)302 × 106
𝑦𝑐 = − =
385 13.33 × 103 × 934600 × 103 48 13.3 × 103 × 934600 × 103
2.41-92.3156=-89.9
89.9<span/250=120mm
Therefore satisfactory.
Movement after application of finishes
𝑦𝑑 = 𝑦𝑐 − 𝑦𝑏 = −89.9 − (−35.939) = −54.0
And
54.0 < 𝑠𝑝𝑎𝑛/500 = 60𝑚𝑚
Therefore satisfactory
End blocks
In a pretensioned member, the prestress is transferred to the concrete by bonding over a certain length
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at each end of the member. Thus, the transfer of stress to concrete is gradual. In the post-tensioning
member, however, the force is concentrated in a small area on the end face of the member, resulting in
high tension at right angles to the direction of the compression force. This effect extends some distance
from the end of the member to the compression distribution across the entire concrete section. This
area, known as the "end block," has to be heavily reinforced with steel to resist the pull of cracking.
End block reinforcement usually consists of closed connections around the anchorage and the quantity
provided is usually empirical.
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3.6.2 Bending strength of inclined section of flexural member
𝐾𝑀 ≤ 𝑓𝑝 (∑ 𝐴𝑝 𝑍𝑝 + ∑ 𝐴𝑝𝑏 𝑍𝑝𝑏 ) + 𝑓𝑠 (∑ 𝐴𝑠 𝑍𝑠 + ∑ 𝐴𝑣 𝑍𝑣 )
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The bending strength of the inclined section of the flexural member satisfies this condition.
Reinforcement rate of longitudinal reinforcement in the tensile zone of an oblique section:
𝐴𝑝 + 𝐴𝑝𝑏 + 𝐴𝑠
𝜇= = 0.019
𝑏ℎ0
So,
𝜇 = 1.3
And
Then
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𝑉𝑐𝑣 = 𝑏ℎ0 √1.32(2 + 𝑝)𝑓𝑐𝑡 𝜇𝑣 𝑓𝑠 = 6.241
4.1 Load
Dead load
The maximum dead load from bridge
57.6 × 30
= 864𝐾𝑁
2
Load from top cap and pier
0.79 × 0.5 × 4 × 2.7 × 27 = 115.182𝐾𝑁
The pallet weight
9+8
× 1.5 × 2.5 × 27 = 860.625KN
2
The dead load of the pier
6895KN
The maximum live load
76.86 × 30
= 1152.9𝐾𝑁
2
Live load
(1) Single hole heavy load
a single overloading: single span with live load, the locomotive in the block is checked, as shown in
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figure below, used for longitudinal compressive stress, buckling stability piers is checked and the pier
top displacement.
R 2 = 1924KN
M2 = 864KNm
R 3 = 2985KN
M3 = 0KNm
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4.2 Dimensions
Main view
The strakes:
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4.2.1 The thickness of the pier cap
That child degrees. Pier cap directly support the bridge span structure under high end reaction, in order
to convey counteracting force evenly to pier, the rules and regulations of railway, the thickness of the
pier cap is not less than 40 cm, and should be not less than C30 concrete, to set up the steel bar. On the
basis of the above rules, set the pier cap thickness to 40 cm, adopts C30 concrete, steel.
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Cast concrete Flaky Concrete block masonry
Stone
members in one piece masonry or coarse stone masonry
Main force 2.0 3.0 2.7 2.5
Main force and
1.6 2.5 2.2 2.0
additional force
4𝑚𝐸0 𝐼𝑑 1
𝑁𝑐𝑟 = 𝛼
𝑙0 2 1+𝛼
4𝑚𝐸0 𝐼𝑑 1
× 1.1𝑅 𝐴
2
[ 𝑙0 𝑐 0]
0.1
𝛼=[ 𝑒0 ] + 0.16
0.2 +
ℎ
Single hole overload: a=0.554. Double hole overload:0.643
𝑚: Variable Section Influence Coefficient
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Bearing bending moment KNm 864 0
𝛼 0.554 0.643
𝑁𝑐𝑟 91562 98642
Since the heavy load of single hole and double hole is less than 𝑁𝑐𝑟 , the longitudinal stability of the
whole structure is qualified. The design meets the requirements of the specification.
N + G My 𝜂x x My 𝜂y y
𝜎= ± ± ≤ [𝜎]
A Iy Ix
𝐾: Safety factor
𝑢′ : The calculation position, for the member with the upper free end consolidated at the lower end, is
the distance from the top surface of the pier to the check section
𝑙0 : Calculated length of the entire pier
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𝑁𝑐𝑟𝑥 , 𝑁𝑐𝑟𝑦 : The longitudinal bending critical loads of the pier along the axis of gravity in the x and y
Strength of the inspection
Item Single hole Double hole
h 15 30 15 30
The total force N+G 7854 12564 8965 13854
The total bending moment 6841 11352 5964 10685
𝜂𝑦 1.0265 1.0384 1.0271 1.0392
Unit: mm
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Appendix
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Reference
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