Axial Piston Variable Pump (A) A10VSO Series 31: Americas

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RE-A 92711/2021-08-18

Replaces: 04.2017

Axial piston variable pump


(A)A10VSO series 31
Americas
▶ For size 140 please refer to data sheet 92714

▶ All-purpose medium pressure pump


▶ Sizes 18 to 100
▶ Nominal pressure 4100 psi (280 bar)
▶ Maximum pressure 5100 psi (350 bar)
▶ Open circuit

Features Contents
▶ Variable pump with axial piston rotary group in Type code 2
swashplate design for hydrostatic drives in open circuit. Hydraulic fluids 4
▶ Flow is proportional to drive speed and displacement. Working pressure range 6
▶ The flow can be infinitely varied by adjusting Technical data, standard unit 8
the swashplate. Technical data, high-speed version 9
▶ 2 drain ports Technical data, HF hydraulic fluids 10
▶ Excellent suction characteristics Permissible radial and axial loading of the drive shaft 11
▶ Low noise level DG – Two-point control, direct operated 13
▶ Long service life DR – Pressure controller 14
▶ Good power to weight ratio DRG – Pressure controller, remotely controlled 15
▶ Versatile controller range DFR/DFR1 – Pressure flow controller 16
▶ Short control time DFLR – Pressure, flow and power controller 18
▶ The through drive is suitable for adding gear pumps ED – Electro-hydraulic pressure control 19
and axial piston pumps up to the same size, ER – Electro-hydraulic pressure control 21
i.e., 100% through drive. Dimensions, size 18 to 100 22
▶ Suitable for operation with mineral oil and Dimensions, through drive 37
HF hydraulic fluids Overview of mounting options 40
Combination pumps (A)A10VSO + (A)A10VSO 41
Connector for solenoids 42
Control electronics 42
Installation instructions 43
Project planning notes 46
Safety instructions 47

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


2 (A)A10VSO series 31 (Americas) | Axial piston variable pump
Type code

Type code

01 02 03 04 05 06 07 08 09 10 11 12 13
(A)A10VS O / 31 – C

Version 18 28 45 71 88 100
01 Standard version for mineral oil (without code) ● ● ● ● ● ●
HFA, HFB, HFC hydraulic fluid ● ● ● ● ● ● E
High-speed version (external dimensions are not affected by this option). – – ● ● – ● H

Axial piston unit


02 Swashplate design, variable, nominal pressure 4100 psi (280 bar), maximum pressure ● – – – – – A10VS
5100 psi (350 bar) – ● ● ● ● ● AA10VS

Operating mode
03 Pump, open circuit O

Size (NG)
04 Geometric displacement, see table of values on page 8 and 9 18 28 45 71 88 100

Control device 18 28 45 71 88 100


05 Two-point control, direct operated ● ● ● ● ● ● DG
Pressure controller hydraulic ● ● ● ● ● ● DR
with flow controller hydraulic X-T open ● ● ● ● ● ● DFR
X-T plugged, with flushing function ● ● ● ● ● ● DFR1
with pressure cut-off hydraulic remote controlled ● ● ● ● ● ● DRG
electric negative control U = 24 V ● ● ● ● ● ● ED72
electric positive control U = 24 V ● ● ● ● ● ● ER72
Pressure, flow and power controller – ● ● ● ● ● DFLR

Series
06 Series 3, index 1 31

Direction of rotation 18 28 45 71 88 100


07 Viewed on drive shaft clockwise ● ● ● ● ● ● R
counter-clockwise ● ● ● ● ● ● L

Sealing material 18 28 45 71 88 100


08 FKM (fluorocarbon rubber) ● ● ● ● ● ● V
NBR (nitrile rubber) only with use of HFA, HFB, HFC hydraulic fluid ● ● ● ● ● ●
P
(position 01; order code "E")

Drive shaft 18 28 45 71 88 100


09 Splined shaft standard shaft ● ● ● ● ● ● S
ISO 3019-1 similar to shaft "S" however for higher torque ● ● ● ● ● – R
reduced diameter, not for through drive ● – – – – ● U
Parallel keyed shaft permissible through-drive torque (see page 11)
● ● ● ● ● ● K
ISO 3019-1

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


 Axial piston variable pump | (A)A10VSO series 31 (Americas) 3
 Type code

01 02 03 04 05 06 07 08 09 10 11 12 13
(A)A10VS O / 31 – C

Mounting flange 18 28 45 71 88 100


10 ISO 3019-1 2-hole ● ● ● ● ● ● C

Working port 18 28 45 71 88 100


11 SAE flange connections laterally opposite ● ● ● – – ● 62
according to ISO 6162
fastening thread, UNC – – – ● ● – 92

Through drive (for mounting options, see page 40)


12 For flange ISO 3019-1 Hub for splined shaft1)
Diameter Diameter 18 28 45 71 88 100
without through drive ● ● ● ● ● ● N00
82-2 (A) 5/8 in 9T 16/32DP ● ● ● ● ● ● K01
3/4 in 11T 16/32DP ● ● ● ● ● ● K52
101-2 (B) 7/8 in 13T 16/32DP – ● ● ● ● ● K68
1 in 15T 16/32DP – – ● ● ● ● K04
127-2 (C) 1 1/4 in 14T 12/24DP – – – ● ● ● K07
1 1/2 in 17T 12/24DP – – – – – ● K24

Connector for solenoids2) 18 28 45 71 88 100


13 Without connector (without solenoid, only for hydraulic controls, without code) ● ● ● ● ● ●
HIRSCHMANN connector – without suppressor diode ● ● ● ● ● ● H

● = Available ○ = On request – = Not available

Notice
▶ Observe the project planning notes on page 46 and
the project planning notes regarding each control
device.
▶ In addition to the type code, please specify the
relevant technical data when placing your order.

1) Hub for splined shaft according to ANSI B92.1a


(drive shaft allocation according to ISO 3019-1)
2) Connectors for other electric components can deviate.

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


4 (A)A10VSO series 31 (Americas) | Axial piston variable pump
Hydraulic fluids

Hydraulic fluids

The (A)A10VSO variable pump is designed for operation Selection of hydraulic fluid
with HLP mineral oil according to DIN 51524-2. Bosch Rexroth evaluates hydraulic fluids on the basis of
See the following data sheets for application instructions the Fluid Rating according to the technical
and requirements for hydraulic fluids before the start of data sheet 90235.
project planning: Hydraulic fluids with positive evaluation in the Fluid
▶ 90220: Hydraulic fluids based on mineral oils and Rating are provided in the following technical data sheet:
related hydrocarbons ▶ 90245: Bosch Rexroth Fluid Rating List for Rexroth
▶ 90221: Environmentally acceptable hydraulic fluids hydraulic components (pumps and motors)
▶ 90222: Fire-resistant, water-free hydraulic fluids
(HFDR/HFDU) (for permissible technical data, Selection of hydraulic fluid shall make sure that the
see data sheet 90225) operating viscosity in the operating temperature range is
▶ 90223: Fire-resistant, water-containing hydraulic fluids within the optimum range (νopt; see selection diagram).
(HFAE, HFAS, HFB, HFC) Notice
▶ 90225: Limited technical data for operation with ▶ The axial piston unit is suitable for operation with
water-free and water-containing fire-resistant hydraulic water-containing HF hydraulic fluid. See version "E"
fluids (HFDR, HFDU, HFB, HFC) – technical data
Viscosity and temperature of hydraulic fluids
Viscosity Shaft seal Temperature2) Remarks
Cold start νmax ≤ 1600 cSt (mm²/s) FKM ϑSt ≥ –13 °F (−25 °C) t ≤ 3 min, without load (p ≤ 725 psi (50 bar)),
n ≤ 1000 rpm. Permissible temperature difference
between axial piston unit and hydraulic fluid in the
system maximum 45 °F (25 K)
Warm-up phase ν = 1600 … 400 cSt (mm²/s) t ≤ 15 min, p ≤ 0.7 × pnom and n ≤ 0.5 × nnom
Continuous ν = 400 … 10 cSt (mm²/s)1) FKM ϑ ≤ +230 °F (+110°C) Measured at port L, L1
operation νopt = 36 … 16 cSt (mm²/s) Optimal operating viscosity and efficiency range
Short-term νmin = 10 … 7 cSt (mm²/s) FKM ϑ ≤ +230 °F (+110°C) t ≤ 3 min, p ≤ 0.3 × pnom , measured at port L, L1
operation

▼ Selection diagram
Maximum permissible viscosity on cold start
1600
Warm-up phase 1000
600
400
Viscosity v [cSt (mm2/s)]

200
VG 68
VG 46
VG

VG 32
VG 2

10
2

100
0

Continuous operation 60
40
36
νopt
20
16

10
Minimum permissible viscosity for short-term operation
7
−403) −13 14 32 50 86 122 158 195 240
(−403)) (−25) (−10) (0) (10) (30) (50) (70) (90) (115)
Temperature ϑ [°F (°C)]

1) This corresponds, for example on the VG 46, to a temperature 3) For applications in the low-temperature range, please contact us.
range of +4 °C to +85 °C (see selection diagram)
2) If the temperature at extreme operating parameters cannot be
adhered to, please contact us.

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


 Axial piston variable pump | (A)A10VSO series 31 (Americas) 5
 Hydraulic fluids

Filtration of the hydraulic fluid


Finer filtration improves the cleanliness level of the
hydraulic fluid, which increases the service life of the axial
piston unit.
A cleanliness level of at least 20/18/15 is to be maintained
according to ISO 4406
At a hydraulic fluid viscosity of less than 10 cSt (mm²/s)
(e.g. due to high temperatures during short-term operation),
at the drain port, a cleanliness level of at least
19/17/14 under ISO 4406 is required.
For example, viscosity corresponds to 10 cSt (mm²/s) at:
– HLP 32 a temperature of 163 °F (73 °C)
– HLP 46 a temperature of 185°F (85 °C)

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


6 (A)A10VSO series 31 (Americas) | Axial piston variable pump
Working pressure range

Working pressure range

Pressure at working port B Definition


Nominal pressure pnom 4100 psi (280 bar) The nominal pressure corresponds to the maximum design pressure.
Maximum pressure pmax 5100 psi (350 bar) The maximum pressure corresponds to the maximum working pressure
Single operating period 2 ms within a single operating period. The sum of single operating periods
must not exceed the total operating period.
Total operating period 300 h
Minimum pressure pB absolute 145 psi (10 bar)1) Minimum pressure on the high-pressure side (B) which is required in
(high-pressure side) order to prevent damage to the axial piston unit.
Rate of pressure change RA max 232060 psi/s Maximum permissible pressure build-up and reduction speed during
(16000 bar/s) a pressure change across the entire pressure range.
Pressure at suction port S (inlet)
Minimum pressure pS min Standard 12 psi (0.8 bar) absolute Minimum pressure at suction port S (inlet) which is required to prevent
damage to the axial piston unit. The minimum pressure depends on the
rotational speed and displacement of the axial piston unit.
Maximum pressure pS max 145 psi (10 bar)
Case pressure at port L, L1
Maximum pressure pL max 30 psi (2 bar)1) absolute Maximum 7.5 psi (0.5 bar) higher than inlet pressure at port S, but not
higher than pL max.
A drain line to the reservoir is required.
Pilot pressure port X with external high pressure
Maximum pressure pmax 5100 psi (350 bar) When designing all control lines with external high pressure, the values
for the rate of pressure change, maximum single operating period and
total operating period applicable to port B must not be exceeded.

▼ Rate of pressure change RA max ▼ Pressure definition

pnom t2
Single operating periodt1 tn
∆t Maximum pressure pmax
Nominal pressure pnom
Pressure p

Pressure p

∆p

Time t
Minimum pressure (high-pressure side)
Notice
▶ Working pressure range applies when using hydraulic Time t
fluids based on mineral oils. Please contact us for
Total operating period = t1 + t2 + ... + tn
values for other hydraulic fluids.
▶ In addition to the hydraulic fluid and the temperature,
the service life of the shaft seal is influenced by the
rotational speed of the axial piston unit and the
case pressure.
▶ The case pressure must be greater than the external
pressure (ambient pressure) at the shaft seal.

1) Other values on request

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


 Axial piston variable pump | (A)A10VSO series 31 (Americas) 7
 Working pressure range

Minimum permissible inlet pressure at suction port S


with speed increase
In order to avoid damage to the pump (cavitation),
a minimum inlet pressure must be guaranteed at suction
port S. The minimum inlet pressure level depends on the
rotational speed and the displacement of the variable pump.

1.2

[psi (bar)]
24 (1.6)
Rotational speed n/nnom

20 (1.4)

Standard version
1.1

abs
High speed version
17 (1.2)

Inlet pressure pS
1.0 15 (1.0)

13 (0.9)

0.9 12 (0.8)
0.7 0.8 0.9 1.0
Displacement Vg/ Vg max

During continuous operation in overspeed over nnom,


a reduction in operational service life is to be expected
due to cavitation erosion.

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


8 (A)A10VSO series 31 (Americas) | Axial piston variable pump
Technical data, standard unit

Technical data, standard unit

Size NG 18 28 45 71 88 100
Displacement, geometric, per revolution Vg max in3
1.10 1.71 2.75 4.33 5.37 6.10
(cm3) (18) (28) (45) (71) (88) (100)
Rotational speed at Vg max nnom rpm 3300 3000 2600 2200 2100 2000
maximum1) at Vg <Vg max2) nmax perm rpm 3900 3600 3100 2600 2500 2400
Flow at nnom and Vg max qv max gpm 15.6 22 30.9 41.2 48.9 52.8
(l/min) (59) (84) (117) (156) (185) (200)
at nE= 1800 rpm qvE max gpm 8.5 13.3 21.4 33.8 41.8 47.6
and Vg max (l/min) (32) (50) (81) (128) (158) (180)
Power at nnom, Vg max P max HP 38 52 74 98 115 125
(kW) (28) (39) (55) (73) (86) (93)
at Δp = 4100 psi at nE= 1800 rpm PE max HP 19 31 50 79 99 111
(280 bar) and Vg max (kW) (15) (24) (38) (69) (74) (84)
Torque Δp = 4100 psi (280 bar) M max lb-ft 59 92 148 233 289 328
(Nm) (80) (125) (200) (316) (392) (445)
at Vg max and Δp = 1450 psi (100 bar) M lb-ft 22 33 53 83 103 117
(Nm) (30) (45) (72) (113) (140) (159)
Rotary stiffness S c lb-ft/rad 8177 16460 27659 53019 53019 89350
of drive shaft (Nm/rad) (11087) (22317) (37500) (71884) (71884) (121142)
R c lb-ft/rad 10953 19442 30258 56457 56457 –
(Nm/rad) (14850) (26360) (41025) (76545) (76545) –
U c lb-ft/rad 5967 – – – – 67187
(Nm/rad) (8090) – – – – (91093)
K c lb-ft/rad 9839 19316 32382 60562 60562 99794
(Nm/rad) (13340) (26189) (43905) (82112) (82112) (135303)
Moment of inertia for rotary group JTW lbs-ft 2
0.022 0.040 0.078 0.197 0.197 0.396
(kgm2) (0.00093) (0.0017) (0.0033) (0.0083) (0.0083) (0.0167)
Case volume V gal 0.106 0.185 0.264 0.420 0.420 0.580
(l) (0.4) (0.7) (1.0) (1.6) (1.6) (2.2)
Weight without through drive (approx.) m lbs 28 40 52 78 78 109
(kg) (12.9) (18) (23.5) (35.2) (35.2) (49.5)
Weight with through drive (approx.) lbs 31 43 55 84 84 122
(kg) (14) (19.3) (25.1) (38) (38) (55.4)

Notice Determination of the characteristics


▶ Theoretical values, without efficiency and tolerances; Vg × n × ηv [gpm
Flow qv =
values rounded 231 (1000) (l/min)]
▶ Operation above the maximum values or below the Vg × Δp
Torque M = [lb-ft (Nm)]
minimum values may result in a loss of function, 24 (20) × π × ηmh
a reduced service life or in the destruction of the axial 2π×M×n qv × Δp
Power P = = [HP (kW)]
piston unit. Bosch Rexroth recommends checking the 33000 (60000) 1714 (600) × ηt
loading by means of test or calculation / simulation Key
and comparison with the permissible values. Vg Displacement per revolution [in3 (cm3)]
Δp Differential pressure [psi (bar)]
1) The values are applicable:
– At an abs. pressure pabs = 15 psi (1 bar) at the suction port S n Rotational speed [rpm]
‒ for the optimum viscosity range from νopt = 36 to 16 cSt (mm2/s) ηv Volumetric efficiency
‒ with hydraulic fluid based on mineral oils ηhm Hydraulic-mechanical efficiency
2) For a speed increase up to nmax perm, please observe the diagram
ηt Total efficiency (ηt = ηv × ηhm)
on page 7.

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


 Axial piston variable pump | (A)A10VSO series 31 (Americas) 9
 Technical data, high-speed version

Technical data, high-speed version

(external dimensions correspond to the standard unit)


Size NG 45 71 100
Displacement, geometric, per revolution Vg max in3
2.75 4.33 6.10
(cm3) (45) (71) (100)
Rotational speed maximum1) at Vg max nnom rpm 3000 2550 2300
at Vg <Vg max2) nmax perm rpm 3300 2800 2500
Flow at nnom and Vg max qv max gmp 35.7 47 60.8
(l/min) (135) (178) (230)
Power at nnom, Vg max and P max HP 84 111 143
Δp = 4100 psi (280 bar) (kW) (63) (83) (107)
Torque at Vg max and Δp = 4100 psi (280 bar) M max lb-ft 148 233 328
(Nm) (200) (316) (445)
Δp = 1450 psi (100 bar) M lb-ft 53 83 117
(Nm) (72) (113) (159)
Rotary stiffness of drive shaft S c lb-ft/rad 27659 53019 89350
(Nm/rad) (37500) (71884) (121142)
R c lb-ft/rad 30258 56457 –
(Nm/rad) (41025) (76545) –
U c lb-ft/rad – – 67187
(Nm/rad) – – (91093)
K c lb-ft/rad 32270 60352 99448
(Nm/rad) (43905) (82112) (135303)
Moment of inertia for rotary group JTW lb-ft2 0.078 0.197 0.396
(kgm2)) (0.0033) (0.0083) (0.0167)
Case volume V gal 0.264 0.420 0.580
(l) (1.0) (1.6) (2.2)
Weight without through drive (approx.) m lbs 52 78 109
(kg) (23.5) (35.2) (49.5)
Weight with through drive (approx.) lbs 55 84 122
(kg) (25.1) (38) (55.4)

Notice Determination of the characteristics


▶ Theoretical values, without efficiency and tolerances; Vg × n × ηv [gpm
Flow qv =
values rounded 231 (1000) (l/min)]

▶ Operation above the maximum values or below the Vg × Δp


Torque M = [lb-ft (Nm)]
minimum values may result in a loss of function, 24 (20) × π × ηmh
a reduced service life or in the destruction of the 2π×M×n qv × Δp
Power P = = [HP (kW)]
axial piston unit. Bosch Rexroth recommends check- 33000 (60000) 1714 (600) × ηt
ing the loading by means of test or calculation / Key
simulation and comparison with the permissible Vg Displacement per revolution [in3 (cm3)]
values. Δp Differential pressure [psi (bar)]
n Rotational speed [rpm]
ηv Volumetric efficiency
1) The values are applicable:
– At an abs. pressure pabs = 15 psi (1 bar) at the suction port S ηhm Hydraulic-mechanical efficiency
‒ for the optimum viscosity range from νopt = 36 to 16 cSt (mm2/s) ηt Total efficiency (ηt = ηv × ηhm)
‒ with hydraulic fluid based on mineral oils
2) For a speed increase up to nmax perm, please observe the
diagram on page 7.

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


10 (A)A10VSO series 31 (Americas) | Axial piston variable pump
Technical data, HF hydraulic fluids

Technical data, HF hydraulic fluids

Maximum rotational speed


Hydraulic fluid1) E-version Size psi (bar) NG 18 28 45 71 88 100
HFA at nominal pressure pN 2030 (140)
nnom rpm 2450 2250 1950 1650 1550 1500
at maximum pressure pmax 2350 (160)
HFB at nominal pressure pN 2030 (140)
nnom rpm 2650 2400 2100 1760 1650 1600
at maximum pressure pmax 2350 (160)
HFC at nominal pressure pN 2540 (175)
nnom rpm 2650 2400 2100 1760 1650 1600
at maximum pressure pmax 2900 (210)
Technical data, HFD hydraulic fluids
HFDR, HFDU at nominal pressure pN 4100 (280)
2650 2400 2100 1760 1650 1600
polyalkylene glycol nnom rpm
HFDU polyol ester at nominal pressure pN 4100 (280) 3300 3000 2600 2200 2100 2000

1) For further information on HF hydraulic fluids, please see data


sheets 90223 and 90225

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


 Axial piston variable pump | (A)A10VSO series 31 (Americas) 11
 Permissible radial and axial loading of the drive shaft

Permissible radial and axial loading of the drive shaft

Size NG 18 28 45 71 88 100
Fq
Maximum radial force at a/2 Fq max lbf 79 270 337 427 42 517

a/2 a/2 (N) (350) (1200) (1500) (1900) (1900) (2300)


a

Maximum axial force ± Fax max lbf 157 225 337 540 540 899

Fax –
+
(N) (700) (1000) (1500) (2400) (2400) (4000)

Notice
▶ The values given are maximum values and do not apply
to continuous operation. All loads of the drive shaft
reduce the bearing service life!
▶ For drives with radial loading (pinion, V-belt),
please contact us

Permissible inlet and through-drive torques


Size 18 28 45 71 88 100
Torque at Vg max and Δp = 4100 psi (280 bar)1) M max lb-ft 59 92 148 232 289 328
(Nm) (80) (125) (200) (316) (392) (445)
Maximum input torque at drive shaft2)
S ME max lb-ft 91 145 235 462 462 814
(Nm) (124) (198) (319) (626) (626) (1104)
DIA inch 3/4 7/8 1 1 1/4 1 1/4 1 1/2
R ME max lb-ft 118 184 295 475 475 –
(Nm) (160) (250) (400) (644) (644) –
DIA inch 3/4 7/8 1 1 1/4 1 1/4 –
U ME max lb-ft 43 – – – – 438
(Nm) (59) – – – – (595)
DIA inch 5/8 – – – – 1 1/4
K ME max lb-ft 77 107 156 319 319 553
(Nm) (104) (145) (212) (433) (433) (750)
DIA inch 0.7500 0.8750 1.0000 1.2500 1.2500 1.5000
(mm) (19.5) (22.225) (25.4) (31.75) (31.75) (38.1)
Maximum through-drive torque
S MD max lb-ft 80 118 235 363 363 573
(Nm) (108) (160) (319) (492) (492) (778)
R MD max lb-ft 89 130 269 404 404 –
(Nm) (120) (176) (365) (548) (548) –
U MD max lb-ft 43 – – – – 438
(Nm) (59) – – – – (595)
K MD max lb-ft 77 107 156 319 319 553
(Nm) (104) (145) (212) (433) (433) (750)

1) Efficiency not considered


2) For drive shafts with no radial force

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


12 (A)A10VSO series 31 (Americas) | Axial piston variable pump
Technical data, HF hydraulic fluids

▼ Distribution of torques

M1 M2

ME

1st pump 2nd pump M3

MD

Torque at 1st pump M1


Torque at 2nd pump M2
Torque at 3rd pump M3
Input torque ME = M1 + M2 + M3
ME < ME max
Through-drive torque MD = M2 + M3
MD < MD max

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


 Axial piston variable pump | (A)A10VSO series 31 (Americas) 13
 DG – Two-point control, direct operated

DG – Two-point control, direct operated

The variable pump can be set to a minimum swivel angle ▼ Circuit diagram DG

by connecting an external switching pressure to port X.


This will supply control fluid directly to the stroking X
piston; a minimum control pressure of pst ≥ 725 psi
(50 bar) is required.
The variable pump can only be switched between L B
Vg max and Vg min .
Please note that the required switching pressure at port X
is directly dependent on the actual working pressure pB in
port B. (see switching pressure characteristic curve).
The maximum permissible switching pressure is 4100 psi
(280 bar).

▶ Switching pressure pst in X = 0 psi (0 bar) Vg max


▶ Switching pressure pst in X ≥ 725 psi (50 bar) Vg min

▼ Switching pressure characteristic curve


L1 S
1750 (120)
Required switching pressure

1450 (100)
pst [(psi (bar)]

725 (50)

(0) (50) (100) (150) (200) (250)


0 725 1450 2200 2900 3600
(280)
Working pressure pB [psi (bar)]
4100

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


14 (A)A10VSO series 31 (Americas) | Axial piston variable pump
DR – Pressure controller

DR – Pressure controller

The pressure controller limits the maximum pressure ▼ Circuit diagram DR

at the pump outlet within the control range of the variable


pump. The variable pump only supplies as much hydraulic
fluid as is required by the consumers. If the working L B
pressure exceeds the pressure command value at the
pressure valve, the pump will regulate to a smaller
displacement to reduce the control differential.

▶ Basic position in depressurized state: Vg max.


▶ Setting range1) for pressure control 725 to 4100 psi
(50 to 280 bar).
Standard is 4100 psi (280 bar).

▼ Characteristic curve max

L1 S
Hysteresis/pressure increase Δp

4100
(280)
Working pressure pB [psi (bar)]

Controller data DR
NG 18 28 45 71 88 100
Pressure Δp [psi 60 60 87 115 130 145
increase (bar)] (4) (4) (6) (8) (9) (10)
Hysteresis and Δp [psi maximum 45 (3)
repeatability (bar)]
Pilot fluid [gpm maximum approx. 0.8 (3)
725
(50) consumption (l/min)]
2902)
(20)

qv min Flow qV qv max

Characteristic curve valid at n1 = 1500 rpm and


ϑfluid = 122 °F (50 °C).

1) In order to prevent damage to the pump and the system,


the permissible setting range must not be exceeded.
The range of possible settings at the valve is higher.
2) For settings below 725 psi (50 bar), please use the SO275
special pressure controller (setting range: 290 to 1450 psi (20 to
100 bar)).

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


 Axial piston variable pump | (A)A10VSO series 31 (Americas) 15
 DRG – Pressure controller, remotely controlled

DRG – Pressure controller, remotely controlled

For the remote controlled pressure controller, the ▼ Circuit diagram of the DRG

pressure limitation is performed using a separately 1


arranged pressure relief valve. Therefore, any pressure
control value under the pressure set on the pressure
controller can be regulated. Pressure controller DR see X
page 14.
A pressure relief valve is externally piped up to port X for 2
remote control. This relief valve is not included in the
scope of delivery of the DRG control.
A differential pressure of 290 psi (20 bar) ∆p (standard 3
setting) results in a pilot oil flow of approx. 0.4 gpm
L B
(1.5 l/min) at port X. If another setting is required (range
from 145 to 320 psi (10 to 22 bar)) please state in plain
text.
As a separate pressure relief valve (1) we recommend:
▶ A direct operated, hydraulic or electric proportional
one, suitable for the quantity of pilot fluid mentioned
above.
The maximum line length should not exceed 2 m.
▶ Basic position in depressurized state: Vg max.
▶ Setting range1) for pressure control 725 to 4100 psi
(50 to 280 bar) (3).
Standard is 4100 psi (280 bar).
L1 S
▶ Setting range for differential pressure 145 to 320 psi
(10 to 22 bar) (2) 1 The separate pressure relief valve and the line are not
Standard is 290 psi (20 bar). included in the scope of delivery.
Unloading port X to the reservoir results in a zero stroke 2 Remote controlled pressure cut-off (G)
pressure (standby) which is approx. 15 to 30 psi (1 to 3 Pressure controller (DR)
2 bar) higher than the defined differential pressure ∆p,
however system influences are not taken into account. Controller data DRG
NG 18 28 45 71 88 100
▼ Characteristic curve of the DRG
Pressure Δp [psi 60 60 87 115 130 145
increase (bar)] (4) (4) (6) (8) (9) (10)
4100 Hysteresis and Δp [psi maximum 60 (4)
Hysteresis/pressure increase/

(280)
repeatability (bar)]
Working pressure pB [psi (bar)]

repeat accuracy Δp max

Pilot fluid [gpm maximum approx. 1.2 (4.5)


consumption (l/min)]
DR and DRG

Stand by 2)

qv min qv max 1) In order to prevent damage to the pump and the system,
Flow qV
the permissible setting range must not be exceeded.
The range of possible settings at the valve is higher.
Characteristic curve valid at n1 = 1500 rpm and 2) Zero stroke pressure from pressure setting ∆p on controller (2)
ϑfluid = 122 °F (50 °C).

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


16 (A)A10VSO series 31 (Americas) | Axial piston variable pump
DFR/DFR1 – Pressure flow controller

DFR/DFR1 – Pressure flow controller

In addition to the pressure controller function ▼ Circuit diagram DFR

(see page 14), an adjustable orifice (e.g. directional With DFR1 plugged


valve) is used to adjust the differential pressure upstream X
and downstream of the orifice. This is used to control the
2
pump flow. The pump flow is equal to the actual hydraulic
fluid quantity required by the consumer. With all 1
controller combinations, the Vg reduction has priority.
▶ Basic position in depressurized state: Vg max. 3
1)
▶ Setting range to 4100 psi (280 bar)
L
Standard is 4100 psi (280 bar). B
▶ For pressure controller data, see page 14
Notice
▶ The DFR1 version has no unloading between X and the
reservoir. The LS must thus be unloaded in the system.
Because of the flushing function of the flow controller
in the DFR1 control valve, sufficient unloading of
the X-line must also be provided.

▼ Characteristic curve
max

S
Hysteresis/pressure increase Δp

4100 L1
Working pressure pB [psi (bar)]

(280)

1 The metering orifice (control block) and the line is not


included in the scope of delivery.
2 Flow controller (FR).
3 Pressure controller (DR)

For further information see page 17

Stand by2)

0
qv min qv max
Flow qV

▼ Characteristic curve at variable rotational speed


Hysteresis / pressure increase ΔqVmax

qV max
Flow qV

qV min
n0 nmax
Rotational speed n 1) In order to prevent damage to the pump and the system,
the permissible setting range must not be exceeded.
Characteristic curves valid at n1 = 1500 rpm and The range of possible settings at the valve is higher.
2) Zero stroke pressure from pressure setting ∆p on controller (2)
ϑfluid = 122 °F (50 °C).

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


 Axial piston variable pump | (A)A10VSO series 31 (Americas) 17
 DFR/DFR1 – Pressure flow controller

Differential pressure ∆p:


▶ Standard setting: 200 psi (14 bar)
If another setting is required, please state in the
plain text.
▶ Setting range: 200 to 320 psi (14 bar to 22 bar)
Relieving the load on port X to the reservoir results in
a zero stroke pressure ("standby") pressure which lies
about 15 to 30 psi (1 to 2 bar) higher than the defined
differential pressure Δp, however, system influences are
not taken into account.
Controller data
DR pressure controller data see page 14
Maximum flow deviation measured at drive speed
n = 1500 rpm.
NG 18 28 45 71 88 100
Flow deviation ΔqV max
[gpm 0.20 0.30 0.50 0.70 0.90 1.10
(l/min)] (0.9) (1.0) (1.8) (2.8) (3.4) (4.0)
Hysteresis and Δp [psi maximum 60 (4)
repeatability (bar)]
Pilot fluid [gpm maximum approx. 0.8 to 1.2
consumption (l/min)] (3 to 4.5) (DFR)
maximum approx. 0.8 (3) (DFR1)

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


18 (A)A10VSO series 31 (Americas) | Axial piston variable pump
DFLR – Pressure, flow and power controller

DFLR – Pressure, flow and power controller

Pressure controller equipped like DR, see page 14. ▼ Circuit diagram DFLR

Equipment of the flow controller like DFR1, see page 16.


X
In order to achieve a constant drive torque with varying
working pressures, the swivel angle and with it the output
flow from the axial piston pump is varied so that the 1
product of flow and pressure remains constant.
Flow control is possible below the power control curve.

▼ Characteristic curve and torque characteristic L B

4350 (300)
4100 (280) Maximum
power curve
3600 (250)
Working pressure pB [psi (bar)]

2900 (200)

2200 (150)

1450 (100)
Maximum
power curve
725 (50) L1 S

0 (0)
1 The metering orifice (control block) and the line is not
included in the scope of delivery.

Controller data
∆qV For technical data of pressure controller DR
(see table see page 14.
on page 17) For technical data of flow controller FR see page 17.
Pilot fluid consumption approx. 1.5 gpm (5.5 l/min) maxi-
mum.
Torque M

0 Flow qV [%] 100

Please contact us regarding beginning of control at


< 725 psi (50 bar)

When ordering please state the power characteristics to


be set at the factory in plain text, e.g. 27 HP (20 kW) at
1500 rpm.

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


 Axial piston variable pump | (A)A10VSO series 31 (Americas) 19
 ED – Electro-hydraulic pressure control

ED – Electro-hydraulic pressure control

The ED valve is set to a certain pressure by a specified ▶ Pilot fluid consumption: 0.8 to 1.2 gpm
variable solenoid current. (3 to 4.5 l/min).
When changing the consumer (load pressure), this causes ▶ For standby standard setting, see the following diagram;
an increase or decrease in the pump swivel angle (flow) other values on request.
in order to maintain the electrically set pressure level.
The pump thus only delivers as much hydraulic fluid as ▼ Influence of the pressure setting on standby
(maximally energized)
the actuators can take. The desired pressure level can be
set steplessly by varying the solenoid current. 500 (34)
As the solenoid current signal drops towards zero, 465 (32)
the pressure will be limited to pmax by an adjustable 435 (30)

Standby [psi (bar)]


hydraulic pressure cut-off (secure fail safe function in case 405 (28)
of power failure, e.g. for fan speed control). The swivel 375 (26)
time characteristic of the ED control was optimized for the 350 (24)
use as a fan drive system. 320 (22)
When ordering, specify the type of application in plain 290 (20)
text. 260 (18)
230 (16)
▼ Current/pressure characteristic curve ED 200 (14)
(negative characteristic curve) (140) (160) (180) (200) (220) (240) (260) (280)
2050 2300 2600 2900 3200 3500 3800 4100
4100 (280)
Working pressure [psi (bar)]

ED Controller cut-off Maximum pressure setting [psi (bar)]

Max. adjustable ▼ Circuit diagram ED72


control pressure X
2050 (140)

Min. adjustable control pressure


0 (0)
0 Amperage I/Imax 1

Setting point (control current for


start of control at pmax)

▶ Hysteresis static current-pressure L B


characteristic curve < 45 psi (3 bar).

▼ Flow-pressure characteristic curve

4100
(280)
Hysteresis/pressure increase
p [psi (bar)] (de-energized)
Maximum working pressure

Δp max < 60 psi (4 bar)


Setting range

L1 S

2050
(140)

qv min Flow qV qv max

Characteristic curves valid at n1 = 1500 rpm and


ϑfluid = 122 °F (50 °C).
 RE-A 92711/2021-08-18, Bosch Rexroth Corporation
20 (A)A10VSO series 31 (Americas) | Axial piston variable pump
ED – Electro-hydraulic pressure control

Technical data, solenoids ED72


Voltage 24 V (±20%)
Control current
Start of control at p max 50 mA
Start of control at pmin 600 mA
Current limit 0.77 A
Nominal resistance (at 68 °F (20 °C)) 22.7 Ω
Dither frequency 100 Hz
Recommended amplitude peak to peak 120 mA
Duty cycle 100%
Type of protection and control electronics
see connector version page 42
Operating temperature range at valve –4 °F to +239 °F (–20 °C to
+115 °C)

Notice!
With ED72, de-energized operating condition
(jump from 50 to 0 mA) results in a pressure increase
of the maximum pressure of 60 to 75 psi (4 to 5 bar).

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


 Axial piston variable pump | (A)A10VSO series 31 (Americas) 21
 ER – Electro-hydraulic pressure control

ER – Electro-hydraulic pressure control

The ER valve is set to a certain pressure by a specified ▼ Circuit diagram ER72


X
variable solenoid current.
When changing the consumer (load pressure), this causes
an increase or decrease in the pump swivel angle (flow)
in order to maintain the electrically set pressure level.
The pump thus only delivers as much hydraulic fluid as the
consumers can take. The desired pressure level can be set
steplessly by varying the solenoid current.
If the solenoid current drops towards zero, the pressure
L B
will be limited to pmin (standby) by an adjustable hydraulic
pressure cut-off.
Observe project planning note.

▼ Current-pressure characteristic curve


(positive characteristic curve)
Working pressure [psi (bar)]

4100 (280)
3600 (250)
Maximum
L1 S
adjustable
control pressure
2200 (150)
Technical data, solenoids ER72
Voltage 24 V (±20%)
Minimum
725 (50) adjustable Control current
200 (14) control pressure Start of control at pmin 50 mA
0 (0)
0 1 End of control at pmax 600 mA
Current I/Imax
Current limit 0.77 A
▶ Hysteresis static < 45 psi (3 bar). Nominal resistance (at 68 °F (20 °C)) 22.7 Ω
Dither frequency 100 Hz
▼ Flow-pressure characteristic curve
Recommended amplitude peak to peak 120 mA
Duty cycle 100%
4100
Hysteresis/pressure increase

Type of protection and control electronics


(280)
p [psi (bar)] (fully energized)

Δp max < 60 psi (4 bar)


Maximum working pressure

see connector version page 42


Operating temperature range at valve –4°F  to +239°F  (–20 °C to
Setting range

+115 °C)

Project planning note!


Over-current (I > 600 mA at 24 V) to the ER solenoid can
result in pressure increases leading to pump or system
2050 damage. Therefore:
(140) ▶ Use Imax current limiter solenoids.
▶ An intermediate plate pressure controller can be used
qv min Flow qV qv max
to protect the pump in the event of overflow.
▶ Characteristic curves valid at n1 = 1500 rpm and An accessory kit with intermediate plate pressure
ϑfluid = 122 °F (50 °C). controller can be ordered from Bosch Rexroth under
▶ Pilot fluid consumption: 0.8 to 1.2 gpm (3 to 4.5 l/min). part number R902490825.
▶ Standby standard setting 200 psi (14 bar). Other values
on request.
▶ Influence of pressure setting on stand by ±30 psi
(±2 bar)

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


22 (A)A10VSO series 31 (Americas) | Axial piston variable pump Dimensions [inch (mm)]
Dimensions, size 18

Dimensions, size 18

DFR/DFR1 – Pressure flow controller, hydraulic, clockwise rotation

Valve mounting for


counter-clockwise
V
rotation

0.25 (6.3) 5.08 (129) B

1)
3.27 (83)

max.4.33 (110)
(1

1.57(40)
X

43
Flange L L

0.
ISO 3019-1
45°

X
45°

2.48 (63)
(Ø82.55 - 0.054)

6)
3.250
DIA 3.248

(6
0

60
2.
2.48 (63)

2.52 (64)
2.72 (69)
0.45 (11.5) 4.19 (106.4)
1.69(43) L1 5.98 (152)
S
5.71 (145) 4.29 (109)
7.68 (195) 4.96 (126)

Detail V Detail W

0.87 (22.2)
B S
2.06 (52.4)
0.98 (ø25)
(47.6)
1.87
0.79 (ø20)

1.03
(26.2)

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


Dimensions [inch (mm)] Axial piston variable pump | (A)A10VSO series 31 (Americas) 23
 Dimensions, size 18

▼ Splined shaft 3/4 in (19-4, ISO 3019-1) ▼ Splined shaft 3/4 in (similar to ISO 3019-1) ▼ Splined shaft 5/8 in (16-4, ISO 3019-1)
1) 1)2)
S ‒ 11T 16/32DP R ‒ 11T 16/32DP U ‒ 9T 16/32DP1)

1.18 (30)
0.94 (23.8)
0.55 (14) 0.55 (14)
1/4-20UNC-2B3)

1/4-20UNC-2B3)
0.20 (5) 0.20 (5)

DIA 0.87
DIA 0.87

(⌀22)
(⌀22)

DIA 0.87
(⌀22)
Centering4)
R 0.12 × 0.26 0.62
Usable spline length 0.83 (21)
0.87 (22) (R 3.15 × 6.7) (15.8)
1.50 (38) DIN 332
1.50 (38) 1.25 (31.8)

▼ Parallel keyed shaft, ISO 3019-1


K ‒ 19–1
(ø19.05 – 00.02 )

1.30 (33)
0.7500
DIA 0.7492

Shaft key width


0.098 1.13 0.19 (4.76)
(2.5) (28.6)
DIA 0.87
(21.1)

(⌀22)
0.83

Centering4)
R 0.12 × 0.26
1.61(41)
(R 3.15 × 6.7)
DIN 332

Ports Standard Size pmax [psi (bar)]5) State8)


B Working port (standard pressure series) ISO 6162-1 3/4 in 5100 (350) O
Fastening thread ASME B1.1 3/8-16 UNC-2B; 0.79 (20) deep
S Suction port (standard pressure series) ISO 6162-1 1 in 145 (10) O
Fastening thread ASME B1.1 3/8-16 UNC-2B; 0.79 (20) deep
L Drain port ISO 119266) 9/16-18 UNF-2B; 0.51 (13) deep 30 (2) O7)
L1 Drain port ISO 119266) 9/16-18 UNF-2B; 0.51 (13) deep 30 (2) X7)
X Pilot pressure port ISO 11926 7/16-20 UNF-2B; 0.45 (11.5) deep 5100 (350) O
X Pilot pressure port with DG-control DIN 3852-2 G1/4 in; 0.47 (12) deep 5100 (350) O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, 5) Depending on the application, momentary pressure peaks can occur.
flat root, side fit, tolerance class 5 Keep this in mind when selecting measuring devices and fittings.
2) Splines according to ANSI B92.1a, spline runout is a deviation from 6) The countersink may be deeper than specified in the standard.
standard ISO 3019-1. 7) Depending on the installation position, L or L1 must be connected
3) Thread according to ASME B1.1 (also see installation instructions on page 43).
4) Coupling axially secured, e.g. with a clamp coupling or radially 8) O = Must be connected (plugged on delivery)
mounted clamping screw X = Plugged (in normal operation)

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


24 (A)A10VSO series 31 (Americas) | Axial piston variable pump Dimensions [inch (mm)]
Dimensions, size 18

▼ DG – Two-point control, direct operated ▼ DR – Pressure controller

Valve mounting for


5.83 (148)1) Valve mounting for
counter-clockwise rotation
counter-clockwise rotation

max. 4.33 (110)


X

X
DIA 0.98 (⌀25 +0.4)
0.12 (3)
0.47 (12)

1.00
3.50 (89) 4.96 (126)
3.82 (97)

▼ DRG – Pressure controller, remotely controlled ▼ ED7., ER7. – Electro-hydraulic pressure control

4.76 (121)1)

Valve mounting for


5.08 (129)1) counter-clockwise rotation
Valve mounting for

5.51 (140)
max. 4.33 (110)

counter-clockwise rotation
X
1.57 (40)
X

4.29 (109) 4.96 (126)


4.96 (126)

1) To flange surface

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


Dimensions [inch (mm)] Axial piston variable pump | (A)A10VSO series 31 (Americas) 25
 Dimensions size 28

Dimensions size 28

DFR/DFR1 – Pressure flow controller, hydraulic, clockwise rotation

Valve mounting for counter-


V clockwise rotation
5.47 (139) 4)
B (7

)
0.37 (9.5) 3.54 (90) 91

14
Flange 2.


0.25 (6.3) L X L

max. 4.33 (110)


1.57 (40)
55
ISO 3019-1

0.
IA
D
45°
45°

3.15 (80)

X
(ø101.6 -0.054)
DIA 4.0000
3.9979
0

6.
85

2.91 (74)
3.15 (80)
17
4)

0.55 (14)
S 5.75 (146)
1.57 (40) L1
6.46 (164)
6.46 (164)
3.29 (83.5) 4.68 (119)
7.64 (194)
5.35 (136)
8.11 (206)

W
Detail V Detail W
0.87 (22.2)
(ø20)

S
2.31 (58.7)
1.26 (ø32)

B
1.87 (47.6)
DIA 0.79

1.19 (30.2)

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


26 (A)A10VSO series 31 (Americas) | Axial piston variable pump Dimensions [inch (mm)]
Dimensions size 28

▼ Splined shaft 7/8 in (22-4, ISO 3019-1) ▼ Splined shaft 7/8 in (similar to ISO 3019-1) ▼ Parallel keyed shaft, ISO 3019-1
1) 1)2)
S ‒ 13T 16/32DP R ‒ 13T 16/32DP K ‒ 22–1

1.31 (33.3)

)
1.13 (28.6)

-0.02
1.30 (33.1)
0.63 0.63 (16) 0.63 (16)

DIA 0.8750 (ø22.225


3)4)
Shaft key width
1/4-20UNC-2B3)

(16)

1/4-20UNC-2B3)

1/4-20UNC-2B
0.20 (5) 0.098 0.25 (6.35)
0.20 (5) (2.5)

0.98 (25)

0.8742
DIA 0.98

DIA 0.98
DIA 0.98
(⌀25)

(⌀25)
(⌀25)
Usable spline length 0.98 (25)
0.99
(25.1)
1.61 (41) 1.63 (41.3)
1.61 (41)

Ports Standard Size pmax [psi (bar)]4) State7)


B Working port (standard pressure series) ISO 6162-1 3/4 in 5100 (350) O
Fastening thread ASME B1.1 3/8-16 UNC-2B; 0.79 (20) deep
S Suction port (standard pressure series) ISO 6162-1 1 1/4 in 145 (10) O
Fastening thread ASME B1.1 7/16-14 UNC-2B; 0.94 (24) deep
L Drain port ISO 119265) 3/4-16 UNF-2B; 0.59 (15) deep 30 (2) O6)
5)
L1 Drain port ISO 11926 3/4-16 UNF-2B; 0.59 (15) deep 30 (2) X6)
X Pilot pressure port ISO 11926 7/16-20 UNF-2B; 0.45 (11.5) deep 5100 (350) O
X Pilot pressure port with DG-control DIN 3852-2 G1/4 in; 0.47 (12) deep 5100 (350) O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, 5) The countersink may be deeper than specified in the standard.
flat root, side fit, tolerance class 5 6) Depending on the installation position, L or L1 must be connected
2) Splines according to ANSI B92.1a, spline runout is a deviation from (also see installation instructions on page 43).
standard ISO 3019-1. 7) O = Must be connected (plugged on delivery)
3) Thread according to ASME B1.1 X = Plugged (in normal operation)
4) Depending on the application, momentary pressure peaks can occur.
Keep this in mind when selecting measuring devices and fittings.

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


Dimensions [inch (mm)] Axial piston variable pump | (A)A10VSO series 31 (Americas) 27
 Dimensions size 28

▼ DG – Two-point control, direct operated ▼ DFLR – Pressure, flow and power controller

Valve mounting for


Valve mounting for 7.80 (198)1) counter-clockwise rotation
6.55 (158)1)
counter-clockwise rotation

1.57 (40)
max. 4.33
(110)
0.12 (3)

(25+0.4)
L
X

1.00
0.98
X

3.92 (99.5)
4.68 (119)
4.23 (107.5)
5.35 (136)

▼ DR – Pressure controller ▼ DRG – Pressure controller, remotely controlled

Valve mounting for 5.47


Valve mounting for
(139)1)
counter-clockwise rotation counter-clockwise rotation

1.57 (40)
max. 4.33
(110)

max. 4.33
(110)
X

X
5.35 (136) 4.68 (119)
5.35 (136)

▼ ED7., ER7. – Electro-hydraulic pressure control

5.12 (130)1)
Valve mounting for
counter-clockwise rotation
5.51 (140)
X

5.33 (135.5)

1) To flange surface

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


28 (A)A10VSO series 31 (Americas) | Axial piston variable pump Dimensions [inch (mm)]
Dimensions, size 45

Dimensions, size 45

DFR/DFR1 – Pressure flow controller, hydraulic, clockwise rotation

Valve mounting for


counter-clockwise rotation
V
0.37 (9.5) 6.02 (153)

3)

)
14
3.78 (96)

(8
0.25 (6.3)


27
X

55
L

3.
0.
Flange L

max. 4.33 (110)


IA
1.57 (40)

D
ISO 3019-1

3.54 (90)
45° 45°

X
(ø101.6 -0.054)
DIA 4.0000
3.9979
0

3.17 (80.5)
3.54 (90)
0.56 (14.3) L1
DIA 5.75 (ø146)
1.77 (45)
DIA 7.25 (ø184)
7.24 (184)
8.62 (219) 3.68 (93.5) 5.08 (129)
8.82 (224) 5.75 (146)

Detail V Detail W

1.03 (26.2)
B
S
2.75 (69.9)
(52.4)

1.57
(40)
2.06
0.98 (25)

1.41 (35.7)

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


Dimensions [inch (mm)] Axial piston variable pump | (A)A10VSO series 31 (Americas) 29
 Dimensions, size 45

▼ Splined shaft 1 in (25-4, ISO 3019-1) ▼ Splined shaft 1 in (similar to ISO 3019-1) ▼ Parallel keyed shaft, ISO 3019-1
1) 1)2)
S ‒ 15T 16/32DP R ‒ 15T 16/32DP K ‒ 25–1
1.50 (38.1)
1.37 (34.9)
1.50 (38)
0.63 (16)
0.63 0.63 Shaft key width

1/4-20UNC-2B3)
0.09

1/4-20UNC-2B3)
(16) (16)
0.25 (6.35)
1/4-20UNC-2B3)

0.20 (5) (2.2)


0.20 (5)

DIA 1.0000 (ø25.4 0 )


1.11 (28.2)

– 0.03

DIA 1.10
DIA 1.10
DIA 1.10

(⌀28)
(⌀28)
(⌀28)

0.9988
0.20
1.18 (30) Usable spline length 1.16 (5)
(29.5) 1.81 (45.9)
1.81 (45.9)
1.81 (45.9)

Ports Standard Size pmax [psi (bar)]4) State7)


B Working port (standard pressure series) ISO 6162-1 1 in 5100 (350) O
Fastening thread ASME B1.1 3/8-16 UNC-2B; 0.67 (17) deep
S Suction port (standard pressure series) ISO 6162-1 1 1/2 in 145 (10) O
Fastening thread ASME B1.1 1/2-13 UNC-2B; 0.79 (20) deep
L Drain port ISO 119265) 7/8-14 UNF-2B; 0.67 (17) tief 30 (2) O6)
L1 Drain port ISO 119265) 7/8-14 UNF-2B; 0.67 (17) deep 30 (2) X6)
X Pilot pressure port ISO 11926 7/16-20 UNF-2B; 0.45 (11.5) deep 5100 (350) O
X Pilot pressure port with DG-control DIN 3852-2 G1/4 in; 0.47 (12) deep 5100 (350) O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, 5) The countersink may be deeper than specified in the standard.
flat root, side fit, tolerance class 5 6) Depending on the installation position, L or L1 must be connected
2) Splines according to ANSI B92.1a, spline runout is a deviation from (also see installation instructions on page 43).
standard ISO 3019-1. 7) O = Must be connected (plugged on delivery)
3) Thread according to ASME B1.1 X = Plugged (in normal operation)
4) Depending on the application, momentary pressure peaks can
occur.
Keep this in mind when selecting measuring devices and fittings.

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


30 (A)A10VSO series 31 (Americas) | Axial piston variable pump Dimensions [inch (mm)]
Dimensions, size 45

▼ DG – Two-point control, direct operated ▼ DFLR – Pressure, flow and power controller

8.39 (213)1) Valve mounting for


Valve mounting for
6.81 (173)1) counter-clockwise rotation
counter-clockwise rotation

1.57 (40)
(⌀25+0.4)

4.41 (112)
X
X

1.00
0.98
3

DIA
4.33 (110) 5.10 (129)
4.61 (117) 5.75 (146)

▼ DR – Pressure controller ▼ DRG – Pressure controller, remotely controlled

Valve mounting for


Valve mounting for
6.02 (153)1) counter-clockwise rotation
counter-clockwise rotation
X

max. 4.33
(110)
max. 4.33
(110)

1.57 (40)
X
X

5.75 (146) 5.08 (129)


5.75 (146)

▼ ED7., ER7. – Electro-hydraulic pressure control

5.75 (146)1)
Valve mounting for
counter-clockwise rotation
5.51 (140)

5.73 (145.5)

1) To flange surface

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


Dimensions [inch (mm)] Axial piston variable pump | (A)A10VSO series 31 (Americas) 31
 Dimensions, sizes 71 and 88

Dimensions, sizes 71 and 88

DFR/DFR1 – Pressure flow controller, hydraulic, clockwise rotation

0.50 (12.7) 7.13 (181) V

(⌀ )
)
1 98
18
07 6 (
0.24 (6) 4.53 (115) L

IA 8
D 3.
Flange X

max. 4.33 (110)


1.57 (40)
ISO 3019-1

4.09 (104)
L 45°
45°

X
(⌀127 -0.063 )
4.9975
DIA 5.0000
0

3.62 (92)
4.09 (104)
0.71 (18) L1 DIA 7.13 (⌀181)
2.09 (53)
DIA 8.27 (⌀210)
8.54 (217)
4.23 (107.5) 5.63 (143)
10.12 (257)
6.30 (160)
Valve mounting for
counter-clockwise rotation
W

Detail V Detail W
1.03 (26.2)

DIA 1.97 (ø50)


3.06 (77.8)

S
DIA 0.98 (⌀25) B
2.06 (52.4) 1.69 (42.9)

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


32 (A)A10VSO series 31 (Americas) | Axial piston variable pump Dimensions [inch (mm)]
Dimensions, sizes 71 and 88

▼ Splined shaft 1 1/4 in (32-4, ISO 3019-1) ▼ Splined shaft 1 1/4 in ▼ Parallel keyed shaft, ISO 3019-1
(similar to ISO 3019-1)
S ‒ 14T 12/24DP1) R ‒ 14T 12/24DP1)2) K ‒ 32–1
1.87 (47.5)

)
1.87 (47.5) 1.63 (41.3)

1.39 (35.3) DIA 1.2500


(ø31.75 -0.03
1.2488
0.75

0
5/16-18UNC-2B3)
5/16-18UNC-2B3)

0.75 (19) 0.75

5/16-18UNC-2B3)
0.24 Shaft key width
(19) 0.12 (19)
0.24 (6) 0.31 (7.94)
(6) (3)
DIA 1.38

DIA 1.38
(⌀35)

(⌀35)

DIA 1.38
(⌀35)
Usable spline 1.50 (38)
1.56
0.24
length 2.18 (55.4)
(39.5) (6)
2.18 (55.4)
2.18 (55.4)

Ports Standard Size pmax [psi (bar)]4) State7)


B Working port (standard pressure series) ISO 6162-1 1 in 5100 (350) O
Fastening thread ASME B1.1 3/8-16 UNC-2B; 0.71 (18) deep
S Suction port (standard pressure series) ISO 6162-1 2 in 145 (10) O
Fastening thread ASME B1.1 1/2-13UNC-2B; 0.87 (22) deep
L Drain port ISO 119265) 7/8-14 UNF-2B; 0.67 (17) deep 30 (2) O6)
5)
L1 Drain port ISO 11926 7/8-14 UNF-2B; 0.67 (17)) deep 30 (2) X6)
X Pilot pressure port ISO 11926 7/16-20 UNF-2B; 0.45 (11.5) deep 5100 (350) O
X Pilot pressure port with DG-control DIN 3852-2 G1/4 in; 0.47 (12) deep 5100 (350) O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, 5) The countersink may be deeper than specified in the standard.
flat root, side fit, tolerance class 5 6) Depending on the installation position, L or L1 must be connected
2) Splines according to ANSI B92.1a, spline runout is a deviation from (also see installation instructions on page 43).
standard ISO 3019-1. 7) O = Must be connected (plugged on delivery)
3) Thread according to ASME B1.1 X = Plugged (in normal operation)
4) Depending on the application, momentary pressure peaks can
occur. Keep this in mind when selecting measuring devices and
fittings.

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


Dimensions [inch (mm)] Axial piston variable pump | (A)A10VSO series 31 (Americas) 33
 Dimensions, sizes 71 and 88

▼ DG – Two-point control, direct operated ▼ DFLR – Pressure, flow and power controller

Valve mounting for Valve mounting for


7.91 (201)1) counter-clockwise rotation 9.53 (242)1) counter-clockwise rotation

(ø25+0.4)

4.88 (124)
0.12 (3)
L
X

1.57 (40)
1.00
DIA 0.98
X
4.86 (123.5)
5.16 (131) 5.63 (143)
6.28 (159.5)

▼ DR – Pressure controller ▼ DRG – Pressure controller, remotely controlled

Valve mounting for Valve mounting for


counter-clockwise rotation 7.13 (181)1)
counter-clockwise rotation
X

(110)
max. 4.33
(110)

max. 4.33
L

1.57 (40)
L
X

X
6.30 (160) 5.63 (143)
6.30 (160)

▼ ED7., ER7. – Electro-hydraulic pressure control

6.81 (173)1) Valve mounting for


counter-clockwise rotation
5.51 (140)

L
X

6.30 (160)

1) To flange surface

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


34 (A)A10VSO series 31 (Americas) | Axial piston variable pump Dimensions [inch (mm)]
Dimensions, size 100

Dimensions, size 100

DFR/DFR1 – Pressure flow controller, hydraulic, clockwise rotation

Valve mounting for


counter-clockwise rotation
0.50 (12.7) 9.80 (249)
V
0.24 (6) 6.89 (175)

)
06
X

(1
Flange

17
ISO 3019-1

1.57 (40)
4.

max. 4.33
(110)
3.94 (100)
L 45°

X
0.69 (17.5)
)

5.98 (152)
4.9975
DIA 5.0000
(ø127 -0.063
0

3.74 (95)
3.94 (100)
0.79 (20)
L1 7.09 (180)
3.74 (95)
8.27 (210)
10.83 (275)
4.65 (118) 5.84 (148.4)
12.48 (317)
6.50 (165)
12.95 (329)

Detail V Detail W

B
3.50 (88.9)
(66.7)
2.63

2.36
(60)
1.26 (32)

S
1.25 (31.8) 2.00
(50.8)

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


Dimensions [inch (mm)] Axial piston variable pump | (A)A10VSO series 31 (Americas) 35
 Dimensions, size 100

▼ Splined shaft 1 1/2 in (38-4, ISO 3019-1) ▼ Splined shaft 1 1/4 in (32-4, ISO 3019-1) ▼ Parallel keyed shaft, ISO 3019-1
1) 1)
S ‒ 17T 12/24DP U ‒ 14T 12/24DP K ‒ 38–1

2.13 (54) 2.13 (54)

1.66 (42.3) DIA 1.5000


2.05 (52.1)

1.4988
(ø38.1 -0.03 )
1.10
7/16-14UNC-2B3)

1.87

5/16-18UNC-2B3)

0
(28)

7/16-14UNC-2B3)
0.37 (47.5) Shaft key width
0.06 0.37 (9.52)
(9.5)
(1.5)
DIA 1.77

DIA 1.77
(ø45)

(ø45)

DIA 1.77
(ø45)
0.24 (6)
0.75 (19) 0.37
1.72 (9)
1.37 1.10
(43.5) (28)
(35)
2.44 (61.9) 2.44 (61.9)
2.18 (55.4)

Ports Standard Size4) pmax [psi (bar)]4) State7)


B Working port (high-pressure series) ISO 6162-2 1 1/4 in 5100 (350) O
Fastening thread ASME B1.1 1/2-13 UNC-2B; 0.75 (19) deep
S Suction port (standard pressure series) ISO 6162-1 2 1/2 in 145 (10) O
Fastening thread ASME B1.1 1/2-13 UNC-2B; 1.06 (27) deep
L Drain port ISO 119265) 1 1/16-12 UNF-2B; 0.79 (20) deep 30 (2) O6)
5)
L1 Drain port ISO 11926 1 1/16-12 UNF-2B; 0.79 (20) deep 30 (2) X6)
X Pilot pressure port ISO 11926 7/16-20 UNF-2B; 0.45 (11.5) deep 5100 (350) O
X Pilot pressure port with DG-control DIN 3852-2 G1/4 in; 0.47 (12) deep 5100 (350) O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, 5) The countersink may be deeper than specified in the standard.
flat root, side fit, tolerance class 5 6) Depending on the installation position, L or L1 must be connected
2) Splines according to ANSI B92.1a, spline runout is a deviation from (also see installation instructions on page 43).
standard ISO 3019-1. 7) O = Must be connected (plugged on delivery)
3) Thread according to ASME B1.1 X = Plugged (in normal operation)
4) Depending on the application, momentary pressure peaks can
occur. Keep this in mind when selecting measuring devices and
fittings.

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


36 (A)A10VSO series 31 (Americas) | Axial piston variable pump Dimensions [inch (mm)]
Dimensions, size 100

▼ DG – Two-point control, direct operated ▼ DFLR – Pressure, flow and power controller

Valve mounting for


10.55 (268)1) Valve mounting for counter-clockwise rotation
12.13 (308)1) 5.83 (148)
counter-clockwise rotation

(ø25+0.4)
X X

5.08 (129)
1.57 (40)
0.12 (3)

DIA 1.00
0.98
5.06 (128.5)
5.37 (136.5) 6.47 (164.5)

▼ DR – Pressure controller ▼ DRG – Pressure controller, remotely controlled

Valve mounting for 9.80 (249)1)


Valve mounting for
counter-clockwise rotation X
counter-clockwise rotation
X

1.57 (40)
max. 4.33 (110)
max. 4.33 (110)

6.50 (165) 5.83 (148)


6.50 (165)

▼ ED7., ER7. – Electro-hydraulic pressure control

9.49 (241)1) Valve mounting for


counter-clockwise rotation
5.51 (140)
X

6.50 (165)

1) To flange surface

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


Dimensions [inch (mm)] Axial piston variable pump | (A)A10VSO series 31 (Americas) 37
 Dimensions, through drive

Dimensions, through drive

For flanges and shafts according to ISO 3019-1

Flange (SAE) Hub for splined shaft1) Availability across sizes Code
4)
Diameter Mounting Diameter 18 28 45 71 88 100
82-2 (A) , , 5/8 in 9T 16/32DP ● ● ● ● ● ● K01
3/4 in 11T 16/32DP ● ● ● ● ● ● K52

▼ 82-2 ▼ 82-2

Section A-B Section A-B


A3 A3
A2 0.39
A 45° A 45°
(10)
O-ring5) O-ring5)

)
9 9

DIA 3.2519
3.2492
4.1 6.5) 4.1 .5)

+0.05
(ø82.55 +0.02
+0.05
(⌀82.55 +0.02)
3.2492
DIA 3.2519

1 0 1 06
(⌀ (ø

A4 A4
0.39
(10) A2
B B
A1 (to mounting flange) A1 (to mounting flange)

K01 (16-4 (A)) NG A1 A23) A33) A42) K52 (19-4 (A-B)) NG A1 A23) A33) A42)
18 7.17 0.37 1.67 M10×1.5; 0.57 18 7.17 0.71 1.54 M10×1.5; 0.57
(182) (9.3) (42.5) (14.5) deep (182) (18.3) (39.2) (14.5) deep

28 8.03 0.36 1.42 M10×1.5; 0.63 28 8.03 0.72 1.55 M10×1.5; 0.63
(204) (9.2) (36.2) (16) deep (204) (18.4) (39.4) (16) deep
45 9.02 0.40 2.07 M10×1.5; 0.63 45 9.02 0.72 1.52 M10×1.5; 0.63
(229) (10.1) (52.7) (16) deep (229) (18.4) (38.8) (16) deep
71 10.50 0.44 2.38 M10×1.5; 0.79 71 10.50 0.82 1.62 M10×1.5; 0.79
(267) (11.2) (60.6) (20) deep (267) (20.8) (41.2) (20) deep
88 10.50 0.44 2.38 M10×1.5; 0.79 88 10.50 0.82 1.62 M10×1.5; 0.79
(267) (11.2) (60.6) (20) deep (267) (20.8) (41.2) (20) deep
100 13.30 0.39 2.53 M10×1.5; 0.63 100 13.30 0.73 1.56 M10×1.5; 0.63
(338) (10.0) (64.3) (16) deep (338) (18.6) (39.6) (16) deep

1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 4) Mounting holes pattern viewed on through drive with control at top
tolerance class 5 5) O-ring included in the scope of delivery
2) Thread according to DIN 13
3) Minimum dimensions

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


38 (A)A10VSO series 31 (Americas) | Axial piston variable pump Dimensions [inch (mm)]
Dimensions, through drive

For flanges and shafts according to ISO 3019-1

Flange (SAE) Hub for splined shaft1) Availability across sizes Code
5)
Diameter Mounting Diameter 18 28 45 71 88 100
101-2 (B) , , 7/8 in 13T 16/32DP – ● ● ● ● ● K68
1 in 15T 16/32DP – – ● ● ● ● K04

▼ 101-2 ▼ 101-2

Section A-B Section A-B

0.39 A3 0.39
A A3 A (10)
45° (10) 45°
omitted
O-ring6) O-ring6)
for NG 28

)
)
5
5.7 6)

4.0019
DIA 4.0008
+0.05
(⌀101.6+0.02
5
4.0019
DIA 4.0008
+0.05
(⌀101.6+0.02
5.7 6) 1 4
⌀ 14 (⌀
(

omitted A4
A4
for NG 28
A2 A2
A1 (to mounting flange) B A1 (to mounting flange)
B

K68 (22-4 (B)) NG A1 A24) A34) A42) K04 (25-4 (B-B)) NG A1 A24) A34) A42)
28 8.03 0.68 1.67 M12×1.753) 45 9.02 0.70 1.87 M12 × 1.75; 0.71
(204) (17.4) (42.4) (229) (17.9) (47.4) (18) deep
45 9.02 0.68 1.64 M12 × 1.75; 0.71 71 10.50 0.80 1.94 M12 × 1.75; 0.79
(229) (17.4) (41.8) (18) deep (267) (20.3) (49.2) (20) deep
71 10.50 0.78 1.74 M12 × 1.75; 0.79 88 10.50 0.80 1.94 M12 × 1.75; 0.79
(267) (19.8) (44.2) (20) deep (267) (20.3) (49.2) (20) deep
88 10.50 0.78 1.74 M12 × 1.75; 0.79 100 13.30 0.70 1.83 M12 × 1.75; 0.79
(267) (19.8) (44.2) (20) deep (338) (17.8) (46.6) (20) deep
100 13.30 0.69 1.65 M12 × 1.75; 0.79
(338) (17.6) (41.9) (20) deep

1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 5) Mounting holes pattern viewed on through drive with control at top
tolerance class 5 6) O-ring included in the scope of delivery
2) Thread according to DIN 13
3) Continuous
4) Minimum dimensions

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


Dimensions [inch (mm)] Axial piston variable pump | (A)A10VSO series 31 (Americas) 39
 Dimensions, through drive

For flanges and shafts according to ISO 3019-1

Flange (SAE) Hub for splined shaft1) Availability across sizes Code
5)
Diameter Mounting Diameter 18 28 45 71 88 100
127-2 (C) , 1 1/4 in 14T 12/24DP – – – ● ● ● K07
1 1/2 in 17T 12/24DP – – – – – ● K24

▼ 127-2 ▼ 127-2

Section A-B Section A-B


A3 0.51 A3 0.51
45° (13) 45° (13)
omitted for omitted for A
A O-ring6)
NG 71/88 NG 71/88 O-ring6)

+0.02 )
+0.02 ) 7.12 )

DIA 5.0020
5.0008
(⌀127 +0.05
7.12 )
DIA 5.0020
5.0008
(⌀127 +0.05
81 81
(⌀1 (⌀1

A4
A4 B
B A2 A2
A1 (to mounting flange) A1 (to mounting flange)

K07 (32-4 (C)) NG A1 A24) A34) A42) K24 (38-4 (C-C)) NG A1 A24) A34) A42)
3)
71 10.50 0.80 2.29 M16×2 100 13.30 0.39 2.53 M16×23)
(267) (20.3) (58.3) (338) (10.0) (64.3)
88 10.50 0.80 2.29 M16×23)
(267) (20.3) (58.3)
100 13.30 0.75 2.24 M16×23)
(338) (19.1) (57.1)

1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 5) Mounting holes pattern viewed on through drive with control at top
tolerance class 5 6) O-ring included in the scope of delivery
2) Thread according to DIN 13
3) Continuous
4) Minimum dimensions

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


40 (A)A10VSO series 31 (Americas) | Axial piston variable pump
Overview of mounting options

Overview of mounting options

SAE – mounting flange


Through drive Mounting options – 2nd pump
Flange Hub for splined Code (A)A10VSO/31 A10V(S)O/5x Gear/gerotor/vane pump Through drive available
ISO 3019-1 shaft NG (shaft) NG (shaft) for NG
82-2 (A) 5/8 in K01 18 (U) 10 (U) AZPF, PGH2, PGH3 18 to 100
18 (U)
3/4 in K52 18 (S, R) 10 (S) – 18 to 100
18 (S, R)
101-2 (B) 7/8 in K68 28 (S, R) 28 (S, R) AZPN, AZPG 28 to 100
45 (U, W)1) 45 (U, W)1)
1 in K04 45 (S, R) 45 (S, R) PGH4 45 to 100
60, 63, 72 (U, W)2)
127-2 (C) 1 1/4 in K07 71 (S, R) 60, 63 (S, R) PVV BG 4, 5 71 to 100
88 (S, R) 85 (U)3)
100 (U)3) 100 (U)3)
1 1/2 in K24 100 (S) 85 (S) PGH5 100
100 (S)

1) Not for main pump NG28 with K68


2) Not for main pump NG45 with K04
3) Not for main pump NG71 and NG88 with K07

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


Dimensions [inch (mm)] Axial piston variable pump | (A)A10VSO series 31 (Americas) 41
 Combination pumps (A)A10VSO + (A)A10VSO

Combination pumps (A)A10VSO + (A)A10VSO

By using combination pumps, it is possible to have


independent circuits without the need for splitter gearboxes.
When ordering combination pumps the type designations for m1 m2 m3
the 1st and the 2nd pump must be joined by a "+".
Order example:
AA10VSO100DFR1/31R-VSC62K04+ l1
AA10VSO45DFR/31R-VSC62N00 l2
If no further pumps are to be mounted at the factory, l3
the simple type designation is sufficient.
A tandem pump, with two pumps of equal size,
m1, m2, m3 Weight of pump [lbs (kg)]
is permissible without additional supports, assuming that
l1, l2, l3 Distance from center of gravity [inch (mm)]
the dynamic mass acceleration does not exceed
1
maximum 10 g (= 98.1 m/s2). Tm = (m1 × l1 + m2 × l2 + m3 × l3) × [lb-ft (Nm)]
For combination pumps consisting of more than two pumps, 12 (102)

a calculation of the mounting flange regarding the Calculation for multiple pumps
permissible mass torque is required (please contact us). l1 = Front pump distance from center of gravity
(values from "Permissible moments of inertia" table)
Through drives are plugged with a non-pressure-resistant l2 = Dimension "A1" from through drive drawings
cover. Therefore, single pumps must be equipped with (page 37 to 40) + l1 of the 2nd pump

a pressure-resistant cover before commissioning. l3 = Dimension "A1" from through drive drawings
(page 37 to 40) of the 1st pump + "A1" of the
Through drives can also be ordered with a pressure-resistant
2nd pump + l1 of the 3rd pump
cover, please specify in plain text.
Notice
Through drives with installed hub are supplied with
a spacer.
The spacer must be removed before installation of the
2nd pump and before commissioning. For information,
please refer to the 92711-01-B operating instructions.

Permissible moments of inertia


Size 18 28 45 71 88 100
static Tm lb-ft 369 649 1010 1593 1593 2213
(Nm) (500) (880) (1370) (2160) (2160) (3000)
dynamic at 10 g (98.1 m/s2) Tm lb-ft 37 65 101 159 159 221
(Nm) (50) (88) (137) (216) (216) (300)
Weight without through drive (N00) m lbs 28 40 52 78 78 109
(kg) (12.9) (18) (23.5) (35.2) (35.2) (49.5)
Weight with through drive (K..) m lbs 30 43 55 84 84 122
(kg) (13.8) (19.3) (25.1) (38) (38) (55.4)
Distance, center of gravity without through drive (N00) l1 inch 3.62 3.94 4.45 5.00 5.00 6.34
(mm) (92) (100) (113) (127) (127) (161)
Distance, center of gravity with through drive (K..) l1 inch 3.86 4.21 4.72 5.39 5.39 7.01
(mm) (98) (107) (120) (137) (137) (178)

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


42 (A)A10VSO series 31 (Americas) | Axial piston variable pump Dimensions [inch (mm)]
Connector for solenoids

Connector for solenoids

Device plug on solenoid (version H)


Mounting bolt M3 Cable fitting M16x1.5
according to DIN EN 175301-803-A002M tightening torque: tightening torque:
MA = 0.37 lb-ft (0.5 Nm) MA = 1.11 - 1.84 lb-ft
(1.5 - 2.5 Nm)

2.57 (65.4)
2
1
PE
A
1 2

DIA 1.46
(⌀37)
With correctly mounted mating connector, the following 0.20 (50)

type of protection can be achieved: 2.70 (68.5)


▶ IP65 (DIN/EN 60529)
1 Device plug on the solenoid
2 Mating connector (not included in the scope of
Notice
delivery)
▶ If necessary, you can change the position of the
connector by turning the solenoid body.
The seal ring in the cable fitting is suitable for lines of
▶ The procedure is defined in the operating
diameter 0.18 inch to 0.39 inch (4.5 mm to 10 mm).
instructions 92711-01-B .

Mating connector
HIRSCHMANN DIN EN 175301-803-A002F
without bidirectional suppressor diode H
The mating connector (plug-in connector) is not included
in the scope of delivery.
This can be supplied by Bosch Rexroth on request,
under Bosch Rexroth material number: R902602623

PE
A
1 2

Control electronics

24 V nominal voltage, for ED72/ER72


Control Electronics function Electronics Further information
Electric pressure control Valve amplifier for proportional VT-MSPA1 analog 30232
valves without electrical
position feedback

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


 Axial piston variable pump | (A)A10VSO series 31 (Americas) 43
 Installation instructions

Installation instructions

General Installation position


The axial piston unit must be filled with hydraulic fluid See the following examples 1 to 9.
and air bled during commissioning and operation. Further installation positions are available upon request.
This must also be observed following a longer standstill as Recommended installation position: 1 and 3
the axial piston unit may empty via the hydraulic lines.
Particularly with the "drive shaft up" installation position, Below-reservoir installation (standard)
filling and air bleeding must be carried out completely as Below-reservoir installation means that the axial piston
there is, for example, a danger of dry running. unit is installed outside of the reservoir below the mini-
The leakage in the housing area must be directed to the mum fluid level.
reservoir via the highest available drain port (L, L1). Installation position Air bleed Filling
For combination pumps, the leakage must be drained 1 F L (F)
off at each single pump.
F
If a shared drain line is used for several units, make sure that
ht min SB
the respective case pressure in each unit is not exceeded.
h min
The shared drain line must be dimensioned to ensure that
L
the maximum permissible case pressure of all connected
units is not exceeded in any operating condition, particularly
at cold start. If this is not possible, separate drain lines S
must be laid if necessary. L1

To prevent the transmission of structure-borne noise,


21) F L1 (F)
use elastic elements to decouple all connecting lines from all
vibration-capable components (e.g. reservoir, frame parts). F
Under all operating conditions, the suction lines and the ht min SB
drain lines must flow into the reservoir below the minimum h min

fluid level. The permissible suction height hS results from


the total pressure loss. However, it must not be higher than L
L1
hS max = 31.5 inch (800 mm). The minimum suction pressure S
at port S must not fall below 12 psi (0.8 bar) absolute
during operation and during cold start.
3 F L1 (F)
For the reservoir design, ensure that there is an adequate
distance between the suction line and the drain line. F
We recommend using a baffle (baffle plate) between suction ht min SB
h min
line and drain line. A baffle improves the air separation ability
as it gives the hydraulic fluid more time for desorption. L1
S
Apart from that, this prevents the heated return flow from
being drawn directly back into the suction line. The suction
port must be supplied with air-free, "calmed" and cooled
L
hydraulic fluid.
For key, see page 45.

1) Because complete air bleeding and filling are not possible in this
position, the pump should be air bled and filled in a horizontal
position before installation.

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


44 (A)A10VSO series 31 (Americas) | Axial piston variable pump
Installation instructions

Above-reservoir installation Inside-reservoir installation


Above-reservoir installation means that the axial piston Inside-reservoir installation is when the axial piston
unit is installed above the minimum fluid level of the unit is installed in the reservoir below the minimum fluid
reservoir. To prevent the axial piston unit from draining in level. The axial piston unit is completely below the
position 5, the height difference hES min must be at least hydraulic fluid. If the minimum fluid level is equal to or
0.98 inch (25 mm). Observe the maximum permissible below the upper edge of the pump, see chapter
suction height hS max = 31.5 inch (800 mm) "Above-reservoir installation".
A check valve in the drain line is only permissible in Axial piston units with electrical components (e.g. electric
individual cases. Consult us for approval. control, sensors) may not be installed in a reservoir below
Installation position Air bleed Filling the fluid level.
4 F L (F) Installation position Air bleed Filling
F Via the highest Automatically
L 7
available via the open
L port L port L or L1
due to the

ht min
S SB
L1 position under
hs max S the hydraulic
L1 fluid level
ht min

min
SB
h min

h
81) Via the highest Automatically
5 1)
F L1 (F) available via the open
F port L1 port L, L1 due
hES min to the position
SB
under the

ht min
L L1 L1 hydraulic
S L fluid level
S
hs max
min
h

ht min SB
h 9 Via the highest Automatically
min
available via the open
6 F L1 (F) port L1 port L or L1
F L1 S due to the
L1 S position under
ht min

the hydraulic
fluid level
L
SB
L
min

hs max
h

ht min SB
h min

For key, see page 45.

1) Because complete air bleeding and filling are not possible in this
position, the pump should be air bled and filled in a horizontal
position before installation.

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


 Axial piston variable pump | (A)A10VSO series 31 (Americas) 45
 Installation instructions

Key
F Filling / Air bleeding
S Suction port
L; L1 Drain port
SB Baffle (baffle plate)
ht min Minimum required immersion depth (7.87 inch (200 mm))
hmin Minimum required distance to reservoir bottom (3.94 inch
(100 mm))
hES min Minimum height required to prevent axial piston unit from
draining (0.98 inch (25 mm))
hS max Maximum permissible suction height (31.5 inch
(800 mm))

Notice
Port F is part of the external piping and must be
provided on the customer side to simplify the filling
and air bleeding.

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


46 (A)A10VSO series 31 (Americas) | Axial piston variable pump
Project planning notes

Project planning notes

▶ The (A)A10VSO axial piston variable pump is intended ▶ Pressure controllers are not safeguards against
to be used in open circuit. pressure overload. Be sure to add a pressure relief
▶ Project planning, installation and commissioning valve to the hydraulic system.
of the axial piston units requires the involvement ▶ Please note that a hydraulic system is an oscillating
of skilled personnel. system. This can lead, for example, to the excitation
▶ Before using the axial piston unit, please read the of the natural frequency within the hydraulic system
corresponding instruction manual completely and during operation at constant rotational speed over
thoroughly. If necessary, this can be requested from a long period of time. The excitation frequency of the
Bosch Rexroth. pump is 9 times the rotational speed frequency.
▶ Before finalizing your design, request a binding This can be prevented, for example, with suitably
installation drawing. designed hydraulic lines.
▶ The specified data and notes contained herein ▶ Please note the details regarding the tightening
must be observed. torques of port threads and other threaded joints in
▶ Depending on the operating conditions of the axial the instruction manual.
piston unit (working pressure, fluid temperature), ▶ The ports and fastening threads are designed for
the characteristic curve may shift. the pmax permissible pressures of the respective ports,
▶ The characteristic curve may also shift due to the dither see the connection tables. The machine or system
frequency or control electronics. manufacturer must ensure that the connecting
▶ Preservation: Our axial piston units are supplied elements and lines correspond to the specified
as standard with preservation protection for a maximum application conditions (pressure, flow, hydraulic fluid,
of 12 months. If longer preservation protection is temperature) with the necessary safety factors.
required (maximum 24 months), please specify this in ▶ The service ports and function ports are only intended
plain text when placing your order. The preservation to accommodate hydraulic lines.
periods apply under optimal storage conditions,
details of which can be found in the data sheet 90312
or the instruction manual.
▶ Not all versions of the product are approved for use in
a safety function according to ISO 13849. Please consult
the proper contact at Bosch Rexroth if you require
reliability parameters (e.g. MTTFd) for functional safety.
▶ Depending on the type of control used,
electromagnetic effects can be produced when using
solenoids. Applying a direct voltage signal (DC)
to solenoids does not create electromagnetic
interference (EMI) nor is the solenoid affected by EMI.
Electromagnetic interference (EMI) potential exists
when operating and controlling a solenoid with
a modulated direct voltage signal (e.g. PWM signal)
Appropriate testing and measures should be taken
by the machine manufacturer to ensure other
components or operators (e.g. with pacemaker)
are not affected by this potential.

Bosch Rexroth Corporation, RE-A 92711/2021-08-18


 Axial piston variable pump | (A)A10VSO series 31 (Americas) 47
 Safety instructions

Safety instructions

▶ During and shortly after operation, there is a risk of


getting burnt on the axial piston unit and especially
on the solenoids. Take the appropriate safety measures
(e.g. by wearing protective clothing).
▶ Moving parts in control equipment (e.g. valve spools)
can, under certain circumstances, get stuck in position
as a result of contamination (e.g. contaminated hydraulic
fluid, abrasion, or residual dirt from components).
As a result, the hydraulic fluid flow and the build-up of
torque in the axial piston unit can no longer respond
correctly to the operator’s specifications. Even the
use of various filter elements (external or internal flow
filtration) will not rule out a fault but merely reduce the
risk. The machine/system manufacturer should test
whether additional measures are required on the
machine for the relevant application in order to bring
the driven consumer into a safe position (e.g. safe stop)
and make sure any measures are properly implemented.

 RE-A 92711/2021-08-18, Bosch Rexroth Corporation


48 (A)A10VSO series 31 (Americas)| Axial piston variable pump
Safety instructions

Bosch Rexroth Corporation Bosch Rexroth Corporation © Bosch Rexroth Corporation 2021. All rights reserved, also regarding any
8 Southchase Court 2315 City Line Road disposal, exploitation, reproduction, editing, distribution, as well as in the
Fountain Inn, SC 29644-9018 Bethlehem, PA 18017-2131, event of applications for industrial property rights. The data specified within
USA USA only serves to describe the product. No statements concerning a certain
Telephone (864) 967-2777 Telephone (610) 694-8300 condition or suitability for a certain application can be derived from our
Facsimile (864) 962-5338 Facsimile (610) 694-8467 information. The information given does not release the user from the
www.boschrexroth-us.com www.boschrexroth-us.com obligation of own judgment and verification. It must be remembered that our
products are subject to a natural process of wear and aging.

Bosch Rexroth Corporation, RE-A 92711/2021-08-18

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