Axial Piston Variable Pump (A) A10VSO Series 31: Americas
Axial Piston Variable Pump (A) A10VSO Series 31: Americas
Axial Piston Variable Pump (A) A10VSO Series 31: Americas
Replaces: 04.2017
Features Contents
▶ Variable pump with axial piston rotary group in Type code 2
swashplate design for hydrostatic drives in open circuit. Hydraulic fluids 4
▶ Flow is proportional to drive speed and displacement. Working pressure range 6
▶ The flow can be infinitely varied by adjusting Technical data, standard unit 8
the swashplate. Technical data, high-speed version 9
▶ 2 drain ports Technical data, HF hydraulic fluids 10
▶ Excellent suction characteristics Permissible radial and axial loading of the drive shaft 11
▶ Low noise level DG – Two-point control, direct operated 13
▶ Long service life DR – Pressure controller 14
▶ Good power to weight ratio DRG – Pressure controller, remotely controlled 15
▶ Versatile controller range DFR/DFR1 – Pressure flow controller 16
▶ Short control time DFLR – Pressure, flow and power controller 18
▶ The through drive is suitable for adding gear pumps ED – Electro-hydraulic pressure control 19
and axial piston pumps up to the same size, ER – Electro-hydraulic pressure control 21
i.e., 100% through drive. Dimensions, size 18 to 100 22
▶ Suitable for operation with mineral oil and Dimensions, through drive 37
HF hydraulic fluids Overview of mounting options 40
Combination pumps (A)A10VSO + (A)A10VSO 41
Connector for solenoids 42
Control electronics 42
Installation instructions 43
Project planning notes 46
Safety instructions 47
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13
(A)A10VS O / 31 – C
Version 18 28 45 71 88 100
01 Standard version for mineral oil (without code) ● ● ● ● ● ●
HFA, HFB, HFC hydraulic fluid ● ● ● ● ● ● E
High-speed version (external dimensions are not affected by this option). – – ● ● – ● H
Operating mode
03 Pump, open circuit O
Size (NG)
04 Geometric displacement, see table of values on page 8 and 9 18 28 45 71 88 100
Series
06 Series 3, index 1 31
01 02 03 04 05 06 07 08 09 10 11 12 13
(A)A10VS O / 31 – C
Notice
▶ Observe the project planning notes on page 46 and
the project planning notes regarding each control
device.
▶ In addition to the type code, please specify the
relevant technical data when placing your order.
Hydraulic fluids
The (A)A10VSO variable pump is designed for operation Selection of hydraulic fluid
with HLP mineral oil according to DIN 51524-2. Bosch Rexroth evaluates hydraulic fluids on the basis of
See the following data sheets for application instructions the Fluid Rating according to the technical
and requirements for hydraulic fluids before the start of data sheet 90235.
project planning: Hydraulic fluids with positive evaluation in the Fluid
▶ 90220: Hydraulic fluids based on mineral oils and Rating are provided in the following technical data sheet:
related hydrocarbons ▶ 90245: Bosch Rexroth Fluid Rating List for Rexroth
▶ 90221: Environmentally acceptable hydraulic fluids hydraulic components (pumps and motors)
▶ 90222: Fire-resistant, water-free hydraulic fluids
(HFDR/HFDU) (for permissible technical data, Selection of hydraulic fluid shall make sure that the
see data sheet 90225) operating viscosity in the operating temperature range is
▶ 90223: Fire-resistant, water-containing hydraulic fluids within the optimum range (νopt; see selection diagram).
(HFAE, HFAS, HFB, HFC) Notice
▶ 90225: Limited technical data for operation with ▶ The axial piston unit is suitable for operation with
water-free and water-containing fire-resistant hydraulic water-containing HF hydraulic fluid. See version "E"
fluids (HFDR, HFDU, HFB, HFC) – technical data
Viscosity and temperature of hydraulic fluids
Viscosity Shaft seal Temperature2) Remarks
Cold start νmax ≤ 1600 cSt (mm²/s) FKM ϑSt ≥ –13 °F (−25 °C) t ≤ 3 min, without load (p ≤ 725 psi (50 bar)),
n ≤ 1000 rpm. Permissible temperature difference
between axial piston unit and hydraulic fluid in the
system maximum 45 °F (25 K)
Warm-up phase ν = 1600 … 400 cSt (mm²/s) t ≤ 15 min, p ≤ 0.7 × pnom and n ≤ 0.5 × nnom
Continuous ν = 400 … 10 cSt (mm²/s)1) FKM ϑ ≤ +230 °F (+110°C) Measured at port L, L1
operation νopt = 36 … 16 cSt (mm²/s) Optimal operating viscosity and efficiency range
Short-term νmin = 10 … 7 cSt (mm²/s) FKM ϑ ≤ +230 °F (+110°C) t ≤ 3 min, p ≤ 0.3 × pnom , measured at port L, L1
operation
▼ Selection diagram
Maximum permissible viscosity on cold start
1600
Warm-up phase 1000
600
400
Viscosity v [cSt (mm2/s)]
200
VG 68
VG 46
VG
VG 32
VG 2
10
2
100
0
Continuous operation 60
40
36
νopt
20
16
10
Minimum permissible viscosity for short-term operation
7
−403) −13 14 32 50 86 122 158 195 240
(−403)) (−25) (−10) (0) (10) (30) (50) (70) (90) (115)
Temperature ϑ [°F (°C)]
1) This corresponds, for example on the VG 46, to a temperature 3) For applications in the low-temperature range, please contact us.
range of +4 °C to +85 °C (see selection diagram)
2) If the temperature at extreme operating parameters cannot be
adhered to, please contact us.
pnom t2
Single operating periodt1 tn
∆t Maximum pressure pmax
Nominal pressure pnom
Pressure p
Pressure p
∆p
Time t
Minimum pressure (high-pressure side)
Notice
▶ Working pressure range applies when using hydraulic Time t
fluids based on mineral oils. Please contact us for
Total operating period = t1 + t2 + ... + tn
values for other hydraulic fluids.
▶ In addition to the hydraulic fluid and the temperature,
the service life of the shaft seal is influenced by the
rotational speed of the axial piston unit and the
case pressure.
▶ The case pressure must be greater than the external
pressure (ambient pressure) at the shaft seal.
1.2
[psi (bar)]
24 (1.6)
Rotational speed n/nnom
20 (1.4)
Standard version
1.1
abs
High speed version
17 (1.2)
Inlet pressure pS
1.0 15 (1.0)
13 (0.9)
0.9 12 (0.8)
0.7 0.8 0.9 1.0
Displacement Vg/ Vg max
Size NG 18 28 45 71 88 100
Displacement, geometric, per revolution Vg max in3
1.10 1.71 2.75 4.33 5.37 6.10
(cm3) (18) (28) (45) (71) (88) (100)
Rotational speed at Vg max nnom rpm 3300 3000 2600 2200 2100 2000
maximum1) at Vg <Vg max2) nmax perm rpm 3900 3600 3100 2600 2500 2400
Flow at nnom and Vg max qv max gpm 15.6 22 30.9 41.2 48.9 52.8
(l/min) (59) (84) (117) (156) (185) (200)
at nE= 1800 rpm qvE max gpm 8.5 13.3 21.4 33.8 41.8 47.6
and Vg max (l/min) (32) (50) (81) (128) (158) (180)
Power at nnom, Vg max P max HP 38 52 74 98 115 125
(kW) (28) (39) (55) (73) (86) (93)
at Δp = 4100 psi at nE= 1800 rpm PE max HP 19 31 50 79 99 111
(280 bar) and Vg max (kW) (15) (24) (38) (69) (74) (84)
Torque Δp = 4100 psi (280 bar) M max lb-ft 59 92 148 233 289 328
(Nm) (80) (125) (200) (316) (392) (445)
at Vg max and Δp = 1450 psi (100 bar) M lb-ft 22 33 53 83 103 117
(Nm) (30) (45) (72) (113) (140) (159)
Rotary stiffness S c lb-ft/rad 8177 16460 27659 53019 53019 89350
of drive shaft (Nm/rad) (11087) (22317) (37500) (71884) (71884) (121142)
R c lb-ft/rad 10953 19442 30258 56457 56457 –
(Nm/rad) (14850) (26360) (41025) (76545) (76545) –
U c lb-ft/rad 5967 – – – – 67187
(Nm/rad) (8090) – – – – (91093)
K c lb-ft/rad 9839 19316 32382 60562 60562 99794
(Nm/rad) (13340) (26189) (43905) (82112) (82112) (135303)
Moment of inertia for rotary group JTW lbs-ft 2
0.022 0.040 0.078 0.197 0.197 0.396
(kgm2) (0.00093) (0.0017) (0.0033) (0.0083) (0.0083) (0.0167)
Case volume V gal 0.106 0.185 0.264 0.420 0.420 0.580
(l) (0.4) (0.7) (1.0) (1.6) (1.6) (2.2)
Weight without through drive (approx.) m lbs 28 40 52 78 78 109
(kg) (12.9) (18) (23.5) (35.2) (35.2) (49.5)
Weight with through drive (approx.) lbs 31 43 55 84 84 122
(kg) (14) (19.3) (25.1) (38) (38) (55.4)
Size NG 18 28 45 71 88 100
Fq
Maximum radial force at a/2 Fq max lbf 79 270 337 427 42 517
Maximum axial force ± Fax max lbf 157 225 337 540 540 899
Fax –
+
(N) (700) (1000) (1500) (2400) (2400) (4000)
Notice
▶ The values given are maximum values and do not apply
to continuous operation. All loads of the drive shaft
reduce the bearing service life!
▶ For drives with radial loading (pinion, V-belt),
please contact us
▼ Distribution of torques
M1 M2
ME
MD
The variable pump can be set to a minimum swivel angle ▼ Circuit diagram DG
1450 (100)
pst [(psi (bar)]
725 (50)
DR – Pressure controller
L1 S
Hysteresis/pressure increase Δp
4100
(280)
Working pressure pB [psi (bar)]
Controller data DR
NG 18 28 45 71 88 100
Pressure Δp [psi 60 60 87 115 130 145
increase (bar)] (4) (4) (6) (8) (9) (10)
Hysteresis and Δp [psi maximum 45 (3)
repeatability (bar)]
Pilot fluid [gpm maximum approx. 0.8 (3)
725
(50) consumption (l/min)]
2902)
(20)
For the remote controlled pressure controller, the ▼ Circuit diagram of the DRG
(280)
repeatability (bar)]
Working pressure pB [psi (bar)]
Stand by 2)
qv min qv max 1) In order to prevent damage to the pump and the system,
Flow qV
the permissible setting range must not be exceeded.
The range of possible settings at the valve is higher.
Characteristic curve valid at n1 = 1500 rpm and 2) Zero stroke pressure from pressure setting ∆p on controller (2)
ϑfluid = 122 °F (50 °C).
▼ Characteristic curve
max
S
Hysteresis/pressure increase Δp
4100 L1
Working pressure pB [psi (bar)]
(280)
Stand by2)
0
qv min qv max
Flow qV
qV max
Flow qV
qV min
n0 nmax
Rotational speed n 1) In order to prevent damage to the pump and the system,
the permissible setting range must not be exceeded.
Characteristic curves valid at n1 = 1500 rpm and The range of possible settings at the valve is higher.
2) Zero stroke pressure from pressure setting ∆p on controller (2)
ϑfluid = 122 °F (50 °C).
Pressure controller equipped like DR, see page 14. ▼ Circuit diagram DFLR
4350 (300)
4100 (280) Maximum
power curve
3600 (250)
Working pressure pB [psi (bar)]
2900 (200)
2200 (150)
1450 (100)
Maximum
power curve
725 (50) L1 S
0 (0)
1 The metering orifice (control block) and the line is not
included in the scope of delivery.
Controller data
∆qV For technical data of pressure controller DR
(see table see page 14.
on page 17) For technical data of flow controller FR see page 17.
Pilot fluid consumption approx. 1.5 gpm (5.5 l/min) maxi-
mum.
Torque M
The ED valve is set to a certain pressure by a specified ▶ Pilot fluid consumption: 0.8 to 1.2 gpm
variable solenoid current. (3 to 4.5 l/min).
When changing the consumer (load pressure), this causes ▶ For standby standard setting, see the following diagram;
an increase or decrease in the pump swivel angle (flow) other values on request.
in order to maintain the electrically set pressure level.
The pump thus only delivers as much hydraulic fluid as ▼ Influence of the pressure setting on standby
(maximally energized)
the actuators can take. The desired pressure level can be
set steplessly by varying the solenoid current. 500 (34)
As the solenoid current signal drops towards zero, 465 (32)
the pressure will be limited to pmax by an adjustable 435 (30)
4100
(280)
Hysteresis/pressure increase
p [psi (bar)] (de-energized)
Maximum working pressure
L1 S
2050
(140)
Notice!
With ED72, de-energized operating condition
(jump from 50 to 0 mA) results in a pressure increase
of the maximum pressure of 60 to 75 psi (4 to 5 bar).
4100 (280)
3600 (250)
Maximum
L1 S
adjustable
control pressure
2200 (150)
Technical data, solenoids ER72
Voltage 24 V (±20%)
Minimum
725 (50) adjustable Control current
200 (14) control pressure Start of control at pmin 50 mA
0 (0)
0 1 End of control at pmax 600 mA
Current I/Imax
Current limit 0.77 A
▶ Hysteresis static < 45 psi (3 bar). Nominal resistance (at 68 °F (20 °C)) 22.7 Ω
Dither frequency 100 Hz
▼ Flow-pressure characteristic curve
Recommended amplitude peak to peak 120 mA
Duty cycle 100%
4100
Hysteresis/pressure increase
+115 °C)
Dimensions, size 18
1)
3.27 (83)
max.4.33 (110)
(1
1.57(40)
X
43
Flange L L
0.
ISO 3019-1
45°
X
45°
2.48 (63)
(Ø82.55 - 0.054)
6)
3.250
DIA 3.248
(6
0
60
2.
2.48 (63)
2.52 (64)
2.72 (69)
0.45 (11.5) 4.19 (106.4)
1.69(43) L1 5.98 (152)
S
5.71 (145) 4.29 (109)
7.68 (195) 4.96 (126)
Detail V Detail W
0.87 (22.2)
B S
2.06 (52.4)
0.98 (ø25)
(47.6)
1.87
0.79 (ø20)
1.03
(26.2)
▼ Splined shaft 3/4 in (19-4, ISO 3019-1) ▼ Splined shaft 3/4 in (similar to ISO 3019-1) ▼ Splined shaft 5/8 in (16-4, ISO 3019-1)
1) 1)2)
S ‒ 11T 16/32DP R ‒ 11T 16/32DP U ‒ 9T 16/32DP1)
1.18 (30)
0.94 (23.8)
0.55 (14) 0.55 (14)
1/4-20UNC-2B3)
1/4-20UNC-2B3)
0.20 (5) 0.20 (5)
DIA 0.87
DIA 0.87
(⌀22)
(⌀22)
DIA 0.87
(⌀22)
Centering4)
R 0.12 × 0.26 0.62
Usable spline length 0.83 (21)
0.87 (22) (R 3.15 × 6.7) (15.8)
1.50 (38) DIN 332
1.50 (38) 1.25 (31.8)
1.30 (33)
0.7500
DIA 0.7492
(⌀22)
0.83
Centering4)
R 0.12 × 0.26
1.61(41)
(R 3.15 × 6.7)
DIN 332
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 5) Depending on the application, momentary pressure peaks can occur.
flat root, side fit, tolerance class 5 Keep this in mind when selecting measuring devices and fittings.
2) Splines according to ANSI B92.1a, spline runout is a deviation from 6) The countersink may be deeper than specified in the standard.
standard ISO 3019-1. 7) Depending on the installation position, L or L1 must be connected
3) Thread according to ASME B1.1 (also see installation instructions on page 43).
4) Coupling axially secured, e.g. with a clamp coupling or radially 8) O = Must be connected (plugged on delivery)
mounted clamping screw X = Plugged (in normal operation)
X
DIA 0.98 (⌀25 +0.4)
0.12 (3)
0.47 (12)
1.00
3.50 (89) 4.96 (126)
3.82 (97)
▼ DRG – Pressure controller, remotely controlled ▼ ED7., ER7. – Electro-hydraulic pressure control
4.76 (121)1)
5.51 (140)
max. 4.33 (110)
counter-clockwise rotation
X
1.57 (40)
X
1) To flange surface
Dimensions size 28
)
0.37 (9.5) 3.54 (90) 91
14
Flange 2.
(ø
0.25 (6.3) L X L
0.
IA
D
45°
45°
3.15 (80)
X
(ø101.6 -0.054)
DIA 4.0000
3.9979
0
6.
85
(Ø
2.91 (74)
3.15 (80)
17
4)
0.55 (14)
S 5.75 (146)
1.57 (40) L1
6.46 (164)
6.46 (164)
3.29 (83.5) 4.68 (119)
7.64 (194)
5.35 (136)
8.11 (206)
W
Detail V Detail W
0.87 (22.2)
(ø20)
S
2.31 (58.7)
1.26 (ø32)
B
1.87 (47.6)
DIA 0.79
1.19 (30.2)
▼ Splined shaft 7/8 in (22-4, ISO 3019-1) ▼ Splined shaft 7/8 in (similar to ISO 3019-1) ▼ Parallel keyed shaft, ISO 3019-1
1) 1)2)
S ‒ 13T 16/32DP R ‒ 13T 16/32DP K ‒ 22–1
1.31 (33.3)
)
1.13 (28.6)
-0.02
1.30 (33.1)
0.63 0.63 (16) 0.63 (16)
(16)
1/4-20UNC-2B3)
1/4-20UNC-2B
0.20 (5) 0.098 0.25 (6.35)
0.20 (5) (2.5)
0.98 (25)
0.8742
DIA 0.98
DIA 0.98
DIA 0.98
(⌀25)
(⌀25)
(⌀25)
Usable spline length 0.98 (25)
0.99
(25.1)
1.61 (41) 1.63 (41.3)
1.61 (41)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 5) The countersink may be deeper than specified in the standard.
flat root, side fit, tolerance class 5 6) Depending on the installation position, L or L1 must be connected
2) Splines according to ANSI B92.1a, spline runout is a deviation from (also see installation instructions on page 43).
standard ISO 3019-1. 7) O = Must be connected (plugged on delivery)
3) Thread according to ASME B1.1 X = Plugged (in normal operation)
4) Depending on the application, momentary pressure peaks can occur.
Keep this in mind when selecting measuring devices and fittings.
▼ DG – Two-point control, direct operated ▼ DFLR – Pressure, flow and power controller
1.57 (40)
max. 4.33
(110)
0.12 (3)
(25+0.4)
L
X
1.00
0.98
X
3.92 (99.5)
4.68 (119)
4.23 (107.5)
5.35 (136)
1.57 (40)
max. 4.33
(110)
max. 4.33
(110)
X
X
5.35 (136) 4.68 (119)
5.35 (136)
5.12 (130)1)
Valve mounting for
counter-clockwise rotation
5.51 (140)
X
5.33 (135.5)
1) To flange surface
Dimensions, size 45
3)
)
14
3.78 (96)
(8
0.25 (6.3)
(ø
27
X
55
L
3.
0.
Flange L
D
ISO 3019-1
3.54 (90)
45° 45°
X
(ø101.6 -0.054)
DIA 4.0000
3.9979
0
3.17 (80.5)
3.54 (90)
0.56 (14.3) L1
DIA 5.75 (ø146)
1.77 (45)
DIA 7.25 (ø184)
7.24 (184)
8.62 (219) 3.68 (93.5) 5.08 (129)
8.82 (224) 5.75 (146)
Detail V Detail W
1.03 (26.2)
B
S
2.75 (69.9)
(52.4)
1.57
(40)
2.06
0.98 (25)
1.41 (35.7)
▼ Splined shaft 1 in (25-4, ISO 3019-1) ▼ Splined shaft 1 in (similar to ISO 3019-1) ▼ Parallel keyed shaft, ISO 3019-1
1) 1)2)
S ‒ 15T 16/32DP R ‒ 15T 16/32DP K ‒ 25–1
1.50 (38.1)
1.37 (34.9)
1.50 (38)
0.63 (16)
0.63 0.63 Shaft key width
1/4-20UNC-2B3)
0.09
1/4-20UNC-2B3)
(16) (16)
0.25 (6.35)
1/4-20UNC-2B3)
– 0.03
DIA 1.10
DIA 1.10
DIA 1.10
(⌀28)
(⌀28)
(⌀28)
0.9988
0.20
1.18 (30) Usable spline length 1.16 (5)
(29.5) 1.81 (45.9)
1.81 (45.9)
1.81 (45.9)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 5) The countersink may be deeper than specified in the standard.
flat root, side fit, tolerance class 5 6) Depending on the installation position, L or L1 must be connected
2) Splines according to ANSI B92.1a, spline runout is a deviation from (also see installation instructions on page 43).
standard ISO 3019-1. 7) O = Must be connected (plugged on delivery)
3) Thread according to ASME B1.1 X = Plugged (in normal operation)
4) Depending on the application, momentary pressure peaks can
occur.
Keep this in mind when selecting measuring devices and fittings.
▼ DG – Two-point control, direct operated ▼ DFLR – Pressure, flow and power controller
1.57 (40)
(⌀25+0.4)
4.41 (112)
X
X
1.00
0.98
3
DIA
4.33 (110) 5.10 (129)
4.61 (117) 5.75 (146)
max. 4.33
(110)
max. 4.33
(110)
1.57 (40)
X
X
5.75 (146)1)
Valve mounting for
counter-clockwise rotation
5.51 (140)
5.73 (145.5)
1) To flange surface
(⌀ )
)
1 98
18
07 6 (
0.24 (6) 4.53 (115) L
IA 8
D 3.
Flange X
4.09 (104)
L 45°
45°
X
(⌀127 -0.063 )
4.9975
DIA 5.0000
0
3.62 (92)
4.09 (104)
0.71 (18) L1 DIA 7.13 (⌀181)
2.09 (53)
DIA 8.27 (⌀210)
8.54 (217)
4.23 (107.5) 5.63 (143)
10.12 (257)
6.30 (160)
Valve mounting for
counter-clockwise rotation
W
Detail V Detail W
1.03 (26.2)
S
DIA 0.98 (⌀25) B
2.06 (52.4) 1.69 (42.9)
▼ Splined shaft 1 1/4 in (32-4, ISO 3019-1) ▼ Splined shaft 1 1/4 in ▼ Parallel keyed shaft, ISO 3019-1
(similar to ISO 3019-1)
S ‒ 14T 12/24DP1) R ‒ 14T 12/24DP1)2) K ‒ 32–1
1.87 (47.5)
)
1.87 (47.5) 1.63 (41.3)
0
5/16-18UNC-2B3)
5/16-18UNC-2B3)
5/16-18UNC-2B3)
0.24 Shaft key width
(19) 0.12 (19)
0.24 (6) 0.31 (7.94)
(6) (3)
DIA 1.38
DIA 1.38
(⌀35)
(⌀35)
DIA 1.38
(⌀35)
Usable spline 1.50 (38)
1.56
0.24
length 2.18 (55.4)
(39.5) (6)
2.18 (55.4)
2.18 (55.4)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 5) The countersink may be deeper than specified in the standard.
flat root, side fit, tolerance class 5 6) Depending on the installation position, L or L1 must be connected
2) Splines according to ANSI B92.1a, spline runout is a deviation from (also see installation instructions on page 43).
standard ISO 3019-1. 7) O = Must be connected (plugged on delivery)
3) Thread according to ASME B1.1 X = Plugged (in normal operation)
4) Depending on the application, momentary pressure peaks can
occur. Keep this in mind when selecting measuring devices and
fittings.
▼ DG – Two-point control, direct operated ▼ DFLR – Pressure, flow and power controller
(ø25+0.4)
4.88 (124)
0.12 (3)
L
X
1.57 (40)
1.00
DIA 0.98
X
4.86 (123.5)
5.16 (131) 5.63 (143)
6.28 (159.5)
(110)
max. 4.33
(110)
max. 4.33
L
1.57 (40)
L
X
X
6.30 (160) 5.63 (143)
6.30 (160)
L
X
6.30 (160)
1) To flange surface
)
06
X
(1
Flange
17
ISO 3019-1
1.57 (40)
4.
max. 4.33
(110)
3.94 (100)
L 45°
X
0.69 (17.5)
)
5.98 (152)
4.9975
DIA 5.0000
(ø127 -0.063
0
3.74 (95)
3.94 (100)
0.79 (20)
L1 7.09 (180)
3.74 (95)
8.27 (210)
10.83 (275)
4.65 (118) 5.84 (148.4)
12.48 (317)
6.50 (165)
12.95 (329)
Detail V Detail W
B
3.50 (88.9)
(66.7)
2.63
2.36
(60)
1.26 (32)
S
1.25 (31.8) 2.00
(50.8)
▼ Splined shaft 1 1/2 in (38-4, ISO 3019-1) ▼ Splined shaft 1 1/4 in (32-4, ISO 3019-1) ▼ Parallel keyed shaft, ISO 3019-1
1) 1)
S ‒ 17T 12/24DP U ‒ 14T 12/24DP K ‒ 38–1
1.4988
(ø38.1 -0.03 )
1.10
7/16-14UNC-2B3)
1.87
5/16-18UNC-2B3)
0
(28)
7/16-14UNC-2B3)
0.37 (47.5) Shaft key width
0.06 0.37 (9.52)
(9.5)
(1.5)
DIA 1.77
DIA 1.77
(ø45)
(ø45)
DIA 1.77
(ø45)
0.24 (6)
0.75 (19) 0.37
1.72 (9)
1.37 1.10
(43.5) (28)
(35)
2.44 (61.9) 2.44 (61.9)
2.18 (55.4)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 5) The countersink may be deeper than specified in the standard.
flat root, side fit, tolerance class 5 6) Depending on the installation position, L or L1 must be connected
2) Splines according to ANSI B92.1a, spline runout is a deviation from (also see installation instructions on page 43).
standard ISO 3019-1. 7) O = Must be connected (plugged on delivery)
3) Thread according to ASME B1.1 X = Plugged (in normal operation)
4) Depending on the application, momentary pressure peaks can
occur. Keep this in mind when selecting measuring devices and
fittings.
▼ DG – Two-point control, direct operated ▼ DFLR – Pressure, flow and power controller
(ø25+0.4)
X X
5.08 (129)
1.57 (40)
0.12 (3)
DIA 1.00
0.98
5.06 (128.5)
5.37 (136.5) 6.47 (164.5)
1.57 (40)
max. 4.33 (110)
max. 4.33 (110)
6.50 (165)
1) To flange surface
Flange (SAE) Hub for splined shaft1) Availability across sizes Code
4)
Diameter Mounting Diameter 18 28 45 71 88 100
82-2 (A) , , 5/8 in 9T 16/32DP ● ● ● ● ● ● K01
3/4 in 11T 16/32DP ● ● ● ● ● ● K52
▼ 82-2 ▼ 82-2
)
9 9
DIA 3.2519
3.2492
4.1 6.5) 4.1 .5)
+0.05
(ø82.55 +0.02
+0.05
(⌀82.55 +0.02)
3.2492
DIA 3.2519
1 0 1 06
(⌀ (ø
A4 A4
0.39
(10) A2
B B
A1 (to mounting flange) A1 (to mounting flange)
K01 (16-4 (A)) NG A1 A23) A33) A42) K52 (19-4 (A-B)) NG A1 A23) A33) A42)
18 7.17 0.37 1.67 M10×1.5; 0.57 18 7.17 0.71 1.54 M10×1.5; 0.57
(182) (9.3) (42.5) (14.5) deep (182) (18.3) (39.2) (14.5) deep
28 8.03 0.36 1.42 M10×1.5; 0.63 28 8.03 0.72 1.55 M10×1.5; 0.63
(204) (9.2) (36.2) (16) deep (204) (18.4) (39.4) (16) deep
45 9.02 0.40 2.07 M10×1.5; 0.63 45 9.02 0.72 1.52 M10×1.5; 0.63
(229) (10.1) (52.7) (16) deep (229) (18.4) (38.8) (16) deep
71 10.50 0.44 2.38 M10×1.5; 0.79 71 10.50 0.82 1.62 M10×1.5; 0.79
(267) (11.2) (60.6) (20) deep (267) (20.8) (41.2) (20) deep
88 10.50 0.44 2.38 M10×1.5; 0.79 88 10.50 0.82 1.62 M10×1.5; 0.79
(267) (11.2) (60.6) (20) deep (267) (20.8) (41.2) (20) deep
100 13.30 0.39 2.53 M10×1.5; 0.63 100 13.30 0.73 1.56 M10×1.5; 0.63
(338) (10.0) (64.3) (16) deep (338) (18.6) (39.6) (16) deep
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 4) Mounting holes pattern viewed on through drive with control at top
tolerance class 5 5) O-ring included in the scope of delivery
2) Thread according to DIN 13
3) Minimum dimensions
Flange (SAE) Hub for splined shaft1) Availability across sizes Code
5)
Diameter Mounting Diameter 18 28 45 71 88 100
101-2 (B) , , 7/8 in 13T 16/32DP – ● ● ● ● ● K68
1 in 15T 16/32DP – – ● ● ● ● K04
▼ 101-2 ▼ 101-2
0.39 A3 0.39
A A3 A (10)
45° (10) 45°
omitted
O-ring6) O-ring6)
for NG 28
)
)
5
5.7 6)
4.0019
DIA 4.0008
+0.05
(⌀101.6+0.02
5
4.0019
DIA 4.0008
+0.05
(⌀101.6+0.02
5.7 6) 1 4
⌀ 14 (⌀
(
omitted A4
A4
for NG 28
A2 A2
A1 (to mounting flange) B A1 (to mounting flange)
B
K68 (22-4 (B)) NG A1 A24) A34) A42) K04 (25-4 (B-B)) NG A1 A24) A34) A42)
28 8.03 0.68 1.67 M12×1.753) 45 9.02 0.70 1.87 M12 × 1.75; 0.71
(204) (17.4) (42.4) (229) (17.9) (47.4) (18) deep
45 9.02 0.68 1.64 M12 × 1.75; 0.71 71 10.50 0.80 1.94 M12 × 1.75; 0.79
(229) (17.4) (41.8) (18) deep (267) (20.3) (49.2) (20) deep
71 10.50 0.78 1.74 M12 × 1.75; 0.79 88 10.50 0.80 1.94 M12 × 1.75; 0.79
(267) (19.8) (44.2) (20) deep (267) (20.3) (49.2) (20) deep
88 10.50 0.78 1.74 M12 × 1.75; 0.79 100 13.30 0.70 1.83 M12 × 1.75; 0.79
(267) (19.8) (44.2) (20) deep (338) (17.8) (46.6) (20) deep
100 13.30 0.69 1.65 M12 × 1.75; 0.79
(338) (17.6) (41.9) (20) deep
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 5) Mounting holes pattern viewed on through drive with control at top
tolerance class 5 6) O-ring included in the scope of delivery
2) Thread according to DIN 13
3) Continuous
4) Minimum dimensions
Flange (SAE) Hub for splined shaft1) Availability across sizes Code
5)
Diameter Mounting Diameter 18 28 45 71 88 100
127-2 (C) , 1 1/4 in 14T 12/24DP – – – ● ● ● K07
1 1/2 in 17T 12/24DP – – – – – ● K24
▼ 127-2 ▼ 127-2
+0.02 )
+0.02 ) 7.12 )
DIA 5.0020
5.0008
(⌀127 +0.05
7.12 )
DIA 5.0020
5.0008
(⌀127 +0.05
81 81
(⌀1 (⌀1
A4
A4 B
B A2 A2
A1 (to mounting flange) A1 (to mounting flange)
K07 (32-4 (C)) NG A1 A24) A34) A42) K24 (38-4 (C-C)) NG A1 A24) A34) A42)
3)
71 10.50 0.80 2.29 M16×2 100 13.30 0.39 2.53 M16×23)
(267) (20.3) (58.3) (338) (10.0) (64.3)
88 10.50 0.80 2.29 M16×23)
(267) (20.3) (58.3)
100 13.30 0.75 2.24 M16×23)
(338) (19.1) (57.1)
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 5) Mounting holes pattern viewed on through drive with control at top
tolerance class 5 6) O-ring included in the scope of delivery
2) Thread according to DIN 13
3) Continuous
4) Minimum dimensions
a calculation of the mounting flange regarding the Calculation for multiple pumps
permissible mass torque is required (please contact us). l1 = Front pump distance from center of gravity
(values from "Permissible moments of inertia" table)
Through drives are plugged with a non-pressure-resistant l2 = Dimension "A1" from through drive drawings
cover. Therefore, single pumps must be equipped with (page 37 to 40) + l1 of the 2nd pump
a pressure-resistant cover before commissioning. l3 = Dimension "A1" from through drive drawings
(page 37 to 40) of the 1st pump + "A1" of the
Through drives can also be ordered with a pressure-resistant
2nd pump + l1 of the 3rd pump
cover, please specify in plain text.
Notice
Through drives with installed hub are supplied with
a spacer.
The spacer must be removed before installation of the
2nd pump and before commissioning. For information,
please refer to the 92711-01-B operating instructions.
2.57 (65.4)
2
1
PE
A
1 2
DIA 1.46
(⌀37)
With correctly mounted mating connector, the following 0.20 (50)
Mating connector
HIRSCHMANN DIN EN 175301-803-A002F
without bidirectional suppressor diode H
The mating connector (plug-in connector) is not included
in the scope of delivery.
This can be supplied by Bosch Rexroth on request,
under Bosch Rexroth material number: R902602623
PE
A
1 2
Control electronics
Installation instructions
1) Because complete air bleeding and filling are not possible in this
position, the pump should be air bled and filled in a horizontal
position before installation.
ht min
S SB
L1 position under
hs max S the hydraulic
L1 fluid level
ht min
min
SB
h min
h
81) Via the highest Automatically
5 1)
F L1 (F) available via the open
F port L1 port L, L1 due
hES min to the position
SB
under the
ht min
L L1 L1 hydraulic
S L fluid level
S
hs max
min
h
ht min SB
h 9 Via the highest Automatically
min
available via the open
6 F L1 (F) port L1 port L or L1
F L1 S due to the
L1 S position under
ht min
the hydraulic
fluid level
L
SB
L
min
hs max
h
ht min SB
h min
1) Because complete air bleeding and filling are not possible in this
position, the pump should be air bled and filled in a horizontal
position before installation.
Key
F Filling / Air bleeding
S Suction port
L; L1 Drain port
SB Baffle (baffle plate)
ht min Minimum required immersion depth (7.87 inch (200 mm))
hmin Minimum required distance to reservoir bottom (3.94 inch
(100 mm))
hES min Minimum height required to prevent axial piston unit from
draining (0.98 inch (25 mm))
hS max Maximum permissible suction height (31.5 inch
(800 mm))
Notice
Port F is part of the external piping and must be
provided on the customer side to simplify the filling
and air bleeding.
▶ The (A)A10VSO axial piston variable pump is intended ▶ Pressure controllers are not safeguards against
to be used in open circuit. pressure overload. Be sure to add a pressure relief
▶ Project planning, installation and commissioning valve to the hydraulic system.
of the axial piston units requires the involvement ▶ Please note that a hydraulic system is an oscillating
of skilled personnel. system. This can lead, for example, to the excitation
▶ Before using the axial piston unit, please read the of the natural frequency within the hydraulic system
corresponding instruction manual completely and during operation at constant rotational speed over
thoroughly. If necessary, this can be requested from a long period of time. The excitation frequency of the
Bosch Rexroth. pump is 9 times the rotational speed frequency.
▶ Before finalizing your design, request a binding This can be prevented, for example, with suitably
installation drawing. designed hydraulic lines.
▶ The specified data and notes contained herein ▶ Please note the details regarding the tightening
must be observed. torques of port threads and other threaded joints in
▶ Depending on the operating conditions of the axial the instruction manual.
piston unit (working pressure, fluid temperature), ▶ The ports and fastening threads are designed for
the characteristic curve may shift. the pmax permissible pressures of the respective ports,
▶ The characteristic curve may also shift due to the dither see the connection tables. The machine or system
frequency or control electronics. manufacturer must ensure that the connecting
▶ Preservation: Our axial piston units are supplied elements and lines correspond to the specified
as standard with preservation protection for a maximum application conditions (pressure, flow, hydraulic fluid,
of 12 months. If longer preservation protection is temperature) with the necessary safety factors.
required (maximum 24 months), please specify this in ▶ The service ports and function ports are only intended
plain text when placing your order. The preservation to accommodate hydraulic lines.
periods apply under optimal storage conditions,
details of which can be found in the data sheet 90312
or the instruction manual.
▶ Not all versions of the product are approved for use in
a safety function according to ISO 13849. Please consult
the proper contact at Bosch Rexroth if you require
reliability parameters (e.g. MTTFd) for functional safety.
▶ Depending on the type of control used,
electromagnetic effects can be produced when using
solenoids. Applying a direct voltage signal (DC)
to solenoids does not create electromagnetic
interference (EMI) nor is the solenoid affected by EMI.
Electromagnetic interference (EMI) potential exists
when operating and controlling a solenoid with
a modulated direct voltage signal (e.g. PWM signal)
Appropriate testing and measures should be taken
by the machine manufacturer to ensure other
components or operators (e.g. with pacemaker)
are not affected by this potential.
Safety instructions
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Telephone (864) 967-2777 Telephone (610) 694-8300 condition or suitability for a certain application can be derived from our
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