Transmission
Transmission
Transmission
com
Siddharth Sharma
Car enthusiasts love manual gearboxes even though automatic transmissions have taken over the car
industry. Today, one can’t even buy a supercar like Ferrari or Lamborghini with a manual gearbox. That
said, there is a reason purist love manual cars. Previously, we talked about different types of automatic
gearboxes. Now, let’s see what variety is there for manual gearboxes.
Contents
Unsynchronized Transmission
If you have seen a superbike equipped with a quick-shifter, you know that it shifts quite fast. That’s the
reason why sequential gearbox is often used in motorsport applications. Also, the sequential gearbox is
a simple design and easy to repair. The unique thing about sequential gearbox is that it doesn’t allow
you to skip gears. For example, you can go to 3rd gear straight from 1st gear. our review of Healtech
quickshifter
Unsynchronized Transmission
Unsynchronized manual transmission is the first type of manual transmission invented in the late 19th
century. This was the first time the gears were engaged by sliding them on the shaft. Mastering this type
of gearbox required a certain skill of manipulating throttle, timing the shift correctly.
This was the case because the gears had to be spinning at roughly the same speed to mesh easily with
each other. If the gears are spinning at different rpm when you change gears, it could grind gears and
damage the gearbox. Those who have experienced this know that it’s not a great feeling hearing your
gearbox scream in pain.
No wonder unsynchronized transmissions are also known as crash box because they would often refuse
to mesh and make loud grinding noise. Learn more about double clutching an unsynchronized
transmission below.
3) Release the clutch lever and rev the engine to the right rpm for the next gear. How much to rev
comes from experience. But generally, if you are driving sedately then just a light tap on the throttle will
be sufficient. If you are going fast and revving out the engine then you need to build up more rpm while
in neutral.
As you can notice, shifting one gear requires you to press the clutch twice. And hence it’s called double
clutching.
Constant mesh gearbox is an improvement over unsynchronized manual transmission that needed
complicated skills like double clutching. Constant mesh gearbox is what we have in all modern manual
transmission cars.
The main goal of a constant mesh gearbox was that gears on both the shafts remain spinning in sync
with each other. The gears on the layshaft are fixed but gears on output shaft can be moved as they sit
on bearings.
Most of the cars today have helical cut (angled) gears inside the transmission case. Straight cut gears are
mostly used in race cars. They are not used in road cars because it’s noisy and not smooth.
Straight cut gears
For motorsport application, straight cut gears are good because they don’t produce side to side axial
load. This lateral force is often generated in helical cut gears and applied through the input shaft. This
requires a robust transmission components to handle this side to side force.
Straight cut gear doesn’t produce this force, therefore, the rest of the components are less likely to fail
even when a large amount of torque is applied through the gears.
With helical gears, the transmission casing and shafts need to be extra robust which adds weight. That’s
another reason why race cars are better off without helical gears (weight saving reasons). And did I
mention that they are easier to assemble?
Automated manual transmission is an attempt to use the existing manual gearbox and make it close to
automatic. For this, the gear selector and clutch are hydraulically controlled by the ECU of the car. The
ECU software decides when to shift gear and signals the hydraulic actuators to do so.
That said, AMT transmission also has Tiptronic mode so that you can switch gears yourself and let the
unit handle clutch work. Yes, they don’t work as well as a proper automatic transmission but it’s a low-
cost solution for an automatic transmission.
Fun fact: AMT gearbox was also introduced in 2003 BMW M3 E46 in form of SMG transmission
(sequential manual gearbox).
Also Read: Engine ECU Remapping FAQs; Should you do it?
Siddharth Sharma
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⚡ by shareaholic .
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