Industrie-Und Dichtungstechnik GMBH: Plant Kupferring Plant Essen Plant Kirchheim

IDT Industrie- und Dichtungstechnik GmbH

Plant Kupferring Plant Essen Plant Kirchheim
Gewerbering 6 Adlerstrasse 18 Liebigstrasse 5
D-09456 Annaberg-Buchholz D-45307 Essen D-85551 Kirchheim
Germany Germany Germany
Tel.: +49 (3733) 505-0 Tel.: +49 (201) 85511-0 Tel.: +49 (89) 991883-0
Fax: +49 (3733) 505101 Fax: +49 (201) 8553555 Fax: +49 (89) 9043967
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]
Internet: www.idt-dichtungen.de Internet: www.idt-dichtungen.de Internet: www.idt-dichtungen.de
General information
All information in this technical information reflects today‘s state of the art and is designed to inform about our products and their scope.
They are not designed to guarantee certain product properties and their suitability for certain uses
and do not constitute any liability on our part.
©Copyright by lDT, reivised edition Dec. 2009.
2 IDT Industrie- und Dichtungstechnik GmbH

Contents
01
• History and structure of IDT 4
Company profile
• UNISEAL® aramid fibre sheets and gaskets 6
• SIGRAFLEX®-graphite flat gasket, -graphite foil, -sheets, 8
02
-tapes and -rings
Non-metallic gaskets • PTFE-flat gaskets 14
18
• Flat gaskets made from ePTFE
• Elastomers
20
• Kammprofile gaskets 22
26
03
• Spiral-wound gaskets
30
Semi-metallic gaskets • Corrugated metallic gaskets
• PTFE (TFMTM) Envelope gaskets 33
36
• Rubber-steel gaskets
04
• Ring-Type-Joint gaskets 38
Metallic gaskets • Lens gaskets 39
39
• Insert rings
05
• Oval handhole, head and manhole gaskets for boilers with 40
Manhole gasket TÜV approval
• Manhole protection ring 42
• PTFE packings 44
06 Stuffing box packing

• Graphite and carbon packings
• special packings
• TA-Luft packing sets
46
47
48
07
• Mica gaskets 50
Gaskets for high
temperature applications
08
• Cristallo and Ceramic fabric gaskets 52
Fabric gaskets and pipe • Fabric pipe expansion joints 53
expansion joints
09 PTFE semi-finished • Semi-finished PTFE products, pressed and moulded parts 55

turned from standard and special materials
products and parts

• Gasket cutting machines, circular sheers, packings cutter, 56
10 Service and packings puller, flange spreader, „Sure-cut“ hand packings

cutter
maintenance products • PTFE thread seals and maintenance products 60
• Dimension tables 62
11 Technical information
• Approvals
• Assembly instruction
76
78
12
• Service 80
Service • Stuffing box packing selection form 81
82
• Gasket selection form
3
01Company profile
Company profile
IDT group develops, manufactures and distributes high
quality sealing products for use in apparatus, vessels,
piplines, fittings and pumps. Our main customers are
chemical and petro-chemical companies, refineries, power
stations and plant engineering companies.
Quality control
• In-house development and quality control department
History • Modern measuring and test equipment
1924 Beginning the Production of automotive gaskets • Test Regis for gaskets and packing glands available for
in Annaberg, Saxony-Anhalt new developments and fabrication
1946 Established Wilhelm Tripp KG in Ottobrunn near
Munich, Bavaria
1984 Established a development, sales and marketing
company, mainly for asbestos-free sealing
elements in Essen, Westfalia
1991 The production facility is acquired by the newly
established IDT Industrie and Dichtungstechnik
Werk Kupfering GmbH in Annaberg
1994 Official opening of the new building in the
industrial park at Annaberg
1995 Certification of IDT acc. to DIN ISO 9001
1998 Wilhelm Tripp GmbH, our long-standing partner,
is acquired
1999 New production halls in Annaberg and Essen
represent considerable expansion in range of
services
2001 Setup of a high-capacity PTFE production
2003 IDT wins environmental award in the USA
with one of its high quality gasket systems
2005 IDT enters joint venture in China
2006 Annaberg-Bucholz’s municipal economy award
presented to IDT
2007 Construction and opening of a new modern
administration building in Essen
2008 First break of ground for the new construction
of two modern production and storage halls in
combination with the purchase of new systems
engineering for the Annaberg-Buchholz location
2009 Commissioning of new production and storage
halls (amongst others installation of a high
performance spiral-wound gasket fabrication)

Company profile 01
Machines and equipment
Our company has its own modern factory equipped with
standard and special machinery for manufacturing high
quality sealing products.
• Presses with up to 800 Mp pressing force

• Bridge-type die-cutting machines
• Swing-arm presses
• Circular shears
• Rolling and profiling machines
• Welding machines using various techniques (also plasma
welding)
• CNC turning and milling machines, guillotine and rotary
shears for metal band and strip cutting
• Special machines for gasket production – CNC water jet
cutter quality assurance
• Laser cutting system
Our Customers
Some of our customers are:
• The chemical and petrochemical industries
• Refineries
• Chemical and power plant construction companies
• General machinery manufacturing companies, electrical
engineering and transformer construction
• Power plants
• The automotive industry and the Deutsche Bahn (German
Rail)
Contact
Plant Kupferring Plant Essen Plant Kirchheim
Gewerbering 6 Adlerstrasse 18 Liebigstrasse 5
D-09456 Annaberg-Buchholz D-45307 Essen D-85551 Kirchheim
Germany Germany Germany
Tel.: +49 (3733) 505-0 Tel.: +49 (201) 85511-0 Tel.: +49 (89) 991883-0
Fax: +49 (3733) 505101 Fax: +49 (201) 8553555 Fax: +49 (89) 9043967
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]
Internet: www.idt-dichtungen.de Internet: www.idt-dichtungen.de Internet: www.idt-dichtungen.de
Driving directions
The driving directions can be found under www.idt-dichtungen.de.
5
02 Non-metallic gaskets > Aramid fibre gaskets
UNISEAL® aramid fibre
sheets and gaskets
Description
UNISEAL® is a cost-effective asbestos-free “universal” -flat
gasket material with a range of outstanding properties. It
contains aramid fibres and temperature-resistant an-organic
fillers in a high-strength and homogeneous connection with
chemical-resistant elastomers using a calander process.
Properties
• easy to dismantle even after temperature load
• all-purpose use for average chemical requir as well as
medium to high component rigidity
• temperature range from - 50 °C to approx. +150 °C (up to
Product range
200°C possible after consultation with the manufacturer)
- Sheet formats (standard)
• Sealing of combustion engines, gearboxes, compressors,
UNISEAL® 3400 / UNISEAL® 3700-Trafomatic
apparatuses, pressure vessels, pipes, auxiliary
equipments, valves, pumps, liquid gas and refrigeration Dimensions: 1500 x 1500 mm
plants, hydraulic aggregates as well as bolted Thicknesses: 0.3; 0.5; 0.75 ;1.0; 1.5; 2.0; 3.0; 4.0 and 5.0
connections of any kind with a small ring area (radiators, mm
gas and warm water equipment)
• very good media resistance against mineral and synthetic - Flat gaskets DIN EN 1514-1
oils and greases, alcohol, fuels, solvents, cooling agents, • standard dimensions see measurement table as of page
liquid gases and antifreeze agents, saline solutions, weak 62
acids and bases (resistance table for UNISEAL® upon • gaskets with special dimensions (e.g. as per ANSI, special
request) dimensions, nominal diameter > 400 m or Ø > sheet
• can be used for drinking water and food industry formats - put together from segments) upon request
applications as well as for sealing high purity products
such as varnish raw materials and vitamins
• asbestos-free, no health hazard, colour neutral Order example
• FDA - compliant UNISEAL® flat gaskets WS 3400 with inner eyelet, nominal
diameter 50 and nominal pressure 40, dimensions 61 x 107
mm:
Applications UNISEAL flat gasket WS 3400-IB, DN 50, PN 40
• versatile, cost-efficient flat gaskets for pipe flanges,
apparatus and container flanges (DIN EN 1514-1, DIN
2690, ASME/ANSI, special dimensions), for machine Packaging
construction applications (engine construction, • carton with 40 pieces each up to DN 200
compressors, hydraulic plants etc.), auxiliary equipments • carton with 20 pieces each up to DN 300
and many more
• individually packed or 5 pieces each as of DN 350
• no special requirements on flange sealing surfaces -
flange form C as per DIN 2526 is sufficient
• suitable for drinking water applications and for use with
gas
• with inner eyelet suitable for increased demands on
cleanliness
• for TA-Luft applications
• wide range of uses, since good resistance against a
diverse media and operating fluids

Aramid fibre gaskets < Non-metallic gaskets 02
Flat gaskets in UNISEAL® 3400/3700
UNISEAL® 3400 UNISEAL® 3400-IB UNISEAL® 3700
d
ft f ulfille ft fu lfilled
TA-Lu TA-Lu
• complies with TA-Luft 2002 (VDI 2440/2200) leakage requirements • good sealing properties with simultaneously
• high pressure resistance good adaptability
• high blow-out security with inner eyelet (for UNISEAL® 3400-IB) • high tensile, compression and shear
• high tensile, compression and shear strength strength
• very high gas proofness • scratch resistant, robust surface
• scratch resistant, robust surface • good handling, easy to dismantle
• good handling, easy to dismantle • resistant against a range of chemicals
• resistant against a range of chemicals • no health hazard
• no health hazard
• FDA compliant
Operating limits
Operating pressure:
max. 70 bar 1) max. 100 bar 1) max. 50 bar 1)
Operating temperature:
-50 °C to 200 °C 2) -50 °C to 200 °C 2) -50 °C to 200 °C 2)
1)
Max. temperature and max. pressure must not be permitted to occur simultaneously. They depend on the medium and installation conditions
(please consult with the manufacturer)
2)
Please consult with the manufacturer regarding temperatures above 150°C.
Gasket characteristics DIN 28090 (Thickness = 2 mm)

σVU 0,1 : 29 N/mm² σVU 0,1 : 42 N/mm² σVU 0,1 : 34 N/mm²
σVU 0,01 : 43 N/mm² σVU 0,01 : 56 N/mm² σVU 0,01 : 50 N/mm²
σVO 20°C : 230 N/mm² σVO 20°C : 230 N/mm² σVO 20°C : 250 N/mm²
σBO 150°C : 100 N/mm² σBO 200°C : 100 N/mm² σBO 150°C : 50 N/mm²
mDIN 2505 : 2,0 mDIN 2505 : 2,0 mDIN 2505 : 2,2
For gasket characteristics as per EN 13555 please refer to Gasket Database FH Münster under www.gasketdata.org
Approvals
• Blowout safety as per UVV 61 Gase/AD- • DIN-DVGW (DIN 3535-6)
B7(VdTÜV)
• BAM approval for oxygen (80 °C/100 bar )
• DIN-DVGW (DIN 3535-6)
• FDA compliant
• Fire Safe Test as per BS 6755-2, HTB and VP 401
• KTW test certificate and W 270
• TA-Luft 2002 (VDI 2440/2200)
Dimensions and profiles

as per DIN EN 1514-1 and other established dimension standards as well as special dimensions, please refer to measurement tables for flat
gaskets as of page 62
7
02 Non-metallic gaskets > SIGRAFLEX -Graphite products ®
SIGRAFLEX®
-graphite gaskets
-graphite foil
-sealing sheets
-tapes and rings
Description Applications
Graphite flat gasket ranges WS 3865 (die-cut gaskets • ideal for high tightness requirements (TA-Luft) due to high
without eyelet), WS 3865-IB, WS 3885-HB / -DB (with gas and liquid tightness
stainless steel eyelet) and WS 3870-IB (PTFE-coated with
• can be used for very high operating pressures while full
inner eyelet) expand the application areas of the established
utilisation of bolt load is recommended
SIGRAFLEX®-flat gasket range considerably. The increased
requirements for tightness (TA-Luft) is dealt with by • no special requirements on flange sealing surface - flange
maintaining good properties for handling during storage form C as per DIN EN 1092 is sufficient (see installation
/ transport, assembly and dismantling, operational safety, recommendations)
service life and efficiency. • high quality reinforced gasket in terms of UVV, high
Various regulations from professional organisations as well operational safety
as TA-Luft requirements (VDI 2440/2200) are complied with, • used especially for pipes and containers
other approvals such as use in oxygen, fire-safe, ethylene- • for chemical and petro-chemical industries, power plants
oxide amongst others are also available. A gasket concept as well as in heat carrier oil and heating plants and many
was realised which works without any changes to the more
established flange systems. Furthermore, new application
areas were developed for which so far only spiral wound
gaskets or kammprofile gaskets would have been suitable. Product range/Models
The use of SIGRAFLEX® UNIVERSALPRO /
HOCHDRUCKPRO guarantees the high quality standard - foil/sheet/tape
from one of the leading graphite manufactures in addition to
• SIGRAFLEX®-foil / sealing sheet
the known technical advantages.
• SIGRAFLEX®-tape
• SIGRAFLEX®-foil pressed into rings (see page 46)
Properties
• outstanding temperature resistance, constant - high quality flat gasket systems
temperature: -200 °C to approx. +550 °C (please consult • flat gaskets as per DIN EN 1514-1 from
with the manufacturer regarding temperatures above - SIGRAFLEX®-UNIVERSAL (WS 3862);
450°C)
- SIGRAFLEX®-UNIVERSALPRO (WS 3865)
• very good media resistance, especially against corrosive
- SIGRAFLEX®-HOCHDRUCK (WS 3885)
materials and chemicals (resistance table for SIGRAFLEX®
upon request) - SIGRAFLEX®-HOCHDRUCKPRO (WS 3888)
• low steady diffusion rate even at high temperatures - SIGRAFLEX®-MF (WS 3870)
• tightness remains intact for over 30 minutes in the event of with and without inner, outer or double eyelets
fire in the vicinity (fire-safe-test).
• no aging or brittleness not even at high temperatures • PTFE envelope gaskets with insert from SIGRAFLEX®
Email (Page 33)
• high compressibility and good adaptability across a wide
temperature range, hence also good tightness in old • Kammprofile gaskets with graphite layers from
plants. SIGRAFLEX® Folie (Page 22)
• good temperature change adaptability, good cross slide • Spiral-wound gaskets with graphite filler from
stability SIGRAFLEX®-foil (Page 26)
• no health hazard, can be disposed at domestic refuse
dumps or incinerated
• very good handling during transport, assembly and
dismantling; scratch resistant

SIGRAFLEX®-Graphite products < Non-metallic gaskets 02
SIGRAFLEX® foil / sheet
SIGRAFLEX® Foil SIGRAFLEX® Sheet SIGRAFLEX® Sheet
UNIVERSAL / UNIVERSALPRO HOCHDRUCK / HOCHDRUCKPRO
Foil made from flexible, anisotropic layers of Reinforced sealing sheet made from Graphite sealing sheet for highest demands
expanded graphite impregnated graphite with a perforated steel as adhesive-free connection with stainless
insert steel foils
Areas of use
• -250 °C to approx. +550 °C 1) • pipes and containers for chemical industry, • pipes and containers for chemical
• high corrosive media (chemical, petro- petro-chemical industry and thermal power industries and thermal power plants;
chemical, power plants) plants nuclear plants; heat carrier oil and heating
• Layer for corrugated metallic gaskets and • medium to high admissible surface plants
kammprofile gaskets pressure, • high admissible surface pressure,
• soft material for spiral-wound gaskets • operating pressure max. 100 bar, operating pressure
• constant temperature up to max 550 °C 1) • max. 250 bar, constant temperature up to
• complies with TA-Luft (UNIVERSALPRO) max. 550 °C 1)
• complies with TA-Luft (HOCHDRUCKPRO)
Properties / Application
• outstanding temperature resistance, • can be used for very high operating • no special requirements on flange sealing
constant temperature: - 250 °C to approx. pressures, while full utilisation of bolt load surface - flange form C as per DIN
550 °C 1) is recommended EN 1092 is sufficient (see installation
• very good media resistance, especially • high compressibility and good adaptability recommendations
against corrosive materials and chemicals across a wide temperature range, hence • high quality reinforced gasket in terms of
(SIGRAFLEX® resistance table upon also good tightness in old plants UVV 2), high operational safety
request) • no health hazard, can be disposed at • used specifically for pipes and containers
• low steady diffusion rate even at high domestic refuse dump or be incinerated in chemical and petro-chemical industry
temperatures • very good handling during transport, applications, power stations as well as in
• The tightness remains intact for over 30 assembly and dismantling, scratch inured heat carrier oil and heating plants
minutes in the event of fire in the vicinity • mechanically solid due to eyelet or pre- • UNIVERSALPRO/HOCHDRUCKPRO
(fire-safe-test). compressed centring ring (HB) preferred for high tightness requirements
• no ageing or brittleness, not even at high (TA-Luft)
temperatures
• good temperature change adaptability,
good cross slide stability
Standard dimensions
thickness width density width x length thickness width x length thickness
mm mm g/cm2 mm mm mm mm
0.20 500 1.2 1500 x 1500 1.0 1500 x 1500 1.0
0.25 500/1000 1.0 1500 x 1500 1.5 1500 x 1500 1.5
0.35 500/1000 1.0 1500 x 1500 2.0 1500 x 1500 2.0
0.38 500/1000 1.1 1500 x 1500 3.0 1500 x 1500 3.0
0.50 500/1000 0.7 1000 x 1000 1.0 1000 x 1000 1.0
0.50 500/1000 1.0 1000 x 1000 1.5 1000 x 1000 1.5
0.75 500/1000 1.0 1000 x 1000 2.0 1000 x 1000 2.0
0.80 500/1000 1.0 1000 x 1000 3.0 1000 x 1000 3.0
1)
depending on installation and operation conditions (please consult with the manufacturer regarding temperatures above 450°C)
1)
UVV: German Accident Prevention Provision (Unfallverhüttungsvorschrift)
9
Graphite flat gaskets in SIGRAFLEX® UNIVERSALPRO & SELECT

UNIVERSALPRO UNIVERSALPRO SELECT
(WS 3865, FD01) with inner eyelet with inner eyelet
(WS 3865-IB, FD10) (WS 3830-IB, FD10)
d d ft
ft f ulfille ft f ulfille l l t TA-Lu
TA-Lu TA-Lu er f ü
• base material: SIGRAFLEX® • base material: SIGRAFLEX® • adhesive-free composite construction

UNIVERSALPRO, impregnated, with UNIVERSALPRO, impregnated, with made from graphite and stainless steel
perforated steel insert made from 0.1 mm perforated steel insert made from 0.1 mm foils; impregnated; modified inner eyelet
stainless steel 316L stainless steel 316L made from stainless steel 1.4571
• standard thickness 2.0 mm • inner eyelet made from stainless steel • standard thickness 2.0 mm
• complies with TA-Luft, blow-out safety 1.4571 • complies with TA-Luft, blow-out safety
• high stability, robust, good handling • standard thickness 2.0 mm • for flange dimensions as per DIN EN 1514-
• complies with TA-Luft, blow-out safety 1 and DIN EN 12560-1
• high stability, robust, good handling
• good gas tightness, no product
contamination
Operating limits
Operating pressure:
max. 100 bar max. 160 bar max. 100 bar
-250 °C to +550 °C 1) -200 °C to +550 °C 1) -250 °C to +550 °C 1)
1)
please consult with the manufacturer regarding temperatures above 450°C

σVU0,1 : 17 N/mm² σVU0,1 : 19 N/mm² σVU0,1 : 17 N/mm² (PN40)
σVO : 160 N/mm² σVO : 200 N/mm² σVU0,1 : 10 N/mm² (PN10)
σBO 300°C : 140 N/mm² σBO 300°C : 110 N/mm² σVO : 160 N/mm²
mDIN 2505 : 1.3 mDIN 2505 : 1.3 σBO 300°C : 140 N/mm²
mDIN 2505 : 1,3
Approvals
• Blowout safety (TÜV tested at 2.5 x • Blowout safety (TÜV tested at 2.5x nominal • Blowout safety (TÜV tested at 2.5x nominal
nominal pressure) pressure) pressure)
• BAM approval for gaseous oxygen (225°C / • BAM approval for gaseous oxygen (225°C / • BAM approval for gaseous oxygen (250°C /
130 bar) and liquid oxygen 130 bar) and liquid oxygen 130 bar) and liquid oxygen
• DVGW • DVGW • DVGW
• TA-Luft 2002 (VDI 2440/2200) • Fire Safe Test as per API 607 • Fire Safe Test as per API 607
• TA-Luft 2002 (VDI 2440/2200) • TA-Luft 2002 (VDI 2440/2200)

as per DIN EN 1514-1 and other established dimension standards as well as special dimensions,
please refer to measurement tables for flat gaskets as of page 62

Graphite flat gaskets in SIGRAFLEX® HOCHDRUCK
SIGRAFLEX® HOCHDRUCK SIGRAFLEX® HOCHDRUCK
(WS 3885, FD01) with inner eyelet (WS 3885-IB, FD10)
ft fu lfilled ft fu lfilled
TA-Lu TA-Lu
• base material: SIGRAFLEX® HOCHDRUCK, impregnated, with • base material: SIGRAFLEX® HOCHDRUCK, impregnated, with
adhesive-free inserts made from 0.05 mm stainless steel foil 316L adhesive-free insert made from 0.05 mm stainless steel foil 316L
• standard thickness 2.0 mm and eyelet made from stainless steel 1.4571
• complies with TA-Luft, blow-out safety • standard thickness 2.0 mm
• high stability, robust, good handling • complies with TA-Luft, blow-out safety
• high operating pressure up to 250 bar • high stability, robust, good handling
• good gas tightness, no product contamination
Operating limits
Operating pressure:
max. 250 bar max. 250 bar
-250 °C to +550 °C 1) -200 °C to +550 °C 1)
1)

σVU0,1 : 18 N/mm² σVU0,1 : 20 N/mm²
σVO : 270 N/mm² σVO : 200 N/mm²
σBO 300°C : 210 N/mm² σBO 300°C : 130 N/mm²
mDIN 2505 : 1.3 mDIN 2505 : 1.3
Approvals
• Blowout safety (TÜV tested at 2.5x nominal pressure) • Blowout safety (TÜV tested at 2.5 x nominal pressure)
• BAM approval for gaseous oxygen (200°C / 130 bar) and liquid • BAM approval for gaseous oxygen (200°C / 130 bar) and liquid
oxygen oxygen
• BAM approval for ethylene oxide and propylene oxide • BAM approval for ethylene oxide and propylene oxide
• DVGW • DVGW
• Fire Safe Test as per API 607 • Fire Safe Test as per British Standard BS 6755 Part 2
• German Lloyd • TA-Luft 2002 (VDI 2440/2200)
• TA-Luft 2002 (VDI 2440/2200) at 60 MPa (tongue and groove
flanges)

11
Graphite flat gaskets in SIGRAFLEX® HOCHDRUCK

SIGRAFLEX® HOCHDRUCK with inner SIGRAFLEX® HOCHDRUCK with inner and
eyelet and pre-compressed centering ring outer eyelet (WS 3885-DB, FD30) / and
(WS 3885-HB, FD11) centering ring (WS 3885-DB-ZR, FD33)
d
fulfi lled lled ft f ulfille
TA -Luft A - L u ft fulfi TA-Lu
T
• base material: SIGRAFLEX® HOCHDRUCK, impregnated, with • base material: SIGRAFLEX® HOCHDRUCK, impregnated with
adhesive-free insert made from 0.05 mm stainless foil 316L and adhesive-free inserts made from 0.05 mm stainless steelfoil 316L;
inner eyelet made from stainless steel 1.4571 inner and outer eyelet made from stainless steel 1.4571
• standard thickness 2.0 mm • standard thickness 2.0 mm
• complies with TA-Luft, blow-out safety • complies with TA-Luft, blow-out safety
• high stability, robust, good handling • high stability, robust, good handling
• high operating pressures up to 250 bar, suitable for seals which • good gas tightness, no product contamination
have only low surface pressures at their disposal • for use at high operating temperatures (600 °C)
• good gas tightness, no product contamination • suitable for tongue and groove flanges (FD30) as well as flat face
and raised face flanges (FD33)
Operating limits
Operating pressure:
-200 °C to +550 °C 1) -200 °C to +600 °C 1)
1)

σVU0,1 : 20 N/mm² σVU0,1 : 50 N/mm²
σVO : 200 N/mm² σVO : 250 N/mm²
σBO 150°C : 180 N/mm²
σBO 300°C : 130 N/mm² σBO 300°C : 200 N/mm²
mDIN 2505 : 1,3 mDIN 2505 : 1,3
Approvals
• Blowout safety (TÜV tested at 2.5 x nominal pressure) • BAM approval for gaseous oxygen (200°C / 130 bar) and liquid
oxygen
• BAM approval for gaseous oxygen (200°C / 130 bar) and liquid • BAM approval for ethylene oxide and propylene oxides
oxygen
• BAM approval for ethylene oxide and propylene oxide • DVGW
• DVGW • Fire Safe Test as per BS 6755 Part 2
• Fire Safe Test as per BS 6755 Part 2 • TA-Luft 2002 (VDI 2440/2200)
• TA-Luft 2002 (VDI 2440/2200)


Multilayer flat gaskets in SIGRAFLEX® MF
SIGRAFLEX® MF multilayer gasket from SIGRAFLEX® MF multilayer gasket from
graphite, stainless steel and PTFE with graphite, stainless steel and PTFE with
inner eyelet (WS 3870-IB, FD10) inner and outer eyelet (WS 3870-DB, FD30)
d
ft f ulfille ft fu lfilled
TA-Lu TA-Lu
• Three-component flat gasket made from flexible graphite, stainless • Three-component flat gasket made from flexible graphite, stainless
steel and PFTE for minimal leakage and maximum safety with high steel and PFTE for minimal leakage and maximal safety with high
chemical resistance. The leakage requirements of TA-Luft 2002 chemical resistance. The leakage requirements of TA-Luft 2002
(VDI 2440/2200) is met. (VDI 2440/2200) is met.
• complies with highest requirements for keeping the operating • complies with highest requirements for keeping the operating
medium clean medium clean
• parts touching the media are FDA-conform • parts touching the media are FDA-conform
• very good media resistance (depending on used inner eyelet • very good media resistance (depending on used inner eyelet
material), especially against corrosive materials and chemicals material), especially against corrosive materials and chemicals
• no adhesion to the flange sealing surface; low assembly cost • no adhesion to the flange sealing surface; low assembly cost
Operating limits
Operating pressure:
-200 °C to +300 °C -200 °C to +300 °C

σVU 0,1 : 10 N/mm² σVU 0,1 : 10 N/mm²
σVO : 220 N/mm² σVO : 220 N/mm²
σBO 300°C : 120 N/mm² σBO 300°C : 120 N/mm²
mDIN 2505 : 1.3 mDIN 2505 : 1.3
Approvals
• Blowout safety (TÜV tested at 2.5x nominal pressure) • Blowout safety (TÜV tested at 2.5x nominal pressure)
• BAM approval for gaseous oxygen (200°C / 130 bar) • BAM approval for gaseous oxygen (200°C / 130 bar) 1
• DVGW • DVGW
• FDA compliant (parts in contact with product) • FDA compliant (parts in contact with product)
• Fire Safe Test as per API 607 and BS 6755 Part 2 • Fire Safe Test as per API 607 and BS 6755 Part 2

13
02 Non-metallic gaskets > PTFE flat gaskets
PTFE flat gaskets
Description
Flat gaskets made from Dyneon™ TFM™ are high quality
gaskets which are mainly used in chemical and food
industry applications.
Dyneon™ TFM™ is a chemically modified PTFE, which was
developed for flat gasket applications amongst other uses.
The outstanding characteristics in comparison to non-
modified PTFE are:
–– drastically less deformation on load even at increased
temperatures
–– reduction of permeability of gases and vapours due to
pore-reduced homogeneous structure Models
–– anti-adhesive due to extremely smooth surface • flat gaskets as per DIN EN 1514-1 with or without inner/
–– light and weather resistant, not brittleness, shock and outer/double eyelet made from
impact proof
–– virginal PTFE TF 1620 (WS7010)
The stainless steel corrugated ring core and the diffusion –– Dyneon™ TF 4105 with 25% glass fibre fraction
barrier on the inner area of the gasket ((PW-I) as well as the –– modified PTFE Dyneon™ TFM™ 1600 (WS 7110)
design with double eyelet for tongue and groove flanges –– modified PTFE Dyneon™ TFM™ 4105 with 25% glass
meet increased demands for tightness, operational safety, fibre fraction (WS 7115)
service life and efficiency. Complies with TA-Luft 2002 (VDI –– UNIFLUOR® 7550 (PTFE-base filled with micro glass
2440/2200). FDA-compliant. balls)
–– UNIFLUOR® 7551 (PTFE-base filled with silica)
–– UNIFLUOR® 7553 (PTFE-base filled with barium
sulphate)
Properties
• almost universal resistance against chemicals and • TFM™envelope gasket WS 7110/3822: TFM™ envelope
solvents; filler, such as glass fibres etc. affect the chemical with aramid fibre (Centellen) insert
resistance (please consult manufacturer) • TFM™envelope gasket WS 7110/1.4571/3822: TFM™
• excellent compressive stability at WS 7110 due to envelope with stainless steel corrugated ring and aramid
corrugated ring core with specially adjusted thickness of fibre (Centellen) insert
TFMTM envelope and the double eyelet • TFM™envelope gasket WS 7110/3825: TFM™ envelope
• massive, approx. 4 mm wide diffusion barrier at inner area with graphite (SIGRAFLEX®-Email) insert
for WS 7110/1.4571 (PW-I) • TFM™envelope gasket WS 7110/1.4571/3825: TFM™
• higher admissible surface pressure with simultaneous envelope with stainless steel corrugated ring and graphite
form stability due to stainless steel double eyelet or (SIGRAFLEX®-Email) insert
corrugated ring core even at higher temperatures or • TFM™-Kammprofile gasket WS 7220/7115/7110 with
operating pressures kammprofile on either side
• no product contamination
Applications
• for high tightness requirements e.g. toxic gases
• WS 7110/1.4571 (PW-I) recommended for Oleum;
resistant even against highly corrosive media e.g.
saltpetre acid (for WS 7110-DB the chemical resistance is
depending on the stainless steel eyelet)
• for pharmaceutical products, varnishes, paints, food,
chemical industries, storage containers and tank trucks
• no special requirements on flange sealing surface - flange
form B1 (EN 1092) is sufficient
• Bursting pressure at DN 100 > 100 bar (WS7110/1.4571)

PTFE flat gaskets < Non-metallic gaskets 02
PTFE flat gaskets in DyneonTM TF
WS 7011 TF 1620 WS 7015 TF 4105
lled lled
ft fulfi ft fulfi
TA-Lu TA-Lu
• made from pure virginal PTFE (Dyneon™ TF 1620) • made from Dyneon™ TF 4105, compound from pure PTFE with a
• cost-efficient PTFE flat gasket for use with low mechanical stresses glass fibre fraction of 25%
and low pressure-temperature-stresses • has a high chemical resistance for PTFE, while the limitations due
• has a high, almost universal chemical resistance; exceptions: e.g. to glass fibre fraction are marginal
fluoride, halogen-oxide, melted and dissolved alkali metals • available as sheet and die-cut gasket as per DIN EN 1514-1
• available as sheet and die-cut gasket as per DIN-EN 1514-1 and other established dimension standards as well as in special
and other established dimension standards as well as special dimensions
dimensions
Operating limits
Operating pressure:
max.150 °C max. 150 °C
Max. temperature and max. pressure must not be permitted to occur simultaneously (please consult with the manufacturer)

σVU : 10 N/mm² σVU : 10 N/mm²
σVO : 40 N/mm² σVO : 40 N/mm²
σBO 150°C : 25 N/mm² σBO 150°C : 30 N/mm²
mDIN 2505 : 1,1 mDIN 2505 : 1,1
Approvals
• FDA compliant • FDA compliant
Delivery form (sheet format)

• Thickness: 0.1; 0.3; 0.5; 0.8; 1.0; 1.5; 2.0; 3.0 mm • Thickness: 0.3; 0.5; 0.75; 1.0; 1.5; 2.0; 3.0 mm
• Sheet size: 1500 mm x 1500 mm • Sheet size: 1500 mm x 1500 mm
• other dimensions and thickness‘s available upon request • other dimensions and thickness‘s available upon request
Dimensions and profiles (Flat gaskets)

15
02 Non-metallic gaskets > PTFE flat gaskets
PTFE flat gaskets in DyneonTM TFMTM
WS 7110 TFMTM 1600 WS 7110 DB TFMTM 1600 WS 7115 TFMTM 4105
ed ed ed
ft fulfill ft fulfill ft fulfill
TA-Lu TA-Lu TA-Lu
• made from modified, cold flow reduced • Flat gasket made from modified, cold flow • made from modified, cold flow reduced
Dyneon™ TFM™ 1600 without fillers reduced Dyneon™ TFM™ 1600 with Dyneon™ TFM™ 4105 with a glass fibre
• features a dense, homogeneous, almost inner and outer eyelet were specifically fraction of 25%.
pore-free polymer structure developed for tongue and groove flanges, • The modification and the glass fraction
• highest degree of chemical resistance due overhangs, recesses and other similar result in a reduced cold flow and an
to the lack of fillers applications. increased stability in comparison to normal
• Due to the double eyelet a chamber effect PTFE. The chemical resistance is only
is created and therefore the material limited marginally by the glass fraction.
extrusion in the sealing gap and flowing of
gasket is prevented.
Operating limits
Operating pressure:
max. 150 °C max. 200 °C max. 150 °C
Max. temperature and max. pressure must not be permitted to occur simultaneously (please consult with the manufacturer).

σVU : 10 N/mm² σVU : 23 N/mm² σVU : 13 N/mm²
σVO : 50 N/mm² σVO : 117 N/mm² σVO : 50 N/mm²
mDIN 2505 : 1,1 mDIN 2505 : 1,0 mDIN 2505 : 1,1
Approvals
• BAM approval for liquid oxygen • BAM approval for gaseous oxygen (250 • BAM approval for gaseous oxygen (40
bar/300°C) and liquid oxygen bar/125°C in tongue and groove flanges)
and liquid oxygen
• FDA compliant • FDA compliant • FDA compliant
• TA-Luft 2002 (VDI 2440/2200) • TA-Luft 2002 (VDI 2440/2200) • TA-Luft 2002 (VDI 2440/2200)

• Thickness: 0.3; 0.5; 0.75; 1.0; 1.5; 2.0; • Standard thickness 2 mm • Thickness: 0.3; 0.5; 0.75; 1.0; 1.5; 2.0;
3.0 mm 3.0 mm
• Sheet size: 1500 mm x 1500 mm • Sheet size: 1500 mm x 1500 mm
• other dimensions and thickness‘s available • other dimensions and thickness‘s available
upon request upon request


PTFE flat gaskets < Non-metallic gaskets 02
PTFE flat gaskets in UNIFLUOR® 7550 / 7551 / 7553
WS7550 blue WS7551 fawn WS7553 white
d d d
ft f ulfille ft fulfille ft fulfille
TA-Lu TA-Lu TA-Lu
• a high quality, biaxially oriented PTFE • a high quality, biaxially oriented PTFE • a high quality, biaxially oriented sealing
sealing material filled with hollow micro sealing material reinforced with silica filler material reinforced with barium sulphate
glass balls • high chemical resistance filler
• high chemical resistance • excellent form deformation properties • high chemical resistance
• excellent deformation properties • excellent deformation properties
Operating limits
Operating pressure:
-200 °C to +260 °C -200 °C to +260 °C -200 °C to +260 °C
Max. temperature and max. pressure must not be permitted to occur simultaneously (please consult with the manufacturer).

σVU0,1 : 17 N/mm² σVU : 24 N/mm² σVU : 25 N/mm²
σVO : 175 N/mm² σVO : 160 N/mm² σVO : 160 N/mm²
σBO 150°C : 110 N/mm² σBO 150°C : 95 N/mm²
mDIN 2505 : 1,2 mDIN 2505 : 1,2 mDIN 2505 : 1,2
Approvals
• FDA compliant (FDA 21 CFR 177.1550) • BAM approval for gaseous oxygen • BAM approval for gaseous oxygen (200
(150°C/60 bar) and liquid oxygen °C/70 bar) and liquid oxygen
• German Lloyd • BAM approval for ethylene oxide / • FDA compliant
propylene oxide
• TA-Luft 2002 (VDI 2440/2200) • FDA compliant • German Lloyd
• German Lloyd • TA-Luft 2002 (VDI 2440/2200)
• TA-Luft 2002 (VDI 2440/2200)

• Thickness: 0.75; 1.0; 1.5; 2.0; 3.0 mm • Thickness: 1.0; 1.5; 2.0; 3.0 mm • Thickness: 1.0; 1.5; 2.0; 3.0 mm
• Sheet size: 1500 mm x 1500 mm • Sheet size: 1500 mm x 1500 mm • Sheet size: 1500 mm x 1500 mm
• other dimensions and thickness‘s available • other dimensions and thickness‘s available • other dimensions and thickness‘s available
upon request upon request upon request

17
02 Non-metallic gaskets > Gaskets made from ePTFE
Gaskets made from Material
PTFE (Polyetraflourethylen) is a versatile material for sealing
expanded PTFE (ePTFE)

technology due to its almost universal chemical resistance,
the high temperature resistance and its anti-adhesive
purposes.
Description Chemical resistance

PFTE is resistant against almost all chemicals (acids, bases,
Fabrication solvent etc.) with only a few exceptions such as melted and
dissolved alkali metals, halogen-oxides as well as primary
The outstanding properties of the material PTFE receive
fluorine at higher temperatures and pressures.
other positive characteristics due to a special manufacturing
process which puts our sealing products at the top of
expanded PTFE products.
Age resistant
ePTFE sealing materials do not age if used for approved
The mono-directional manufacturing process gives the
areas of use.
sealing material its characteristic, smooth, lengthwise
oriented fibre structure.
Temperature resistant
The multi-directional manufacturing process gives the
material the special resistance against cold flow and the The ePTFE areas of use range from -240 °C to +270 °C,
dimensional stability even in critical areas of use due to the temporary up to +315 °C
fibre orientation into several directions.
Physiological harmlessness
Pure PTFE is physiologically harmless at constant
temperatures up to +260 °C according to BG no. 21. The
requirements as per FDA21 are met.
Gaskets made from ePTFE

IDT-UNIFLUOR® Universal ePTFE sealing tape type lDT-UNIFLUOR® ePTFE sealing tape with filler type
2740 (rectangular), 7747 (round) 7778
• Sealing tape or cord made sealing tape made from
from virginal, expanded expanded PTFE with stabilising
PTFE for universal filler
application • used for larger unevenness
• rectangular self-adhesive, and temperature change
round without adhesive • rectangular self-adhesive
• for high product purity also • temperature range from -240 °C to +270 °C, temporary up
available without adhesive to 315 °C
strip • suitable for most media except highly alkaline materials
• temperature range from -240 °C to +270 °C, temporary up
to 315 °C
• BAM approved for oxygen-Tgb.-no. 4.1.332/94
• DVGW tested DIN-DVGW Reg.No.: DG-5127AQ1282
• TÜV certified – TÜV test no. AW6/3231-98
lDT-UNIFLUOR® lDT-UNIFLUOR® ePTFE sealing tape MultiTex®-FG

ePTFE sealing tape type 7770
HighDensity-E type 7744 sealing tape made from virginal
multi-directional expanded
sealing tape made from higher
PTFE
density virginal expanded
PTFE • used for components
sensitive to stress (e.g.
• for use with larger
enamel/plastic flange) as well
unevenness or for lower flange compression forces
as to seal steel flange securely
• rectangular self-adhesive
• temperature range from -240 °C to +270 °C, temporary up
• scarf joint at the overlap to 315 °C
• temperature range from -240 °C to +270 °C, temporary up • BAM approved for oxygen-BAM Tgb.-no. 11-431/2000
to 315 °C
• TÜV-certified – TÜV test no. AW6/3231-98

Gaskets made from ePTFE < Non-metallic gaskets 02
Flat gasket UNIFLUOR® 7745 Flat gasket UNIFLUOR® 7745-HB
(WS 7745, FD01) (WS 7745-HB, FD11)
TA-Lu TA-Lu
The gasket is made of extremely soft and adaptable multi-directional Optimised PTFE flat gasket (IDT-WS 7745-HB) for use with stress
expanded ePTFE. The special manufacturing process provides sensitive flange connections (e.g. plastic flange) with extremely low
this gasket with low setting behaviour and an extremely low flow leakage rates requirement, under very low surface load and high
(negligibly small increase in width under compression) even under demands on product purity
high load. Its application is advantageous in sensitive sealing surfaces
and in sealed connections sensitive to stress and with low flexural Range of applications
resistance (inspections glasses, enamel and plastic lines e.g.) where • flanges which are extremely sensitive to stress, especially those
resistance to a variety of chemicals and suitability for use with made from plastic for highest demands on tightness and purity
foodstuffs is required. • pharmaceutical, food and chemical industry
It is available as plate and die-cut gasket as per DIN EN 1514-1 and in Construction
other common dimensions as well as special-purpose dimensions. • basic body made from virginal PTFE (WS 7745) low density (0,7 g/
cm3) with multi-directional fibre structure
• inner eyelet made from chemically modified, almost pore-free PTFE
of high density (2,165 g/cm3) made from Dyneon™ TFM™ 1600
(WS 7110)
DyneonTM TFMTM 1600 Multi-directional expanded PTFE
Operating limits
Operating pressure:
-200 °C to 225 °C (short-term 250 °C) max. 230 °C
Max. temperature and max. pressure must not be permitted to occur simultaneously.
Gasket characteristics DIN 28090

σVU 0,01 : 20 N/mm² (PN20) σVU 0,01 : 1.1 N/mm²
σVU 0,01 : 25 N/mm² (PN40) σVU 0,01 : 1.3 N/mm²
σVO : 180 N/mm²
σBO 200°C : 60 N/mm²
mDIN 2505 : 1.1
Approvals
• BAM approval for gaseous oxygen (160°C/40 bar) and liquid oxygen
• FDA compliant
• TA-Luft 2002 (VDI 2440/2200)

19
02 Non-metallic gaskets > Elastomers
Elastomers
Description
Elastomers are form stable yet elastically deformable
plastics. They can deform due to tensile or compression
stresses and then gets back to their original, un-deformed
state. Elastomers or rubber seals are almost the only seals
to which the term recovery force applies.
Scope of supply
• O-rings • milk bolted pipe joints
• round cord rings • tank truck couplings gaskets
• flat gaskets • shaft seal
• rubber-steel gaskets • moulded parts
• lip ring • in a range of different dimensions and models
• profile cords
Properties
hardness
Abbrev. temperature
chemical name trade name range Properties/Application
ISO 1629 range
Shore A
ACM acrylic rubber NipolAR Europrene AR -25 to 130° C gaskets and profiles for automotive use,
hoses
AEM ethylene acrylic elastomer Vamac -40 to 150° C good weather and ozone resistance
PUR / polyurethane rubber/ Vulkollan, Desmopan 60 to 98 -30 to 80° C hydraulic seals, contact surfaces, rolls
AU / polyester urethane / Elastollan, Urepan,
EU polyether urethane Simputhan
CR chloroprene elastomer Neoprene, Baypren 30 to 90 -45 to 100° C good flame resistance, good age resistance
as well as chemical resistance
CSM chlorosulfonated polyethylene Hypalon 50 to 90 -20 to 120° C resistant elastomers, UV, temperature and age
resistant as well as tear-proof
ECO epichlorohydrin Hydrin, Herclor, Epich- 35 to 90 -40 to 140° C good petroleum resistance and good weather
lomer and ozone resistance
EPDM / ethylene propylene diene Nordel, DSM (Keltan) 25 to 90 -50 to 150° C automotive, washing machines and kitchen
EPR monomer rubber / Dutral, Buna EP appliances (steam resistant), construction
ethylene propylene rubber industry
FFPM / perfluoro rubber Perlast, Kalrez, Simriz 60 to 95 -15 to 230° C electronics and semi-conductor industry, che-
FFKM Chemraz, Isolast Plasti- mical and petro-chemical industry, medical
perflour technology and pharmaceutical industry
FPM / fluoropolymer Viton, Fluorel, Tecnoflon 50 to 95 -20 to 200° C gaskets, molded parts and hoses, cable
FKM insulation
FVMQ / fluorosilicone rubber Silopren, Silastik Silico- 20 to 80 -80 to 175° C freezers, cookers, driers, windows and
MQ / methyl groups on chain ne, Rhodorsil -60 to 180° C cabinet doors of planes, medical technical
MVQ / VMQ methyl and vinyl groups -60 to 200° C supplies, electrical insulators
IIR isobutylene-isoprene copolymer Polysarbutyl, Esso 40 to 85 -40 to 130° C lower gas permeability and good heat and age
Butyl, Polysar Butyl resistance
NBR / nitrile-butadiene rubber / Perbunan N, Nitril, 40 to 95 -30 to 100° C oil and fuel resistant gaskets, membranes
X-NBR / hydrogene butadiene BunaN.Therban, Zetpol -30 to 130° C and hoses
NEM (H-NBR) -25 to 150° C
NR natural rubber Para 20 to 90 -60 to 80° C car tyres, transport bands, belts, technical
articles of any kind
SBR styrene butadiene rubber Buna SL, Solprene, 30 to 95 -50 to 100° C mainly used co-polymer with NR for Dunatex,
Krynol, car tyres, sheet material and foam
rubber sheets

Elastomers < Non-metallic gaskets 02
FEP sheathed O-rings with rubber
elastic inner ring
Description
The FEP sheathed O-ring consists of a rubber
elastic inner ring (FPM or MVQ) and a FEP-sheathing
(hexafluorpropylene), which covers the O-ring seamlessly.
FEP-sheathed O-rings are used – similar to the use of
PTFE-rings – wherever the chemical resistance of a normal
elastomers O-ring is no longer sufficient yet a certain
elasticity is still required. The required elasticity is provided
by the inner ring and the chemical resistance is achieved by
the seamless FEP sheathing.
Advantages
• very good chemical resistance against most liquids and
chemicals
• temperature range for use from about - 60 °C to + 200 °C
(depending on inner ring material)
• no contamination of food, pharmaceutical or medical
products
• physiologically harmless, can be sterilized
• sufficient elastic properties
• FEP-O-rings can be fully exchanged for standard-O-ring
seals.
• there is no need to change the groove dimensions. The
FEP-sheath is relative thin-walled.
• FEP-sheathed O-rings are less flexible than elastomers
O-rings. They are not as ductile and have less elasticity or
a higher permanent deformation.
• split grooves are recommended for the installation of
FEP-sheathed O-rings in order to avoid an impermissible
deformation.
Applications
FEP-sheathed O-rings are ideally suited for the chemical
industry, petro-chemical industry, medical technology, food
industry, water and sewage technology and similar industry
sectors. A typical use of FEP-sheathed O-rings is the sealing
of valve spindles and as a secondary sealing element for
slow actuator and rotation movements.
21
03 Semi-metallic gaskets > Kammprofile gaskets
Kammprofile gaskets
Description
Kammprofile gaskets are ideally suited to securely sealing
media in extreme operating conditions (temperatures up to
550 °C, pressure up to 400 bar). They combine the specific
properties of soft material gaskets (great alignment onto the
flange sealing sureface) and metal gaskets (high stability
and rupture strength).
Basic body profile, thickness and material of either side of
the seal are adjusted to each other in such a way that the
seal material is extremely tight opposing the media diffusion
with high resistance yet the collar tip remains tightly
overlapped even at the highest level of compression and
excluding the risk of metallic flange contact. kammprofile gaskets need only a low bolt loads for
tightening.
The collar tip overlap of approx. 0.2 mm is guaranteed in the
compressed state, which makes flange roughness average
values are securely controlled and the diffusion cross-
section is small.
Materials
A small diffusion cross-section and very high seal material Core
density when compressed result in very low leakage
rates. Kammprofile gaskets comply with the increased standard material 1.4571, other materials as e.g. 1.4541,
requirements especially those imposed by TA-Luft 2002 1.7335, 1.4828 available upon request
(VDI 2440/2200).
This gasket can be adapted for use with a wide range of
Layers
media and operational conditions due to the choice of –– SIGRAFLEX®-Foil (WS 3800, WS 3805, APX)
material components and construction variations. –– DyneonTM TFMTM 1600 (WS 7110)
–– unsintered PTFE (WS 7739)
An overview of the possible gasket profiles is available from
the manufacturer upon request.
WS 7110 is a chemically modified PTFE, which has the
following properties in comparison to un-modified PTFE:
Properties/Applications –– drastically less deformation on load even at increased
temperatures
• excellent temperature resistance, continuous operating
–– reduction of permeability of gases and vapours due to
temperature: -200 °C to approx. + 550 °C
pore-reduced homogeneous structure
• very high operating pressures (400 bar) –– anti-adhesive due to extremely smooth surface, not
• full utilisation of bolt load is recommended hygroscopic
• very good media resistance, especially against corrosive –– light and weather resistant, no brittleness, shock and
materials and chemicals impact proof
Other materials such as silver are available upon request.
• high operational safety
The selection of sealing materials depends on their
• very low leakage rates for gases and liquids, complies chemical resistance and the operating temperature and
with high tightness requirements (TA-Luft 2002) for this we are happy to assist you. Dyneon™ TFM™ 1600
• no aging or brittleness not even at high temperatures should not be used above 250 °C. Graphite is not resistant
• no health hazard against oxidizing media
dismantling, mechanically stable
• no over-compression with standard tensioning devices
• labelling of every gaskets on the centring ring
• use of low chloride graphite seals (chloride content <
25ppm) and adhesives (chloride content < 12 ppm)
makes the gaskets suitable for use even between
equipment parts made from austenitic materials.
• kammprofile gaskets stood the test in the chemical and
petro-chemical industry, in conventional and nuclear
power stations, for steam generation and apparatus
engineering, especially where high temperatures and
pressures have to be controlled securely.
• Due to the low minimum surface compression and
relatively small sealing surfaces with comparatively,

Kammprofile gaskets < Semi-metallic gaskets 03
Basic designs Installation instructions
• store gaskets in a dry place, avoid damage during
KD20: kammprofile on either side of the core, kammprofile transport and installation
pitch 1.0 mm; with cranked centring ring and predetermined • flange surfaces have to be clean, dry and grease-free
breaking point, for flanges with flat face and raised face. • insert gaskets centrally and align the flange plane-parallel
• apply defined bolt tightening torque with torque wrench
KD30: kammprofile on either side of the core, kammprofile • tighten the bolts in at least 3 steps crosswise to ensure
pitch 1.0 mm; with loose centring ring for flanges with flat
an even compression distribution (e.g. first step 30% of
face and raised face.
intended final tightening torque, then with about 60% and
100%); check bolts frequently and tighten if necessary
KD01/ER10: kammprofile on either side of the core, until all reached the intended final tightening torque
kammprofile pitch 1.0 mm; for tongue/groove flanges or
groove/groove flanges.
Attention: The maximum permissible bolt tension (usually
The following design variations are possible within the listed 70 – 80% of yield point at low temperature) can be used at
basic designs: full capacity in most DIN-pipe flange connections for the
described kammprofile gaskets.
–– kammprofile pitch 1.5 mm
–– additional inner eyelet KD03 We are happy to assist you for the ideal alignment of the
–– PTFE envelope instead of layer KD13 seal connection and to establish the relevant calculations!
–– PTFE layer adhesive-free KD09
–– convex shaped core design KD24
–– special profiles for core of small thickness Safety instructions/
fire performance
Dimensions If Dyneon™ TFM™ is overheated (above 400 °C) a harmful
see page 72 decomposition product is created mainly as hydrofluoric
acid. Therefore, relevant safety measures have to be
adhered to.
Labelling (Standard) Dyneon™ TFM™ is flame resistant. After the limiting-oxygen-
–– manufacturer index-test, the LOI-value is 95 (i.e. the material will only start
–– nominal size burning in an atmosphere which contains more than 95%
–– pressure range oxygen).
–– core material 1.4571
–– layer material graphite
Ordering example
Kammprofile gaskets nominal width 50, nominal pressure
40, dimensions 65 x 87 x 107x4 (core thickness) mm, core
material 1.4571 with graphite seal on either side for flange
with flat face and raised face as per DIN or EN:
Kammprofile gasket DN 50, PN 40, design KD10,
company standard WN-1-06, 1.4571/Graphite
Packaging
–– individual packaging, up to DN 350 on skin board with
protective layer
–– for larger nominal width on carton or enveloped in foam
23
03 Semi-metallic gaskets > Kammprofile gaskets
Kammprofile gasket Kammprofile gasket
with machined centering ring and with loose centering ring
pre-determined breaking point (IDT style: KD20) (IDT style: KD30)
ed ed
ft fulfill ft fulfill
TA-Lu TA-Lu
The two-sided kammprofile stainless core (standard: WS 1.4571/ The two-sided kammprofile stainless core (standard: WS 1.4571/
kammprofile pitch 1mm) is covered on either side with soft layer, kammprofile pitch 1mm) is covered on either side with soft layer,
mainly graphite or PTFE. mainly graphite or PTFE.
The gasket has a machined centering ring with predetermined The gasket has a loose centring ring to ensure that the flange screws
breaking point to ensure that the flange screws are centered and to are centered and to prevent fatigue failure in the sealing area.
prevent fatigue failure in the sealing area.
Construction
Core material 1.4571; Soft layer materials: Core material 1.4571; Soft layer materials:
other materials are available on request - Graphite (s = 0.5 mm / 0.8 mm) other materials are available on request - Graphite (s = 0.5 mm / 0.8 mm)
Standard thickness: 4 mm - PTFE (s= 0.5 mm) Standard thickness: 4 mm - PTFE (s= 0.5 mm)
Pre-determined
Loose centering ring
breaking position
Designed as per DIN EN 1514-6 (Type IR) Designed as per DIN EN 1514-6 (Type LR)
DIN EN 12560-6 (Type IR) DIN EN 12560-6 (Type LR)
Operating limits
Operating pressure:
Graphite PTFE Graphite PTFE
-200 °C to 550°C 1) -200 °C to 250 °C -200 °C to 550°C 1) -200 °C to 250 °C
1)
please consult the manufacturer regarding temperatures above 450°C

σVU 0,1 : 15 N/mm² σVU 0,1 : 15 N/mm² σVU 0,1 : 15 N/mm² σVU 0,1 : 15 N/mm²
σVO : 500 N/mm² σVO : 500 N/mm² σVO : 500 N/mm² σVO : 500 N/mm²
σBO 300°C : 500 N/mm² σBO 200°C : 450 N/mm² σBO 300°C : 500 N/mm² σBO 200°C : 450 N/mm²
mDIN 2505 : 1.1 mDIN 2505 : 1.1 mDIN 2505 : 1.1 mDIN 2505 : 1.1
For gasket characteristics as per EN 13555 please refer to gasket database FH Münster under www.gasketdata.org
Approvals
• Blow-out safety Hot Blow-Out Test as per ASTM draft HOBT1 • Blow-out safety Hot Blow-Out Test as per ASTM draft HOBT1
(Graphite) (Graphite)
• BAM approval for gaseous oxygen (70°C/100 bar) and liquid • BAM approval for gaseous oxygen (70°C/100 bar) and liquid
oxygen (PTFE) oxygen (PTFE)
oxygen (Graphite) oxygen (Graphite)
• Fire Safe test as per API 607/DIN ISO 10497 (Graphite) • Fire Safe test as per API 607/DIN ISO 10497 (Graphite)

Kammprofile gaskets < Semi-metallic gaskets 03
Kammprofile gasket Kammprofile gasket
for use in tongue and groove flanges with convex-shaped basic body
(IDT style: KD01) (IDT style: KD24)
d
ft f ulfille ft fulfi
lled
TA-Lu TA-Lu
The two-sided kammprofile stainless core (standard: WS 1.4571, The two-sided kammprofile, convex-shaped stainless core (standard:
kammprofile pitch 1mm) is covered on either side with soft layer, WS 1.4571, kammprofile pitch 1mm) is covered on either side with
mainly graphite or PTFE. soft layer, mainly graphite or PTFE.
The gasket can be fabricated in a small thickness, which enables The gasket has a machined centering ring with predetermined
the use also for tongue and groove flanges even for standard groove breaking point to ensure that the flange screws are centered and to
depths. prevent fatigue failure in the sealing area.
Construction
Soft layer materials: Soft layer materials:
Core material 1.4571; - Graphite (s = 0.5 mm) Core material 1.4571;
- Graphite (s = 0.5 mm)
other materials are available on request - PTFE (s= 0.5 mm) other materials are available on request
- PTFE (s= 0.5 mm)
Standard thickness: 4 mm
Pre-determined
breaking position
Designed as per DIN EN 1514-6 (Type NR)

DIN EN 12560-6 (Type NR) Also available with a loose centering ring
Can be supplied from 2 mm overall thickness
Operating limits
Operating pressure:
-200 °C to 550°C 1)
-200 °C to 250 °C -200 °C to 550°C 1)
-200 °C to 250 °C
1)

Approvals
• Blow-out safety Hot Blow-Out Test as per ASTM draft HOBT1 • Blow-out safety Hot Blow-Out Test as per ASTM draft HOBT1
(Graphite) (Graphite)
oxygen (PTFE) oxygen (PTFE)
• Fire Safe test as per API 607/DIN ISO 10497 (Graphite) • Fire Safe test as per API 607/DIN ISO 10497 (Graphite)
25
03 Semi-metallic gaskets > Spiral-wound gaskets
Spiral-wound gaskets
Description
Due to their special construction spiral-wound gaskets have
been proved to be one of most used gaskets especially
high operating pressure and critical applications.
In addition to the high temperature limit (550 °C/graphite)
and pressure limit (320 bar), the elastic recovery is also
very notable. The component expansion differences lead in
combination with creep and setting processes to seal gap
changes which occur due to the change in temperature
and pressure during starting up and cooling down. The
spiral wound gasket is able to balance this difference out
due to its design, ensuring a secure seal even under these Materials
conditions. The material is coded and identified by colour on the outer
The actual sealing area consists of a spiral wound, small, ring.
profiled metal band. Some overlapping soft material tape
(graphite, PTFE, mica) is wound across the width of the Spiral, Inner ring:
metal tape between the individual windings except for the
Material Coluor code
start and final winding. The metal windings are spot-welded
at the start and end. The sealing spiral has chamber support 1.4301 (304) yellow
or centring rings either on the inside or outside depending 1.4404 (316L) dark green
on the use. It has a very low leakage rate due to the ideal
construction and fabrication and complies with increased 1.4571 (316Ti) light green
requirements, especially for TA-Luft 2002 (VDI 2440/2200) 1.4541 (321) turquoise
The spiral wound gasket fully bottle-bore model can sustain 1.0033 silver
a high surface compression. This gasket can be adapted for
use with a wide range of media and operational conditions 2.4360 (Monel 400) orange
due to the choice of material components and construction 2.4816 (Inconel 600) gold
variations. 3.7025 (Titan) purple
Hastelloy C fawn
Properties/Applications Sealing part
• good elastic recovery properties (control of starting up
and cooling down processes) Graphite grey
• excellent temperature resistance, permanent temperature PTFE white
range: - 200 °C to approx. + 550 °C
• very high pressure limit (320 bar) Outer ring
• good media resistance Carbon-steel zinc coated or powder coated, 1.4571; 1.4541
or similar.
• high operational safety
The selection of sealing materials depends on their
• very low leakage rates for gases and liquids, complies
chemical resistance and the operating temperature, for
with leakage requirements of TA-Luft 2002 (VDI
which we are happy to assist you.
2440/2200)
• no ageing or brittleness not even at high temperatures PTFE should not be used above 250°C . Graphite is not
resistant against oxidizing media. Other materials available
• no health hazard; can be disposed of at domestic refuse
upon request.
dump
dismantling, mechanically stable
• labelling of every gasket on the centring ring
• use of low chloride filler materials makes the gaskets
suitable for use even between equipment parts made from
austenitic materials.
• spiral wound gaskets are used successfully for chemical
plants, power stations, water treatment, in pipe and
appliance constructions, refineries – in short in all areas
dominated by critical operating conditions.

Spiral-wound gaskets < Semi-metallic gaskets 03
Basic design Installation recommendations
and dimensions • store gaskets in a dry place, avoid damage during
transport and installation
see as of page 66 • flange sealing surfaces have to be clean, dry and grease-
Gasket thickness‘s: 3.2; 4.5; 4.9; 6.4 and 7.2 mm free
• insert gaskets centrally and align the flange plane-parallel
Labelling (standard) • apply defined bolt tightening torque with torque wrench
• tighten the bolts in at least 3 steps crosswise to ensure
Labeling on outer ring: an even compression distribution (e.g. first step 30% of
intended final tightening torque, then with about 60% and
–– manufacturer, nominal size, pressure range
100%).
–– spiral and filler material
–– colour coding • check bolts frequently and tighten if necessary until all
reached the intended final tightening torque
Safety instructions/
fire performance
If Dyneon™ TFM™ is overheated (above 400 °C) a harmful
decomposition product is created mainly as hydrofluoric
acid. Applicable safety measures have to be adhered to
(see “Instructions for the safe handling of hydrofluoric
plastics“ - Association of Plastics Manufacturers).
Dyneon™ TFM™ is flame resistant. After the limiting-oxygen-
index-test, the LOI-value is 95 (i.e. the material will only start
burning in an atmosphere which contains more than 95%
oxygen)..
Ordering example
Spiral wound gaskets nominal width 50, nominal pressure
40, dimensions 57 x 66 x 84 x 107 x 4,9 mm, spiral 1.4571,
soft material graphite for flange with smooth sealing strip as
per DIN EN 1514-2:
Spiral wound gasket DN 50, PN 40, thickness 4,9,
style SD10, DIN EN 1514-2. 1.4571/graphite
Packaging (standard)
–– up to DN 100 / 4“ in shrink film with 25 pieces each
–– up to DN 250 / 10“ in shrink film with 10 pieces each
–– up to DN 600 / 24“ bundled with 5 pieces each
–– individual packaging on cardboard
27
03 Semi-metallic gaskets > Spiral-wound gaskets
Spiral-wound gasket with graphite or PTFE filler Spiral-wound gasket mit Graphit- oder PTFE mit
without inner and outer ring (IDT style: SD01) Innen- und Außenring (IDT style: SD10)
d d
ft f ulfille ft f ulfille
TA-Lu TA-Lu
The spiral-wound gasket comprises a spiral-wound, beaded metal The spiral-wound gasket comprises a spiral-wound, beaded metal
strip (standard: 1.4541/ASTM 321; other materials are also available). strip (standard: 1.4541/ASTM 321; other materials are also available).
A soft filler (graphite or PTFE) is placed between the metal strip, A soft filler (graphite or PTFE) is placed between the metal strip,
jutting out on both sides of it. jutting out on both sides of it. The outer and inner rings stabilize the
The gasket can be used in tongue and groove flanges (dimensions as spiral winding, whereby the outer ring also takes on the centering on
per DIN 2691, EN 1514-1Type TG and special-purpose dimensions). the flange bolts.
Spiral-wound gaskets are used mainly in high-pressure environments The gasket can be used in flat face and raised face flanges, mostly for
and in critical operating conditions. critical applications and under extreme conditions. One main area of
application is the petro-chemical industry.
Dimensions as per DIN EN 1514-2 Type C/O, DIN EN 12560-2 Type
C/O, ASME B16.20 and special-purpose dimensions..
Construction
Graphite or PTFE filler Outer centering ring Graphite or PTFE Inner support ring
St. 33 coated filler
Stainless steel strip Stainless steel strip

Ød1
Ød2 Ød2
Ød3
Ød3
Ød4
Operating limits
Operating pressure:
-200 °C to 550 °C 1)
-200 °C to 250 °C -200 °C to 550 °C -200 °C to 250 °C
1)

Approvals
• BAM approval for gaseous oxygen (200°C/130 bar) and liquid • Blowout safety as per Hot Blowout Test/ASTM Draft (HOBT1)
oxygen (graphite) (Graphite)
• BAM approval for ethylene oxide/propylene oxide (graphite) • BAM approval for gaseous oxygen (200°C/130 bar) and liquid
oxygen (Graphite)
• FDA compliant (PTFE) • BAM approval for ethylene oxide/propylene oxide (Graphite)
• TA-Luft 2002 (VDI 2440/2200) • FDA compliant (PTFE)
• Fire Safe Test as per API 607 / DIN ISO 10497 (Graphite)
• TA-Luft 2002 (VDI 2440/2200)

Spiral-wound gaskets < Semi-metallic gaskets 03
Spiral-wound gasket with graphite Spiral-wound gasket with graphite
or PTFE filler and outer ring (IDT style: SD20) or PTFE filler and inner ring (IDT style: SD30)
ed ed
ft fulfill ft fulfill
TA-Lu TA-Lu
The spiral-wound gasket comprises a spiral-wound, beaded metal The spiral-wound gasket comprises a spiral-wound, beaded
strip (Standard: 1.4541/ASTM 321; other materials are also available). metal strip (Standard: 1.4541/ASTM 321; other materials are also
A soft filler (graphite or PTFE) is placed between the metal strip, available). A soft filler (graphite or PTFE) is placed between the metal
jutting out on both sides of it. The outer support ring stabilizes the strip, jutting out on both sides of it. The inner ring provides increased
spiral winding and takes on the centering on the flange bolts. radial stability.
The gasket can be used in flat face and raised face flanges, mostly The gasket can be used in male and female faced flanged in the petro-
for problematic applications and under extreme conditions. One main chemical industry as well as in critical applications as well as in high
area of application is the petro-chemical industry. pressure environments.
Dimensions as per DIN EN 1514-2 Form C/O, DIN EN 12560-2 Form
C/O, ASME B16.20 and special-purpose dimensions.
Construction
Outer centering ring Graphite or PTFE filler
St. 33 coated Graphite or PTFE filler Inner support ring
Stainless steel strip

Stainless steel strip
Ød2 Ød1
Ød3 Ød2
Ød3
Ød4
Operating limits
Operating pressure:
-200 °C to 550 °C 1)
-200 °C to 250 °C -200 °C to 550 °C 1)
-200 °C to 250 °C
1)

σVU : 50 N/mm² σVU : 45 N/mm² σVU : 50 N/mm² σVU : 45 N/mm²
Approvals
• BAM approval for ethylene oxide/propylene oxide (Graphite) • BAM approval for ethylene oxide/propylene oxide (Graphite)
• FDA compliant (PTFE) • FDA compliant (PTFE)
• Fire Safe Test as per API 607 (Graphite) • TA-Luft 2002 (VDI 2440/2200)
• TA-Luft 2002 (VDI 2440/2200)
29
03 Semi-metallic gaskets > Corrugated metallic gaskets
Corrugated metallic
gaskets
Description
The gasket consists of a corrugated stainless steel core
with graphite (SIGRAFLEX®) layer (WD10) on either side.
The core profile as well as thickness and density of layer
are coordinated in such a way that a wave crest overlap
of 0,1 to 0,2 mm is guaranteed in restraint condition
during standard compression resulting in very small
diffusion cross-section. The soft material is also very highly
compressed in this areas. Applications
In addition to these tasks, the optimised corrugated ring • flexible or contorted flange which have to seal at low
also increases the blow-out safety, improves the stability surface compression
and handling of the gasket. Waves of the flange sealing • fluctuating temperature and pressure loads
surface are therefore compensated perfectly.
• vacuum
The gasket is already extremely tight already for low surface
• WD20 is an alternative to using spiral wound gaskets and
pressures (σVU 0,01 = 22 MPa).
has the following advantages:
The gasket can be fabricated in various forms: circular ring,
–– considerably lower required surface compression
oval, elongated oval and frame. Transport and handling limit
–– no specific requirement on the flange sealing surfaces;
the maximum dimensions (approx. 5000 mm).
form C as per DIN 2526 is sufficient
Bars (min. 8 mm wide), holding collar and bolt holes can be –– no media interference
provided.
Special welding techniques guarantee a high weld
quality grade for large gaskets and prevent the corrosion Materials
susceptibility for stainless steel core. Gaskets with small
dimension consist of one piece. Core
The corrugated ring can be coated completely (WD10) or Standard material 1.4571
partially (WD12) with graphite.
The construction with inner eyelet (WD20) excludes Layer
influencing the operating medium with the graphite layer. –– SIGRAFLEX® Foil (WS 3800, 3805, APX)
–– DyneonTM TFMTM 1600 (WS 7110)
–– Mica
Properties –– Other materials (e.g. ePTFE) upon request
• high quality gasket in the sense of TA-Luft
• excellent gas and liquid tightness already for low surface Ordering example
compression Corrugated metallic gasket nominal width 50, nominal
• high temperature (450 °C) and pressure limit (160 bar) pressure 40, dimensions 61 x 109 x 3.1 mm core material
• very good adjustment and elastic recovery properties 1.4571 with graphite layer on either side for glat face flange
• no interference with the operating medium by the gasket as per DIN or DIN EN 1514-4:
(WD20) Corrugated metallic gasket DN 50, PN 40, Style WD10,
• blow-out safe 1.4571/Graphite
• flange form C as per DIN 2526 is sufficient
• can be re-tightened
Basic design and Dimensions
see page 71
• The media resistance can be expanded by choosing
different eyelet materials.

Corrugated metallic gaskets < Semi-metallic gaskets 03
Corrugated metallic gasket with two-sided Corrugated metallic gasket with two-sided
graphite layer (IDT style: WD10) graphite layer and inner eyelet (IDT style: WD20)
TA-Lu TA-Lu
The gasket comprises a corrugated metal core in stainless steel The gasket comprises a corrugated metal core in stainless steel
(1.4571) with a graphite foil layer on either side. The corrugated ring (1.4571) with a graphite foil layer on either side. The corrugated ring
provides high compression on the soft material on the corrugated provides high compression on the soft material on the corrugated
crests, low cross-sectional diffusion increased blowout safety as well crests, low cross-sectional diffusion increased blowout safety as well
as improved stability and handling. as improved stability and handling.
This sealing system features high tightness even at low surface This sealing system features high tightness even at low surface
contact pressure, high adaptability and resilience properties. contact pressure, high adaptability and resilience properties. The
The gasket can be used in flat face, raised face and male and female inner ring effects a further reduction on diffusion and prevents the
face flanges, for equipment with larger dimensions and in special- graphite layers from impacting the operating medium.
purpose flanged connections. The gasket can be used in flat face, raised face and male and female
face flanges, for equipment with larger dimensions and in special-
purpose flanged connections.
Construction
Graphite layer Graphite layer
Thickness 0.8 mm Thickness 0.8 mm
Gasket thickness 3 mm
Gasket thickness
3,0 mm Corrugated ring 1.4571
Corrugated ring 1.4571 Inner eyelet 1.4571
Other thicknesses and other material combinations are available on request Other thicknesses and other material combinations are available on request
Dimensions as per DIN EN 1514-4 Dimensions as per DIN EN 1514-4
DIN EN 12560-4 DIN EN 12560-4
Other standard dimensions and special-purpose dimensions on request Other standard dimensions and special-purpose dimensions on request
Operating limits
Operating pressure:
-200 °C to 550 °C 1) -200 °C to 550 °C 1)
1)
Gasket characteristics DIN 28090 (thickness = 3 mm)

σVU 0,01 : 22 N/mm² (σVU 0,1: 12 N/mm²) σVU 0,01 : 22 N/mm²
σVO : 200 N/mm² σVO : 230 N/mm²
σBO 300°C : 200 N/mm² σBO 300°C : 230 N/mm²
mDIN 2505 : 1.1 mDIN 2505 : 1.1
Gasket characteristics as per EN 13555 please refer to Gasket Database FH Münster under www.gasketdata.org
Approvals
• Blowout safety Hot Blowout Test as per ASTM draft HOBT1 • BAM approval for gaseous oxygen (200°C/130 bar) and liquid
oxygen
• BAM approval for gaseous oxygen (200°C/130 bar) and liquid • BAM approval for ethylene oxide/propylene oxide
oxygen
• BAM approval for ethylene oxide/propylene oxide • Fire Safe Test as per API 607 / DIN ISO 10497
• Fire Safe Test as per API 607 / DIN ISO 10497 • TA-Luft 2002 (VDI 2440/2200)
• TA-Luft 2002 (VDI 2440/2200)
31
03 Semi-metallic gaskets > Corrugated metallic gaskets
Corrugated metallic gasket with two-sided Corrugated metallic gasket with two-sided
partial graphite layer (IDT style: WD12) partial graphite layer and inner eyelet (IDT style: WD24)
d d
ft f ulfille ft f ulfille
TA-Lu TA-Lu
The gasket comprises a corrugated metal core in stainless steel The gasket comprises a corrugated metal core in stainless steel
(1.4571) with a partial graphite foil layer on either side. The sealing (1.4571) with a graphite foil layer on either sides. The corrugated ring
system is based on our IDT style WD 10 and features excellent provides high compression on the soft material on the corrugated
sealing properties. The partial covering reduces the sealing face and crests, low cross-sectional diffusion increased blowout safety as well
thus increases the specific surface contact pressure. This design as improved stability and handling.
should be given preference over the IDT style WD10 where bolting This sealing system features high leak-tightness even at low surface
force is low and in seals with larger sealing widths. contact pressure, high adaptability and resilience properties The inner
ring effects a further reduction ion diffusion and prevents the graphite
layers from impacting the operating medium.
The gasket can be used in flat face, raised face and male and female
face flanges, for equipment with larger dimensions and in special-
purpose flanged connections
Construction
Graphite layer Graphite layer
Thickness 0.8 mm Thickness 0.8 mm
Gasket thickness 3 mm Gasket thickness 3 mm

corrugated ring 1.4571 Corrugated ring 1.4571
Inner eyelet 1.4571
Other thicknesses and other material combinations are available on request Other thicknesses and other material combinations are available on request
Dimensions as per DIN EN 1514-4 and Dimensions as per DIN EN 1514-4
DIN EN 12560-4 DIN EN 12560-4
Other standard dimensions and special-purpose dimensions on request. Other standard dimensions and special-purpose dimensions on request
Operating limits
Operating pressure:
-200 °C to 550 °C 1) -200 °C to 550 °C 1)
1)
Gasket characteristics DIN 28090 (thickness = 3 mm)

σVU 0,01 : 22 N/mm² (σVU 0,1: 12 N/mm²) σVU 0,01 : 22 N/mm²
σVO : 200 N/mm² σVO : 230 N/mm²
σBO 300°C : 200 N/mm² σBO 300°C : 230 N/mm²
mDIN 2505 : 1.1 mDIN 2505 : 1.1
Approvals
• Blowout safety Hot Blowout Test as per ASTM draft HOBT1 • BAM approval for gaseous oxygen (200°C/130 bar) and liquid
oxygen
• BAM approval for gaseous oxygen (200°C/130 bar) and liquid • BAM approval for ethylene oxide/propylene oxide
oxygen
• BAM approval for ethylene oxide/propylene oxide • Fire Safe Test as per API 607 / DIN ISO 10497
• Fire Safe Test as per API 607 / DIN ISO 10497 • TA-Luft 2002 (VDI 2440/2200)
• TA-Luft 2002 (VDI 2440/2200)
32 IDT Industrie- und Dichtungstechnik GmbH 14

PTFE envelope gaskets < Semi-metallic gaskets 03
PTFE envelope gasket
Description
The PTFE envelope gaskets are used for many applications.
The different applications depend on the construction
(different cores possible).
PTFE envelope gaskets are mainly used for enamel flanges
but also for plastic pipes, rubber or steel flanges. The seal
system PW-I (PTFE envelope gasket made from Dyneon™
TFM™ 1600 with diffusion barrier and corrugated ring 1.457
as insert) was developed specifically for the steel flange
area.
The PTFE envelope gaskets with graphite insert
(SIGRAFLEX® Email) or fibre insert (ED10 and ED30)
have proven themselves especially with enamel flange
Models
connections. The actual seal function is carried out by PW-I (ED01)
the PTFE envelope made from Dyneon™TFM™ 1600, a
PTFE (TFM™) envelope gasket (thickness 3,5 mm) with
modified PTFE within the molecule chain with outstanding
inner diffusion barrier (width 4 mm) and stainless steel
sealing properties. A diffusion barrier (3 or 4 mm) prevents
corrugated ring (1.4571)
media diffusion through the sealing cross-section.
Leading enamel flange manufacturers recommend the
ED10 / Graphite (WS 3825)
profile ED10 for nominal widths up to DN 200 and the profile
ED30 for beyond that. PTFE (TFM™) envelope gasket (thickness 4 mm) with
inner diffusion barrier (width 3 mm) and graphite insert
(SIGRAFLEX® Email, 3mm)
Properties ED10 / Aramid fibre (WS 3822)
• outstanding media resistance (especially for highly
corrosive media) PTFE (TFM™) envelope gasket (thickness 4 mm) with inner
diffusion barrier (width 4 mm) and aramid fibre insert (3mm)
• no ageing or brittleness (SIGRAFLEX® Email insert)
• very low minimum surface pressure (SIGRAFLEX® Email ED30 / Graphite (WS 3825)
insert)
PTFE (TFM™) evelope gasket (thickness 6,5 mm) with inner
• very good adaptability diffusion barrier (width 3 mm) and corrugated ring and two
• very good handling (transport, assembly and dismantling) graphite insert (SIGRAFLEX® Email, 2 mm)
• no product contamination
• good adjustment and elastic recovery properties ED30 / Aramid fibre (WS 3822)
• good long-term properties (SIGRAFLEX® Email insert) PTFE (TFM™) envelope gasket (thickness 6.5 mm) with
inner diffusion barrier (width 3 mm), corrugated ring and two
aramid fibre insert
Applications
• preferred for low leakage rates for gases and liquids
• for high pressure-temperature combinations
Ordering example
flat gasket made from Dyneon™ TFM™ 1600 (WS 7110)
• for high flange unevenness with stainless steel corrugated ring insert and inner diffusion
• for seal connections with low surface compression barrier (PW-I) nominal width 65 and nominal pressure 40,
• for plastic, enamel or rubber flanges dimensions 77 x 127 mm:
• for highly corrosive media
• for high requirements for cleanliness PTFE (TFM) envelope gasket ED01 PW-I WS 7110/1.4571,
DN 65, PN 40
• for FDA applications
• for flanges sensitive to tension and flexibility
Basic design
and Dimensions
see page 70
4 33
03 Semi-metallic gaskets > PTFE envelope gaskets
PTFE envelope gasket (PW-I) with stainless PTFE envelope gasket with inner diffusion
steel corrugated ring and inner diffusion barrier and graphite (SIGRAFLEX® Email) or
barrier PW-I (IDT Style: ED01) aramid fibre insert (IDT Style: ED10)
d
fulfi lled ft fu lfilled ft f ulfille
TA -Luft TA-Lu TA-Lu
The PTFE envelope is made of modified DyneonTM TFMTM 1600 and The PTFE envelope is made from Dyneon™TFM™1600 and has an
incorporates an inner diffusion barrier. The stainless steel corrugated inner diffusion barrier (3 mm wide). The insert is made from graphite
ring is made of standard 1.4571 steel. Other materials are available. ( SIGRAFLEX® Email in 3 mm thickness). Leading enamel flange
The seal is preferably suitable for use in steel flanged connections and manufacturers recommend this gasket up to a nominal width DN 200,
permits high pressure/temperature combinations. beyond that the IDT style ED30 with a thickness of 6.5 mm.
The gasket system requires a low assembly surface compressing,
is almost universally chemical resistant and not subject to aging or
brittleness. The gasket is ideally suited for use with highly corrosive
media, high requirements for cleanliness, FDA applications as well for
flanges sensitive to tension and flexibility.
As insert aramid fibre in 3 mm thickness is used as well.
Construction
Corrugated ring: s=0,5 mm; PTFE envelope Graphite insert: SIGRAFLEX® Email PTFE envelope:
Standard 1.4571 DyneonTM TFMTM 1600 (or aramid fibre insert) DyneonTM TFMTM 1600
Gasket thickness:
3.5 mm
Ød1
Ød1
Ød2
Ød2
Operating limits
Operating pressure:
Graphite insert Aramid fibre insert
-200 °C to +200 °C (short-term 230 °C) -200 °C to +200 °C -50 °C to 150 °C
(short-term 230 °C)
Max. pressure (40 bar) and max. temperature (200°C) are permitted to occur Max. temperature and max. pressure must not be permitted to occur
simultaneously. simultaneously.

Graphite insert Aramid fibre insert
σVU 0,01 : 12 N/mm² σVU : 8 N/mm² σVU : 12 N/mm²
σVO 20°C : 90 N/mm² σVO : 60 N/mm² σVO : 90 N/mm²
mDIN 2505 : 1.0 mDIN 2505 : 1.1 mDIN 2505 : 1.1
Approvals
• Blowout safety as per TÜV report AW6 / 0580-07 • FDA compliant (parts in contact with product)
• FDA compliant • TA-Luft 2002 (VDI 2440/2200)
• TA-Luft 2002 (VDI 2440/2200)

PTFE envelope gaskets < Semi-metallic gaskets 03
PTFE envelope gasket mit with inner PTFE envelope gasket with inner diffusion
diffusion barrier,corrugated ring and two barrier, corrugated ring and two aramid fibre
graphite inserts (IDT Style: ED30) inserts (IDT Style: ED30)
d
ft fu lfilled ft f ulfille
TA-Lu TA-Lu
The PTFE envelope is made of modified DyneonTM TFMTM 1600 and The PTFE envelope is made of modified DyneonTM TFMTM 1600 and
incorporates an inner diffusion barrier (3 mm wide), a corrugated incorporates an inner diffusion barrier (3 mm wide), a corrugated ring
ring (1.4571) and two graphite inserts in SIGRAFLEX® Email (each (1.4571) and two aramid fibre inserts in (each 2 mm thick).
2 mm thick). The seal features high resilience and is recommended The seal is preferably suitable for use in the enamel sector, where
by leading enamel flange manufacturers from DN 250 upwards; it is aggressive chemical media are present, where a high degree of
however available in all nominal widths. product purity is required and in FDA applications.
The sealing system requires a low minimum seating stress on
installation; it is resistant to most chemicals, it neither ages nor
becomes brittle. The gasket is particularly suitable for use in
environments with highly corrosive media, where a high degree
of product purity is required, for FDA applications and in flanges
sensitive to tension and bending.
Construction
PTFE envelope: PTFE envelope:
Graphite envelope: SIGRAFLEX® Email DyneonTM TFMTM 1600 DyneonTM TFMTM 1600
Aramid fibre inserts
Stainless steel Stainless steel

corrugated ring: corrugated ring:
s=0.5 mm; s=0.5 mm;
Ød1 Standard 1.4571
Ød1
Standard 1.4571
Ød2 Ød2
Operating limits
Operating pressure:
-200 °C to +200 °C (short-term 230 °C) -50 °C to 150 °C
Max. temperature and max. pressure must not be permitted to occur simultaneously.
Gasket characteristics DIN 28090 (thickness = 6,5 mm)

σVO : 60 N/mm² σVO : 60 N/mm²
σBO 150°C : 55 N/mm² σBO 150°C : 55 N/mm²
mDIN 2505 : 1.1 mDIN 2505 : 1.1
Approvals
• Blowout safety as per TÜV report AW6/0580-97 • FDA compliant (parts in contact with product)
• FDA compliant (parts in contact with product) • TA-Luft 2002 (VDI 2440/2200)
• Fire Safe test as per API 607 / DIN ISO 10497
• TA-Luft 2002 (VDI 2440/2200)
35
03 Semi-metallic gaskets > Rubber-steel gaskets
Rubber-steel gaskets
Description Materials
Rubber-steel gaskets were developed from simple rubber • Elastomers: NBR; EPDM; CSM; FPM; NR; CR; IIR
flat seals. The use of the steel core increases the blow-out (see page 20)
safety and stability. This ensures also good handling of the • Steel core: S235 JR /St 37 (Standard)
seal even in large nominal widths. stainless steel (optional)
Rubber-steel gaskets are suitabel for water, water steam,
gas, air, acids, bases, hydrocarbon etc (depending on their
polymer type), while operating temperatures are limited up Applications
to 200 °C. The use of rubber-steel gaskets is recommended • Pipe construction gas / water
especially for applications where only little surface
• Plastic pipes
compression is available.
• enamel apparatus flange
• rubber flange
+ =
Delivery form
+ G-ST gaskets can be delivered in various models and
dimension, depending on the relevant application e.g. for
steel pipes, plastic pipes, rubberised pipes, force shunts
Sealing by rubber- taking over Uptake of inner G-ST style gaskets
system the surface pressure by steel application or as open core for all free dimensions (as of
compression ring 200 mm).
Standard dimensions for steel pipes as per DIN EN 1514-1
Properties or ASME-B16.21
In dimensions suitable for VDI vessel flange (DN 500 - DN
• high tightness already under low surface compression 800)
• secure tightness for weakly designed systems In dimensions suitable for pipes made from PVC according
• great compensation ability in case of angular deviation to DIN 8063 part 4 and plastic loose flange connection as
per DIN 16962 part 12, part 4 (PP) and DIN 16963 part 11,
part 4 (PE) as well as from PVDF
GS01 flange gasket
GS10 style flange gasket
GS20 for free dimensional gaskets with open

stainless steel insert
GS30 for steel flange connections with

contact arrangement

Rubber-steel gaskets < Semi-metallic gaskets 03
Rubber-steel gasket G-ST Rubber-steel gasket G-ST-P/S
(IDT style: GS01) (IDT style: GS10)
ft fu lfilled ft fulfilled
TA-Lu TA-Lu
The gasket comprises a rubber convex-shaped body with an inner The convex-shaped basic body is additionally fitted with an O-ring to
steel ring at the centre. The rubber jacketing is firmly vulcanized to the serve as a static sealing element. Surface faults and angle deviations
steel insert to provide a stable connection which will withstand high in flanges can thus be more easily compensated. The rubber jacketing
stress loads. The steel insert also increase safe blow-out and stability is firmly vulcanized to the steel insert to provide a stable connection
of the sealing system. The crowned form generates partial increase in which will withstand high stress loads. The steel insert also increase
the surface contact pressure. safe blow-out and stability of the sealing system.
The gasket requires low bolting force/surface contact pressure and The gasket requires low bolting force/surface contact pressure and
can be used in low-load design flanges with low bending strength can be used in low-load design flanges with low bending strength
(even plastic flanges). (even plastic flanges).
Construction
Operating limits
Operating pressure:
NBR: -25 °C to 70 °C NBR: -25 °C to 70 °C
EPDM: -30 °C to 120 °C EPDM: -30 °C to 120 °C
CSM: -20 °C to 120 °C FPM: -20 °C to 200 °C
FPM: -20 °C to 200 °C

σVU / NBR: EPDM; FPM; NR : 2 N/mm² σVU / NBR: EPDM; FPM; NR : 2 N/mm²
σVO 20°C / NBR; EPDM; NR : 15 N/mm² σVO 20°C / NBR; EPDM; NR : 15 N/mm²
σVO 20°C / FPM : 9 N/mm² σVO 20°C / FPM : 9 N/mm²
σBO 150°C / FPM : 5 N/mm² σBO 150°C / FPM : 5 N/mm²
Approvals
• DVGW (NBR) • DVGW (NBR)
• FDA (EPDM/NBR) • FDA (EPDM/NBR)
• KTW (NBR/EPDM) • KTW (NBR/EPDM)
• TA-Luft 2002 (VDI 2440/2200) (NBR/EPDM/FPM) • TA-Luft 2002 (VDI 2440/2200) (NBR/EPDM/FPM/CSM/CR/IIR)
37
04 Metallic gaskets > Ring-Joint RTJ gaskets
Ring-Joint (RTJ) gaskets
Ring-Joint (RTJ) gaskets are fully metallic, turned gaskets.
They are mainly used for applications with high pressures
and temperatures. Typical applications are within refineries
and petro-chemical industry.
They are manufactured under consideration of the norms
ASME B16.20 (DIN EN 12560-5) and API 6A for flanges as
per API 6B and ASME / ANSI B16.5 as well as ASME / ANSI
B 16.47.
Gasket types/designs
There are two base types of RTJ gaskets: oval and
octagonal. These standard models are used up to 6250 lbs
(430 bar)according to ASME/ANSI B 16.5 or 5000 lbs (344
bar) according to API 6A.
The type BX requires a surface finish of max. 0,8 Ra or 3,2
Style Oval RJ01 Rz. All sealing surfaces of the flanges or seals should have
The oval model is the oldest version of RTJ gasket. It was no scratches or other damage.
originally developed for flanges which are no longer used The material choice is very important since RTJ gaskets
today. The oval form can be used just like the can be used for extreme operating conditions. Media
octagonal version in flange connections with resistance is an important factor in addition to pressure and
RTJ-groove (flank angle 23°) as per above temperature.
mentioned norm. The spherical surface of
the seal is pressed against the cone-shaped In order to prevent damage to the flange, the hardness
surface of the flange when the flange is of the RTJ ring should always be softer than the flange
adjusted, which creates a linear contact material. The maximal hardness value are specified for the
between flange and seal. The metal ring is further deformed different materials as per ASME B 16.20/API 6A.
with increasing assembly strength and the contact surface
is widened. The size of the sealing surface is dependant Standard materials:
on the applied assembly strength. The oval type is used Material-
preferably for low bolt loads and differing radial expansions/ Material AISI/ASTM Identification
number
misalignment
X5CrNiMo17-12-2 1.4401 316 S316
Style Octagonal RJ10 X6CrNiNb18-10 1.4550 347 S347
The octagonal model is used like the oval form in flange X6CrNiMoTi17-12-2 1.4571 316Ti S316Ti
systems as per above-mentioned norm. Different to the
oval form, a surface laminar load is created at the contact X2CrNiMo17-12-2 1.4404 316L S316L
surface between seal and flange right from 12CrMo195 1.7362 A182 F5
the start. The seal surface size depends on
Soft iron 1.1003 Soft-Iron D
the assembly strength. The octagonal type is
usually the preferred model. Further materials available upon request
BX and RZ model Order example

The RX type is an optimised model of Seal as per EN 12560-5, oval form (IDT-profile: RJ01), with
the type R-octagonal. It fits into the same flange and can ring number R.36 made from X2CrNiMo17-12-2 (1.4404):
be exchanged without any problems. The type RX was IDT Ring-Joint gasket RJ01 R.36 / WS 1.4404
optimised in such a way that an increase of inner pressure
increases the surface compression and the type RX hence Dimensions
has better sealing properties.
See as of page 74
The type BS is also a model optimised for
pressure. It can, however, not be exchanged
with other types. It was specifically developed
for the API 6BX flange and is used up to a
operating pressure of 20,000 lbs (1378 bar)
as per API 6A.
Gasket materials/surface composition

The flange and seal require a smooth
surface.
The surface finish for the contact surfaces of
the types R and RX should not exceed 1,6 Ra
or 6,4 Rz.

Lens gaskets and insert rings < Metallic gaskets 04
Lens gaskets
Lens gaskets are also referred to as sealing lenses or high
pressure lenses and are like RTJ gasket: fully metallic,
turned sealing elements.
Lens gaskets are used like RTJ gaskets for high pressure
areas and are mainly used for pipes.
The bored sealing surface of the flange forms together
–––20°
a cone segment with an open angle of 140°. Here the
spherical zone of the lens connects with the cone-shaped
surfaces of the flange. Lens gaskets are non-sensitive
h1
h2
to overload. An increase in load increases the sealing
surface. The surface compression therefore only increases
disproportionately.
Lens gaskets can usually be reused several times, since
only the surface of the lens gasket is deformed in the elastic
area.
Dimensions
The manufacture of lens gaskets is carried out in d1
consideration of DIN 2696. There are two dimensional series
for lens gaskets determined corresponding to the two series
of pipe connection dimensions. d2
–– Row 1 for flanges as per DIN EN 1092-1, DIN 2627, DIN
2628, DIN 2629 or DIN 2638 in ranges from DN 10 to DN Identification/Order example
200 and PN 63 to PN 400. The lens gasket from row 1, IDT profile LD01, DN 50 PN 160
–– Row 2 for flanges as per DIN 2636, DIN 2637, DIN 2638, from material 1.4571:
DIN 2628 or DIN 2629 for ranges from DN 10 to DN 200 IDT lens gasket LD01 DIN 2696 series 1 DN 50 PN 160
and PN 64 to PN 320 1.4571
IDT style Gasket materials/surface composition

–– LD01 standard lens gasket as
per DIN 2696 Short name Material number Standard
–– LD10 standard blind lens
C22.8 1.0460 DIN 17243
Delivery P245GH 1.0352 DIN EN 10222-2
The lens gaskets are packed in IDT Profil: LD01
X6CrNiMoTi17-12-2 1.4571 DIN EN 10088-1
such a way that mechanical and
corrosive damages to the sealing X6CrNiTi18-10 1.4541 DIN EN 10088-1
surfaces are impossible during Further materials available upon request
transport.
A surface finish of Rz 6,3 in radial direction is required for
IDT Profil: LD10 the sealing surfaces. Surfaces have to be free grooves and
scratches.
Insert rings Identification/Order example

Insert ring IDT profile ER01 for groove flange from DN100
Insert rings are full metallic, turned ring which comply with
out of C-steel:
DIN 2512. They are mainly used together with two soft
material gaskets in groove/groove flange connections. IDT-insert ring ER01 DIN 2512 DN 100 C-steel
IDT style
The standard model is a simple smooth ring (IDT profile
ER01). Insert rings are often serrated at the sealing surfaces
in order to increase the sealing properties (IDT profile
ER10). A specifically practical solution is to use insert rings IDT style: ER01
which are serrated on either side and have a graphite foil
seal seat. These rings comply with a complete serrated
profile gasket and the standard two soft material gaskets
are redundant. Ø d1
Ø d2
IDT style: ER10
39
05 Manhole gaskets > Manhole gaskets for boilers with TÜV-approval
Oval handhole, head and
manhole gaskets
for boilers with
TÜV-approval
Description
Asbestos-free soft material gaskets were developed and
implemented by different manufacturers due to Germany
banning asbestos materials for sealing systems in boilers.
Unfortunately some of these constructions my lead to
dangerous accidents which is due to the seal being pressed
out of its seat.
This caused the German authorities (VdTÜV und FDBR) to
point out possible dangers and to develop the requirements
“Information Sheet 100” for oval handhole, head and
manhole gaskets in boilers.
This information sheet includes the requirements for clamp
systems and gaskets, the test conditions and the labelling
of the gasket.
The tests are carried out by VdTÜV. In the event of a positive boiler
Kessel
test result a component label is issued which has to be used
on the parts-tested gasket. Only TÜV-approved gaskets may
be used after notification and transitional period.
Properties
IDT has developed the shown gasket model (cross-
section on following page) with the aims listed below and Deckel
cap gasket
Dichtung
received TÜV-test certificate as per VdTÜV-information
sheet “Gaskets 100”, TRD 401, annex 1, test class “d”. The
gaskets have the following characteristics:
• blow-out safety (shaft ring, flange)
• reduced leakage
• high compensation capability (shaft ring)
• prevention of graphite abrasion due to operating medium
(flange)
• easy handling
• high age and chemical resistance
• no expiry date
• no hardening under temperature
Design
The choice of the relevant and most effective design
variation is carried out according to the condition of the load
system.
Boilers with oval barrier system are equipped with inner cap,
which is tightened using the nut across bolts and brackets
and work self-sealing at inner overpressure.

Manhole gaskets for boilers with TÜV-approval < Manhole gaskets 05
Approvals
The IDT-gaskets comply with the test requirements of the
IDT Style FD01
VdTÜV-information sheet “gaskets 100”, TRD 401, annex 1,
WS 3860 2 x 2 mm
test class “d”.
All designs have the following TÜV-certificate:
• permissible operating overpressure p = 40 bar IDT Style FD01
• permissible operating temperature T = 250 °C WS 3885
• permissible cold water test overpressure p = 88 bar
IDT Style FD20

Delivery form WS 3885;
outer eyelet 1.4571, 0,15 mm
Each gasket is delivered with a detailed installation and
assembly instructions which includes amongst other the
following information:
IDT Style FD30
• requirements on the load system WS 3885;
• requirements on the gasket double eyelet 1.4571, 0,15 mm
• assembly, disassembly of gasket
• bolt tightening torque IDT Style WD10
corrugated ring 1.4571;
Standard-dimensions: layer WS 3860, 2 x 2 mm
Dimension of inner oval (AxB) X edge width of gasket x
thickness (depending on model 3 mm, 4 mm, 5 mm or 8
mm)
IDT Style WD30
80 x120 x 15 x thickness 220 x 320 x 25 x thickness corrugated ring 1.4571;
layer WS 3860, 2 x 2 mm;
100 x 150 x 15 x thickness 300 x 400 x 25 x thickness outer eyelet 1.4571, 0,15 mm
120 x160 x 15 x thickness 320 x 420 x 25 x thickness
Further dimensions upon request. IDT Style WD40
corrugated ring 1.4571;
double eyelet 1.4571, 0,15 mm
IDT Style WD39

Edge width 2 x corrugated ring 1.4571;
out eyelet 1.4571, 0,15 mm
41
05 Manhole gasket > made from expanded PTFE with steel core
IDT-MultiTex-DK ePTFE gasket
Manhole gasket made from ePTFE with steel core
Description Pressure resistance

approved up to 25 bar operating pressure
IDT-MultiTex-SDR safety sealing rings made from multi
directional oriented ePTFE with stainless steel core are cold water testing overpressure 55 bar
adapted to the high user requirements in terms of tightness
and safety within handhole, head and manhole covers of Physiological harmlessness/
boilers. approved for use with food
They are the first and currently only multi directional physiologically harmless in constant temperature use up to
oriented ePTFE sealing tapes with TRD401 / VdTÜV- 225°C
information sheet Gaskets 100 approval.
The requirements as per FDA21 CFR 177.1550 (PTFE) and
The multi-directional oriented fibre structure and the unique FDA21 CFR 177.105 (adhesive) were met.
construction of the MultiTex-security sealing rings with
stainless steel core ensure durable sealing and operating
safety. Test and certificates
The high adaptability during installation guarantees and parts tested in accordance with VdTÜV-leaflet „Dichtung 100“
unusual cold water tightness. and TRD 401 appendix 1; permitted for use in test class „c“
The previously high installation effort when using rubber Component identification ring:
seals to achieve correct cold water test is therefore TÜV. D.06 – 009.c
redundant. Component identification band:
TÜV. D.06 – 008.c
Properties Delivery forms / dimensions

Material Ring: Delivery is in form of ready, oval sealing ring as per
The MultiText material consists of pure, virginal PTFE in dimensions below.
multi-directional fibre structure 80X120X15X8
100X150X15X8
Chemical resistance 120X160X15X8
pH 0 to 14 220X320X25X8
resistant against all media with exception of dissolved and 300X400X25X8
melted alkali metals as well as elemental fluoride at T > 150
°C and p > 40bar 320X420X25X8
other dimension upon request
Age resistant
There is no ageing if used in approved applications Type: Delivery as piece goods with one-side self-adhesive
assembly aid, on spindles with 10 m, 25 m or 50 m, other
Temperature resistant lengths upon request.
approved up to 225°C For caps with:
–– Sealing surface width 15 mm: Art. Nr. 611030 15X3 mm
–– Sealing surface width 25 mm: Art. Nr. 612440 24 X 3 mm

Manhole protection and sealing rings for enamelled steel boiler < Manhole gaskets 05
Manhole protection and
sealing rings for enamelled
steel boiler
Properties
• seals and protects manhole, funnel and sampling
openings of enamelled containers from damage to the
sealing surfaces and inside of the sleeve
• prevents expensive repairs or re-enamelling of the overall
boiler
• saves the use of expensive enamelled steel spacer rings
• and the need to replace seals frequently
• current findings indicate a long service life even during
• rough operating modes during batch operation as well as
frequent opening and closing
O-ring consist of elastimer Base body made from conducting
• no product contamination material (FPM) with PTFE-shell Dyneon™TF 4220
• conductive (conduction of electrostatic charges) serrated
• base body made from conductive Dyneon™TF ØD
kamm profile oval (D1xD2)
Applications cap
• operating pressure max. 10 bar, ØF

• operating temperature approx. 200 °C B
• flange sensitive to stress PTFE skirt
H
• aggressive and toxic media in gaseous and liquid screw-hole circle Ø E
condition
• pharmaceutical and chemical industry
• batch operation (change in temperature and pressure) ØA
oval (A1xA2)
Stainless steel bandage with TÜV-
neck
Dimension sheet manhole
inspection according to pressure
container regulation
protective ring
max. max. Design and
Nominal oval oval delivery
ØA B ØD ØE ØF H operating operating TÜV-approval
width DN A1xA2 D1xD2 time
pressure[bar] temp. [°C] of bandage
500 495 45 610 650 14 90 6 weeks 10 200 x

600 595 45 710 750 14 90 6 weeks 10 200 x
350x450 345x445 40 435x535 14 90 6 weeks 6 200 x
If you require any other dimensions to those mentioned above, then please fill in dimension sheet and send it to us. Since
the component is subject to the pressure container regulation, please check if you want us to carry out the design and TÜV-
approval of the stainless steel bandage.
43
06 Stuffing box packings
Stuffing box packings
Description
Gland packings are cost-efficient sealing solutions for
pumps, stirring devices and as spindle sealant in control
and adjustment valves.
Gland packings are made with braiding machines from
yarns using different braiding techniques, depending on
dimensions and packing type.
Used materials consist of organic fibres such as:
• Aramid
• PTFE
• Ramie
• Novoloid
• Panox • Packings which are too thick may not be brought down to
• Polyacrylics size by hitting them.
or inorganic fibres such as: • Surfaces without grooves or signs of rust
• glass • tools for disassembly and assembly see as of page 57
• aluminimium silicate
• carbon
as well s pure graphite foils and PTFE compounds.
Delivery form
Additionally, the packings can be made with lubricants, • Sold by the meter in boxes with approx.
fillers and binders depending on the item and its
1 kg: 3 - 7 mm sg. 2 kg: 8 - 11 mm sg.
application.
3,5 kg: 12 -14 mm sg. 5 kg: 15 - 19 mm sg.
Installation information 10 kg: ab 20 mm sg.

• only use packings to fit the relevant gland • Ready-to-install, compression-molded packing rings
• remove old packing residue, clean gland thoroughly as per specified dimensions
• Gap between shaft and housing or collar < 0,22.
Extrusion tight packings or backing rings have to be used
for bigger gaps.
Braid types
4-diagonal braid – trapeze cross- • low frictional heat
section • ideal spread out of force
• little abrasion on packing and shaft
2-diagonal braid - plait • large surface
(Zopf) • good elasticity
3-diagonal braid • good cross-section stability

• dense braid structure
4-diagonal braid • very dense braid structure

• smooth surface
• high cross section stability
concentric, simple or multiple • dense surface
plaited around core
pressed rings from pure graphite • high cross-section density

foil • very high pressure, temperature and chemical resistance

Stuffing box packings 06
2724 2725 2726 2727 2728 2729 2730 2719
PTFE packing
2724 2725 2726 2727 2728 2729 2730 2719
Properties
fibre material PTFE PTFE PTFE- PTFE- PTFE- PTFE- PTFE PTFE-
Graphite Extrud. Extrud. Graphite Graphite
additions PTFE PTFE Graphite
lubricating agent (*=silicone free) no yes* no yes* yes* yes no yes*
density approx.. (g/cm ) 3
1.7 1.7 1.4 1.9 1.9 1.6 1.4 1.6
Range of applications
temperature min. (°C) -200 -100 -200 -100 -100 -100 -200 -100
temperature max. (°C) +290 +280 +280 +250 +250 +280 +280 +280
pH 0-14 0-14 0-14 0-14 0-14 0-14 0-14 0-14
pressure
p (bar) rotary pumps 10 5 5 25 25
p (bar) piston pumps 500 500 (250) (250)
p (bar) valves 500 500 100 (100)
speed (m/s) 2 10 3 10 10 25 (2) 2 25 (2)
Applications
Paints, dyes (silicone-free) ● ● ● x x x ● ●
Abrasive and sticky media x x x x x x x x
Water, industrial water, seawater ● ● ● ● ● ● ● ●
Hot water, boiler feed water, conden- ● ● ● ●
● x ● ●
sates
Vapors, sour gases, nitrogen ● ● ● ● ● ● ● ●
Oxygen ● x x x x x x x
Mineral oils, animal fats ● ● ● ● ● ● ● ●
Heat transfer oils, synthetic oils ● ● ● ● ● ● ● ●
Diluted alkali, saline solutions ● ● ● ● ● ● ● ●
Concentrated alkali ● ● ● ● ● o ● ●
Inorganic acids diluted, saline solu-
● ● ● ● ● ● ● ●
tions
Inorganic acids, concentrated ● ● ● ● ● ● ● ●
Solvents, other organic compounds ● ● ● ● ● ● ● ●
Approvals
BAM FDA BAM FMPA
Approvals FDA FMPA
(2724F)
● = suitable; o = limitedly suitable; x = unsuitable
45
06 Stuffing box packings
1395 1372 1380/1390 1385 1377 1375
Graphite and carbon packing

1395 1372 1380/90 1385 1377 1375
Properties
fibre material pure pure pure graphite carbon carbon
graphite foil graphite foil graphite foil
additions Graphit Graphit Graphit
lubricating agent (*=silicone free) no no no no no yes*
density approx.. (g/cm ) 3
1.6 1.2 1.2 - 1.8 1.0 1.0 1.2
temperature min. (°C) -60 -60 -200 -60 -60 -60
temperature max. (°C) +550 +500 +550 +500 +400 +400
Steam (°C) +600 +550 +600 +550 +500 +500
pH 0-14 0-14 0-14 2-12 2-12 0-14
pressure
p (bar) rotary pumps 20
p (bar) piston pumps
p (bar) valves 500 300 300 150 150
speed (m/s) 2 2 2 2 2 25
Applications
Paints, dyes (silicone-free) o o o o o o
Abrasive and sticky media x x x x x x
Water, industrial water, seawater ● ● ● ● ● ●
Hot water, boiler feed water, conden- ● o
● ● ● ●
sates
Vapors, sour gases, nitrogen ● ● ● o o ●
Oxygen x x ● x x x
Mineral oils, animal fats ● ● ● ● ● ●
Heat transfer oils, synthetic oils ● ● ● ● ● ●
Diluted alkali, saline solutions ● ● ● o o o
Concentrated alkali o o ● x x x
Inorganic acids diluted, saline solu-
● ● ● o o o
tions
Inorganic acids, concentrated o o o x x x
Solvents, other organic compounds o o ● o o o
Approvals
BAM
Approvals DVGW
KTW

Stuffing box packings 06
2224 2225 2226 2229 2722 2750 2755 2760 2785 1783 1724/25
Special packing
1724/
2224 2225 2226 2229 2722 2750 2755 2760 2785 1783
1725
Properties
fibre material PTFE- PTFE- PTFE- PTFE- Aramid Aramid Ramie Panox Novo- Poly- PTFE
Aramid Aramid Aramid Aramid loid acryl
additions PTFE PTFE PTFE PTFE PTFE PTFE PTFE PTFE/ PTFE PTFE PTFE
Graphite
lubricating agent (*=silicone free) yes yes yes yes yes yes* yes* yes* yes* yes* no/yes*
density approx.. (g/cm3) 1.6 1.5 1.5 1.6 1.4 1.4 1.4 1.4 1.4 1.5 1.7
temperature min. (°C) -100 -100 -100 -100 -100 -100 -50 -50 -50 -50 -100
temperature max. (°C) +280 +280 +280 +280 +280 +250 +140 +200 +250 +140 +280
pH 1-13 1-13 1-13 1-13 1-13 1-13 5-14 4-10 1-14 1-13 0-14
pressure
p (bar) rotary pumps 20 25 25 25 20 20 20 50 20
p (bar) piston pumps 500 500 (100) (100) (100) (100) 50
p (bar) valves 100 100 50
speed (m/s) 2 15 3 25 (5) 20 20 (2) 10 (2) 25 15 25 25
(1.5)
Applications
Paints, dyes (silicone-free) x x x x x ● o o ● o ●
Abrasive and sticky media ● ● ● ● ● ● o x o x x
Water, industrial water, seawa- ● ●
● ● ● ● ● ● ● ● ●
ter
Hot water, boiler feed water, o ●
● o ● ● ● ● x ● ●
condensates
Vapors, sour gases, nitrogen o o ● ● o x x o ● o ●
Oxygen x x x x x x x x x x ●
Mineral oils, animal fats ● ● ● ● ● ● ● ● ● ● ●
Heat transfer oils, synthetic oils o o o o o o ● o ● o ●
Diluted alkali, saline solutions ● ● ● ● ● ● ● o ● o ●
Concentrated alkali x x x x x x x x ● x ●
Inorganic acids diluted, saline
● ● ● ● ● ● x o ● o ●
solutions
Inorganic acids, concentrated x x o o x x x x x x ●
Solvents, other organic com-
o o o o o o o o ● o ●
pounds
47
06 Stuffing box packings > TA-Luft Packing set
UNIGRAF® TA-Luft packing set UNIFLUOR® TA-Luft packing set
Type 1374 Type 2724F
lled lled
ft fulfi ft fulfi
TA-Lu TA-Lu
This gland packing is made of braided, patented multi-purpose This gland packing is made of highly expanded, white PTFE filament
graphite fiber to provide excellent cross-sectional density in yarn to provide excellent cross-sectional density in temperature
temperature cycles and extremely low leakage rates. cycles and extremely low leakage rates.
The packing set features low gap extrusion, low cold flow tendency The packing set features low gap extrusion, low cold flow tendency
and very low friction coefficients. and very low friction coefficients..
Technical properties
Temperature: -200 + 400 °C 1) Temperature: -200 + 280°C
pH: 0 -14 pH: 0 - 14
Vg: 2 m/s Vg: 2 m/s
Pressure: max. 300 bar Pressure max. 250 bar
TA-Luft: 40 bar TA-Luft: 40 bar
1)
Please consult with the manufacturer concerning temperatures above 300°C.
The preferred application is in standard and control valves in the The preferred application is in standard and control valves in the
chemical and petro-chemical industry, and in process engineering and chemical and petro-chemical industry, in process engineering and
refineries. refineries.
Advantages
• simple assembly
• simple assembly
• cost advantages through standard dimensions
• cost advantages through standard dimensions
• suitable for use in new and re-worked valves
• suitable for use in new and re-worked valves
• high savings potential
TA-Luft certificate / VDI guideline 2440

The packing set was tested without disk springs at 400°C, 40 bar and The packing set was tested without disk springs at 250°C, 40 bar and
1000 spindle movements.. 2500 spindle movements.
Applications / Chemical resistance

Resistant to most chemicals solvents, lyes, acids, alcohols, water, Resistant to most chemicals solvents, lyes, acids, alcohols, water,
oils etc. oils etc.
Exceptions: dissolved or molten alkali metals, elementary fluorine, Exceptions: dissolved or molten alkali metals, elementary fluorine,
halogens (e.g. moist chlorine), chlorine trifluoride, oxidizing acids and halogens at higher temperatures, chlorine trifluoride and fluorinated
other substances with an oxidizing effect (cf. chemical resistance of hydrocarbon (possible swelling)
expanded graphite foil)
Forms of delivery
Ready-to-install compression-molded packing rings as per specified Complete packing sets of ready-to-install, die-moulded, customized
dimensions, delivered as a complete packing set gland packings.

TA-Luft Packing set < Stuffing box packings 06
UNIFLUOR® TA-Luft valve Assembly and commissioning
packing set Type 2724FS information for TA-Luft packing sets type
2724FS to achieve leakage rates as per TA-
Luft requirements
Valves are amongst the most common components in plant
construction. The gland packing which is used to seal the
ft fu lfilled spindle bushing through the valve housing guarantees a high

TA-Lu
operating safety.
That’s why specific requirements and care are needed
for packing in gland spaces, spindle, gaps and packing
dimensions.
Remove old packing residue, clean gland thoroughly.
Grooves, dirt and potential rust on shaft, spindle and housing
UNIFLUOR® 2724FS is a universal PTFE sealing set which complies have to be cleaned – polish if necessary.
with VDI regulations 2440/2200 without spring load due to its
special combination.
Installation regulation: see drawing
Technische Properties
Temperatur: -200 + 280°C
pH: 0 - 14
Vg: 2 m/s
Druck: max. 250 bar
Applications The packing set is pretensioned with 50 Mpa, the collar plates
The sealing set is suitable for new or backfitting of existing screws have to be loosened again in order to create the
valves used in chemical and petro-chemical industry, process stress equalisation in the packing.
technology and refineries.
The spindle has to be checked for flexibility and then the
operating stress of 30 MPa has to be applied. Tighten after
Approvals temperature exposure. The gap between shaft and housing
or collar plate has to be checked thoroughly. We recommend
TA-Luft 2002 (VDI 2440/2200) the calculation formula 0.015 x spindle diameter (example:
The packing set was tested without spring load at 200°C, 40 diam. 30 mm, gap 0.45 mm).
bar and 5000 spindle movements. If the gap widths and operating pressures are higher then
a metallic base ring with 0.1 mm gap measurement. The
recommended surface roughness of the spindle and housing
Chemical resistance is Ra = 1 μm.
Resistant against a range of chemicals such as solvents, For control valves a hardness of 40 HRC applies. Almost all
bases, acids, alcohols, water, oils etc. With the exception old valves can be retrofitted according to TA-Luft if carefully
of dissolved or melted alkali metal, elemental fluoride, overhauled.
halogen at higher temperatures, chlortrifluoride and fluorised
hydrocarbon (poss. swelling) Spindle and housing dimensions
Nominal dimension deviations should not be more than 1 %
Delivery form of the spindle diameter and 0.5 % of the borehole diameter.
For overhauled valves, gate valves and appliances with
Ready to install, compression-moulded packing set as per spindle and housing dimensions which significantly deviate
dimensions from the nominal dimensions then a sufficient pre-sealing of
the packing set is required in order to adjust the rings to the
gland and spindle.
49
07 Gaskets for high temperature applications > Mica gaskets
Mica flat gaskets
• high quality reinforced gasket in terms of UVV (blow-out
safety)
• Use for hot gas / waste gas application during thermal
processes Combustion plants and motors as well as for
similar problem cases
Description
The mica flat gasket program consists of IDT-profiles
WD10, WD12, WD20 as well as FD30 and complements the
established IDT-flat gasket range and is especially suited for
high temperature ranges.
The used mica paper consists mainly of aluminosilicates
(layer silicates), impregnated with temperature resistant
binders. Heat resistant steel is used in form of shafts,
flanges and tanged steel for reinforcements.
The application areas for these gaskets are mainly hot
gas and incineration plants, exhaust fumes of combustion
engines and similar areas of use where high temperatures
and comparatively low pressures dominate. The gaskets
are suitable for the use in standard flange systems. The
handling for installation and disassembly, storage and
transport is uncomplicated.
The media resistance of mica as well as of the metallic
reinforcement and flange elements have to be considered
for the use of the mica gasket with aggressive substances.
The very low loss of mass of the mica material in the high
Order example
temperature ranges can be demonstrated well using Mica flat gaskets corrugated metallic ring insert and
thermogravimetry. inner eyelet, nominal width 50 and nominal pressure 40,
dimensions 61 x 107 mm:
Properties/Applications IDT flat gasket - WD20 WS 3650, DN 50, PN 40

• excellent heat resistance
• constant temperature up to 800°C. Short term temperature
up to 900°C.
• inflammable
• diverse media resistance (depending on used metal)
• full utilisation of potential bolt loads recommended
• high compressibility and good adaptability; also suitable
for old plants
• high pressure resistance
• asbestos-free no health hazard; can be disposed of at
domestic refuse dump
• very good handling for storage and transport
• mechanically stable due to metal reinforcements
• no special requirements on flange gasket bearing surface
- flange form C as per DIN 2526 is sufficient

Mica gaskets < Gaskets for high temperature applications 07
WS 3650 mica corrugated metallic gasket WS 3662 mica flat gasket with inner and outer
for flat face and raised face flanges eyelet for tongue and groove flanges
WS 3650/-IB (IDT Style: WD10 und WD20) WS 3662-DB (IDT Style: FD30)
The basic body consists of a corrugated metallic ring (heat resistant The gasket consists of mica foils which are reinforced in the center
steel 1.4828) in the thickness of 0,5 mm which is plated with mica with perforated steel made from 1.4828 (0,15 mm thick). Additionally
on either side (profile WD10). Additionally the sealing system can be the seals have an inner and outer eyelet (also 1.4828). This increases
fitted with an inner eyelet made from 1.4828 (profile WD20). Also the stability of the gasket and improves handling.
only partial surface plating is possible according to our profiles WD This gasket is used in high temperature areas up to 900 °C, mainly for
12 and WD 22. hot gases (e.g.: combustion plants)
The main application area is for high temperatures and relatively low
pressures, e.g. hot combustion exhaust gases in exhaust-air plants..
Aufbau
FD30
WD 10 Mica layer
eyelet: heat-resisting steel

1.4828, seamless up to DN 350
mica paper type 710, for inner, up to DN 200 for outer
impregneted thickness: 0.15 mm
WD 20
Corrugated ring in 1.4828 steel
modified perforated
steel insert 1.4828
0,15 mm thick
Inner eyelet in 1.4828 steel
Operating limits
Operating pressure:
max. 5 bar 1) max. 5 bar 1)
1)
please consult with the manufacturer at higher operating pressure.
up to 800 °C (short-term 900 °C) up to 800 °C (short-term 900 °C)
Gasket characteristics
σVO : 200 N/mm² σVO : 240 N/mm²
σBO 300°C : 150 N/mm² σBO 300°C : 165 N/mm²
mDIN 2505 : 1.6 mDIN 2505 : 1.6
51
08 Fabric gaskets and pexpansion joints > Fabric gaskets
Fabric gaskets Fabric gaskets with diffusion
barrier for industrial furnaces
Thermotop-Fabric gaskets • minimises gas and heat loss
• minimises the strain on the furnace environment
Material data
Thermotop fabric seals consist of textured modified glass
fibre products without organic base fibres. Extremely good Fabric band
sealing properties are achieved with special elastomers woven, with solid edges, available in Cristallo, Thermotop
bonds and outer high temperature coating. and Ceramic quality
• very flexible thicknesses: 3 and 5 mm rolls, at 25 m
• good resilience widths: 20, 30, 40, 50, 60, 80 and 100 mm
• wear resistant other dimensions available upon request
• non-sensitive to humidity Additional treatments: PTFE-impregnation (max. 290 °C) or
graphitisation (constant temperature 450 °C)
• resistant against vapours, oils, most bases and acids
• high gas tightness
• constant temperature 550 °C, in protective gas 900 °C
Cristallo-Fabric gaskets Cristallo-Fabric

gaskets
Material data
Cristallo fabric seals consist of textured modified glass fibre
products without organic base fibres. Specific properties are
achieved with chrome steel wire reinforcement, elastomers
bond and high temperature coating:
• very flexible, good resilience, wear resistant, non-sensitive
to vapours, oils, bases and most acids
• constant temperature 500 °C, in protective gas 600 °C
Ceramic-Fabric gaskets Thermotop®

Fabric gaskets
Material data
IDT-Ceramic products contain aluminium silicate fibre
components with chrome steel wire reinforcements. A
specific elastomers bond and an outer high temperature
coating result in good sealing properties. Ceramic products
have a share of about 15 % to 20 % of organic base fibres.
• very flexible
• good resilience
• wear resistant
Cristallo-Band
• resistant against vapours, oils, grease, most bases and
acids
• constant temperature 600 °C, protective gas 900 °C
Application areas for

fabric gaskets
Mainly used as static seal in protective gas hardening
machines, boilers, coal pulverises, flue gas canals, Ceramic-Fabric
exhausters etc. gaskets
Delivery forms for fabric gaskets

Piece goods, ready to install rings and frames, special form
pieces, round, rectangular, flag and special profiles

Fabric expansion joints < Fabric gaskets and pexpansion joints 08
Fabric expansion joints
We manufacture and distribute high quality fabric expansion • Base fabric
joints in cooperation with our partner GFG Kompensator They are on the outer layer and are responsible for pressure
mbH. resistance and form stability and are usually coated. Used
are fabrics made from polyester, aramid, glass or silicate.
Definition
• Coating
GFG expansion joints are components for pipe, plant and
A coating made from the different elastomers protects the
appliance construction which are able to absorb movement
base fabric, supports the form and is the actual sealing
while simultaneously carry out a sealing function due to
element for the expansion joint for simpler components.
their material condition and form
Used are e.g. neoprenes, EPDM, hypalone, silicone, viton
or PTFE.
Advantages
• highest flexibility and therefore utmost flexibility at small
installation height (pipe distance)
• resilience or adjustment forces go against zero or are
negligibly small for calculations.
• an ideal and individual adjustment to the relevant
operating conditions is possible due to the possible
combinations of most driver‘ materials.
• even large dimensions can be manufactured cost-
efficiently.
• drastically smaller transport costs even for large
dimension due to corresponding interfolding
• easy assembly, most of the time by customer’s own staff
Applications
GFG expansion joints can be used in
• power stations (boiler area, DeNOx, R.E.A., gas turbine
plants, nuclear power station) Ventilator construction Cement industry / flue gas recirculation
• waste incineration
• dust removal and filter plants
• cement industry
• steel industry
• drying technology
• chemical industry
• conveyor technology
• ventilator construction
• ventilation technology
• shipping technology and many more
Material groups
It is possible to develop ideal problem solutions both from
a technical as well as a financial point of view due the use
of different material and the relevant material combinations.
Problems usually occur due to mechanical, chemical and Cement industry / Expansion joint for ship diesel motors
thermal influences. flue gas with cooled flanges
The design itself is always determined by the following
material groups and the related tasks
• Insulating material
This prevents thermal but also mechanical damage to the
actual sealing foil when used in relevant thickness and
quality. Used are fabrics made from glass, silicate, ceramic.
• Sealing foil
The sealing foil is the actual sealing element and the centre
piece of the expansion joint. That is why it should be
embedded between two fibre layers in most cases. Foils
made from all types of elastomers, PTFE or stainless steel
are used
Flange expansion joint with integrated insulation for a steel plant
53
08 Fabric gaskets and pexpansion joints > fabric expansion joints
Models Movement absorption
• Tubular expansion joint The possible movement absorption depends on the
Fitted directly to the pipe model of the middle part (AR). The following models are
distinguished in general:
This is the simplest form of a fabric expansion joint, is,
however, only suitable for round or oval cross-sections. Middle part axial approx. lateral approx.
Fitting strips have to be used for angular cross-section and
the channel walls have to spot drilled. For under-pressure straight - 0.25 x AR ± 0.1 x AR
please note that the expansion joint bellows will drag curved - 0.3 x AR ± 0.15 x AR
inwards and reduces the flow cross-sectional area, therefore
with folds - 0.5 x AR ± 0.3 x AR
it is advised to use support rings. The max. temperature is
around + 350 °C since the fixing point assumes the media
temperature. Fitting using multi-part tubular clamps for sizes Graphical representation of the models
of approx. 700 – 800 mm diameter. For larger diameter it
is recommended to use a flange fitting due to the better
tightness.
• Tubular expansion joint
Fitting on expanded mounting flange (if necessary with pre-
insulation)
This type can cover all cross-section forms and sizes.
Corners should, however, be fitted with corresponding radii.
No spot drilling of pipe necessary even for angular cross- Tubular expansion joint fitted directly to the pipe
section. Possible use without pre-insulation up to 400 – 500
°C, with pre-insulation up to 600 – 700 °C due to the great
temperature reduction in the fitting area. Temperatures
up to approx. 1000 °C manageable for corresponding
construction measures such interior bricking etc.
• Flange expansion joint

This type is used for large dimensions possibly for already
existing pipe flanges, for higher pressures and great
requirements for tightness. An operating temperature of
about 450 - 500 °C should not be exceeded due to the bad
head radiation in the fitting area. The expansion joint can Tubular expansion joint fastened on extended mounting flange
be fitted further outwards (away from the media flow) due
to the use of a larger flange and be protected by additional
insulation or installed insulation. This enables a temperature
increase to approx. 600 - 650 °C.
Flange expansion joint
DeNOx equipment Tube-compensator for a low-fired multilayer compensator as sucking

calcination equipments support for a industrial ventilator

PTFE-semi-finished products and turned form parts 09
PTFE-semi-finished products and turned form parts
The production of PTFE-form parts as per drawing or
customer sample is carried out on modern CMC-machines
(e.g. jet cutting, NC-turning etc.). The semi-finished
products are also manufactured in our factory.
Please contact our sales department or application
technology department for further information
PTFE-semi-finished products
Rods and pipes (pressed or extruded), plates (pressed),
foils (peeled), etc.
turned form parts

Bushings, switching valve inserts, bearing shells, sealing,
sealing set, scrapers, shells, spherical seat, seating ring,
bellows, scraper protective rings, collars, spacers, sleeves,
O-rings, flat gaskets, form seals etc.
Standard materials
Materials Material overview IDT-Code
PTFE virginal WS 7010
PTFE pure white, virginal DyneonTM TF 1620 WS 7011
PTFE 30 % glass, blue Compound VX - 1 WS 7013
PTFE 25% glass DyneonTM TF 4105 WS 7015
PTFE 40 % glass Dyneon TF 4108
TM
WS 7018
PTFE 25 % E-carbon Dyneon TF 4215
TM
WS 7025
PTFE modified DyneonTM TFMTM 1600 WS 7110
PTFE 25% glass, modified Dyneon TFM 4105
TM TM
WS 7115
PTFE 2 % main pigment, Dyneon TFM 6220
TM TM
WS 7220
modified
PTFE 2 % main pigment, DyneonTM TFMTM 6221 WS 7221
modified (FDA)
Special-purpose materials
PTFE 2 % main pigment DyneonTM TF 4220 WS 7020
PTFE 60% bronze DyneonTM TF 4406 WS 7045
PTFE 15 % graphite Dyneon TF 4303
TM
WS 7030
weitere Dyneon -Werkstoffe und Sondercompounds auf Anfrage
TM
Sondermaterialien
PVDF WS 7550
PCTFE WS 7555
RCH1000 WS 7560
DELRIN WS 7570
PERTINAX WS 7573
POLYAMID WS 7575
PDM WS 7576
PA 6 WS 7577
PA 6, 30% glass WS 7578
PLEXIGLAS WS 7580
PTFE unsintered WS 7739
PTFE precompressed WS 7742
PFTE Soft WS 7745
further special-purpose materials available upon request
55
10 Service and maintenance products
Gasket cutting machine ( Item no. 9300 WP)
Applications
Suitable to cut almost all flat gasket materials, e.g. graphite
with metal cores, aramid fibre plates also with expanded
metal core, leather, PVC, PTFE, rubber, plastics, cork.
Forms
round and oval rings as well as frames and strips
Operating range
from 80 to 1250 mm in diameter and from 0,5 to 9,0 mm
thickness
cutting accurate to measurement up to approx. 1 mm
Spare parts
Item number Products

Item no. 9301 WP Replacement blade, “N” normal standard
Item no. 9302 WP Electric drive for ring cutter
Item no. 9303 WP Replacement blade, “G” – graphite, tanged
steel
Item no. 9305 WP Replacement blade, "U + M" Uniseal-metal
Item no. 9306 WP Cutting base made from UNISEAL® 3400 350
mm 0.3 mm thick
Item no. 9307 WP Hollow punch 22 mm diameter
Item no. 9308 WP Measuring device, completely installed with
measuring tape
Item no. 9309 WP Centring and fixing device
Item no. 9311 WP bolt lever
Item no. 9312 WP spherical insert, complete with metal housing
Item no. 9313 WP hand wheel, top with lobed wheel ring
Item no. 9314 WP crank, spoke hand wheel with handle
Item no. 9316 WP flat wrench, SW 10

Service and maintenance products 10
Circular cutter (Item no. 9315 WP / 9310 WP)
Easy to use, hard metal blade cuts sealing materials up to
12 mm thickness.
Operating range
Item no. 9315 WP Senior: Item no. 9310 WP Junior:
From centre: 30 – 500 mm From centre: 30 – 270 mm
diameter diameter
From corner hole: up to 1000 From corner hole: up to 500 mm
mm diameter diameter
Spare parts
Item no. 9320 WP replacement blade
Item no. 9321 WP blade holder (without blade)
Item no. 9322 WP PVC-plate (senior)
Item no. 9323 WP PVC-plate (junior)
Item no. 9324 WP beam short, with scale and track
Item no. 9325 WP beam long, with scale and track
Item no. 9326 WP centre mandrel with knurled screw
Item no. 9327 WP plexiglas slider with red mark
Item no. 9328 WP split bushing M14, with 8 mm hole
Item no. 9329 WP hole punch 14 mm, hardened
Packing cutter (Item No. 9348 WP)

Cutting device made from aluminium to fabricate packing
rings
easy to use
Operating range
Ring inner diameter 2 to 110 mm (up to 250 with extension)
packing thickness 1 to 25 mm
Accessories
Extension from 110 to 250 mm inner diameter
Spare parts
Item no. 9341 WP Runner, completely installed
Item no. 9342 WP Adjusting screw
Item no. 9343 WP Block A, fitted
Item no. 9344 WP Block B, fitted
Item no. 9345 WP Lever nut, fitting to Block B
Item no. 9346 WP Cutting base made from fibre
Item no. 9347 WP Blade, super hard, anti-rust
57
Packing extractor (Item no. 9351 WP - 9354 WP)
Handy, flexible special-purpose tool for removing packing
- even in stuffing boxes which are difficult to access and
when increased tensile force is required to remove packing
from the seal.
Delivery form
Size 1 Item no. 9351 WP 6 mm diameter, 200 mm long
Replacement tips with thread

Size 1 Item no. 9366 WP 6 mm ø
Replacement tips with cork screw thread

Sure-cut hand packing cutter

method of operation
This will cut packing with a perfect 45° (diagonal) or 90°
(straight) cut by adjusting the guides. Just push the locking
head upwards to adjust the guides until they engage into
the 45° or 90° holes. Press the blade using the handle
DOWNWARDS, do NOT adjust the cutting angle when the
blade is open!
It will cut all „soft“ packing types in flexible graphite, PTFE,
gPDFE, acryl, ramie, polyamide etc. but it is not suitable for
pure aramid packing! Also cuts O-ring material, rubber and
silicone profiles etc.
Sure-cut accessories set:

The set of accessories comprises a 2- step hand sharpener
and a replacement blade with a central pin.
The Sure-Cut accessories set allows you to keep your
packing hand cutter sharp and always in top condition
The 2-step sharpener is fitted with a pre-set ceramic
sharpening element. The coarse side removes nicks and/
or irregularities from the blade, the fine side sharpens the
blade again.

Flange expander (Item no. 9370 WP)
The procedure is quite simple: After removing the two
opposite connecting screws from the flange connection,
the flange expanders are turned into the two holes. Then
the rest of the connecting screws are removed as far as
required or loosened and the flange connection can then be
opened using the bolts in the flange expander.
Additional safety is provided by inserting a rigid spacer
between the flange rims. The sealing ring can be replaced.
The flange can be opened wide using this system in order
to check the sealing area without causing any damage as is
often the case when using wedges.
Not only seals but gauges, line blinds and similar items
can be removed easily. The table below shows the fields
of application for DIN flanges. The flange expander can
naturally also be used for other flanges. We recommend
working with at least two flange expander as in principle
each flange connection should be expanded parallel
Delivery form
SW I 22 27 32 36 41 46 50 55 60 65
SW II 13 17 22 24 17 30 30 32 32 32
For DIN-flanges
DIN DIN DIN DIN DIN DIN DIN
B L max.
SW I A (mm) 2632 2633 2634 2635 2636 2637 2638 SW II
(mm ø) (mm)
PN 10 PN 16 PN 25 PN 40 PN 64 PN 100 PN 160
22 34 14 10-25 10-25 10-25 10-25 10-15 10-15 10-15 90 13
27 47 18 32-125 32-125 32-80 32-80 25 25 25 107 17
32 50 23 150-350 150-200 100 100 32-80 32-40 40 119 22
36 56 27 400-500 250-300 125-200 125-150 100 50-80 50-80 140 24
41 64 30 600 400 250-300 175-200 125 100 100 152 27
46 73 33 500 350 250-300 150-175 125-175 125-150 213 30
50 73 36 600 400-500 350 200-300 200 175-200 213 30
55 73 39 600 400 350 250 239 32
60 77 42 500 400 300 250-300 239 32
65 77 48 350 275 32
59
Item no. 1001 1002 1000 1006 1009 1014
High temperature parting
PTFE-thread tape compound Assembly and disassembly
Produkte PTFE-paste L PTFE-paste M PTFE-thread tape
Tape-HD without heavy metals, lubricant, anti-seize
anti-seize, nickel-free
paste on the basis of different PTFE-thread tapes PTFE-thread tapes aluminium, magnesium product on petroleum
PTFE types, water soluble oil and thicke- of high density made from pure, silicate fluoride graphite, basis with finely dispensed
ning agent made from pure, virginal, unsintered synthetic oil and thickener graphite flakes and metal
Material virginal, unsintered PTFE particles the main parts are
data PTFE mass per unit mass per unit area: copper and aluminium
area:
min. 60 g/m2
min. 100 g/m2
Class FRp
class GRp
elastic PTFE-particles are not hardening, age resistant, extremely high temperature and heat resistant lubricant
transformed into a thin, homogeneous expandable and flexible, good adaptability pressure resistant high and parting compound,
layer by the mechanical pressure of the onto the threads, easy assembly and performance lubricant prevents corrosion and
thread flanks. disassembly with solid matter fraction, jamming; reduces friction
good chemical resistance, values especially for
excellent corrosion bolt connections bolt
the easy to use thread seal prevents protection for chemical connections fresh water
jamming and protects against and thermic influences and salt water resistant
Properties corrosion.
temperature range: -240 °C to +260 °C areas of use as per DIN EN 751-3: - 40 °C to + 1500 °C - 180 °C to + 1100 °C
Chemical resistance (pH): 0-14 –– gas installation (city gas, natural gas,
pneumatic and hydraulic systems, liquefied gas): 5 bar/ -20 °C to 125 lubricants, rust protection
oil pressure pipes, cooling systems etc. °C lubrication of nuts,bolts, and parting compound
Lubricating paste –– hot water: 7 bar/ up to 125 °C jacks, ropes, cog wheels, in the chemical industry,
–– nominal width area (thread as per ISO rolls, compressors, automotive industry,
7-1): dampers, valves and mining, steel and machine
–– class GRp DN ≤ 10 1) presses, especially suited production; lubricates and
Bolt connections Bolt connections –– class FRp 10 < DN ≤ 50 for high temperatures, protects during extreme
Use heavy loads, in chemical
with fine threads: made from V2A- temperature changes pro-
–– water (sanitary), steel: and and petro-chemical tects threads and fittings
–– steam/food/ –– water (sanitary), 1)
PTFE-tapes of class FRp can industry; re-cutting of against damage, makes
chemicals –– steam/food/ also be used for other nominal widths if damaged threads assembly easier
–– Oxygen (liquid) chemicals the number of thread turns is ≥ 7,5 cm-1.
BAM approval for BAM approval for BAM approval for

oxygen (60 °C / gaseous oxygen for oxygen
Tests 40 bar) (100 °C / 25 gaseous (60 °C /
bar) and DVGW 25 bar) and DVGW
approved approved
tubes at 220 g rolls at 10 m, 12,7 rolls at 12 m, 12 brush-in-cap can at 300 g spray can (aerosol) at 400
Delivery tubes at 100 g (1/2“) x 0,1 mm; x 0,1 mm; VPE at Box with 12 cans ml Box with 10 cans
form Box with 12 cans 10 rolls, box with
200 rolls

Item no. 1008 1012 1015 1016 1010 1011
FIN-Lub, synthetic Chain bearing lubri- Teflon-cover; Silicone-lubricant Cold zinc coating, Fast acting rust
multi-purpose cant; creep oil with PTFE lubricant and lubricants and parting long-term rust remover, active
Products
lubricant with PTFE white lubricants parting compound compounds for plastics, protection for iron and rust remover with
rubber and metal steel humidity protection
combination of mineral oil with fine-particled PTFE silicone oil without highly pure reactive Dissolving of
synthetic high selected white solid with dispersing aid solvents zinc metal with corrosion protection
performance oils, lubricants specifically stabilising and water repellent
Material
penetration oils, additives and epoxy additives in mineral
data
PTFE and corrosion resins dispersed in oil, does not contain
protection agents solvents solid particles like
MoS2 or graphite
excellent long- clean, self-creeping dry, grease-free non-toxic, water repellent air-drying, metallic, fast acting rust
term lubricant with lubricants, surface lubricant lubricant and parting visco-plastic coating; remover with
boundary additives, especially effective lubricant and compound does not turn salt water resistant; lubricating effect;
rust protective and for oscillating parting compound; resinous anti-corrosion durable which undercuts and
water repellent, even movements; water and chemical displaces humidity
in extreme conditions displaces and resistant; abrasion protects against
strong adhesive undercuts humidity; resistant durable oxidation and rust;
lubricant film with protects against dries fast; several excellent penetration
Properties
corrosion protection corrosion; removes coats possible - let capability; does
and good creep rust, dampens previous coat dry not affect rubber or
properties, does not noise first plastic non toxic.
change rubber com-
ponents even during
longer contact, does
not age and does not
resinify.
-30 °C to +170 °C -30 °C to +80 °C -30 °C to +265 °C 150 °C to 200 °C up to + 400 °C up to + 50 °C
Lubrication all Lubrication of non-staining, universal lubricant Priming or thick Makes seized up
kinds, i.g. hinges, levers, joints, grease-free especially for areas where coating in corrosion and burned bolt
screw-joints, bars, chains and other lubricant for metals, mineral oil containing repair protection connections and
bearings, chains, mechanisms plastics, wood, lubricants may not be (welding work) other mechanisms
locks, waepons etc. especially for leather, rubber, used, ideal for bearing on bodywork, operable, removes
corrosion protection oscillating glass etc.non- and drives made from undercarriages, dirt, protects against
for bolts, screws etc. movements, staining grease-free pure or reinforced exhaust systems, corrosion, prevents
installation help for reduces friction parting compound, plastics; durable parting storage tanks, iron contact faults which
Use i.g. fine fit in hydrau- loss and function prevents sticking in compound for deforming frames, machined are caused by
lic, clean fit-up spry loss; prevent fitting forms, containers of rubber and plastic parts, buildings, water humidity, reduces
for o-rings. rust; removes etc. parts, prevent sticking of vehicles, shipyards friction and removes
burned and seized rubber seals (car doors) etc. apply evenly on squeaking from
up bolt connections in all weather conditions; grease- and rust-free locks (cylinder lock),
good insulation and anti- base. hinges, bike chains
oxidisation agent; prevents etc.
creep flows in electrical
units; water repellent care
product for work gloves
and shoes etc.
spray can (aerosol) spray can (aerosol) spray can (aerosol) spray can (aerosol) at spray can (aerosol) at spray can (aerosol)
Delivery at 500 ml at 500 ml at 400 ml 400 ml 400 ml at 400 ml
form Box with 10 cans Box with 10 cans Box with 12 cans Box with 10 cans,
canister with 10l canister with 10l Box with 12 cans Box with 12 cans Canister with 10 l
61
11 Technical information > Flat gaskets dimensions
Gasket dimensions
Flat gaskets dimensions for:

• flanges with flat face and raised face (IBC)
d2
pitch circle
• male-female flanges (SR)

d1
• tongue and groove flanges (TG)

• flanges with screw holes (FF)
d1
2±0,2
d2 ter
me
e dia
hol
Type IBC, SR, TG Form FF
Flange / gasket types:
Type IBC Type SR Type TG Type FF

flat face and raised face male-female tongue and groove with screw holes
Profile examples:
FD01 (without eyelet) FD04 (without eyelet)
FD10 (with inner eyelet) FD11 (with inner eyelet)
FD30 (with double eyelet) FD33 (with double eyelet)

Flat gaskets dimensions < Technical information 11
Flat gaskets dimensions as per company standard 41-19, 41-20 and 41-21 according to DIN EN 1514-1
dimension in mm 1)
flanges types IBC SR 2) TG 2)
nominal PN PN PN PN PN PN PN
PN 10-40 (160)
pressure 2,5 6 10 16 25 40 63 5)
DN d1 d2 (mm) d16) d2 d2 d1 d2
(mm) (mm) (mm) (mm) (mm) (mm)
10 18 39 46 18 56 34 24 34
15 22 44 51 21 61 39 29 39
20 27 54 61 25 72 50 36 50
25 34 64 71 30 82 57 43 57
32 43 76 82 41 88 65 51 65
40 49 86 92 47 103 75 61 75
50 61 96 107 59 113 87 73 87
60 4) 72 106 117 68 123 - - -
65 77 116 127 73 138 109 95 109
80 3) 92 132 142 86 148 120 106 120
100 115 152 162 168 110 174 149 129 149
125 141 182 192 194 135 210 175 155 175
150 169 207 218 224 163 247 203 183 203
200 220 262 273 284 290 210 309 259 239 259
250 273 317 328 340 352 264 364 312 292 312
300 324 373 378 384 400 417 314 424 363 343 363
350 356 423 438 444 457 474 360 486 421 395 421
400 407 473 489 495 514 546 415 543 473 447 473
450 458 528 539 555 564 571 - - 523 497 523
500 508 578 594 617 624 628 - - 575 549 575
600 610 679 695 734 731 747 - - 675 649 675
700 712 784 810 804 833 - - - 777 751 777
800 813 890 917 911 942 - - - 882 856 882
900 915 990 1017 1011 1042 - - - 987 961 987
1000 1016 1090 1124 1128 1154 - - - 1092 1062 1092
1100 1120 - - 1231 1228 1254 - - - 1292 1262 1292
1200 1220 1290 1307 1341 1342 1364 - - - 1492 1462 1492
1400 1420 1490 1524 1548 1542 1578 - - - 1692 1662 1692
1500 4)
1520 - - 1658 1654 1688 - - - 1892 1862 1892
1600 1620 1700 1724 1772 1764 1798 - - - 2092 2062 2092
1800 1820 1900 1931 1972 1964 2000 - - - - - -
2000 2020 2100 2138 2182 2168 2230 - - - - - -
2200 2220 2307 2348 2384 - - - - - - - -
2400 2420 2507 2558 2594 - - - - - - - -
2600 2620 2707 2762 2794 - - - - - - - -
2800 2820 2924 2972 3014 - - - - - - - -
3000 3020 3124 3172 3228 - - - - - - - -
3200 3220 3324 3382 - - - - - - - - -
3400 3420 3524 3592 - - - - - - - - -
3600 3620 3734 3804 - - - - - - - - -
3800 3820 3931 - - - - - - - - - -
4000 4020 4131 - - - - - - - - - -
1)
tolerances as per DIN ISO 2768 tolerance class V 2)
dimension TG / SR > DN 1000 as per EN 1092
3)
inner diameter deviating (89 mm) from EN 1514-1 4)
only for cast iron flanges
5)
PN 63 DN 175 = 185 mm X 277 mm 6)
inner diameter only for PN 63 IBC
63
11 Technical information > Flat gaskets dimensions
Flat gaskets dimensions type FF as per company standard 41-22 according to DIN EN 1514-1
dimension in mm 3)
PN 2,5 / PN 6 PN 10 PN 16 PN 25 PN 40
pitch pitch pitch pitch pitch
screw
screw
screw
screw
screw
holes
holes
holes
holes
holes
DN d1 circle circle circle circle circle
(mm) d2 d2 d2 d2 d2
(mm) (mm) (mm) (mm) (mm)
Ø Ø Ø Ø Ø
n Ø (mm)
n Ø (mm)
n Ø (mm)
n Ø (mm)
n Ø (mm)
(mm) (mm) (mm) (mm) (mm)
10 18 75 4 11 50 90 4 14 60 90 4 14 60 90 4 14 60 90 4 14 60
15 22 80 4 11 55 95 4 14 65 95 4 14 65 95 4 14 65 95 4 14 65
20 27 90 4 11 65 105 4 14 75 105 4 14 75 105 4 14 75 105 4 14 75
25 34 100 4 11 75 115 4 14 85 115 4 14 85 115 4 14 85 115 4 14 85
32 43 120 4 14 90 140 4 18 100 140 4 18 100 140 4 18 100 140 4 18 100
40 49 130 4 14 100 150 4 18 110 150 4 18 110 150 4 18 110 150 4 18 110
50 61 140 4 14 110 165 4 18 125 165 4 18 125 165 4 18 125 165 4 18 125
60 72 150 4 14 120 175 8 18 135 175 8 18 135 175 8 18 135 175 8 18 135
65 77 160 4 14 130 185 8 18 145 185 8 18 145 185 8 18 145 185 8 18 145
80 1)
92 190 4 18 150 200 8 18 160 200 8 18 160 200 8 18 160 200 8 18 160
100 115 210 4 18 170 220 8 18 180 220 8 18 180 235 8 22 190 235 8 22 190
125 141 240 8 18 200 250 8 18 210 250 8 18 210 270 8 26 220 270 8 26 220
150 169 265 8 18 225 285 8 22 240 285 8 22 240 300 8 26 250 300 8 26 250
200 220 320 8 18 280 340 8 22 295 340 12 22 295 360 12 26 310 375 12 30 320
250 273 375 12 18 335 395 12 22 350 405 12 26 355 425 12 30 370 450 12 33 385
300 324 440 12 22 395 445 12 22 400 460 12 26 410 485 16 30 430 515 16 33 450
350 356 490 12 22 445 505 16 22 460 520 16 26 470 555 16 33 490 580 16 36 510
400 407 540 16 22 495 565 16 26 515 580 16 30 525 620 16 36 550 660 16 39 585
450 458 595 16 22 550 615 20 26 565 640 20 30 585 670 20 36 600 685 20 39 610
500 508 645 20 22 600 670 20 26 620 715 20 33 650 730 20 36 660 755 20 42 670
600 610 755 20 26 705 780 20 30 725 840 20 36 770 845 20 39 770 890 20 48 795
700 712 - - - - 895 24 30 840 910 24 36 840 960 24 42 875 - - - -
800 813 - - - - 1015 24 33 950 1025 24 39 950 1085 24 48 990 - - - -
900 915 - - - - 1115 28 33 1050 1125 28 39 1050 1185 28 48 1090 - - - -
1000 1016 - - - - 1230 28 36 1160 1255 28 42 1170 1320 28 56 1210 - - - -
1100 1120 - - - - 1340 32 39 1270 1355 32 42 1270 1420 32 56 1310 - - - -
1200 1220 - - - - 1455 32 39 1380 1485 32 48 1390 1530 32 56 1420 - - - -
1400 1420 - - - - 1675 36 42 1590 1685 36 48 1590 1755 36 62 1640 - - - -
1500 2)
1520 - - - - 1785 36 42 1700 1820 36 56 1710 1865 36 62 1750 - - - -
1600 1620 - - - - 1915 40 48 1820 1930 40 56 1820 1975 40 62 1860 - - - -
1800 1820 - - - - 2115 44 48 2020 2130 44 56 2020 2195 44 70 2070 - - - -
2000 2020 - - - - 2325 48 48 2230 2345 48 62 2230 2425 48 70 2300 - - - -
1)
inner diameter deviating (89 mm) from the DIN EN 1514-1
2)
only for cast iron flanges
3)
tolerances as per DIN ISO 2768 tolerance class V

Flat gaskets dimensions < Technical information 11
Flat gaskets dimensions as per company standard 41016 as per DIN EN 12560-1 and ASME B16.21
diemension in mm 1)
nominal width type IBC type FF type SR type TG
d1 Class Class Class Class LK Class Class
screw holes
NPS (mm) 150 300 600 900 d2 Class 300-900 300-900
DN (inch) (mm) 150
d2 (mm) n Ø Ø (mm)
d2 d1 d2
(mm) (inch) (mm) (mm) (mm)
15 1/2 22 47.5 54.0 63.5 89.0 4 15.9 5/8 60.3 35.0 25.5 35.0
20 3/4 27 57.0 66.5 69.5 98.0 4 15.9 5/8 69.8 43.0 33.5 43.0
25 1 34 66.5 73.0 79.0 108.0 4 15.9 5/8 79.4 51.0 38.0 51.0
32 1 1/4 43 76.0 82.5 89.0 117.0 4 15.9 5/8 88.9 64.0 47.5 64.0
40 1 1/2 49 85.5 95.0 98.0 127.0 4 15.9 5/8 98.4 73.0 54.0 73.0
50 2 61 104.5 111.0 142.5 152.0 4 19.0 3/4 120.6 92.0 73.0 92.0
65 2 1/2 73 124.0 130.0 165.0 178.0 4 19.0 3/4 139.7 105.0 85.5 105.0
80 3 89 136.5 149.0 168.0 190.0 4 19.0 3/4 152.4 127.0 108.0 127.0
100 4 115 174.5 181.0 193.5 206.0 229.0 8 19.0 3/4 190.5 157.0 132.0 157.0
125 5 141 196.5 216.0 241.0 247.5 254.0 8 22.2 7/8 215.9 186.0 160.5 186.0
150 6 169 222.0 251.0 266.5 289.0 279.0 8 22.2 7/8 241.3 216.0 190.5 216.0
200 8 220 279.0 308.0 320.5 358.5 343.0 8 22.2 7/8 298.4 270.0 238.0 270.0
250 10 273 339.5 362.0 400.0 435.0 406.0 12 25.4 1 362.0 324.0 286.0 324.0
300 12 324 409.5 422.0 457.0 498.5 483.0 12 25.4 1 431.8 381.0 343.0 381.0
350 14 356 450.5 485.5 492.0 520.5 533.0 12 28.6 1 1/8 476.2 413.0 374.5 413.0
400 16 407 514.0 539.5 565.0 574.5 597.0 16 28.6 1 1/8 539.8 470.0 425.5 470.0
450 18 458 549.0 597.0 612.5 638.0 635.0 16 31.8 1 1/4 577.8 533.0 498.0 533.0
500 20 508 606.5 654.0 682.5 698.5 698.0 20 31.8 1 1/4 635.0 584.0 533.5 584.0
600 24 610 717.5 774.5 790.5 838.0 813.0 20 34.9 1 3/8 749.3 692.0 641.5 692.0
1)
65
11 Technical information > Spiral-wound gaskets dimensions
Spiral-wound gaskets dimensions
Formen as per DIN EN 1514-2
Form C/O, gasket with centering ring Form C/I, gasket with centering ring and inner ring
Material identification for spiral and inner ring for circumference of outer ring:
■ Spiral, Inner ring:
material colour code
1.4301 (304) yellow
1.4404 (316L) dark green
1.4571 (316Ti) light green
1.4541 (321) turquoise
1.0033 silver
2.4360 (Monel 400) orange
2.4816 (Inconel 600) gold
3.7025 (Titan) purple
Hastelloy C fawn
■ Sealing part
Graphite grey
PTFE white
■ outer ring
C-steel zinc coated or powder coated, 1.4571; 1.4541 or similar.
Style as per IDT company standard:
SD01: SD10: SD20: SD30:

without inner and centring ring with inner and centring ring without inner ring (corresponds with inner ring
(corresponds to Form C/I) Form C/O)

Spiral-wound gaskets dimensions < Technical information 11
Spiral-wound gaskets dimensions SD10/SD20 as per company standard 41-14 according to DIN EN
1514-2
Ø d1 inner diameter of inner ring (only SD10)

Ød1
Ød2
Ø d2 inner diameter of sealing element
Ød3
Ød4 Ø d3 inner diameter of outer ring
Ø d4 inner diameter of outer ring
diemension in mm 1)
d1 d2 d3 d4
(mm) (mm) (mm) (mm)
DN
PN PN PN PN PN PN PN PN PN PN PN PN PN
10-320 10-320 10-40 63-320 10 16 25 40 63 100 160 250 320
10 18 24 34 46 56 67
15 23 29 39 51 61 72
20 28 34 46 - 61 - 77 -
25 35 41 53 71 82 83 92
32 43 49 61 - 82 - 100 -
40 50 56 68 92 103 109 119
50 61 70 86 107 113 119 124 134
65 77 86 102 106 127 137 143 153 170
80 90 99 115 119 142 148 154 170 190
100 115 127 143 147 162 168 174 180 202 229
125 140 152 172 176 192 194 210 217 242 274
150 167 179 199 203 217 224 247 257 284 311
200 216 228 248 252 272 284 290 309 324 358 398
250 267 279 303 307 327 328 340 352 364 391 388 442 488
300 318 330 354 358 377 383 400 417 424 458 538 -
350 360 376 400 404 437 443 457 474 486 512 - - -
400 410 422 450 456 488 495 514 546 543 572 - - -
500 510 522 550 556 593 617 624 628 657 704 - - -
600 610 622 650 656 695 734 731 747 764 813 - - -
700 710 722 756 762 810 804 833 852 879 950 - - -
800 810 830 864 870 917 911 942 974 988 - - - -
900 910 930 964 970 1017 1011 1042 1084 1108 - - - -
1000 1010 1030 1074 1080 1124 1128 1154 1194 1220 - - - -
1200 1210 1230 1280 - 1324 1342 1364 1398 1452 - - - -
1400 1420 1450 1510 - 1548 1542 1578 1618 - - - - -
1600 1630 1660 1720 - 1772 1764 1798 1830 - - - - -
1800 1830 1860 1920 - 1972 1964 2000 - - - - - -
2000 2020 2050 2120 - 2182 2168 2230 - - - - - -
2200 2230 2260 2330 - 2384 2378 - - - - - - -
2400 2430 2460 2530 - 2594 - - - - - - - -
2600 2630 2660 2730 - 2794 - - - - - - - -
2800 2830 2860 2930 - 3014 - - - - - - - -
3000 3030 3060 3130 - 3228 - - - - - - - -
1)
tolerances as per WN 41 - 14
67
11 Technical information > Spiral-wound gaskets dimensions
Spiral-wound gaskets dimensions SD01/SD30 for tongue/groove and male-female flanges as per
company standard 41-14 according to DIN EN 1514-2
SD01 SD30
without inner and centring ring for tongue/groove flange with inner ring for male/female flanges
Ød1
Ød2 Ød2
Ød3
Ød3
diemension in mm 1)
SD01 SD30
d2 d3 d1 d2 d3
(mm) (mm)) (mm) (mm) (mm)
DN DN
PN PN
10-160 10-100
10 24 34 10 18 24 34
15 29 39 15 23 29 39
20 36 50 20 28 36 50
25 43 57 25 35 43 57
32 51 65 32 43 51 65
40 61 75 40 50 61 75
50 73 87 50 61 73 87
65 95 109 65 77 95 109
80 106 120 80 90 106 120
100 129 149 100 115 129 149
125 155 175 125 140 155 175
150 183 203 150 167 183 203
200 239 259 200 216 239 259
250 292 312 250 267 292 312
300 343 363 300 318 343 363
350 395 421 350 360 395 421
400 449 473 400 410 449 473
500 549 575 500 510 549 575
600 649 675 600 610 649 675
700 751 777 700 710 751 777
800 856 882 800 810 856 882
900 961 987 900 910 961 987
1000 1062 1092 1000 1010 1062 1092
1)
tolerances:
size (mm) < 600 600 - 800 800 - 1600
d1, d2 ± 0,4 ± 0,8 ± 1,2
d3 ± 0,8 ± 1,6 ± 1,6

Spiral-wound gaskets dimensions < Technical information 11
Spiral-wound gaskets dimensions in steel flange as per company standard WN 41-17 according to DIN
EN 12560-2 for flanges as per ASME B16.5
diemension in mm 1)
d1 d2 d3 d4
Nominal (mm) (mm) (mm) (mm)
width
Class Class Class Class
900-2500
150-300
150-300
150-600
NPS
1500
2500
1500
2500
1500
2500
600
900
600
900
150
300
600
900
DN (inch)
15 1/2 14.3 19.1 31.8 47.8 54.1 63.5 69.9
20 3/4 20.7 25.4 39.6 57.2 66.8 69.9 76.2
25 1 27.0 31.8 47.8 66.8 73.2 79.5 85.9
32 1 1/4 38.1 33.4 47.8 39.6 60.5 76.2 82.6 88.9 104.9
40 1 1/2 44.5 41.3 54.1 47.8 69.9 85.9 95.3 98.6 117.6
50 2 55.6 52.4 69.9 58.7 85.9 104.9 111.3 143.0 146.1
65 2 1/2 66.7 63.5 82.6 69.9 98.6 124.0 130.3 165.1 168.4
80 3 81.0 81.0 101.6 95.3 92.2 120.7 136.7 149.4 168.4 174.8 196.9
100 4 106.4 127.0 120.7 117.6 149.4 174.8 181.1 193.8 206.5 209.6 235.0
125 5 131.8 155.7 147.6 143.0 177.8 196.9 215.9 241.3 247.7 254.0 279.4
150 6 157.2 182.6 174.8 171.5 209.6 222.3 251.0 266.7 289.1 282.7 317.5
200 8 215.9 209.6 196.9 233.4 225.6 222.3 215.9 263.7 257.3 279.4 308.1 320.8 358.9 352.6 387.5
250 10 268.3 260.4 246.1 287.3 274.6 276.4 266.7 270.0 317.5 311.2 339.9 362.0 400.1 435.1 435.1 476.3
300 12 317.5 292.1 339.9 327.2 323.9 323.9 317.5 374.7 368.3 409.7 422.4 457.2 498.6 520.7 549.4
350 14 349.3 320.8 - 371.6 362.0 355.6 362.0 - 406.4 400.1 450.9 485.9 492.3 520.7 577.9 -
400 16 400.0 374.7 - 422.4 412.8 406.4 - 463.6 457.2 514.4 539.8 565.2 574.8 641.4 -
450 18 449.3 425.5 - 474.7 469.9 463.6 - 527.1 520.2 549.4 596.9 612.9 638.3 704.9 -
500 20 500.0 482.6 476.3 - 525.5 520.7 514.4 - 577.9 571.5 606.6 654.1 682.8 698.5 755.7 -
600 24 603.3 590.6 577.9 - 628.7 616.0 - 685.8 679.5 717.6 774.7 790.7 838.2 901.7 -
1)
tolerances as per WN 41-17
69
11 Technical information > PTFE envelope gaskets dimensions
PTFE envelope gaskets dimensions for steel flanges
Designs and profiles
envelope: DyneonTM TFMTM 1600
ED01 (PW-I): with corrugated metallic ring ED30 1): with corrugated matallic ring and two
soft material inserts
insert: - soft materials (graphite, aramid fibre,…)
- metal
- PTFE
- special materials
ED10 1): with soft material insert such as graphite, aramid fibre. etc.
Ød1 inner diameter
Ød2 outer diameter
PTFE envelope gaskets dimensions for steel flanges as per company standard 43-02 according to DIN EN
1514-3 1)
diemension in mm 2)
d2 (mm)
DN d1
(mm)
PN 6 PN 10 PN 16 PN 25 PN 40 PN 63
10 18 39 46 56
15 22 44 51 61
20 27 54 61 72
25 34 64 71 82
32 43 76 82 88
40 49 86 92 103
50 61 96 107 113
65 77 116 127 138
80 89 132 142 148
100 115 152 162 168 174
125 141 182 192 194 210
150 169 207 218 224 247
200 220 262 273 284 290 309
250 273 317 328 329 340 352 364
300 324 373 378 384 400 417 424
350 356 423 438 444 457 474 486
400 407 473 489 495 514 546 543
450 458 528 539 555 564 571 -
500 508 578 594 617 624 628 -
600 610 679 695 734 731 747 -
PTFE envelope gaskets dimensions for steel flanges as per company standard according to DIN EN 12560-3 1)
diemension in mm 2)
Nennweite d2
d1 (mm)
(mm)
DN NPS Class 150 Class 300
(inch)
15 1/2 22 47.5 54.0
20 3/4 27 57.0 66.5
25 1 34 66.5 73.0
32 1 1/4 43 76.0 82.5
40 1 1/2 49 85.5 95.0
50 2 61 104.5 111.0
65 2 1/2 73 124.0 130.0
80 3 89 136.5 149.0
100 4 115 174.5 181.0
125 5 141 196.5 216.0
150 6 169 222.0 251.0
200 8 220 279.0 308.0
250 10 273 339.5 362.0
300 12 324 409.5 422.0
350 14 356 450.5 485.5
400 16 407 514.0 539.5
450 18 458 549.0 597.0
500 20 508 606.5 654.0
600 24 610 717.5 774.5
1)
please contact manufacturer for measuring tables for enamel flanges
2)
tolerances according to DIN ISO 2768 tolerance class V

Corrugated metallic gaskets dimensions < Technical information 11
Corrugated metallic gaskets dimensions
layer: - soft materials (graphite,
corrugated aramid fibre,…)
metallic ring - PTFE
WD20: corrugated WD12: corrugated metallic
in 1.4571 - special materials metallic gasket with inner gasket with partial layer
eyelet
Ø d1 inner diameter WD10: corrugated WD24: corrugated metallic

Ø d2 outer diameter metallic gasket with full gasket with partial layer and
graphite layer inner eyelet
Corrugated metallic gaskets dimensions as per company standard 41-32 according to DIN EN 1514-4
diemension in mm 1)
d2 (mm)
DN d1
(mm) PN 10 PN 16 PN 25 PN 40 PN 63 PN 100
10 18 48 58
15 22 53 63
20 27 63 74
25 34 73 84
32 43 84 90
40 49 94 105
50 61 109 115 121
65 77 129 140 146
80 89 144 150 156
100 115 164 170 176 183
125 141 194 196 213 220
150 169 220 226 250 260
200 220 275 286 293 312 327
250 273 330 343 355 367 394
300 324 380 386 403 420 427 461
350 356 440 446 460 477 489 515
400 407 491 498 517 549 546 575
450 458 541 558 567 574 - -
500 508 596 620 627 631 660 708
600 610 698 737 734 750 768 819
700 712 813 807 836 - 883 956
800 813 920 914 945 - 994 -
900 915 1020 1014 1045 - 1114 -
Corrugated metallic gaskets dimensions as per company standard according to DIN EN 12560-4
diemension in mm 1)
d2 (mm)
DN NPS d1
(inch) (mm)
Class 150 Class 300 Class 600 Class 900 Class 1500 Class 2500
15 1/2 22 47.6 54.0 63.5 69.9
20 3/4 27 57.2 66.7 69.9 76.2
25 1 34 66.7 73.0 79.4 85.7
32 1 1/4 43 76.2 82.6 88.9 104.8
40 1 1/2 49 85.7 95.3 98.4 117.5
50 2 61 104.8 111.1 142.9 146.1
65 2 1/2 73 123.8 130.2 165.1 168.3
80 3 89 136.5 149.2 168.3 174.6 196.9
100 4 115 174.6 181.0 193.7 206.4 209.6 235.0
125 5 141 196.9 215.9 241.3 247.7 254.0 279.4
150 6 169 222.3 250.8 266.7 288.9 282.6 317.5
200 8 220 279.4 308.0 320.7 358.8 352.4 387.4
250 10 273 339.7 362.0 400.1 435.0 435.0 476.3
300 12 324 409.6 422.3 457.2 498.5 520.7 549.3
350 14 356 450.9 485.8 492.1 520.7 577.9 -
400 16 407 514.4 539.8 565.2 574.7 641.4 -
450 18 458 549.3 596.9 612.8 638.2 704.9 -
500 20 508 606.4 654.1 682.6 698.5 755.7 -
600 24 610 717.6 774.7 790.6 838.2 901.7 -
1)
71
11 Technical information > Kammprofile gaskets dimensions
Kammprofile gaskets dimensions
kammprofile core: - in 1.4571 (standard)
layer: - other materials available upon request
- graphite
- PTFE
- special materials
Ø d1 inner diameter
Ø d2 outer diameter gasket
Ø d3 outer diameter centring ring
KD01: Kammprofile without centring edge for KD20: Kammprofile with cranked centring ring and KD24: kammprofile with convex-shaped basic
tongue and groove predetermined breaking point body,machined centering ring and pre-determined
breaking point
KD33: kammprofile with lose centering ring and KD30: Kammprofile with lose centering ring,
PTFE envelope thickness 1.5 mm
Kammprofile gaskets dimensions as per company standard 43-04 according to DIN EN 1514-6
diemension in mm 1)
d2 (mm) d3 (mm)
DN d1
(mm) PN PN PN PN PN PN PN PN PN PN PN PN PN
10/40 64/160 250/400 10 16 25 40 64 100 160 250 320 400
10 22 36 46 56 67
15 26 42 51 61 72 -
20 31 47 61 - - - - - -
25 36 52 71 82 83 92 104
32 46 62 66 82 - - - - - -
40 53 69 73 92 103 109 119 135
50 65 81 87 107 113 119 124 134 150
65 81 100 103 127 137 143 153 170 192
80 95 115 121 142 148 154 170 190 207
100 118 138 146 162 168 174 180 202 229 256
125 142 162 178 192 194 210 217 242 274 301
150 170 190 212 217 224 247 257 284 311 348
175 195 215 245 247 254 265 277 287 284 316 358 402
200 220 240 248 280 272 284 290 309 324 358 398 442
250 270 290 300 340 327 328 340 352 364 391 388 442 488 -
300 320 340 356 400 377 383 400 417 424 458 536 - -
350 375 395 415 - 437 443 457 474 486 512 - - - -
400 426 450 474 - 489 495 514 546 543 572 - - - -
450 480 506 - - 539 555 - 571 - - - - - -
500 530 560 588 - 594 617 624 628 657 704 - - - -
600 630 664 700 - 695 734 731 747 764 813 - - - -
700 730 770 812 - 810 804 833 852 879 950 - - - -
800 830 876 886 - 917 911 942 974 988 - - - - -
900 930 982 994 - 1017 1011 1042 1084 1108 - - - - -
1000 1040 1098 1110 - 1124 1128 1154 1194 1220 - - - - -
1200 1250 1320 1334 - 1341 1342 1364 1398 1452 - - - - -
1400 1440 1522 - - 1548 1542 1578 1618 - - - - - -
1600 1650 1742 - - 1772 1764 1798 1830 - - - - - -
1800 1850 1914 - - 1972 1964 2000 - - - - - - -
2000 2050 2120 - - 2182 2168 2230 - - - - - - -
2200 2250 2328 - - 2384 2378 - - - - - - - -
2400 2460 2512 - - 2594 - - - - - - - - -
2600 2670 2728 - - 2794 - - - - - - - - -
2800 2890 2952 - - 3014 - - - - - - - - -
3000 3100 3166 - - 3228 - - - - - - - - -
1)
tolerances as per DIN EN 1514-6

Kammprofile gaskets dimensions < Technical information 11
Kammprofile gaskets dimensions as per company standard 43-04 according to DIN EN 12560-6
diemension in mm 1)
d3 (mm)
NPS d1 d2
(inch) (mm) (mm) Class Class Class Class Class Class Class
150 300 400 600 900 1500 2500
1/2 23.0 33.3 44.4 50.8 60.3 66.7
3/4 28.6 39.7 53.9 63.5 66.7 73.0
1 36.5 47.6 63.5 69.8 76.2 82.5
1 1/4 44.4 60.3 73.0 79.4 85.7 101.6
1 1/2 52.4 69.8 82.5 92.1 95.2 114.3
2 69.8 88.9 101.6 108.0 139.7 142.8
2 1/2 82.5 101.6 120.6 127.0 161.9 165.1
3 98.4 123.8 133.4 146.1 165.1 171.5 193.7
3 1/2 111.1 136.5 158.8 161.9 158.7 - - -
4 123.8 154.0 171.5 177.8 174.6 190.5 203.2 206.4 231.7
5 150.8 182.6 193.7 212.7 209.5 238.1 244.5 250.8 276.2
6 177.8 221.7 219.1 247.7 244.5 263.5 285.8 279.4 314.3
8 228.6 266.7 276.2 304.8 301.6 317.5 355.6 349.3 384.1
10 282.6 320.7 336.5 358.8 355.6 396.9 431.8 431.8 473.0
12 339.7 377.8 406.4 419.1 415.9 454.0 495.3 517.1 546.1
14 371.5 409.6 447.7 482.6 479.4 488.9 517.5 574.7 -
16 422.3 466.7 511.2 536.6 533.4 561.9 571.5 638.1 -
18 479.4 530.2 546.1 593.7 590.5 609.6 635.0 701.7 -
20 530.2 581.0 603.2 650.9 644.5 679.5 695.3 752.4 -
22 581.0 631.8 657.2 701.7 698.5 730.3 - - -
24 631.8 682.6 714.4 771.5 765.2 787.4 835.0 898.5 -
1)
tolerances as per DIN EN 12560-6
73
11 Technical information > Ring-Type-Joints gaskets dimensions
Ring-Joint gaskets (RTJ) dimensions
RJ01
B
DETAIL X
A *A
23˚
1/2
R=
RJ10
H
P X
R1
a) oval form b) octagonal form C
(IDT style: RJ01) (IDT style: RJ10)
Ring-Joint gaskets (RTJ) dimensions according to ASME/ANSI B16.5 and DIN EN 12560-5
Class-level of flanges ring height edge length
average flank dia- ring
300 and Ring- octago- of octagonal
150 900 1500 2500 meter of ring, P width, A oval, B
600 number nal, H ring, C
nominal width DN mm (inch) mm mm mm mm mm
- 15 (1/2) - - - R.11 34,13 6,35 11,11 9,53 4,32
- - 15 (1/2) 15 (1/2) - R.12 39,69 7,94 14,29 12,70 5,23
- 20 (3/4) - - 15 (1/2) R.13 42,86 7,94 14,29 12,70 5,23
- - 20 (3/4) 20 (3/4) - R.14 44,45 7,94 14,29 12,70 5,23
25 (1) - - - - R.15 47,63 7,94 14,29 12,70 5,23
- 25 (1) 25 (1) 25 (1) 20 (3/4) R.16 50,80 7,94 14,29 12,70 5,23
32(1.1/4) - - - - R.17 57,15 7,94 14,29 12,70 5,23
- 32(1.1/4) 32(1.1/4) 32(1.1/4) 25 (1) R.18 60,33 7,94 14,29 12,70 5,23
40(1.1/2) - - - - R.19 65,09 7,94 14,29 12,70 5,23
- 40(1.1/2) 40(1.1/2) 40(1.1/2) - R.20 68,26 7,94 14,29 12,70 5,23
- - - - 32(1.1/4) R.21 72,23 11,11 17,46 15,88 7,75
50 (2) - - - - R.22 82,55 7,94 14,29 12,70 5,23
- 50 (2) - - 40(1.1/2) R.23 82,55 11,11 17,46 15,88 7,75
- - 50 (2) 50 (2) - R.24 95,25 11,11 17,46 15,88 7,75
65(2.1/2) - - - - R.25 101,60 7,94 14,29 12,70 5,23
- 65(2.1/2) - - 50 (2) R.26 101,60 11,11 17,46 15,88 7,75
- - 65(2.1/2) 65(2.1/2) - R.27 107,95 11,11 17,46 15,88 7,75
- - - - 65(2.1/2) R.28 111,13 12,70 19,05 17,46 8,66
80 (3) - - - - R.29 114,30 7,94 14,29 12,70 5,23
- 80 (3) - - - R.30 117,48 11,11 17,46 15,88 7,75
- 80 (3) 80 (3) - - R.31 123,83 11,11 17,46 15,88 7,75
- - - - 80 (3) R.32 127,00 12,70 19,05 17,46 8,66
- - - 80 (3) - R.35 136,53 11,11 17,46 15,88 7,75
100 (4) - - - - R.36 149,23 7,94 14,29 12,70 5,23
- 100 (4) 100 (4) - - R.37 149,23 11,11 17,46 15,88 7,75
- - - - 100 (4) R.38 157,16 15,88 22,23 20,64 10,49
- - - 100 (4) - R.39 161,93 11,11 17,46 15,88 7,75

Ring-Type-Joints gaskets dimensions < Technical information 11
Ring-Joint gaskets (RTJ) dimensions according to ASME/ANSI B16.5 and DIN EN 12560-5
Class-level of flanges ring height edge length
average flank dia- ring
300 and Ring- octago- of octagonal
150 900 1500 2500 meter of ring, P width, A oval, B
600 number nal, H ring, C
nominal width DN mm (inch) mm mm mm mm mm
125 (5) - - - - R.40 171,45 7,94 14,29 12,70 5,23
- 125 (5) 125 (5) - - R.41 180,98 11,11 17,46 15,88 7,75
- - - - 125 (5) R.42 190,50 19,05 25,40 23,81 12,32
150 (6) - - - - R.43 193,68 7,94 14,29 12,70 5,23
- - - 125 (5) - R.44 193,68 11,11 17,46 15,88 7,75
- 150 (6) 150 (6) - - R.45 211,14 11,11 17,46 15,88 7,75
- - - 150 (6) - R.46 211,14 12,70 19,05 17,46 8,66
- - - - 150 (6) R.47 228,60 19,05 25,40 23,81 12,32
200 (8) - - - - R.48 247,65 7,94 14,29 12,70 5,23
- 200 (8) 200 (8) - - R.49 269,88 11,11 17,46 15,88 7,75
- - - 200 (8) - R.50 269,88 15,88 22,23 20,64 10,49
- - - - 200 (8) R.51 279,40 22,23 28,58 26,99 14,81
250 (10) - - - - R.52 304,80 7,94 14,29 12,70 5,23
- 250 (10) 250 (10) - - R.53 323,85 11,11 17,46 15,88 7,75
- - - 250 (10) - R.54 323,85 15,88 22,23 20,64 10,49
- - - - 250 (10) R.55 342,90 28,58 36,51 34,93 19,81
300 (12) - - - - R.56 381,00 7,94 14,29 12,70 5,23
- 300 (12) 300 (12) - - R.57 381,00 11,11 17,46 15,88 7,75
- - - 300 (12) - R.58 381,00 22,23 28,58 26,99 14,81
350 (14) - - - - R.59 396,88 7,94 14,29 12,70 5,23
- -
- - 300 (12) R.60 406,40 21,75 39,69 38,10 22,33
- 350 (14) - - - R.61 419,10 11,11 17,46 15,88 7,75
- - 350 (14) - - R.62 419,10 15,88 22,23 20,64 10,49
- - - 350 (14) - R.63 419,10 25,40 33,34 31,75 17,30
400 (16) - - - - R.64 454,03 7,94 14,29 12,70 5,23
- 400 (16) - - - R.65 469,90 11,11 17,46 15,88 7,75
- - 400 (16) - - R.66 469,90 15,88 22,23 20,64 10,49
- - - 400 (16) - R.67 469,90 28,58 36,51 34,93 19,81
450 (18) - - - - R.68 517,53 7,94 14,29 12,70 5,23
- 450 (18) - - - R.69 533,40 11,11 17,46 15,88 7,75
- - 450 (18) - - R.70 533,40 19,05 25,40 23,81 12,32
- - - 450 (18) - R.71 533,40 28,58 36,51 34,93 19,81
500 (20) - - - - R.72 558,80 7,94 14,29 12,70 5,23
- 500 (20) - - - R.73 584,20 12,70 19,05 17,46 8,66
- - 500 (20) - - R.74 584,20 19,05 25,40 23,81 12,32
- - - 500 (20) - R.75 584,20 31,75 39,69 38,10 22,33
600 (24) - - - - R.76 673,10 7,94 14,29 12,70 5,23
- 600 (24) - - - R.77 692,15 15,88 22,23 20,64 10,49
- - 600 (24) - - R.78 692,15 25,40 33,34 31,75 17,30
- - - 600 (24) - R.79 692,15 34,93 44,45 41,28 24,82
Limiting deviation
Limiting
Abbrev. Name Abbrev. Name Limiting deviation
deviation
Edge length of octagonal
P average flank diameter of ring ±0,18 mm C ±0,20 mm
ring
A ring width ±0,20 mm angle 23 ° ± 0,5 °
B and H ring height ±0,40 mm R1 ring radius ± 0,40 mm
75
11 Technical information > Approvals
Approvals
TA-Luft4)
KTW3) Fire Blow-out
IDT-code product VDI 2440 BAM1) oxygen DVGW2) FDA others
TZW Safe safety
/2200
x SVGW; ÖVGW;
WS 3400 UNISEAL® 3400 x x x x x
80 °C/100 bar HTB; VP 401
UNISEAL® 3400 with inner x
WS 3400-IB x x x x x
eyelet 80 °C / 100 bar
UNISEAL® 3700 (Trafo-

WS 3700 x
matic)
x
WS 3800 SIGRAFLEX® Folie 200 °C / 130 bar and x x
liquid oxygen
x
WS 3850 SIGRAFLEX® STANDARD 200 °C / 130 bar and x x
liquid oxygen
x
WS 3840 SIGRAFLEX® ECONOMY 200 °C / 130 bar and x
liquid oxygen
SIGRAFLEX® SELECT with x

WS 3830-IB x 250 °C / 130 bar and x x x
inner eyelet 1.4571 liquid oxygen
ethylene oxide/propylene
x oxide on ships US Coast-
WS 3862 SIGRAFLEX® UNIVERSAL 200 °C / 130 bar and x x Guard; BAM ethylene oxide/
liquid oxygen propylene oxide; German
Lloyd
SIGRAFLEX® UNIVERSAL x
WS 3862-IB 200 °C / 130 bar and x x x
with inner eyelet liquid oxygen
WS 3865 x 200 °C / 130 bar and x x
PRO liquid oxygen
PRO with inner eyelet liquid oxygen
SIGRAFLEX® MF with inner x

WS 3870-IB x x x x x
eyelet 1.4571 200 °C / 130 bar
ethylene oxide/propylene
x x oxide on ships US Coast-
WS 3885 SIGRAFLEX® HOCHDRUCK (f. Nut and 200 °C / 130 bar and x x x Guard; BAM ethylene oxide/
Feder) liquid oxygen propylene oxide; German
Lloyd, TRD 401
SIGRAFLEX® HOCHDRUCK x x
WS 3885-IB 200 °C / 130 bar and x x x TDR 401 with outer eyelet
with inner eyelet (mod. Bördel)
liquid oxygen
SIGRAFLEX® HOCHDRUCK x
WS 3885-HB x 200 °C / 130 bar and x x x TRD 401
with inner eyelet and CR liquid oxygen
WS 3885-DB x 200 °C / 130 bar and x x
with double eyelet liquid oxygen
WS 3888 x 200 °C / 130 bar and x x x
PRO liquid oxygen
PRO with inner eyelet liquid oxygen
WS 7110 DyneonTM TFMTM 1600 x x x

nur liquid oxygen
DyneonTM TFMTM 1600 with x x

WS 7110-IB x für
inner eyelet 1.4571 nur liquid oxygen
PTFE
DyneonTM TFMTM 1600 with x x

WS 7110-DB x 250 °C / 130 bar and für
double eyelet in 1.4571 liquid oxygen PTFE
x
liquid oxygen
WS 7115 DyneonTM TFMTM 4105 x and Nut/Feder
x
125 °C / 40 bar

Approvals < Technical information 11
1)
BAM: Federal German Institute for Materials Research and Testing
2)
DVGW: German Technical and Scientific Association for Gas and Water
3)
KTW: Federal German Ministry of Health recommendations for maximum levels of plastics in drinking water
4)
TA-Luft: German Technical Instructions on Air Quality Control
TA-Luft
BAM KTW Fire Blow-out
IDT-code product VDI 2440 DVGW FDA others
oxygen TZW Safe safety
/2200
UNIFLUOR® 7500 (PTFE
WS 7550 x x German Lloyd
with micro glass ball)
UNIFLUOR® 7511 (PTFE x BAM Eethylene oxide/

WS 7551 x 150 °C / 60 bar and x
with silica) liquid oxygen propylene oxide
Unifluor 7533 (PTFE with x

WS 7553 x 200 °C / 70 bar and x German Lloyd
barium sulphate) liquid oxygen
x
WS 7745 ePTFE saeling sheet x 160 °C / 40 bar and x x voluntary TÜV-test
liquid oxygen
DyneonTM TFMTM 1600 x

WS 7110 /
with corrugated metallic x for PTFE x
1.4571 envelope
ring 1.4571 (PW-I)
WS 7110 / PTFE envelope gasket x

x for PTFE
3822 ED10 envelope
WS 7110 / x
3822 / x for PTFE
ED30 envelope
1.4571
WS 7110 / PTFE envelope gasket x

x for PTFE
3825 ED10 envelope
WS 7110 / x
3825 / x x for PTFE x
ED30 envelope
1.4571
x
WS 2740 ePTFE sealing tape x 90 °C / 100 bar and x x voluntary TÜV-test
liquid oxygen
ePTFE sealing tape

WS 7744 x x voluntary TÜV-test
High Density Form E
x
WS 7770 ePTFE sealing tape FG x 160 °C / 40 bar and x x voluntary TÜV-test
liquid oxygen
KD01; KD10; Kammprofile gaskets x x

x 200°C / 130 bar and KD10, x
KD20; KD30 graphite layer 0.8 mm liquid oxygen 20, 30
KD01; KD06; x x
Kammprofile gaskets
KD10; KD20; x 200 °C / 130 bar and KD10, x
graphite layer 0.5 mm liquid oxygen 20, 30
KD30
Kammprofile gaskets x
KD24 graphite layer 0.5 mm; x 200 °C / 130 bar and x x
1.5 mm pitch liquid oxygen
Kammprofile gaskets
KD01; KD10; 0.5 mm layer x
x
KD20; KD30 Dyneon™ TFM™ 1600 70 °C / 100 bar
glued
spiral-wound gasket x BAM ethylene oxide/

SD10 x 200°C / 130 bar and x x
SD10 graphite liquid oxygen propylene oxide
spiral-wound gasket x BAM ethylene oxide/

SD20 x 200 °C / 130 bar and x
SD20 Graphit liquid oxygen propylene oxide
corrugated metallic gas- x BAM ethylene oxide/

WD10 ket 1.4571 / WS3800 x 200 °C / 130 bar and x x
liquid oxygen propylene oxide
(3.0 mm)
corrugated metallic gas- x BAM ethylene oxide/
WD20 ket 1.4571 / WS 3800 x 200 °C / 130 bar and x
liquid oxygen propylene oxide
(3.0 mm)with inner eyelet
rubber-steel gasket
GS10 x x x x
NBR DUO
rubber-steel gasket
GS01; GS10 x x x
EPDM
77
11 Technical information > Assembly instruction
Assembly instruction
1. Cleaning sealing surfaces

The sealing surfaces and screws, washers and their surface 1. Cleaning of sealing surfaces
areas have to be cleaned after disassembly of the old, used
seal.
A wire brush with stainless steel or better brass bristles is
ideal to remove seal residue or to clean the sealing surface.
Always brush in circular movements in direction of the
grooves for circular sealing surfaces/seals, for rectangular
flanges brush longitudinal direction, to prevent that
potentially created grooves never run radially. You can also
use brass scrapers or similar. The contact surface of the tool
should be softer than the flange surface (mostly steel) to
prevent unnecessary damage. 2.1 Check fasteners before installation
2. Checks before installation

The sealing surfaces and other for the functioning important
components have to be checked and prepared before
installation.
2.1. Fasteners(screws, nuts, washers)

Screws should be smooth-running, no corrosion, no
damaged threads, ridges, crack and no other damaged
spots.
The screws, but also the underside of the screw heads, the
nuts and washers (all load bearing surfaces) have to be
lubricated before installation. Companies and installation
crews often have their specific company standards and
regulations. 2.2 Check flange before installation
2.2. Flange
The sealing surfaces have to be free from dirt and corrosion,
without damage (scratches, cavities, distortion, holes),
grease free, sufficiently smooth and aligned in parallel.
Grooves which run radially are especially damaging.
Damaged parts have to be exchanged or (if applicable with
metal pastes as per manufacturer recommendation) to be
repaired.
2.3. Gasket
The seal has to be clean, dry and without damage.
Measurements, seats, composition and sealing type have to
be checked before installation.
2.3 Check gasket before installation

Assembly instruction < Technical information 11
3. Assembly for round flange connections
The seal has to be inserted centered without mechanical
stress. If necessary, use an assembly aid, like e.g. a flange
expander.
The correct fit of the seal has to be checked again. If the
assembly conditions are difficult, then a controled use of a
little spray adhesive onto the sealing surface for fixing may
be useful.
Do not apply sealing or parting pastes or similar on sealing
faces!
The screws have to be tightened with a torque wrench or
other tools for controlled tightening in at least 3 steps with
30%, 60% and finally 100% of recommended bolt tightening
torque cross-wise.
There might be a need for additional steps with 100% if
there is a large number of screws and very compressible
sealing materials.
To prevent that individual screws are missed out by accident
it is recommended to mark each screw after tightening (e.g.
with chalk).
Check tightening torque after these „cross-wise“ steps once
more in clock-wise direction and tighten if necessary until all
screws have reached the full tightening torque.
The screws should be greased or lubricated.
The diagram at the end below shows the torquing schema
4. Assembly for angular seal connection / special

forms
The same basic principles apply as for round flange
connections, however, the bolt tightening sequence may be
different.
The torquing schema depends on the flange form. We
are happy to develop the torque schema for your specific
application scenario.
5. Re-tightening the gasket

A re-tightening of IDT-flat gaskets is usually not required.
A re-tightening may be useful, if e.g. a longer period of 1
time passed between assembly and commissioning. A 5
re-tightening of some PTFE-variations can be beneficial
and may even be an absolute requirement. If you are re-
tightening, then please only in cold condition. 8 3
Elastomer bound aramid seals should not be re-tightened
once they were hot.
6. Others
4 7
Many companies (chemical, power station and other) have
their own assembly instructions. They have to be consi-
dered independently of this recommendation.
6 2
79
12 Service > Service activities
Service
We are able to assist our customers to guarantee a continuous faultfree operation
of their plants due to our cost-efficient service features and provision of seals and
sealing materials
• central stock keeping of standard items at plant in Essen

• E-Commerce (CC-Chemplorer)
• stock keeping directly at customer
• 24-hours delivery stand-by of IDT-gaskets, 7 days a week
(IDT-service international delivery upon request)
• internet online shop
• container provision with gaskets and staff on customer
request during shut-downs
• training on site at customer
• seal calculations and recommendations
• determination gaskets characteristics in our modern test
laboratory (e.g. according to DIN 28090, EN 13555, VDI
2440/2200)

Form for stuffing box packing selection< Service 12
Form for stuffing box packing selection
We require the answers to the questions on this form in order to determine the right seal type for you. Please indicate
norms, operating conditions and the application area for the seal, e.g. for valve, pump, boiler closure or similar. We are able
to determine the right seal for your requirements from our broad range.
Valid technical norm: _______________________________________________________________
Valve
1. Name of valve, manufacturer, year of manufacture:
2. Outer diameter of spindle (mm):
3. Inner diameter of stuffing box (mm):
4. Depth of stuffing box (mm):
5. Operating medium:
6. Operating temperatuere max. (°C):
7. Operating pressure max. (bar):
8. Condition of spindle and stuffing box surfaces:
9. Gap measurements:
Pump
1. Name of pump, manufacturer, year of manufacture:
2. Number of revolutions pump shaft (U/min):
3. Outer diameter of pump shaft (mm):
4. Inner diameter of stuffing box (mm):
5. Depth of stuffing box (mm):
6. Operating medium:
7. Operating temperatuere max (°C):
8. Operating pressure max (bar):

9. Condition of spindle (wearing shell)
and stuffing box surfaces:
Furthermore the customer can also give other data, e.g. special requirements for food industry use, pharmaceutical
applications etc.
We can help you faster and more efficiently if you provide a drawing or sketch of the relevant plant.
Sender
Title, first name, name Position
Company Department
Street Post code, city, country
Telephone Fax
E-Mail Homepage
81
12 Service > Form for gasket selection
Form for gasket selection
We require the answers to the questions on this form in order to determine the right gasket type for you. Please indicate
norms, operating conditions and the application area for the seal, e.g. for flange, valve, pump, boiler closure or similar. We
are able to determine the right seal for your requirements from our broad range.
Valid technical norm: _______________________________________________________________
gasket application
1. Maximum pressure (bar)
2. Temperature (°C):
3. Medium:
Flange
4. Type of flange / flange form:
5. Flange material:
6. Waviness:
Dimension of gasket
7. Inner diameter (mm):
8. Outer diameter (mm):
9. Thickness (mm):
Tightening bolts
10. Bolt size:
11. Number:
12. Bolt material:
13. Others:
Fixed-pitch bolt O tension bolt O
new equipment O old equipment O
Please fill in and tick as applicable.

We can help you faster and more efficiently if you provide a drawing or sketch of the relevant plant.
Sender
Title, first name, name Position
Company Department
Street Post code, city, country
Telephone Fax
E-Mail Homepage

83

Industrie-Und Dichtungstechnik GMBH: Plant Kupferring Plant Essen Plant Kirchheim

Uploaded by

Copyright:

Available Formats

Industrie-Und Dichtungstechnik GMBH: Plant Kupferring Plant Essen Plant Kirchheim

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Industrie-Und Dichtungstechnik GMBH: Plant Kupferring Plant Essen Plant Kirchheim

Uploaded by

Copyright:

Available Formats

IDT Industrie- und Dichtungstechnik GmbH

IDT Industrie- und Dichtungstechnik GmbH

2 IDT Industrie- und Dichtungstechnik GmbH

06 Stuffing box packing

09 PTFE semi-finished • Semi-finished PTFE products, pressed and moulded parts 55

products and parts

10 Service and packings puller, flange spreader, „Sure-cut“ hand packings

4 IDT Industrie- und Dichtungstechnik GmbH

• Presses with up to 800 Mp pressing force

6 IDT Industrie- und Dichtungstechnik GmbH

Gasket characteristics DIN 28090 (Thickness = 2 mm)

Dimensions and profiles

8 IDT Industrie- und Dichtungstechnik GmbH

Graphite flat gaskets in SIGRAFLEX® UNIVERSALPRO & SELECT

• base material: SIGRAFLEX® • base material: SIGRAFLEX® • adhesive-free composite construction

Gasket characteristics DIN 28090 (Thickness = 2 mm)

Dimensions and profiles

10 IDT Industrie- und Dichtungstechnik GmbH

Gasket characteristics DIN 28090 (Thickness = 2 mm)

Dimensions and profiles

Graphite flat gaskets in SIGRAFLEX® HOCHDRUCK

Gasket characteristics DIN 28090 (Thickness = 2 mm)

Dimensions and profiles

12 IDT Industrie- und Dichtungstechnik GmbH

Gasket characteristics DIN 28090 (Thickness = 2 mm)

Dimensions and profiles

14 IDT Industrie- und Dichtungstechnik GmbH

Gasket characteristics DIN 28090 (Thickness = 2 mm)

Delivery form (sheet format)

Dimensions and profiles (Flat gaskets)

Gasket characteristics DIN 28090 (Thickness = 2 mm)

Delivery form (sheet format)

Dimensions and profiles (Flat gaskets)

16 IDT Industrie- und Dichtungstechnik GmbH

Gasket characteristics DIN 28090 (Thickness = 2 mm)

Delivery form (sheet format)

Dimensions and profiles (Flat gaskets)

expanded PTFE (ePTFE)

Description Chemical resistance

Gaskets made from ePTFE

lDT-UNIFLUOR® lDT-UNIFLUOR® ePTFE sealing tape MultiTex®-FG

18 IDT Industrie- und Dichtungstechnik GmbH

Gasket characteristics DIN 28090

Dimensions and profiles (Flat gaskets)

20 IDT Industrie- und Dichtungstechnik GmbH

22 IDT Industrie- und Dichtungstechnik GmbH

Gasket characteristics DIN 28090

24 IDT Industrie- und Dichtungstechnik GmbH

Designed as per DIN EN 1514-6 (Type NR)

Gasket characteristics DIN 28090

26 IDT Industrie- und Dichtungstechnik GmbH

Stainless steel strip Stainless steel strip

Gasket characteristics DIN 28090

28 IDT Industrie- und Dichtungstechnik GmbH

Stainless steel strip

Gasket characteristics DIN 28090

30 IDT Industrie- und Dichtungstechnik GmbH

Gasket characteristics DIN 28090 (thickness = 3 mm)

Gasket thickness 3 mm Gasket thickness 3 mm