Subcontractor Document Review Cover Sheet

Project: Duqm Refinery EPC Package 2 – Utilities & Off-sites

Contract No: CNT-1100-1000-007, PSJV Project No: JI-2037
SUB-CONTRACTOR NO: Jl-2037 / 27-03A

SUB-CONTRACTOR DESCRIPTION: EPC BUILDING WORKS OF PACKAGE 1 & 3

SUB-CONTRACTOR NAME: GALFAR ENGINEERING & CONTRACTING SAOG
COMPANY DOCUMENT NUMBER: DRP001-OUF-GAL-PRO-Q-000-064 REV: S1
SUBCONTRACTOR DOCUMENT NUMBER: MED-860- GAL-PRO-Q-000-064 REV: S1
DOCUMENT CLASS: CLASS 2
WELDING PROCEDURE SPECIFICATION FOR STRUCTURAL
DOCUMENT DESCRIPTION / TITLE:
WORKS
EQUIPMENT TAG NUMBERS: NA
TOTAL NUMBER OF SHEETS:
(Including this coversheet) 26

DUQM REFINERY
Company Approval Status
Status :
Signed :
Dept :
Date :
COMMENT STATUS CODE: A-Accepted; B-Accepted With Comments
C-Reviewed with Comments; D-No Comments; E-Rejected

PURCHASER APPROVAL STATUS

Approval
Status Contractor Approval Code Description
Code
 1 REJECTED. REVISE & RESUBMIT. WORK MAY NOT PROCEED.
MAJOR COMMENTS AS NOTED.
 2 REVISE & RESUBMIT. WORK MAY PROCEED SUBJECT TO INCORPORATION OF COMMENTS
INDICATED.
ACCEPTABLE. INCORPORATE MINOR COMMENTS (IF ANY). RESUBMIT AS CERTIFIED FINAL.
 3
WORK MAY PROCEED.

 4 NO COMMENTS. CERTIFIED FINAL ISSUE. WORK MAY PROCEED.

INFORMATION ONLY.
 5
ACCEPTED FOR INFORMATION ONLY. WORK MAY PROCEED.

Reviewing Engineer’s Full Name (IN BLOCK LETTERS), Sign and Date
Purchaser’s review of this document does not relieve Vendor of the responsibility for correctness under the Subcontractor Order.
Permission to proceed does not constitute acceptance of design, detail and calculations, test methods or materials developed or selected
by the Subcontractor and does not relieve the Subcontractor from full compliance with the Subcontractor Order or any other
obligations, nor detract from any of the Purchaser’s rights.

NAME: DISCIPLINE: SIGNATURE: DATE:

Birju Kajiwala QC (Welding)

By Birjukumar Kajiwala at 3:19 pm, Aug 11, 2022

PSJV Reviewing Engineer to confirm action related to submission of this document to COMPANY. Strike-out the option
which is not applicable.
Is this document required to be submitted to If Yes, submit to COMPANY for
COMPANY? Yes / No Review / Approval / Information
Revision History

Amendment Revision Amender Initials Amendment

Date Number

27.04.2021 O1 Lijo Issued for contractor review

08.08.2022 S1 Aftab Issued for Final Approval.

 GALFAR ENGINEERING AND CONTRACTING SAOG

WELD MAP - Welding of Structurals Date: 27.04.21

Doc. No. WM/860/02
ISO 15614-1 Rev.0

Client: Duqm Refinery and Petrochemical Industries Company LLC Contract No: JI-2037

EPC Contractor: Petrofac/ Samsung Engineering Contract Title: Duqm Refinery EPC-2 : Utilities & Offsites

Contractor: Galfar Engineering & Contracting SAOG. Item No. N/A (General Structural Welding)

Sr. Material OD Thk. Welding Joint Welding

Description of Seam WPS No. Remarks
No. Specification (inches) (mm) Position Detail Process

All - Except
PG (3G-
1 Fillet welds S355JR, S275JR or equivalent N/A 3-24 Lap, Tee & Corner Fillet SMAW EN/001
Down) & J-
L045 (6G)

Galfar Engg. & Contracting SAOG Petrofac/ Samsung Engineering Duqm Refinery and Petrochemical Industries Company LLC

Approved for Construction Approved for Construction

Sign: ISTIAQ AHMED Sign: Sign:

Welding Engineer
GEC # 107384
Name: Name: Name:
Date: 27.04.21 Date: Date:

Page 1 of 1
 Page 1 of 2

MANUFACTURER'S WELDING PROCEDURE SPECIFICATION (WPS)

EN ISO 15614-1 : 2017(E)
Duqm Refinery and Petrochemical
Client
Location Duqm Industries Company LLC
EPC Contractor Petrofac/ Samsung Engineering
Manufacturer's Welding Method of Preparation and
GQA/WPS/EN/001, Rev.0 Date: 27.04.21 Grinding and wire brushing
Procedure Cleaning
Contract Name & No. Duqm Refinery EPC-2 : Utilities & Offsites & JI-2037 Parent Metal Specification EN 10025 S 355JR, S275 JR / equivalent
WPAR No GQA/PQR/EN/001 , Rev.0 Date : 10.08.09 Material Group & sub group 1 & 1.1 to 1.2
Galfar Engineering & Contracting SAOG., Range of Qualification Multi run - Fillet welds
Ghala Industrial Area, Base Material [in mm] 3 to 24mm
Manufacturer
No restriction on
Muscat, Sultanate of Oman Weld Metal [in mm] N/A for groove welds throat thk. for
multirun fillet welds
Welder Name --- Outer Diameter (mm) N/A
Welding Process SMAW-111 Welding Position (PQR) PF (3G-Uphill)

Joint Type & Weld Lap, Tee & Corner Fillet weld Welding Position qualified All - Except PG (3G-Down) & J-L045 (6G)

PQR Impact test temperature minus 5 deg. C

Weld Preparation Details
JOINT DESIGN WELDING SEQUENCES

1 2
3 3
2 1 3
1 2

PQR Test Coupon: 350mm X 150mm X 12mm, EN 10025 S 355 K2G3 - 2 Nos. Min. 2 passes shall be deposited
WELDING DETAILS
Welding Dia /Size of Current Voltage Type of Wire feed speed
Run Filler Material Travel speed [mm/sec.] Heat Input [Kj/mm]
Process (A) (V) current/polarity (m/min)
(mm)
Root SMAW 2.5 63-104 17-29 DCEP N/A 0.79-1.31 1.37-2.29

Hot Pass SMAW 3.2 72-119 17-29 DCEP N/A 1.20-2.00 1.03-1.72

Fillup SMAW 3.2 86-146 18-30 DCEP N/A 1.13-2.01 1.29-2.14

Capping SMAW 3.2 79-138 18-30 DCEP N/A 1.13-2.00 1.29-2.15

Designation of Consumables ASME Sec-II Part-C SFA 5.1, E-7018 Other Informations

Weaving
Baking or Drying requirements for electrodes As per manufacturer's instruction 2.5D ( D - Electrode core dia.)
(Maximum width of Run)
Gas/Flux Oscillation N/A
Shielding Gas & Flowrate N/A Amplitude N/A
Backing Gas & Flowrate N/A Frequency N/A
Tungsten Electrode Type/Size N/A Dwell Time N/A
Details of Back Gouging/Backing N/A Pulse Welding Details N/A

Preheat Temperature (Min.) 50⁰C required, when metal temp.is < 5⁰C Stand-off Distance N/A

Method of heating Propane torch (Rosebud type) Plasma welding Details N/A

Temp. monitoring method Thermomelt crayons / Digital thermometer Torch Angle N/A
Method of Controlling Continuous Electrode Make and Trade Name ESAB OK 48.00

Interpass Temperature (Max.) Max. 124⁰C Filler Wire Make and Trade Name N/A
Duqm Refinery and Petrochemical Industries
Galfar Engg. & Contracting SAOG Petrofac/ Samsung Engineering
Company LLC
Approved for Construction Approved for Construction

Name: Name: Name:

ISTIAQ AHMED
Signature: Welding Engineer Signature Signature
GEC # 107384
Date Date
Date: 27.04.21
 Page 2 of 2

MANUFACTURER'S WELDING PROCEDURE SPECIFICATION (WPS)

EN ISO 15614-1 : 2017(E)
Duqm Refinery and Petrochemical
WPS No. GQA/WPS/EN/001 Rev.0 Date: 27.04.21
Post Weld Heat Treatment and /or Ageing Others

Soaking Time (minutes) N/A Tack welding Parameters As per fill pass

Soaking Temperature (ºC) N/A Bridge / Bar materials Fill pass filler rod / base material

Rate of Heating (ºC/Hr.) N/A Method of tack removal Grinding

Rate of Cooling (ºC/Hr.) N/A Method of clamping N/A

Method of Heating N/A Clamp removal N/A
Technique Initial & interpass cleaning Power grinding / brushing
Multi pass or single pass per side Multiple Weld finishing As welded

Single or multi electrode Single No. of passes before interruption N/A

Type of electrode Packaging Non-hermetic seal

Electrode baking time As per manufacturer's instruction

Electrode baking temperature As per manufacturer's instruction

No. of rebakes One

Notes:
1 Welding shall not be performed when the weather or degree of protection does not provide satisfactory welding.
2 Welding Consumables shall be handled as per approved Consumable Handling Procedure and test certificates shall be ISO 10474 Type 3.1B.
3 Preheating shall be applied for a minimum distance of 75mm on both sides of the joint.
4 This WPS is applicable for welding of structural steel for Primary and Secondary pipe supports , E & I supports & Modification
works on steel structures (Non-pressure to Non-pressure part welding).

Duqm Refinery and Petrochemical Industries

Galfar Engg. & Contracting SAOG Petrofac/ Samsung Engineering
Company LLC
Approved for Construction Approved for Construction

Name: Name: Name:

Signature: ISTIAQ AHMED Signature Signature

Welding Engineer
GEC # 107384 Date Date
Date: 27.04.21
GQA/WPS/EN/001(Job#860)