DINSE WELDING Product Catalogue Manual 2019 2

PRODUCT CATALOGUE
2019 MANUAL
DINSE
YOUR STRONG PARTNER
FOR THE ENTIRE
WELDING PROCESS
LIVE TO WELD. For us, this is more than just a „fancy slogan“:
our 200 employees have been passionate about welding for more than
60 years.
Would you like to know what DINSE passion looks like? There is, for
example, our stockist who personally assembles each wear part for your
order. Or the production worker who manually bends your automatic
torch to the desired angle. But also the collegue in the purchasing
department who daily searches for the highest quality raw materials for
our products and the constructing engineer who puts all his experience
into developing new systems.
IN SHORT:
WE GIVE OUR BEST EVERY DAY TO GIVE
YOU THE PERFECT WELDING RESULT
With locations throughout Germany and the world, we are one of the
leading developers and manufacturers of systems for manual, robotic
and automatic welding.
Copyright © 2019 DINSE G.m.b.H., Hamburg.

Any type of copying, including translation, even as excerpts, is not permitted without the written consent of DINSE G.m.b.H.; this
includes reproduction and the use of electronic systems for storage, processing or publication.
All brands named in this catalogue are the property of their respective owners.
Conditions: For printing errors, we assume no liability. For our terms and conditions of delivery and sale, see www.dinse.eu
Our terms and conditions apply to all orders and their execution. Your purchase conditions are only binding for us if and when we
acknowledge this in writing for the particular contract. Technical and/or optical changes are subject for modification.
Prices plus VAT. Ex warehouse Hamburg. Validity until revoked.
OVERVIEW
Examples of welding systems
MIG/MAG MANUAL 01 BLACKline torch sets
Separable versions
Separable versions for PUSH-PULL
Fixed versions for PUSH-PULL
BLACKline PUSH-PULL system
neo. torch sets
neo. PUSH-PULL system
Wire feeders
Fume extraction
Accessories
TOOLS + ACCESSORIES 02 Tools
Measuring units
Testing equipment
Electrode holder
Cable sockets and Cable plugs

CABLE CONNECTORS 03 Panel sockets and Panel plugs
Reductions plug
Cable joint socket and Cable joint plug
Coding plug
SCHWEIS SEN W E LD I N G SCHWEIS SEN W E LD I N G SCHWEIS SEN

We are your experts
SALES EUROPE / APPLICATION TECHNOLOGY / PROCESS TECHNOLOGY
Philip Park Adam Bienias Martin Troschke Heiko Hedderoth

Sales Manager Europe Area Sales Manager Europe Area Sales Manager Europe Area Sales Manager Europe
Mobile +31-(0)651-815 391 Mobile +48-(0)782-110 227 Mobile +49-(0)171-456 42 92 Mobile +49-(0)171-891 62 46
[email protected] [email protected] [email protected] [email protected]
Stefan Sønnichsen Adnan Özutku

Sales Manager Nordic Sales Manager Turkey
Mobile +45-601-896 62 Mobile +90-(0)541-396 19 73
[email protected] [email protected]
Volker Brenner Markus Kaufmann Jean-Marie Sandrock

Manager System Technologies Product Manager Product Manager
Mobile +49-(0)170-998 40 01 Mobile +49-(0)151-141 553 85 Mobile +49-(0)171-517 61 83
[email protected] [email protected] [email protected]
SALES INTERNATIONAL SERVICE
Florian Hegemann Ralf Burmeister Christoph Kwiatek Sven Rilitz

Sales Manager International Key Account Manager Team Leader Service Service
Mobile +49-(0)175-468 42 23 Mobile +49-(0)171-891 62 49 Mobile +49-(0)171-234 70 00 Mobile +49-(0)152-230 963 61
INTERNAL SALES / MAIN OFFICE HAMBURG
Markus Müller Pawel Opolski Claudia Froh Sören Zimdahl

Manager Internal Sales Internal Sales Europe Internal Sales Europe Internal Sales International
Phone +49-(0)40-658 75-224 Phone +49-(0)40-658 75-246 Phone +49-(0)40-658 75-232 Phone +49-(0)40-658 75-247
MANAGEMENT
Torsten Lischke Torsten Scheer llka Grundheber Thorben Witt

Managing Director Sales & Marketing Finance & Accounting Material Management
Mobile +49-(0)171-588 31 31 Mobile +49-(0)171-518 03 83 Phone +49-(0)40-658 75-290 Mobile +49-(0)171-938 26 62
Anja Mertens Michael Jürgens

Production Development
Mobile +49-(0)175-467 00 81 Mobile +49-(0)160-833 51 01
MARKETING TRAINING CENTER & ACADEMY
Svenja Schumacher Sebastian Schack

Head of Marketing & PR Training Manager
Phone +49-(0)40-658 75-240 Phone +49-(0)40-658 75-242
ACADEMY DINSE ESS
AKADEMIE
DINSE • ESS
AKADEMIE
2017 / 2018
At our training facilities, the welding torches are not the only
thing that heats up – so does your career: you can further your
knowledge through seminars on various topics based around
welding with DINSE.
Get a detailed view of the DINSE products in our „product

experience world“ for manual and automated welding. Our
team of instructors communicate theoretical basics to you in
small groups at our training facilities.
DEUTSCH
What you learn will then be turned to practical use at our application centre.
All participants can demonstrate what they are capable of at fully equipped
manual workstations. Industrial robots are available for any training focusing
on automation. Of course, every seminar is accompanied by our experts.
There is always the possibility to ask questions, also when thinking outside
the box.
ARE YOU INTERESTED?

You can find the entire training
programme on the academy website
DINSE
at www.dinse.eu/akademie or simply
send an email to [email protected] to
request your personal printed version.
Of course, our facilitator Sebastian

Schack is also happy to answer any
questions regarding our academy:
+49-(0)40-658 75 – 242.
AKADEMIE
SERVICE
PREMIUM SERVICES
FOR YOUR DINSE SYSTEM.
Service according to DINSE includes all support activities

related to your perfect arc, for example:
▶ Technical application support

▶ Commissioning of your system
▶ Test welds in our laboratory
▶ Generation of characteristic curves
▶ Fault analysis and repair
▶ Immediate technical assistance by phone
▶ Maintaining of our high standards through our
in-house quality control system
Our team of in-house specialists and local partners

provides quick, personal and competent assistance:
We are your experts for the entire welding process.
Disturbance or incidence?
Our service team will make sure that you get
exactly the support you need to be able to
produce flawlessly again as quickly as possible.
SOUNDS INTERESTING?
Our colleagues will be happy to assist you at
[email protected] or on:
+49-(0)40-658 75 – 156.
CONTENTS
1 MIG/MAG MANUAL 13
MIG/MAG welding systems gas cooled 16
Example: Equipment up to 200 A for steel wire with 0.8 mm Ø 16
Example: Equipment fume extraction up to 250 A for steel wire with 1.0 mm Ø 18
MIG/MAG welding systems liquid cooled 19

Example: Equipment 2 wire feeder liquid cooled without and with PUSH-PULL up to 500 A
for steel wire with 1.2 mm Ø 20
BLACKline Torch sets gas-cooled 22

DIX MS/MG 230 (up to 250A) 22
DIX MDW 300 (separable up to 250A) 26
DIX MDW 300 (separable, up to 300A) 30
DIX MS/MG/MC 330 (up to 300A) 34
DIX MS/MG/MC 340C SA (up to 350A) 38
DIX MF 340C SA (up to 320A) 42
DIX MPW 300 PUSH-PULL (up to 300A) 46
BLACKline Torch sets liquid-cooled 52

DIX MSZ 230 (up to 270A) 52
DIX MSZ/MGZ/MCZ 330 (up to 400A) 56
DIX MSZ/MCZ 304 (up to 500A) 60
DIX MPZ 304 PUSH-PULL (up to 500A) 72
BLACKline PUSH-PULL System liquid-cooled 78

DIX MPZ 600 for BLACKline Torch sets 78
DIX MSZ/MGZ/MCZ 330 SATZ (up to 400A) 82
DIX MSZ/MCZ 304 SATZ (up to 500A) 84
neo torch sets gas-cooled 90

DIX MQ 230.neo (SA) (N) (up to 250A) 90
DIX MQ 340C.neo SA (up to 350A) 98
neo torch sets liquid-cooled 102

DIX MQZ 230.neo (SAZ) (N) (up to 270A) 102
neo PUSH-PULL System liquid-cooled 122

DIX MPZ.neo for MQFZ 304(330).neo SADZ Torch sets 122
DIX MQFZ 330.neo SADZ (up to 400A) 126
Fume extraction - External retrofitting-set 132

DIX ZA 300 EX 132

CONTENTS
Fume extraction - Integrated versions gas-cooled torch sets 134
DIX MR 230 (up to 250A) 134
DIX MR 330 (up to 300A) 138
DIX MR 340C SA (up to 350A) 142
DIX MR 340C SA/BJ/NW36 (up to 350A) 145
Fume extraction - Integrated versions liquid-cooled torch sets 148

DIX MRZ 230 (up to 270A) 148
DIX MRZ 330 (up to 400A) 152
DIX MRZ 350 (up to 450A) 156
DIX MRZ 304 (up to 500A) 160
DIX MRZ 304 (SAZ)(N)/BJ/NW36 (up to 500A) 164
DIX MRZ 305 (up to 550A) 168
Fume Extractions 177

DIX FE 340 S(R) 177
Wire feeders 181

DIX WD 400 181
2 TOOLS & ACCESSORIES 187

Gas nozzles 190
Narrow gap gas nozzles 191
Cooling jackets and screw adapters 191
Contact tips 192

Type 3-2-_._ (CR-ZR) 192
Type 3-1-_._ (CR) 192
Type 3-2-_._ S(K) 193
Type 3-2-_._ SA(K) 193
Type 3-2-_._ M8 (CR-ZR) 193
Type 3-2-_._ SR(K) 193
Contact tips for narrow gap gas nozzles 194
Tip adapters 195

Clamp nut 195
Gas diffusors 196
O-rings 196
Connecting pieces, Intake nozzles 197
Fume extraction nozzle 197
Insulating sleeves 198
Intermediate adapter 199
System holder for supply hose 200
Fume extraction - Integrated version 201

CONTENTS
Wire adjusting units 202
DIX DRE 100 202
DIX DRE 100 V 202
DIX DRE 101 202
DIX DRE 102 203
DIX DRE 103 203
DIX DRE 104 203
Liner 204
Capillary liner 205
Controls 206
DIX WDE 0113 206
ECO.flow pressure regulator 207

Power pins 208
DIX PP 1xx 208
Power pin sets 209

DIX PPS 1xx 209
Aluminum consumable set 210

DIX ACS 230/330 210
DIX ACS 304Z/305Z/306Z 211
Steel consumable set 212

DIX SCS 230/330 212
DIX SCS 304Z/305Z/306Z 213
Drive roll sets 214

DIX ADR 1.0/1.2 214
Electrode bracket 215

DIX A 300 215
Service tools 216

Digital Tacho Control 218
3 DINSE CABLE CONNECTORS 219

Welding cable couplings 221
Sockets DIX BK xx 221
Plugs DIX SK xx 222
Dimension sheet welding cable couplings 223
Spare parts and wear parts welding cable couplings 224

Plugs DIX SK xx 225
Accessories welding cable couplings 226

Reducers DIX RSS xx 226
Cable joint sockets DIX KAB xx 226
Cable joint plugs DIX KAS xx 226
Coding plug DIX SEC 226
CONTENTS
Mounted couplings 227
Mounting sockets DIX BEM 25, DIX BE 50/70, DIX BE 70/95 227
Mounting sockets DIX BEK 50/70 GELB,
DIX BEK 70/95 GELB, DIX BES 95/120 228
Mounting plugs DIX SEM 25, DIX SE 50/70 229
Mounting plugs DIX SE 70/95, DIX SES 95/120 230
Dimension sheet mounted couplings 231
Spare parts and wear parts mounted couplings 232

Mounting socket DIX BEM 25, DIX BE 50/70, DIX BE 70/95 232
Mounting socket DIX BEK 50/70 GELB,

DIX.M
POWER SOURCES FOR MANUAL WELDING
V.1
OVERVIEW
MIG/ TIG
MAG MMA TIG „LIFT“
Do you want to know more? Order the flyer part no.: WF2052!
MIG/MAG
MANUAL
01
13
CONTENTS
1
MIG/MAG welding systems gas cooled 16
MIG/MAG welding systems liquid cooled 19

Example: Equipment 2 wire feeder liquid cooled without and with PUSH-PULL up to 500 A
for steel wire with 1.2 mm Ø 20
BLACKline Torch sets gas-cooled 22

DIX MS/MG 230 (up to 250A) 22
DIX MDW 300 (separable up to 250A) 26
DIX MDW 300 (separable, up to 300A) 30
DIX MS/MG/MC 330 (up to 300A) 34
DIX MS/MG/MC 340C SA (up to 350A) 38
DIX MF 340C SA (up to 320A) 42
DIX MPW 300 PUSH-PULL (up to 300A) 46
BLACKline Torch sets liquid-cooled 52

DIX MSZ 230 (up to 270A) 52
DIX MSZ/MGZ/MCZ 330 (up to 400A) 56
DIX MPZ 304 PUSH-PULL (up to 500A) 72
BLACKline PUSH-PULL System liquid-cooled 78

DIX MPZ 600 for BLACKline Torch sets 78
DIX MSZ/MGZ/MCZ 330 SATZ (up to 400A) 82
neo torch sets gas-cooled 90

DIX MQ 340C.neo SA (up to 350A) 98
neo torch sets liquid-cooled 102

neo PUSH-PULL System liquid-cooled 122

DIX MPZ.neo for MQFZ 304(330).neo SADZ Torch sets 122
Fume extraction - External retrofitting-set 132

DIX ZA 300 EX 132
14
CONTENTS
1
Fume extraction - Integrated versions gas-cooled torch sets 134
DIX MR 230 (up to 250A) 134
DIX MR 330 (up to 300A) 138
DIX MR 340C SA (up to 350A) 142
DIX MR 340C SA/BJ/NW36 (up to 350A) 145
Fume extraction - Integrated versions liquid-cooled torch sets 148

DIX MRZ 230 (up to 270A) 148
DIX MRZ 330 (up to 400A) 152
DIX MRZ 350 (up to 450A) 156
DIX MRZ 304 (up to 500A) 160
DIX MRZ 305 (up to 550A) 168
Fume Extractions 177

DIX FE 340 S(R) 177
Wire feeders 181

DIX WD 400 181
15
MIG/MAG welding systems gas cooled
Example: Equipment up to 200 A for steel wire with 0.8 mm Ø
1
1
DIX PI GO
4.0 m
2 3
MIG/MAG Manual
The example systems shown here and on the following pages are modular and can
I
N be individually adapted to your needs.
F
O Your DINSE expert will be happy to advise you.
Description Part name Part number

1 Torch set, 4 m, page 90 DIX MQ 230.neo-4 SA 610212441
2 Ground cable 70mm², optionally DIX GL-5/70 7410087005
3 Power source, with integrated wire feeder* DIX PI GO 1156.M 7420010010
Pressure regulator, 0-30l/min, optionally, not shown, page 207 DIX DRV-100 628080100
* You can find more information about our power sources in the DIX.M power source catalogue (part no.: WF2082)
16
Example: Equipment up to 250 A for steel wire with 1.0 mm Ø
1
1
3.0 m
2 3
MIG/MAG Manual
1 Torch set, 3 m, page 42 DIX MF 340C-3 SA/_ _ _ 620468_ _ _31
2 Ground cable 70mm², optionally DIX GL-5/70 7410087005
3 Power source, with integrated wire feeder* DIX PI.GO 2006.M 7420010012
Pressure regulator, 0-30l/min, optionally, not shown, page 207 DIX DRV-100 628080100
* You can find more information about our power sources in the DIX.M power source catalogue (part no.: WF2082)
I With this power source the polarity can be changed.

N
F
O
This also makes it ideal for welding cored wires.
17
Example: Equipment fume extraction up to 250 A

for steel wire with 1.0 mm Ø
1 1 2 3
DIX PI GO
4.0 m
4 5 6 7
MIG/MAG Manual

1 Torch set, cover hose with 36 mm nominal width, page 142 DIX MR 340C-4 SA /BJ* /NW36** 620263841
2 Connecting piece, page 142 DIX HCA 45/50 MR/MRZ 629770000
3 Extraction hose Ø44-5 Superflex, 5m, page 178 629900079
4 Ground cable, optionally DIX GL.M 50-5 7420070003
5 Power source, with integrated wire feeder*** DIX PI 3006.M I 7420010014
6 Fume extraction, page 177 DIX FE 340 S 629900098
incl. sensor cable FE 340-2.5 and mains cable, 3m
7 Wheel set, optionally DIX FE 340 WS 629900099
Pressure regulator, 0-30l/min, optionally, not shown DIX DRV-400 7420900007
* BJ = Ball joint
** NW36 = Nominal width of the cover hose
*** You can find more information about our power sources in the DIX.M power source catalogue (part no.: WF2082)
18
MIG/MAG welding systems liquid cooled
Example: Equipment fume extraction up to 320 A for

steel wire with 1.2 mm Ø
1 2 3 1
DIX PI GO
4.0 m
MIG/MAG Manual
4 5 6 7 8 9

1 Torch set, page 164 DIX MRZ 304-4 SAZ /BJ* /NW36** 620368541
2 Connecting piece, page 164 DIX HCA 45/50 MR/MRZ 629770000
3 Extraction hose Ø44-5 Superflex, 5m, page 178 629900079
5 Power source, with integrated wire feeder*** DIX PI 3006.M I PULS 7420010015
6 Cooling modul* DIX CM 589.M 7420020002
7 Fume extraction, page 177 DIX FE 340 S 629900098
incl. sensor cable FE 340-2.5 and mains cable, 3m
8 Wheel set, optionally DIX FE 340 WS 629900099
9 Cooling liquid, 10 litre, optionally DIX CM LIQUID 10 7410082100
Trolley, for Power source DIX PI 3006.M I PULS, not shown DIX T3 7420050002
* BJ = Ball joint
** NW36 = Nominal width of the cover hose
*** You can find more information about our power sources in the DIX.M power source catalogue (part no.: WF2082)
19
MIG/MAG welding systems liquid cooled
Example: Equipment 2 wire feeder liquid cooled without and

with PUSH-PULL up to 500 A for steel wire with 1.2 mm Ø
1 1 2 3
4.0 m 20.0 m
5
24.0 m
4.0 m
MIG/MAG Manual
DIX PI
10
6 7 8

1 Torch set, page 128 DIX MQFZ 304.neo-4 SADZ 620324648
2 Torch set, page 122 DIX MPZ.neo-20 620374001
3 Wire feeder 1*, PUSH-PULL controlled DIX WF 793.M 7420030000
4 Torch set, page 68 DIX MSZ 306-4 SAZ 620316341
5 Wire feeder 2*, PUSH controlled DIX WF 793.M 7420030000
7 Power source*, for 2 wire feeder DIX PI 4606.M DF PULS 7420010023
8 Cooling modul* DIX CM 653.M 7420020004
9 Intermediate hose package DIX WFL-1.2/SW - PI.M 7420040000
10 Cooling liquid, 10 litre, optionally DIX CM LIQUID 10 7410082100
* You can find more information about our power sources, cooling moduls and wire feeders in the DIX.M power source catalogue
(part no.: WF2082).
20
PUSH-PULL-SYSTEM
FOR MANUAL WELDING
For notes:
Für Ihre Notizen:
No external
supply hoses
MPZ.NEO
Reliable wire feeding for distances up to 25 meters
▶ Powerful PUSH-PULL drive guarantees precise wire feeding for manual welding
▶ Long service life: Powerful, encapsulated drive withstands high operational demands
▶ Welding torch with separated drive unit relieves the welder
▶ Handy design: Wire feeding over a distance of up to 25 meters - without bulky wire feeder
▶ Ideal for operations in the container, wagon, apparatus and shipbuilding industry
You‘ll find more informations from page 122 or order the flyer part no.: WF1902!
21
BLACKline Torch sets gas-cooled
DIX MS/MG 230 (up to 250A)
Properties
Flexible supply hose
Bend protection at the torch and the plug
1 Gas nozzle with rugged trapezoidal thread
Optimum gas coverage by recessed contact tip
Gas reduction by laminar gas flow and design of the

Design with
handle type MS
tip adapter
No gas loss due to separate shield gas feed
Options:
Diameter reduced gas nozzle
Design with
handle type MG
MIG/MAG Manual
Application Technical data (DIN EN 60 974-7):

Non- and low alloyed steels duty cycle
CO2: 250A/60%
High alloyed steels
Mixed gas: 200A/60%
Small to medium material thicknesses
Wire diameter: 0.8 - 1.0 mm
45°
45° I
Also available with SAZ connection or
N
F
with power pin connection.
O
Please ask your DINSE consultant.
Description Dimension Part name Part number

1 Torch set 3.00 m DIX MS 230-3 6102123130
Torch set 4.00 m DIX MS 230-4 6102123140
2 Torch set 3.00 m DIX MG 230-3 6102023130
Torch set 4.00 m DIX MG 230-4 6102023140
3 Liner ø 1.8 mm/3.5 m DIX DS 4/1.8-3.5 613000235
Liner ø 1.8 mm/4.5 m DIX DS 4/1.8-4.5 613000245
Hint:
Other liners, capillary liners and service tools you will find in Chapter 5 Tools and Accessories.
22
Spare parts and wear parts
BLACKline Torch sets DIX MS/MG 230
1 2 3 4 5 6 7 8 9
1
10 11 12 13
MIG/MAG Manual
1 Gas nozzle ø 11 mm DIX 1-1-311 TRR 6190106110
2 Gas nozzle ø 13 mm DIX 1-1-312 TR 6190103120
4 Contact tip M6 x 24 mm DIX 3-1-_._ 6190300_ _
Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR 6290330_ _
6 Tip adapter M6 DIX 4-1-L 619040020
7 Tip adapter M6 DIX 4-1-K 619040010
8 Insulating sleeve DIX 10-1-222 619100202
9 Torch neck DIX 6-1-230 6190602310
10 Trigger DIX 9-1 619090000
11 Micro switch DIX 8-2 629080000
12 Handle DIX 7-1-202 S 619070210
13 Handle DIX 7-1-202 G 619070200
__ Enter the required wire diameter, e.g.: 08 = 0.8 mm or 10 = 1.0 mm.
Standard equipment for wire diameter 1.0 mm steel with gas nozzle DIX 1-1-312 TR,
contact tip DIX 3-1-1.0. tip adapter DIX 4-1-L and liner DIX DS 4/1.8.
Variants deviating of the standard fittings on request.
23

Supply hose
1 1 2 3 4
Torch view Plug view

MIG/MAG Manual

A Supply hose DIX VLM 200-_ _ 6122002_ _
1 Gas hose DIX VL 180-_ _ 639186001_ _

2 Binary cable DIX VLM 2230-_ _ 6192065_ _
3 Control wire DIX VLM 211-_ _ 6292110_ _
4 Cover hose DIX VLM 230-_ _ 6192312_ _
__ Enter the required length of the welding torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m.
Standard lengths: 3.0 m and 4.0 m
24

Plug
4 5
1
1 2 3
A
4 6 7 8 9
1 2 10 11
MIG/MAG Manual
4 12
You need a Power Pin / Power Pin Set for the compact plug DIX KCME 230 N (Pos. C).
I
N You will find the Power Pin / Power Pin Set that fits to your wire feeder in Chapter 5
F
O Tools and Accessories or you ask your DINSE consultant.

A Plug DIX KCME 230 614000230
B Plug DIX KCME 230 SA 614000231
C Plug DIX KCME 230 N 638900046
1 Reduction sleeve DIX ME 300 RH 639116065

2 Fixing ring DIX 12-3-510 HR 6391250013
3 Plug housing DIX ME 300 SG 629123300
4 Holding screw (10 pcs.) DIX ME 300 HS 629070005
5 Plug insert DIX ME 300 SE 639113004
6 Plug insert DIX ME 300 SA 639113005
7 Clamp sleeve, DIX 27-2 MAP 629270041
without block for capillary liner
8 Clamp sleeve, with block for liner DIX 27-2 SA 629270040
9 Clamp nut DIX 28-2 SA 629280040
10 Plug housing DIX ME 600 SGN 6391250020
Sealing cap, not shown DIX 12-3-510 DK 901515135
11 Round plug connector DIX CS 600 SGN 6391250021
12 Plug insert DIX ME 300 N 639116077
25
DIX MDW 300 (separable up to 250A)
Torch heads DIX MWS/MWL 230 45°
Properties
1
Torch heads can be changed quickly
360° revolving torch heads
Bend protection at the plug view
Gas nozzle with rugged traprzoidal thread
Gasreduction by laminar gas flow and design of the

tip adapter
Application
Non- and low alloyed steels
MIG/MAG Manual
High alloyed steels
Technical data (DIN EN 60 974-7):

duty cycle
CO2: 250A/60%
Mixed gas: 200A/60%
1 2 3 4
45°
45°
Also available with SAZ connection or with
I
N power pin connection.
F
O Please ask your DINSE consultant.

1 Torch head long DIX MWS 230 45° 6110772354
2 Torch head short DIX MWL 230 45° 6110772344
3 Torchset, without torch head 3.00 m DIX MDW 300-3 620247330
Torchset, without torch head 4.00 m DIX MDW 300-4 620247340
4 Liner ø 1.8 mm/3.5 mm DIX DS 4/1.8-3.5 613000235
Liner ø 1.8 mm/4.5 mm DIX DS 4/1.8-4.5 613000245
Hint:
26
1 2 3 4 5 6 7 8 9 10 11 12
1
13 14
MIG/MAG Manual
15
16

9 Torch neck 45° long DIX 6-1-230 WS 45° 61906072354
10 Torch neck 45° short DIX 6-1-230 WL 45° 61906072344
11 O-Ring 9x1.5 (10 pcs.) 629900267
12 O-Ring 7x1.5 (10 pcs.) 639159009
13 Torch connection DIX 15-2 DW 629150470
14 Handle DIX 7-2-303 D 629070340
16 Trigger DIX 9-2 629090000
contact tip DIX 3-1-1.0 and tip adapter DIX 4-1-L.
27
BLACKline Torch sets DIX MDW 300

Supply hose
1 1 2 3 4

MIG/MAG Manual

1 Gas hose DIX VL 180-_ _ 639186001_ _

28

Plug
1 2 3
4 5 1
A
4 6 7 8 9
1 2 10 11
MIG/MAG Manual
4 12
I
F

1 Plug sleeve DIX ME 300 SM 629120000

9 Clamp nut DIX 28-2 SA 629280040
11 Plug connector DIX CS 600 SGN 6391250021
29
DIX MDW 300 (separable, up to 300A)
1
Properties
Gas nozzle with rugged trapezoidal thread

tip adapter
MIG/MAG Manual
Application
Non- and low alloyed steel
High alloyed steels
Copper alloyed for the MSG brazing

duty cycle
CO2: 300A/60%
Mixed gas: 270A/60%
1 2 3 4
45° Also available with SAZ connection or with

I
power pin connection.
45°
N
F

3 Torch set, without torch head 3.00 m DIX MDW 300-3 620247330
Torch set, without torch head 4.00 m DIX MDW 300-4 620247340
4 Liner ø 1.8 mm/3.5 mm DIX DS 4/1.8-3.5 613000235
Liner ø 1.8 mm/4.5 mm DIX DS 4/1.8-4.5 613000245
Hint:
30
1
1 2 3 6 7 10 11 12 13 14 15 16
4 5 8 9
17 18
MIG/MAG Manual
19
20

4 Narrow gap gas nozzle ø 13 x 125mm DIX 1-2-313 TR/125 6290103131
5 Narrow gap gas nozzle ø 13 x 102mm DIX 1-2-313 TR/102 P629010KI001
7 Contact tip M8 x 28 mm DIX 3-2-_._ M8 6290301_ _
Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR 6290331_ _
8 Contact tip, for pos. 4 M6 x 80 mm DIX 3-1-_._/80 6190394_ _
9 Contact tip, for pos. 5 M6 x 63 mm DIX 3-1-1.2/63 P619039HM003
10 Tip adapter M6 DIX 4-2-K M6 629040010
12 Insulating sleeve DIX 10-2 629100000
15 O-Ring 9x1.5 (10 pcs.) 629900267
16 O-Ring 7x1.5 (10 pcs.) 639159009
17 Torch connection DIX 15-2 DW 629150470
18 Handle DIX 7-2-303 D 629070340
20 Trigger DIX 9-2 629090000
__ Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm..
contact tip DIX 3-2-1.0 M8 and tip adapter DIX 4-2-K M8.
31

Supply hose
1 1 2 3 4

MIG/MAG Manual

1 Gas hose DIX VL 180-_ _ 639186001_ _

32

Plug
1 2 3
4 5 1
A
4 6 7 8 9
1 2 10 11
MIG/MAG Manual
4 12
I
F


9 Clamp nut DIX 28-2 SA 629280040
33
DIX MS/MG/MC 330 (up to 300A)
Properties
Bend protection at the plug view Design with
1
handle type MS

tip adapter
Design with
Application handle type MG
High alloyed steels
Copper alloys for the MSG brazing

MIG/MAG Manual

duty cycle
CO2: 300A/60% Design with
Mixed gas: 270A/60% handle type MC
52° 2 4
52° 3

I
F
52°

1 Torch set 3.00 m DIX MS 330-3 6202133130
Torch set 4.00 m DIX MS 330-4 6202133140
2 Torch set 3.00 m DIX MG 330-3 6202033130
Torch set 4.00 m DIX MG 330-4 6202033140
3 Torch set 3.00 m DIX MC 330-3 6202333130
Torch set 4.00 m DIX MC 330-4 6202333140
4 Liner ø 1.8 mm/3.5 m DIX DS 4/1.8-3.5 613000235
Liner ø 1.8 mm/4.5 m DIX DS 4/1.8-4.5 613000245
Hint:
34
BLACKline Torch sets DIX MS/MG/MC 330
1 2 3 6 7 10 11 12 13
1
14 15 16 17
4 5 8 9
18 19
MIG/MAG Manual
13 Torch neck 52° DIX 6-2-330 6290603310
14 Trigger DIX 9-2 C 629090030
15 Handle DIX 7-2-303 C 629070330
16 Handle DIX 7-2-303 S 629070310
17 Handle DIX 7-2-303 G 629070300
18 Trigger DIX 9-2 629090000
contact tip DIX 3-2-1.0 M8. tip adapter DIX 4-2-K M8 and Liner DIX DS 4/1.8.
35

Supply hose
1 1 2 3 4

MIG/MAG Manual

1 Gas hose DIX VL 180-_ _ 639186001_ _

36

Plug
1 2 3
4 5 1
A
4 6 7 8 9
1 2 10 11
MIG/MAG Manual
4 12
I
F


9 Clamp nut DIX 28-2 SA 629280040
37
DIX MS/MG/MC 340C SA (up to 350A)
Properties
Design with
1
handle type MS
Gas reduction by laminare gas flow and design of the

tip adapter
Design with coaxial cable Design with
Assembly and repair friendly handle type MG
Tooless replacing of switch
Application
Non- and low alloyed steels Design with
High alloyed steels handle type MC

MIG/MAG Manual
Small to medium thicknesses

Application sample
1
Connectable to DINSE connection with interme-
45° I
N diate adapter SA/EC (see Accessories).
F
O
2 4
52°
3 Technical data (DIN EN 60 974-7):

duty cycle
45° CO2: 350A/60%
Mixed gas: 300A/60%

1 Torch set 3.00 m DIX MS 340C-3 SA 620213431
Torch set 4.00 m DIX MS 340C-4 SA 620213441
Torch set 5.00 m DIX MS 340C-5 SA 620213451
2 Torch set 3.00 m DIX MG 340C-3 SA 620203431
Torch set 4.00 m DIX MG 340C-4 SA 620203441
Torch set 5.00 m DIX MG 340C-5 SA 620203451
3 Torch set 3.00 m DIX MC 340C-3 SA 620233431
Torch set 4.00 m DIX MC 340C-4 SA 620233441
Torch set 5.00 m DIX MC 340C-5 SA 620233451
4 Liner ø 2.2 mm/3.3 m DIX DSC 4.5/2.2-3.3 616000333
Liner ø 2.2 mm/4.4 m DIX DSC 4.5/2.2-4.4 616000344
Hint:
38
BLACKline Torch sets DIX MS/MG/MC 340C SA
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16
MIG/MAG Manual
17
18

6 Tip adapter M6 DIX GS 300 M6 629040301
8 Insulating sleeve DIX IH 340 629060341038
9 Torch neck 45° DIX 6-2-340 C 45° 6290603414
10 Torch neck 52° DIX 6-2-340 C 52° 6290603410
11 Support ring DIX H SR 340 629071030
Cap, not shown DIX HC 629071014
12 Housing, with pos. 13 DIX HS 1 629071000
13 Switch DIX S1 629071022
14 Housing, with pos. 13 DIX HC 1 629071001
Fillet blind, H/C, not shown 629071016
16 Housing DIX HG 1 629071018
17 Trigger DIX 9-2 629090000
18 Microswitch DIX 8-2 CG 629080001

contact tip DIX 3-2-1.0 M6. tip adapter DIX GS 300 M6 and liner DIX DSC 4.5/2.2.
39
BLACKline Torch sets DIX MS/MG/MC 340C SA

Basic torch set MX 300C SA
1 1 2

MIG/MAG Manual

A Basic torch set, without pos. 1 DIX MXS 300C-3 SA 6202130331
Basic torch set, without pos. 1 DIX MXS 300C-4 SA 6202130341
1 Bend protection 50 qmm DIX BPC 50 629071017

2 Coaxial cable 3.0 m DIX VLM 300C-3 629203430
Coaxial cable 4.0 m DIX VLM 300C-4 629203440
Coaxial cable 5.0 m DIX VLM 300C-5 629203450
__ Standard lengths: 3.0 m, 4.0 m and 5.0 m
40
For notes:
Für Ihre Notizen:
41
DIX MF 340C SA (up to 320A)
Properties
Setting of the welding performance in UP/DOWN
1
operation
Recall of the stored working points or welding pro-
grams directly at the welding gun
Retrofit of various control modules for individual
welding applications possible
Assembly and repair friendly
Gas reduction by laminare gas flow and design of the Application sample
tip adapter
Design with coaxial cable
duty cycle
CO2: 350A/60%
Mixed gas: 300A/60%
MIG/MAG Manual
Application
High alloyed steels
Small to medium thicknesses
45°
Hint:
Specify the cable plug and the pin assignment of the interface of
the power source, when ordering a torch set.
Board Cable plug
+
Connectable to DINSE connection with interme-

I
N diate adapter SA/EC (see Accessories).
F
O
Application sample

1 Torch set 3.00 m DIX MF 340C-3 SA/_ _ _ 620468_ _ _31
Torch set 4.00 m DIX MF 340C-4 SA/_ _ _ 620468_ _ _41
___ To configure the torch set, enter the appropriate board, the cable plug and the pin assignment of the interface of
the power source.
Hint:
42
Accessories
BLACKline Torch sets DIX MF 340C SA
1
1 2 3 4 5
6 7 8
Tuchel 7 pins Tuchel 12 pins Burndy 19 pins
MIG/MAG Manual
9 10 11
Burndy 23 pins Binder Serie 693 6+PE

Amphenol Tuchel 126D 9 pins
12 13 14
Amphenol 14 pins Amphenol Serie C16-3 MIL-C-26482 12 pins

DMS 3106A 20-27 P 17+PE
Description Input signal Part name Part number

1 Board, compl. 1 Potentiometer DIX H MF 1P 629071027
2 Board, compl. 2 Potentiometer DIX H MF 2P 629071025
3 Board, compl. 2 Push-button DIX H MF 2T 629071026
4 Board, compl. 2 Push-button / DIX H MF 2T 7S 629071024
7 Segment display
5 Board, compl. 4 Push-button DIX H MF 4T 629071023
Application
6 Cable plug, 7 pins Jäckle, OTC USA DIX 41-2-TUCHEL 7P 629410008
7 Cable plug, 12 pins ESS DIX 41-2-TUCHEL 12P 629410010
8 Cable plug, 19 Pins EWM, Oerlikon DIX 41-2-UTG 19P 629410009
9 Cable plug, 23 Pins DINSE, ESAB DIX 41-2-UTG 23P 629410007
10 Cable plug, 6 Pins ESS DIX TYP 693/6POL GERADE 62941001611
11 Cable plug, 9 Pins Fronius, Castolin DIX DV-37-9/VL 718937009
12 Cable plug, 14 pins Cloos, Dalex DIX AMPH. 14 POL 718937014
13 Cable plug, 17 pins Cloos, Lorch DIX DV-37-17/VL-C16 718937517
14 Cable plug, 12 pins Lincoln DIX MIL-C-26482 14/12 629410017
Other boards and cable plugs on request.

43
1
1 2 3 4 5 6 7 8 9 10 11 12
13
MIG/MAG Manual

9 Torch neck 45° DIX 6-2-340 C 45° 6290603414
11 Housing, compl. with pos. 12 DIX H MF 1 629071002
13 Switch DIX S1 629071022

44

Supply hose
1 2 3
1
MIG/MAG Manual

A Supply hose DIX VLMF 300C-_ _ 6222810_ _
1 Control wire 8.00 m 62907380020

2 Coaxial cable DIX VLM 300C -_ _ 6292034_ _
3 Cover hose DIX VLMF 230C -_ _ 6292341_ _
Standard lengthss: 3.0 m and 4.0 m.
B Basic torch set DIX MXF 300C-_ SA 62021311_1

Composed of:
Coaxial cable, clamp nut and SAZ connection
4 Clamp nut DIX 28-2 SA 629280040
__ Enter the required length of the basic torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m.
Standard lengthss: 3.0 m and 4.0 m.
45
DIX MPW 300 PUSH-PULL (up to 300A)
Properties
1

tip adapter
Exact wire feeding by integrated powerful Dinse wire

feeder
Integrated remote control
MIG/MAG Manual

CO2: 300A/60%
High alloyed steels
Mixed gas: 270A/60%
1 2 3
45°
45°
4 5 6
I
F

3 Torch set, without torch head 4.00 m DIX MPW 300-4 620277340
Torch set, without torch head 8.00 m DIX MPW 300-8 620277380
With integrated wire feeder and remote control, without drive roll.
4 Liner ø 2.2 mm/0.3 m DIX DSH 4-0.3 629300001
5 Drive roll ø 1.0 mm DIX 32-2-1.0/1.0 629323100
6 Liner ø 2.4 mm/4.5 m DIX DS 4/2.4-4.5 623000445
Liner ø 2.4 mm/8.5 m DIX DS 4/2.4-8.5 623000485
Hint:
In Chapter 4 System Components you will find the suitable PUSH-PULL control.
46
1 2 3 6 7 10 11 12 13 14 15 16
1
4 5 8 9
MIG/MAG Manual
15 O-Ring 9x1.5 (10 pcs.) 629900267
16 O-Ring 7x1.5 (10 pcs.) 639159009
contact tip DIX 3-2-1.0 M8 and tip adapter DIX 4-2-K M8.
47
BLACKline Torch sets DIX MPW 300 PUSH-PULL
1
1 2 3 4 5 6 2 7 8 9 10 11
MIG/MAG Manual
12 13 14

1 Torch connection DIX 15-2 PW 629150770
2 Clamp sleeve DIX SH 270 629270270
3 Connection block DIX 35-1 619350000
4 Pressure system DIX 31-1 619310000
5 Stirrup lock DIX 34-1 619340000
6 Drive roll, for steel DIX 32-2-_._/_._ 629323_ _0
Drive roll, for aluminium alloy DIX 32-2-_._/_._ A 629324_ _0
7 Supply hose connection DIX 36-2 P 6293657000
8 Handle DIX 7-2-300 P 629070370
9 Cover DIX 33-2-300 629330300
10 Potentiometer DIX 39-1 10 KΩ ROT 619390010
11 Rubber cover DIX 37-2 629370000
12 Gear motor DIX 38-2 P 629380001
13 Trigger DIX 9-1-200 P 619090270
48
BLACKline Torch seten DIX MPW 300 PUSH-PULL

Versorgungsleitung
1
1 2 3 4 5
MIG/MAG Manual
A Supply hose DIX VLMP 300-_ _ 6222703_ _
1 Gas hose DIX VL 180-_ _ 639186001_ _

4 Control wire, 5 pins DIX 42-2-_ _ 6294200_ _
Standard lengths: 4.0 m and 8.0 m.
49
BLACKline Torch sets DIX MPW 300 PUSH-PULL

Plug
1
5 6
1 2 3 4
A
5 7 8 9 10
1 2 3 11 12
MIG/MAG Manual
5 13
You need a Power Pin / Power Pin Set for the compact plug DIX KCMEP 330 N (Pos. C).
I
F

A Plug DIX KCMEP 330 624070330
B Plug DIX KCMEP 330 SA 624070331
C Plug DIX KCMEP 330 N 624070332
1 Cable plug DIX 41-2-TUCHEL 5P 629410000

(Other cable plugs on request.)
4 Plug housing DIX ME 300 SGP 629123370
10 Clamp nut DIX 28-2 SA 629280040
50
MANUAL TORCH SET SERIES
WITH BALL JOINT
MQ(Z).NEO
► The ball joint and a highly flexible cover hose relieve the welder
► Separate shield gas hose optimizes gas coverage and prevents gas losses
► High-quality, compatible wear parts: Work interruption and stock holding reduced to a minimum
► DINSE quality cooling for long duty cycle and high productivity
► Ergonomic and robust handle for maximum grip safety

BLACKline Torch sets liquid-cooled
DIX MSZ 230 (up to 270A)
Properties
Bend protection at the torch and the plug

Design with
handle type MS
tip adapter
Options:
Reduced gas nozzle

MIG/MAG Manual

CO2: 270A/60%
High alloyed steels
Mixed gas: 250A/60%
1 2
45°

I
F

1 Torch set 3.00 m DIX MSZ 230-3 6103123130
Torch set 4.00 m DIX MSZ 230-4 6103123140
2 Liner ø 1.8 mm/3.5 m DIX DS 4/1.8-3.5 613000235
Liner ø 1.8 mm/4.5 m DIX DS 4/1.8-4.5 613000245
Hint:
52
BLACKline Torch sets DIX MSZ 230
1 2 3 4 5 6 7 8 9 10
1
11 12
MIG/MAG Manual
9 Torch neck 45° DIX 6-1-230 Z 6190610234
10 Handle DIX 7-2-303 S 629070310
11 Trigger DIX 9-2 629090000
__ Enter the required wire diameter, eg.: 08 = 0.8 mm or 10 = 1.0 mm.
contact tip DIX 3-1-1.0. Sockel DIX 4-1-K and liner DIX DS 4/1.8.
53

Supply hose
1 1 2 3 4 5 6
A
MIG/MAG Manual
Torch - view Plug - view

A Supply hose DIX VLMZ 300-_ _ 6223003_ _
1 Gas hose DIX VL 180-_ _ 639186001_ _

2 Water hose DIX VL 190-_ _ BLAU 639196001_ _
3 Conduit hose DIX VLM 2010-_ _ 6292016_ _
4 Combi cable DIX 22-2-303-_ _ 6292213_ _
54

Plug
1
4 5 6 7 8
9 10
A 1 2 3
10 11 12 13 14
4 5 6 7 8
15
MIG/MAG Manual
1 2 16
17 10
You need a Power Pin / Power Pin Set for the compact plug DIX KCZME 330 N (Pos. C).
I
F

A Plug DIX KCZME 330 Z 624100330
B Plug DIX KCZME 330 SAZ 624100331
C Plug DIX KCZME 330 N 638900043

3 Plug housing DIX 12-3-510 SG 6391250011
4 Connection hose, blue 0.60 m DIX VL 170 BLAU 629171003
5 Connection hose, red 0.60 m DIX VL 171 ROT 629171004
6 Cap, red DIX VL 173 629172002
7 Cap, blue DIX VL 172 629172001
8 Water plug ø 5.0 mm DIX 16-2 629160000
9 Plug insert DIX ME 300 SEZ 639116064
11 Plug insert DIX ME 300 SAZ 639116061
12 Clamp sleeve, without block for capillary liner DIX 27-2 MAP 629270041
14 Clamp nut DIX 28-2 SA 629280040
55
DIX MSZ/MGZ/MCZ 330 (up to 400A)
Properties
Bend protection at the plug view Design with
1
handle typ MSZ

tip adapter
Design with
Application handle typ MGZ
High alloyed steels
Aluminium-, magnesium- and nickel alloys

MIG/MAG Manual
Technical data (DIN EN 60 974-7): Design with

handle typ MCZ
duty cycle
CO2: 400A/60%
Mixed gas: 320A/60% Options:
Handle with switch on top
4
52° 2
52° 3

I
F
52°

2 Torch set 3.00 m DIX MGZ 330-3 6203033130
Torch set 4.00 m DIX MGZ 330-4 6203033140
3 Torch set 3.00 m DIX MCZ 330-3 6203333130
Torch set 4.00 m DIX MCZ 330-4 6203333140
4 Liner ø 2.2 mm/3.5 m DIX DS 4/2.2-3.5 623000335
Liner ø 2.2 mm/4.5 m DIX DS 4/2.2-4.5 623000345
Hint:
56
BLACKline Torch sets DIX MSZ/MGZ/MCZ 330
1 2 3 6 7 10 11 12 13 14
1
15 16 17 18
4 5 8 9
19 20
MIG/MAG Manual
13 O-Ring 19x1.5 (10 pcs.) 629073901
14 Torch neck 52° DIX 6-2-330 Z 6290613310
15 Trigger DIX 9-2 C 629090030
16 Handle DIX 7-2-303 C 629070330
17 Handle DIX 7-2-303 S 629070310
18 Handle DIX 7-2-303 G 629070300
19 Trigger DIX 9-2 629090000
contact tip DIX 3-2-1.2 M8. Sockel DIX 4-2-K M8 and liner DIX DS 4/2.2.
57

Supply hose
1 1 2 3 4 5 6
A
MIG/MAG Manual

1 Gas hose DIX VL 180-_ _ 639186001_ _

4 Combi cable DIX 22-2-303-_ _ 6292213_ _
58

Plug
1
4 5 6 7 8
9 10
A 1 2 3
10 11 12 13 14
4 5 6 7 8
15
MIG/MAG Manual
1 2 16
17 10
I
F


6 Cap, red DIX VL 173 629172002
7 Cap, blue DIX VL 172 629172001
14 Clamp nut DIX 28-2 SA 629280040
59
DIX MSZ/MCZ 304 (up to 500A)
Properties
1
Design with
Gas nozzle with rugged trapezoidal thread handle typ MSZ

gas diffusor
Design with
Application
handle typ MCZ
High alloyed steels

MIG/MAG Manual
Aluminum-, magnesium- and nickel alloys

Medium to large material thicknesses
Dual-circuit liquid cooled
duty cycle
CO2: 500A/60%
Mixed gas: 450A/60%
45° 2

45° I
F

3 Liner ø 2.2 mm/3.5 m DIX DS 4/2.2-3.5 623000335
Liner ø 2.2 mm/4.5 m DIX DS 4/2.2-4.5 623000345
Hint:
60
BLACKline Torch sets DIX MSZ/MCZ 304
1
1 2 3 4 10 11 12 13 14 15 16 17
5 18
6 8
MIG/MAG Manual
19
7 9
Description Dimension (mm) Part name Part number

1 Gas nozzle ø 13 x 62 DIX 1-2-413 629010413
2 Gas nozzle ø 15 x 62 DIX 1-2-415 629010415
3 Gas nozzle ø 18 x 62 DIX 1-2-418 629010418
4 Narrow gap gas nozzle ø 15 x 124 DIX 1-2-415/3 6290104153
5 Gas nozzle ø 13 x 57 DIX 1-2-413 K 629010403
8 Gas nozzle ø 15 x 72 DIX 1-2-415 L 6290104152
10 Contact tip M8 x 28 DIX 3-2-_._ M8 6290301_ _
Contact tip M8 x 28 DIX 3-2-_._ M8 CR-ZR 6290331_ _
11 Contact tip, for pos. 4 M8 x 93 DIX 3-2-_._ M8/93 629039010_ _
12 Gas diffusor DIX 10-2-304 629100324
13 O-Ring 19x2 (10 pcs.) 629061005
14 Torch neck 45° DIX 6-2-304 Z 45° 629061340
Torch neck 45° DIX 6-2-304 SLZ 45° 629061341
15 Trigger DIX 9-2-304 S 629090304
17 Handle DIX 7-2-304 S 629070314
18 Trigger DIX 9-2-304 C 629090305
19 Handle DIX 7-2-304 C 629070334
Centre star, for Pos. 11. not shown DIX 3-2-STERN P629039HM011
__ Enter the required wire diameter, e.g.: 10 = 1.0 mm, 12 = 1.2 mm or 16 = 1.6 mm.
Standard equipment for wire diameter 1.2 mm steel with gas nozzle DIX 1-2-415.
contact tip DIX 3-2-1.2 M8 and liner DIX DS 4/2.2.
61

Supply hose
1 1 2 3 4 5 6
A
MIG/MAG Manual

1 Gas hose DIX VL 180-_ _ 639186001_ _

4 Combi cable DIX 22-2-303-_ _ 6292213_ _
62
Spare parts und wear parts

Plug
1
4 5 6 7 8
9 10
A 1 2 3
10 11 12 13 14
4 5 6 7 8
15
MIG/MAG Manual
1 2 16
17 10
I
F


6 Cap, red DIX VL 173 629172002
7 Cap, blue DIX VL 172 629172001
14 Clamp nut DIX 28-2 SA 629280040
63
Properties
High duty cycle due to improved cooling of the gas
nozzle
1
Flexible supply hose Design with
handle typ MSZ

gas diffusor
Application Design with

handle typ MCZ
High alloyed steels
Aluminum-, magnesium,- copper- and nickel alloys

MIG/MAG Manual
Large material thicknesses

Reduced gas nozzle
duty cycle 550A/60%
CO2:
Gas nozzle with screw
Mixed gas: 500A/60% adapter DIX SAD 5700
Wire diameter: 1.2 - 2.0 mm (Accessories for BLACKline torch
sets)
1
3
2
45°

I
F
45°

3 Liner ø 2.2 mm/3.5 m DIX DS 4/2.2-3.5 623000335
Liner ø 2.2 mm/4.5 m DIX DS 4/2.2-4.5 623000345
Hint:
64
1 2 8 10 11 12 13 14 15 16
1
17
18
4 6
5 7 9
MIG/MAG Manual
1 Gas nozzle ø 17 mm DIX 1-2-517 629010517
Gas nozzle, plug-in type ø 17 mm DIX 1-2-517 OG 6290105171
3 Gas nozzle, for pos. 6 ø 15 mm DIX 1-3-5715 SAD 6390257157
6 Screw adapter DIX SAD 5700 628145700
7 Narrow gap gas nozzle, ø 15 x 125 mm DIX 1-2-511/125 OG 6290191518
plug-in type
Narrow gap gas nozzle ø 15 x 125 mm DIX 1-2-512/125 6290191528
9 Contact tip, for pos. 7 M8 x 90 mm DIX 3-2-_._ M8/90 6290337_ _2
10 Gas diffusor, ceramic DIX 10-2- 305 K 6291003051
11 Gas diffusor DIX 10-2-305 6291003052
12 O - Ring, 18x2 mm (12 pcs.) 639060005
13 Torch neck 45° DIX 6-2-305 Z 629061350
14 Trigger DIX 9-2-304 S 629090304
16 Handle DIX 7-2-304 S 629070314
17 Trigger DIX 9-2-304 C 629090305
18 Handle DIX 7-2-304 C 629070334
Cooling jacket with screw adapter DIX SAD 5700 for direct liquid cooling for extreme cases of application.
Standard equipment for wire diameter 1.2 mm steel with gas nozzle diameter 17 mm,
gas nozzle DIX 1-2-517. contact tip DIX 3-2-1.2 M8. gas diffusor DIX 10-2-305 K,
liner DIX DS 4/2.2.
65

Supply hose
1 1 2 3 4 5 6
A
MIG/MAG Manual

1 Gas hose DIX VL 180-_ _ 639186001_ _

4 Combi cable DIX 22-2-303-_ _ 6292213_ _
66

Plug
1
4 5 6 7 8
9 10
A 1 2 3
10 11 12 13 14
4 5 6 7 8
15
MIG/MAG Manual
1 2 16
17 10
I
F


6 Cap, red DIX VL 173 629172002
7 Cap, blue DIX VL 172 629172001
14 Clamp nut DIX 28-2 SA 629280040
67
Properties
1
Design with
Gas nozzle with rugged trapezoidal thread handle typ MSZ

tip adapter
Options:
UP/DOWN switch for infinitely variable control of
welding performance, LCD display
Memory switch for working points or welding pro-
grams, LCD display
Design with
handle typ MCZ
MIG/MAG Manual
Application
High alloyed steels
Aluminum-, magnesium-, copper- and nickel alloys
Large material thicknesses Design with handle type MSZ

push-button on top and cooling
jacket with gas nozzle
duty cycle Gas nozzle with cooling jacket
CO2: 550A/60% DIX KM 100
Mixed gas: 500A/60% (Accessories for BLACKline torch
sets)
1 3
2
45°

I
F
45°

3 Liner ø 2.2 mm/3.5 m DIX DS 4/2.2-3.5 623000335
Liner ø 2.2 mm/4.5 m DIX DS 4/2.2-4.5 623000345
Hint:
68
1 2 3 7 11 12 13 14 15 9 16 17 18 19
20
4 5 6 8 9 10
21
22 23
MIG/MAG Manual
1 Gas nozzle ø 15 mm DIX 1-3-5415 AR 6390154155
Outside diameter reduced
2 Gas nozzle ø 15 mm DIX 1-3-5415 A 6390154150
4 Gas nozzle, for pos. 10 ø 15 mm DIX KMG 115 TR 628040315
7 Insulator, for pos. 2 and 3 DIX 2-3-500 6390250000
8 Insulator, Cooling jacket DIX KME 110 628040303
9 O-Ring, 23x1.5 VITON (10 pcs.) 629110904
10 Cooling jacket, complete with O-Ring DIX KM 100 628040301
12 Contact tip ø8 x 45 mm DIX 3-2-_._ SR 6290354_ _
13 Tip adapter M8 DIX GS 2-M8 628150008
14 Clamp nut DIX 4-2-MAS 6390454000
15 Gas diffusor DIX 10-3-540 6391054000
16 Screw adapter DIX SAD 2-404/540 628140000
17 O-Ring 18x2 (12 pcs.) 639060005
18 Torch neck 45° DIX 6-2-306 Z 629061360
19 Handle DIX 7-2-304 S 629070314
20 Trigger DIX 9-2-304 C 629090305
21 Handle DIX 7-2-304 C 629070334
22 Trigger DIX 9-2-304 S 629090304
Standard equipment for wire diameter 1.2 mm steel, gas nozzle DIX 1-3-5418 A with screw adapter DIX SAD 2-404/540.
contact tip DIX 3-2-1.2 M8. tip adapter DIX GS 2-M8. liner
DIX DS 4/2.2.
Cooling jacket with direct liquid cooling for extreme cases of application.
69

Supply hose
1 1 2 3 4 5 6
A
MIG/MAG Manual

1 Gas hose DIX VL 180-_ _ 639186001_ _

4 Combi cable DIX 22-2-303-_ _ 6292213_ _
70

Plug
1
4 5 6 7 8
9 10
A 1 2 3
10 11 12 13 14
4 5 6 7 8
15
MIG/MAG Manual
1 2 16
17 10
I
F


6 Cap, red DIX VL 173 629172002
7 Cap, blue DIX VL 172 629172001
14 Clamp nut DIX 28-2 SA 629280040
71
DIX MPZ 304 PUSH-PULL (up to 500A)
Properties

gas diffusor
No gas loss due to separate shield gas feed Integrated wire feeder and remote con-
trol, without drive rolls
feeder
To transport over long distances

Applications
MIG/MAG Manual
Non- and low alloyed steels Technical data (DIN EN 60 974-7):
High alloyed steels Dual-circuit liquid cooled

duty cycle
Copper alloys for the MSG brazing CO2: 500A/60%
Aluminum-, magnesium- and nickel alloys Mixed gas: 450A/60%
Medium to large material thicknesses Wire diameter: 0.8 - 1.6 mm
45°
2 3 4 5

I
F

1 Torch set 4.00 m DIX MPZ 304-4 6203714440
Torch set 8.00 m DIX MPZ 304-8 6203714480
With integrated wire feeder and remote control, without drive roll
2 Distance sleeve DIX DSH 300 628100001
3 Capillary liner ø 2.2 mm/0.3 m DIX DSK 2-0.3 623002003
4 Drive roll ø 1.2 mm A DIX 32-2-1.2/1.2 A 629324120
5 Capillary liner ø 2.9 m/4.5 m DIX DSK 3-4.5 623002545
Capillary liner ø 2.9 m/8.5 m DIX DSK 3-8.5 623002585
Hint:
72
Torch type DIX MPZ 304 PUSH-PULL
1
1 2 3 4 10 11 12 13 14
MIG/MAG Manual
6 8
7 9

1 Gas nozzle ø 13 x 62 DIX 1-2-413 629010413
2 Gas nozzle ø 15 x 62 DIX 1-2-415 629010415
3 Gas nozzle ø 18 x 62 DIX 1-2-418 629010418
12 Gas diffusor DIX 10-2-304 629100324
13 O-Ring 19x2 (10 pcs.) 629061005
14 Torch neck 45° DIX 6-2-304 PLZ 45° 6290614714
Standard equipment for wire diameter 1.2 mm aluminum alloy with gas nozzle DIX 1-2-415.
contact tip DIX 3-2-1.2 M8.
73
BLACKline Torch sets DIX MPZ 304 PUSH-PULL
1
1 2 3 4 5 1 6 7 8 9 10
MIG/MAG Manual
11 12 13

3 Pressure roll DIX 31-1 619310000
5 Drive roll for steel DIX 32-2-_._/_._ 629323_ _0
Drive roll for aluminum alloy DIX 32-2-_._/_._ A 629324_ _0
6 Supply hose connection DIX 36-2-304 PZ 6293617070
7 Handle DIX 7-2-300 P 629070370
8 Cover DIX 33-2-300 629330300
9 Potentiometer DIX 39-1 10Ω ROT 619390010
11 Gear motor DIX 38-2 P 629380001
12 Trigger DIX 9-1-200 P 619090270
74
BLACKline Torch sets DIX MPZ 304 PUSH-PULL

Supply hose
1 2 3 4 5 6 7 1
A
MIG/MAG Manual
A Supply hose DIX VLMPZ 300-_ _ 6223703_ _

2 Gas hose DIX VL 180-_ _ 639186001_ _
5 Combi cable DIX 22-2-303-_ _ 6292213_ _
7 Cover hose DIX 23-2-404-_ _ 6292304_ _
75
BLACKline Torch sets DIXMPZ 304 PUSH-PULL

Plug
1
1 5 6 7 8 9
10 11
A 2 3 4
11 12 13 14 15
1 5 6 7 8 9
17
MIG/MAG Manual
2 3 16
18 11
You need a Power Pin / Power Pin Set for the compact plug DIX KCZMEP 330 N (Pos. C).
I
F

A Plug DIX KCZMEP 330 624170330
B Plug DIX KCZMEP 330 SAZ 624170331
C Plug DIX KCZMEP 330 N 624170332

7 Cap, red DIX VL 173 629172002
8 Cap, blue DIX VL 172 629172001
15 Clamp nut DIX 28-2 SA 629280040
76
For notes:
Für Ihre Notizen:
77
BLACKline PUSH-PULL System liquid-cooled
DIX MPZ 600 for BLACKline Torch sets
Technical benefits
MIG/MAG torch set changeable according to the
application
1
Reliable processing of soft and

kink sensitive wires
Parameters directly settable at the
housing of the Push-Pull unit
Weight shift by wearing the push-pull unit on a belt or
fixed by external holder
Push-Pull torch sets DIX MPZ 600-8
No gas loss due to separate shield gas feed into the
torch set
feeder
Push-Pull system complete, holder optionally for

MIG/MAG Manual
Push-Pull unit
Application BLACKline Torch sets:

Non- and low alloyed steels DIX MSZ 330/304/305 SATZ
DIX MGZ 330 SATZ
High alloyed steels DIX MCZ 330/304/305 SATZ
Aluminum-, magnesium- and nickel alloys Technical data (DIN EN 60 974-7):
Small to medium material thicknesses Depending on the torch type

of the MIG/MAG torch set
2 3 4

I
F

1 Torch set 8.00 m DIX MPZ 600-8 620371090
With integrated wire feeder and remote control, without drive roll
2 Drive roll ø 1.0 mm DIX 32-2-1.0/1.0 629323100
Drive roll ø 1.2 mm DIX 32-2-1.2/1.2 629323120
Drive roll ø 1.2 mm A DIX 32-2-1.2/1.2 A 629324120
Drive roll ø 1.6 mm A DIX 32-2-1.6/1.6 A 629324160
3 Liner ø 2.4 mm / 8.5 m DIX DS 4/2.4-8.5 623000485
4 Liner ø 2.9 mm / 8.5 m DIX DSK 3-8.5 623002585
Hint:
78
Spare parts and wear parts / Accessories
BLACKline PUSH-PULL System DIX MPZ 600 for BLACKline Torch sets
1
1 2 3 4 5 6 7 8 9 10 11
MIG/MAG Manual
12 13 14 15

1 Connection body, complete DIX MPZ 600 K 639117000
3 Pressure system, complete DIX 31-1 619310000
5 Drive roll, for steel DIX 32-2-_._/_._ 629323_ _0
Drive roll, for alumium alloy DIX 32-2-_._/_._ A 629324_ _0
7 VL - Supply hose connection DIX 36-2-304 PZ 6293617070
8 Handle DIX 7-3-600 P 639070373
9 Cover DIX 33-2-300 629330300
10 Potentiometer DIX 39-1 10 kΩ ROT 619390010
12 Gear motor DIX 38-2 P 629380001
13 contact cover plate, complete DIX MPZ 600 P 6391170019
Accessories
A Push-Pull holder, complete DIX MPZH 600 638166003
For Push-Pull torches
14 Holder DIX MPZT 600 638166002
15 Belt DIX MPZG 600 638166001
79
Supply hose
1
1 2 3 4 5 6 7
A
MIG/MAG Manual

A Supply hose DIX VLMPZ 300-_ _ 6223703_ _

2 Gas hose DIX VL 180-_ _ 639186001_ _
5 Combi cable DIX 22-2-303-_ _ 6292213_ _
7 Cover hose DIX 23-2-404-_ _ 6292304_ _
80
Plug
1 2 3 4 5 6 7 8 9 10 11
1
11 12 13 14 15
A
1 2 3 5 6 7 8 9 11
17
MIG/MAG Manual
16 18
I
F


2 Plug sleeve DIX 12-3-510 ST 6391250012
7 Cap, red DIX VL 173 629172002
8 Cap, blue DIX VL 172 629172001
15 Clamp nut DIX 28-2 SA 629280040
81
DIX MSZ/MGZ/MCZ 330 SATZ (up to 400A)
Properties
Design with
Flexible supply hose handle type MSZ
1 The new plug has an interface for the push-pull unit

tip adapter
Design with
No gas loss due to separate shield gas feed handle type MGZ
Design with
handle type MCZ
Options:
Handle with switch on top

MIG/MAG Manual

CO2: 400A/60%
High alloyed steels
Mixed gas 320A/60%
Aluminum-, magnesium- and nickel alloys
I Only in combination with

N
1 F
O
PUSH-PULL torch set MPZ 600-8
52° 2
52°
3
52°

1 Torch set 1.50 m DIX MSZ 330-1.5 SATZ 62031331158
Torch set 2.00 m DIX MSZ 330-2.0 SATZ 6203133128
2 Torch set 1.50 m DIX MGZ 330-1.5 SATZ 62030331158
Torch set 2.00 m DIX MGZ 330-2.0 SATZ 6203033128
Torch set 3.00 m DIX MGZ 330-3.0 SATZ 6203033138
3 Torch set 1.50 m DIX MCZ 330-1.5 SATZ 62033331158
Torch set 2.00 m DIX MCZ 330-2.0 SATZ 6203333128
contact tip DIX 3-2-1.2 M8. tip adapter DIX 4-2-K M8 and liner DIX DS 4/2.2.
82
BLACKline Torch sets DIX MSZ/MGZ/MCZ 330 SATZ
1 2 3 6 7 10 11 12 13 14
1
15 16 17 18
4 5 8 9
19 20
MIG/MAG Manual
13 O-Ring 19x1.5 (10 pcs.) 629073901
14 Torch neck 52° DIX 6-2-330 Z 6290613310
15 Trigger DIX 9-2 C 629090030
16 Handle DIX 7-2-303 C 629070330
17 Handle DIX 7-2-303 S 629070310
18 Handle DIX 7-2-303 G 629070300
19 Trigger DIX 9-2 629090000
83
DIX MSZ/MCZ 304 SATZ (up to 500A)
Properties
Design with
1
handle type MSZ
The new plug has an interface for the push-pull unit

tip adapter
Design with
handle type MCZ
MIG/MAG Manual

Non- and low alloyed steels Dual - circuit cooling system
High alloyed steels duty cycle

CO2: 500A/60%
Aluminum-, magnesium-, copper and nickel alloys
Mixed gas: 450A/60%
Medium to large material thicknesses Wire diameter: 0.8 - 1.6 mm
1 I
N
Only in combination with
F
O
45°
45°

Standard equipment for wire diameter 1.2 mm steel with gas nozzle DIX 1-2-415. contact tip DIX 3-2-1.2 M8 and Liner
DIX DS 4/2.2.
Variants deviating of the standard fittings on request..
84
BLACKline Torch sets DIX MSZ/MCZ 304 SATZ
1
1 2 3 4 10 11 12 13 14 15 16 17
5 18
6 8
MIG/MAG Manual
19
7 9

1 Gas nozzle ø 13 x 62 DIX 1-2-413 629010413
2 Gas nozzle ø 15 x 62 DIX 1-2-415 629010415
3 Gas nozzle ø 18 x 62 DIX 1-2-418 629010418
12 Gas diffusor DIX 10-2-304 629100324
13 O-Ring 19x2 (10 pcs.) 629061005
14 Torch neck 45° DIX 6-2-304 Z 45° 629061340
Torch neck 45° DIX 6-2-304 SLZ 45° 629061341
15 Trigger DIX 9-2-304 S 629090304
17 Handle DIX 7-2-304 S 629070314
18 Trigger DIX 9-2-304 C 629090305
19 Handle DIX 7-2-304 C 629070334
85
DIX MSZ/MCZ 305 SATZ (up to 550A)
Technical benefits
nozzle Design with
1
handle type MSZ
The new plug has an interface for the push-pull unit

tip adapter
Design with
handle type MCZ
Application
High alloyed steels

MIG/MAG Manual
Reduced gas nozzle

Large material thicknesses

adapter DIX SAD 5700
(Accessories for BLACKline torch
sets)
Dual - circuit cooling system
duty cycle
CO2: 550A/60%
Mixed gas: 500A/60%
I Only in combination with
N
F
O
45° 2
45°

liner DIX DS 4/2.2.
86
BLACKline Torch sets DIX MSZ/MCZ 305 SATZ
1 2 8 10 11 12 13 14 15 16
1
17
18
4 6
5 7 9
MIG/MAG Manual
plug-in type
11 Gas diffusor DIX 10-2-305 6291003052
12 O - Ring, 18x2 mm (12 pcs.) 639060005
13 Torch neck 45° DIX 6-2-305 Z 629061350
14 Trigger DIX 9-2-304 S 629090304
16 Handle DIX 7-2-304 S 629070314
17 Trigger DIX 9-2-304 C 629090305
18 Handle DIX 7-2-304 C 629070334
Cooling jacket with screw adapter DIX SAD 5700 for direct liquid cooling for extreme cases of application.
liner DIX DS 4/2.2.
87
BLACKline Torch sets Z - 330 /304 /305 SATZ

Supply hose
1 1 2 3 4 5 6
A
MIG/MAG Manual

A Supply hose DIX VLMZ 300-_ _ SATZ 6223100_ _
1 Gas hose DIX VL 180-_ _ 639186001_ _

4 Combi cable DIX 22-2-303-_ _ SATZ 6292223_ _
__ Enter the required length of the welding torch set, e.g.: 15 = 1.5 m, 20 = 2.0 m or
30 = 3.0 m.
Standard lengths: 1.5 m, 2.0 m and 3.0 m
88
BLACKline Torch sets Z - 330 /304 /305 SATZ

Plug
1
1 2 3 4 5 6 7 8 9 10
MIG/MAG Manual
B
Description Part no Article no

A Plug DIX KCZME 600 P 638900036
B Cable plug DIX MPZK 600 629410018
1 Plug sleeve DIX SH 600 P 629123311

3 Plug housing DIX 600 SGP 629123310
5 Sleeve, 600 P 629123312
6 Plug insert DIX 600 P 639116078
7 O-Ring 5.1x1.6 (10 pcs.) 629061014
8 O-Ring 4.1x1.6 (10 pcs.) 629061013
9 Connecting piece, MATZ DIX MES 300/500 639061500041
10 Screw cap DIX 6-3-MET 629061001
89
neo torch sets gas-cooled
DIX MQ 230.neo (SA) (N) (up to 250A)
Properties
High-quality ball joint with kink protection on the
gun side
1
Bend protection at the plug
Optimum gas coverage by recessed contact tip Version with

ball joint
Ergonomic designed handle
The excellent mobility of the ball joint allows fatigue-

free working
Options:
Sample application

MIG/MAG Manual
CO2: 250A/60%
High alloyed steels
Mixed gas: 200A/60%
1 2
45°
Version with Euro-connector

1 Torch set 3.00 m DIX MQ 230.neo-3 610212430
Torch set 4.00 m DIX MQ 230.neo-4 610212440
Torch set 3.00 m DIX MQ 230.neo-3 SA 610212431
Torch set 3.00 m DIX MQ 230.neo-3 N 610212434
2 Liner ø 1.8 mm/3.5 m DIX DS 4/1.8-3.5 613000235
Liner ø 1.8 mm/4.5 m DIX DS 4/1.8-4.5 613000245
Liner ø 1.8 mm/5.5 m DIX DS 4/1.8-5.5 613000255
Hint:
90
Torch sets DIX MQ 230.neo (SA) (N)
1
1 2 3 4 5 6 7 8 9 10 11 12
13 14
MIG/MAG Manual
9 Torch neck 45° DIX 6-1-230.neo 45° 6190632310
11 Housing, compl. with pos. 12 DIX HS2 629071038
12 Fixing ring DIX BJ 2-H 629071035
13 Trigger DIX S5 629071147
Switch mount, not shown DIX BR 8-2 629071032
contact tip DIX 3-1-1.0. tip adapter DIX 4-1-L and liner DIX DS 4/1.8.
91

Supply hose
1 1 2 3 4 5

MIG/MAG Manual

1 Gas hose DIX VL 180-_ _ 639186001_ _

4 Ball joint DIX BJ 2-20 629071036
5 Cover hose, with pos. 4 DIX VLM 231-_ _ 6192352_ _
Standard lengths: 3.0 m, 4.0 m and 5.0 m.
92

Plug
4 5
1
1 2 3
A
4 6 7 8 9
1 2 10 11
MIG/MAG Manual
4 12
I
F

1 Reduction sleeve DIX ME 300 RH 639116065

9 Clamp nut DIX 28-2 SA 629280040
93
DIX MQ 330.neo (SA) (N) (up to 300A)
Properties
gun side
1

ball joint

free working
Sample application

CO2: 300A/60%
High alloyed steels
MIG/MAG Manual
Mixed gas: 270A/60%

1 2
45° Version with Euro-connector

1 Torch set 3.00 m DIX MQ 330.neo-3 620213630
2 Liner ø 1.8 mm/3.5 m DIX DS 4/1.8-3.5 613000235
Liner ø 1.8 mm/4.5 m DIX DS 4/1.8-4.5 613000245
Liner ø 1.8 mm/5.5 m DIX DS 4/1.8-5.5 613000255
Hint:
94
1
1 2 3 6 7 10 11 12 13 14 15 16
4 5 8 9
17 18
MIG/MAG Manual
13 Torch neck 45° DIX 6-2-330.neo 45° 6290633345
95

Supply hose
1 1 2 3 4 5

MIG/MAG Manual

1 Gas hose DIX VL 180-_ _ 639186001_ _

Standard lengths: 3.0 m, 4.0 m and 5.0 m
96

Plug
1 2 3
4 5 1
A
4 6 7 8 9
1 2 10 11
MIG/MAG Manual
4 12
I
F


9 Clamp nut DIX 28-2 SA 629280040
97
DIX MQ 340C.neo SA (up to 350A)
Properties
gun side
1

Version with
ball joint

free working
Design with coaxial cable
Easy to mount and repair
Sample application
Application
MIG/MAG Manual
High alloyed steels

I Connectable to DINSE connection with interme-
N
Copper alloys for the MSG brazing F diate adapter SA/EC (see Accessories).
O
1 2
45°
Sample application

duty cycle
CO2: 350A/60%
Mixed gas: 300A/60%

1 Torch set 3.00 m DIX MQ 340C.neo-3 SA 620213531
Torch set 4.00 m DIX MQ 340C.neo-4 SA 620213541
Torch set 5.00 m DIX MQ 340C.neo-5 SA 620213551
Hint:
98
Torch seten DIX MQ 340C.neo SA
1 2 3 4 5 6 7 8 9 10 11 12
1
13
14
MIG/MAG Manual
9 Torch neck, with pos. 8 45° DIX 6-2-340C 45° 6290603414
contact tip DIX 3-2-1.0. tip adapter DIX GS 300 M6 and liner DIX DSC 4.5/2.2.
99
Torch sets DIX MQ 340C.neo SA

Basic torch sets MXS 300C SA
1 1

MIG/MAG Manual

A Basic torch set, without pos. 1 DIX MXS 300C-3 SA 6202130331

2 Coaxial cable 3.0 m DIX VLMR 300C-3 629203530
Coaxial cable 4.0 m DIX VLMR 300C-4 629203540
Coaxial cable 5.0 m DIX VLMR 300C-5 629203550
__ Standard lengths: 3.0 m, 4.0 m and 5.0 m
100
MOBILE HIGH VACUUM-
FUME EXTRACTION FE 340
BEST EXTRACTION TECHNOLOGY

WITH 33.500 PA UNDERPRESSURE
▶ 5 m2 active filter area: Long service life, decrease of spare part
▶ Low noise level <60 dB(A) at 100% engine output
▶ Brushless engine: Suitable for multi-shift operation
▶ 33.500 Pa underpressure: Maximum performance on long extraction distances
▶ Network-compatible: Remote access to parameters
▶ Equipped as standard with automatic start/stop: Reduction of energy costs
▶ Equipped as standard with automatic filter cleaning system
You‘ll find more informations at page 177 or order the flyer part no.: WF1832!

neo torch sets liquid-cooled
DIX MQZ 230.neo (SAZ) (N) (up to 270A)
Properties
gun side
1

Version with
ball joint

free working
Options:
Sample application
Reduced gas nozzle

MIG/MAG Manual

CO2: 270A/60%
High alloyed steels
Mixed gas: 250A/60%
1 2
45°

1 Torch set 3.00 m DIX MQZ 230.neo-3 610312430
Torch set 4.00 m DIX MQZ 230.neo-4 610312440
Torch set 3.00 m DIX MQZ 230.neo-3 SAZ 610312431
Torch set 3.00 m DIX MQZ 230.neo-3 N 610312434
2 Liner ø 1.8 mm/3.5 m DIX DS 4/1.8-3.5 613000235
Liner ø 1.8 mm/4.5 m DIX DS 4/1.8-4.5 613000245
Liner ø 1.8 mm/5.5 m DIX DS 4/1.8-5.5 613000255
Hint:
102
Torch sets DIX MQZ 230.neo (SAZ) (N)
1 2 3 4 5 6 7 8 9 10 11 12
1
13 14
MIG/MAG Manual
9 Torch neck 45° DIX 6-1-230.neo Z 45° 6190620234
contact tip DIX 3-1-1.0. tip adapter DIX 4-1-K and liner DIX DS 4/1.8.
103

Supply hose
1 1 2 3 4 5 6 7
A
MIG/MAG Manual

1 Gas hose DIX VL 180-_ _ 639186001_ _

4 Combi cable DIX 22-2-303-_ _ 6292213_ _
104

Plug
1
4 5 6 7 8
9 10
A 1 2 3
10 11 12 13 14
4 5 6 7 8
15
MIG/MAG Manual
1 2 16
17 10
I
F


6 Cap, red DIX VL 173 629172002
7 Cap, blue DIX VL 172 629172001
14 Clamp nut DIX 28-2 SA 629280040
105
Properties
gun side
1

ball joint

free working
Sample application

CO2: 400A/60%
High alloyed steels
MIG/MAG Manual
Mixed gas: 320A/60%

Aluminium-, magnesium- and nickel alloys
1 2
45°

2 Liner ø 2.2 mm/3.5 m DIX DS 4/2.2-3.5 623000335
Liner ø 2.2 mm/4.5 m DIX DS 4/2.2-4.5 623000345
Liner ø 2.2 mm/5.5 m DIX DS 4/2.2-5.5 623000355
Hint:
106
1 2 3 6 7 10 11 12 13 14 15 16 17
1
4 5 8 9
18 19
MIG/MAG Manual
13 O-Ring 19x1.5 (10 pcs.) 629073901
15 Handle, with pos. 16 DIX HS2 629071038
107

Supply hose
1 1 2 3 4 5 6 7
A
MIG/MAG Manual

1 Gas hose DIX VL 180-_ _ 639186001_ _

4 Combi cable DIX 22-2-303-_ _ 6292213_ _
108

Plug
1
4 5 6 7 8
9 10
A 1 2 3
10 11 12 13 14
4 5 6 7 8
15
MIG/MAG Manual
1 2 16
17 10
I
F


6 Cap, red DIX VL 173 629172002
7 Cap, blue DIX VL 172 629172001
14 Clamp nut DIX 28-2 SA 629280040
109
Properties
gun side
1

Version with
Ergonomic designed handle ball joint
free working
Sample application

Non- and low alloyed steels Dual-circuit liquid cooled
duty cycle
MIG/MAG Manual
High alloyed steels

CO2: 500A/60%
Mixed gas: 450A/60%
Aluminum-, magnesium- and nickel alloys Wire diameter: 0.8 - 1.6 mm
1 2
45°

2 Liner ø 2.2 mm/3.5 m DIX DS 4/2.2-3.5 623000335
Liner ø 2.2 mm/4.5 m DIX DS 4/2.2-4.5 623000345
Liner ø 2.2 mm/5.5 m DIX DS 4/2.2-5.5 623000355
Hint:
110
1
1 2 3 4 10 11 12 13 14 15 16 17
5
18 19
6 8
MIG/MAG Manual
7 9

1 Gas nozzle ø 13 x 62 DIX 1-2-413 629010413
2 Gas nozzle ø 15 x 62 DIX 1-2-415 629010415
3 Gas nozzle ø 18 x 62 DIX 1-2-418 629010418
12 Gas diffusor DIX 10-2-304 629100324
13 O-Ring 19x2 (10 pcs.) 629061005
15 Support ring DIX SR 2 629071039
111
Torch sets DIX MQZ 304. neo (SAZ) (N)

Supply hose
1 1 2 3 4 5 6 7
A
MIG/MAG Manual

1 Gas hose DIX VL 180-_ _ 639186001_ _

4 Combi cable DIX 22-2-303-_ _ 6292213_ _
112
Spare parts und wear parts
Torch sets DIX MQZ 304. neo (SAZ) (N)

Plug
1
4 5 6 7 8
9 10
A 1 2 3
10 11 12 13 14
4 5 6 7 8
15
MIG/MAG Manual
1 2 16
17 10
I
F


6 Cap, red DIX VL 173 629172002
7 Cap, blue DIX VL 172 629172001
14 Clamp nut DIX 28-2 SA 629280040
113
Properties
gun side
1
nozzle
Flexible supply hose Version with
Bend protection at the plug ball joint

Sample application

free working
Reduced gas nozzle

adapter DIX SAD 5700
(Accessories for neo torch sets)
MIG/MAG Manual


CO2: 550A/60%
Mixed gas: 500A/60%
Large material thicknesses Wire diameter: 1.2 - 2.0 mm
1 2
45°

2 Liner ø 2.2 mm/3.5 m DIX DS 4/2.2-3.5 623000335
Liner ø 2.2 mm/4.5 m DIX DS 4/2.2-4.5 623000345
Liner ø 2.2 mm/5.5 m DIX DS 4/2.2-5.5 623000355
Hint:
114
Torch seten DIX MQZ 305.neo (SAZ) (N)

1 2 8 10 11 12 13 14 15 16
1
3
17 18
4 6
5 7 9
MIG/MAG Manual
plug-in type
11 Gas diffusor DIX 10-2-305 6291003052
12 O - Ring, 18x2 mm (12 pcs.) 639060005
__ Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm. Cooling jacket with screw adapter DIX SAD 5700
for direct liquid cooling for extreme cases of application.
liner DIX DS 4/2.2. Variants deviating of the standard fittings on request.
115

Supply hose
1 1 2 3 4 5 6 7
A
MIG/MAG Manual

1 Gas hose DIX VL 180-_ _ 639186001_ _

4 Combi cable DIX 22-2-303-_ _ 6292213_ _
116

Plug
1
4 5 6 7 8
9 10
A 1 2 3
10 11 12 13 14
4 5 6 7 8
15
MIG/MAG Manual
1 2 16
17 10
I
F


6 Cap, red DIX VL 173 629172002
7 Cap, blue DIX VL 172 629172001
14 Clamp nut DIX 28-2 SA 629280040
117
Properties
gun side
1

Version with
ball joint
The excellent mobility of the ball joint allows fatigue- Sample application
free working
Gas nozzle
with cooling jacket
DIX KM 100
(Accessories for neo torch sets)

MIG/MAG Manual

CO2: 550A/60%
Mixed gas: 500A/60%
1 2
45°

2 Liner ø 2.2 mm/3.5 m DIX DS 4/2.2-3.5 623000335
Liner ø 2.2 mm/4.5 m DIX DS 4/2.2-4.5 623000345
Liner ø 2.2 mm/5.5 m DIX DS 4/2.2-5.5 623000355
Hint:
118

1 2 3 7 11 12 13 14 15 16 17 18 19 20 21
1
4 5 6 8 9 10
22 23
MIG/MAG Manual
1 Gas nozzle ø 15 mm DIX 1-3-5415 AR 6390154155
Outside diameter reduced
7 Insulator, for pos. 2 and 3 DIX 2-3-500 6390250000
8 Insulator, Cooling jacket DIX KME 110 628040303
9 O-Ring, 23x1.5 VITON (10 pcs.) 629110904
10 Cooling jacket, complete with O-Ring DIX KM 100 628040301
12 Contact tip ø8 x 45 mm DIX 3-2-_._ SR 6290354_ _
13 Tip adapter M8 DIX GS 2-M8 628150008
14 Clamp nut DIX 4-2-MAS 6390454000
15 Gas diffusor DIX 10-3-540 6391054000
16 Screw adapter DIX SAD 2-404/540 628140000
17 O-Ring 18x2 (12 pcs.) 639060005
Standard equipment for wire diameter 1.2 mm steel, gas nozzle DIX 1-3-5415 A with screw adapter DIX SAD 2-404/540.
contact tip DIX 3-2-1.2 M8. tip adapter DIX GS 2-M8. liner
DIX DS 4/2.2. Variants deviating of the standard fittings on request.
Cooling jacket with direct liquid cooling for extreme cases of application.
119

Supply hose
1 1 2 3 4 5 6 7
A
MIG/MAG Manual

1 Gas hose DIX VL 180-_ _ 639186001_ _

4 Combi cable DIX 22-2-303-_ _ 6292213_ _
__ Enter the required length of the welding torch set, e.g.: 30 = 3.0 m oder 40 = 4.0 m.
120

Plug
1
4 5 6 7 8
9 10
A 1 2 3
10 11 12 13 14
4 5 6 7 8
15
MIG/MAG Manual
1 2 16
17 10
I
F


6 Cap, red DIX VL 173 629172002
7 Cap, blue DIX VL 172 629172001
14 Clamp nut DIX 28-2 SA 629280040
121
neo PUSH-PULL System liquid-cooled
DIX MPZ.neo for MQFZ 304(330).neo SADZ Torch sets
Technical data (IEC 60 974-5):
Drive unit MPZ.neo
1
For PUSH-PULL
Wire feed speed: 0 - 20.0 m/min
Wire diameter: ø 0.8 - 1.6 mm
Dimension (L/W/H): 220/70/78 mm
Weight: approx 1.45 kg
PUSH-PULL Torch set DIX MPZ.neo with interface for MQFZ.

neo 304/330 SADZ Torch sets
Properties
MIG/MAG Torch set changeable
depending on the application
Wire feeding up to 25 meters without additional wire
feeder
Integrated media guide
Reliable processing of thin and kink-

MIG/MAG Manual
sensitive welding wires

Setting the parameters directly on the
housing of the push-pull unit
No gas losses due to separate shield gas guide in
the torch set
Precise wire feed through powerful
integrated Dinse wire feeder
PUSH-PULL System - application sample
Integrated remote controller
Hint: Application
Specify the cable plug and the pin assignment of the Non- and low alloyed steels
interface of the power source, when ordering a torch set.
High alloyed steels
Cable plug
Aluminum-, magnesium-, copper-and
nickel alloys
Application sample Small to medium thicknesses

1 Torch set 20.0 m DIX MPZ.neo-20 620374001
With integrated wire feeder and remote controller, without profile rolls
Accessory:
Circuit board set ESS DIX MPZ.neo APP 2V0 743000055
Hint: Standard equipment for ESS applications with cable plug (6 Pins) DIX TYP 693/6POL GERADE, cable plug (10
Pins) DIX AMPH.10-polig / AK and liner DIX DS 4/2.2.
Fitting the PUSH-PULL control you will find in Accessories on the following page
122
PUSH-PULL System DIX MPZ.neo for MQFZ 304(330).neo SADZ Torch sets
Drive unit, wire feeder rolls
1
1 2 3 4
Drive unit, complete
5 6 7 8
MIG/MAG Manual
A

A Drive unit, wihout Pos. 4. with Pos.9 DIX MPZ.neo FD 743000027
1 Front connection, complete DIX MPZ.neo FAC 743000015

2 Pressure system, with Pos. 5 DIX MPZ.neo PS 743000010
3 Retaining nut DIX MPZ.neo RN 743000026
Profile rolls for welding wires steel:
4 Profile rolls Wire-ø 0.8 mm DIX MPZ.neo WFR-08V 743000043
Profile rolls Wire-ø 1.0 mm DIX MPZ.neo WFR-10V 743000046
Profile rolls for welding wires aluminum alloys:
Profile rolls Wire-ø 0.8 mm DIX MPZ.neo WFR-08A 743000054
5 KL - safeguard DIX MPZ.neo WFR-C 743000047
7 Motor unit DIX MPZ.neo MU 743000028
8 Housing, complete DIX MPZ.neo FC 743000048
9 Gear wheel set, not shown DIX MPZ.neo SG 743000017
For pos. 2 and pos. 7
Other diameters on request.
123
Supply hose
1
1 2 3 4 5 6 7 8 9 10
A
MIG/MAG Manual

A Supply hose 20.0 m DIX VLMPZ.neo 20 622372001
1 Control wire 20.0 m DIX VLM 215-20 629215200

3 Water hose, blue 20.0 m DIX VL 190-20 639196001200
4 Gas hose 20.0 m DIX VL 180-20 639186001200
5 Conduit hose 20.0 m DIX VLM 2015-20 629204001
6 Combi cable 20.0 m DIX VL 220-20 639226001200
8 Cover hose 20.0 m DIX VLM 333-20 629234501
9 Control wire 20.0 m DIX VLM-217-20 629217200
Other length on request.

Standard length: 20.0 m
124
Plug
1 2 3 4 5 6 7 8 9 10
1
10 11 12 13 14
A
1 2 4 5 6 7 8 10
16
MIG/MAG Manual
15 17
I
F

1 Air blast plug DIX 12-3-510 ST 6391250012

4 Connection hose, blue 0.60 m DIX VL 170 629171003
5 Connection hose, red 0.60 m DIX VL 171 629171004
6 Cap, red DIX VL 173 629172002
7 Cap, blue DIX VL 172 629172001
14 Clamp nut DIX 28-2 SA 629280040
125
neo Torch sets liquid-cooled
DIX MQFZ 330.neo SADZ (up to 400A)
Properties
1 New plug has interface to push-pull unit MPZ.neo

gas diffusor Design with
No gas losses due to separate shield gas guide in handle typ MF
the torch set
Sample application

duty cycle
CO2: 400A/60%
MIG/MAG Manual
Mixed gas: 320A/60%

Application
High alloyed steels
Aluminum-, magnesium- and

nickel alloys
I Application only in connection with PUSH-PULL
N
Small to medium material thicknesses F torch set MPZ.neo-20
O
Description Length Part name Part number

1 Torch set 4.0 m DIX MQFZ 330.neo-4 SADZ 620313648
Torch set 5.0 m DIX MQFZ 330.neo-5 SADZ 620313658
contact tip DIX 3-2-1.2 M8. tip adapter DIX 4-2-K M8. insulating sleeve DIX 10-2 and
liner DIX DS 4/2.2.
126
neo Torch sets DIX MQFZ 330 SADZ
1 2 3 6 7 10 11 12 13 14 15 16
1
4 5 8 9 17 18
MIG/MAG Manual
15 Housing, with pos. 16 DIX H MF 2 629071042
Board complete, not shown DIX H MF 2T 629071026
contact tip DIX 3-2-1.2 M8. tip adapter DIX 4-2-K M8. insulating sleeve DIX 10-2 and
liner DIX DS 4/2.2.
127
neo Torch sets liquid-cooled
DIX MQFZ 304.neo SADZ (up to 500A)
Properties
1 New plug has interface to push-pull unit MPZ.neo
Gas reduction by laminar gas flow and design of the Design with
gas diffusor handle typ MF
No gas losses due to separate shield gas guide in
the torch set
Sample application
duty cycle
MIG/MAG Manual
CO2: 500A/60%
Mixed gas: 450A/60%
Application
High alloyed steels
Aluminum-, magnesium- and I Application only in connection with PUSH-PULL

nickel alloys N
F torch set MPZ.neo-20
O
Small to large material thicknesses
Description Length Part name Part number

1 Torch set 4.0 m DIX MQFZ 304.neo-4 SADZ 620324648
Torch set 5.0 m DIX MQFZ 304.neo-5 SADZ 620324658
contact tip DIX 3-2-1.2 M8. insulating sleeve DIX 10-2-304 and liner DIX DS 4/2.2.
128
neo Torch sets DIX MQFZ 304 SADZ
1 2 3 4 5 6 7 8 9 10 11
1
MIG/MAG Manual
12 13

4 Narrow gap gas nozzle ø 15 x 124 mm DIX 1-2-415/3 6290104153
6 Contact tip, for pos. 4 M8 x 93 mm DIX 3-2-_._ M8/93 629039010_ _
7 Gas diffusor DIX 10-2-304 629100324
10 Housing, with pos. 11 DIX H MF 2 629071042
Board complete, not shown DIX H MF 2T 629071026
contact tip DIX 3-2-1.2 M8. insulating sleeve DIX 10-2-304 and liner DIX DS 4/2.2.
129
neo Torch sets DIX MQFZ 330/304 SADZ

Supply hose
1 1 2 3 4 5 6 7 8
A
MIG/MAG Manual

A Supply hose DIX VLMFZ 300-_ _ SADZ 6223900_ _
1 Gas hose DIX VL 180-_ _ 639186001_ _

2 Water hose, blue DIX VL 190-_ _ 639196001_ _
3 Combi cable DIX 22-2-303-_ _ SATZ 6292223_ _
Standard length: 4.0 m and 5.0 m
130
neo Torch sets DIX MQFZ 330/304 SADZ

Plug
1
1 2 3 4 5 6
MIG/MAG Manual
A Plug DIX KCZ 300 SADZ 638900053
1 Plug housing DIX MQ 300 SGF 629123313

2 Screw cap DIX 6-2 MAT 62906194661
3 Spring contact set DIX KCZ 300 SADZ 743000049
4 Plug insert DIX ME 300 SADZ 639116089
5 Housing screw (10 pcs.) DIX 7-2 629900205
Other torch connectings on request.
131
Fume extraction - External retrofitting-set DIX ZA 300 EX
Properties
Optimal gathering of fumes with the
revolving extraction hose
Extraction nozzle adjustable
1 Extraction output adjustable via bypass
Easy assembly at the torch head
High effectiveness by easy and mobile handling
Easy service by separation from torch set and extrac-

tion hose
DIX MS/MG 230 with DIX ZA 300 EX

MIG/MAG Manual
Technical data:
Retrofitting-set for torch sets with
following torch necks:
gas cooled liquid cooled

DIX 6-1-230 DIX 6-2-330 Z
DIX 6-2-330 DIX 6-2-304 Z
DIX 6-1-230 WS 45° DIX 6-2-305 Z
DIX 6-1-230 WL 45° DIX 6-2-306 Z
DIX 6-2-330 WS 45°
DIX 6-2-330 WL 45°
DIX MPW 300. DIX MSZ 330 with DIX ZA 300 EX
Application
Abidance by the health-, work- and
environment protection values at
welding and brazing
DIX MPZ 304. DIX MSZ 304 with DIX ZA 300 EX
132
Fume extraction - External retrofitting-set DIX ZA 300 EX

External fume extractor
1
A
1 2 3 4 5 6
MIG/MAG Manual
A External fume extractor DIX ZA 300 EX 6287102302
1 Retaining bracket (for torch typ 230 ) DIX ZAH 230 EX 6187122230
2 Retaining bracket (for torch typ 330) DIX ZAH 330 EX 6287122330
3 Retaining bracket (for torch typ 304) DIX ZAH 304 EX 6287122340
4 Retaining bracket (for torch typ 305/306) DIX ZAH 306 EX 628710002P
5 Hose DIX ZAS 25-_ _ 61871425_ _
6 Reducer DIX ZAR 25/50 618715025
For diameter: 40/45/50 mm
Standard lengths: 3.0 m and 4.0 m. Other lengths on request.
7 8 9 10

7 Extractor nozzle DIX ZAD 300 EX 6287112300
8 By-pass ring DIX ZAN 100 EX 6187122100
9 Hose DIX ZAS 230 EX-0.5 6187142230
10 Reducer DIX ZAR 230 EX 6187152230
Cable strap (not shown) 62944900611
133
Fume extraction - Integrated versions
gas-cooled torch sets
DIX MR 230 (up to 250A)
Properties
Pollutants will be sucked off directly at the point of
1
origin
Extraction output adjustable via bypass

tip adapter DIX MR 230
MIG/MAG Manual

Abidance by the health-, work- and environment pro- duty cycle
tection values at welding and brazing CO2: 250A/60%
Conversion kit for simple replacement of the handle Mixed gas: 200A/60%
Torch set separated from the extraction hose for easy Wire diameter:: 0.8 - 1.0 mm
service
2
45°
I Also available with SAZ connection.Please ask your

N
F
O
DINSE consultant.

1 Torch set 3.00 m DIX MR 230-3 610262330
Torch set 4.00 m DIX MR 230-4 610262340
2 Connection piece DIX HCA 45/50 MR/MRZ 629770000

O-Ring, not shown 10 pcs. 629900218
Hint:
134
Torch sets DIX MR 230
1
1 2 3 4 5 6 7 8
9 10 11
12
MIG/MAG Manual
5 Extraction nozzle DIX 71-1-250 R 619710250
6 Torch neck DIX 6-1-230 R 619066230
7 Fume tube DIX 72-1-230 R 619720230
8 Handle DIX 7-1-250 R 619076250
9 Trigger DIX 9-2 629090000
10 Micro switch DIX 8-2 R 629080004
11 Hose connection DIX 73-1-250 R 619730250
12 Extraction hose 3.00 m DIX 74-1-250-3 619740253
Extraction hose 4.00 m DIX 74-1-250-4 619740254
135

Supply hose
1 1 2 3 4

MIG/MAG Manual

A Supply hose DIX VLMR 200-_ _ 61226200_ _
1 Gas hose DIX VL 180-_ _ 639186001_ _

4 Cover hose 3.00 m DIX 23-2-350-3 R 629236353
Cover hose 4.00 m DIX 23-2-350-4 R 629236354
136

Plug
4 5
1
2 3
A
4 6 7 8 9
B
1
MIG/MAG Manual
A Plug DIX KCMER 330 624060330
B Plug DIX KCMER 330 SA 624060331
1 Extraction angle (short), complete DIX 75-1-250 R/001 619750004

9 Clamp nut DIX 28-2 SA 629280040
137
DIX MR 330 (up to 300A)
Properties
1
origin

tip adapter DIX MR 330
MIG/MAG Manual

service
2
45°

N
F
O
DINSE consultant.

1 Torch set 3.00 m DIX MR 330-3 620367330
Torch set 4.00 m DIX MR 330-4 620367340

Hint:
138
1
1 2 3 4 5 6 7 8
9 10 11
12
MIG/MAG Manual
Contact tip M6 x 28 mm DIX 3-2-_._ 6290300_ _
Tip adapter M6 DIX 4-2-K M6 629040010
6 Torch neck 52° DIX 6-2-330 R 629060633
7 Expiration bow 52° DIX 72-2-330 R 52° 629720330
8 Handle DIX 7-1-250 R 619076250
9 Trigger DIX 9-2 629090000
12 Extraction hose 3.00 m DIX 74-2-350-3 R 629740353
Extraction hose 4.00 m DIX 74-2-350-4 R 629740354
139

Supply hose
1 1 2 3 4

MIG/MAG Manual

A Supply hose DIX VLMR 300-_ _ 62226300_ _
1 Gas hose DIX VL 180-_ _ 639186001_ _

4 Cover hose 3.00 m DIX 23-2-350-3 R 629236353
Cover hose 4.00 m DIX 23-2-350-4 R 629236354
140

Plug
4 5
1
2 3
A
4 6 7 8 9
B
1
MIG/MAG Manual
A Plug DIX KCMER 330 624060330
B Plug DIX KCMER 330 SA 624060331

9 Clamp nut DIX 28-2 SA 629280040
141
DIX MR 340C SA (up to 350A)
Properties
1
origin
Suction adjustable with one hand during the welding
process
Ergonomic construction DIX MR 340C
Impact resistant handle made of fiber-glass-reinforced
high-performance plastic
Encapsulated switch
Gas nozzle with wear resistant trapezoidal thread
Version with coaxial cable, light and flexible extraction

bow
Two different cover hose sets available
(Ø 29 mm or 36 mm) Application sample
Weight: approx 1.6 kg at 1 m supply hose (incl.

extraction bow)
Abidance by the health-, work- and environment pro-
tection values at welding and brazing
MIG/MAG Manual

N
F
O
diate adapter SA/EC (see Accessories).

CO2: 350A/60%
High alloyed steels
Mixed gas: 300A/60%
1 2
45°

1 Torch set 3.00 m DIX MR 340C-3 SA 620263431
Torch set 4.00 m DIX MR 340C-4 SA 620263441
Torch set 3.00 m DIX MR 340C-3/NW36 SA 620263731
Torch set 4.00 m DIX MR 340C-4/NW36 SA 620263741
Leather hose on request.
Hint:
142
Torch sets DIX MR 340C SA
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16
17
MIG/MAG Manual
9 Extraction nozzle Extraction slot width 3 mm DIX SN 2 629071116
11 Torch neck 45° DIX 6-2-340C 45° 6290603414
13 Housing, with pos. 14. 15 and 18 DIX H FE 2 629071111
14 Reducer DIX FE R 1 629071109
17 Microswitch DIX 8-2 629080000
18 Screw set, not shown DIX SS 1 629071124
143
Fume extraction - Integrated version

Basic torch set DIX MXR 300C SA
1
A
1 2 3
MIG/MAG Manual
4 5 6

A Basic torch set DIX MXR 300C-_ _ SA 62021302_ _
B Coaxial cable DIX VLMR 300C-_ _ 6292035_ _
C Cover hose set Ø 29 mm DIX VLMRZ 230-_ _ 6292340_ _
D Cover hose set Ø 36 mm DIX VLMRZ 230-_ _ /NW36 6292380_ _
1 Clamp adapter, M32x1.5 629071126

2 Clamp adapter, 29/M32 629071125
3 Extraction angle, compl. Ø 29 mm DIX SB 1 629071123
4 Hose connector, HC 1 629071135
5 Clamp adapter, 36/M40 I 629250006
__ Enter the required length for pos. A, e.g.: 31 = 3.0 m or 41 = 4.0 m an.
Pos. B, C and D, e.g.: 30 = 3.0 m or 40 = 4.0 m.
Accessories
Reducer, not shown DIX HCA 45/50 MR/MRZ 629770000
144
DIX MR 340C SA/BJ/NW36 (up to 350A)
Properties
1
gun side
origin
process
Ergonomic construction

free working
Version with
Encapsulated switch ball joint
Version with coaxial cable, light and flexible extraction

bow
MIG/MAG Manual
Application sample

N
F
O
diate adapter SA/EC (see Accessories).

CO2: 350A/60%
High alloyed steels
Mixed gas: 300A/60%
1 2
45°
Ausführung mit Euro-Zentralanschluss

1 Torch set 3.00 m DIX MR 340C-3 SA/BJ/NW36 620263831
Torch set 4.00 m DIX MR 340C-4 SA/BJ/NW36 620263841
Torch set 5.00 m DIX MR 340C-5 SA/BJ/NW36 620263851
Variants deviating of the standard fittings or leather hose on request.
Hint:
145
Torch sets DIX MR 340C SA/BJ/NW36
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17
MIG/MAG Manual

11 Torch neck, with pos. 8 45° DIX 6-2-340C 45° 6290603414
15 Ball joint DIX BJ 1 629071141
contact tip DIX 3-2-1.0. tip adapter DIX GS 300 M6 and liner DIX DSC 4.5/2.2.
146

Basic torch set DIX MXR 300C SA
1
A
MIG/MAG Manual
1 2

A Basic torch set DIX MXR 300C-_ _ SA 62021302_ _
B Coaxial cable DIX VLMR 300C-_ _ 6292035_ _
C Cover hose set Ø 36 mm DIX VLMRZ 230-_ _ /NW36 6292380_ _

__ Enter the required length for pos. A, e.g.: 31 = 3.0 m or 41 = 4.0 m an.
Pos. B and C, e.g.: 30 = 3.0 m or 40 = 4.0 m.
Standard lengths: 3.0 m, 4.0 m und 5.0 m
Accessories
147
liquid-cooled torch sets
DIX MRZ 230 (up to 270A)
Properties
1
origin

tip adapter DIX MRZ 230
MIG/MAG Manual

service
2
45°
I
Also available with SAZ connection.Ple-
N
F
ase ask your DINSE consultant.
O

1 Torch set 3.00 m DIX MRZ 230-3 6103623130
Torch set 4.00 m DIX MRZ 230-4 6103623140
Hint:
148
Torch sets DIX MRZ 230
1
1 2 3 4 5 6 7 8
9 10 11
12
MIG/MAG Manual
6 Torch neck DIX 6-1-230 RZ TR 6190612310
7 Expiration bow DIX 72-1-230 R 619720230
8 Handle DIX 7-1-250 R 619076250
9 Trigger DIX 9-2 629090000
12 Extraction hose 3.00 m DIX 74-1-250-3 619740253
Extraction hose 4.00 m DIX 74-1-250-4 619740254
149

Supply hose
1 1 2 3 4 5 6
A
MIG/MAG Manual

A Supply hose DIX VLMRZ 300-_ _ 61236230_ _
1 Gas hose DIX VL 180-_ _ 639186001_ _

2 Water hose DIX VL 170-50 BLAU 629171001
4 Combi cable DIX 22-2-303-_ _ 6292213_ _
6 Sealing hose DIX VLMRZ 230-0.4 612362303011
150

Plug
4 5 6 7 8
1
9 10
A 2 3
10 11 12 13 14
B
1
MIG/MAG Manual
I
Für
A denPlug Kompaktstecker DIX KCZME 330 N (Pos. C) benötigen
DIX Sie einen
KCZMER 330 Z Power Pin / Power Pin-
624061330
N
F
Set.
B Den für Ihren Drahtvorschub passenden Power Pin
Plug DIX / Power Pin-Set
KCZMER 330 SAZfinden624061331
Sie im Kapitel
O
Werkzeuge und Zubehör oder fragen Sie Ihren DINSE-Fachberater.

6 Cap, red DIX VL 173 629172002
7 Cap, blue DIX VL 172 629172001
14 Clamp nut DIX 28-2 SA 629280040
151
Properties
1
origin


MIG/MAG Manual

service
2
45°

N
F
O
DINSE consultant.


Hint:
152
1
1 2 3 4 5 6 7 8
9 10 11
12
MIG/MAG Manual
Contact tip M6 x 28 mm DIX 3-2-_._ 6290300_ _
Tip adapter M6 DIX 4-2-K M6 629040010
6 Torch neck 52° DIX 6-2-330 RZ 52° 629061633
7 Expiration bow 52° DIX 72-2-330 R 52° 629720330
8 Handle DIX 7-1-250 R 619076250
9 Trigger DIX 9-2 629090000
12 Extraction hose 3.00 m DIX 74-2-350-3 R 629740353
Extraction hose 4.00 m DIX 74-2-350-4 R 629740354
__ Enter the required wire diameter, e.g.: 10 = 1.0 mm oder 12 = 1.2 mm.
153

Supply hose
1 1 2 3 4 5 6
A
MIG/MAG Manual

1 Gas hose DIX VL 180-_ _ 639186001_ _

4 Combi cable DIX 22-2-303-_ _ 6292213_ _
154

Plug
4 5 6 7 8
1
9 10
A 2 3
10 11 12 13 14
B
1
MIG/MAG Manual
A Plug DIX KCZMER 330 Z 624061330
B Plug DIX KCZMER 330 SAZ 624061331

6 Cap, red DIX VL 173 629172002
7 Cap, blue DIX VL 172 629172001
14 Clamp nut DIX 28-2 SA 629280040
155
Properties
1
origin

MIG/MAG Manual

service
2
45°

N
F
O
DINSE consultant.


Hint:
156
1
1 2 3 4 5 6 7
11 8 9 10
MIG/MAG Manual
3 Gas diffusor DIX 10-2-304 629100324
4 Extraction nozzle DIX 71-2-350 RZ 629711350
5 Torch neck DIX 6-2-350 RZ 629061635
6 Expiration bow DIX 72-2-350 R 629720350
7 Handle DIX 7-1-250 R 619076250
8 Trigger DIX 9-2 629090000
11 Extraction hose DIX 74-2-350-3 R 629740353
Extraction hose DIX 74-2-350-4 R 629740354
__ Enter the required wire diameter, e.g.: 10 = 1.0 mm oder 12 = 1.2 mm.
157

Supply hose
1 1 2 3 4 5 6
A
MIG/MAG Manual

1 Gas hose DIX VL 180-_ _ 639186001_ _

4 Combi cable DIX 22-2-303-_ _ 6292213_ _
158

Plug
4 5 6 7 8
1
9 10
A 2 3
10 11 12 13 14
B
1
MIG/MAG Manual
A Plug DIX KCZMER 330 Z 624061330
B Plug DIX KCZMER 330 SAZ 624061331

6 Cap, red DIX VL 173 629172002
7 Cap, blue DIX VL 172 629172001
14 Clamp nut DIX 28-2 SA 629280040
159
Properties
1
origin
process
Impact resistant handle made of fiber-

glass-reinforced high-performance plastic
Encapsulated switch
Flexible supply hose with light, flexible extraction bow

(Ø 29 mm or 36 mm)
Weight: approx 1.4 kg at 1 m supply hose (incl.

extraction bow) DIX MRZ 304

tection values at welding and brazing Also available with SAZ connection or with power
I
N pin connection.
F
MIG/MAG Manual


CO2: 500A/60%
Mixed gas: 450A/60%
Aluminum-, magnesium- and Wire diameter: 0.8 - 1.6 mm
nickel alloys
1 2
45°

Torch set 3.00 m DIX MRZ 304-3/NW36 620368430
Hint:
160
1
1 2 3 4 5 6 7 8 9 10 11 12
13
MIG/MAG Manual
14

5 Gas diffusor DIX 10-2-304 629100324
8 O-Ring 19x2 (10 pcs.) 629061005
9 Torch neck 45° DIX 6-2-304 Z 45° 629061340
Standard equipment for wire diameter 1.2 mm steel with ga nozzle DIX 1-2-415.
161

Supply hose
1 1 2 3 4 5 6 7 8
1 2 3 4 5 9 10 11
MIG/MAG Manual
B

B Supply hose DIX VLMRZ 301-_ _/NW36 6224200_ _
1 Gas hose DIX VL 180-_ _ 639186001_ _

2 Water hose, Flammex DIX VL 175-_ _ 6291750_ _
Only in combination with shield hose
3 Combi cable DIX 22-2-303-_ _ 6292213_ _
7 Cover hose set, incl. pos. 6 and 8 DIX VLMRZ 230-_ _ 6292340_ _
8 Clamp adapter, 29/M32 629071125
10 Cover hose set, incl. pos. 9 and 11 DIX VLMRZ 230-_ _/NW36 6292380_ _
11 Clamp adapter, 36/M40 I 629250006
Protection tube set, not shown DIX PTS 1 629071131
Accessories
162

Plug
5 6 7 8 9
10 11
1
A 2 3 4
11 12 13 14 15
B 1
3 5
9
16
6 8
2 3
17 18 11
7
MIG/MAG Manual
C
1
You need a Power Pin / Power Pin Set for the compact plug DIX KCZMER 330 N (Pos. C).
I
F

A Plug* DIX KCZMER 330 Z 624061330
B Plug* DIX KCZMER 330 SAZ 624061331
C Plug* DIX KCZMER 330 N 624061332
1 Extraction angle, compl., with pos. 19 DIX SBZ 1 629071122
Extraction angle, compl. (NW36. not shown) with pos. 19 DIX SBZ 2 629071153
2 Reduction DIX TRF 1 629071118
Reduction (NW36. not shown) DIX TRF 2 629071137
7 Cap, red DIX VL 173 629172002
8 Cap, blue DIX VL 172 629172001
15 Clamp nut DIX 28-2 SA 629280040
19 Cable seal, not shown DIX CS 1 629071119
Hint*: Pos. 2 and pos. 19 are not included in compact plugs at delivery.
163
DIX MRZ 304 (SAZ)(N)/BJ/NW36 (up to 500A)
Properties
1
gun side
origin
process

free working
Version with
Impact resistant handle made of fiber-glass-reinforced ball joint
Encapsulated switch

Application sample
MIG/MAG Manual
Application
Technical data (DIN EN 60 974-7): High alloyed steels

Dual-circuit liquid cooled Copper alloys for the MSG brazing
duty cycle Aluminum-, magnesium- and
CO2: 500A/60% nickel alloys
Mixed gas: 450A/60% Medium to large material thicknesses
1 2
45°

1 Torch set 3.00 m DIX MRZ 304-3 BJ/NW36 620368530
Torch set 4.00 m DIX MRZ 304-4 BJ/NW36 620368540
Torch set 3.00 m DIX MRZ 304-3 SAZ/BJ/NW36 620368531
Torch set 3.00 m DIX MRZ 304-3 N/BJ/NW36 620368534
Hint:
164
Torch sets DIX MRZ 304 (SAZ)(N)/BJ/NW36
1
1 2 3 4 5 6 7 8 9 10 11 12
13
MIG/MAG Manual
14

5 Gas diffusor DIX 10-2-304 629100324
6 Extraction nozzle Absaugschlitzbreite 3 mm DIX SN 1 629071115
7 Extraction nozzle Absaugschlitzbreite 5 mm DIX SN 3 629071150
8 O-Ring 19x2 (10 pcs.) 629061005
9 Torch neck 45° DIX 6-2-304 Z 45° 629061340
10 Housing, with pos. 10 and 14 DIX H FE 3 629071145
Standard equipment for wire diameter 1.2 mm steel with ga nozzle DIX 1-2-415.
165

Supply hose
1
1 2 3 4 5 6 7

MIG/MAG Manual

A Supply hose DIX VLMRZ 301-_ _/NW36 6224200_ _
1 Gas hose DIX VL 180-_ _ 639186001_ _

3 Combi cable DIX 22-2-303-_ _ 6292213_ _
6 Cover hose set, incl. pos. 7 DIX VLMRZ 230-_ _/NW36 6292380_ _
__ Enter the required length of the welding torch set, e.g.: 30 = 3.0 m oder 40 = 4.0 m.
Standard lengths: 3.0 m, 4.0 m und 5.0 m.
Accessories
166

Plaug
5 6 7 8 9
10 11
1
A 2 3 4
11 12 13 14 15
B 1
3 5
9
16
6 8
2 3
17 18 11
7
MIG/MAG Manual
C
1
I
F

Extraction angle, compl. (NW36. not shown) with pos. 19 DIX SBZ 2 629071153
Reduction (NW36. not shown) DIX TRF 2 629071137
7 Cap, red DIX VL 173 629172002
8 Cap, blue DIX VL 172 629172001
15 Clamp nut DIX 28-2 SA 629280040
167
Properties
1
origin
process

Encapsulated switch DIX MRZ 305
Flexible supply hose with light, flexible extraction bow

(Ø 29 mm or 36 mm)
Weight: approx 1.5 kg at 1 m supply hose (incl. Reduced gas nozzle

extraction bow)
I Also available with SAZ connection or with power
N
F pin connection. Please ask your DINSE consultant.
MIG/MAG Manual


CO2: 550A/60%
Mixed gas: 500A/60%
1 2
45°

Hint:
168
1
1 2 3 4 5 6 7 8 9 10 11
12
13
MIG/MAG Manual
Gas nozzle
ø 17 mm DIX 1-2-517 OG 6290105171
(plug-in type)
4 Gas diffusor DIX 10-2-305 6291003052
7 O - Ring, 18x2 mm (12 pcs.) 639060005
8 Torch neck 45° DIX 6-2-305 RZ 45° 629061650
9 Housing, with pos. 8.9 and 12 DIX H FE 1 629071110
__ Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm. .
liner DIX DS 4/2.2.
169

Supply hose
1
1 2 3 4 5 6 7 8
1 2 3 4 5 9 10 11
MIG/MAG Manual
B

B Supply hose DIX VLMRZ 301-_ _/NW36 6224200_ _
1 Gas hose DIX VL 180-_ _ 639186001_ _

3 Combi cable DIX 22-2-303-_ _ 6292213_ _
7 Cover hose set, incl. pos. 6 and 8 DIX VLMRZ 230-_ _ 6292340_ _
8 Clamp adapter, 29/M32 629071125
10 Cover hose set, incl. pos. 9 and 11 DIX VLMRZ 230-_ _/NW36 6292380_ _
11 Clamp adapter, 36/M40 I 629250006
Accessories
170

Plug
5 6 7 8 9
10 11
1
A 2 3 4
11 12 13 14 15
B 1
3 5
9
16
6 8
2 3
17 18 11
7
MIG/MAG Manual
C
1
I
F

Extraction angle, compl., (NW36 not shown),with pos. 19 DIX SBZ 2 629071153
Reduction (NW36 not shown) DIX TRF 2 629071137
7 Cap, red DIX VL 173 629172002
8 Cap, blue DIX VL 172 629172001
15 Clamp nut DIX 28-2 SA 629280040
171
DIX MRZ 305 (SAZ)(N)/BJ/NW36 (up to 550A)
Properties
1
gun side
origin
process

free working
Version with
Impact resistant handle made of fiber-glass-reinforced ball joint
Encapsulated switch

Sample application
MIG/MAG Manual
Reduced gas nozzle


CO2: 550A/60%
Mixed gas: 500A/60%
1
2
45°

1 Torch set 3.00 m DIX MRZ 305-3 BJ/NW36 6203688030
Torch set 3.00 m DIX MRZ 305-3 SAZ BJ/NW36 6203688031
Torch set 3.00 m DIX MRZ 305-3 N BJ/NW36 6203688034
Hint:
172
1
1 2 3 4 5 6 7 8 9 10 11
12
13
MIG/MAG Manual
Gas nozzle
ø 17 mm DIX 1-2-517 OG 6290105171
(plug-in type)
4 Gas diffusor DIX 10-2-305 6291003052
7 O - Ring, 18x2 mm (12 pcs.) 639060005
8 Torch neck 45° DIX 6-2-305 RZ 45° 629061650
9 Housing, with pos. 9 and 13 DIX H FE 3 629071145
__ Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm. .
liner DIX DS 4/2.2.
173

Supply hose
1
1 2 3 4 5 6 7
A
MIG/MAG Manual

A Supply hose DIX VLMRZ 301-_ _/NW36 6224200_ _
1 Gas hose DIX VL 180-_ _ 639186001_ _

3 Combi cable DIX 22-2-303-_ _ 6292213_ _
6 Cover hose set, incl. pos. 7 DIX VLMRZ 230-_ _/NW36 6292380_ _
Standard lengths: 3.0 m, 4.0 m und 5.0 m.
Accessories
174

Plug
5 6 7 8 9
10 11
1
A 2 3 4
11 12 13 14 15
B 1
3 5
9
16
6 8
2 3
17 18 11
7
MIG/MAG Manual
C
1
I
F

Extraction angle, compl., (NW36 not shown),with pos. 19 DIX SBZ 2 629071153
Reduction (NW36 not shown) DIX TRF 2 629071137
7 Cap, red DIX VL 173 629172002
8 Cap, blue DIX VL 172 629172001
15 Clamp nut DIX 28-2 SA 629280040
175
SOCKETS AND
PLUGS
The quick and secure connection:

► High current carrying capacity
► Precise conical fit ADAPTABLE TO ALL

► Minimum wear CABLE DIAMETERS
► Compatibility with earlier series
Fume Extractions
DIX FE 340 S(R)
Fume extraction systems for manual-, robotic- and automatic applications
Technical data:
Fume Extraction
Line voltage
Power input
DIX FE 340
230V / 50Hz
1.5 KW
1
Air volume flow, max. 180 m3/h
(without measuring unit)
Maximum low-pressure 33500 Pa
Filtration efficiency 99.97%
Dimension (L/W/H) 700/440/585(660)
(with mounted wheels set)
Weight approx. 39 - 42 kg
Ambient temperature 0° C to +50° C
Connection diameter 44 mm
(optionally available with con-
necting piece ø 38 mm or
ø 51 mm)
Polyester mat 5 m2 Fume Extraction DIX FE 340
MIG/MAG manual
Filter element
Maximum duty cycle 100%
Protection class IP 42
Welding fume class W3 (Device under test)
Noise level <60 dB(A)
Optionally (pos. 4, 5 and 6):
Vacuum indicator for set value
Properties
Mobile high vacuum extraction system
Low noise level

Application
Maximum performance at long
Deposition of fume particles generated during the haulage ways
following welding processes:
Automatic filter cleaning
Low alloyed steels (e.g. iron oxide)
5 m2 Polyester mat filter element
High alloyed steels (e.g. nickel oxide)
Start/Stop automatic
Non-ferrous metal (a.g. aluminum oxides)
Energy costs reduced

Fume Extraction, FE 340 S, without wheel set DIX FE 340 S 629900098
Fume Extraction, FE 340 R, with wheel set DIX FE 340 R 629900280
Wheels set FE 340, not shown 629900099
Support- and guide rolls with brake, 2 pieces each
Options:
Individual software adjustment FE 340, not shown 629900132
Only in conjunction with Pos. 4
Control of: Start/Stop/cleaning, off-carriage target, throughput target, acknowledgement of
filter status/filter exchange, malfunction messages via network with Siemens Bus (Logo or S7)
Ethernet network connection FE 340, not shown 629900133
Only in conjunction with Pos. 3
Control of: Start/Stop/cleaning, off-carriage target, throughput target, acknowledgement of
filter status/filter exchange, malfunction messages via network with Siemens Bus (Logo or S7)
Throughput stabilisation FE 340, not shown 629900134
FU controlled throughput stabilisation (regulating) with setable low-pressure (digital display)
Pressure reducer for compressed air for housing mount FE 340, not shown 629900135
For compressed air mounting
177
Fume Extractions
DIX FE 340
1
1
MIG/MAG manual
View - front side

Application sample
Connections for:
Blank plug for external connection, optional (for example power source, remote control and so forth)
Sensor cable
Mains cable
Compressed air
Description Dimension Part number

Options:
1 Extraction hose Ø44-1 Superflex 1.0 m 629900077
Extraction hose Ø44-3 Superflex, not shown 3.0 m 629900078
Extraction hose Ø44-7,5 Superflex, not shown 7.5 m 629900103
Wheels set FE 340 retrofitting set, not shown 629900075
Support- and guide rolls with brake, 2 pieces each
for retrofitting
Control extensions cable FE 340-3, not shown 3.0 m 629900126
For sensor cable with 5 pins Neutrik connection plug
178
Fume Extractions
DIX FE 340
2 1
3
6
4
MIG/MAG manual
View - rear side

Spare parts and wear parts:
2 Filter cartridge FE 340 629900100
3 Filter mats FE 340 (5 pcs.) 629900123
For external air intake
Filter set FE 340 629900124
Including pos. 16 and 17
4 Sensor cable, FE 340-2.5 2.5 m 629900074
For Start/Stop automatic with nipper for fixing it to the
measuring cable
Control cable FE 340-5, not shown 5.0 m 629900125
For Start/Stop automatic for control via
potential free contact
Pressure hose FE 340-2, not shown 2.0 m 629900129
With quick release
With quick release
With quick release
5 Particle bag FE 340 629900104
6 Power connection cable, 3.0 m, 3.0 m 629900183
With Neutrik- and Schuko plug, not shown
179
Fume Extractions
DIX FE 340
1
Exhaust cleaning jet wing, not shown 300 mm 629900150
Solenoid valve 3/4“ 24V DC, not shown 629900151
Control cable solenoid valve, not shown 629900152
Side channel blower 1.5 KW, not shown 629900153
With connection cable
Frequency converter 230/1.5 KW , not shown 629900154
Control cable, not shown 629900155
With Phönix plug (14-20) for Frequency converter
Powercon power connection internal, with Phönix plug (1-3), not shown 629900156
Power-supply unit 24V/25W, with Phönix plug (21-22), not shown 629900157
MIG/MAG manual
Sensor modul plate, with Phönix plug (8-11), not shown 629900158
Filter contact switch, not shown 629900159
Control panel FE 340 version 1.0 complete, not shown 620900161
For connection plug (29-40) standard
For Phönix plug (29-40) with low-pressure display
For Phönix plug (29-40) with potentiometer, coating and low-pressure display
Acoustics detector, with Phönix plug (12-13), not shown 629900160
Scanner element, operating button separate, without scanner lens, not shown 629900164
Mounting adapter, not shown 629900165
Push-button lens green, during operation, not shown 629900166
Push-button lens red, for disturbance, not shown 629900167
Push-button lens yellow, for filter change, not shown 629900168
Potentiometer 10K, not shown 629900169
Contact element normal open, not shown 629900170
Contact element normal closed, not shown 629900171
LED element 12-30V red, not shown 629900173
LED element 12-30V white, not shown 629900174
LED element 12-30V green, not shown 629900172
Control, pre-assembled and programmed 8.0, not shown 629900175
Extended control, not shown 629900176
With regulating, pre-assembled and programmed 8.1
Siemens logo 12/24RCo, pre-assembled, not shown 629900177
Siemens extension module DM8 24, not shown 629900178
Siemens extension module AM2 AQ, not shown 629900179
Only for equipment with regulation
Cap filter housing black fine structure matted, not shown 629900180
Fastener, with safety loop, not shown 629900181
Counter hook, rivet possible, not shown 629900182
180
Wire feeders
DIX WD 400
For manual applications MIG/MAG
Options according to range of application

Technical data (IEC 60974-5):
Wire feeder
Wire feed speed
Welding current, max.
DIX WD 400
1.5 - 20 m/min
500A/60%
1
duty cycle
Wire diameter 0.8 - 1.6 mm
Switching mode 2 stroke / 4 stroke
Open circuit voltage, U0 = 113 V
max.
Protection class IP 23
Dimension(L/W/H) 275/220/250 mm
Weight approx. 7.2 kg
Wire feeder WD 400 front view with control elements
Spool holder DIX WDS 200
(optional) DIX WDS 300
MIG/MAG manual
Properties
Light, robust and fully insulated through plastic
housing
Long life time without maintenance intervals
through disk motor
Uniform and powerful torque across the entire
speed range
Compatible with all common
power sources
Perfected through DINSE
Model with spool holder WDS 300
MIG/MAG welding torches
Application
Solid and flux-cored wires
High alloyed steels
Aluminum-, magnesium-, copper-and nickel

alloys
Small to large material thicknesses
Model with spool holder WDS 200
DINSE 4 rolls drive with disk motor
181
Wire feeders
DIX WD 400
For manual applications MIG/MAG
1 7
4 2 1 5 3 6 10
MIG/MAG manual

1 Wire feeder DIX WD 400 730040000
Without drive rolls*
2 Spool holder DIX WDS 200 730520000
3 Spool holder DIX WDS 300 730530000
Options:
4 Slide bar set DIX WDG 100 738030000
For wire feeder DIX WD 400
For wire feeder DIX WD 400 with spool holder
DIX WDS 200
For wire feeder DIX WD 400 with spool holder
DIX WDS 300
7 Connection set DIX WDV 100 738010000
For connecting DIX WD 400 with DIX WDS 200/300
8 Water set For liquid cooled model DIX WDW 100 738040000
9 Control set DIX WDE 400 737040000
Electronic module independent of the welding machine,
only available ready-installed in the wire feeder
10 Carry strap set DIX WDT 100 738020000
For manual transport of DIX WD 400 with
DIX WDS 200/300
* Each wire diameter requieres his own drive roll. Two drive rolls needed for this wire feeder.
Part names and Part numbers of the drive rolls are given in the spare parts and wear parts lists.
All sets available ready-installed on request (specify when placing an order). Other fittings on request.
182
Accessories
Wire feeder WD 400

Torch sets and intermediate hose packages
MIG/MAG manual
Gas cooled:
Torch sets DIX MG 230-_ _ 61020231_ _0
Torch sets DIX MS 230-_ _ 61021231_ _0
Torch sets DIX MG 330-_ _ 62020331_ _0
Torch sets DIX MS 330-_ _ 62021331_ _0
Torch sets DIX MDW 300-_ _ 6202473_ _0
For change heads
Torch sets DIX MPW 300-_ _ 6202773_ _0
For PUSH - PULL with exchangeable torch heads
Intermediate hose package DIX ZS 70- _ _ 7184074_ _
Liquid cooled:
Torch sets DIX MSZ 300-_ _ 62011311_ _0
Torch sets DIX MGZ 300-_ _ 62011321_ _0
Torch sets DIX MGZ 330-_ _ 62010331_ _0
Torch sets DIX MSZ 302-_ _ 6201142 _ _0
Torch sets PUSH - PULL DIX MPZ 304-_ _ 6201714_ _40
Intermediate hose package DIX ZSZ 70-_ _ 7184174_ _
__ Enter the desired length of the welding torch set, e.g.: 30 = 3.0 m or 40 = 4.0 m.
Standard lengths: 3.0 and 4.0 m, PUSH-PULL: 4.0 and 8.0 m
Intermediate hose package: 5.0 and 10.0 m (specify when placing an order).
Other lengths on request.
More informations of these welding torch sets you will find in Chapter 2 MIG/MAG MANUAL.
183
Wire feeder WD 400
1 2 3 4 5 6 7 8 9 10 11 12
Drive view Electronic view

MIG/MAG manual

1 Cover plate catch DIX WD-13-400 739130000
2 Adjustment knob DIX DV-34-9001 719349001
3 Sealing cap DIX DV-32 DK 719329000
4 Sealing cap DIX DV-33 DK 719339001
5 Solenoid valve Not shown DIX GMV-42 719280042
6 Intake spout DIX 36-2-DVET/L 629363250
7 Screw, 2 pcs. DIX DV-17-4000 719174000
8 Cover (drive) DIX WD-11-A 739110000
9 Compact socket, compl. DIX EC 2-976 DV 650002976
10 Cover (electronic) DIX WD-11-E 739110100
11 Power cable DIX DV-25-1410/095 719254141095
12 Plug DIX SE 50/70 122300050
184
Wire feeder WD 400

Drive rolls, Drive, Wiring set

Type of application for steel wire electrodes:
Drive roll Wire ø 0.8 mm DIX DV-04-08/08 T 719042080
Type of application for aluminum alloy wire electrodes:
Drive roll Wire ø 0.8 mm DIX DV-04-08/08 A 719041080
MIG/MAG manual
Each wire diameter requieres his own drive roll. Two drive rolls needed for this wire feeder.
Other diameters on request.
1 2 3 4 5 6 7 8 9 10 11
4 rolls drive Wiring set

1 Holding screw For drive rolls DIX DV-05 S 719050400
2 Pressure shackle, left DIX DV-06 ST li 719063401
3 Stirrup lock DIX DV-08 S 719080400
4 Pressure shackle, right DIX DV-06 ST re 719063402
5 Gear motor DIX DV-02 S 719020400
6 Steering pivot pin DIX DV-07 S 719070400
7 Gear wheel shim DIX DV-09 S 719090400
2 pcs. existing, covered by drive roll
8 Tipping switch, 2 pcs. existing DIX DV-32 719320000
9 Potentiometer, 2 pcs. existing DIX DV-35-10 719350010
10 Toggle switch DIX DV-33-Takt 719330001
11 Mounting plug DIX DV-37-23/Burndy 719377023
Base Not shown DIX WD-35/1 739351001
185
Wire feeder WD 400

Spool holder, Water set, Carry strap set
1 A B
1 2 3 4 5 6 3
MIG/MAG manual

A Spool holder DIX WDS 200 730520000
B Spool holder DIX WDS 300 730530000
1 Spool mandrel (WDS 200) DIX WDS-19-200 739190020
2 ZS - support DIX WDS-23-120 739230120
3 ZS - supporting plate DIX WDS-23-200 739230200
4 Spool nut For DIX WDS 200(300) DIX DV-24-2400 719242400
5 Spool mandrel (WDS 300) DIX WDS-19-300 739190030
6 ZS - support DIX WDS-23-130 739230130
Spool holder cover Transparent, DIX WDS 200, Not shown DIX WDS-11-200 739115200
Spool holder cover Transparent, DIX WDS 300, Not shown DIX WDS-11-300 739115300
C 7 8 9 10 D 11 E 12

C Water set DIX WDW 100 738040000
D Carry strap set DIX WDT 100 738020000
E Control set DIX WDE 400 737040000
7 Plug coupling, blue DIX WD-30 BLAU 739300001
8 Plug coupling, red DIX WD-30 ROT 739300002
9 Water plug, blue DIX WD-26 BLAU 739260001
10 Water plug, red DIX WD-26 ROT 739260002
11 Carrying belt DIX WDT 100/01 73802000011
12 PC board, With transistor DIX ESMO 0110 719420110
Transistor Not shown, control set DIX ESMO 0110/01 71942011011
Power cable Not shown, control set DIX WDE-25 739251000
186
TOOLS & 02
ACCESSORIES
CONTENTS
Gas nozzles 190
Narrow gap gas nozzles 191
Cooling jackets and screw adapters 191
Contact tips 192

Type 3-2-_._ (CR-ZR) 192
2
Type 3-1-_._ (CR) 192
Type 3-2-_._ S(K) 193
Type 3-2-_._ SA(K) 193
Type 3-2-_._ M8 (CR-ZR) 193
Type 3-2-_._ SR(K) 193
Contact tips for narrow gap gas nozzles 194
Tip adapters 195

Clamp nut 195
Gas diffusors 196
O-rings 196
Connecting pieces, Intake nozzles 197
Fume extraction nozzle 197
Intermediate adapter 199
Fume extraction - Integrated version 201
Wire adjusting units 202
DIX DRE 100 202
DIX DRE 100 V 202
DIX DRE 101 202
DIX DRE 102 203
DIX DRE 103 203
DIX DRE 104 203
Liner 204
Capillary liner 205
Controls 206
DIX WDE 0113 206
ECO.flow pressure regulator 207

Power pins 208
DIX PP 1xx 208
Power pin sets 209

DIX PPS 1xx 209
188
CONTENTS
Aluminum consumable set 210
DIX ACS 230/330 210
DIX ACS 304Z/305Z/306Z 211
Steel consumable set 212

DIX SCS 230/330 212
2
DIX SCS 304Z/305Z/306Z 213
Drive roll sets 214

DIX ADR 1.0/1.2 214
Electrode bracket 215

DIX A 300 215
Service tools 216

Digital Tacho Control 218
189
Gas nozzles
For manual torch sets
MIG/MAG
1 2 3
2 4 5 6
Tools and accessories
Application samples
Part name For use with

1 DIX 1-1-3_ _ TRR MS/MG/MQ 230 MWS/MWL 230 45° MSZ/MQZ 230
2 DIX 1-1-3_ _ TR MS/MG/MQ 230 MRZ 230 MWS/MWL 230 45° MSZ/MQZ 230
DIX 1-2-3_ _ TR MS/MG/MC/MQ 330 MS/MG/MC/MQ 340C SA MWS/MWL 330 45°
MF 340C SA MSZ/MGZ/MCZ 330 (SATZ) MR 340C SA (BJ)
MQZ 330 (SATZ)
3 DIX 1-2-4_ _ (K)(L) MSZ/MCZ 304 (SATZ) MQZ 304 (SATZ) MPZ 304
MRZ 304 (BJ) MRZ 350 (nur 1-2-415)
4 DIX 1-2-5_ _ MSZ/MCZ 305 (SATZ) MQZ 305 (SATZ) MRZ 305 (BJ)
5 DIX 1-3-54_ _ MSZ/MCZ 306 (SATZ) MQZ 306 (SATZ)
DIX 1-3-57_ _ SAD** MSZ/MCZ/MQZ 305
6 DIX KMG 1_ _** MSZ/MCZ 306
* Screw adapter DIX SAD 2-404/540 required

** Screw adapter DIX SAD 5700 required
** Cooling jacket DIX KM 100 required
190
Narrow gap gas nozzles
MIG/MAG
1
Application samples
2
2

3

1 DIX 1-2-313 TR/125 MS/MG/MC/MQ 330 MSZ/MGZ/MCZ 330 (SATZ) MQZ 330 (SATZ)
DIX 1-2-313 TR/102 MS/MG/MC/MQ 330 MSZ/MGZ/MCZ 330 (SATZ) MQZ 330 (SATZ)
2 DIX 1-2-415/3 MSZ/MCZ 304 (SATZ) MQZ 304 (SATZ)
3 DIX 1-2-511/125 OG MSZ/MCZ 305 (SATZ) MQZ 305 (SATZ)
DIX 1-2-512/125 MSZ/MCZ 305 (SATZ) MQZ 305 (SATZ)
Cooling jackets and screw adapters

MIG/MAG
2 3
Application sample Application sample

2 Cooling jacket
DIX KM 100 MSZ/MCZ 306 mit Gasdüsen KMG 1_ _
3 Screw adapter
DIX SAD 5700 MSZ/MCZ 305 mit Gasdüsen 1-3-57_ _ SAD
DIX SAD 2-404/540 MSZ/MCZ/MQZ 306 mit Gasdüsen 1-3-54_ _
191
Contact tips
MIG/MAG
2
m
Ø 6 x 24 m
Type 3-1-_._ (CR)

1 DIX 3-1-_ _ (CR) MS/MG/MQ 230 MWS/MWL 230 45° MSZ/MQZ 230
1
M6
m
Ø 8 x 28 m
Type 3-2-_._ (CR-ZR)

1 DIX 3-2-_._ (CR-ZR) MS/MG/MQ 230 MWS/MWL 230 45° MS/MG/MC/MQ 330
MS/MG/MC/MQ 340C SA MWS/MWL 330 45° MF 340C SA
MSZ/MQZ 230 MSZ/MGZ/MCZ/MQZ 330 MSZ/MGZ/MCZ 330 SATZ
MQZ 330 SATZ MR 230 MR 330
MR 340C SA (BJ) MRZ 230 MRZ 330
192 Common wire diameters: 0.8 mm, 1.0 mm, 1.2 mm, 1.4 mm, 1.6 mm und 2.0 mm

Contact tips
MIG/MAG
1
M8
2
m
Ø 10 x 28 m
Type 3-2-_._ M8 (CR-ZR)

1 DIX 3-2-_._ M8 (CR-ZR) MS/MG/MC/MQ 330 MS/MG/MC/MQ 340C SA MWS/MWL 330 45°
MF 340C SA MSZ/MGZ/MCZ/MQZ 330 MSZ/MCZ/MQZ 304
MSZ/MCZ/MQZ 305 MSZ/MCZ/MQZ 306 MPZ 304

MSZ/MGZ/MCZ 330 SATZ MQZ 330 SATZ MSZ/MCZ 304 SATZ
MQZ 304 SATZ MSZ/MCZ 305 SATZ MQZ 305 SATZ
MR 330 MR 340C SA (BJ) MRZ 330
MRZ 304 (BJ) MRZ 305 (BJ)
2 3
21 mm
mm
Ø 8 x 45 (K = 42) Ø 8 x 45 (K = 42)
mm
Type 3-2-_._ S(K) Type 3-2-_._ SR(K)
4
21 mm
mm
Ø 8 x 45 (K = 42)
Type 3-2-_._ SA(K)

1 DIX 3-2-_._ S(K)
2 DIX 3-2-_._ SR(K) MSZ/MCZ/MQZ 306
3 DIX 3-2-_._ SA(K)
Common wire diameters: 0.8 mm, 1.0 mm, 1.2 mm, 1.4 mm, 1.6 mm und 2.0 mm 193
Contact tips
MIG/MAG
1 2 3 4
2
Contact tips for narrow gap gas nozzles

1 DIX 3-1-_._/80 MS/MG/MC/MQ 330 MS/MG/MC/MQ 340C SA MSZ/MGZ/MCZ 330 (SATZ)
2 DIX 3-1-1.2/63 MS/MG/MC/MQ 330 MS/MG/MC/MQ 340C SA MSZ/MGZ/MCZ 330 (SATZ)
3 DIX 3-2-_._ M8/93 MSZ/MCZ 304 (SATZ) MQZ 304 (SATZ)
4 DIX 3-2-_._ M8/90 MSZ/MCZ 305 (SATZ) MQZ 305 (SATZ)
194 Common wire diameters: 0.8 mm, 1.0 mm, 1.2 mm, 1.4 mm, 1.6 mm und 2.0 mm

Tip adapters
MIG/MAG
1 2 3 4 5
1
2
Part name
DIX
DIX
4-1-L
4-1-K
For use with
MS/MG/MQ 230
MS/MG/MQ 230
MWS/MWL 230 45°
MWS/MWL 230 45°
MSZ/MQZ 230
MSZ/MQZ 230
2
MR 230 MRZ 230
3 DIX 4-2-K M6 (M8) MS/MG/MC/MQ 330 MWS/MWL 330 45° MSZ/MGZ/MCZ/MQZ 330
MSZ/MGZ/MCZ 330 SATZ MQZ 330 SATZ MR 330
MRZ 330

4 DIX GS 300 M6 (M8) MS/MG/MC/MQ 340C SA MF 340C SA MR 340C SA (BJ)
5 DIX GS 2-M8 MSZ/MCZ/MQZ 306
Clamp nut
MIG/MAG
Application sample
6 Clamp nut
DIX 4-2-MAS MSZ/MCZ/MQZ 306
195
Gas diffusors
MIG/MAG
1 2 3 4
2 1
Part name
DIX 10-2-304
For use with
MSZ/MCZ/MQZ 304
MRZ 350
MPZ 304
MRZ 304 (BJ)
MSZ/MCZMQZ 304 SATZ
2 DIX 10-2-305 K* MSZ/MCZ/MQZ 305 MSZ/MCZ/MQZ 305 SATZ MRZ 305 (BJ)
3 DIX 10-2-305 MSZ/MCZ/MQZ 305 MSZ/MCZ/MQZ 305 SATZ MRZ 305 (BJ)
4 DIX 10-3-540 MSZ/MCZ/MQZ 306
* Gas diffusors made of ceramic

O-rings
For automatic torch sets
MIG/MAG
Application sample
For use with

5 O-Ring Viton 23 x 1,5 mm MS(C)Z 306 MQZ 306
O-Ring 18 x 2 mm MS(C)Z 305 MS(C)Z 306 MQZ 305
MS(C)Z 305 SATZ MS(C)Z 306 SATZ MQZ 306
O-Ring 5,1 x 1,6 mm MSZ/MGZ/MCZ 330 SATZ MS(C)Z 305 SATZ MS(C)Z 306 SATZ
O-Ring 4,1 x 1,6 mm MSZ/MGZ/MCZ 330 SATZ MS(C)Z 305 SATZ MS(C)Z 306 SATZ
196
Connecting pieces, Intake nozzles
MIG/MAG
Part name
Connecting pieces
1 DIX MES 300/500
For use with
MSZ/MGZ/MCZ 330 SATZ MQZ 330 SATZ MSZ/MCZ/MQZ 304 SATZ

2

Fume extraction nozzle
MIG/MAG
1 2 3 4
3 mm
5 6 7
3 mm 5 mm 5 mm

1 DIX ZAD 300 EX ZA 300 EX
2 DIX 71-1-250 R MR 230 MRZ 230
3 DIX 71-2-350 R MR 330 MRZ 330 MRZ 350
4 DIX SN 1 MRZ 304 (BJ) MRZ 305 (BJ)
5 DIX SN 2 MR 340C SA (BJ)
6 DIX SN 3 MRZ 304 (BJ) MRZ 305 (BJ)
7 DIX SN 4 MR 340C SA (BJ)
197
Insulating sleeves
MIG/MAG
1 2 3
2 Part name For use with

1 DIX 10-1-222 MS/MG/MQ 230 MWS/MWL 230 45° MR 230
MSZ/MGZ/MQZ 230 MRZ 230
2 DIX 10-2 MS/MG/MC/MQ 330 MWS/MWL 330 45° MR 330
MSZ/MGZ/MCZ/MQZ 330 MSZ/MGZ/MCZ 330 SATZ MQZ 330 SATZ
MRZ 330
3 DIX IH 340 MS/MG/MC 340C SA MF 340C SA MR 340C SA (BJ)
198
Intermediate adapter
MIG/MAG
1 2

1 Intermediate adapter, DINSE  EURO DIX EC-SA 650000000
2 Intermediate adapter, EURO  DINSE DIX SA-EC 650000002
199
System holder for supply hose
For manual torches
MIG/MAG
2
Diameter Dimension
nominal (W/H/D in mm)
1 Holder DN 29 71.6/49.5/30 DIX VLH 29 62923550413
Fixing for cover hose set DIX VL 230-_ _
Holder DN 36 88.6/61.6/30 DIX VLH 36 62923550313

Fixing for intermediate hose package DIX ZSR 70-_ _, DIX ZSZR 70-_ _, DIX WFL-400/550-_ _ and
VSD package DIX WFL-S-_ _
Holder DN 48 88.6/72.5/30 DIX VLH 48 62923550213

Fixing for intermediate hose package DIX ZSZR 95-_ _ and VSD package DIX WFL-S-_ _, DIX WFL-SE-_ _
__ Enter the desired length of the cover hose set, intermediate hose package or VSD package. Please ask your DINSE
consultant.
Mounting parts and other nominal diameters on request
200
For gas- and liquid-cooled torch sets
Leather hose, black
2
Application sample

Torch set DIX MRZ 304 SAZ / BJ / NW36 / LEDER
Usage
Torch sets
Leather hose, black MR 340C (SA) (LEDER) DIX LT 38-_ , _ _ 629233_ _ _
Hose diameter: 38 mm MRZ 304 (SAZ) (LEDER)
with hook-and-pile fastener MRZ 305 (SAZ) (LEDER)
Leather hose, black MR 340C (SA) BJ/NW36 (LEDER) DIX LT 52-_ , _ _ 629239_ _ _
Hose diameter: 52 mm MRZ 304 (SAZ) BJ/NW36 (LEDER)
with hook-and-pile fastener MRLZ 304 (SAZ) BJ/NW36 (LEDER)
MRZ 305 (SAZ) BJ/NW36 (LEDER)
Leather hose, black MRZ 350 (LEDER) DIX 76-1-250 R 619760250

Length: 1,2 m MRZ 350 (SAZ) (LEDER)
Length: Heat shrink tube 20 mm
Leather hose, black DIX 76-2-350 R 629760350
Length: 1,2 m

_ _ _ Enter the required length for torch sets, e.g.: 074 = 0,74 m or 150 = 1,5 m
Standard length: 0,74 m, 1,50 m, 2,10 m, 2,60 m, 3,60 m or 4,60 m
Other length on request.
201
Wire adjusting units
DIX DRE 100, DIX DRE 100 V, DIX DRE 101
For robotic and automatic torch sets MIG/MAG, TIG
Properties 1 2 3 4 5
Small design
Low weight
Accurate wire aligning
2 Application
Steel welding wire
Aluminum welding wire
A
Flux-cored welding wire 6 2 3 4 6 7 8

Technical data:
9 2 3 4 10

A Wire adjusting unit DIX DRE 100 6382600100
B Wire adjusting unit package DIX DRE 100 V 6382600101
C Wire adjusting unit DIX DRE 101 6382610100
1 End sleeve 2 DIX DRE 100-08 6382608100
2 Lock nut DIX DRE 100-06 6382606100
3 Adjusting screw DIX DRE 100-05 6382605100
4 Slide bar DIX DRE 100-02 6382602100
5 End sleeve 1 DIX DRE 100-07 6382607100
6 End sleeve DIX DRE 100-10 6382610402
7 Screw pin M 4x 6 ISO4026 sw 45H 6390601400022
8 Wire guide DIX FD100 WG-PNV 7430030063
9 Intake spout DIX DRE 100 FLD 6382610101
10 End sleeve DIX DRE 100-01 FLD 6382610102
202
Wire adjusting units
DIX DRE 102, DIX DRE 103, DIX DRE 104
For robotic and automatic torch sets MIG/MAG, TIG
Properties 1 2 3 4 5
Small design
Low weight
Accurate wire aligning
Application
Steel welding wire
Aluminum welding wire
A
2
Flux-cored welding wire 6 7 2 3 4 8

Technical data:
9 2 3 4 10

A Wire adjusting unit DIX DRE 102 6382610200
B Wire adjusting unit DIX DRE 103 6382610300
C Wire adjusting unit DIX DRE 104 6382610400
1 Intake spout, complete DIX DRE 102-02 6382610201
2 Lock nut DIX DRE 100-06 6382606100
3 Adjusting screw DIX DRE 100-05 6382605100
4 Slide bar DIX DRE 100-02 6382602100
7 SH Aufnahme DIX DRE 103-01 6382610301
8 Fixture DIX DRE 103-02 6382610302
9 Intake spout DIX DRE 100 FLD 6382610101
203
Liner
For manual torches
MIG/MAG
2
Liner for welding wire of non- and low alloyed steels
Dimension
ID/length/color
1 Liner ø 1.5 mm / 50 m DIX DS 4/1.5-50 613000100
For wire diameter 0.8 mm brass
Liner ø 1.8 mm / 50 m DIX DS 4/1.8-50 613000200
(PUSH-PUSH/PULL
wire diameter 0.8 mm)
Liner ø 2.2 mm / 50 m DIX DS 4/2.2-50 623000300
(PUSH-PUSH/PULL
Liner ø 2.4 mm / 50 m DIX DS 4/2.4-50 623000400
(PUSH-PUSH/PULL
Liner ø 2.9 mm / 50 m DIX DS 4/2.9-50 623001500
(PUSH-PUSH/PULL
Liner for other wire diameters on request.
204
Capillary liner
For manuall, robotic and automatic torches
MIG/MAG, TIG, LASER

Capillary liner for welding wire of high alloyed steels, copper-, aluminum-, magnesium- and nickel
alloys
Dimension
ID/length/color
1 Capillary liner ø 1.65 mm / 100 m DIX DSK 1-100 613002000
For wire diameter 0.8 mm orange
Capillary liner ø 2.25 mm / 100 m DIX DSK 2-100 623002000
For wire diameter 1.0 and turquoise
1.2 mm (PUSH-PUSH/PULL
Capillary liner ø 2.95 mm / 100 m DIX DSK 3-100 623002500
For wire diameter 1.6 mm red
(PUSH-PUSH/PULL
Capillary liner for special use with high - temperature applications
Capillary liner ø 1.5 mm / 100 m DIX DST 1-100 613001000
For wire diameter 0.8 mm black / orange
Capillary liner ø 2.2 mm / 100 m DIX DST 2-100 623001000
For wire diameter 1.0 and black / green
wire diameter 0.8
mm)
Capillary liner for special use with high - abrasive applications
Capillary liner ø 2.3 mm / 100 m DIX DSS 2-100 623003000
For wire diameter 1.0 and grey
Distance sleeve (not shown) DIX DSH 300 628100001
Capillary liner for other wire diameters on request.
205
Controls
DIX WDE 0113
For automation PUSH-PULL
2
2
Application sample

1 Control DIX WDE 0113 737060001
For PUSH-PULL
2 PC-board DIX ESMO 0113 719420113

Also available unmounted.
206
ECO.flow pressure regulator
MIG/MAG
1 2 3

Application sample Application sample Application sample
Description max. pressure / flow rate Part name Part number

Cylinder pressure reducer
1 Pressure regulator 200 bar / 0-20 l/min DIX DRV-100 628080100
Pressure regulator 200 bar / 0-34 l/min DIX DRV-101 628080101
Pressure regulator, lockable 200 bar / 0-20 l/min DIX DRV-102 628080102
Pressure regulator, mit zwei Flowmetern 200 bar / 0-20/34l/min DIX DRV-104 628080104
Sampling points pressure regulator

2 Pressure regulator 200 bar / 0-20 l/min DIX DRV-200 628080200
Pressure regulator, 3/8“ Ein- und Ausgang, 200 bar / 0-34 l/min DIX DRV-204 628080204
abschließbar
Built-in pressure regulator

3 Pressure regulator 300 bar DIX DRV-300 628080300
Pressure regulator, ohne Handrad 10 bar DIX DRV-301 628080301
Pressure regulator, mit Handrad 10 bar DIX DRV-302 628080302
207
Power pins
DIX PP 1xx
For manual
MIG/MAG
Only for plugs with N (neutral) connection.
2
Application sample
I Information to the plugs for power pin / power pin sets you will
N
F
O
find in Chapter MIG/MAG Manual or ask your DINSE consultant.
Descripton Manufacturer Wire feeder Typee Part name Part number

1 Power pin Fronius VR 5000 rob DIX PP 108 639118009
Power pin Kemppi DT 410(L) DIX PP 114 639118016
Power pin Lincoln Auto Drive 4R90 DIX PP 1092 639118028

Power pin Miller Axcess Feeder 60 Series DIX PP 102 639118003

Power pin Miller Axcess Feeder 70 Series DIX PP 102 639118003
Power pin OTC AF-4001 DIX PP 113 639118015

Power pin OTC AFA-4001 DIX PP 113 639118015
Power pin OTC AFT-4201 DIX PP 113 639118015
Power pin OTC AFU-4201 DIX PP 113 639118015
Power pin Panasonic Gun Slinger 260 DIX PP 104 639118005

standard
Power pin Tweco #4 DIX PP 103 639118004
Other power pins on request.
208
Power pin sets
DIX PPS 1xx
For manual
MIG/MAG
1
Application sample
2
A

I Information to the plugs for power pin / power pin sets you will
N
F
O
find in Chapter MIG/MAG Manual or ask your DINSE consultant.

A Power pin set For Lincoln LN7 DIX PPS 101 639120001
Power pin set For Miller 60er Serie, 70er Serie DIX PPS 102 639120002
Power pin set For Lincoln 4R90, 4R100, 4R220 DIX PPS 103 639120003
1 Power pin cabel For Lincoln DIX PPC 101 639119001

Power pin cabel For Miller DIX PPC 102 639119002
Power pin cabel Without plug DIX PPC 103 639119003
Other power pin sets on request.
209
Aluminum consumable set
DIX ACS 230/330
MIG/MAG manual
2 I
N
Application sample
Consumable sets ACS xxx for aluminum or SCS xxx for steel for retrofitting
to the appropriate welding application. Information to the torch sets you
F
O will find in Chapter MIG/MAG Manual or ask your DINSE consultant.
Number
of items
A Aluminum consumable set, incl. box DIX ACS 230 638000005
For BLACKline torch sets MSZ 230
Content:
1 Guide tube 2 DIX AST 638000002
2 Liner 2 DIX DSH 4-0.17 629300002
3 Clamp sleeve Without block for capil- 2 DIX 27-2 MAP 629270041
lary liner
4 Clamp nut With block for capillary liner 2 DIX 28-2 SA 629280040
5 Gas flow meter 1 DIX GMM 2 628080000
6 Special spanner 1 DIX SSL 1/2 628010012
7 Capillary liner 1 15.5 m DIX DSK 2-15.5 6230020155
8 Contact tip 10 M6 x 28 mm DIX 3-2-1.0 629030010
9 Contact tip 10 M6 x 28 mm DIX 3-2-1.2 629030012
10 Tip adapter 2 M6 DIX 4-1-L 619040020
A Aluminum consumable set, incl. box DIX ACS 330 638000004

For BLACKline torch sets MSZ/MGZ/MCZ 330
Content:
12 Liner 2 DIX DSH 4-0.17 629300002
13 Clamp sleeve Without block for capil- 2 DIX 27-2 MAP 629270041
lary liner
14 Clamp nut With block for capillary liner 2 DIX 28-2 SA 629280040
18 Contact tip 10 M8 x 28 mm DIX 3-2-1.2 M8 629030112
20 Tip adapter 2 M8 DIX 4-2-L M8 629040120
Other aluminum consumable sets on request.
210
Aluminum consumable set
DIX ACS 304Z/305Z/306Z
MIG/MAG manuell
I
N
Application sample
2
F
Number

of items
A Aluminum consumable set, incl. box DIX ACS 304Z/305Z/306Z 638000003
For BLACKline torch sets MSZ/MCZ 304/305/306
Content:
2 Liner 2 DIX DSH 4-0.17 629300002
3 Clamp sleeve Without block for 2 DIX 27-2 MAP 629270041
capillary liner
4 Clamp nut 2 DIX 28-2 SA 629280040
With block for capillary liner
Other aluminum consumable sets on request.
211
Steel consumable set
DIX SCS 230/330
MIG/MAG manual
2 I
N
Application sample
F
Number
of items
A Steel consumable sets, incl. box DIX SCS 230 638000008
For BLACKline torch sets MSZ 230
Content:
2 Liner 2 DIX DSH 4-0.17 629300002
3 Clamp sleeve 2 DIX 27-2 MAP 629270041
Without block for capillary liner
4 Clamp nut 2 DIX 28-2 SA 629280040
8 Contact tip 10 M6 x 28 mm DIX 3-2-1.0 CR-ZR 629033010
9 Contact tip 10 M6 x 28 mm DIX 3-2-1.2 CR-ZR 629033012
10 Tip adapter 2 M6 DIX 4-1-L 619040020
A Steel consumable set, incl. box DIX SCS 330 638000007

For BLACKline torch sets MSZ/MGZ/MCZ 330
Content:
12 Liner 2 DIX DSH 4-0.17 629300002
13 Clamp sleeve 2 DIX 27-2 MAP 629270041
Without block for capillary liner
14 Clamp nut 2 DIX 28-2 SA 629280040
18 Contact tip 10 M8 x 28 mm DIX 3-2-1.2 M8 CR-ZR 629033110
20 Tip adapter 2 M8 DIX 4-2-L M8 629040120
Other steel consumable sets on request.
212
Steel consumable set
DIX SCS 304Z/305Z/306Z
MIG/MAG Manual
I
N
Application sample
2
F
Number

of items
A Steel consumable set, incl. box DIX SCS 304Z/305Z/306Z 638000006
For BLACKline torch sets MSZ/MCZ 304/305/306
Content:
2 Liner 2 DIX DSH 4-0.17 629300002
3 Clamp sleeve Without blockt 2 DIX 27-2 MAP 629270041
for capillary liner
4 Clamp nut 2 DIX 28-2 SA 629280040
Other steel consumable sets on request.
213
Drive roll sets
DIX ADR 1.0/1.2
MIG/MAG automation
1 2 3
2
Application sample
I Information about wire feeders for power sources you will find in
N
F
O
Chapter 2 MIG/MAG Automation or ask your DINSE consultant.
Number
of items
A Drive roll set, incl. box DIX ADR 1.0/1.2 638000009
Wear part sets for power source system components,
Wire feeder WF 50
Content:
1 Feed pinion 2 DIX WFR-FP 629900007
2 Sealing washer 2 DIX WFR-DS 629900008
3 Feed roll 4 DIX WFR-1012 AK 7410084102
Other drive roll sets on request.
214
Electrode bracket
DIX A 300
Technical data (IEC 60 974-11):

Electrode bracket A 300
Welding procedures: Covered electrode
welding
Electrode diameter: ø 2.0 - 6 mm
Welding current:
- at 60% ED 300A
- at 35% ED 400A
Cable junction:
(Nominal cross-section)
Weight:
25 - 70 mm2 CU
425 g Electrode bracket A 300 (application sample)

2
Benefits Application

No soldering For arc welding equipment
No cable lug Electrode support for highest loads during on-going

welding work
Fast and safe assembly
Particularly well suited for application welding and
Equipped with DINSE terminal connection hot-melt welding
Assembly- and repair-friendly
1 2 3

A Electrode bracket DIX A 300 1110013001
Replacements and spare parts

1 Insulation caps, with attachments DIX A 300-4 SET 1190413001
2 Screw DIX A 300-5 1190513001
3 Handhold DIX A 300-6 1190613001
Clamping sleeve, without fig. DIX 50/70 199200070
Recommended nominal cross-sections (mm2) of welding cables from CU dependent on welding current and cable length.
215
Service tools
MIG/MAG
1 2 3 4 5 6 7 8 9 10
2 11 12 13 14 15 16

1 Special spanner DIX SSL 1/2 628010012

For tighten M6 / M8 contact tips and tip adapters
2 Socket spanner DIX SSLA 1 618010005
For tighten contact tips DIX 3-1-xx SR and clamp nut
DIX 4-1-MAS
3 Socket spanner DIX SSLA 2 628010005
For tighten contact tips DIX 3-2-xx SR and clamp nut
DIX 4-2-MAS
4 Socket spanner DIX STLA 3 M8 6380101080
For tighten contact tips DIX 3-2-xx M8
5 Socket spanner DIX SCS 300 638010003
For tighten contact tips DIX 3-1-xx SR and center clamp
nut DIX CS 300
6 Socket spanner DIX STLA 3 M9 6380101081
For tighten contact tips DIX 3-3-55xx (M9)
7 Hook spanner DIX SLAT 4 6380160001
For tighten the MIG/MAG, TIG robotic, torch heads and
automatic torch sets DIX METT(Z) 310(600) and
DIX MEPTT(Z) 310(600)
8 Torque wrench (without torque bit) DIX DMS 100 638400002
For tighten contact tips
9 Torque wrench (without torque bit) DIX DMS 101 638400012
For tighten clamp nut at plugged contact tips
10 Gas diffusor wrench DIX GVTS 100 628010002
11 Torque bit DIX DMB 100-SA1 638400008
For Pos. 16 and plugged contact tips SA
12 Torque bit DIX DMB 100-M6 638400003
For Pos. 15 and screwed contact tips M6
13 Torque bit DIX DMB 100-M8 638400005
For Pos. 15 and screwed contact tips M8
14 Adapter DIX DMA 101-1/4“ 638400011
For Pos. 16 in conjunction with Pos. 10
15 Torque extension DIX DMV 100 638400004
For Pos. 15 and 16
16 Torque transmitter DIX DMG 100-1.1 Nm 638400001
For tighten contact tips
17 Torque transmitter, not shown DIX DMG 100-6.0 Nm 638400010
For tighten the clamp nut at plugged contact tips
216
Service tools
For manual torche sets
MIG/MAG
1 2 3

1 Mounting nipper DIX HMV-040 628030001
For knurled nuts
2 Gas flow meter DIX GMM 2 628080000
For manual welding torches
3 Flow meter DIX DFZ 2 628091000
For measuring coolant flow of liquid cooling units.
217
Digital Tacho Control
Wire measuring unit
MIG/MAG
Technical data:
Digital Tacho Control DTC 100
m/min 0.10-1999
ft/min 0.40-6550
in/min 4.00-78700
m/sec 0.10-33.30
ft/sec 0.10-109
2 m
ft
in
0.00-99999
0.00-99999
0.00-99999
Speed: 0,10-19999 U/min
Measurement precision: ± 0.02 % / ± 1 digit U/min
Maximum ambient tempe-
rature - 20-70° C
Automatic shut-off after 30 sec
Advantage Properties
Quality control in welding production Calibration certificate for
DIN EN ISO 9001:2000
Tool for creating and documenting welding procedure speci-
fications (WPS) and welding procedure qualification (WPAR) Detecting of rotation speed, wire speed, distance
measurement, welding speed and amount of wire
Calculation of wire consumption
at the welding production Optical measuring with light or
mechanical measuring with adapter
Important tool at the welder training and carrying out of
welding experiments
Evidence at the calibration of
welding equipment

Digital Tacho Control DIX DTC 100 718163100
218
DINSE CABLE03
CONNECTORS
CONTENTS
Welding cable couplings 221
Plugs DIX SK xx 222
Dimension sheet welding cable couplings 223
Spare parts and wear parts welding cable couplings 224

Plugs DIX SK xx 225
Accessories welding cable couplings 226

Reducers DIX RSS xx 226
Cable joint sockets DIX KAB xx 226
Cable joint plugs DIX KAS xx 226
3
Coding plug DIX SEC 226
Mounted couplings 227

Mounting sockets DIX BEM 25, DIX BE 50/70, DIX BE 70/95 227
Dimension sheet mounted couplings 231
Spare parts and wear parts mounted couplings 232

Mounting socket DIX BEM 25, DIX BE 50/70, DIX BE 70/95 232
220
Welding cable couplings
Sockets DIX BK xx
Benefits
Perfect grip
BKM
Extremely sturdy and long-lasting
Reliable connection at high current loads
Very good current transfer with original DINSE coupler

BK
Possible to adapt sleeve to all standard
cable diameters
Extremely stable with tongue & groove connection of sleeve
and interior
BKK
Application
3
DINSE welding cable couplings are used exclusively for BKS

welding cables in arc welding and related processes
BKM socket, version M for small welding machines

Technical data (DIN EN 60 974-12): BKK socket version (with double clamp), (application
sample)
Sockets BK xx
Welding procedures: Electrical arc
welding
Protection class: IP 3X
Ambient air temperature:
- for welding -10°C to +40°C
- during transport and storage -20°C to +55°C
Relative humidity: up to 90% at 20°C
1 2 3 4
Description N o m i n a l C u r r e n t Part name Part number

cross-section capacity max.
(mm2) (at 60% ED)
1 Socket, Mini 10-16 140A DIX BKM 25 121100020
16-25 190A
2 Socket, standard 16-25 190A DIX BK 25 121100025
Socket, standard 35-50 315A DIX BK 50 121100050
Socket, standard 50-70 400A DIX BK 70 121100070
3 Socket, 50-70 400A DIX BKK 70 121110070
Plus (with double clamping)
Socket, 70-95 500A DIX BKK 95 121110090
4 Socket, 70-95 500A DIX BKS 95 121120090
Special (with double clamping)
Socket, 95-120 590A DIX BKS 120 121120120
221
Plugs DIX SK xx
Benefits
Perfect grip
SKM
Very good current transfer with original DINSE

coupler SK
Possible to adapt sleeve to all standard
cable diameters
Extremely stable with tongue & groove
connection of sleeve and interior
SKK
Application
3
DINSE welding cable couplings are used exclusively for
SKS
welding cables in arc welding and related processes
SKM plug, version M for small welding machines

SKK version (with double clamp) (application sample)
Plugs SK xx
Welding procedures: Electric arc
welding
Relative humidity: up to 90% at 20°C
1 2 3 4
Description Nominal cross- C u r r e n t Part name Part number

section capacity max.
(mm2) (at 60% ED)
1 Plug, Mini 10-16 140A DIX SKM 25 122100020
16-25 190A
2 Plug, Standard 16-25 190A DIX SK 25 122100025
Plug, Standard 35-50 315A DIX SK 50 122100050
Plugs Standard 50-70 400A DIX SK 70 122100070
3 Plug, 50-70 400A DIX SKK 70 122110070
Plug, 70-95 500A DIX SKK 95 122110090
4 Plug, 70-95 500A DIX SKS 95 122120090
Plug, 95-120 590A DIX SKS 120 122120120
222
Dimension sheet welding cable couplings
Sockets BK xx, plugs SK xx
Sockets: Plugs:
ø 25
ø 25
ø9
BKM SKM
82
80 94
3
2
ø 13
ø 36
ø 36
BK SK

110
110 130
3
ø 13
ø 41
ø 41
BKK SKK
127.5 127.5
147.5
4
ø 29
ø 15
ø 44
ø 44
BKS SKS
166.5
188.5 172.5
Sockets Plugs
1 DIX BKM 25 DIX SKM 25
2 DIX BK 25 DIX SK 25
DIX BK 50 DIX SK 50
DIX BK 70 DIX SK 70
3 DIX BKK 70 DIX SKK 70
DIX BKK 95 DIX SKK 95
4 DIX BKS 95 DIX SKS 95
DIX BKS 120 DIX SKS 120
223
Spare parts and wear parts welding cable couplings
Sockets DIX BK xx
1 2 3 4 5 6 7 8
BKM version, Mini BK version, Standard
9 10 11 12 13 14 15 16 17 18
BKK version, Plus (with double clamping) BKS version, Special (with double clamping)
3

BKM version, Mini:
1 Interior part DIX BKM 25-01 129131001
2 Clamping sleeve DIX 8/15 199200015
3 Screw pin M8x8 mm 199100011
4 Rubber sleeve DIX BKM-02 129211021
BK version, Standard:
5 Interior part DIX BK 25-01 129131002
Interior part, not shown DIX BK 50-01 129131003
Interior part, not shown DIX BK 70-01 129131004
6 Clamping sleeve, for BK 25 DIX 10/25 199200020
Clamping sleeve, for BK 50, not shown DIX 35/50 199200050
Clamping sleeve, for BK 70, not shown DIX 50/70 199200070
7 Screw pin, for BK 25 M8x1x10 mm 199100009
Screw pin, for BK 50, not shown M10x10 mm 199100010
Screw pin, for BK 70, (pos. 11) M12x12 mm 199100018
8 Rubber sleeve DIX BK-02 129211072
BKK version, Plus (with double clamping):
9 Interior part DIX BKK 70-01 129131005
Interior part, not shown DIX BKK 95-01 129131006
10 Clamping sleeve, for BKK 70 DIX 50/70 KK 199201070
Clamping sleeve, for BKK 95, not shown DIX 70/95 KK 199201090
11 Screw pin, for BKK 70 and BKK 95 M12x12 mm 199100018
12 Rubber sleeve DIX BKK-02 129211191
BKS version, Special (with double clamping):
13 Additional sleeve DIX BEC 101 65904010114
14 Interior part DIX BKS 95-1 129111290
Interior part, not shown DIX BKS 120-1 129111320
15 Clamping sleeve, for BKS 95 DIX 70/95 KK 199201090
Clamping sleeve, for BKS 120, not shown DIX 95/120 KK 199201120
16 Screw pin, for BKS 95 M12x12 mm 199100018
Screw pin, for BKS 120, not shown M16x12 mm 199100016
17 Cylinder screw DIX 13-2 629130000
18 Rubber sleeve DIX BKS-02 129211321
224
Spare parts and wear parts welding cable couplings
Plugs DIX SK xx
1 2 3 4 5 6 7 8
SKM version, Mini SK version, Standard
9 10 11 12 13 14 15 16 17
SKK version, Plus (with double clamping) SKS version, Special (with double clamping)

SKM version, Mini
1 Interior part DIX SKM 25-01 129131007
2 Clamping sleeve DIX 8/15 199200015
3 Screw pin M8x8 mm 199100011
4 Rubber sleeve DIX SKM-02 129221021
SK version, Standard
5 Interior part DIX SK 25-01 129131008
Interior part, not shown DIX SK 50-01 129131009
Interior part, not shown DIX SK 70-01 129131010
6 Clamping sleeve, for SK 25 DIX 10/25 199200020
Clamping sleeve, for SK 50, not shown DIX 35/50 199200050
Clamping sleeve, for SK 70, not shown DIX 50/70 199200070
7 Screw pin, for SK 25 M8x8 mm 199100011
Screw pin, for SK 50, not shown M10x10 mm 199100010
Screw pin, for SK 70, not shown M12x12 mm 199100018
8 Rubber sleeve DIX SK-02 129221072
SKK version, Plus (with double clamping)
9 Interior part DIX SKK 70-01 129131011
Interior part, not shown DIX SKK 95-01 129131012
10 Clamping sleeve, for SKK 70 DIX 50/70 KK 199201070
Clamping sleeve, for SKK 95, not shown DIX 70/95 KK 199201090
11 Screw pin, for SKK 70 and SKK 95 M12x12 mm 199100018
12 Rubber sleeve DIX SKK-02 129221191
SKS version, Special (with double clamping)
13 Interior part DIX SKS 95-1 129121290
Interior part, not shown DIX SKS 120-1 129121320
14 Clamping sleeve, for SKS 95 DIX 70/95 KK 199201090
Clamping sleeve, for BKS 120, not shown DIX 95/120 KK 199201120
15 Screw pin, for SKS 95 M12x12 mm 199100018
Screw pin, for BKS 120, not shown M16x12 mm 199100016
16 Cylinder screw DIX 13-2 629130000
17 Rubber sleeve DIX SKS-02 129221321
225
Accessories welding cable couplings
Reducers DIX RSS xx

Cable joint sockets DIX KAB xx
Cable joint plugs DIX KAS xx
Coding plug DIX SEC
1 2 3
ø 13
ø 13
ø 13
ø 15
ø9
ø9
3
BKM Reducer SK
Socket RSS plugs
Sample application
4 5
ø 13
ø 13
ø 13
ø 13
ø 13
ø 13
6
ø 13
ø 13
Description Application Part name Part number

1 Reducer BKM - SK DIX RSS 50/25 124305025
2 Reducer BK - SKM DIX RSS S50/B25 124325025
3 Reducer BKS - SKK DIX RSS 95/120 124300000
4 Cable joint socket DIX KAB 70/95 123100070

For: SK, SKK, BK, BKK
5 Cable joint plug DIX KAS 70/95 123200070

For: SK, SKK, BK, BKK
6 Coding plug DIX SEC 122130070
226
Mounted couplings
Mounting sockets DIX BEM 25, DIX BE 50/70, DIX BE 70/95
Benefits
BEM
Easy assembly and optimal fixture
BE
BE

BEM socket, version M for small welding machines,
BE socket, Standard
Sockets BEM 25 (sample application)
BE 50/70
BE 70/95
welding
Application
DINSE welding cable couplings are used exclusi-
- during transport and storage -20°C to +55°C vely for welding cables in arc welding and related
Relative humidity: up to 90% at 20°C processes
1 2 3
Description N o m i n a l Connection Current rating Part name Part number

cross-section screw (A) at 60% ED
1 Mounting socket 25 mm2 M8 220A DIX BEM 25 121300020
Mini
2 Mounting socket 50 mm2 M10 330A DIX BE 50/70 121300050
Standard
3 Mounting socket 70 mm2 M12 400A DIX BE 70/95 121300070
Standard
227
Mounted couplings
DIX BEK 70/95 GELB, DIX BES 95/120
Benefits
BEK GELB
BEK GELB
BES
3
Socket BEK GELB, Plus version (with cover cap),

BES Socket Special version
Sockets BEK 50/70 GELB (sample application)
BEK 70/95 GELB
BES 95/120
welding
Application
vely for welding cables in arc welding and related
1 2 3

1 Socket 50 mm2 M10 330A DIX BEK 50/70 GELB 121330050
Plus with cover cap
2 Socket 70 mm2 M12 400A DIX BEK 70/95 GELB 121330070
Plus with cover cap
3 Socket 95 mm2 M16 480A DIX BES 95/120 121300120
Special
228
Mounted couplings
Mounting plugs DIX SEM 25, DIX SE 50/70
Benefits
Reliable connection at high current loads SEM

SE
SEM plug, version M for small welding machines, plug,

SE version S for standard (application sample)
3
Plugs SEM 25
SE 50/70

welding
Application
1 2

1 Plug 25 mm2 M8 220A DIX SEM 25 122300020
Mini
2 Plug 50 mm2 M10 330A DIX SE 50/70 122300050
Standard
229
Mounted couplings
Mounting plugs DIX SE 70/95, DIX SES 95/120
Benefits
Extremely sturdy and long lasting

SE
SES
SE plug, standard version, SES plug,

Technical data (DIN EN 60 974-12): Special version
3
Plugs SE 70/95 (sample application)
SES 95/120

welding
Application
1 2
Description Nominal Connection Current rating Part name Part number

1 Plug, 70 mm2 M12 400A DIX SE 70/95 122300070
Standard
2 Plug, 95 mm2 M16 480A DIX SES 95/120 122320120
Special
230
Dimension sheet mounted couplings
Mounting sockets DIX BE xx, Mounting plugs DIX SE xx
11,0
20,0 17,4
Mounting sockets: 17,4 Mounting plugs:
ø 30,0
ø 30,0
ø 29,5
ø 29,5
ø 9,0
1
24,8 20,0 31,5 25,4
ø 13,0
ø 40,0
ø 38,0
ø 40,0
ø 38,0

31,5 24,1
23,1 20,0
ø 13,0
ø 38,0
ø 40,0
ø 38,7
ø 40,0
3
24,4 28,0
63,0
ø 40,0
26,0 28,0
45,0
Plan view
63,0
ø 40,0
5 Pos. 4 and 5
Assembly dimensions:
43,0 35,7
35,7 40,0
ø 15,0
ø 45,0
ø 45,0
ø 44,6
ø 45,0
a b c
Sockets Plugs
(in mm) (in mm) (in mm)
1 DIX BEM 25 DIX SKM 25 6.3 22.7 20.2
2 DIX BE 50/70 DIX SE 50/70 6.3 33.2 30.2
3 DIX BE 70/95 DIX SE 70/95 6.3 33.2 30.2
4 DIX BEK 50/70 GELB - 6.3 33.2 30.2
5 DIX BEK 70/95 GELB - 6.3 33.2 30.2
6 DIX BES 95/120 DIX SES 95/120 6.3 38.2 35.2
231
Spare parts and wear parts mounted couplings
Mounting socket DIX BEM 25, DIX BE 50/70, DIX BE 70/95
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
3
16 17 18 19 20 21 22 23
Description Terminal screw Part name Part number

Version BEM 25 (M8), Mini
1 Screw, M 8x1x14 12961302013
2 Serrated washer, J 8.4 12961302012
3 Washer 8.4 12961302011
4 Nut DIX B/SEM 25-4 129413020
5 Compression ring DIX B/SEM 25-3 129313020
6 ISO-shell DIX BEM 25-2 129213020
7 Interior part DIX BEM 25-1 129113020
Version BE 50/70 (M10), standard
8 Screw, M 10x16 12961305013
9 Serrated washer, A 10.5 12961305012
10 Washer 10.5 12961305011
11 Nut DIX B/SE 50/70-4 129413050
12 Serrated washer DIX B/SE 50/70-5 129513050
13 Compression ring DIX B/SE 50/70-3 129313050
14 ISO-shell DIX BE 50/70-2 129213050
15 Interior part DIX BE 50-1 129113050
Version BE 70/95 (M12), standard
16 Screw, M 12x1.5x20 12961307013
17 Serrated washer, J 12.5 12961307012
18 Washer 13 12961307011
19 Nut DIX B/SE 70/95-4 129413070
22 ISO-shell DIX BE 70/95-2 129213070
23 Interior part DIX BE 70/95-1 129113070
232

DIX BEK 70/95 GELB, DIX BES 95/120
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24

Version BEK 50/70 GELB (M10), Plus (with cover cap)
1 Screw, M10x16 12961305013
3 Washer, 10.5 12961305011
4 Nut DIX B/SE 50/70-4 129413050
5 Serrated washer A 10.5 12961305012
7 Cover DIX BAK 50/70 12931305011
8 Interior part DIX BE 50-1 129113050
Version BEK 70/95 GELB (M12), Plus (with cover cap)
9 Screw, M12x1.5x20 12961307013
11 Washer, 13 12961307011
12 Nut DIX B/SE 70/95-4 129413070
13 Serrated washer J 12.5 12961307012
15 Cover DIX BAK 70/95 12931307011
16 Interior part DIX BE 70/95-1 129113070
Version BES 95/120 (M16), Special
17 Screw, M16x25 12961312013
18 Serrated washer J 17 12961312012
19 Washer, 17 12961312011
20 Nut DIX B/SES 95/120-4 129413120
21 Serrated washer DIX B/SES 95/120-5 129513120
22 Compression ring DIX BES 95/120-3 129313120
23 ISO-shell DIX BES 95/120-2 129213320
24 Interior part DIX BES 95/120-1 129113320
25 Additional sleeve, not shown DIX BEC 101 65904010114
233
Mounting plugs DIX SEM 25, DIX SE 50/70
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
3

Version SEM 25 (M8), Mini
1 Interior part DIX SEM 25-1 129123020
2 ISO-shell DIX SEM 25-2 129223020
3 Compression ring DIX B/SEM 25-3 129313020
4 Nut DIX B/SEM 25-4 129413020
5 Washer 8.4 12961302011
7 Screw M8x1x14 12961302013
Version SE 50/70 (M10), Standard
8 Interior part DIX SE 50/70-1 129123050
9 ISO-shell DIX SE 50/70-2 129223050
12 Nut DIX B/SE 50/70-4 129413050
13 Washer 10.5 12961305011
14 Serrated washer A 10.5 12961305012
15 Screw, M10x16 12961305013
234
Mounting plugs DIX SE 70/95, DIX SES 95/120
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17

Version SE 70/95 (M12), Standard
1 Interior part DIX SE 70/95-1 129123070
2 ISO-shell DIX SE 70/95-2 129223070
5 Nut DIX B/SE 70/95-4 129413070
6 Washer 13 12961307011
8 Screw, M12x1.5x20 12961307013
Version BES 95/120 (M16), Special
9 Base DIX SES 95/120-2U 12922332011
10 Interior part DIX SES 95/120-1 129123320
11 ISO-cap DIX SES 95/120-2 12922332012
12 Compression ring DIX BES 95/120-3 129313120
13 Serrated washer DIX B/SES 95/120-5 129513120
14 Nut DIX B/SES 95/120-4 129413120
15 Washer 17 12961312011
16 Serrated washer J 17 12961312012
17 Screw M16x25 12961312013
235
Index D
DFZ 2 217
A Digital Tacho Control 218
A 300 215 DTC 100 218
ACS 230/330 210 Dimension sheet mounted couplings 231
ACS 304Z/305Z/306Z 211 Dimension sheet welding cable couplings 223
ADR 1.0/1.2 214 Distance sleeve 205
Aluminum consumable set 210–211 DSH 300 205
ACS 230/330 210 DMA 101-1/4“ 216
ACS 304Z/305Z/306Z 211 DMB 100-M6 216
DMB 100-M8 216
B DMB 100-SA1 216
BE 50/70 227 DMG 100-1.1 Nm 216
BE 70/95 227 DMG 100-6.0 Nm 216
BEK 50/70 GELB 228 DMS 100 216
BEK 70/95 GELB 228 DMS 101 216
BEM 25 227 DMV 100 216
BES 95/120 228 Drahtrichteinheiten
BK 25 221 DRE 100 202
BK 50 221 DRE 100 V 202
BK 70 221 DRE 101 202
BKK 70 221 DRE 102 203
BKK 95 221 DRE 103 203
BKM 25 221 DRE 104 203
BKS 95 221 DRE 100 202
BKS 120 221 DRE 100 V 202
BK xx 221 DRE 101 202
BLACKline Garnituren DRE 102 203
flüssiggekühlt DRE 103 203
MPZ 600 122 DRE 104 203
MSZ/MGZ/MCZ 330 SATZ 126, 128 Drive roll sets 214
BLACKline Torch sets ADR 1.0/1.2 214
gas-cooled 22–51 DRV-100 207
MDW 300 26, 30 DRV-101 207
MF 340C SA 42 DRV-102 207
MPW 300 46 DRV-103 207
MS/MG 230 22 DRV-104 207
MS/MG/MC 330 34 DRV-105 207
MS/MG/MC 340C SA 38 DRV-106 207
MSZ/MGZ/MCZ 330 56 DRV-200 207
liquid-cooled 52–89 DRV-201 207
MPZ 304 72 DRV-202 207
MPZ 600 78 DRV-203 207
MSZ 230 52 DRV-204 207
MSZ/MCZ 304 60 DRV-300 207
MSZ/MCZ 304 SATZ 84 DRV-301 207
MSZ/MCZ 305 64 DRV-302 207
MSZ/MCZ 305 SATZ 86 DS 4/1.5-50 204
MSZ/MCZ 306 68 DS 4/1.8-50 204
MSZ/MGZ/MCZ 330 56 DS 4/2.2-50 204
MSZ/MGZ/MCZ 330 SATZ 82 DS 4/2.4-50 204
DS 4/2.9-50 204
C DSH 300 205
Cable joint plugs 226 DSK 1-100 205
KAS xx 226 DSK 2-100 205
Cable joint sockets 226 DSK 3-100 205
KAB xx 226 DSS 2-100 205
Capillary liner 205 DST 1-100 205
DSK 1-100 205 DST 2-100 205
DSK 2-100 205 DTC 100 218
DSK 3-100 205
DSS 2-100 205 E
DST 1-100 205 ECO.flow pressure regulator 207
DST 2-100 205 DRV-100 207
Centering sleeve 195 DRV-101 207
Clamp nut 195 DRV-102 207
Connecting pieces 197 DRV-103 207
Contact tips 192–195 DRV-104 207
Controls 206–207 DRV-105 207
Cooling jackets 191 DRV-106 207
DRV-200 207
DRV-201 207

DRV-202 207 BEM 25 227
DRV-203 207 BES 95/120 228
DRV-204 207 MPW 300 46
DRV-300 207 MPZ 304 72
DRV-301 207 MPZ 600 78, 122
DRV-302 207 MQ 230.neo 90
Electrode bracket 215 MQ 330.neo 94
A 300 215 MQ 340C.neo SA 98
MQZ 230.neo 102
F MQZ 304.neo 110
FE 340 177 MQZ 305.neo 114
Flow meter 217 MQZ 306.neo 118
Fume extraction 132–165 MQZ 330.neo 106
External retrofitting-set 132–133 MR 230 134
ZA 300 EX 132 MR 330 138
Integrated versions gas-cooled 134–147 MR 340C SA 142
MR 230 134 MR 340C SA/BJ/NW36 145
MR 330 138 MRZ 230 148
MR 340C SA 142 MRZ 304 160
MR 340C SA/BJ/NW36 145 MRZ 304 (SAZ)(N)/BJ/NW36 164
Integrated versions liquid-cooled 148–175 MRZ 305 168
MRZ 230 148 MRZ 305 (SAZ)(N)/BJ/NW36 172
MRZ 304 160 MRZ 330 152
MRZ 304 (SAZ)(N)/BJ/NW36 164 MRZ 350 156
MRZ 305 168 MS/MG 230 22
MRZ 305 (SAZ)(N)/BJ/NW36 172 MS/MG/MC 330 34
MRZ 330 152 MS/MG/MC 340C SA 38
MRZ 350 156 MSZ 230 52
Fume extraction nozzle 197 MSZ/MCZ 304 60
Fume Extractions 177–180 MSZ/MCZ 304 SATZ 84
FE 340 177 MSZ/MCZ 305 64
MSZ/MCZ 305 SATZ 86
G MSZ/MCZ 306 68
Gas diffusors 196 MSZ/MGZ/MCZ 330 56
Gas flow meter 217 MSZ/MGZ/MCZ 330 SATZ 82, 126, 128
Gas nozzles 190–192 MWS/MWL 230 26
GMM 2 217 MWS/MWL 330 30, 46
GVTS 100 216
N
H Narrow gap gas nozzles 191
HMV-040 217 neo torch sets 90–121
gas-cooled 90–101
I MQ 230.neo 90
MQ 330.neo 94
Intake nozzles 197
MQ 340C.neo SA 98
liquid-cooled 102–121
K
MQZ 230.neo 102
KAB 70/95 226
MQZ 304.neo 110
KAS 70/95 226
MQZ 305.neo 114
L MQZ 306.neo 118
Leather hose 201 MQZ 330.neo 106
Liner 204
DS 4/1.5-50 204
O
O-rings 196
DS 4/1.8-50 204
DS 4/2.2-50 204
P
DS 4/2.4-50 204
Power pins 208
DS 4/2.9-50 204
PP 102 208
PP 103 208
M
PP 104 208
MDW 300 26, 30
PP 108 208
MF 340C SA 42
PP 113 208
Mounting nipper 217
PP 114 208
HMV-040 217
PP 1092 208
Mounting plugs 229–230
Power pin sets 209
SE 50/70 229
PPC 101 209
SE 70/95 230
PPC 102 209
SEM 25 229
PPC 103 209
SES 95/120 230
PPS 101 209
Mounting sockets 227–228
PPS 102 209
BE 50/70 227
PPS 103 209
BE 70/95 227
PP 102 208
BEK 50/70 GELB 228
PP 103 208
BEK 70/95 GELB 228

PP 104 208 WDE 0113 206
PP 108 208 Welding cable couplings 221–226
PP 113 208 BK xx 221
PP 114 208 SK xx 222
PP 1092 208 Wire adjusting units 202–203
PPC 101 209 Wire feeders
PPC 102 209 WD 400 181
PPC 103 209
PPS 101 209 Z
PPS 102 209 ZA 300 EX 132
PPS 103 209
PUSH-PULL automation 206
Controls 206
WDE 0113 206
PUSH-PULL Handschweißen 122
flüssiggekühlt
MPZ 600 122
PUSH-PULL manual welding 46, 72, 78
gas-cooled 46
MPW 300 46
liquid-cooled 72, 78
MPZ 304 72
MPZ 600 78
R
Reducers 226
RSS xx 226
RSS 50/25 226
RSS 95/120 226
RSS S50/B25 226
S
Screw adapters 191
SCS 230/330 212
SCS 300 216
SCS 304Z/305Z/306Z 213
SE 50/70 229
SE 70/95 230
SEM 25 229
SES 95/120 230
SK 25 222
SK 50 222
SK 70 222
SKK 70 222
SKK 95 222
SKM 25 222
SKS 95 222
SKS 120 222
SK xx 222
SLAT 4 216
SSL 1/2 216
SSLA 1 216
SSLA 2 216
Steel consumable set 212–213
SCS 230/330 212
SCS 304Z/305Z/306Z 213
STLA 3 M8 216
VLH 29 200
VLH 36 200
VLH 48 200
T
Tip adapters 195
tools 216–217
V
VLH 29 200
VLH 36 200
VLH 48 200
W
WD 400 181

For notes:
Für Ihre Notizen:
239
Your specialist dealer:
DINSE G.m.b.H.
Tarpen 36 · 22419 Hamburg
DINSE 2019 W2122
Tel: +49-(0)40 - 658 75 - 0

Fax: +49-(0)40 - 658 75 - 200
E-Mail: [email protected]
Internet: www.dinse.eu

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PRODUCT CATALOGUE

Copyright © 2019 DINSE G.m.b.H., Hamburg.

Cable sockets and Cable plugs

SCHWEIS SEN W E LD I N G SCHWEIS SEN W E LD I N G SCHWEIS SEN

Philip Park Adam Bienias Martin Troschke Heiko Hedderoth

Stefan Sønnichsen Adnan Özutku

Volker Brenner Markus Kaufmann Jean-Marie Sandrock

SALES INTERNATIONAL SERVICE

Florian Hegemann Ralf Burmeister Christoph Kwiatek Sven Rilitz

Markus Müller Pawel Opolski Claudia Froh Sören Zimdahl

Torsten Lischke Torsten Scheer llka Grundheber Thorben Witt

Anja Mertens Michael Jürgens

MARKETING TRAINING CENTER & ACADEMY

Svenja Schumacher Sebastian Schack

Get a detailed view of the DINSE products in our „product

ARE YOU INTERESTED?

Of course, our facilitator Sebastian

Service according to DINSE includes all support activities

▶ Technical application support

Our team of in-house specialists and local partners

MIG/MAG welding systems liquid cooled 19

BLACKline Torch sets gas-cooled 22

BLACKline Torch sets liquid-cooled 52

BLACKline PUSH-PULL System liquid-cooled 78

neo torch sets gas-cooled 90

neo torch sets liquid-cooled 102

neo PUSH-PULL System liquid-cooled 122

Fume extraction - External retrofitting-set 132

SCHWEIS SEN W E LD I N G SCHWEIS SEN W E LD I N G SCHWEIS SEN

Fume extraction - Integrated versions liquid-cooled torch sets 148

Fume Extractions 177

Wire feeders 181

2 TOOLS & ACCESSORIES 187

Contact tips 192

Tip adapters 195

SCHWEIS SEN W E LD I N G SCHWEIS SEN W E LD I N G SCHWEIS SEN

ECO.flow pressure regulator 207

Power pin sets 209

Aluminum consumable set 210

Steel consumable set 212

Drive roll sets 214

Electrode bracket 215

Service tools 216

3 DINSE CABLE CONNECTORS 219

Spare parts and wear parts welding cable couplings 224

Accessories welding cable couplings 226

Spare parts and wear parts mounted couplings 232

SCHWEIS SEN W E LD I N G SCHWEIS SEN W E LD I N G SCHWEIS SEN

MIG/MAG welding systems liquid cooled 19

BLACKline Torch sets gas-cooled 22

BLACKline Torch sets liquid-cooled 52

BLACKline PUSH-PULL System liquid-cooled 78

neo torch sets gas-cooled 90

neo torch sets liquid-cooled 102

neo PUSH-PULL System liquid-cooled 122

Fume extraction - External retrofitting-set 132

Fume extraction - Integrated versions liquid-cooled torch sets 148

Fume Extractions 177

Wire feeders 181

Example: Equipment up to 200 A for steel wire with 0.8 mm Ø