Product Parts

Information

FORCE 5i Air Winch

Winch Series
FA2.5i, FA5i, and FA5Ti

(Dwg. MHP2669)

Save These Instructions

Form MHD56287
Edition 5
October 2013
R
71444269
© 2013 Ingersoll-Rand
Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest
Distributor.
For additional supporting documentation refer to Table 1 ‘Product Manuals’ on page 2.
Manuals can be downloaded from http://www.ingersollrandproducts.com.
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all
warranties.
Original instructions are in English. Other languages are a translation of the original instructions.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.

Table 1: Product Manuals

Publication Part/Document Number Publication Part/Document
Number
Product Safety Manual (Non-Man Rider) MHD56250 Product Information Manual (Man Rider) MHD56435
Product Safety Manual (Man Rider) MHD56251 Product Maintenance Information Manual MHD56288
Product Information Manual (Non-Man Rider) MHD56434

TABLE OF CONTENTS
Description Page No. Dwg. Name Page No.
Parts Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 .
FA2.5i Drum, Base and Reduction Gear Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . .4 (Dwg. MHP2689) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
FA2.5i Drum, Base and Reduction Gear Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . .5 .
FA5i/Ti Drum, Base and Reduction Gear Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . .6 (Dwg. MHP2670) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
FA5i/Ti Drum, Base and Reduction Gear Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . .7 .
FA2.5i Drum and Siderail Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 .
FA5i Drum and Siderail Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 .
FA5Ti Drum and Siderail Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 .
Motor Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 (Dwg. MHP2693) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Motor Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 .
Disc Brake Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 (Dwg. MHP2924) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Disc Brake Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 .
Drum Band Brake Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 (Dwg. MHP2694) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Drum Band Brake Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 .
Control Valve Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 (Dwgs. MHP2696 and MHP3182) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Control Valve Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 .
Emergency Stop and Overload Control Valve Assembly Drawing (-E Model) . . . . . . .18 (Dwg. MHP2697) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Emergency Stop and Overload Control Valve Assembly Parts List (-E Model) . . . . . . .19 .
Limit Switch (Optional) Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 (Dwg. MHP2677) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Limit Switch (Optional) Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 .
CE Man Rider Control Valve Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 (Dwg. MHP3069) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
CE Man Rider Control Valve Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 .
Pendant Operated Pilot Control Valve (Optional) Assembly Drawing . . . . . . . . . . . . .24 (Dwg. MHP3091) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Pendant Operated Pilot Control Valve (Optional) Assembly Parts List . . . . . . . . . . . . .25 .
Two Lever Remote Pendant (Optional) Assembly Drawings . . . . . . . . . . . . . . . . . . . . .26 (Dwgs. MHP2346 and MHP1677) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Two Lever Remote Pendant (Optional) Assembly Parts List . . . . . . . . . . . . . . . . . . . . . .27 .
Full Flow Remote Control Valve Assembly Drawing and Parts List . . . . . . . . . . . . . . . .28 (Dwg. MHP2698) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
K5C2-MRCE Connection Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . .29 (Dwg. MHP3070) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Pendant Operated Overload (Optional) Assembly Drawing and Parts List . . . . . . . . .30 (Dwgs. MHP0698 and MHP2958) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Shut-off Valve Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 .
Drum Locking Pin (Optional) Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . .31 (Dwg. MHP2675) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Press Roller Assembly (Optional) Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . .32 (Dwg. MHP2695) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Press Roller Assembly (Optional) Drawing and Parts List (Continued) . . . . . . . . . . . . .33 .
FA5i Drum Guard Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 (Dwg. MHP3391) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
FA5i Drum Guard Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 .
Drum Guard Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 (Dwg. MHP2676) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Drum Guard Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 .
Drum Guard Assembly Parts List (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 .
Drum Guard Assembly Parts List (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 .
Air Preparation Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 (Dwg. MHP2679) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Labels and Tags Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 (Dwg. MHP2718) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Constant Tension (Optional) Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 (Dwg. MHP2028) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Constant Tension (Optional) Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 .
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 .

2 Form MHD56287 Edition 5

 PARTS ORDERING INFORMATION
These products are designed and constructed to provide long, trouble-free service.
In time it may be necessary to order and install new parts to replace those that have n Disposal
been subjected to wear.

For your convenience and future reference, it is recommended that the following
information be recorded. When the life of the product has expired, it is recommended
that it be disassembled, degreased and parts separated as to
Model materials so that they may be recycled.
Number________________________________________________________

Serial
Number________________________________________________________ For additional information contact:
Date Ingersoll Rand
Purchase________________________________________________________
20017 72nd Avenue South
When ordering replacement parts, please specify the following: Kent, WA 98032 USA
1. Complete model number and serial number as it appears on the data (name)
plate. Phone: (800) 483-4981
2. Part number(s) and part description as shown in this manual.
3. Quantity required. or
The data (name) plate is located on the product.
Ingersoll Rand
NOTICE Douai Operations
529, Avenue Roger Salengro
• Continuing improvement and advancement of design may cause changes 59450 Sin Le Noble, France
to this equipment which are not included in this manual. Manuals are Phone: (33) 03-27-93-08-08
periodically revised to incorporate changes. Always check the manual
edition number on the front cover for the latest issue. Fax: (33) 03-27-93-08-00
• Sections of this manual may not apply to your product.
• The use of other than genuine Ingersoll Rand replacement parts may result
in safety hazards, decreased performance and increased maintenance, and
will invalidate all warranties.

n Return Goods Policy

Ingersoll Rand will not accept any returned goods for warranty or service unless
prior arrangements have been made and written authorization has been provided
from the location the goods were purchased.

Products that have been modified without Ingersoll Rand approval, mishandled or
overloaded will not be repaired or replaced under warranty. A printed copy of the
warranty that applies to this product is provided inside the back cover of the product
information manual or in some cases the parts manual.

Form MHD56287 Edition 5 3

 FA2.5I DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING

48 47 45
949
50
49 46 83
40
24
91
90

42 41
39
43
37
38 33
36
40 35 6
15
14
34 93 5

410

80
2
3
4
81

76

75
73
62
72
62
71
74
69 67
66 55 54 62 63
70 62

83

34
97 90
96 91 84

87

95

94 92
89 82
88
410
98
85

82

86

(Dwg. MHP2689)

4 Form MHD56287 Edition 5

 FA2.5I DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
2 Oil Seal 1 51873 66 Sun Gear 1 71068530
3 Lockwasher 10 51607 67 Planetary Assembly 1 Contact Factory
4 Capscrew 10 71268205 69 Sun Gear † 1 28938
5 ‘O’ Ring 1 51459 70 Spring Pin 4 71068472
6 Motor Adapter 1 14227 71 Spacer 1 71068522
14 Sleeve (for use without Disc Brake) 1 10598 72 Ring Gear 1 45874351
15 Seal Adapter 1 16354 73 Cover 1 Contact Factory
22 Dowel Pin ** 2 71460554 74 Spring Pin 4 Contact Factory
23 Capscrew ** 12 71413132 75 Capscrew 8 43805266
24 Nut 8 43805258 76 Spacer ** 1 382-20327
33 ‘O’ Ring 1 51460 80 Drum † 1 Note 1
34 Reduction Gear Assembly * 1 71394746 Wire Rope Wedge, 1/2 and 5/8 in. (13 and 16 mm) 382-31631
35 Drive Shaft † 1 28737 81 Wire Rope Anchor 1/2 in. (13 mm) (Note 3) 1 52001
36 Retainer Ring 1 52298 Wire Rope Anchor 5/8 in. (16 mm) (Note 3) 52306
37 Bearing 1 50460 82 Siderail † 2 Note 1
38 Retainer Ring 1 51872 83 Lifting Lug † 2 382-30773
39 Capscrew 8 52380 Upright, Outboard (for use with Drum Lock) † 382-30516-4-S
84 1
Dowel Pin 4 Upright, Outboard (Note 4) † 382-30516-5-S
40 50984
Dowel Pin ** 2 85 Capscrew 8 50872
41 Drum Shaft † 1 14037 86 Dowel Pin 8 71266670
42 Upright, Inboard † 1 382-30514-1-S 87 Bearing 1 71435937
43 Seal 1 51475 88 Data (name) Plate (Note 2) 1 71070643–RS
Capscrew 12 89 Rivet 4 71028849
45 50973
Capscrew ** 4 90 Capscrew 8 71316491
46 Lockwasher 12 50181 91 Washer 8 52915
Gear Carrier † (Serial No. A007114 and up) 382–32567 92 Bearing Retainer 1 382-30646
47 1
Gear Carrier † (old style) Contact Factory 93 Capscrew (for use without Disc Brake) 8 52379
48 Pipe Plug 2 51467 94 Capscrew 2 50964
49 Bearing 1 51473 95 End Cover (for use without Limit Switch) 1 382-30832
50 Retainer Ring 1 51479 96 Washer 4 71376370
54 Planetary Assembly 1 97 Capscrew 4 52160
Order Item 34
55 Thrust Bearing 2 98 Washer 8 50203
62 ‘O’ Ring 4 52149 410 Bushing 2 71443816
63 Ring Gear 1 Contact Factory 949 Washer 8 71413355

Note 1: Refer to ‘DRUM and SIDERAIL PARTS LIST’ on page 8.

Note 2: Model and serial number required.
Note 3: Used on divided drums only. Not illustrated.
Note 4: Item 84 is predrilled for use with an IR Adjustable Level Wind and Drum Lock.
* Reduction Gear Assembly includes items 54, 55, 62, 63, 66, 67, 69, 70 - 75.
** These parts are used on an 8 inch long drum without a band brake and may not be illustrated.
† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Drum item (80) (12 inches long) part number 382-30698–2 as part number 382-30698-2CH.

Certification Type Example Part Number To Order

ABS --- 382-30698-2CHA
DNV 382-30698-2CH ---

Form MHD56287 Edition 5 5

 FA5I/TI DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING

40
39

36 33

35 6
15
38 14
37 93
41 5

60

58 2
3
57 4
56 54
55
51 53
61 65
51 24
59 50
46 48
45 83
49 86
91

90
52
80 34

43
47
81
42

75
73
62 410
72
62
71
74
70
67

66 62
55 63
83 62
69

90
91
95 34
97
94 84
96 92

87
89 82
88
410

86
85 82

98

(Dwg. MHP2670)

6 Form MHD56287 Edition 5

 FA5I/TI DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
2 Oil Seal 1 51873 63 Ring Gear 1 contact factory
3 Lockwasher 10 51607 65 Washer 12 71390421
4 Capscrew 10 71268205 66 Sun Gear 1
Contact Factory
5 ‘O’ Ring 1 51459 67 Planetary Assembly 1
6 Motor Adapter 1 14227 69 Sun Gear † 1 28826
14 Sleeve (for use without Disc Brake) 1 10598 70 Spring Pin 1 71068464
15 Seal Adapter 1 16354 71 Spacer 1 71068522
24 Nut 12 71390439 72 Ring Gear 1 45874351
33 ‘O’ Ring 1 51460 73 Cover 1
Contact Factory
34 Reduction Gear Assembly * 1 71394753 74 Dowel Pin 4
35 Drive Shaft † 1 28738 75 Capscrew 8 71106736
36 Retainer Ring 1 52298 80 Drum † 1 Note 1
37 Bearing 1 50460 Wire Rope Wedge, 5/8 and 3/4 in. (16 and 19 mm) 382-30555
38 Retainer Ring 1 51872 Wire Rope Wedge, 7/8 in. (22 mm) 382-30987
39 Capscrew 8 52380 81 Wire Rope Anchor 5/8 in. (16 mm) (Note 3) 1 52306
40 Dowel Pin 2 52334 Wire Rope Anchor 3/4 in. (19 mm) (Note 3) 52000
41 Drum Shaft † 1 14020 Wire Rope Anchor 7/8 in. (22 mm) (Note 3) 52308
Upright, Inboard - FA5i † 382-30770-2-S 82 Siderail † 2 Note 1
42 1
Upright, Inboard - FA5Ti † 382-31202-1-S Lifting Lug FA5i † 382-30773
83 2
43 Seal 1 51464 Lifting Lug FA5Ti † 382-31197
Upright, Outboard (for use without Drum Lock)
45 Capscrew 12 52829 382-30771-4-S
FA5i † 1
46 Lockwasher 12 51012 Upright, Outboard (Note 4) FA5i † 382-30771-5-S
84 Upright, Outboard (for use without Drum Lock)
Gear Carrier † (Serial No. A006972 and up) 382-31201-3
FA5Ti †
382–32566 1
47 1 Upright, Outboard (for use with Drum Lock) FA5Ti
Gear Carrier † FA5Ti (Serial No. A006835 and up) 382-31201-1
†
Gear Carrier † (old style) Contact Factory 85 Capscrew 8 50872
48 Pipe Plug 2 51467 86 Dowel Pin 14 71266670
49 Bearing 1 51455 87 Bearing 1 71440002
50 Retainer Ring 1 71018196 88 Data (Name) Plate (Note 2) 1 71070643–RS
51 ‘O’ Ring 2 71106728 89 Screw, Drive 4 71028849
52 Spring Pin 1 90 Capscrew 8 71316491
53 Ring Gear 1 91 Washer 8 52915
54 Planetary Assembly 1 Contact Factory 92 Bearing Retainer 1 382-30646
55 Thrust Bearing 2 93 Capscrew (for use without Disc Brake) 8 50910
56 Sun Gear 1 94 Capscrew 2 50964
57 Retainer Ring 1 71068597 95 End Cover (for use without Limit Switch) 1 382-30830
58 Planetary Assembly 1 71068555 96 Washer 4 71376370
59 Input Housing 1 Contact Factory 97 Capscrew 4 52160
60 Capscrew 12 43808864 98 Washer 8 50203
61 Plug 4 71068571 410 Bushing 2 71443816
62 ‘O’ Ring 4 52149

Note 1: Refer to ‘DRUM and SIDERAIL PARTS LIST’ on page 8.

Note 2: Model and serial number required.
Note 3: Used on divided drums only. Not illustrated.
Note 4: Item 84 is predrilled for use with an IR Adjustable Level Wind and Drum Lock.
* Reduction Gear Assembly includes items 51 - 53, 66, 67, 69, 70 - 75.
† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Drum item (80) (12 inches long) part number 382-30858–2 as part number 382-30858–2CH.

Certification Type Example Part Number To Order

ABS --- 382-30858–2CHA
DNV 382-30858–2CH ---

Form MHD56287 Edition 5 7

 FA2.5I DRUM AND SIDERAIL PARTS LIST
Drum (Item 80) with Drum (Item 80) w/out
Drum (Item 80) with Part Drum (Item 80) w/out Part Part Part
Band Brake and Drum Band Brake with Drum
Band Brake Number Band Brake ** Number Number Number
Lock Lock **
Drum (8 in. long) † N/A Drum (8 in. long) † 382-30720-1-S Drum (8 in. long) † 382-30698-1L-S Drum (8 in. long) † 382-30720-1L-S
Drum (12 in. long) † 382-30698-2-S Drum (12 in. long) † 382-30720-2-S Drum (12 in. long) † 382-30698-2L-S Drum (12 in. long) † 382-30720-2L-S
Drum (16 in. long) † 382-30698-3-S Drum (16 in. long) † 382-30720-3-S Drum (16 in. long) † 382-30698-3L-S Drum (16 in. long) † 382-30720-3L-S
Drum (20 in. long) † 382-30698-4-S Drum (20 in. long) † 382-30720-4-S Drum (20 in. long) † 382-30698-4L-S Drum (20 in. long) † 382-30720-4L-S
Drum (24 in. long) † 382-30698-5-S Drum (24 in. long) † 382-30720-5-S Drum (24 in. long) † 382-30698-5L-S Drum (24 in. long) † 382-30720-5L-S
Drum (30 in. long) † 382-30698-6-S Drum (30 in. long) † 382-30720-6-S Drum (30 in. long) † 382-30698-6L-S Drum (30 in. long) † 382-30720-6L-S
Drum (36 in. long) † 382-30698-7-S Drum (36 in. long) † 382-30720-7-S Drum (36 in. long) † 382-30698-7L-S Drum (36 in. long) † 382-30720-7L-S
Siderail (Item 82) with Part Siderail (Item 82) Part
Band Brake Number w/out Band Brake ** Number
with 8 in. Drum † N/A with 8 in. Drum † 382-30628-1-S
with 12 in. Drum † 382-30624-2-S with 12 in. Drum † 382-30628-2-S
with 16 in. Drum † 382-30624-3-S with 16 in. Drum † 382-30628-3-S
with 20 in. Drum † 382-30624-4-S with 20 in. Drum † 382-30628-4-S
with 24 in. Drum † 382-30624-5-S with 24 in. Drum † 382-30628-5-S
with 30 in. Drum † 382-30624-6-S with 30 in. Drum † 382-30628-6-S
with 36 in. Drum † 382-30624-7-S with 36 in. Drum † 382-30628-7-S

Note 1: Contact Factory for divided drum part numbers; not available for Man Rider application.
Note 2: 8” drum not available for Man Rider application.
** Man Rider winches have a two brake system and are only available with a band brake drum and no drum lock.
† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Drum item (80) (12 inches long) part number 382-30698-2 as part number 382-30698-2CH.

FA5I DRUM AND SIDERAIL PARTS LIST

Drum (Item 80) with Drum (Item 80) w/out
Drum (Item 80) with Part Drum (Item 80) w/out Part Part Part
Band Brake with Drum Band Brake with Drum
Band Brake Number Band Brake ** Number Number Number
Lock Lock **
Drum (12 in. long) † 382-30858-2-S Drum (12 in. long) † 382-31472-S Drum (12 in. long) † 382-30858-2L-S Drum (12 in. long) † 382-30887-2L-S
Drum (16 in. long) † 382-30858-3-S Drum (16 in. long) † 382-30887-3-S Drum (16 in. long) † 382-30858-3L-S Drum (16 in. long) † 382-30887-3L-S
Drum (20 in. long) † 382-30858-4-S Drum (20 in. long) † 382-30887-4-S Drum (20 in. long) † 382-30858-4L-S Drum (20 in. long) † 382-30887-4L-S
Drum (24 in. long) † 382-30858-5-S Drum (24 in. long) † 382-30887-5-S Drum (24 in. long) † 382-30858-5L-S Drum (24 in. long) † 382-30887-5L-S
Drum (30 in. long) † 382-30858-6-S Drum (30 in. long) † 382-30887-6-S Drum (30 in. long) † 382-30858-6L-S Drum (30 in. long) † 382-30887-6L-S
Drum (36 in. long) † 382-30858-7-S Drum (36 in. long) 382-30887-7-S Drum (36 in. long) † 382-30858-7L-S Drum (36 in. long) † 382-30887-7L-S
Siderail (Item 82) with Part Siderail (Item 82) Part
Band Brake Number w/out Band Brake ** Number
with 12 in. Drum † 382-30823-2-S with 12 in. Drum † 382-30824-2-S
with 16 in. Drum † 382-30823-3-S with 16 in. Drum † 382-30824-3-S
with 20 in. Drum † 382-30823-4-S with 20 in. Drum † 382-30824-4-S
with 24 in. Drum † 382-30823-5-S with 24 in. Drum † 382-30824-5-S
with 30 in. Drum † 382-30823-6-S with 30 in. Drum † 382-30824-6-S
with 36 in. Drum † 382-30823-7-S with 36 in. Drum † 382-30824-7-S

Note 1: Contact Factory for divided drum part numbers; not available for Man Rider application.
** Man Rider winches have a two brake system and are only available with a band brake drum and no drum lock.
† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Drum item (80) (12 inches long) part number 382-30858-2 as part number 382-30858-2CH.

8 Form MHD56287 Edition 5

 FA5TI DRUM AND SIDERAIL PARTS LIST
Drum (Item 80) with Drum (Item 80) w/out
Drum (Item 80) with Part Drum (Item 80) w/out Part Part Part
Band Brake with Drum Band Brake with Drum
Band Brake Number Band Brake Number Number Number
Lock Lock
Drum (12 in. long) † 382-31207-2-S Drum (12 in. long) † 382-31540-S Drum (12 in. long) † 382-31207-2L-S Drum (12 in. long) † 382-31243-L-S
Drum (16 in. long) † 382-31207-3-S Drum (16 in. long) † 382-31243-3-S Drum (16 in. long) † 382-31207-3L-S Drum (16 in. long) † 382-31243-3L-S
Drum (20 in. long) † 382-31207-4-S Drum (20 in. long) † 382-31243-4-S Drum (20 in. long) † 382-31207-4L-S Drum (20 in. long) † 382-31243-4L-S
Drum (24 in. long) † 382-31207-5-S Drum (24 in. long) † 382-31243-5-S Drum (24 in. long) † 382-31207-5L-S Drum (24 in. long) † 382-31243-5L-S
Drum (30 in. long) † 382-31207-6-S Drum (30 in. long) † 382-31243-6-S Drum (30 in. long) † 382-31207-6L-S Drum (30 in. long) † 382-31243-6L-S
Drum (36 in. long) † 382-31207-7-S Drum (36 in. long) † 382-31243-7-S Drum (36 in. long) † 382-31207-7L-S Drum (36 in. long) † 382-31243-7L-S
Siderail (Item 80) with Part Siderail (Item 80) Part
Band Brake Number w/out Band Brake Number
with 12 in. Drum † 382-30823-2-S with 12 in. Drum † 382-30824–2-S
with 16 in. Drum † 382-30823-3-S with 16 in. Drum † 382-30824–3-S
with 20 in. Drum † 382-30823-4-S with 20 in. Drum † 382-30824–4-S
with 24 in. Drum † 382-30823-5-S with 24 in. Drum † 382-30824–5-S
with 30 in. Drum † 382-30823-6-S with 30 in. Drum † 382-30824–6-S
with 36 in. Drum † 382-30823-7-S with 36 in. Drum † 382-30824–7-S

Note 1: Contact Factory for divided drum part numbers.

Note 2: FA5Ti not available for Man Rider application.
† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Drum item (80) (12 inches long) part number 382-31207-2 as part number 382-31207-2CH.

Form MHD56287 Edition 5 9

 MOTOR ASSEMBLY DRAWING
254
200
216
201

2 15
200
205
228 202
203
204 201

205 203
205
207 204
206
208
210
206 213 202

209
205
214 207
229
213

208

209

230 225 244 243

226 247
217
3
4
225
246

236
232
231 233 237 251
234 252
243
235 251
250

231 240
165 228
169

171

170 93
253

(Dwg. MHP2693)

10 Form MHD56287 Edition 5

 MOTOR ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
Motor Assembly 214 Pipe Plug 1 71263297
199 for use with Control Valve * K5B-546M-S 216 Mounting Flange 1 K5B-502A
1
for use w/out Control Valve * K5B-546LM-S 217 Motor Housing (Note 1) 1 382-30415-S
2 Oil Seal 1 51873 225 Pipe Plug (Drain) 3 54912
3 Lockwasher 10 51607 226 Gasket 1 K5B-592
4 Capscrew 10 71268205 228 Bearing 2 51066
15 Seal Adapter 1 16354 229 Screw 5 71420277
Capscrew (Imperial thread) 5 51471 230 Oil Slinger 1 K5B-540
93
Capscrew (Metric thread) 5 71452536 231 Crank Assembly 1 K5B-A516S
165 Reducer Bushing 1 71057459 232 Sleeve 1 K5B-519
169 Pipe, Elbow 1 71057434 233 Connecting Rod Bushing 1 K5B-511
170 Muffler 1 50594 234 Connecting Rod Ring 2 K5B-510
171 Pipe Nipple 1 71057467 235 Lock Pin 1 HU-520
Capscrew (Metric thread) 71434260 236 Cotter Pin 1 53456
200 20
Capscrew (Imperial thread) 52317 237 Pin Nut 1 D02-394
201 Cylinder Head 5 K5B-H505 240 Roll Pin 1 54257
202 Compression Ring 1 Set K5B546-KRING 243 Gasket 2 K5B-928
203 Wrist Pin 5 HU-514A 244 ‘O’ Ring 1 20A11CM248
204 Piston 5 ** 246 Grease Fitting 1 53095
205 Retainer Ring 1 902A45-632-10 247 Rotary Valve Housing 1 K5B-545M-S
206 Connecting Rod 5 K5B-509 250 Rotary Valve Assembly 1 K5B-526EQ-RS
207 Oil Ring Order Item 202 251 Seal Ring Assembly 1 set K5B-607A
208 Cylinder Liner 5 K5B-L505-47 252 Bearing 1 K5B-97
209 Head Gasket 1 Set K5B-507-5 253 Exhaust Flange 1 KK5B-276M
210 Vent Cap Assembly 1 26604 254 Screw 2 71262810
213 Eye Bolt 2 71431506 411 Label, Caution (Note 2) 1 43810134

* K5B-546M-S includes items 2-4, 93, 200-210, 213, 214, 216, 217, 225, 226, 228-237, 240, 243, 244, 246, 247, 250-253, for use with control valve.
* K5B-546LM-S includes items 2-4, 93, 200-210, 213, 214, 216, 217, 225, 226, 228-237, 240, 243, 244, 246, 247, 250-253, for use without control valve.
** Parts not sold separately. Refer to “K5B Motor Assembly Kit List.”
Note 1: Motor housing (217) includes items 93, 200, 213, 949 and 951; Refer to control valve for 949 and 951.

CAUTION
• Check serial number before mounting control valve, these capscrews have been provided in both metric and standard threads for old and new style
rotary housing. Refer to label item 411.

Note 2: Item 411 is provided with kits and not shipped with complete unit.

K5B Motor Assembly Kit List:

Item Description Total Part
No. of Part Qty Number
231 Crank Assembly (includes items 206 and 228 through 240) 1 K5B-A516
250 Rotary Valve Assembly (includes items 251 and 252) 1 K5B-526EQ-RS
261 Piston Assembly (includes items 202 through 205 and 207) 1 K5B-A513-47
532 Motor Gasket Kit (includes items 209, 226, 243 and 244) 1 26823
Motor Service Kit (includes items 2 - 4, 15, 200 (Note 1), 202, 205, 208, 209, 211, 226, 228, 235 - 237, 243, 244, 251, 411,
• 533 1 71390181
949 and 951)

• Recommended spare for one winch, 2 years of operation.

Form MHD56287 Edition 5 11

 DISC BRAKE ASSEMBLY DRAWING

607
605
608
29

20 22
606

604
To
control
valve

30
60
12 44

11 24

21
31
19

16
17

10

13

7
9

(Dwg. MHP2924)

12 Form MHD56287 Edition 5

 DISC BRAKE ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
1 Capscrew (with Disc Brake) 8 51471 22 Fitting, Reducer Bushing 1 51803
7 Shaft Extender 1 10594 24 Pipe Plug 2 51467
8 Brake Reaction Plate 1 10597 29 Breather 1 51857
9 Spring 15 50751 30 ‘O’ Ring 1 51458
10 Brake Piston 1 382-31002 31 Level/Drain Plug 1 51467
11 Seal 1 71444822 44 Label, Low Pressure 1 71465942
12 Seal 1 51462 60 Rivet 2 71028849
13 Collar 1 71039333 604 Fitting, Nipple 1 50859
16 Friction Plate 5 71126874 605 Gauge, Pressure 1 43806249
17 Drive Plate † 6 382-31004 606 Fitting, Tee 1 71063374
19 Gear † 1 382-31707 607 Dump Valve 1 50276
20 Reaction Ring 1 382-31080 608 Vented, Fitting 1 20770
21 Brake Housing † 1 382-31000

Kit List

Item Description Total Part

No. of Part Qty Number
• 534 Disc Brake Service Kit 1 382–32144

• Recommended spare for one winch, 2 years of operation.

Note: Refer to “KITS” on page 44.
These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
†
cold weather certification. Example: Order Brake Housing item (21) part number 382-31000 as part number 382-31000CH.

Certification Type Example Part Number To Order

ABS --- 382-30698-2CHA
DNV 382-30698-2CH ---

Form MHD56287 Edition 5 13

 DRUM BAND BRAKE ASSEMBLY DRAWING

411

To
control
valve

(Dwg. MHP2694)

14 Form MHD56287 Edition 5

 DRUM BAND BRAKE ASSEMBLY PARTS LIST
Part Number

Item Description Total

No. of Part Qty FA2.5i FA5i FA5Ti
Manual Brake | Automatic Brake Manual Brake | Automatic Brake Manual Brake | Automatic Brake

80 Drum with band brake 1 Refer to “FA2.5i Drum and Siderail Refer to “FA5i Drum and Siderail Parts Refer to “FA5Ti Drum and Siderail
82 Siderail 2 Parts List on page 9. List on page 9. Parts List on page 9.
Common Parts:
98 Washer 3 50890 52914 Contact Factory
101 Pin † 2 382-31615 382-31615 382-31615
102 Cotter Pin See ( ) 51996 (5) 51996 (7) 51996 (5) 51996 (7) 51996 (5)
103 Link Stud † 1 2448 4115 4115
104 Brake Lever - Manual Brake † 1 382-31264 --- 4127 --- 382-31371 ---
105 Brake Lever - Automatic Brake 1 11498 21158 21158
106 Pin 1 8609 8609 8609
107 Clevis 1 6237-2 8586 8586
108 Nut 1 50159 50152 50152
109 Breather 1 52384 52384 52384
110 Cylinder 1 4575-1 8575 382–32940
111 Fitting, Bushing 1 --- 52006 --- 52006 --- 52006
112 Dump Valve 1 51954 51954 51954
113 Hose End 2 51029 51029 51029
114 Fitting, Elbow 1 52181 52181 54272
As
115 Hose (bulk) 50923 50923 50923
Req’d
116 Capscrew 3 52014 52014 52014
117 Washer See ( ) 71293005 (3) 52915 (4) 52915 (5) 71293005 (4)
118 Bracket 1 --- 382-30728 --- 11329 --- 11329
119 Capscrew See ( ) 71128193 (3) 71128193 (2) 71128193 (4)
120 Nut 1 54661 54661 54661
121 Pin † 3 3704-S 382-31614 382-31614
122 Pivot Bracket † 1 382-30630 10881 10881
124 Brake Arm 1 11147 382-31610 382-31617
125 Connecting Link † 1 11144 10882 10882
126 Stop Plate 1 382-30629 10879 10879
127 Screw, Adjusting 1 HU-775 71033104 71033104
• 128 Band Brake † 1 Set 382-29303 382-31948 382-31948
134 Pin 1 --- 382-30729 --- 22442 --- Contact Factory
411 Handle Grip 1 71436851 --- 71436851 --- 71436851 ---

• Recommended spare for one winch, 2 years of operation.

Note: Refer to “KITS” on page 44.
† These parts also come in a cold weather version. Refer to model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Pivot Bracket item (122) part number 10881 should be ordered as part number 10881CH.

Certification Type Example Part Number To Order

ABS --- 382-30698-2CHA
DNV 382-30698-2CH ---

Form MHD56287 Edition 5 15

 CONTROL VALVE ASSEMBLY DRAWING

(Dwg. MHP2696)
Disc
Brake
748 740
741

Control 743
Valve
(front side)

745 742 * Requires tee at disc brake

side for both auto disc and
band brake, item not shown.

(Dwg. MHP3182)

16 Form MHD56287 Edition 5

 CONTROL VALVE ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
900 Control Valve Assembly 1 K5C2-X 925 Capscrew 2 71348338
89 Rivet 2 71028849 930 Handle Assembly 1 27239-1
214 Plug 1 71263297 935 Plug 1 71348965
740 Fitting, Connector 3 71367908 937 Spring 1 26966
741 Shuttle Valve 1 50277 938 Buttonhead Screw 2 71394407
742 Fitting, Elbow 1 71372650 939 Seal Bracket (Note 2) 1 28733-S
743 Fitting, Reducer 1 53939 940 Tag (No FA2B) 1 71392757
745 Tubing, Assembly * 52520 941 ‘O’ Ring 1 71357198
748 Fitting, Elbow 2 71367767 942 ‘O’ Ring 2 51651
901 Capscrew 9 71342034 Reverse Valve Kit (Normal) ** 27925-XLP
902 Washer 8 71303408 943 Reverse Valve (Reverse Bias) ** 1 28002
903 Poppet Cover 1 26997 Reverse Valve (Unbiased) ****
904 Poppet Gasket 1 27064 Bushing (Normal) *** 382-29739
905 Poppet Spring 1 71351068 944 Bushing (Reverse Bias) *** 1 27450
906 Poppet Cap 1 28734 Bushing (Unbiased) ****
907 Poppet Seal 1 26991 945 Dowel Pin 1 71146674
909 Washer, Tablock 1 71398051 946 Gasket Set 27115
910 Pilot Valve Assembly 1 28696 948 Label, Throttle Direction 1 71352777
912 Plug 1 71267561 949 Washer 4 71413355
916 Ball 1 D10-280 950 Plug 1 71366348
917 Valve Housing 1 * 951 Capscrew 4 71431365
918 Cover Gasket 1 26999 955 Exhaust Flange 1 26691
919 Piston Cover 1 26998 956 Fitting, Elbow 1 71367932
920 IR Pilot Valve Tool 1 28690 957 Fitting, Elbow 1 54299
921 ‘O’ Ring 1 52537 958 Fitting, Nipple 2 71311252
922 Piston (Note 1) 1 28735-S 959 Muffler 1 52472
923 ‘O’ Ring 1 71355796 960 Label, Warning 1 71373229
924 Washer 2 71271985 962 Breather 1 51559

* Item 917 not sold separately, order item 900

** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation.
*** Ensure Bushing matches Reverse Valve (Reverse Valve (Normal) and Bushing (Normal)). Mixing these components can result in erratic winch operation.
**** Reverse Valve (Unbiased) and Bushing (Unbiased) contact factory for application.
Note 1: Includes items (6) each of 901 and 902, items 904-907, 918, 921 and 923.
Note 2: Includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938, 941 and 942.

K5C2-X and K5C2-EXLP Service Kits

Item Kit Description Total Part Number
No. Qty
K5C2 Control Valve Service Kit, both standard and -E (includes items 96, 703, 713, 714, 722, 901, 902, 904, 907, 916, 918,
• 780 1 27240
921, 923, 924, 925, 935, 937, 938, 941, 942 and 946)
786 Overload Valve Service Kit 1 27995
788 Emergency Stop Service Kit * 1 27994

• Recommended spare for one winch, 2 years of operation.

* Kits can be installed to new style control valve.

Form MHD56287 Edition 5 17

 EMERGENCY STOP AND OVERLOAD CONTROL VALVE ASSEMBLY DRAWING (-E MODEL)

700 903
701 901
904 902
702
905
704
703 906
907
705
956 721
706
902
Brake 955
Fitting 707 912
722
703 910

916
918 711
919 89
940 942
902
917
901 723
726
942
960 944
943
921 724
922

923 948
214

951

949
945

924 946

925

942
712
941
935 713
963
714
939 715

938
717
718
930 Old Style
937
909
901 902 719

901 716

720

920

(Dwg. MHP2697)

18 Form MHD56287 Edition 5

 EMERGENCY STOP AND OVERLOAD CONTROL VALVE ASSEMBLY PARTS LIST (-E MODEL)
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
908 Control Valve Assembly 1 K5C2-EXLP-CK 918 Cover Gasket 1 26999
89 Rivet 2 71028849 919 Piston Cover 1 26998
214 Plug 1 71263297 920 IR Pilot Valve Tool 1 28690
700 Cap 1 27491 921 ‘O’ Ring 1 52537
701 Grommet 1 71365779 922 Piston (Note 1) 1 28735-S
702 Plunger 1 27490 923 ‘O’ Ring 1 71355796
703 ‘O’ Ring 6 71127039 924 Washer 2 71271985
704 Label, Stop 1 95790099 925 Capscrew 2 71348338
705 Button, E-Stop 1 71372601 930 Handle Assembly 1 27239-1
706 Adapter 1 27488 935 Plug 1 71348965
707 Plunger 1 27489 937 Spring 1 26966
711 Spring 1 71365787 938 Buttonhead Screw 2 71394407
712 Piston 1 27964 939 Seal Bracket (Note 2) 1 28733-S
713 ‘O’ Ring 1 51768 940 Tag, No FA2B 1 71392757
714 Gasket 1 27493 941 ‘O’ Ring 1 71357198
715 Plate 1 27624 942 ‘O’ Ring 3 51651
716 ‘O’ Ring 1 71365795 Reverse Valve Kit (Normal) ** 27925-XLP
717 Adjustment Nut 1 24374 943 Reverse Valve (Reverse Bias) ** 1 **
718 Spring 1 71053730 Reverse Valve (Unbiased) ****
719 Cover 1 27494 Bushing (Normal) *** 382-29739
720 Screw, Adjusting 1 27571 944 Bushing (Reverse Bias) *** 1 ***
721 Capscrew 2 71398879 Bushing (Unbiased) ****
722 ‘O’ Ring 2 71138135 945 Dowel Pin 1 71146674
723 Exhaust Adapter 1 27540 946 Gasket Set 27115
724 Label Plate, LP (Note 3) 1 71465959 948 Label, Throttle Direction 1 71352777
726 Plug 1 27945 949 Washer 4 71413355
901 Capscrew 11 71342034 951 Capscrew 4 71431365
902 Washer 12 71303408 955 Exhaust Flange 1 26691
903 Poppet Cover 1 26997 956 Fitting, Elbow 1 71367932
904 Poppet Gasket 1 27064 957 Fitting, Elbow (refer to Dwg. MHP2696) 1 54299
905 Poppet Spring 1 71351068 958 Fitting, Nipple (refer to Dwg. MHP2696) 1 71311252
906 Poppet Cap 1 28734 959 Muffler (refer to Dwg. MHP2696) 1 52472
907 Poppet Seal 1 26991 960 Label, Warning 1 71373229
909 Washer, Tablock 1 71398051 963 Plug 3 28628
910 Pilot Valve Assembly 1 28696 964 Manifold Block † 1 382-31727
912 Plug 1 71267561 965 Gasket † 1 382-31762
916 Ball 1 D10-280 966 Washer † 4 71271985
917 Valve Housing 1 * 967 Capscrew † 4 71348338

† Items 964 through 967 refer to Dwg. MHP3069 on page 22.

* Item 917 not sold separately, order item 908.
** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation.
*** Ensure Bushing matches Reverse Valve (Reverse Valve [Normal] and Bushing [Normal]). Mixing these components can result in erratic winch operation.
**** Reverse Valve (Unbiased) and Bushing (Unbiased) contact factory for application.
Refer to ‘Control Valve Assembly Parts List’ on page 17 for Notes 1 and 2 and all other kit part numbers.
Note 1: Includes items (6) each of 901 and 902, items 904-907, 918, 921 and 923.
Note 2: Includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938 and 940.
Note 3: Refer to Label Placement Dwg. MHP2718 on page 41.

Form MHD56287 Edition 5 19

 LIMIT SWITCH (OPTIONAL) ASSEMBLY DRAWING

479

508

507 A C
509
480
B
481
505 D 482
510

511
D 509 498
C
B
A
485

484 486
503
504
488 489 490
97
502 501 96
499 492

513
492

493

497 #1 Main Air Hose 494

450
#2 Cap Fitting 491

#3 Haul-in Air Hose 496

#4 Payout Air Hose 495

(Dwg. MHP2677)

20 Form MHD56287 Edition 5

 LIMIT SWITCH (OPTIONAL) ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
475 Limit Switch Assembly (Note 1) 1 382-32134-S Hose Assembly (42 in. [1067 mm]) standard hose 382-31423-10
495 Hose Assembly (42 in. [1067 mm]) stainless steel 1
96 Washer 4 71376370 382-31426-10
hose
Hose Assembly (42.5 in. [1080 mm]) standard
97 Capscrew 4 52160 382-31423-9
hose
496 1
Hose Assembly (42.5 in. [1080 mm]) stainless steel
Adapter (FA2.5i) 1 382-30831 382-31426-9
450 hose
Adapter (FA5i/5Ti) 1 382–30829 497 Fitting, Hose 4 51814
479 Fitting, Hose Tee 1 5825-5860 498 Cap Assembly 1 9615-0662
480 Connection Block 1 382-31427 499 Capscrew 3 71324115
481 Fitting, Pipe 1 54242 501 Spindle Switch Assembly (Note 2) 1 382-32134-S
482 3-way Valve 1 71460760 502 Rod 4 382-31037
484 Pin 1 4650-3420 503 Washer 4 4520-1008
• 485 ‘O’ Ring 1 5823-7529 504 Nut 4 4300-3511
486 Housing 1 382-32124 505 Cover, Housing 1 9615-0566
488 Washer 2 4500-1104 507 Fitting, Hose Tee 1 71457519
489 Capscrew 1 4131-1906 508 Hose 1 6804-5328
• 490 Gasket 2 6976-1541 509 Fitting, Adapter 4 71457485
491 Fitting, Cap 1 71111975 510 Label, Limit Switch Configuration 1 71459929
Label, Limit Switch Instructions, Underwind
492 Washer 5 4520-1006 1 71462337
Winches Only
511
Label, Limit Switch Instructions, Overwind
493 Capscrew 2 4102-1804 1 71446439
Winches Only
As
Hose Assembly (37 in. [940 mm]) standard hose 382-31423-8 * Chain 6903–3232
Req'd
494 1
Hose Assembly (37 in. [940 mm]) stainless steel
382-31426-8 * Chain Grip 1 9412–0206
hose

• Recommended spare for one winch, 2 years of operation.

Note 1: Includes items 476-481, 484-486 and 488-509.
Note 2: Item not sold separately. Order Limit Switch Assembly, item 475.
Note 3: If converting a winch to have a Limit Switch Assembly order item 450.

Form MHD56287 Edition 5 21

 CE MAN RIDER CONTROL VALVE ASSEMBLY DRAWING

700 903
701 901
904 902
702
905
704
703 906
907
705
721
706
902
955
707 912
722
703 910

916
918 711
919 89
940 942
902
917
901 723
726
942

948 944
943
921
922 724

923 932
214

951

949

942 945
924 946

925
965
964

941 931
935
712
963
713
939
938 714
715
930 937 967
909 717
901 718

902 719

901 716

720 920

(Dwg. MHP3069)

22 Form MHD56287 Edition 5

 CE MAN RIDER CONTROL VALVE ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
908 Control Valve Assembly 1 K5C2-MRCE 919 Piston Cover 1 26998
89 Rivet 2 71028849 920 IR Pilot Valve Tool 1 28690
214 Plug 1 71263297 921 ‘O’ Ring 1 52537
700 Cap 1 27491 922 Piston (Note 1) 1 28735-S
701 Grommet 1 71365779 923 ‘O’ Ring 1 71355796
702 Plunger 1 27490 924 Washer 2 71271985
703 ‘O’ Ring 6 71127039 925 Capscrew 2 71348338
704 Label, Stop 1 95790099 930 Handle Assembly 1 27239-1
705 Button, E-Stop 1 71372601 931 Selector Valve Assembly 1 382-34324
706 Adapter 1 27488 932 Label, Mode Selector 1 45899051
707 Plunger 1 27489 935 Plug 1 71348965
711 Spring 1 71365787 937 Spring 1 26966
712 Piston 1 27964 938 Buttonhead Screw 2 71394407
713 ‘O’ Ring 1 51768 939 Seal Bracket (Note 2) 1 28733-S
714 Gasket 1 27493 940 Tag, No FA2B 1 71392757
715 Plate 1 27624 941 ‘O’ Ring 1 71357198
716 ‘O’ Ring 1 71365795 942 ‘O’ Ring 3 51651
717 Adjustment Nut 1 24374 Reverse Valve Kit (Normal) ** 27925-XLP
718 Spring 1 71053730 943 Reverse Valve (Reverse Bias) ** 1 **
719 Cover 1 27494 Reverse Valve (Unbiased) ****
720 Screw, Adjusting 1 27571 Bushing (Normal) *** 382-29739
721 Capscrew 2 71398879 944 Bushing (Reverse Bias) *** 1 ***
722 ‘O’ Ring 2 71138135 Bushing (Unbiased) ****
723 Exhaust Adapter 1 27540 945 Dowel Pin 1 71146674
724 Label Plate, LP (Note 3) 1 71465959 946 Gasket Set 27115
726 Plug 1 27945 948 Label, Throttle Direction 1 71352777
901 Capscrew 11 71342034 949 Washer 4 71413355
902 Washer 12 71303408 951 Capscrew 4 71431365
903 Poppet Cover 1 26997 955 Exhaust Flange 1 26691
904 Poppet Gasket 1 27064 956 Fitting, Elbow 1 71367932
905 Poppet Spring 1 71351068 957 Fitting, Elbow (refer to Dwg. MHP2696) 1 54299
906 Poppet Cap 1 28734 958 Fitting, Nipple (refer to Dwg. MHP2696) 1 71311252
907 Poppet Seal 1 26991 959 Muffler (refer to Dwg. MHP2696) 1 52472
909 Washer, Tablock 1 71398051 960 Label, Warning 1 71373229
910 Pilot Valve Assembly 1 28696 963 Plug 3 28628
912 Plug 1 71267561 964 Manifold Block 1 382-31727
916 Ball 1 D10-280 965 Gasket 1 382-31762
917 Valve Housing 1 * 966 Washer 4 71271985
918 Cover Gasket 1 26999 967 Capscrew 4 71348338

* Item 917 not sold separately, order item 908.

** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation.
*** Ensure Bushing matches Reverse Valve (Reverse Valve [Normal] and Bushing [Normal]). Mixing these components can result in erratic winch operation.
**** Reverse Valve (Unbiased) and Bushing (Unbiased) contact factory for application.
Refer to ‘Control Valve Assembly Parts List’ on page 17 for Notes 1 and 2 and all other kit part numbers.
Note 1: Includes items (6) each of 901 and 902, items 904-907, 918, 921 and 923.
Note 2: Includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938 and 940.
Note 3: Refer to Label Placement Dwg. MHP2718 on page 41.

Form MHD56287 Edition 5 23

 PENDANT OPERATED PILOT CONTROL VALVE (OPTIONAL) ASSEMBLY DRAWING

Single Air Brake: Qty. = 1 each of Item 341 and Item 347.
Dual Air Brake: Qty. = 2 of Item 341, 0 of Item 347.
No Air Brake: Qty. = 2 of Item 347, 0 of Item 341.

344 381
342 343
347
341
345 340
359

346
355
340
334 339
333
332 951
357
363 356 96
713 360
362 358
924 361
367
369
366
370

362
361

713
360
368
363
924 357
367
356
354
389
336
331

336 335
338

337

(Dwg. MHP3091)

24 Form MHD56287 Edition 5

 PENDANT OPERATED PILOT CONTROL VALVE (OPTIONAL) ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
96 Washer (Note 2) 4 71376370 347 Pin 1(2) 71146195
Valve Assembly: 354 Exhaust Poppet 1 23516
Standard PTV1 355 Plug 1 51897
330
-E Option 1 PTV1–E 356 Spring 2 71138028
Reverse Bias PTV1–RB 357 Inlet Poppet 2 23517
331 Valve Shaft 1 23522 358 Gasket 1 71264725
332 Restrictor, Poppet 1 23523 359 Fitting, Elbow 1 71262299
333 Restrictor, Seat 1 23524 360 ‘O’ Ring 2 52662
334 ‘O’ Ring 1 71137988 361 Poppet Seat 2 23518
335 Pin 2 71293179 362 Retainer Ring 2 53833
336 Pin 2 71293161 363 ‘O’ Ring 2 52573
337 Setscrew 1 71138093 366 Capscrew 4 71138069
338 Sleeve 1 23606 367 Valve Cap 2 28433
339 Valve Body 1 * 368 Capscrew 4 71138077
340 Gasket 2 23592 Adapter, Standard 23514
369 1
Pin (Note 1) 1(2) Adapter, -E Option 24373
341 Valve Assembly (Note 1) 1(2) 23594 370 Capscrew 4 52303
‘O’ Ring (Note 1) 2(4) 380 Washer (not shown) 4 51013
342 Manifold 1 382-31755 381 Capscrew 1 53807
343 Spring Clip 1 24793 389 Elbow, Fitting 2 51714
344 Washer 1 50899 713 ‘O’ Ring 2 51768
345 Capscrew 2 71261747 924 Washer 8 71271985
346 Gasket 1 382-31761 951 Capscrew 4 71431365

* Item not sold separately. Order item 330.

Note 1: Refer to the following to determine Pin (347) and Valve Assembly (341) configuration requirements:
Winches without disc or automatic band brake use quantity of 2 Pins (347).
Winches with a single automatic brake (disc or drum band) (Valve Assembly 25439 or 25440) use quantity of 1 Pin (347) and 1 Valve Assembly (341).
Winches with disc and automatic band brakes (Valve Assemblies 25441 or 25468) use quantity of 2 Valve Assemblies (341).
Note 2: Quantity of 4 Washers (96) required to mount Adapter (369).
Additional Washer (96) quantities are ‘As Required’ to establish clearance tolerances described in “MAINTENANCE” section.

Form MHD56287 Edition 5 25

 TWO LEVER REMOTE PENDANT (OPTIONAL) ASSEMBLY DRAWINGS
Pendant without Emergency Stop

(Dwg. MHP2346)
Pendant with Emergency Stop

348
442 440

444 443
453 448

446 447

445
446
449
451 456
441

455
454 449
443
443
452
451
452
457

458

(Dwg. MHP1677)

26 Form MHD56287 Edition 5

 TWO LEVER REMOTE PENDANT (OPTIONAL) ASSEMBLY PARTS LIST
Item Description Total Part Number
No. of Part Qty Without E-Stop With E-Stop
353 Pendant Assembly * 1 PHS2E PHS2E-U
348 Fitting 3 (5) 71048268
440 Lifting Eye 1 6422-2332
441 Emergency Stop Valve 1 9579-0108
---
442 Valve 1 9579-0106
443 ‘O’ Ring 2(5) 5820-9229
444 Plug 2(4) 6510-7741
445 Spring 2(4) 6912-8541
446 Ball 2(5) 6940-1625
447 Pin 1 9579-0040
448 Setscrew 2 4200-8607
449 ‘O’ Ring 2(3) 5823-5329
451 Protector 2(3) 9579-0107
452 Valve 2(3) 9579-0104
453 Lever 2 9579-0122
454 Pendant Handle 1 order item 353
455 Setscrew 3(5) 71078158
456 Label Kit 1 9579-0111
457 Exhaust Washer 1 6760-0303
458 Retainer Ring 1 4771-3030
470 Plug 1 6512-9541 ---

* PHS2E includes items 440-449 and 451-458.

PHS2E-U includes items 440, 443-449, 451-458 and 470.

Kit Repair List:

Item Description Total Part

No. of Part Qty Number
• 730 Pendant Repair Kit 1 7650–0142

• Recommended spares

Form MHD56287 Edition 5 27

 FULL FLOW REMOTE CONTROL VALVE ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2698)

Item Description Total Part

No. of Part Qty Number
900 Control Valve Assembly 1 K5C2-X
As
44 Hose (bulk) 50923
Req’d
Capscrew (Metric Thread) 5 51471
93
Capscrew (Emperial Thread) 5 71452536
243 Gasket 1 K5B-928
253 Exhaust Cover 1 KK5B-276M
321 Fitting, Elbow 4 54270
322 Hose End 4 54738
As
323 Hose (bulk) 54737
Req’d
956 Fitting, Elbow 1 71367932

Note 1: Requires special tool to install fittings into hose ends.

Note 2: Maximum hose length of 20 ft.

28 Form MHD56287 Edition 5

 K5C2-MRCE CONNECTION ASSEMBLY DRAWING AND PARTS LIST
A 601
602

617 603
618
620 605
B
610 604
606
D 113
44
497 613
620 C
612 607
E F 610 608
496 618
613
620 609
610 343
44 497
611
614
495
To Limit Switch 617
(Haul-in) # 4 494
To Limit Switch 613
(Main Air) # 1 A Main Air
To Limit Switch
(Payout) # 3
B

C
Disc
Brake
Haul-in D
NOTE: Refer to Limit Switch Assembly Drawing
MHP2677. Muffler
Port

Payout F

Muffler
Port

(Dwg. MHP3070)

Item Description Total Part Item Description Total Part

No. of Part Qty Number No. of Part Qty Number
As
44 Hose 50923 607 Dump Valve 1 50276
Req’d
113 Fitting 3 51029 Fitting, Vented 1 20770
608
343 Shuttle Valve 1 50277 Fitting (tee fitting) 1 45937638
494 Hose Assembly 1 382-31423-8 609 Disc Brake Tubing Kit 1 382-31888
495 Hose Assembly 1 382-31423-10 610 Fitting 3 51281
496 Hose Assembly 1 382-31423-9 611 Valve 1 51756
497 Fitting 2 51814 612 Fitting, Vented (angled) 1 382-31767
499 Capscrew * 2 71324115 613 Fitting 6 52179
601 Fitting, Pipe 1 51810 614 Fitting 1 54679
602 Bushing, Pipe 1 51706 617 Fitting, Hose 2 52182
603 Regulator 1 382-34317 618 Fitting, Tee 2 71367916
604 Fitting, Nipple 1 50859 620 Fitting 3 54274
605 Pressure Gauge 1 43806249 621 PVC Pipe, 1/2 in. * 3 71387054
606 Fitting, Tee 1 71063374 622 Loop Strap * 2 71459069

* Item not illustrated, used for bundling hoses to siderail.

Form MHD56287 Edition 5 29

 PENDANT OPERATED OVERLOAD (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP0698)

Item Description Total Part Item Description Total Part

No. of Part Qty Number No. of Part Qty Number
369 Adapter 1 24373 389 ‘O’ Ring 1 50557
386 Setscrew 1 71266589 713 ‘O’ Ring 2 51768
387 Piston 1 24372 717 Adjustment Nut 1
28929
388 Plug, Orifice 1 382-31313 718 Spring 1

SHUT-OFF VALVE ASSEMBLY DRAWING AND PARTS LIST

592
958

(Dwg. MHP2958)

Item Description Total Part Item Description Total Part

No. of Part Qty Number No. of Part Qty Number
592 Valve, Shut-off 1 71416911 958 Fitting, Nipple 1 71311252

Note: Shut-off valve assembly is supplied unattached to product. Refer to Product Information Manual for installation.

30 Form MHD56287 Edition 5

 DRUM LOCKING PIN (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

302
304
301 305
306
141 307
309
308

303 310
311
312

(Dwg. MHP2675)

Item Description Total Part Number

No. of Part Qty FA2.5i FA5i/FA5Ti
300 Drum Locking Assembly 1 382-30722-S 382-30723-S
141 Handle Grip 1 71436851
301 Handle 1 382-30639
302 Capscrew 1 71445654
303 Locknut 1 71069132
304 Shaft 1 382-30705
305 Capscrew 2 71328744
306 Washer 2 51833
307 Cover 1 382-30704
308 Housing 1 382-30558
309 Grease Fitting 1 71111942
310 Spring 1 71436869
311 Bushing 1 382–31657
312 Drum Lock Pin 1 382-30633 382-30706

Note: Not available for Man Rider applications.

Form MHD56287 Edition 5 31

 PRESS ROLLER ASSEMBLY (OPTIONAL) DRAWING AND PARTS LIST

(Dwg. MHP2695)

FA2.5i
Part Number
Item Description Total
No. of Part Qty 12” w/o Band 12” w/ Band 16” w/o Band 16” w/ Band 20” w/o Band 20” w/ Band
Brake Brake Brake Brake Brake Brake
400 Press Roller Assembly 1 382-31043-2-CK 382-31043-2B-CK
402 Roller 2 382-30962-2
Contact Factory
403 Roller Shaft 1 382-31044-2
407 Arm 1 382-30966-2
Part Number
Item Description Total
No. of Part Qty 24” w/o Band 24” w/ Band 30” w/o Band 30” w/ Band 36” w/o Band 36” w/ Band
Brake Brake Brake Brake Brake Brake
400 Press Roller Assembly 1 382-31043-5-CK 382-31043-5B-CK
402 Roller 2 382-30962-5
Contact Factory
403 Roller Shaft 1 382-31044-2B 382-31044-5
407 Arm 1 382-30966-5

32 Form MHD56287 Edition 5

 PRESS ROLLER ASSEMBLY (OPTIONAL) DRAWING AND PARTS LIST (CONTINUED)

FA5i/Ti
Part Number
Item Description Total
No. of Part Qty 12” w/o Band 12” w/ Band 16” w/o Band 16” w/ Band 20” w/o Band 20” w/ Band
Brake Brake Brake Brake Brake Brake
400 Press Roller Assembly 1 382-30961-2-CK 382-30961-2B-CK 382-30961-3-CK 382-30961-3B-CK 382-30961-4-CK 382-30961-4B-CK
402 Roller 2 382-30966-2 382-30966-3
403 Roller Shaft 1 382-30970-2 382-30970-2B 382-30970-3 382-30970-3B Contact Factory
407 Arm 1 382-31263-2 382-31263-3
Part Number
Item Description Total
No. of Part Qty 24” w/o Band 24” w/ Band 30” w/o Band 30” w/ Band 36” w/o Band 36” w/ Band
Brake Brake Brake Brake Brake Brake
400 Press Roller Assembly 1 382-30961-5-CK 382-30961-5B-CK
402 Roller 2 382-30966-5
Contact Factory
403 Roller Shaft 1 382-30970-5 382-30970-5B
407 Arm 1 382-31263-5

FA2.5i and FA5i/Ti Common Parts

Item Description Total Part
No. of Part Qty Number
404 Shaft Collar 2 71443980
405 Spring, Left Side 1 382-30968
406 Spring, Right Side 1 382-30969
408 Capscrew 4 71371652
409 Washer 4 51009
410 Bushing 2 71443816

Form MHD56287 Edition 5 33

 FA5I DRUM GUARD ASSEMBLY DRAWING

10
4X
11
4X
7
12X
6
1
9

5
12X
3
5X
5
12X
8
12X
4
26
7
12X
4X
11
4X
10

(Dwg. MHP3391)

34 Form MHD56287 Edition 5

 FA5I DRUM GUARD ASSEMBLY PARTS LIST

Item Description Total Part Number

No. of Part Qty 12 in. Drum 16 in. Drum 20 in. Drum 24 in. Drum 30 in. Drum 36 in. Drum
Guard Assembly w/o Band Brake w/
382-37526-2-S 382-37526-3-S 382-37526-4-S 382-37526-5-S 382-37526-6-S 382-37526-7-S
o Drum Lock
Guard Assembly w/o Band Brake w/
382-37526-2L-S 382-37526-3L-S 382-37526-4L-S 382-37526-5L-S 382-37526-6L-S 382-37526-7L-S
Drum Lock
Guard Assembly w/ Manual Band
382-37526-2B-S 382-37526-3B-S 382-37526-4B-S 382-37526-5B-S 382-37526-6B-S 382-37526-7B-S
Brake w/o Drum Lock *
--- 1
Guard Assembly w/ Manual Band
382-37526-2BL-S 382-37526-3BL-S 382-37526-4BL-S 382-37526-5BL-S 382-37526-6BL-S 382-37526-7BL-S
Brake w/ Drum Lock
Guard Assembly w/Auto Band Brake
382-37526-2AB-S 382-37526-3AB-S 382-37526-4AB-S 382-37526-5AB-S 382-37526-6AB-S 382-37526-7AB-S
w/o Drum Lock *
Guard Assembly w/ Auto Band Brake 382-37526-2ABL- 382-37526-3ABL- 382-37526-4ABL- 382-37526-5ABL- 382-37526-6ABL- 382-37526-7ABL-
w/ Drum Lock S S S S S S
Frame w/o Band Brake w/o Drum
1 2 382-37340-2
Lock
1 1 382-37340-2
Frame w/o Band Brake w/ Drum Lock
2 1 382-37340-1
1 Frame w/ Auto Band Brake w/o Drum 2 382-37340-2
6 Lock * 2 382–37394

1 1 382-37340-2
Frame w/ Auto Band Brake w/ Drum
2 lock 1 382-37340-1
6 2 382–37394
4 Panel w/ Manual Band Brake 1 382-37384-2-S 382-37384-3-S 382-37384-4-S 382-37384-5-S 382-37384-6-S 382-37384-7-S
5 Panel, Standard (Note 1) 1 382-37376-2-S 382-37376-3-S 382-37376-4-S 382-37376-5-S 382-37376-6-S 382-37376-7-S
Panel w/ Auto Band Brake 1 382-37393-2B-S 382-37393-3B-S 382-37393-4B-S 382-37393-25B-S 382-37393-6B-S 382-37393-7B-S
9 Panel w/ Auto and Manual Band
1 382-37395-2-S 382-37395-3-S 382-37395-4-S 382-37395-5-S 382-37395-6-S 382-37395-7-S
Brake
7 Capscrew 28 45979069
8 Washer 12 45979812
10 Capscrew 8 71445407
11 Washer 8 71376370

* Man Rider application requires a band brake and no drum lock.

Note 1: Item (5) panel qty does not reflect qty require per unit for standard unit, no manual or auto band brake.

Form MHD56287 Edition 5 35

 DRUM GUARD ASSEMBLY DRAWING

(Dwg. MHP2676)

36 Form MHD56287 Edition 5

 DRUM GUARD ASSEMBLY PARTS LIST

FA 2.5i Winch Guard

Item Description Total Part Number
No. of Part Qty 8 in. drum 12 in. drum 16 in. drum 20 in. drum 24 in. drum 30 in. drum
Guard Assembly w/o Band Brake w/
382-31122-1-CK 382-31122-2-CK 382-31122-3-CK 382-31122-4-CK 382-31122-5-CK 382-31122-6-CK
o Drum Lock
Guard Assembly w/o Band Brake w/
382-31122-1L-CK 382-31122-2L-CK 382-31122-3L-CK 382-31122-4L-CK 382-31122-5L-CK 382-31122-6L-CK
Drum Lock
Guard Assembly w/ Manual Band
382-31122-1B-CK 382-31122-2B-CK 382-31122-3B-CK 382-31122-4B-CK 382-31122-5B-CK 382-31122-6B-CK
Brake w/o Drum Lock *
--- 1
Guard Assembly w/ Manual Band 382-31122-1BL- 382-31122-2BL- 382-31122-3BL- 382-31122-4BL- 382-31122-5BL- 382-31122-6BL-
Brake w/ Drum Lock CK CK CK CK CK CK
Guard Assembly w/Auto Band Brake 382-31122-1AB- 382-31122-2AB- 382-31122-3AB- 382-31122-4AB- 382-31122-5AB- 382-31122-6AB-
w/o Drum Lock * CK CK CK CK CK CK
Guard Assembly w/ Auto Band Brake 382-31122-1ABL- 382-31122-2ABL- 382-31122-3ABL- 382-31122-4ABL- 382-31122-5ABL- 382-31122-6ABL-
w/ Drum Lock CK CK CK CK CK CK
Frame w/o Band Brake w/o Drum
2 382-31123
Lock
1 382-31123
Frame w/o Band Brake w/ Drum Lock
1 382-31123-L
801
Frame w/ Manual Band Brake w/o
2 328-31123
Drum Lock *
Frame w/ Manual Band Brake w/ 1 382-31123
Drum Lock 1 382-31123-L
801 Frame w/ Auto Band Brake w/o Drum 2 382-31123
802 Lock * 2 382-31124
1 382-31123
801 Frame w/ Auto Band Brake w/ Drum
1 382-31123-L
Lock
802 2 382-31124
Panel w/o Band Brake w/o Drum Lock 5
805 382-31125-1 382-31125-2 382-31125-3 382-31125-4 382-31125-5 382-31125-6
Panel w/o Band Brake w/ Drum Lock 4
805 Panel w/ Manual Band Brake w/o 2 382-31125-1B 382-31125-2B 382-31125-3B 382-31125-4B 382-31125-5B 382-31125-6B
807 Drum Lock * 1 382-31127-1 382-31127-2 382-31127-3 382-31127-4 382-31127-5 382-31127-6
805 Panel w/ Manual Band Brake w/ 2 382-31125-1B 382-31125-2B 382-31125-3B 382-31125-4B 382-31125-5B 382-31125-6B
807 Drum Lock 1 382-31127-1 382-31127-2 382-31127-3 382-31127-4 382-31127-5 382-31127-6
Panel w/ Auto Band Brake w/o Drum
5 382-31125-1B 382-31125-2B 382-31125-3B 382-31125-4B 382-31125-5B 382-31125-6B
Lock *
805
Panel w/ Auto Band Brake w/ Drum
5 382-31125-1BL 382-31125-2BL 382-31125-3BL 382-31125-4BL 382-31125-5BL 382-31125-6BL
Lock
Crossbar w/o Band Brake 6 382-31126-1 382-31126-2 382-31126-3 382-31126-4 382-31126-5 382-31126-6
806 Crossbar w/ Manual Band Brake 5
382-31126-1B 382-31126-2B 382-31126-3B 382-31126-4B 382-31126-5B 382-31126-6B
Crossbar w/ Auto Band Brake 7
Locknut w/o Band Brake 12
804 Locknut w/ Manual Band Brake 10 71445415
Locknut w/ Auto Band Brake 14
96 Washer 8 71376370
809 Capscrew 8 71445407

* Man Rider application requires a band brake and no drum lock.

Form MHD56287 Edition 5 37

 DRUM GUARD ASSEMBLY PARTS LIST (CONTINUED)

FA5i Old Style Drum Guard

Item Description Total Part Number
No. of Part Qty 12 in. Drum 16 in. Drum 20 in. Drum 24 in. Drum 30 in. Drum 36 in. Drum
Guard Assembly w/o Band Brake w/
o Drum Lock
Guard Assembly w/o Band Brake w/
Drum Lock
Guard Assembly w/ Manual Band
Brake w/o Drum Lock *
--- 1 Refer to new drum guard pages for full kits.
Guard Assembly w/ Manual Band
Brake w/ Drum Lock
Guard Assembly w/Auto Band Brake
w/o Drum Lock *
Guard Assembly w/ Auto Band Brake
w/ Drum Lock
Frame w/o Band Brake w/o Drum
2 382-30774
Lock
1 382-30774-1
Frame w/o Band Brake w/ Drum Lock
1 382-30774
801
Frame w/ Manual Band Brake w/o
2 382-30774
Drum Lock *
Frame w/ Manual Band Brake w/ 1 382-30774
Drum Lock 1 382-30774-1
801 Frame w/ Auto Band Brake w/o Drum 2 382-30774
802 Lock * 1 382-30953
1 382-30774
801 Frame w/ Auto Band Brake w/ Drum
1 382-30774-1
lock
802 2 382-30953
Panel w/o Band Brake w/o Drum Lock
805 5 382-31011-3 382-31011-3 382-31011-4 382-31011-5 382-31011-6 382-31011-7
Panel w/o Band Brake w/ Drum Lock
805 Panel w/ Manual Band Brake w/o 3 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
807 Drum Lock * 1 382-31012-2 382-31012-3 382-31012-4 382-31012-5 382-31012-6 382-31012-7
805 Panel w/ Manual Band Brake w/ 3 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
807 Drum Lock 1 382-31012-2 382-31012-3 382-31012-4 382-31012-5 382-31012-6 382-31012-7
Panel w/ Auto Band Brake w/o Drum
7 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
Lock *
805
Panel w/ Auto Band Brake w/ Drum
7 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
Lock
Crossbar w/o Band Brake 7 382-30982-2 382-30982-3 382-30982-4 382-30982-5 382-30982-6 382-30982-7
806 Crossbar w/ Manual Band Brake 7
382-30982-2B 382-30982-3B 382-30982-4B 382-30982-5B 382-30982-6B 382-30982-7B
Crossbar w/ Auto Band Brake 9
Locknut w/o Band Brake 14
804 Locknut w/ Manual Band Brake 14 71445415
Locknut w/ Auto Band Brake 18
96 Washer 12 71376370
809 Capscrew 12 71445407

* Man Rider application requires a band brake and no drum lock.

38 Form MHD56287 Edition 5

 DRUM GUARD ASSEMBLY PARTS LIST (CONTINUED)

FA5Ti Drum Guard

Item Description Total Part Number
No. of Part Qty 12 in. Drum 16 in. Drum 20 in. Drum 24 in. Drum 30 in. Drum 36 in. Drum
Guard Assembly w/o Band Brake w/
382-31209-2-CK 382-31209-3-CK 382-31209-4-CK 382-31209-5-CK 382-31209-6-CK 382-31209-7-CK
o Drum Lock
Guard Assembly w/o Band Brake w/
382-31209-2L-CK 382-31209-3L-CK 382-31209-4L-CK 382-31209-5L-CK 382-31209-6L-CK 382-31209-7L-CK
Drum Lock
Guard Assembly w/ Manual Band
382-31209-2B-CK 382-31209-3B-CK 382-31209-4B-CK 382-31209-5B-CK 382-31209-6B-CK 382-31209-7B-CK
Brake w/o Drum Lock *
--- 1
Guard Assembly w/ Manual Band 382-31209-2BL- 382-31209-3BL- 382-31209-4BL- 382-31209-5BL- 382-31209-6BL- 382-31209-7BL-
Brake w/ Drum Lock CK CK CK CK CK CK
Guard Assembly w/Auto Band Brake 382-31209-2AB- 382-31209-3AB- 382-31209-4AB- 382-31209-5AB- 382-31209-6AB- 382-31209-7AB-
w/o Drum Lock * CK CK CK CK CK CK
Guard Assembly w/ Auto Band Brake 382-31209-2ABL- 382-31209-3ABL- 382-31209-4ABL- 382-31209-5ABL- 382-31209-6ABL- 382-31209-7ABL-
w/ Drum Lock CK CK CK CK CK CK
Frame w/o Band Brake w/o Drum
2 382-31208
Lock
1 382-31208
Frame w/o Band Brake w/ Drum Lock
1 382-31208-1
801
Frame w/ Manual Band Brake w/o
2 382-31208
Drum Lock *
Frame w/ Manual Band Brake w/ 1 382-31208
Drum Lock 1 382-31208-1
801 Frame w/ Auto Band Brake w/o Drum
802 Lock *
--- ---
801 Frame w/ Auto Band Brake w/ Drum
802 Lock
Panel w/o Band Brake w/o Drum Lock
805 6 382-31011-3 382-31011-3 382-31011-4 382-31011-5 382-31011-6 382-31011-7
Panel w/o Band Brake w/ Drum Lock
805 Panel w/ Manual Band Brake w/o 4 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
807 Drum Lock * 1 382-31421-2 382-31421-3 382-31421-4 382-31421-5 382-31421-6 382-31421-7
805 Panel w/ Manual Band Brake w/ 4 382-31011-2B 382-31011-3B 382-31011-4B 382-31011-5B 382-31011-6B 382-31011-7B
807 Drum Lock 1 382-31421-2B 382-31421-3B 382-31421-4B 382-31421-5B 382-31421-6B 382-31421-7B
Panel w/ Auto Band Brake w/o Drum
Lock *
805 --- ---
Panel w/ Auto Band Brake w/ Drum
Lock
Crossbar w/o Band Brake 6 382-30982-2 382-30982-3 382-30982-4 382-30982-5 382-30982-6 382-30982-7
806 Crossbar w/ Manual Band Brake 5 382-30982-2B 382-30982-3B 382-30982-4B 382-30982-5B 382-30982-6B 382-30982-7B
Crossbar w/ Auto Band Brake --- ---
Locknut w/o Band Brake 16
71445415
804 Locknut w/ Manual Band Brake 14
Locknut w/ Auto Band Brake --- ---
96 Washer 8 71376370
809 Capscrew 8 71445407

* Man Rider application requires a band brake and no drum lock.

Form MHD56287 Edition 5 39

 AIR PREPARATION ASSEMBLY DRAWING AND PARTS LIST
602

580
607
578
603
601

607

603

606 575
605
Lubricator 604
578

Regulator
608

Control
Valve

586 609

Lubricator

Filter
(Dwg. MHP2679)

Item Description Total Part

No. of Part Qty Number
FA2.5i | FA5i/Ti
--- Air Preparation Assembly 1 382-31020-S
575 Filter 1-1/2 NPT 1 F35581–410
577 Regulator 1 382–35598
578 Pipe Nipple 2 71311260
579 Pipe Nipple 1 71057483
580 Lubricator 1-1/2 NPT 1 L36581–110
581 U-Bolt 2 71445308
582 Capscrew 4 71391080
583 Washer 4 71445324
584 Nut 4 71445316
585 Bracket 2 382-31021
586 Hose, bulk (4 ft [1.22 mm]) * 1 54737
587 Fitting, Connector (Note) 1 71106520
588 Hose Fitting 2 54738
** Fitting 1 54270
** Ball Valve 1 71416911

Air preparation components for 1-1/2 inch FNPT system.

* Length as required for installation.
**Item not illustrated. Refer to Product Safety Information Manual.
Note: Requires special tool to install fitting into hose ends.

40 Form MHD56287 Edition 5

 LABELS AND TAGS ASSEMBLY DRAWING AND PARTS LIST

653 653

657

662

657 659 656

650
656

656

652 651
651

661

PN: 45879574

651

667 651

655

664

652

(Dwg. MHP2718)

Item Description Total Part Item Description Total Part

No. of Part Qty Number No. of Part Qty Number
89 Rivet 4 71028849 659 Label, Air Supply 1 71046395
Tag Kit, Warning – Utility 29452 661 Tag Kit, Drum Guard 1 382-31662-S
650 1
Tag Kit, Warning – Man Rider 29478 662 Tag, Check Oil Level 1 71107148
Label, Overwind 71462725 663 Label, Notice - Pressure Guage 1 45925260
651 2
Label, Underwind 71462733 Data (Name) Plate - Utility CE & -E 71373815-RS
Label, IR Logo 8 - 12 in. drum 71106256 664 Data (Name) Plate - Utility 1 71070643-RS
652 Label, IR Logo 16 - 20 in. drum 1 71106256 Data (Name) Plate - MR & MRCE 71373831-RS
Label, IR Logo 24 + in. drum 71109102 665 Label, ATEX (CE, MRCE & -E) 1 71427413
653 Label, Oil Fill 3 71042204 667 Label, Do Not Lift People - Utility 1 96180100
655 Label, CE and MRCE 1 96180096 668 Label, Oil Drain 3 71042188
656 Label, Oil Level 1 71043616 669 Tag Kit, Aftermarket 1 382–31663
657 Label, Exhaust 1 71042196 670 Tag, Encompass Inspected 1 71462709

Note 1: Not all labels are illustrated. Some labels are on component assembly drawings.
Note 2: Some labels may not be applicable to your product, refer to products date (name) plate and the Information Manual for specific model.
Note 3: For a replacement data (name) plate (664) a model and serial number are be required.

Form MHD56287 Edition 5 41

 CONSTANT TENSION (OPTIONAL) ASSEMBLY DRAWING
703
704

702 705

701 706

708
745 708
343
707
707
113 113 712
744 743
115 708 717
711
709
708 713 725
726 718
714 113
709 742
115
728
To Disc 709
Brake
741 715
716 719 To Control 719
Valve
951 746

949

To Motor
739

738 718
736 719
709 726
735 737 727
732
709
709
734
733 729
728 709
248 714

709

719

(Dwg. MHP2028)

42 Form MHD56287 Edition 5

 CONSTANT TENSION (OPTIONAL) ASSEMBLY PARTS LIST
Item Description Total Part
No. of Part Qty Number
113 Fitting, Hose End 3 51029
As
115 Hose (bulk) 50923
Req’d
248 Gasket 1 K5B-547
343 Shuttle Valve 1 50277
701 Washer 4 71320964
702 Capscrew 4 71127054
703 Rivet 6 50915
704 Label, Constant Tension 1 26217
705 Gasket 1 26216
706 Cover 1 26215
707 Fitting, Elbow 2 54869
708 Fitting, Elbow 5 52803
709 Fitting, Elbow 6 54243
711 Capscrew 3 71319073
712 Handle Ball 1 71138051
713 Valve 1 71316434
714 Plug 2 71069017
715 Fitting, Elbow 1 51001
716 Spacer 3 14998-8B
717 Handle 1 26149
As
718 Hose (bulk) 51003
Req’d
719 Fitting, Hose End 4 51002
725 Fitting, Bushing 1 51705
726 Fitting, Nipple 2 71308258
727 Fitting, Elbow 1 50928
728 Fitting, Nipple 2 50933
729 Manifold, Control Valve 1 25874
732 Union 1 71328330
733 Fitting, Nipple 1 71328314
734 Check Valve 1 71320915
735 Fitting, Nipple 1 71328249
736 Washer 4 71320956
737 Capscrew 4 71320949
738 Nut 3 71069132
739 Bracket 1 26095
741 Fitting, Nipple 1 71320907
742 Fitting, Elbow 1 26057
743 Regulator and Gauge * 1 71325047
744 Fitting, Connector 1 54943
745 Fitting, Tube Extension 1 71325591
746 Fitting, Elbow 1 71149975
900 Control Valve Assembly 1 K5C2–X
946 Gasket 2 27115
949 Washer 4 51581
951 Capscrew 4 71328199

* Items not sold separately.

Form MHD56287 Edition 5 43

 KITS
Description Part
of Kit Number
FA2.5i – Automatic Brake Kit (converts manual band brake to automatic band brake). Refer to Dwg. MHP2694; includes items 102, 105
382–32549
through 115, 117 through 120, 129 and 134.
FA5i / FA5Ti – Automatic Brake Kit (converts manual band brake to automatic band brake). Refer to Dwg. MHP2694; includes items 102,
382–32550
105 through 115, 117 through 120, 129 and 134.
Disc Brake Kit (adds disc brake to winch). Refer to Dwgs. MHP2674; includes items 1, 7–12, 16–32, 34–38) 382–32548
Full Flow Remote Control Kit (converts winch live air control valve to remote control) Refer to Dwgs. MHP2698; includes items 113, 115, 253, 318, and 321–324.
with 10 feet (3.05 metres) hose 19999-1S
with 20 feet (6.1 metres) hose 19999-2S
Pendant Control Kit (converts winch live air control to pendant control). Refer to Dwg. MHP2720 and MHP2699; includes all items, except 348, 357 and 358.
with 10 feet (3.05 metres) pendant hose
with 20 feet (6.1 metres) pendant hose
with 30 feet (9.15 metres) pendant hose Contact Factory
with 40 feet (12.1 metres) pendant hose
Limit Switch Kit (adds limit and controls to winch)
Muffler Kit 24375

44 Form MHD56287 Edition 5

 SERVICE NOTES

Form MHD56287 Edition 5 45

 SERVICE NOTES

46 Form MHD56287 Edition 5

Form MHD56287 Edition 5 47
 R

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