MASTER ON SIGNALS

SL. INPUT
SIGNALS DATA TYPE HARDWARE
NO /OUTPUT
MASTER SIGNALS
1 MAN SWITCH BOOL INPUT Selector Switch
2 AUTO SWITCH BOOL INPUT Selector Switch
3 MASTER ON BOOL INPUT ILPB (Illuminated Push Button)

4 CYCLE START BOOL INPUT ILPB (Illuminated Push Button)

5 CYCLE STOP BOOL INPUT ILPB (Illuminated Push Button)

6 HOLD BOOL INPUT ILPB (Illuminated Push Button)

7 FAULT RESET BOOL INPUT ILPB (Illuminated Push Button)

8 EMERGENCY BOOL INPUT Mushroom Head Push Button

SYSTEM SIGNALS

INPUT/ ILPB, Selector Switches or Two

1 OPRATOR BOXES SIGNALS BOOL
OUTPUT Hand Switches
Light Curtains,Gate Plug,
2 SAFETY SIGNALS BOOL INPUT
Safety Mats, Safety Sensors.
3 INPUT Sensors, Read Switches.
BOOL
4 OUTPUT Solenoids
FIELD SIGNALS
Load cell, Distance sensors,
5 INPUT
Analog Encoders etc.
7 OUTPUT Motors,VFD etc.
8 TOWER LAMP BOOL OUTPUT Lamps & Buzzer

MACHINE INTERPHASE
PLC INPUTS
SIGNALS

1 Machine Communication OK BOOL INPUT

2 Machine Ready Signal BOOL INPUT
3 Machine Manual Mode Signal BOOL INPUT
Machine Door/Hatch Open
4 BOOL INPUT
Signal
5 Machine Part Present Signal BOOL INPUT
6 Machine Clamp / Unclamp Signal BOOL INPUT
7 Machine In error Signal BOOL INPUT
Machine Non interference
8 BOOL INPUT
OK(Machine Clear for Robot)
9 Machine Load OK BOOL INPUT
10 Machine Unload OK BOOL INPUT
11 Machine Part OK BOOL INPUT
12 Machine Part NOK BOOL INPUT
Considers Hard Wiring or
13 Machine Part QC BOOL INPUT
Communication Type
 Considers Hard Wiring or
Communication Type
14 Machine emergency Signal BOOL INPUT
15 PLC OUTPUTS
16 Cell Communication OK BOOL OUTPUT
17 Cell In Auto BOOL OUTPUT
Robot Non interference (Machine
18 BOOL OUTPUT
Clear for Robot)
Machine Clamp / Unclamp
19 BOOL OUTPUT
Command
20 Cell in Error Status BOOL OUTPUT
21 Load Completed BOOL OUTPUT
22 Uload Completed BOOL OUTPUT
23 Cell Emergency Signal BOOL OUTPUT
ROBOT INTERPHASE
PLC INPUTS
SIGNALS
1 CMD ENABLE BOOL INPUT
2 SYSTEM READY BOOL INPUT
3 PRG RUNNING BOOL INPUT
4 PAUSED BOOL INPUT
5 MOTION HELD BOOL INPUT
6 FAULT BOOL INPUT
7 AT PERCH BOOL INPUT
8 TP ENABLED BOOL INPUT
9 BATTERY ALARM BOOL INPUT
Considers Hard Wiring or
10 RBT BUSY BOOL INPUT
Communication Type
PLC OUTPUTS
11 IMSTP BOOL OUTPUT
12 HOLD BOOL OUTPUT
13 SAFETY SPEED BOOL OUTPUT
14 CSTOPI CYCLE STOP BOOL OUTPUT
15 FAULT RESET BOOL OUTPUT
16 RESTART BOOL OUTPUT
17 HOME BOOL OUTPUT
18 ENABLE BOOL OUTPUT

SL.
REMARK
NO Overview of
1 Cell Overview have
Each the
cell
Complete Cell
2 Cell Home Screen
Image and
Network
Mode Status
3 Cell Communication Screen
Structure
the Manual and
4 Cell Manual Screen Navigate to of
all
Operations
5 Cell Navigation Screen the SUB
Screen
 Should Show
6 Cell Alarm Screen Should Show
all the Alarms
7 Cell Alarm History Screen all the Alarms
Should
Cell Door Maintenance Open History of
Contain
8
Request Command of
9 Input and Output Screen Doorscreen
This Open Should have the details of Entire IO list of Cell
10 Production Screen This Screen Should Show the Production Count of Cell
11 Robot Screen The Robot Screen should Shows the Robot Status

SL.
PROGRAMING STRUCTURE REMARK
Explains the
NO
1 PLC Configuration Configuration
Configuration
of PLC
2 Field Device Configuration
of field
Configuration
3 Safety Module Configuration
of Safetyany
Contain
UTS Defining
user
How defined
the IO
4 IO Tags Defining should
tags willbe
Be
5 Safety Program only contain
Depends on
safety related
6 Main Program
Application
Depends on
7 SUB Routines should
Application
8 Alarm Creation Contain Major
Alarms and
 REMARK

Mode Selection Switch

Mode Selection Switch
Activates If all the Safety
Signals are OK
Activates If Master ON is
activated and Selector
Switch in Auto
This Signal willMode
Deactivate
the Running Cycle (The
Cycle is stop Only after
the Running Cycle is
completed)
The Running Cycle Will be
Hold in between the Cycle
The PB is used to reset
the deactivated Faults
The
fromPB
thewill Be used for
System
Immediate Stop of
Process

Required for Operator

Acknowledgments.
Consider all Safety
Devices with 2 channel
Signals.

Color Consideration
Should be Red, Yellow,
Green & Buzzer.

Signal Should be
Machine Robot
Continuous ON mode or
condition
system Auto signals for
robot Access
If any Door Present

Major error in Machine

Should be given
The signal Shouldasbe
signal
to robot Close(NC)
Normally
should be considered as
safety Signal
Dual Channel Should be
Considered
Signal Should be
Continuous ON condition
Cell to Machine
Normally Close(NC)
should be considered as
safety Signal if robot is
Depends on Application
Cell Major Error If Robot is
in Machine area or
Machine door Open
Condition

Dual Channel Should be

Considered