Upbk Val
Upbk Val
2
UPHEAVAL BUCKLING ANALYSIS - UPBK
VALIDATION MANUAL
COPYRIGHT NOTICE
Table of Contents
1. Introduction...................................................................... 1
2. Validation Method............................................................. 2
3. Validation Analysis............................................................ 3
3.1. Validation Example 1...........................................................................3
3.1.1. Base Data...................................................................................3
3.1.2. Preliminary Calculations ...............................................................4
3.1.3. Effective Axial Force Calculation ...................................................6
3.1.4. Required Downward Force ...........................................................6
3.1.5. Actual Resistance to Movement and Final Cover Determination .......7
3.1.6. Equivalent Stress Calculation........................................................7
3.2. Validation Example 2...........................................................................9
3.2.1. Base Data...................................................................................9
3.2.2. Preliminary Calculations ............................................................. 10
3.2.3. Effective Axial Force Calculation ................................................. 11
3.2.4. Required Downward Force ......................................................... 11
3.2.5. Actual Resistance to Movement .................................................. 12
3.2.6. Calculation of Safety Factor ....................................................... 12
3.2.7. Equivalent Stress Calculation...................................................... 13
3.3. Validation Example 3......................................................................... 14
3.3.1. Base Data................................................................................. 14
3.3.2. UPBK Calculations ..................................................................... 15
1. Introduction
This document presents the validation documentation for the PLUS•ONE pipeline
upheaval buckling analysis module UPBK. The validation of UPBK has been
demonstrated here using three cases which call on different features within the
module.
This document presents the validation method in section 2, and the detailed
validation cases and a printed output are presented in Appendix A.
The validation cases are also helpful tutorial examples for the new user to
PLUS•ONE and will aid understanding of how UPBK works. The user wanting
further technical detail on UPBK is directed to the theoretical manual.
2. Validation Method
For the three cases outlined below, hand calculations are given which replicate
and validate the computations performed within the UPBK module. Complete
input data for the validations are given prior to each set of calculations.
Case 1:
Determine the depth of cover required for an 8 inch pipe with concrete
buried under non-cohesive cover given a specified upheaval buckling
safety factor of 2.1 and an initial imperfection height of 0.3 metres.
Case 2:
Determine the upheaval buckling safety factor for an 8 inch pipe buried
in cohesive soil to a depth of 0.6 metres over an imperfection of 0.3
metres height.
Case 3:
The three cases for which validation calculations have been performed are for
similar pipelines under different conditions. Where a calculation has been shown
in a preceding case, the value is given and the calculation is referenced. Not all
the calculations shown in the validations are given as PLUS•ONE output but are
nevertheless necessary for the determination of the output. When a number is
calculated that is given in the UPBK output, it is highlighted in bold text.
3. Validation Analysis
γ = ( ρcov r − ρwater ) × g
( 2020 − 1025 ) × 9.80665 …(3.1.1)
= 9758.1 N/m 3
Steel area :
2 2
A = π / 4 ( D steel − Di )
π / 4 × (.219075 2 − (.219075 − 2 × .0095 ) 2 ) …(3.1.2)
2
= 6.2548 m
Second moment :
4
I = π / 64 × ( D steel − Di4 )
π / 64 × (.219075 4 − (.219075 − 2 × .0095 ) 4 ) …(3.1.3)
−5 4
= 3.4411 × 10 m
95 oC − 4 oC = 91 oC
pe = ρwater × g × hwater
1025 × 9.80665 × 85 …(3.1.4)
= 8.5441 × 10 5 N/m 2
∆p = pe − p i
49.64225 × 10 5 − 8.5441 × 10 5 …(3.1.5)
= 4.1098 × 10 6 N/m 2
w p = A × ρsteel
6.2548 × 10 − 2 × 7850 …(3.1.7)
= 49.100 kgf/m ( 481.508 N/m)
π 2
wc = (( D steel + 2 t c ) 2 − D steel ) × ρc
4
π
× ((.219075 + 2 × .002 ) 2 − .219075 2 ) × 965 …(3.1.8)
4
= 1.3404 kgf/m ( 13 .145 N/m)
π 2
w conc = (( Dcoating + 2 t conc ) 2 − Dcoating ) × ρconc
4
π
× ((.22308 + 2 × .1 ) 2 − .22308 2 ) × 3050 …(3.1.9)
4
= 309.576 kgf/m ( 3035 .9 N/m)
Buoyancy Force :
π
FB = × Deff × ρwater
4
π
× .42308 2 × 1025 …(3.1.10)
4
= 144.098 kgf/m ( 1413 .1 N/m)
π 2 2
w contents = ( D i − Di ) × ρcontents
4
π
× (.219075 − 2 × .0095 ) 2 × 820 …(3.1.11)
4
= 25.781 kgf/m ( 252 .82 N/m)
P4 = EAα ( T m − T i )
2.07 × 10 11 × 6.2548 × 10 −3 × 1.16 × 10 −5 × 91 …(3.1.14)
= 1.3667 × 10 6 N
P4 = −2 Rπtσ L + πR 2 ( Pi − Pe )
π
× (.219075 − 2 × .0095 ) 2 × ( 1 − 2 × .3 ) × ( 4964225 − 854410 ) …(3.1.15)
4
= 51684 N
Ptotal = P1 + P3 + P4
0 + 51684 + 1.3667 × 10 6 …(3.1.16)
= 1.4184 × 10 6 N
u = W sub + q nc …(3.1.18)
where
q nc = γDeff H ( 1 + Fh / Deff )
.5 × .99
= 9758.1 × .42308 × .99 × 1 +
.42308
= 8869.1 N/m …(3.1.19)
u= 8869 .1 + 2470 .3
=11339 N/m
11339
Safety Factor =
5345 .2
= 2.1213
Note: This number is slightly greater than the specified safety factor of 2.1 due
to the iteration method of the calculation. This is typical for UPBK cover
determination for pipes buried in non-cohesive cover.
The thin wall formula for hoop stress in operation is used since Dsteel : t > 20:
σ h = ∆p × D steel /( 2 t )
.219075
= 4.1098 × 10 6 × …(3.1.20)
( 2 × .0095 )
= 47.387 × 10 6 N/m 2
π 2
Ptotal − 4 Di ∆p 0.231 Ptotal ∆fD steel
σ a = − ±
A 2I
[
= − 1.4184 × 10 6 − π / 4 × (.219075 − 2 × .0095 ) 2 × 4.1098 × 10 6 ] …(3.1.21)
.3 × .219075
/ 6.2548 × 10 −3 ± 0.231 × 1.4184 × 10 6 ×
2 × 3.4411 × 10 −5
= 1.0576 × 10 8 N/m 2 and - 5.20 × 10 8 N/m 2
2 2 1
σ eq = ( σ h + σ a − σ h σ a ) 2
[ 2
= ( 47.387 × 10 6 ) + ( −5.20 × 10 8 ) 2 − ( 47.387 × 10 8 ) ×
…(3.1.22)
8
( −5.20 × 10 )
1
2
]
= 5.4524 × 10 8 N/m 2
Since the stress ratio is greater than one, there is a possibility of plastic
deformation in the pipeline as specified.
π
× ((.22308 + 2 × .04 ) 2 − .22308 2 ) × 3050 kg/m 3
4
= 100.83 kgf/m ( 988 .803 N/m)
Buoyancy Force:
π
× .30308 2 × 1025 kg/m 3
4
= 73.948 kgf/m ( 725 .1853 N/m)
P4 = EAα ( T m − T i )
…(3.2.1)
2.07 × 10 11 × 6.2548 × 10 −3 × 1.16 × 10 −5 × 71 = 1.06635 × 10 6 N
Axial force due to pressure component (P3): see Validation Example 1= 51684 N
Ptotal = P1 + P3 + P4
0 + 51684 + 1.06635 × 10 6 …(3.2.2)
= 1.11803 × 10 6 N
Wreq
= 1.16 −
4.76
×
(7.1231 × 10 ) × 858.3731 ×
6
6
1.11803 × 10 0.3 …(3.2.3)
6 0.3 × 858.3731
1.11803 × 10 ×
7.1231 × 10 6
= 3712.01 N/m
u = W sub + q c
where
q c = Cd eff min{ 3 , H / d }
where min indicates that the smaller of the two values should be used,
and:
.6
q c = 10000 × .30308 ×
.30308
= 6000 N/m
= 611.83 kgf/m
u = 6000 +1111.193
= 7111.19 N/m
= 725.14 kgf/m
Safety Factor :
7111.19
Safety Factor =
3712 .0
= 1.91573
This hand-calculated safety factor equals the UPBK output and thus the validation
example validates UPBK.
σ h = 47.387 × 10 6 N/m 2
π 2
Ptotal − 4 Di ∆p 0.231Ptotal ∆fDsteel
σ a = − ±
A 2I
[
= − 1.1180 × 10 6 − π / 4 × (.219075 − 2 × .0095 ) 2 ×
]
4.1098 × 10 6 / 6.2548 × 10 −3
.3 × .219075
± 0.231 × 1.1180 × 10 6 ×
2 × 3.4411 × 10 −5
= 8.8539 × 10 7 N/m 2 and - 4.04729 × 10 8 N/m 2
( 2 2
σ eq = σ h + σ a − σ h σ a )
1
2
[(
= 47.387 × 10 6 ) + (− 4.047 × 10 ) − (47.387 × 10 )
2 8 2 6
× (− 4.047 × 10 )]
1
8 2
= 4.3039 × 10 8 N/m 2
The calculations for Case 3 are identical for Case 2 except for the actual
resistance to movement calculation.
1174 .57
Safety Factor =
3712 .0
= 0.31643
This safety factor is less than the specified safety factor of 1.4 and thus cover
would be required to achieve this factor. To find out the depth of cover, UPBK
could be rerun specifying a buried trenched with a 1.4 safety factor.
Input
Pipe
Nominal external diameter mm 219.075 ( 8.625-inch) U
Nominal wall thickness mm 9.5 U
Pipe Contents
Pipe contents Oil U
Pipe contents density kg/m³ 820 U
Pipe extra contents weight N/m 100 U
Pipe Material
Steel density kg/m³ 7850 U
Young's modulus N/m² 2.07E+11 (Carbon steel) U
Poisson's ratio 0.3 (Carbon steel) U
Thermal expansion coefficient 1/øC 0.0000116 (Carbon steel) U
Specified min yield stress N/m² 4.481592E+08 U
Coatings
Coating layer 1 Polythene U
Coating thickness m 0.002 U
Coating density kg/m³ 965 U
Coating layer 2 U
Coating thickness mm 0 U
Coating density kg/m³ U
Coating layer 3 U
Coating thickness mm 0 U
Coating density kg/m³ U
Coating layer 4
Coating thickness m U
Coating density kg/m³ U
Concrete
Concrete weight coating High density concrete U
Concrete thickness mm 100 U
Concrete density kg/m³ 3050 U
Environmental
Upheaval Safety Factor 2.1 U
Pipe burial depth to top of pipe m .9899994 C
Seawater density kg/m³ 1025 U
Water depth m 85 U
Upheaval buried or trenched pipe Buried U
Cohesive or non-cohesive cover Non-cohesive U
Cover density in air kg/m³ 2020 (Gravel/sand) U
Cover shear strength N/m² U
Uplift coefficient 0.5 U
Trench side slope ø U
Lateral coeff of friction U
Imperfection height m 0.3 (Recommended Min) U
Operating Conditions
Maximum internal temperature øC 95 U
Ambient temperature øC 4 U
Maximum internal pressure bar 49.64225 U
Tension on bottom N 0 U
Output
Equivalent Stresses
Input
Pipe
Nominal external diameter mm 219.075 ( 8.625-inch) D
Nominal wall thickness mm 9.5 U
Pipe Contents
Pipe contents Oil U
Pipe contents density kg/m³ 820 U
Pipe extra contents weight N/m 100 U
Pipe Material
Steel density kg/m³ 7850 U
Young's modulus N/m² 2.07E+11 (Carbon steel) D
Poisson's ratio 0.3 (Carbon steel) U
Thermal expansion coefficient 1/øC 0.0000116 (Carbon steel) U
Specified min yield stress N/m² 4.481592E+08 U
Coatings
Coating layer 1 Polythene D
Coating thickness m 0.002 U
Coating density kg/m³ 965 U
Coating layer 2 U
Coating thickness mm U
Coating density kg/m³ U
Coating layer 3 U
Coating thickness mm U
Coating density kg/m³ U
Coating layer 4
Coating thickness
Coating density
Concrete
Concrete weight coating High density concrete D
Concrete thickness mm 40 U
Concrete density kg/m³ 3050 U
Environmental
Upheaval Safety Factor 1.915793 U
Pipe burial depth to top of pipe m .5999999 C
Seawater density kg/m³ 1025 U
Water depth m 85 U
Upheaval buried or trenched pipe Buried U
Cohesive or non-cohesive cover Cohesive U
Cover density in air kg/m³ 2020 U
Cover shear strength N/m² 10000 U
Uplift coefficient 0.5 U
Trench side slope ° U
Lateral coeff of friction U
Imperfection height m 0.3 (Recommended Min) D
Operating Conditions
Maximum internal temperature °C 75 U
Ambient temperature °C 4 U
Maximum internal pressure bar 49.64225 U
Tension on bottom N U
Output
Pipeline buried
Equivalent Stresses
Input
Pipe
Nominal external diameter mm 219.075 ( 8.625-inch) U
Nominal wall thickness mm 9.5 U
Pipe Contents
Pipe contents Oil U
Pipe contents density kg/m³ 820 (Oil) D
Pipe extra contents weight N/m 100 U
Pipe Material
Steel density kg/m³ 7850 U
Young's modulus N/m² 2.07E+11 (Carbon steel) D
Poisson's ratio 0.3 (Carbon steel) D
Thermal expansion coefficient 1/°C 0.0000116 (Carbon steel) U
Specified min yield stress N/m² 4.481592E+8 U
Coatings
Coating layer 1 Polythene D
Coating thickness m 0.002 (Polythene) D
Coating density kg/m³ 965 U
Coating layer 2 U
Coating thickness mm U
Coating density kg/m³ U
Coating layer 3 U
Coating thickness mm U
Coating density kg/m³ U
Coating layer 4
Coating thickness
Coating density
Concrete
Concrete weight coating High density concrete D
Concrete thickness mm 40 U
Concrete density kg/m³ 3050 (High density concrete) D
Environmental
Upheaval Safety Factor 1.4 U
Pipe burial depth to top of pipe m 0 C
Seawater density kg/m³ 1025 U
Water depth m 85 U
Upheaval buried or trenched pipe Trenched U
Cohesive or non-cohesive cover Non-cohesive U
Cover density in air kg/m³ 0 U
Cover shear strength N/m² U
Uplift coefficient U
Trench side slope ° 25 U
Lateral coeff of friction 0.7 U
Imperfection height m 0.3 (Recommended Min) U
Operating Conditions
Maximum internal temperature °C 75 U
Ambient temperature °C 4 U
Maximum internal pressure bar 49.64225 U
Tension on bottom N U
Output
Equivalent Stresses