RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)

SITE ACCEPTANCE TEST PROCEDURE FOR OILY WATER TREATMENT

PACKAGE 740-A-001

Doc No: 9686-6120-PR-PO0031-0004 Rev. 01 Doc. Class

RAS MARKAZ CRUDE OIL PARK

SITE ACCEPTANCE TEST PROCEDURE FOR

OILY WATER TREATMENT PACKAGE 740-A-001

In this documentation, many format issues were again observed, request vendor to take it seriously.

01 16-Nov-22 14 Issued for Implementation F.Tommasino E. Amato M. Mincuzzi

A1 28-Mar-22 14 Issued for Review / Comments A. De Piano E. Amato M. Mincuzzi

REV DATE PAGES DESCRIPTION PP /CHK /APP

 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)

SITE ACCEPTANCE TEST PROCEDURE FOR OILY WATER TREATMENT

PACKAGE 740-A-001

Doc No: 9686-6120-PR-PO0031-0004 Rev. 01 Doc. Class

1.0 PURPOSE ..................................................................................................................................................... 3

2.0 REFERENCES ............................................................................................................................................... 3

3.0 GENERAL INFORMATION ......................................................................................................................... 4

3.1 SITE INSTALLATION ................................................................................................................................ ... 4

3.2 ELECTRICAL ............................................................................................................................................... 4
3.3 FEED WATER CHARACTERISTICS AND PRODUCTS REQUIREMENTS ...................................................................... 4

4.0 APPLICABILITY ........................................................................................................................................... 5

5.0 PACKAGE HANDOVER SEQUENTIAL DIAGRAM ................................................................................... 6

6.0 HEALTH AND SAFETY PRECAUTIONS .................................................................................................... 7

7.0 OVERVIEW .................................................................................................................................................. 7

8.0 TEST RUN .................................................................................................................................................... 7

9.0 CHECK LIST ................................................................................................................................................. 8

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 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)

SITE ACCEPTANCE TEST PROCEDURE FOR OILY WATER TREATMENT

PACKAGE 740-A-001

Doc No: 9686-6120-PR-PO0031-0004 Rev. 01 Doc. Class

1.0 PURPOSE

The present document explains the Site Acceptance Test (SAT) procedure for the Water System Desalination Unit

712-A-201 provided by Artes Ingegneria S.p.A for this project:

 PROJECT NAME: Ras Markaz Crude oil Park Project (Phase 1)

 PLANT LOCATION: Oman

 COMPANY NAME: Oman Tank Terminal Company (OTTCO)

 CONTRACTOR: China Petroleum Pipeline Engineering (CPP)

 VENDOR/SUPPLIER: Artes Ingegneria

 P.O. No.: CPP-RM-PO-0031

 VENDOR JOB: 704.D.20

 ITEM No.: 740-A-001

 ITEN NAME: Oily Water Treatment

2.0 REFERENCES

 Doc. No. 9686-6120-20-PO0031-0001 ‘’Process Flow Diagram’’

 Doc. No. 9686-6120-25-PO0031-0001 ‘’Piping and Instrument Diagram’’

 Doc. No. 9686-6120-PD-PO0031-0001 ‘’Process Description’’

 Doc. No. 9686-6120-EL-PO0031-0001 ‘’Equipment List’’

 Doc. No. 9686-6120-IF-PO0031-0001 ‘‘Electrical load List’’

 Doc. No. 9686-6120-PH-PO0031-0001 ‘’Operating Control Narrative’’

 Doc. No. 9686-6120-DS-PO0031-0022 ‘‘Dissolved Air Flotation unit Data Sheet’’

 Doc. No. 9686-6120-CA-PO0031-0001 “Pressure Vessel Mechanical Calculation”

 Doc. No. 9686-8470-DS-740-4002_01 ‘’ Data sheet for Oily Water Treatment Package

(740-A-001)’’
To adjust

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 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)

SITE ACCEPTANCE TEST PROCEDURE FOR OILY WATER TREATMENT

PACKAGE 740-A-001

Doc No: 9686-6120-PR-PO0031-0004 Rev. 01 Doc. Class

3.0 GENERAL INFORMATION

3.1 Site Installation

Location Oman
Outdoor, Desert with blowing sand and abrasive dust,
Climate
Marine environment
Installation Outdoor, Onshore
Maximum Air Temperature 49°C
Minimum Air Temperature 5.5°C

Design Temperature (mechanical) 5 / 85°C

Safe Area
Hazardous Area
Instrument/Motor: Zone 2, IIA/IIB, T3
Seismic Class C
3s gust to ASCE 7-10,
Wind Design
Risk category IV and Exposure category C
Humidity 30 – 98 %

3.2 Electrical

Utility Low Voltage Frequency Phase

Electric Power for Motors and Actuators 415 V AC ±5% 50 Hz ±2% 3

Electric Power for Local Control panel,

Instruments (externally powered).
Note: External power (by others) is
required fror ucp and electric actuator for 240 V AC ±2% 50 Hz ±1% 1
dosing pump. External power by DCS
provided by others is for non-loop power
instrumentation.

3.3 Feed Water Characteristics and products requirements

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 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)

SITE ACCEPTANCE TEST PROCEDURE FOR OILY WATER TREATMENT

PACKAGE 740-A-001

Doc No: 9686-6120-PR-PO0031-0004 Rev. 01 Doc. Class

All Waste Water collected in Oily Water Sewer (OWS) and Potentially Contaminated surface waste sewer (PCSW)

sumps across the site are routed to the Oily Water Treatment Package (OWTP). In addition, the OWTP also

receives produced water drained from crude tanks during dewatering. Other flow will vary depending on washout

activities and rainfall rates. All flows routed to the OWTP are initially combined in the Equalisation tank (in EPC

Contractor Scope) to balance out variations in the incoming flow. From the tank, wastewater is pumped at constant

rates to the Oily Water Treatment Package by means the Equalization Tank Pumps 740-P-002A/B (in EPC

Contractor Scope) continuously with normal flowrate of 15 m3/h. The package is designed for a design flowrate of

50 m3/h.

The main characteristics of feed water and those of the product water are the following:

Treated Waste Water

Unit Waste Water (IN)
(OUT)

Normal Flowrate m3/h 15 6.5

Design Flowrate m3/h 50 21.7

Temperature
°C 17 / 50 17 / 50
(min/max)
Pressure barg ATM ATM
Total Suspended
ppm 1000 10
Solids
Total Dissolved
ppm 200000 200000
Solids
Total Oil Content (of
which 1000 ppm ppm 1500 5
emulsified)

H2S ppm Max: 50 Max: 50

4.0 APPLICABILITY

These operations shall be referred to the “mechanical completed system”, so when all the foundation works, the

electro-instrumental connections and the paintings provided in the project have been completed.

Please note that all the instrument used for measurement shall be calibrated before the SAT.
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 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)

SITE ACCEPTANCE TEST PROCEDURE FOR OILY WATER TREATMENT

PACKAGE 740-A-001

Doc No: 9686-6120-PR-PO0031-0004 Rev. 01 Doc. Class

Adjust the below disgram to suit this page

5.0 PACKAGE HANDOVER SEQUENTIAL DIAGRAM

Compliance Performance Validation

Verifies
with contract (guarantee)

specification

Design drawings

Compliance with Verifies Correct Functional

Approved documents validation

(FAT)

Inspection release Package Verifies Correct Installation

FAT certificate delivery Verification

Package installation at site

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 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)

SITE ACCEPTANCE TEST PROCEDURE FOR OILY WATER TREATMENT

PACKAGE 740-A-001

Doc No: 9686-6120-PR-PO0031-0004 Rev. 01 Doc. Class

Adjust the below paragraph to suit this page

6.0 HEALTH AND SAFETY PRECAUTIONS

Package was designed and provided in accordance to applicable regulation for health and safety.

No particular attention is needed to pay for health and safety except when handling the chemicals (always wear the

protective gloves and glasses during manipulation of them), or the electrical equipment (all action regarding

electrical equipment should always be performed by an authorized electrician, following local safety regulation and

observing safety precautions).Always wear rubber gloves in addition to other PPE (Personal Protection

Equipments), such as hard hat and safety glasses.For some works (e.g. using jetwashers) it is advisable to wear a

full-face shield. Wash hands thoroughly before eating and drinking.

Operation of the plant may involve the work an elevated platform, so all necessary protection from falling down

must be taken. Ensure earthing and bonding of the equipment and skid have been done and completed.

7.0 OVERVIEW

Before executing the SAT the pre-commissioning and commissioning activities shall be carried out as described in

Doc. No. 9686-6120-OM-PO0031-0003 “Commissioning Manual”.

All the mechanical tests on equipments are carried out during these activities, while the overall performance of the

package will be checked in terms of process parameters during the SAT.

8.0 TEST RUN

The inlet and outlet parameter shall match the one described in Par. 3.3

During the test the package shall be kept running without any operator intervention, since all the tuning of the

process parameter shall be done in pre-commissioning and commissioning.

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 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)

SITE ACCEPTANCE TEST PROCEDURE FOR OILY WATER TREATMENT

PACKAGE 740-A-001

Doc No: 9686-6120-PR-PO0031-0004 Rev. 01 Doc. Class

Correct open/close of the ON/OFF valves shall be verified, and all the equipment shall start and stop automatically

as described in Doc. No. 9686-6120-PH-PO0031-0001 “Operating Control Narrative”

The test is performed with positive result if the package runs continuously for 8 hours without any interruption

following the procedure described in this paragraph and following the check list in the next paragraph, which shall

be checked and filled every 2 hours.

9.0 CHECK LIST

Running test is performed with positive result if the package run continuously for 8 hours at the condition indicated

above.The following check list has to be filled every 2 hours. The result of each test shall be within range of

guaranteed parameter in order to declare package is acceptable prior to handover to Company

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SITE ACCEPTANCE TEST PROCEDURE FOR OILY WATER TREATMENT

PACKAGE 740-A-001

adjust the header to suit the page Doc No: 9686-6120-PR-PO0031-0004 Rev. 01 Doc. Class

Equipment name Description of Check Point Acceptance Criteria 1st 2nd 3rd 4th Ref. Doc. Number Remarks

(Tag ID) Test Activity Result Result Result Result

(date) (date) (date) (date)

From TP007 Check Inlet Value to match table in 9686-6120-PD-PO0031-0001

Water par. 3.3 9686-6120-25-PO0031-0001
properties (Sheet 1 of 6)

To TP012 Check Outlet Value to match table in 9686-6120-PD-PO0031-0001

Water par. 3.3 9686-6120-25-PO0031-0001
properties (Sheet 2 of 6)

740-FI-1001 Check Inlet 740-FI-1001 Normal 15m3/h 9686-6120-20-PO0031-0001

Water flowrate Max 9686-6120-25-PO0031-0001
(Sheet 1 of 6) (TP 007)
50 m3/h

740-MOV-0100 Check correct Correct run 9686-6120-PH-PO0031-0001 Motor operated

opening valve shall run
according to
740-MOV-0101 9686-6120-25-PO0031-0001
timers set during
commissioning
(Sheet 2 of 6)
and control
narrative

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 adjust the header to suit the page RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)

SITE ACCEPTANCE TEST PROCEDURE FOR OILY WATER TREATMENT

PACKAGE 740-A-001

Doc No: 9686-6120-PR-PO0031-0004 Rev. 01 Doc. Class

740-M-104 Mixer running - Correct run 9686-6120-PH-PO0031-0001 Mixers shall

740-M-105 continuously 9686-6120-25-PO0031-0001 always be

running in AUTO
740-M-106
(Sheet 4 of 6) & (Sheet 5 of 6)
Mode

740-FG-0100 Check of air 740-FG-0100 ≈5.5 Nm3/h 9686-6120-20-PO0031-0001

740-FG-0101 flowrate to 740-FG-0101 9686-6120-PD-PO0031-0001
740-V-101A 9686-6120-25-PO0031-0001

740-V-101B
(Sheet 2 of 6)

740-FIT-0100 Check of 740-FIT-0100 ≈15 m3/h 9686-6120-20-PO0031-0001

740-FIT-0101 recirculation 740-FIT-0101 9686-6120-PD-PO0031-0001
water flow
9686-6120-25-PO0031-0001
740-T-101A
740-T-101B (Sheet 2 of 6)

740-P-100A Check of 740-PG-0100 5.5-6.5 barg 9686-6120-20-PO0031-0001

740-P-100B operating 740-PG-0101 9686-6120-PD-PO0031-0001

pressure 9686-6120-25-PO0031-0001

(Sheet 2 of 6)

740-V-101A Check of 740-PG-0102 5.5-6.5 barg 9686-6120-20-PO0031-0001

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RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)

SITE ACCEPTANCE TEST PROCEDURE FOR OILY WATER TREATMENT

PACKAGE 740-A-001

Doc No: 9686-6120-PR-PO0031-0004 Rev. 01 Doc. Class

740-V-101B operating 740-PG-0103 9686-6120-PD-PO0031-0001

pressure 9686-6120-25-PO0031-0001

(Sheet 2 of 6)

740-C-101A Check of 740-PT-0105 6-8.5 barg 9686-6120-20-PO0031-0001

740-C-101B operating 9686-6120-PD-PO0031-0001

pressure
9686-6120-25-PO0031-0001

(Sheet 2 of 6)

740-M-100 Mixer running 9686-6120-PH-PO0031-0001 Mixers shall

740-M-101 continuously 9686-6120-25-PO0031-0001 always be
running in AUTO

(Sheet 3 of 6)
Mode

740-P-101A Check of 740-PG-0104A ≈3 barg 9686-6120-25-PO0031-0001. Working

740-P-101B operating 740-PG-0104B 9686-6120-25-PO0031-0001 accordingly to

pressure and flow from
check for (Sheet 3 of 6) 740-FI-0001
presence of
fluid

740-P-102A Check of 740-PG-0105A ≈3 barg 9686-6120-25-PO0031-0001 Working

740-P-102B operating 740-PG-0105B 9686-6120-25-PO0031-0001 accordingly to

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RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)

SITE ACCEPTANCE TEST PROCEDURE FOR OILY WATER TREATMENT

PACKAGE 740-A-001

Doc No: 9686-6120-PR-PO0031-0004 Rev. 01 Doc. Class

pressure and flow from

check for (Sheet 3 of 6) 740-FI-0001
presence of
fluid

740-P-103A Check of 740-PG-0106A ≈3 barg 9686-6120-25-PO0031-0001 Pumps shall start

740-P-103B operating 740-PG-0106B 9686-6120-PH-PO0031-0001 and stop

pressure and according to
check for control narrative
9686-6120-25-PO0031-0001
presence of
fluid. Check for
(Sheet 4 of 6)
correct running
according to
pH from

740-AIT-0100

740-P-104A Check of 740-PG-0107A ≈3 barg 9686-6120-25-PO0031-0001 Pumps shall start

740-P-104B operating 740-PG-0107B 9686-6120-PH-PO0031-0001 and stop
pressure and according to
9686-6120-25-PO0031-0001
check for control narrative
presence of

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RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)

SITE ACCEPTANCE TEST PROCEDURE FOR OILY WATER TREATMENT

PACKAGE 740-A-001

Doc No: 9686-6120-PR-PO0031-0004 Rev. 01 Doc. Class

fluid. Check for (Sheet 4 of 6)

correct running
according to
flow from

740-FI-1001

740-M-102 Check of 9686-6120-PH-PO0031-0001 Mixer in AUTO

correct running mode shall run
according to
9686-6120-25-PO0031-0001
timers set during
commissioning
(Sheet 4 of 6)
and control
narrative

740-P-105A Check of 740-PG-0108A ≈3 barg 9686-6120-25-PO0031-0001 Pumps shall start

740-P-105B operating 740-PG-0108B 9686-6120-PH-PO0031-0001 and stop
pressure and according to
check for control narrative
9686-6120-25-PO0031-0001
presence of
fluid. Check for
(Sheet 5 of 6)
correct running
according to

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RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)

SITE ACCEPTANCE TEST PROCEDURE FOR OILY WATER TREATMENT

PACKAGE 740-A-001

Doc No: 9686-6120-PR-PO0031-0004 Rev. 01 Doc. Class

flow from

740-FI-1001