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Swift Manual v1 0003

This document is an operation and configuration manual for the SWIFT weighing indicator and high speed transmitter. It provides safety precautions and instructions for calibration, configuration, operation, and maintenance of the device.

Uploaded by

Rafael Inacio
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
302 views68 pages

Swift Manual v1 0003

This document is an operation and configuration manual for the SWIFT weighing indicator and high speed transmitter. It provides safety precautions and instructions for calibration, configuration, operation, and maintenance of the device.

Uploaded by

Rafael Inacio
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 68

SWIFT

WEIGHING INDICATOR AND


HIGH SPEED TRANSMITTER

OPERATION AND
CONFIGURATION
MANUAL
SWIFT User’s Manual

Revision: March 2014 (English)


For software versions: 1.000X

SWIFT

CALIBRATION RECORD
Record the calibration settings in the following table.

Serial Number:

Model:

Operating Voltage: 12-24 VDC


Purchase Date:

Installation Date:

Calibration Coefficients:

ZERO:

SPAN:

Access Code (ID): 2802

WARNING
Keep this number in a safe place. This will be the only one that
will let you access the protected parameters (scale definition,
calibration and others)

i
SWIFT User’s Manual

SAFETY PRECAUTIONS

WARNING-SHOCK HAZARD
For proper earthing, the safety earth wire (green or green/yellow)
must be connected to the general earth wire.

WARNING-SHOCK HAZARD
Due to the risk of electrical shock, this instrument must be installed
only by qualified personnel.

WARNING-SHOCK HAZARD
Signals connected to the communications modules
(RS-232 y RS-485) should be provided by a power supply with
SELV (very low security levels)

CAUTION
Calibration and configuration must be performed only by qualified
personnel.

CAUTION
The integrated circuits in the SWIFT are sensitive to electrostatic
discharge (ESD). Be sure to follow proper procedures for
transporting, storing and handling ESD-sensitive components.

CAUTION
Reference should be made to the enclosure in which the SWIFT is
going to be mounted: Degree of mechanical protection against
impact according to EN62262: indoor use IK05, IK08 for outdoor
use.

ii
SWIFT User’s Manual

INDEX
1 Introduction .............................................................................1-1
1.1 Indicator Characteristics ............................................................................................ 1-1
1.1.1 Load Cell connection .......................................................................................... 1-1
1.1.2 Operator Interface .............................................................................................. 1-1
1.1.3 Serial Communications ....................................................................................... 1-1
1.1.4 Input/Output Options .......................................................................................... 1-1
1.1.5 Power ................................................................................................................. 1-1
1.1.6 Environmental and Mechanical .......................................................................... 1-1
1.2 Key board .................................................................................................................. 1-2
1.3 Display and Luminous Information ............................................................................ 1-2
1.3.1 Weighing function LEDs ..................................................................................... 1-2
1.4 Label with characteristics and metrological identification .......................................... 1-3
1.5 Error Messages ......................................................................................................... 1-4
1.6 Maintenance .............................................................................................................. 1-4
1.6.1 Cleaning ............................................................................................................. 1-4
2 Operation .................................................................................2-1
2.1 Turning the indicator on ............................................................................................. 2-1
2.2 Entering Values ......................................................................................................... 2-1
2.3 Normal Weighing ....................................................................................................... 2-2
2.4 Zero ........................................................................................................................... 2-2
2.5 Tare ........................................................................................................................... 2-2
2.5.1 Activate tare ........................................................................................................ 2-2
2.5.2 Clearing a Tare Value ......................................................................................... 2-2
2.6 Ticket Printout............................................................................................................ 2-2
2.7 Setpoint ..................................................................................................................... 2-3
3 Configuration ...........................................................................3-1
3.1 Introduction ................................................................................................................ 3-1
3.2 Scale Definition.......................................................................................................... 3-3
3.2.1 MAX (cap) .......................................................................................................... 3-3
3.2.2 DIV (d1) .............................................................................................................. 3-4
3.2.3 DP (dp) ............................................................................................................... 3-4
3.2.4 ZERO TRACK (0-trac) .................................................................................... 3-4
3.2.5 ZERO RANGE (0-top) ..................................................................................... 3-4
3.2.6 AUTO ZERO (0.start) ..................................................................................... 3-4
3.2.7 Minimum Range Limit (uNderL) ........................................................................ 3-4
3.2.8 UNITS (unit)..................................................................................................... 3-4
3.3 Options ...................................................................................................................... 3-5
3.3.1 FILTER (filter) ............................................................................................... 3-6
3.3.2 BAND (Band ) ................................................................................................... 3-7
3.3.3 PERIOD (Period ) ........................................................................................... 3-7
3.3.4 TARE LOCK (tare.lc) ...................................................................................... 3-7
3.3.5 LANGUAGE (lang ) .......................................................................................... 3-7
3.3.6 KEY LOCK (loc) ................................................................................................ 3-8
3.3.7 PRINT MINIMUM (prt)...................................................................................... 3-8
3.3.8 TICKET (prt_t1) .............................................................................................. 3-8
3.3.9 TICKET_ ID (tid) .............................................................................................. 3-8
3.4 Communication port RS-485 ..................................................................................... 3-9
3.4.1 MODE (type)..................................................................................................... 3-9
3.4.2 FORMAT (for) .................................................................................................. 3-9
3.4.3 BAUD (baud) ..................................................................................................... 3-10
3.4.4 PARITY (par)..................................................................................................... 3-10
3.4.5 TRANSMISSION RATE (ou.rate) .................................................................... 3-10

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SWIFT User’s Manual

3.4.6 TERMINATION (ter) ......................................................................................... 3-10


3.4.7 PROTOCOL (PROT) ............................................................................................ 3-10
3.4.8 ADD (add)........................................................................................................... 3-10
3.4.9 RTer (rter) ........................................................................................................ 3-10
3.5 Communication port RS-232 ...................................................................................... 3-11
3.5.1 MODO (type) ..................................................................................................... 3-11
3.5.2 FORMAT (for) ................................................................................................... 3-11
3.5.3 BAUD (baud) ...................................................................................................... 3-11
3.5.4 PARITY (par) ..................................................................................................... 3-12
3.5.5 TRANSMISSION RATE (ou.rate) ..................................................................... 3-12
3.5.6 TERMINATION (ter) ......................................................................................... 3-12
3.6 Analog Output ............................................................................................................ 3-12
3.6.1 TYPE (type) ...................................................................................................... 3-13
3.6.2 OUTPUT (output)............................................................................................. 3-13
3.6.3 ERROR (error) ................................................................................................. 3-13
3.6.4 MIN (aout_0) ..................................................................................................... 3-13
3.6.5 FULL (aout_f) ................................................................................................... 3-13
3.6.6 TW MIN (aout_f0) ............................................................................................ 3-13
3.6.7 TW FULL (aout_ff) .......................................................................................... 3-13
3.7 Digital Outputs ........................................................................................................... 3-14
3.7.1 D_OUT Nº (d_out n)......................................................................................... 3-14
3.7.2 VL(i) (ul) ............................................................................................................. 3-14
3.7.3 TYPE(i) (type) ................................................................................................... 3-15
3.7.4 REL(i) (rel) ........................................................................................................ 3-15
3.7.5 TRIP(i) (trip) .................................................................................................... 3-15
3.7.6 BAND(i) (bd) ....................................................................................................... 3-16
3.7.7 HYSTERESIS(i) (hy) .......................................................................................... 3-16
3.7.8 LOCKED(i) (d_Loc) ............................................................................................ 3-16
3.7.9 HOLD(i) (HOLD) ................................................................................................... 3-16
3.7.10 DELAY(i) (delay) ............................................................................................... 3-16
3.8 Digital Inputs .............................................................................................................. 3-17
3.8.1 D_IN NUM (d_in no) ....................................................................................... 3-17
3.8.2 TYPE(i) (type) ................................................................................................... 3-17
3.8.3 FUNCTION(i) (func) .......................................................................................... 3-17
3.8.4 Examples of application ...................................................................................... 3-17
4 Calibration ............................................................................... 4-1
4.1 Calibration with masses (CAL 1) ............................................................................... 4-1
4.1.1 ZERO (0ero) ...................................................................................................... 4-1
4.1.2 SPAN (span) ...................................................................................................... 4-1
4.1.3 TW SPAN (fspan) ............................................................................................. 4-2
4.1.4 LIN, LIN_C y LIN_I (lin,lin_c,lin_1) ............................................................ 4-2
4.2 Numerical Calibration (CAL 2) ................................................................................... 4-3
4.2.1 LCAP (lcap)....................................................................................................... 4-3
4.2.2 LNUM (lno) ........................................................................................................ 4-3
4.2.3 L Sn (lsn) ........................................................................................................... 4-4
4.2.4 ZERO (0ero) ...................................................................................................... 4-4
4.2.5 Dead load (dead_l) ........................................................................................... 4-4
5 Tools & test ............................................................................. 5-1
5.1 Tools .......................................................................................................................... 5-1
5.1.1 Weight x10 (h_res ) ........................................................................................... 5-1
5.1.2 mV-Metro (signal ) ........................................................................................... 5-1
5.1.3 Print Cal (p_cal) ................................................................................................ 5-1
5.1.4 Par.Reset (preset)............................................................................................ 5-1
5.1.5 SW Update (update) ......................................................................................... 5-1
5.1.6 Remote Calibration (cal_PC) ............................................................................. 5-2
5.2 Test ............................................................................................................................ 5-2
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SWIFT User’s Manual

5.2.1 Digital outputs (t_dout ) ................................................................................... 5-2


5.2.2 Digital inputs (t_din )........................................................................................ 5-2
5.2.3 RS-232 (rs-232) ............................................................................................... 5-2
5.2.4 RS-485 (rs-485) ............................................................................................... 5-2
5.2.5 Analog output (t_aout) ..................................................................................... 5-2
6 Communications .....................................................................6-1
6.1 Communication general characteristics ..................................................................... 6-1
6.2 General Characteristics of the Remote Controller ..................................................... 6-1
6.2.1 Remote Controller Commands ........................................................................... 6-1
6.2.2 Data Format ........................................................................................................ 6-2
6.3 Protocol RS-232 ........................................................................................................ 6-4
6.4 Network Communications (RS-485) .......................................................................... 6-4
6.5 MODBUS Protocol..................................................................................................... 6-5
6.5.1 General Characteristics ...................................................................................... 6-5
6.5.2 MODBUS supported functions ........................................................................... 6-5
6.5.3 Warnings and saving parameters in the NVM (nonvolatile memory).................. 6-5
6.5.4 Parameters and variables addressing ................................................................ 6-6
6.5.5 Command Register ............................................................................................. 6-6
6.5.6 Returned Error Codes ........................................................................................ 6-6
6.5.7 Using the command register ............................................................................... 6-7
6.5.8 Numerical data format ........................................................................................ 6-8
6.5.9 MODBUS address conversion: ........................................................................... 6-8
6.5.10 Registers address tables .................................................................................... 6-9
6.5.11 Binary mode on digital outputs ........................................................................... 6-17
7 Connections.............................................................................7-1
7.1 Load cell connection .................................................................................................. 7-1
7.2 Load cell sealing ........................................................................................................ 7-1
8 Appendix: Power supply accessory ......................................8-1
8.1 Features: ................................................................................................................... 8-1
8.2 General specifications ............................................................................................... 8-1
8.3 Conformity Declaration .............................................................................................. 8-2
9 Appendix: Installation in protected area ...............................9-1

v
Operation

1 Introduction
1.1 Indicator Characteristics
1.1.1 Load Cell connection
Full scale input signal ±3,9 mV/V
Input impedance 200 MΩ (typical)
Internal resolution Converter AD 24 bits, 16.700.000 counts (± 8.350.000)
Measurement rate 2.400 measurements per second
Linearity error ≤ 0,01 % of measurement level
Zero stability 150 nV/ºC max.
Span stability 3,5 ppm/ºC max.
Excitation voltage 5,0 ± 0,5 VDC
Transducer minimum resistance 58Ω (6 cells of 350Ω, 12 cells of 700Ω)
Transducer maximum resistance 1.000 kΩ
Wire length 400 m/mm2 max. (6 wires)
30 m/mm2 max. (4 wires)

1.1.2 Operator Interface


Main display 6 digit LED 10 mm
Keyboard Keyboard with 5 keys

1.1.3 Serial Communications


COM1: Bi-directional RS-232 (Dist. up to 15m)
COM2: Half-duplex RS-485, (Dist. up to 1.200m and 32 devices)
Own protocols:, Modbus (RTU and ASCII)
Transmission rates 115200, 57600, 38400, 19200, 9600 and 4800 bauds
Number of bits and parity 8 bits no parity, 8 bits “even” parity an 8 bits “odd” parity

1.1.4 Input/Output Options


3 digital inputs Opto-isolated with status LED
VILOW ≤ 0,8V; VIHIGH ≥ 4V; VIMAX = 30V
3 digital outputs Relay outputs with status LED: Normally Open (N.O)
Umax: 30V/AC 30V/DC; Imax: 100mA
Analog output Galvanic insulation output, 16-bits D/A
(Only SWIFT A version) Voltage output: 0 –10.5V (nom); load > 10kΩ
Current output: 0 – 21mA; loop resistance<500 Ω

1.1.5 Power
Power supply: 10V to 28V DC
Consumption: 4W (max.)

1.1.6 Environmental and Mechanical


Operating temperature -20ºC to 50ºC
Storage temperature -25ºC to 60ºC
Size 146,5 x 76 x 35 mm
Weight 0,3 kg
Mounting DIN-Rail mounting
Ingress protection ratio IP40

1-1
Operation

1.2 Key board


The keyboard is located on the front of the instrument and has 5 keys. These keys have
simultaneous detection of pressing in more than one key.

Keys Normal status Setup mode

Exit any operation Up a level / exit configuration mode

Acquire a Zero Move to the left (Cursor) / change option

Tare the scale Move to the right (Cursor) / change option

Setpoints programming Increase the digit (Cursor)

Print Selection / Down a level / Confirm

1.3 Display and Luminous Information

The indicator consists of a main display, four luminous weight indicators and 6 digital input/output
indicator status lights. The arrangement can be seen in figure 1.3.1.

Weighing LEDs Main Display

NET
PT

Digital Input and


Output Leds

LOAD CELL RS-232 RS-485 DIGITAL OUT DIGITAL IN POWER ANALOG OUT
12-24 VDC
SHIELD

DATA+
Sense+

V OUT
EXC+

DATA-

0 VDC
OUT3
OUT2
OUT1
COM.

COM.

COM.

I OUT
Sense-
SIG+

EXC -

GND
SIG-

RxD
TxD

IN3
IN2
IN1

Figure 1.3.1 Display and luminous information

1.3.1 Weighing function LEDs

Indicator Meaning
Scale is in standstill mode
Zero
NET Tare
PT Prefixed tare

1-2
Operation

1.4 Label with characteristics and metrological identification


It is located on the rear side of the indicator, as shown in figure 1.4.1. It is a safety label which
contains the characteristics of the device, and metrological values and marks.

Figure 1.4.1 Label with characteristics and metrological identification layout

1-3
Operation

1.5 Error Messages


Main Display Condition Solution
e rr 0 Scale is not empty Remove the weight
e rr 1 EEPROM failure Contact your technical service
e rr 2 Incorrect entered value Enter a value inside the range
Check that the selected working
The option that is trying to access is not
e rr 3 available with the current configuration
mode and the configuration of the
device allow access to this option
Check connector and load cell
e r r. r e f No signal from the load cell
cable
Contact your technical service if
e rr 99 Reset caused by software supervisor
problem persists
Check connector and load cell
a d c. e r r ADC error
cable
a d c. f a l ADC failure Contact your technical service
a O u t.f a Analog output failure Contact your technical service
Weight exceeds the maximum capacity Remove weight
^^^^^^
Enter signal exceeds the maximum range Check installation
______ Enter signal under the minimum range Check installation
Weight on the scale under the minimum Place a weight above the minimum
E R R. P r N weight value (see 3.3.7)
Check that MAX value is correct
MAX
e r r. C A P Not accomplished: DIV
≤ 100000
Change DIV to accomplish the
relation
Check that DIV value is correct
MAX
e r r. D 1 Not accomplished: DIV
≤ 100000 Change MAX to accomplish the
relation
L O_BAT Power failure Check power supply
The maximum number of calibrations
C A L. T O P (9.999) has been reached
Contact your technical service
Unplugged Plug it in
Indicator failure Contact your technical service

1.6 Maintenance
1.6.1 Cleaning
a. Unplug the device from supply.
b. Clean the indicator with a clean and dry cloth.

CAUTION
Never use alcohol or solvents to clean the indicator. These
chemical products could damage it.
Make sure that water does not enter the indicator. It could
damage electronic components.

1-4
Operation

2 Operation
2.1 Turning the indicator on
To turn the indicator on, connect it to the power supply. The switch on process will first display a
test countdown sequence, with the weighing LEDs blinking at each step. The sequence ends with the
software version (S), the equipment serial number (SNR), and finally the number of performed
calibrations (nc).

NET
PT 9 9 9 9 9 9. NET
PT 1
NET
PT 8 8 8 8 8. 8 NET
PT 12
NET
PT 123
NET
PT 1 11111 NET
PT 1234
NET
PT 0. 0. 0. 0. 0. 0. NET
PT 12345
NET
PT
NET
PT 1 23456
NET
PT S NET
PT 23456 7
NET
PT 0. 0 8 0 1 NET
PT nc 1
INDICATION SNR

Snr
EXAMPLE: SNR:1234567
NET
PT

Figure 2.1.1 Switch on sequence

It is recommended that the instrument is allowed to warm up and stabilize for a period of 30
minutes before using it, especially before a calibration. In order to avoid warm up time and potential
condensation in case of significant changes in the outside temperature, the device can be left
permanently connected.

2.2 Entering Values


To use some of the equipment functions, it is necessary to enter numerical values. Use the arrow

keys to enter these values. Use right and left arrow keys to select the digit to be modified,

and the up arrow keys to increase its value.

2-1
Operation

2.3 Normal Weighing


The measured weight is displayed.

2.4 Zero
The indicator has a manual zero-ing function. When you press the Zero key the indicator stores
the current weight value as the zero of the system.
This key acts according to how the 0-top has been defined (see 3.2.5).
Operation:

It is possible to lock the zeroing key (see 3.3.6).

2.5 Tare
2.5.1 Activate tare
Press the Tare key. The current value will be stored as tare. The NET led lights up.
Operation:

It is possible to lock the tare key (see 3.3.6).

2.5.2 Clearing a Tare Value


To clear a tare register in normal operation, that is to say when the tare lock option is on (see
3.3.4), press Exit and then the Tare key.
Operation:


If the tare lock is off then the tare is automatically deactivated if the conditions described in
3.3.4 are met.
It is possible to lock the clearing tare key (see 3.3.6).

2.6 Ticket Printout


To print a ticket through RS-232 communication port press the print key. If the weight is under
the divisions introduced in PRINT MIN function (see 3.3.7), the display shows
“ E R R. P r N ”. The RS-232 communication port should be configured as ticket mode, see 3.5.1.
Operation:

Ticket ID: 1

Gross 100.0 kg
Tare 0.0 kg
Net 100.0 kg

Figure 2.6.1 Ticket example

It is possible to lock the print key (see 3.3.6).

2-2
Operation

2.7 Setpoint

By pressing the key, the short configuration set point menu is accessed. In this menu
you can configure the weight value at which the selected output operates.
Operation:

The screen where you should select the number of the set point to configure appears:
VL (i)
u l i

1|2|3
+

Figure 2.7.1 Setpoint

To select the setpoint use these keys. The enter key allows us to get into the edit
mode. Press Enter to accept. Press Exit if you want to exit the menu without making any
changes.
If you want to enter a negative set point, the minus sign should be placed in the digit to the left.
The message e r r 2 will appear if we set a higher value than the capacity of the scale or
an incompatible value due to the scale division.
Exit:

When parameter d_loc i is on then the message loc (locked) will be shown and will blink
three times, this parameter cannot be modified from this menu.

To lock the setpoint key , see 3.3.6.

2-3
Configuration

3 Configuration
3.1 Introduction
Inside the configuration menu and the calibration menu, we can find different types of
parameters:
a) Free access, they can always be read and modified.
b) Protected, they can always be read but only modified under certain conditions. There are two
types of parameters:
-Metrological parameters: These parameters affect directly the calibration counter, in the
schemes are accompanied by the P symbol. To be able to modify these parameters it is
necessary to set the correct PIN number and the calibration switch (see figure 3.1.1) should be
in the unlock position when getting into the configuration menu.
-None-metrological parameters: These parameters do not affect to the calibration counter, in
the schemes are accompanied by the P symbol. To be able to modify these parameters it is
only necessary to set the correct PIN number, independently of the calibration switch position.

The calibration counter is shown on the display when turning on the indicator.

To prevent access to the protected parameters there


is a switch located in the left side of the indicator, just above
the load cell connector. In the left position the switch allows
protected parameters to be changed, but in the right position
the protected parameters cannot be changed.
Figure 3.1.1 Calibration
switch detail

Figure 3.1.2 shows the basic menu structure:


Serial Serial Analog Digital Calibration
Scale Def Options Digital Inputs Cal mV. Tools Test
RS-485 RS-232 Output Outputs with masses
Test (Test)
t_dout | t_din | rs-232 | rs-485 | t_aout
Tools (util)
hres | signal | p_cal | preset | update | cal_pc
Cal. mV. (cal 2)
lcap | lno | lsn | 0ero | dead_l
Calibration with masses (cal 1)
0ero | span | fspan | lin | lin_c | lin_i
Digital Inputs (d_in)
d.in_no | type i | func i
Digital Outputs (d_out)
D_outn | uli | type i | rel i | trip i | bd i | hy i | d_loc i | holdi | delay i
Analog Output (a_out)
type | output | error | aout_0 | aout_f | aout.f0 | aout.ff
Serial RS-232 (rs-232)
type | for | baud | par| ou.rate | ter
Serial RS-485 (rs-485)
type | for | baud | par | ou.rate | ter | prot | add | rter
Options (option)
filter | band | PEriod | tare.lc | lang | loc | prt | prt_ti | t.id
Scale Def (def)
cap | di | dp | 0-trac | 0-top | 0.start | underl | unit

Figure 3.1.2 Basic menu structure

3-1
Configuration

To enter inside the configuration menu, it is necessary following these steps:

ENTER INSIDE THE


CONFIGURATION MENU

Press and hold key


while pressing key

Id 0000
The indicator will show the Id menu.
To select the digit use `left/right’ keys.
To change the value of the digit use ‘up’ key.

Id 2802 Once the id: 2802 is introduced, press key


to accept.
Figure 3.1.3 Enter in the configuration menu

Once we have introduced the Id_2802 of the device (optional), we are inside the configuration
menu, being the first configuration screen and from there we can move along the configuration menu.

Analog Digital Calibration


Scale Def Options Serial RS-485 Serial RS-232 Digital Inputs Cal mV. Tools Test
Output Outputs with masses

Enter key validates the selection. If we ignore to enter the Id (press enter key with 0000
indication) or we input a wrong number, we will get access to the menu but we will not be able to
change protected parameters, marked with a P . The factory access code can be found on page 1 and
cannot be modified.
Once entered in the calibration-configuration menu, the display will show us the position where
we are.

To move through the menus use the cursors. To move in the same level with left ( ) and

right cursor ( ), to change the level, use enter and exit keys. Once the parameter is

selected, if you want to change it, press enter key and set the desired value with increase key

( ), select the digit or chose an option with ( ) keys. To accept the selection press enter key.

Exit from menu press exit key.


It is recommended to print the calibration parameters, once the system is configured, using P_cal
function in submenu options (see 5.1.3).
Entering values and scrolling through the display digits should be performed as follows, for
coefficients over 6 digits:

always off

NET
PT

4 value digits
Position
To enter:
Use ( ) keys to move through the digits.
Use ( ) key to modify parameters.

1 4321
Digit in position 1 only can be shifted to the left.
NET
PT

3-2
Configuration

NET
PT 2 4321 When pressing ( ) moves the digit to the next

NET
PT 9 9876

p 987
The sign digit is the last position to the left. No
NET
PT
possible to perform shifts to the left ( ).

p -987
Change the sign or the digit value (in “P” position),
NET
PT
press ( ).

3.2 Scale Definition


Within the Scale Definition configuration level, parameters showed in Figure 3.2.1 can be found.

Once we have introduced the Id_2802 of the device (optional), we are inside the configuration
menu (the first screen) and from there, we can move along the configuration menu.

Analog Digital Calibration


Scale Def Options Serial RS-485 Serial RS-232 Digital Inputs Cal mV. Tools Test
Output Outputs with masses

Scale Def
d e f
Cap Div Dp Zero Track
c a p d i d p 0 - t r a c

Enter numerical
value 0 | 0.0 | 0.00 | 0.000
1 | 2 | 5 | 10 | 20 | 50 off | 0.5d | 1d |
+ 0.0000
+ 2d | 3d | 4d | 5d
P +
P P +
P

Zero Range Auto Zero UnderL Units


0 - t o p 0. s t a r t u n d e r l u n i t

1.9 | 100 off | on -ouerl | -20d k9 | t | g | lb | o | none


+ + + +
P P P P

Figure 3.2.1

3.2.1 MAX (cap)


Maximum capacity of the scale.

3-3
Configuration

3.2.2 DIV (d1)


Value of the scale division.

3.2.3 DP (dp)
Position of the decimal point. By pressing the arrow keys you can move the decimal point to the
desired position so, the division of the scale would be in the same unit than the capacity of the scale.

3.2.4 ZERO TRACK (0-trac)


The level at which the system is automatically zeroed as long as the weight is within the selected
band and it is stable.
These are the options:
OFF: Deactivated function
0.5d: ± 0.5 divisions
1d: ± 1 division
2d: ± 2 divisions
3d: ± 3 divisions
4d: ± 4 divisions
5d: ± 5 divisions
The indicator performs the zero tracking, in the order of 0,5d/seg.

3.2.5 ZERO RANGE (0-top)


The range within which the scale may be zeroed ( key and zero track).
These are the options:
1,9%: Allows performing a zero if the weight value is ≤1.9% of the maximum capacity.

100%: Allows performing a zero for the 100% of the maximum capacity.

3.2.6 AUTO ZERO (0.start)


The indicator zeroes when it is turned on.
These are the options:
ON: Activated function
OFF: Deactivated function
Recommendation:
Silos/ Tanks/ Hoppers OFF
Platforms On

3.2.7 Minimum Range Limit (uNderL)


Selecting the point at which the computer indicates the input error signal below the minimum
range( _ _ _ _ _ _ ).
These are the options:
-oUERL: Lower range equal to the maximum range changed sign
-20d: Lower range equal to -20 divisions.

3.2.8 UNITS (unit)


Weight unit of the scale.
These are the options:
kg: Kilogram lb: Pound
t: Ton o: Ounce
g: Gram none: None

3-4
Configuration

3.3 Options
Within the Options configuration level, parameters showed in Figure 3.3.1 can be found.

Once we have introduced the Id_2802 of the device (optional), we are inside the configuration
menu, being the first configuration screen and from there, we can move along the configuration menu.

Analog Digital Calibration


Scale Def Options Serial RS-485 Serial RS-232 Digital Inputs Cal mV. Tools Test
Output Outputs with masses

Options
o p t i o n
Filter Band Period
f i l t e r b a n d P E R I O D

off | 2 | 4 | 6 | 8 | 10 | 12 off | 0,5d |1d | 2d 25 | 50 |100 |


| 14 | 16 | 18 | 20 | 22 | 24 | 5d| 10d 150 | 200 | 250
+ + | 500 |1000
P P +
P

Tare lock Language Key lock


t a r e. l c l a n g l o c

on | off spa | por | fre | eng | ger | cat 00000


+ + +
P

Print Minimum Ticket Ticket_ID


p r t p r t _ t i t. i d

enter numerical value off | est enter numerical value


+ + +

Figure 3.3.1 Options

3-5
Configuration

3.3.1 FILTER (filter)


Filter level. You can choose different filter levels or deactivate this function. The higher the
selected value, the higher the filter level.

These are the options:


OFF, 2, 4, 6, 8,10,12,14,16,18, 20, 22, 2

Next, we show the equivalence table between the type of filter and its stabilization time (settling
time).

FILTER LEVEL SETTLING TIME


0 -
2 65 ms
4 67 ms
6 85 ms
8 85 ms
10 85 ms
12 125 ms
14 285 ms
16 600 ms
18 1305 ms
20 1568 ms
22 2200 ms
24 2732 ms

SETTLING TIME: Time taken for the device versus a change in the input signal.

In figure 3.3.1.1 we can see the ADC response against an input weight variation.

Figure 3.3.1.1

3-6
Configuration

3.3.2 BAND (Band )


Inside this menu, we can find the necessary parameters that will help us to define the stability of
the system. To meet the stability condition we must fulfill that: the weight does not exceed the defined
band, in a period of time.
The level at which motion is detected. Out of this level there is no stability.
OFF: Deactivated function (the device always shows “stable weight”)
0.5d: Half division
1d: One division
2d: Two divisions
5d: Five divisions
10d: Ten divisions

3.3.3 PERIOD (Period )


Inside this menu, we can find the necessary parameters that will help us to define the stability of
the system. To meet the stability condition we must fulfill that: the weight does not exceed the defined
band, in a period of time
Period of time in which we want the weight remains within the selected stability band.

The possible options are:


25 25 milliseconds
50 50 milliseconds
100 100 milliseconds
150 150 milliseconds
200 200 milliseconds
250 250 milliseconds
500 500 milliseconds
1000 1000 milliseconds

3.3.4 TARE LOCK (tare.lc)


It allows activating and deactivating the tare lock.
The possible options are:
On, off
If that option is on the tare is locked (keeps the tare). That is the equipment default option and
under which the tare is activated until it is manually deactivated (see 2.5.2). When that option is
off the tare acts as follows: if after removing the weight its value is within the range of ¼
divisions around zero then the equipment automatically deactivates the tare.

3.3.5 LANGUAGE (lang )


You can choose among different languages for the printed ticket.

The possible options are:


SPA: Spanish
POR: Portuguese
FRE: French
ENG: English
GER: German
CAT: Catalan

3-7
Configuration

3.3.6 KEY LOCK (loc)


It locks the keyboard. The parameter treatment is performed with a 5 digit binary number. The
value 1 locks the function and the value 0 releases it.
These are the options:

5|4|3|2|1

KEYB - LOCK Keyboard lock


PRINT - LOCK PRINT key lock
TARE - LOCK TARE key lock
ZERO - LOCK ZERO key lock
F - LOCK F key lock

3.3.7 PRINT MINIMUM (prt)


Is the minimum weight value in divisions at which a print ticket request it is accepted. The value
can be within 0 and 255 divisions. Any attempt to make an impressions with the weight below the
programmed, the error E R R. P r N will be displayed.

3.3.8 TICKET (prt_t1)


Select the type of ticket to be printed with the Print key.
These are the options:
OFF: No ticket printing
EST: Standard ticket

3.3.9 TICKET_ ID (tid)


Edit the number of the next printing ticket. The minimum value is 1 and the maximum is 65.000. If
a higher or a lower value is introduced, the e r r 2 will be displayed.

3-8
Configuration

3.4 Communication port RS-485


Within the Communication port RS-485 level, parameters showed in Figure 3.4.1 can be found.

Once we have introduced the Id_2802 of the device (optional, if we want modify protected
parameters), we are inside the configuration menu, being the first configuration screen and from there
we can move along the configuration menu.

Analog Digital Calibration


Scale Def Options Serial RS-485 Serial RS-232 Digital Inputs Cal mV. Tools Test
Output Outputs with masses

Serial RS-485
r s - 4 8 5
Type Format* Baudrate
t y p e f o r b a u d

off | de | st | ascii | rtu f1 | f2 | f3 | f4 | f5 | f6 | f7 | 4800 | 9600 | 19200 |


f8 | f9 | f10 | f11 | f12 | f13 38400 | 57600 | 115200
+
+ +

Parity Transmission Rate* Termination*


p a r o u. r a t e t e r

none | euen | odd 1 | 5 | 10 | 25 | 50 | crlf | cr | et | none


75 | 150 | 300 | 600
+ +
+

Prot * Adress RTermination


p r o t a d d r t e r

none | rs-485 enter numerical off | on


+ + +

* When TYPE parameter is in mode ACII or RTU, these functions are not enabled.
Figure 3.4.1 Communication port RS-485

3.4.1 MODE (type)


Transmission mode.
These are the options:
DEACTIVATED (OFF): No data transmission
DEMAND (de): Data transmission on external request through the serial port
STREAM (st): Continuous data transmission
ASCII (ASCII): MODBUS ASCII
RTU (RTU): MODBUS RTU

3.4.2 FORMAT (for)


Format of the transmitted data, for DEMAND and STREAM.
These are the options:
F1, F2, F3, F4, F5, F6, F7, F8, F9, F10, F11, F12, F13 (see 6.2.2)

3-9
Configuration

3.4.3 BAUD (baud)


Transmission speed
These are the options:
4800, 9600, 19200, 38400, 57600, 115200

3.4.4 PARITY (par)


Number of data bits and parity
These are the options:
none: 8 bits data, no parity
eUen: 8 bits data, 1 bit even parity (even)
odd: 8 bits data, 1 bit odd parity (odd)

3.4.5 TRANSMISSION RATE (ou.rate)


In the STREAM mode, is the number of transmissions per second. Possible options are:
1, 5,10, 25, 50, 75,150, 300, 600

It should be noted that the format and the baud rate may limit the actual shipping.

3.4.6 TERMINATION (ter)


Termination of the data for DEMAND and STREAM
These are the options:
CRLF <CR>,<LF>
CR <CR>
ET <ETX>
NONE nothing

3.4.7 PROTOCOL (PROT)


Protocol communication port. Possible values:
None: No protocol
RS-485: Own RS-485 protocol

3.4.8 ADD (add)


It is the address of the equipment in a RS-485 network. We can connect up to 32 devices in the
bus.
Possible address values are: 01-99
When having some devices connected to the same bus, they should have different addresses.

3.4.9 RTer (rter)


Is the termination resistor for RS-485 bus. Possible values are:
off, On

We must have this option On when the device is connected to the beginning or end of the 485
bus. We have connected this resistor at each end of the bus.

3-10
Configuration

3.5 Communication port RS-232


Within the Communication port RS-232 level, parameters showed in Figure 3.5.1 can be found.

Once we have introduced the Id_2802 of the device (optional, if we want to modify the protected
parameters), we are inside the configuration menu, being the first configuration screen and from there
we can move along the configuration menu.

Analog Digital Calibration


Scale Def Options Serial RS-485 Serial RS-232 Digital Inputs Cal mV. Tools Test
Output Outputs with masses

Serial RS-232
r s - 2 3 2
Type Format Baudrate
t y p e f o r b a u d

off | de | st | ti f1 | f2 | f3 | f4 | f5 | f6 | f7 | 4800 | 9600 | 19200 |


f8 | f9 | f10 | f11 | f12 | f13 38400 | 57600 | 115200
+
+ +

Parity Transmission Rate Termination


p a r o u. r a t e t e r

none | euen | odd 1 | 5 | 10 | 25 | 50 | crlf | cr | et | none


75 | 150 | 300 | 600
+ +
+

Figure 3.5.1 Communication port RS-232

3.5.1 MODO (type)


Transmission mode.
These are the options:
DEACTIVATED (OFF): No data transmission
DEMAND (de): Data transmission on external request through the serial port
STREAM (st): Continuous data transmission
TIQUET(ti): Print out ticket

3.5.2 FORMAT (for)


Format of the transmitted data, for DEMAND and STREAM
These are the options:
F1, F2, F3, F4, F5, F6, F7, F8, F9, F10, F11, F12, F13 (see 6.2.2)

3.5.3 BAUD (baud)


Transmission speed
These are the options:
4800, 9600, 19200, 38400, 57600, 115200

3-11
Configuration

3.5.4 PARITY (par)


Number of data bits and parity.
These are the options:
none: 8 bits data, no parity
eUen: 8 bits data, 1 bit even parity (even)
odd: 8 bits data, 1 bit odd parity (odd)

3.5.5 TRANSMISSION RATE (ou.rate)


In the STREAM mode, is the number of transmissions per second. Possible options are:
1, 5,10, 25, 50, 75,150, 300, 600

It should be noted that the format and the baudrate may limit the actual shipping.

3.5.6 TERMINATION (ter)


Termination of the data for DEMAND and STREAM.
These are the options:
CRLF <CR>,<LF>
CR <CR>
ET <ETX>
NONE nothing

3.6 Analog Output


(Trying to access to this menu with a device without analog output will show in the screen
e rr 3 )
Within the Analog output configuration level, parameters showed in Figure 3.6.1 can be found.
Once we have introduced the Id_2802 of the device (optional, if we want to modify protected
parameters), we are inside the configuration menu, being the first configuration screen and from there
we can move along the configuration menu.

Analog Digital Calibration


Scale Def Options Serial RS-485 Serial RS-232 Digital Inputs Cal mV. Tools Test
Output Outputs with masses

Analog Output
a _ o u t
Type Output Error
t y p e o u t p u t e r r o r

gross | net 4-20 | 0-20 | 0-5 | 0-10 full | hold | 0ero


+ + +

Min Full TW Min TW Full


a o u t _ 0 a o u t _ f a o u t. f 0 a o u t. f f

Enter numenrical value Enter numerical value CCCCCC CCCCCC


+ + + +

Figure 3.6.1 Analog Output


3-12
Configuration

3.6.1 TYPE (type)


Weight value for the analog output signal
These are the options:
GROSS: Gross weight value is taken as reference
NET: Net weight value is taken as reference

3.6.2 OUTPUT (output)


Possible options:
0-20 mA
4-20 mA
0-5 V
0-10 V
When configuring the analog output, please check the physical wire connection according to the
diagram wiring.

3.6.3 ERROR (error)


Output in case of system error
These are the options:
FULL: Salida = MAX
HOLD: Salida no se cambia
0ERO: Salida = MIN

3.6.4 MIN (aout_0)


Minimum capacity for the analog output range.

3.6.5 FULL (aout_f)


Maximum capacity for the analog output range.

3.6.6 TW MIN (aout_f0)


Fine adjustment for the minimum analog output. Modify the level pressing the arrow keys ( ).

3.6.7 TW FULL (aout_ff)


Fine adjustment of the maximum analog output. Modify the level pressing the arrow keys ( ).

3-13
Configuration

3.7 Digital Outputs


Within the Digital outputs configuration level, parameters showed in Figure 3.7.1 can be found.

Once we have introduced the Id_2802 of the device (optional, if we want to modify the protected
parameters), we are inside the configuration menu, being the first configuration screen and from there
we can move along the configuration menu.

Analog Digital Calibration


Scale Def Options Serial RS-485 Serial RS-232 Digital Inputs Cal mV. Tools Test
Output Outputs with masses

Digital outputs
d _ o u t
d_out Nº VL(i) Type (i) REL(i)
d _ o u t n u l i t y p e i r e l i

1|2|3 Enter numerical off | gross | net | p_rel | n_rel | 1|2|3


value p_prel | N_prel | 0ero | 0net | ss |
+ +
+ inrang | neg | tare | print | pc_ctr
+

TRIP(i) BAND(i) HYSTERESIS(i) D_LOC(i) HOLD(i) DELAY(i)


T R I P i B D i H Y i D _ L O C i H O L D i D E L A Y i

Enter numerical Enter numerical Enter numerical Enter numerical


H | L | IN_B | OUT_B OFF | ON
value value value value
+ + + + + +

Figure 3.7.1 Digital outputs

3.7.1 D_OUT Nº (d_out n)


Digital output number
Possible options:
1, 2, 3

3.7.2 VL(i) (ul)


Is the value at which the selected output operates. This value should be between –MAX and
MAX and also should be compatible with the scale division (D1 and DP, see 3.2.2 and 3.2.3). This
value never can be smaller than -99999. If the introduced value is incorrect the display will show the
error e r r 2 .

3-14
Configuration

3.7.3 TYPE(i) (type)


Type of output action.
These are the options:
OFF (off): Deactivated
GROSS (gross): Gross weight value as reference
NET (net): Net weight value as reference
+REL (p_rel): Set point trips on the absolute set point value, VL(i), plus the
relative value, REL(i)
-REL (n_rel): Set point trips on the absolute set point value, VL(i), minus the
relative value, REL(i)
+%REL (p_prel): Similar to +REL/-REL except the set point trips on the absolute set
point value plus a percentage of the relative value
-%REL (n_prel): Similar to +REL/-REL except the set point trips on the absolute set
point value minus a percentage of the relative value
ZERO (0ero): The output trips if a zero is in the system
ZERONET (0net): The output trips if the net mode is activated and the display shows
a zero
SS (ss): The output trips if the scale is in the Standstill state
INRANGE (inrang): The output trips if the weight value is within ±MAX
NEG (neg): The output trips if the weight value is under zero
TARE IN (tare): The output trips if a tare is in the system
PRINT (print): The output trips while printing
PC_Ctr (pc_ctr): Output controlled by the serial port

3.7.4 REL(i) (rel)


It defines the reference SETPOINT number on which ±REL or ±%REL are applied. It should be
considered that the output number that we are defining must be higher than the reference number. If
this condition is not fulfilled, the error message “rel_err” will appear on the auxiliary display.

These are the options:


1, 2, 3

3.7.5 TRIP(i) (trip)


Configures the trip action for the digital outputs, when it depends on the programmed weight
value VL(i). See figures 3.7.5.1 y 3.7.5.2.
These are the options:
H (High): Trip when weight <VL(i)
L (Low): Trip when weight >VL(i)
IN_B (In-Band): Trip hen weight>VL(i)+BD(i) or weight<VL(i)-BD(i)
OUT_B (Out-Band): Trip when VL(i)-BD(i)<weight<VL(i)+BD(i)

If the digital output is set in the PC_Ctr mode of the TYPE(i) parameter (see 3.7.3), when you
turn on the equipment the output configuration is determined by this operation mode.
HIGH: ON
LOW: OFF

3-15
Configuration

Figure 3.7.5.1 Set point Actuation TRIP High and Low

Figure 3.7.5.2 Setpoint Actuation TRIP In-Band and Out-Band

3.7.6 BAND(i) (bd)


A numerical value which determines the value of the IN_B and OUT_B selections of the TRIP
parameter

3.7.7 HYSTERESIS(i) (hy)


Determines the hysteresis value which prevents chattering of the digital output.

3.7.8 LOCKED(i) (d_Loc)

It blocks the modification of VL(i) value through the keyboard (key ; see 2.7).

3.7.9 HOLD(i) (HOLD)


Is the option to program the minimum activation time of the selected output.
Possible values: 0.0 – 20.0 s. If the programmed time is higher than 20.0 s the display will show
the error e r r 2 .

3.7.10 DELAY(i) (delay)


Is the option to program a delay in seconds to activate the digital output. If during this configured
time the activation condition disappears, the output will not activate.

Possible values: 0.0 – 20.0 s. If the programmed time is higher than 20.0 s the display will show
the error e r r 2 .

3-16
Configuration

3.8 Digital Inputs


Within the Digital inputs configuration level, parameters showed in figure 3.8.1 can be found.

Once we have introduced the Id_2802 of the device (optional, if we want to modify the protected
parameters), we are inside the configuration menu, being the first configuration screen and from there
we can move along the configuration menu.

Analog Digital Calibration


Scale Def Options Serial RS-485 Serial RS-232 Digital Inputs Cal mV. Tools Test
Output Outputs with masses

Digital Inputs
d _ i n
d_in Nº Type (i) FUNCTION(i)
d. i n _ n o t y p e i F U N C i

1|2|3 off | tare | ctare | 0ero1 Print l|h


+ + +

Figure 3.8.1 Digital inputs

3.8.1 D_IN NUM (d_in no)


Digital input number.
These are the options:
1, 2, 3

3.8.2 TYPE(i) (type)


Input action.
These are the options:
OFF (off): Deactivated
TARE (tare): Tare
CLRTARE (ctare): Deactivate tare
ZERO (0ero): Zero
PRINT (PRINT): Print

3.8.3 FUNCTION(i) (func)


Input action mode:
These are the possible options:
LOW: From HIGH to LOW (Falling edge)
HIGH: From LOW to HIGH (Rising edge)

3.8.4 Examples of application

PUSH BUTTON LOGICAL RELAY


Vext Vext
(5-24VDC) (5-24VDC)
5-24VDC

IN IN
IN

Figure 3.8.3.1 Examples of application

3-17
Calibration

4 Calibration
4.1 Calibration with masses (CAL 1)
Within the Calibration with masses (Cal 1) configuration level, parameters showed in Figure
4.1.1 can be found.

Once we have introduced the Id_2802 of the device (optional, if we want to modify the protected
parameters), we are inside the configuration menu, being the first configuration screen the next; from
here, we can move along the configuration menu.

Analog Digital Calibration


Scale Def Options Serial RS-485 Serial RS-232 Digital Inputs Cal mV. Tools Test
Output Outputs with masses

Cal. with masses


c a l 1
Zero Span TW Span
0 e r 0 s p a n f s p a n

ADC value Enter numerical Mass weight Enter numerical


coef. value coef. value Weight
P P +
P P
-cal1- -cal1- P

Lin Lin_c Lin_i


Lin = ON
l i n l i n _ c l i n _ i

Lin = OFF

off | on | reset Enter value Enter value


+ + +
P P P

Figure 4.1.1 Calibration with masses

4.1.1 ZERO (0ero)


- Automatic zero adjustment: To automatically adjust the zero value make sure there is no
weight on it and press the enter key. The indicator will show the present coefficient value. On pressing
enter again the message *CALIB* will be shown while the indicator assesses the present value. Once
accepted it will be stored. It is recommended to keep this coefficient value or print it by means of
printing the parameters (see 5.1.3).
- Manual zero adjustment: this coefficient is the internal value of the ADC, and corresponds to

the calibration zero value; to introduce manually the zero value key has to be pressed. Then we
select the corresponding digit with the Arrow Left and Arrow Right keys ( ). The selected digit value
is modified with Arrow Up key ( ). If a negative value has to be introduced it can only be done with the
first left digit. The negative sign appears after the 9 number.

4.1.2 SPAN (span)


- Automatic span adjustment: To automatically adjust the span, place a certified test weight on
the scale and press Enter. The maximum scale value is displayed, if the weight placed on the scale is
different, key in the real value. Press the Enter key and *CALIB* is displayed while the unit calculates
the span coefficient. After accepting it, it is stored. It is recommended to keep this coefficient value or
print it by means of printing the parameters (see 5.1.3).
4-1
Calibration

- Manual span adjustment: this coefficient is an internal software value that corresponds to the

calibration coefficient gain value, of the scale. To introduce manually the span value key has to be
pressed. Then we select the corresponding digit with the Arrow Left and Arrow Right keys ( ). The
selected digit value is modified with Arrow Up key ( ). If a negative value has to be introduced it can
only be done with the first left digit. The negative sign appears after the 9 number.

ATTENTION
The zero and span coefficients value is obtained by means of the
impression of the parameters (see 5.1.3)

4.1.3 TW SPAN (fspan)


Span fine adjustment. Use the right/left arrow keys to adjust this value. Press Enter to store the
value.

4.1.4 LIN, LIN_C y LIN_I (lin,lin_c,lin_1)


To activate the linearity adjustment function.
These are the options:
OFF: Linearity adjustment deactivated
ON: Linearity adjustment activated
RESET: Linearity adjustment deactivated and linearity adjustment parameters cleaning
In On position, you access parameters LIN POINT, LIN COR.
LIN_C: Applied load (known value of the mass chosen for the correction)
LIN_I: Indication of the applied load
These parameters allow the correction of a possible non linearity in the system.
This adjustment is performed in the point you choose from 0 to MAX.
After adjusting the scale (zero and span), if a linearity error is detected due to a discrepancy between
the load and the system indication, choose a point where discrepancy is more significant and then
adjust linearity.
The linearity error disappears at that point and is fundamentally reduced in the rest of points (see
figure 4.1.4.1).

Figure 4.1.4.1 Behavior linearity adjustment, before and after, respectively

4-2
Calibration

This is the procedure:


1-Select the Reset option in the LIN parameter, in order to assess the system linearity without
any pre-existing correction. The LIN parameter is deactivated and any previous correction is
deleted.
2-Place a known load in a point of the range where there is a significant linearity error. Note
down the indication value.
3-Select ON in the LIN parameter and then you gain access to LIN_C and LIN_I parameters.
4-Key in the load value in the LIN_C parameter and press Enter to confirm.
5-Key in the indication value in the LIN_I parameter and press Enter to confirm.
6-The correction has been made.
7-This procedure can be repeated without clearing the previous correction (continue from
point 2).
This adjustment calculates an internal algorithm which will be applied whenever the LIN
parameter is ON, even if the indicator is redefined or recalibrated. That is why it is important to
deactivate it or delete it if its application is not important anymore.
However, whenever a span adjustment is made (SPAN parameter), in the moment of validating
the calculated coefficient a message notifies us that the LIN parameter is activated, where appropriate.

4.2 Numerical Calibration (CAL 2)


If there is no reference weight value, it is possible to make a theoretical calibration using capacity
and sensibility values (mV/V) of the load cells used.
For a calibration of maximum precision you always have to use the calibration with masses.
Within the numerical calibration level, parameters showed in Figure 4.2.1 can be found.

Once we have introduced the Id_2802 of the device (optional, if we to want modify the protected
parameters), we are inside the configuration menu, being the first configuration screen the next; from
here, we can move along the configuration menu.

Analog Digital Calibration


Scale Def Options Serial RS-485 Serial RS-232 Digital Inputs Cal mV. Tools Test
Output Outputs with masses

Cal. mV
c a l 2
Lcap Lnum LSn Zero Dead load
l c a p l n o l s n 0 e r 0 d e a d _ l

Enter numerical Enter numerical Enter numerical ADC Value Enter coeff. Enter numerical
value value value numerical value value
+ + + P +
P
P P P P
-cal1-

Figure 4.2.1 Numerical calibration

4.2.1 LCAP (lcap)


Nominal capacity (Emax) of one of the load cells from the scale. It is expressed in the same
decimal point used in MAX and DIV (see scale definition 3.2.1, 3.2.2 and 3.2.3).

4.2.2 LNUM (lno)


Number of load receiver supports. All supports must be counted, both those which rest on load
cells and those which do not.

4-3
Calibration

4.2.3 L Sn (lsn)
Load cells nominal sensibility in mV/V (if values are not the same, calculate the average).

4.2.4 ZERO (0ero)


- Automatic zero adjustment: To automatically adjust the zero value make sure there is not any
weight on it and press the enter key. The indicator will show the present coefficient value. On pressing
enter again the message *CALIB* will be shown while the indicator assesses the present value. Once
accepted it will be stored. It is recommended to keep this coefficient value or print it by means of
printing the parameters (see 5.1.3).
- Manual zero adjustment: this coefficient is the internal value of the ADC, and corresponds to

the calibration zero value; to introduce manually the zero value key has to be pressed. Then we
select the corresponding digit with the Arrow Left and Arrow Right keys ( ). The selected digit value
is modified with Arrow Up key ( ). If a negative value has to be introduced it can only be done with the
first left digit. The negative sign appears after the 9 number.

ATTENTION
The zero and span coefficients value is obtained by means of the
impression of the parameters (see 5.1.3)

4.2.5 Dead load (dead_l)


It is the dead load of the structure.
By changing this parameter changes the zero of the system. This parameter can be used in
scales where is not possible to empty the scale to perform the zero calibration of the system.
It can be used in the following cases:

- In a weighing system where is not possible to empty it, to perform the zero calibration, but we
know the dead load of the structure: the zero calibration of the system can be done, without
being necessary empty the scale, according to procedure “example of use 1”.

- In a weighing system where is not possible to empty it, to perform the zero calibration, we do
NOT know the dead load, but we know the net weight of the product. In this case, we can
perform the adjustment of the system and deduce the dead load of the system, according to
procedure “example of use 2”. The accuracy of the dead load obtained, depends on the
accuracy of the net weight.

We should keep in mind when modifying this parameter, we are modifying the zero of the system
and consequently, the internal calibration counter will increase.
If we modify the gain of the device (span), the dead load of the system will be recalculated.
The same happens when doing a zero through ZERO option (see 4.2.4).

Example of use 1: Performs the zero adjustment of the system, knowing its dead load.

1. First of all, we should define the weighing system through menu DEF (see 3.2).
2. Once the definition it is done, we have to enter in menu CAL 2 (see 4.2) and set the
capacity, sensitivity and number of load cells.
3. Next, we have to set the Dead Load value of the structure (dead_l), (see 4.2).

4-4
Calibration

Example of use 2: Performs the deduction of the Dead Load of the system, knowing its
net Weight of the product.

1. First of all, we should define the weighing system through menu DEF (see 3.2).
2. Once the definition it is done, we have to enter in menu CAL 2 (see 4.2) and set the
Dead Load value to 0.
3. Next, we have to perform the numerical calibration of the gain. We have to set the
capacity, sensitivity and number of load cells, (see 4.2).
4. With menu Weight x10 (h_res ) (see 5.1.1), we can see the weight of the scale
multiplied by ten. This weight is the gross weight (GW) above the load cells.
5. We will calculate the Deal Load of the system by subtracting the gross weight (GW),
obtained in paragraph 4, the net weight NW (known or estimated) of the material inside
the silo. So Deal Load is DL= GW – NW.
6. Now we have to set this value of Deal Load obtained in (dead_l), and validate the
value.
7. Once the (dead_l) value is validated, the device recalculates the new zero and
adjusts the system, saving the adjustment parameters.

4-5
Tools & Test

5 Tools & test


5.1 Tools
Within the tools level, parameters showed in Figure 5.1.1 can be found.

Once we have introduced the Id_2802 of the device (optional, if we want to modify the protected
parameters), we are inside the configuration menu, being the first configuration screen the next; from
there, we can move along the configuration menu.
Analog Digital Calibration
Scale Def Options Serial RS-485 Serial RS-232 Digital Inputs Cal mV. Tools Test
Output Outputs with masses

Tools
u t i l
Weight x10 mV-metro P_Cal
h r e s s i g n a l p _ c a l

Display weight x10 Display mV ID?


+
P

Message: PRINT
during printing

Par.Reset SW Update CAL_PC


p r e s e t u p d a t e c a l _ p c

ID? ID? ID?


+ + +
P P P

Message: ini.EeP during Message: PCwaiting for Mensaje: renote waiting


parameters initialization PC communication for PC communication

Figure 5.1.1 Tools

5.1.1 Weight x10 (h_res )


Displays the weight value with a resolution multiplied by ten.

5.1.2 mV-Metro (signal )


Displays the ADC value output in mV.

5.1.3 Print Cal (p_cal)


Allows the user to print the parameters through RS-232 port.

5.1.4 Par.Reset (preset)


Resets all the parameters to the default configuration.

5.1.5 SW Update (update)


It allows the user perform a software device update, through a PC program (Bootloader SWIFT).
It is necessary to place the right PIN number, afterwards, the device stays waiting the PC
communication. If communication is not running and EXIT key is pressed, the device will restart.

5-1
Tools & Test

5.1.6 Remote Calibration (cal_PC)


It allows the user perform a remote calibration, through a PC program. It is necessary to place
the right PIN number, afterwards, the device stays waiting the PC communication.
To modify metrological parameters, it is necessary that the calibration switch (see figure 3.1.1)
unlocked, at the time of entering the configuration menu.
Changing these parameters will increase the calibration counter. If communication is not running
and EXIT key is pressed, the device will restart.

5.2 Test
Within the test level, parameters showed in Figure 5.2.1 can be found.

Once we have introduced the Id_2802 of the device (optional, if we want modify protected
parameters), we are inside the configuration menu, being the first configuration screen and from there
we can move along the configuration menu.
Analog Digital Calibration
Scale Def Options Serial RS-485 Serial RS-232 Digital Inputs Cal mV. Tools Test
Output Outputs with masses

Test
t e s t
Dig.Out Dig.In RS-232 RS-485 An.Out
t _ d o u t t _ d i n r s - 2 3 2 r s - 4 8 5 t _ a o u t

t o 0 0 0 t i 0 0 0 p a s s p a s s oero | full

Figure 5.2.1 Test

5.2.1 Digital outputs (t_dout )


This option, allows the user doing a test for the digital outputs, by activating (1) or deactivating (0)
these outputs. To select an output, we use right and left key. To activate (1) or deactivate (0) the output

press key
This option allows to enable (1) / disable (0) the digital outputs to execute a function test.
To select one the outptut we move the left/rights keys. To enable (1) / disable (0) press the UP key.
To access this option the pin number is mandatory.

5.2.2 Digital inputs (t_din )


This option allows you check if the digital inputs are enabled (1) or not (0)

5.2.3 RS-232 (rs-232)


This option allows you to test the RS-232 serial port. Make an electronic bridge between Rx and
Tx. The display shows (pass) if is successfully, or (-fail-) if not exceded.

5.2.4 RS-485 (rs-485)


This option allows you to test the RS-485 serial port. To pass this test, leave the port without
connecting strips. The display shows (pass) if is successfully, or (-fail-) if not exceded.

5.2.5 Analog output (t_aout)


This option allows you to test the analog output. It shows the value of zero (oero) and full scale
(full).
Esta opción permite hacer un test de la salida analógica. Nos mostrará el valor del cero (oero) y
del fondo de escala (full). The kind of output will depend on how you have configured (see 3.6.2)

5-2
Communications

6 Communications
The device has two serial communication ports:
One serial port RS-485 half-duplex and a second port RS-232.
The communication channel behavior is selected in paragraph 3.4 for RS-485 and in paragraph
3.5 for RS-232.

6.1 Communication general characteristics


The RS-232 port supports the communication formats shown in paragraph 6.2. The RS-485 port
besides communication formats of paragraph 6.2, also supports net communication through simple
format (see 6.4) in MODBUS protocol (ASCII or RTU). The protocol selection is performed in
paragraph 3.4.1.

6.2 General Characteristics of the Remote Controller


6.2.1 Remote Controller Commands
Operation Commands:
A Query/Set weight in F4 format
G Equivalent to EXIT + TARE keys
P Query/Set weight with response according to the selected format (see 3.4.2)
Q Equivalent to PRINT key
R Reset system
T Equivalent to TARE key
Z Equivalent to ZERO key
S Equivalent to Σ key
E Equivalent to EXIT + Σ keys
$ Weight query/set: The command does not require <CR>
STX, ENQ, ETX Weight query: the command does not require <CR>
SYN Weight query: the command does not require <CR>

SETPOINTS Programming: Allows the VL(i) parameter from the i digital output to be changed
(see 3.7.2).
The decimal point is taken from the system.
In case of TYPE(i) = ±REL o ±%REL: VL(i) = pppppp/100 %.

Program: S P i ± p p p p p p p

Consult: S P i ?

It returns the value in the programmed format.

Data transfer in ASCII format:


±: Sign: + positive value; - negative value
i : Digital output number (1 - 4)
p: Weight (7 digits)

REMOTE Mode: It allows changing the i digital output, provided that


this is programmed TYPE(i) = REM (see 3.7.3)

Act: X O i x

Consult: X O ?

6-1
Communications

Answer: X O X8 X7 X6 X5 X4 X3 X2 X1
Data transfer in ASCII format:
i : Digital output number (1 - 4)
Xn : Status of the digital output (n): 0 = OFF; 1 = ON

Read digital inputs: It allows reading the status of the digital inputs

Consult: X I ?

Answer: X I X8 X7 X6 X5 X4 X3 X2 X1
Data transfer in ASCII format:
Xn: Status of the digital input (n): 0 = Low; 1 = High

6.2.2 Data Format


F1 Format:
<STX> POL ppppppp U G/N S T

F2 Format:
‘’ POL nnnnnnn T

F3 Format:
<STX> ‘1’ ‘ ‘ ‘0’ ‘ ’ POL nnnnnnn <ETX> T

F4 Format:
POL aaaaaaa T

F5 Format:
<STX> ‘ ’ POL nnnnnnn <ETX> T

F6 Format:
Used for a remote display. The content of the display is transmitted in hexadecimal.

D7 D6 D5 D4 D3 D2 D1 Status T
Digit code:
bit 7: segment DP A
bit 6: segment A
bit 5: segment B F B
bit 4: segment C G
bit 3: segment D
bit 2: segment E E C
bit 1: segment F
bit 0: segment G D
DP
Status code:
bit 7: accumulation activated
bit 6: 0 fixed
bit 5: 0 fixed
bit 4: piece counting activated
bit 3: preset tare (PT)
bit 2: ZERO
bit 1: NET
bit 0: STABLE

6-2
Communications

F7 Format:
<STX> status POL ppppppp T
The status is obtained when you add to 0x20hex the values of the lighted status LEDs:
Gross= 0x01hex Zero= 0x08hex
Net= 0x02hex Standstill=0x20hex
F8 Format:
<STX> POL ‘‘ ppppppp ‘‘ Unit Unit ‘‘ Mode Mode ‘‘ T
UNITS: kg = ‘KG’ MODE: Gross= ‘BR’
lb = ‘lb’ Net= ‘NT’
F9 Format:
ppppppp T
F10 Format:
<STX> <STA> ppppppp T

<STA>: status, 1 character: "+" positive weight


"-" negative weight
"?" unsteady weight
F11 Format:
<STX> ‘ ‘ ‘ ‘ ‘ ‘ Polarity ppppppp T
Polarity: "-" Negative weight
";" Zero or positive weight

F12 Format:
<STX> <STA> ““ weight T

<STA>: status, 1 character:


"S" steady weight
"N" unsteady weight
Weight: without decimal point  6 digits
with decimal point  7 digits

F13 Format:
<STX> ““ <STA> weight T

<STA>: status, 1 character:


"S" steady weight
"N" unsteady weight
Weight: without decimal point  5 digits
with decimal point  6 digits

6-3
Communications

Definitions
<STX> Start of Text (ASCII 2)
<ETX> End of Text (ASCII 3)
<ENQ> Enquire (ASCII 5)
<SYN> Synchronous Idle (ASCII 22)
<CR> Carriage Return (ASCII 13)
<LF> Line Feed (ASCII 10)
‘‘ Space character
‘0’ Character ‘0’
‘1’ Character ‘1’
ppppppp Weight value, 7 characters
nnnnnnn Net weight value, 7 characters
aaaaaaa Analog/Digital converter filtered output, 7 characters
POL Polarity: ‘‘ Weight > 0
‘-‘ Weight < 0
U Units: K kg
T t
G g
L lb
‘‘ oz, without unit
G/N Gross/Net: G Gross
N Net
S Status: ‘‘ Valid weight
M Motion
O Overload
I Invalid weight
T Termination: CR
CR + LF
ACK (ASCII 6)
NAK (ASCII 21)

6.3 Protocol RS-232


This is the communication between two pieces of equipment, point per point, with a maximum
distance of 15 m.
Protocol format:
Command CR

All commands in section 6.1.

6.4 Network Communications (RS-485)


This is the communication between several items of equipment (100 maximum) in a BUS with a
maximum link distance of 1,200 m.
The SWIFT indicator can only be the SERVER and it must be assigned a unique address from 1
to 99.
Client queries and servers responses have the following formats:
Client query:
# dd CR

Termination (CR fixed)


Command
Address (2 bytes decimal, see 3.4.8)
Start client query

6-4
Communications

Server response:
> dd TERMIN

Termination (see 3.4.6)


Response
Address (2 bytes decimal, see 3.4.8)
Start server response
There are three types of responses:

Data Received and responded query command


ACK Received and understood command
NAK Received but not understood command

6.5 MODBUS Protocol


6.5.1 General Characteristics
The MODBUS protocol that incorporates this device is based on the specifications of the guide
“MODBUS over serial line specification and implementation guide V1.02” published by the Modbus Organization
(www.modbus.org).
This protocol allows interconnecting multiple devices (server) to a device (client); this client is
able to interact individually with them through RS-485 channel. There are two different formats for
MODBUS communication – ASCII and RTU- both supported for this device.
To activate the MODBUS protocol in the device, ASCII or RTU format in option TYPE (see 3.4)
should be selected. Parameters baud rate and parity must be the same in the SWIFT as in all the
others. It is also necessary to configure the bus address on each device to be able to identify each
device in the bus (see 3.4.8)

6.5.2 MODBUS supported functions


Function Description
01(0x01) READ COILS
02(0x02) READ DISCRETE INPUTS
03(0x03) READ HOLDING REGISTER
04(0x04) READ INPUT REGISTER
05(0x05) WRITE SINGLE COIL
06(0x06) WRITE SINGLE REGISTER
15(0x0F) WRITE MULTIPLE COIL
16(0x10) WRITE MULTIPLE REGISTER
Table 6.5.2.1

6.5.3 Warnings and saving parameters in the NVM (nonvolatile memory)


Many of the writing parameters are saved in NVM. This memory has limited writing cycles
(typically 100.000), so we should avoid writing continuously on it.
In E2PROM column is indicated if a Holding Register is saved or not in the NVM. Set points
(registers from 41010 to 41015) are saved directly when modifying. The rest of parameters only are
saved in E2PROM when the correspondent command (the 32) is written in the command register
(register 41001).When turning off the device, if the writing command is not executed the written value
will not be stored, recovering the last stored value.

6-5
Communications

6.5.4 Parameters and variables addressing


The access and distribution to the parameters and variables in MODBUS registers is as follows:

1. The digital inputs reading are done by the command READ DISCRETE INPUTS. See table
Discrete inputs 6.5.10.3.1.
2. The digital outputs state reading is done by the command READ COILS. See table Coils
6.5.10.4.
3. The digital outputs writing is done by the command WRITE SINGLE COIL or WRITE
MULTIPLE COIL. See table Coils 6.5.10.4. To be able to write in a digital output is
necessary to be configured as remote control (PC_Ctrl). See paragraph 3.7.3.
4. The only reading parameters or variables are read by the command READ INPUT
REGISTER. See table Input Registers 6.5.10.2.1
5. The reading/writing parameters are read by the command READ HOLDING REGISTER
and are written by the command WRITE SINGLE REGISTER and WRITE MULTIPLE
REGISTER. See table Holding Registers 6.5.10.1.1. When writing a 32 bits variable, it is
important to keep in mind that should be done by command WRITE MULTIPLE REGISTER
because MODBUS single register has 16 bits.

6.5.5 Command Register


The command register (holding register 41001) is used to execute functions in the device.
These functions can be tare, safe parameters in NVM, etc. In table 6.5.7.2 there the available
commands are listed. The execution is performed by writing the correspondent code in this register.
The PREFIXED TARE function needs writing the first tare value in command data register (addresses
41002, 41003). If for any reason, the command cannot be executed the system will give an error
message.

6.5.6 Returned Error Codes


When the device receives a MODBUS command (correct address and checksum) answers with
the data requested or with a status operation indication. When an error appears, answers with
the following standard codes:

Error Code Possible causes


ILLEGAL - Received function do not recognized by the device
FUNCTION 1
- Wrong received format command
- No registers in this address
- Intent to write in only read register
ILLEGAL
- Intent to write in register only accessible in REMOTE
DATA 2
ADDRESS mode
- Intent to partial (one register) write in a 32 bits (two
registers) variable
- Wrong written value in a variable.
- Example: out of range, not compatible with scale
ILLEGAL
DATA VALUE 3 division, etc…
- Written command do not recognized in command
register (see 6.5.5)
SERVER - Error when saving in NVM (nonvolatile memory).
DEVICE 4 - Intent to write in a digital output not configured as
FAILURE remote mode (PC_Ctrl)
SERVER - At this moment the device cannot process the
DEVICE 6 command
BUSY
Table 6.5.6.1

6-6
Communications

6.5.7 Using the command register


Besides the reading and writing parameters and variables through the MODBUS registers, the
user can execute actions in the device through the command register. We use the following registers.

Command Registers
Address Description Comments
41001 Command Register See table 6.5.7.2
41002 Command Data (H)
41003 Command Data (L)
41004 Status Command Register Only read. See table 6.5.7.3
Table 6.5.7.1

The command register reading (41001) has the same answer as the status register (41004).
Writing a command code in the command register will cause an action according to the following
table:
Available Commands
Code Function
1 Zeroing
2 Automatic Tare
Prefixed tare.( first of all write the
3 tare value in the command
register data)
6 Exit tare
Print (prints a ticket if RS-232
7
port is configured in ticket mode)
30 Reset device
Save in NVM (nonvolatile
32
memory) the modified registers
Cancel (allows to cancel
functions, if for any reason they
1100 stay in a state indefinitely
because a non-stability or a load
cell error)
Table 6.5.7.2

During command 32 execution (save in NVM) the device response with error code 6 (SERVER
DEVICE BUSY) to any MODBUS command.
When sending 1(zero), 2 (automatic tare) and 7 (print) commands, the device can take a while
for executing them (i.e. non stable weight). During this time if we attempt to read the command status
through 41001 or 41004 registers, we will get the correspondent code function and value 4 in status
(executing command pending).
When a function is in 4 status (executing pending) is possible to send the Cancel command
(code 100) to cancel it. When reading the status register command afterwards the cancel command
has been sent we can have two different answers:
1. Cancel code function and status 2 (error): Indicates there is no executing pending function.
2. Function codes 1, 2 or 7 and status 8 (cancel command): Indicates corresponding function
has been canceled.
Reading the status register (41004) we can tell if the command has been successfully executed.
The read data format is as follows:

6-7
Communications

Status register reading (16 bits)


High byte (8 bits) Low byte (8 bits)
Executing command code Status:
(according to table 6.5.7.2) Value Command execution
1 Correct
2 Error during execution
4 Execution pending
8 Cancelled command through executing
cancel command (code 100)

Table 6.5.7.3

Command 3 (Prefixed Tare) needs a previous writing in data register (41002 and 41003). Is a 32
bits value, this value should be within the scales capacity and should be compatible with the scale
division. If these conditions are not accomplished an error will be shown during the command
execution.
Command 32 (save in NVM) saves the data in a nonvolatile memory. If this command is not sent,
data will be lost when restarting the device. The writing in a nonvolatile memory is a slow process,
during this time the device answer with the error SERVER DEVICE BUSY.

6.5.8 Numerical data format


Registers in MODBUS protocol has 16 bits size. To transmit the three basic numerical variables
we use the following format:

Byte variables (8 bits):


16 bits Register
MSB ( Most significant byte) LSB (Low significant byte)
0x00 Valor de la variable (8 bits)
Table 6.5.8.1

Integer variables (16 bits):


16 bits Register
MSB ( Most significant byte) LSB (Low significant byte)
Variable (MSB) Variable (LSB)
Table 6.5.8.2

Long variables (32 bits):


We use two registers: Assuming that we define the variable as four bytes numbered from 1 to 4 with 1
being the least significant would have the following format:
First register 16 bits
MSB ( Most significant byte) LSB (Low significant byte)
4th Byte of the variable 3rd Byte of the variable
Table 6.5.8.3

Second register 16 bits


MSB ( Most significant byte) LSB (Low significant byte)
2nd Bite of the variable 1st Bite of the variable
Table 6.5.8.4

6.5.9 MODBUS address conversion:

Data register tables have their addresses in standard Modbus format. To convert this address
into the necessary message for the Modbus format, these operations should be done:

6-8
Communications

1. If the address of the table is lower than 1000 then you have to subtract 1 to send it to the
device. Example: Digital output 1 access is through COIL 1, its address is 00001. The
message should send the address 0.
2. If the address is higher than 1000 and has the following format 1xxxx, 3xxxx or 4xxxx, we
have to delete the first digit and the remaining number should be subtract 1. This is the
value to send. Example: To access to Command register 41001, we have to send 1000
address in decimal (03E8 hexadecimal).

6.5.10 Registers address tables

In these tables are indicated the addresses and the content of all the available registers.
In the first column you can find the address register and in the second and third column are the
address converted to the required MODBUS command format, in hexadecimal and in decimal.

6.5.10.1 Holding Registers


These are read/write registers used to modify or consult parameters of the device. You can also
execute functions through the command register.
Related function (decimal code function): READ HOLDING REGISTER (03), WRITE SINGLE
REGISTER (06), WRITE MULTIPLE REGISTER (16)

Address Address
Address Length E2PROM
Hexa. Decimal Description Format Values Range / Comments (10)
Register (Words)
Command Command
(1)
41001 03E8 1000 1 Command Register Integer See table "K" No
41002 03E9 1001 2 Command Data (H) Long See table "K" No
41003 Command Data (L) See table "K" No
41004 03EB 1003 1 Status Register Integer Read only. See table "L" No
Setpoints
(2)
41010 03F1 1009 2 Setpoint 1 (H) Long -CAP…CAP Yes (9)
41011 Setpoint 1 (L)
(2)
41012 03F3 1011 2 Setpoint 2 (H) Long -CAP…CAP Yes (9)
41013 Setpoint 2 (L)
(2)
41014 03F5 1013 2 Setpoint 3 (H) Long -CAP…CAP Yes (9)
41015 Setpoint 3 (L)
(2)
41016 03F7 1015 2 Temporal Setpoint 1 (H) Long -CAP…CAP No
41017 Temporal Setpoint 1 (L)
(2)
41018 03F9 1017 2 Temporal Setpoint 2 (H) Long -CAP…CAP No
41019 Temporal Setpoint 2 (L)
(2)
41020 03FB 1019 2 Temporal Setpoint 3 (H) Long -CAP…CAP No
41021 Temporal Setpoint 3 (L)
RS-485 Menu (11)
41040 040F 1039 1 Type Byte 0:Off,1:dE,2:St,4:ASCII,5:RTU Yes
(3)
41041 0410 1040 1 Format Byte 0…12 Yes
(4)
41042 0411 1041 1 Baudrate Byte 0…5 See table "F" Yes
Byte 0…2 → 0:None, 1:Even,
41043 0412 1042 1 Parity
2:Odd Yes
(5)
41044 0413 1043 1 Ou. Rate Byte 0…7 See table "G" Yes
(6)
41045 0414 1044 1 Termination Byte 0…3 See table "H" Yes
41046 0415 1045 1 Protocol Byte 0: None, 1: RS485 Yes
41047 0416 1046 1 Address Byte 1…99 Yes
Byte 0: R.Termination OFF
41048 0417 1047 1 Bus termination
1: R.Termination ON Yes
RS-232 Menu (11)
41050 0419 1049 1 Type Byte 0…3 → 0:Off,1:dE,2:St,3:Ti Yes
(3)
41051 041A 1050 1 Format Byte 0…12 Yes
(4)
41052 041B 1051 1 Baudrate Byte 0…5 See table "F" Yes
Byte 0…2 → 0:None, 1:Even,
41053 041C 1052 1 Parity
2:Odd Yes
(5)
41054 041D 1053 1 Delay Byte 0…7 See table "G" Yes
(6)
41055 041E 1054 1 Termination Byte 0…3 See table "H" Yes
A_Out Menu
41060 0423 1059 1 Type Byte 0:Gross 1:Net Yes
6-9
Communications

Address Address
Address Length E2PROM
Hexa. Decimal Description Format Values Range / Comments (10)
Register (Words)
Command Command
Byte 0: 4-20mA, 1: 0-20mA,
41061 0424 1060 1 Output
2: 0-5V, 3: 0-10V Yes
41062 0425 1061 1 Error Byte 0:FULL, 1: HOLD, 2: MIN Yes
41063 0426 1062 2 Aout_0 (H) Long 0…CAP (2) Yes
41064 Aout_0 (L) Yes
41065 0428 1064 2 Aout_F (H) Long 0…CAP (2) Yes
41066 Aout_F (L) Yes
41067 042A 1066 1 Aout.F0 Integer 0…0xFFFF Yes
41068 042B 1067 1 Aout.FF Integer 0…0xFFFF Yes
D_Out Menu
Digital Output 1
41070 042D 1069 2 VL1 Setpoint 1 (H) Long -CAP…CAP (2) Yes
41071 VL1 Setpoint 1 (L) Yes
41072 042F 1071 1 Type 1 Byte 0…14 (7) See table "I" Yes
Byte 0…2
0:Setpoint 1
41073 0430 1072 1 Rel 1
1:Setpoint 2
2:Setpoint 3 Yes
41074 0431 1073 1 Trip 1 Byte 0…3 (8) See table "J" Yes
41075 0432 1074 2 Band 1 (H) Long 0…CAP (2) Yes
41076 Band 1 (L) Yes
41077 0434 1076 2 Hy 1 (H) Long 0…CAP (2) Yes
41078 Hy 1 (L) Yes
41079 0436 1078 1 d_Loc 1 Byte 0:OFF, 1:ON Yes
Byte 0…200
41080 0437 1079 1 Timer 1
200 equals to 20.0s Yes
Byte 0…200
41081 0438 1080 1 Delay 1
200 equals to 20.0s Yes
Digital Output 2
41090 0441 1089 2 VL2 Setpoint 2 (H) Long -CAP…CAP (2) Yes
41091 VL2 Setpoint 2 (L) Yes
41092 0443 1091 1 Type 2 Byte 0…15 (7) See table "I" Yes
Byte 0…3
0:Setpoint 1
41093 0444 1092 1 Rel 2
1:Setpoint 2
2:Setpoint 3 Yes
41094 0445 1093 1 Trip 2 Byte 0…3 (8) See table "J" Yes
41095 0446 1094 2 Band 2 (H) Long 0…CAP (2) Yes
41096 Band 2 (L) Yes
41097 0448 1096 2 Hy 2 (H) Long 0…CAP (2) Yes
41098 Hy 2 (L) Yes
41099 044A 1098 1 d_Loc 2 Byte 0:OFF, 1:ON Yes
Byte 0…200
41100 044B 1099 1 Timer 2
200 equals to 20.0s Yes
Byte 0…200
41101 044C 1100 1 Delay 2
200 equals to 20.0s Yes

Digital Output 3
41110 0455 1109 2 VL3 Setpoint 3 (H) Long -CAP…CAP (2) Yes
41111 VL3 Setpoint 3 (L) Yes
41112 0457 1111 1 Type 3 Byte 0…15 (7) See table "I" Yes
Byte 0…3
0:Setpoint 1
41113 0458 1112 1 Rel 3
1:Setpoint 2
2:Setpoint 3 Yes
41114 0459 1113 1 Trip 3 Byte 0…3 (8) See table "J" Yes
41115 045A 1114 2 Band 3 (H) Long 0…CAP (2) Yes
41116 Band 3 (L) Yes
41117 045C 1116 2 Hy 3 (H) Long 0…CAP (2) Yes
41118 Hy 3 (L) Yes
41119 045E 1118 1 d_Loc 3 Byte 0:OFF, 1:ON Yes
Byte 0…200
41120 045F 1119 1 Timer 3
200 equals to 20.0s Yes

6-10
Communications

Address Address
Address Length E2PROM
Hexa. Decimal Description Format Values Range / Comments (10)
Register (Words)
Command Command
Byte 0…200
41121 0460 1120 1 Delay 3
200 equals to 20.0s Yes
D_In Menu
Digital Input 1
Byte 0: OFF
1: TARE
41130 0469 1129 1 Type 1 2: CLR TARE
3: ZERO
4:PRINT Yes
Byte 0: LOW
41131 046A 1130 1 Func 1
1: HIGH Yes
Digital Input 2
Byte 0: OFF
1: TARE
41135 046E 1134 1 Type 2 2: CLR TARE
3: ZERO
4:PRINT Yes
Byte 0: LOW
41136 046F 1135 1 Func 2
1: HIGH Yes
Digital Input 3
Byte 0: OFF
1: TARE
41140 0473 1139 1 Type 3 2: CLR TARE
3: ZERO
4:PRINT Yes
Byte 0: LOW
41141 0474 1140 1 Func 3
1: HIGH Yes
Binary Mode Outputs
41150 047D 1149 1 Binary mode status Byte 0:OFF 1:ON (12) No
41151 047E 1150 2 Setpoint 1 BINOUT (H) Long ‒CAP…CAP (1) No
41152 Setpoint 1 BINOUT (L)
41153 0480 1152 2 Setpoint 2 BINOUT (H) Long ‒CAP…CAP (1) No
41154 Setpoint 2 BINOUT (L)
41155 0482 1154 2 Setpoint 3 BINOUT (H) Long ‒CAP…CAP (1) No
41156 Setpoint 3 BINOUT (L)
41157 0484 1156 2 Setpoint 4 BINOUT (H) Long ‒CAP…CAP (1) No
41158 Setpoint 4 BINOUT (L)
41159 0486 1158 2 Setpoint 5 BINOUT (H) Long ‒CAP…CAP (1) No
41160 Setpoint 5 BINOUT (L)
41161 0488 1160 2 Setpoint 6 BINOUT (H) Long ‒CAP…CAP (1) No
41162 Setpoint 6 BINOUT (L)
41163 048A 1162 2 Setpoint 7 BINOUT (H) Long ‒CAP…CAP (1) No
41164 Setpoint 7 BINOUT (L)
Table 6.5.10.1.1
(1) Table “K” commands are executed writing the value in this register. Read this registers returns the
operation status (same as register 41004)
(2) This value should be multiple to the digital division. The decimal point does not take into account. CAP is
the scale capacity. This value cannot be lower than -99999 (display capacity).
(3) Refers to the 13 possible values 0…12 that correspond to F1 to F13 formats respectively.
(4) Refers to the 7 possible baud rate values 4800, 9600, 19200, 38400, 57600, 115200.
(5) Refers to the 7 possible values OFF, 100, 250, 500, 1000, 2000, 5000,10000.
(6) Refers to the 4 possible values CRLF, CR, ETX, NONE.
(7) Refers to the 15 possible values. See table “I”
(8) Refers to the 4 possible values HIGH, LOW, INBAND, OUTBAND
(9) These values are directly saved in E2PROM, without sending command through the command register
(10) In the column are indicated if the register is saved in E2PROM. The register is saved after written
command 32 in the command register, except the set points that are saved directly when writing the
registers.
(11) Parameter’s changes in serial ports are effective after reset the device. So, it is mandatory, to send the
E2PROM records command to not lose any changes.
(12) When the register 41150 (Binary mode status) is set to 1, digital outputs acts in binary mode and disable
the D_OUT menu configuration.

6-11
Communications

Table "K"
Available Commands
Code Function
1 Semi-automatic Zeroing
2 Semi-automatic Tare
Prefixed tare.( first of all write the
3 tare value in the command
register data)
6 Exit tare
Print (prints a ticket if RS-232
7
port is configured in ticket mode)
30 Reset device
32 Save in E2P
Cancel (allows to cancel
functions, if for any reason they
100 stay in a state indefinitely
because a non-stability or a load
cell error)
Table 6.5.10.1.2

Table "L"
Reading command status register (16 bits)
High byte (8 bits) Low byte (8 bits)
Executing command code Status:
(according to table Value Command execution
command 6.5.7.2) 1 Correct
2 Error during execution
4 Execution pending
8 Cancelled command through executing cancel
command (code 100)
Table 6.5.10.1.3

While executing a command the device returns an error code 0x06 (SERVER DEVICE BUSY) to
any client command.

Table "F"
Code identification for Baudrate
parameter
Code Baudrate
0 4800
1 9600
2 19200
3 38400
4 57600
Table 6.5.10.1.4

Table "G"
Code identification for
Ou. Rate parameters
(Transmission rate)
Transmission
Code
rate
0 1
1 5
2 10

6-12
Communications

3 25
4 50
5 75
6 150
7 300
8 600
Table 6.5.10.1.5
Table "H"
Code identification for
Termination parameters
Code Termination
0 CR LF
1 CR
2 ETX
3 NONE

Table 6.5.10.1.6

Table "I"
Code identification for Type parameters
in digital outputs
Code Function
0 OFF
1 GROSS
2 NET
3 P_REL
4 N_REL
5 P_PREL
6 N_PREL
7 ZERO
8 ZERO NET
9 SS
10 INRANG
11 NEG
12 TARE
13 PRINT
14 PC_CTRL
Table 6.5.10.1.7

Table "J"
Code identification for TRIP
parameters in digital
outputs
Code TRIP
0 HIGH
1 LOW
2 INBAND
3 OUTBAND
Table 6.5.10.1.8

6-13
Communications

6.5.10.2 Input Registers


Read only registers, to consult weight data or specific device data.
Related function (decimal code function): READ INPUT REGISTER (04)

Address Address
Address Length
Register
Hexa. Decimal (Words)
Description Format Read Data
Command Command
30010 0009 9 2 Net weight (H) Long
30011 Net weight (L)
30012 000B 11 2 Gross weight (H) Long
30013 Gross weight (L)
30014 000D 13 2 Tare (H) Long
30015 Tare (L)
30016 000F 15 1 Weight status Byte See table "A"
A/D converter internal Long
30017 0010 16 2
counts (H)
A/D converter internal
30018
counts (L)
(1)
30019 0012 18 1 mV/V Integer
30020 0013 19 1 mV/V status Byte See table "B"
(2)
30021 0014 20 1 Analog output status Integer See table "C"
30022 0015 21 1 Instrument “On-line” Byte
30023 0016 22 1 Digit display 1 Byte See table "D"
30024 0017 23 1 Digit display 2 Byte See table "D"
30025 0018 24 1 Digit display 3 Byte See table "D"
30026 0019 25 1 Digit display 4 Byte See table "D"
30027 001A 26 1 Digit display 5 Byte See table "D"
30028 001B 27 1 Digit display 6 Byte See table "D"
30029 001C 28 1 Display Led status Integer See table "E"
30030 001D 29 1 Software version "AB" Integer Software version
30031 001E 30 1 Software version "CD" Integer "ABCDEFGH"
30032 001F 31 1 Software version "EF" Integer ASCII code of every
Integer character.
30033 0020 32 1 Software version "GH" Example:"1.00204"
H digit always is 0x00
Long Serial Nº
30034 0021 33 2 Indicator serial number (H)
0000000…9999999
30035 Indicator serial number (L)
Table 6.5.10.2.1

(1) The mV/V is indicated in absolute value (without sign). In the status register, reg. 300020 the polarity is
indicated. If the absolute value exceeds 65535 the Overflow bit of the status register is activated and
remains fixed in 65535.
(2) The high byte indicates the state and the low byte indicates the output.

Table "A"
Status register
Meaning
Bit Description
0 1
0 Weight Stable No Yes
1 Zero Indication No Yes
2 Tare Led Off On
3 Tare Led Preset Off On
4 Underload No Yes
5 Overload No Yes
6 Error Ref. No Yes
7 ADC error No Yes
Table 6.5.10.2.2

6-14
Communications

Table "B"
Indication mV/V, status register
Meaning
Bit Description
0 1
0 Sign + -
1 Overflow * No Yes
2 Error Ref. No Yes
3 ADC error No Yes
Table 6.5.10.2.3
*Overflow bit is activated when mV/V value is higher than 65535 or lower than -65535 to indicate the read value is wrong.

Table "C"
Analog output status
High Byte Low Byte
0x00 4-20mA
0x00 No error 0x01 0-20mA
0x02 0-5V
0xFF Analog output not available 0x03 0-10V
Table 6.5.10.2.4
Table "D"
Corresponding digit segments to bits

Table 6.5.10.2.5

6-15
Communications

Table "E"
Correspondence bits- LED status
Bit Indication
0 PTare
1 Net
2 Zero
3 Stable
4 Out 1
5 Out 2
6 Out 3
7 In 1
8 In 2
9 In 3
Table 6.5.10.2.6

6.5.10.3 Discrete Inputs


Only read registers, to consult the status of the three digital inputs.
Related function (decimal code function): READ DISCRETE INPUTS (02)

Address Address Hexa. Address Decimal


Description Comment
Register Command. Command
10001 0000 0 Digital input 1 Status digital input 1
10002 0001 1 Digital input 2 Status digital input 2
10003 0002 2 Digital input 3 Status digital input 3
Table 6.5.10.3.1

6.5.10.4 Coils
Read/write registers to consult/modify the status of the three digital outputs.
A digital output only can be modified from MODBUS if it is configured (parameter Type) as
remote mode (PC_CTRL).
Related functions (decimal code function): READ COILS (01), WRITE SINGLE COIL (05),
WRITE MULTIPLE COIL (15).

Address Address Hexa. Address Decimal


Description E2PROM Comment
Register Command Command
00001 0000 0 Digital output 1 NO Read/write digital output 1
00002 0001 1 Digital output 2 NO Read/write digital output 2
00003 0002 2 Digital output 3 NO Read/write digital output 3
Table 6.5.10.4.1

6-16
Communications

6.5.11 Binary mode on digital outputs


Operating in binary mode, the three relays work together as a binary output of 3 bits to show 8
different levels controlled by net weight. These levels are controlled by 7 setpoints that can only be
programmed and consulted through MODBUS. These setpoints are independent of the three setpoints
VL(1), VL(2) and VL(3) of D_OUT configuration.
This mode can be activated or disabled by a register (Binary mode status) only accessible
through MODBUS. These registers are reinitialized to zero every time the device is powered on (the
value of the registers are not saved in E2PROM memory).
When the binary mode is activated, the D_OUT configuration is disabled and the outputs trigger
according to net weight and the binary setpoints configuration (VLB(1)…VLB(7)) programmed in
registries 41151 to 41164 on MODBUS as the following figure shows:

NET weight

Figure 6.5.11.1 Response of digital outputs in binary mode

VLB1…VLB7: are the values of net weight programmed as the 7 binary setpoints (MODBUS
41151 to 41164 registers) and must contain valid values in ascending order, it means
VLB2 must to be higher than VLB1, and VLB3 must to be higher than VBL2, etc.
Digital outputs trigger according to the binary Gray code configuration: 000, 001, 011, 010, 110,
111, 101, 100. This configuration allows changing only one relay between one output and the next
output.

The table 6.5.10.1.1 shows the 8 Holding Registers to control the relays in binary mode (Gray
code).

None of these registers are saved on E2PROM memory. Restarting the device sets to zero all
the 7 binary setpoints and the 41150 register (Binary mode status), so digital outputs start working in
the standard mode configured in the D_OUT menu.

Trying to access to digital output configuration or pressing key while working in the binary
mode, will show in the screen e r r 3 .

6-17
Connections

7 Connections
Shown below are the signal matching and connections, marked on the front panel of the device:

LOAD CELL RS-232 RS-485 DIGITAL OUT DIGITAL IN POWER ANALOG OUT

12-24 VDC
SHIELD

DATA+
Sense+

V OUT
EXC +

DATA-

0 VDC
OUT3
OUT2
OUT1
COM.

COM.

C OM.

I OUT
SIG+

Sense-
EXC -

GND
SIG-

RxD
TxD

IN3
IN2
IN1
Figure 7.1 Connections matching

7.1 Load cell connection

SIG+ SIGNAL
UTILCELL Cell Wire
SIG-
Colour
SIG+ Red
LOAD CELL

Sense+
SIG- White
Sense- SENSE+ Blue
EXC - SENSE- Yellow
EXC+ EXC- Black
SHIELD EXC+ Green
SHIELD Shield
Table 7.1.1 6-wire connection load cell

In the case of using 4-wire connection cable, a bridge between EXC+ to SENSE+ and EXC- to
SENSE- should be made.

SIG+ SIGNAL
UTILCELL Cell Wire
SIG-
Colour
SIG+ Red
LOAD CELL

Sense+
SIG- White
Sense-
SENSE+ bridge to EXC+
EXC - SENSE- bridge to EXC-
EXC+ EXC- Black
SHIELD EXC+ Green
SHIELD Shield
Table 7.1.2 4-wires connection load cell

7.2 Load cell sealing


The sealing of the load cell connection, should be done by using a transparent plastic plate that
avoids the possibility to unscrew the connections once is installed.
This plastic plate should be sealed through two screws, which fix the plate to the device.

7-1
Appendix: Power supply accessory (optional)

8 Appendix: Power supply accessory


8.1 Features:

Power supply 100 – 240V AC

- Universal AC input/Full range


- Protections: Short circuit / Overload / Over voltage
- Cooling by free air convection
- Can be installed on DIN rail TS-35/7,5 or 15
- Isolation class II
- LED indicator for power on
- No load power consumption<0,5W
- 100% full load burn-in test

8.2 General specifications

DC VOLTAGE 24V
RATED CURRENT 0,63A
OUTPUT CURRENT RANGE 0 ~ 0,63A
VOLTAGE ADJ RANGE 21,6 ~ 26,4V
VOLTAGE TOLERANCE ± 1,0%

VOLTAGE RANGE 85 ~264VAC 120 ~370VDC


INPUT FRECUENCY RANGE 47 ~ 63 HZ
AC CURRENT 0,88A/115VAC 0,48A/230VAC

WORKING TEMP -20 ~ +60ºC


WORKING HUMIDITY 20 ~ 90 % RH non condensing
ENVIRONMENT STORAGE TEMP. HUMIDITY -40 ~ +85ºC, 10 ~ 95%RH
TEMP. COEFFICIENT ±0,03 % / ºC (0 ~ 50ºC)
VIBRATION ± 1,0%

SAFETY STANDARDS UL609050-1, TUV EN609050-1


approved, design refer to EN50178
WITHSTAND VOLTAGE I/P-O/P:3KVAC
ISOLATION RESISTANCE I/P-O/P:100M Ohms / 500VDC / 25ºC /
70% RH
SAFETY & EMC EMC EMISSION Compliance with EN55011, EN55022
(cispr22), EN61204-3 Class B,
EN61000-3-2, -3
EMC IMMUNITY Compliance with EN61000-4-2, 3, 4, 5,
6, 8, 11, EN55024, EN61000-6-2,
EN61204-3, heavy industry level, criteria
A

MTBF 1172,3K hrs min. MIL-HDBK-217F


(25ºC)
OTHERS DIMENSIONS 25 x 93 x 56 mm (W x H x D)
TRANSPORT WEIGHT 0,1 KG

8-1
Appendix: Power supply accessory (optional)

8.3 Conformity Declaration

8-2
Appendix: Installation in protected area

9 Appendix: Installation in protected area

9-1
NOTES
NOTES

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