CommStat 6 ™

PRODUCT DATA SHEET

Controller for Redundant Air Conditioner Systems

General Description
The CommStat™ 6 HVAC controller is designed for controlling up to six redundant HVAC
units (non Heat Pump) in an E-House or telecommunication shelter and is available in
three configurations.
CommStat 6 2/4 - Controls up to two single or 2-Stage HVAC units (non Heat Pump)
(4 Stages max.) Marvair Part Number:.......................................... 70705
CommStat 6 4/8 - Controls up to four single or 2-Stage HVAC units (non Heat Pump)
(8 Stages max.) Marvair Part Number:................................ S/12087-04
CommStat 6 6/12 - Controls up to six single or 2-Stage HVAC units (non Heat Pump)
(12 Stages max.) Marvair Part Number:............................. S/12087-06 CommStat 6 6/12 Controller

In addition to the control of the air conditioners, the CommStat 6 controller has multiple
configurable outputs for remote alarms or notification.
The CommStat 6 controller is factory programmed with standard industry set points, but
can be configured on site. Settings are retained indefinitely in the event of a power loss.
➤ Master/Slave Modules
The CommStat 6 controller consists of multiple modules housed in a durable and
attractive enclosure. Each module consists of a keypad/display and PC board. The Features and Benefits
CommStat 6 4/8 controller has one Master and one Slave module. The 6/12 version Programmable Solid State Controller
has one Master module and two Slave modules. Any settings to the Master module • Balanced Use of Conditioning Equipment
immediately take effect on the Slave module(s). • Sequence the Operation of Six Air Conditioners
• Ensures Maximum Efficiency
The CommStat 6 controller connects to each air conditioner with standard low
• Independent Economizer Control
voltage thermostat conductors.
➤ Ease of Control and Configuration Alarms and Lockouts
A large, backlit LCD displays show the status of the system and provides a convenient • High Pressure Alarm/Lockout
user interface. Status LEDs indicate Heat, Cool, Power and the Lead Unit. When a • Low Pressure Alarm/Lockout
fault is detected, an alarm LED illuminates and the LCD screen displays the fault. If • Low Temperature
multiple faults are detected, the display will scroll the faults across the screen. • High Temperature Stage 1
• High Temperature Stage 2
The CommStat 6 controller is easily configured with four buttons. A Comfort
• Smoke
button changes the temperature in the shelter for 90 minutes. After 90 minutes,
• Low Voltage Loss
the temperature reverts back to the programmed set points. A lead swap button
alternates the lead and lag unit, allowing service techs to quickly check the operation Dry Contact Alarm Outputs
of each unit. • Notification of HVAC Unit Failure
• High/Low Pressure Lockout
For security, the keypad can be locked out to prevent unwanted changes to the set
• Low Temperature
points. English, Spanish or French is selectable as the language shown on the display.
• High Temperature Stage 1
°F or °C is selectable.
• High Temperature Stage 2
➤ RoHS Compliant • Smoke
The CommStat 6 controller contains no hazardous materials and is RoHS compliant. • Low Voltage Loss
Marvair CommStat 6 PDS, 12/2021 Rev.10
 Specifications/Features
➤ Thermostat ➤ Alarms
• Cooling Set Point: 65°F through 95°F Dry contacts can be used for remote alarm or
(18°C through 35°C) in 1° increments. notification. Relays can be wired Normally Open (NO)
• Heating Set Point: 50°F through 80°F or Normally Closed (NC). Most alarm relays can be
(10°C through 27°C) in 1° increments. reset by turning the CommStat 6 OFF and then ON OR
the UP and DOWN buttons are held simultaneously for
➤ Differential
4 seconds. Alarms can be reset provided there is no
• All stages ON differential: 1°F through 5°F
longer an input from the smoke detector. All alarms are
(1° through 3°C) in 1° increments.
functional when 24 VAC is applied to the board. If 24
• All stages OFF differential: 1°F through 5°F VAC is not present, no alarms will be displayed unless
(1° through 3°C) in 1° increments. The 2nd stage DC power is present. If DC power is supplied to the
differential is referenced to the 1st stage differential board, the display is operational.
and the outputs will stage off as each stage’s
differential is satisfied. • Low (Control) Voltage – activated if control voltage
• Changeover Differential between cooling and is not present.
heating: Minimum of 3°F (2°C). • Lockout – activated if any air conditioner is off due
➤ Control Voltage to either high or low refrigerant pressure lockout.
• The CommStat 6 controller is powered by a nominal If all the air conditioners are locked out, the Mixed
24 VAC and optional user provided backup 24 VDC or Air Relay (MAR) will be activated on each of the air
48 VDC power supply. Should AC power be lost, the conditioners. This air conditioner will go into the
display, user interface and the alarm outputs remain Ventilation mode, provided there is a call for cooling.
functional. System outputs (Y, G, W, O and the Mixed (Note: The Mixed Air Relay is only on units with an
Air Relay) will not be functional when 24 VAC is not economizer) If desired, the lockout alarm can be
present. If the control voltage is not present, the Low disabled by the user in the Configuration Set-up.
Voltage Loss alarm relay is energized.
• Low Building Temperature Alarm – Activated if the
➤ Operating Range: -40°F through 150°F temperature in the building drops to the selected
(-40°C through 66°C) temperature. If the low building temperature
➤ Minimum Voltage: 18 VAC alarm is activated, the LCD displays, “Low Building
➤ Maximum Voltage: 30 VAC Temperature”.
➤ Ease of Installation • First Stage High Building Temperature Warning – If
• Wiring connection insensitive to phasing of the the set point temperature is reached, the display will
units. show, “First Stage High Building Temperature” on the
• Easy terminal connections for thermostat wire. LCD display.
• Remote temperature sensors insure accurate • Second Stage High Building Temperature Alarm -
temperature readings in the shelter. Activated if the set point temperature is reached,
• Easy attachment to the wall. the display will show, “Second Stage High Building
➤ Lead/Lag Operation Temperature” on the LCD display.
• The CommStat 6 controller automatically alternates • Smoke Alarm – the contacts will be energized
the lead unit for each cooling cycle. when the smoke detector inputs receive a signal
from an external detector. All air conditioners are
immediately shut down. A physical reset is required
to clear the alarm in the manual mode. If auto reset
has been selected, the alarm will reset after the user
specified time (3-10 minutes).
• AUX1 and AUX2 – Two auxiliary dry contact outputs
that can be energized based upon AUX1 and AUX2
inputs. See AUX1-IN/AUX2 INPUT on page 4 for
complete description.

2
Marvair CommStat 6 PDS 12/2021 Rev.10 2
CommStat™ 6 Controller Lead/Lag Inputs
1. Input Power
The R and C terminals are the input power terminals for each respective air conditioner.
2. Control Voltage (24 VAC)
The CommStat™ 6 controller is powered by 24 VAC or with a user provided 24 VDC or 48 VDC power supply. Should
AC power be lost, the display, user interface and alarm outputs of the CommStat 6 will still be functional. However,
the system outputs of the CommStat 6 (Y, G, W, O, and MAR) will not be functional when 24 VAC is not present.
3. Temperature Sensors
The CommStat 6 controller uses remote temperature sensor(s) to measure the temperature in the shelter and
determine when the system is calling for heating or cooling. Up to three sensors can be connected to each
CommStat 6 controller. There are two options for the sensors. If No (the default setting) is selected and multiple
sensors are being used, the temperatures will be averaged. If Yes is selected and multiple sensors are being used,
the sensor with the highest reading will be used for cooling operation and the one with the lowest reading will be
used for heating. When multiple sensors are being used and there is a temperature differential greater than or equal
to 5°F (4°C) between the sensors, the CommStat 6 lead/lag controller will energize the indoor blowers (G) on all
connected units.
Screen #20 in the Configuration Mode allows the user to determine how the temperature sensors will be configured.
4. Smoke Detector
The smoke detector input terminals determine when there is a signal
from an external smoke detector. They can be configured for either
a Normally Open (N.O.) or Normally Closed (N.C.) smoke signal in
Configuration screen # 18. During a smoke fault condition, all AC units
will be turned off.
The smoke alarm relay reset has two selections -Manual and Auto
(default). If Manual is selected, a physical reset of the fault is required by
holding the Up and Down buttons for 4 seconds. Cycling power will not
reset a smoke fault if Manual is selected.
If Auto is selected the alarm will reset after an adjustable time delay of
3-10 minutes. The default is 5 minutes. Screen #17 in the Configuration
Mode allows the user to determine how the smoke alarm relay reset will
be configured.
Note: The Smoke Detector input is for DRY CONTACTS ONLY, applying
voltage to the smoke alarm input will damage the controller.
5. Hydrogen Detector
The hydrogen detector input terminals will determine when there is
a 24 VAC signal from an external hydrogen detector. The CommStat 6
controller will switch the lead unit to Emergency Ventilation mode (air
conditioners with economizers only) when high hydrogen levels are
detected. It will switch back to normal air conditioning mode once the
hydrogen levels are acceptable and the 24 VAC signal is removed from
the hydrogen detector input terminals.
6. Generator Relay
The generator input will monitor for a 24 VAC signal which will be used
to determine when the CommStat 6 controller is operating on generator
power. When 24 VAC is recognized at the generator relay input, the
CommStat 6 controller will only operate the units selected by the user in
screen # 16 of the Configuration Menu. The options are: Smoke/Generator Alarm Input Wiring
1. to run only the lead unit (default),
2. the lead unit and one lag unit,
3. the lead unit and two lag units, or
4. the lead unit and three lag units.
5. the lead unit and four lag units.
6. the lead unit and five lag units.
Note: in the Generator Mode, only the Lead unit will operate in the Mechanical Cooling Mode; the economizer will
not operate in the Generator Mode. However, if a hydrogen fault occurs during the Generator Mode, the Mechanical
Cooling will be terminated on the Lead unit and the Lag unit will operate in the Economizer Mode. "*GEN RUN*" is
displayed on the screen whenever the generator is running.
3 Marvair CommStat 6 PDS 12/2021 Rev.10
7. Economizer Mode Status Monitoring
Terminal 2 in the air conditioner is monitored for a 24 VAC signal. When Terminal 2 has 24 VAC present, mechanical
cooling will be energized and the cooling LED will be lit. When 24 VAC is not present at Terminal 2. When the
CommStat 6 is configured for an economizer, AUX 1 and AUX2 are used for economizer status monitoring.
Note: If setting #19 is set to 1, these inputs are used to monitor whether the units are in economizer mode. When a
terminal has 24 VAC present, the unit will be in the cooling mode and the cooling LED will be energized. When 24
VAC is not present at the terminal, the unit will be in economizer mode and this status will be annunciated on the
LCD display.
Note: See the Economizer Operational Modes on page 9. When set to economizer configuration 2 in screen #19, the
AUX1 and AUX2 inputs are used for economizer mode status monitoring. See wiring diagram on page 7.
8. AUX1-IN/AUX2
The CommStat 6 controller has the option for two, dry contact, auxiliary outputs that will energize based on the
AUX1 and AUX2 inputs. Each AUX input can be configured to look for a normally open (NO) or normally closed (NC)
signal in Configuration Mode, screens # 21 and # 22. Each screen will allow the user the option of NO, NC, or OFF to
disable the feature. Note: AUX1 and AUX2 are not available when Economizer units are selected in screen 19.
AUX1 and AUX2 are independent from the operation of the board and the air conditioner.
9. Lockout Relay (LOR)
The CommStat 6 controller has a lockout relay input (LOR) and will provide a Normally Open (NO) or Normally
Closed (NC) output in accordance to this input. This feature is enabled in the Configuration Mode, screen #9 by
either selecting 0,1,2 or 3 (2 default). If 0 or 1 is selected, the control will turn the lockout relay output off and
annunciate which unit is locked out on the LCD display. If 2 or 3 is selected, the control will turn the lockout relay
output on, energize the lockout relay output (NO or NC), and annunciate which unit is locked out on the LCD display.
If all the units are locked out, the mixed air relay will be activated on each unit to provide emergency ventilation,
provided there is a call for cooling. The mixed air relay and emergency ventilation are only available on units with
economizers.
Cycling power at the locked out air conditioner will reset the Lockout fault. A physical reset of the fault will be
required by pressing the Up and Down buttons for 4 seconds.

CommStat 6 Lead/Lag Controller Output

(Refer to the CommStat 6 Controller Line Voltage Connection Schematics beginning on page 8)
1. Y or 1
The Y or 1 output energizes the compressor when the economizer is not selected. Upon a call for cooling, the Y (1)
and O terminals are energized. On a call for 1st stage heating, the Y(1) output will be energized. There is a minimum
compressor time off delay of 3 minutes for the lead unit and 4 minutes for the lag unit.
2. G or 3
The G or 3 output terminal energizes the indoor fan during either heating or cooling.
3. W or 4
The W or 4 output terminal energizes the electric heat.
4. O/Y2, A/C with 2-Stage Compressor or Dual Compressor HVAC Units (non Heat Pump)
Terminal 2 will provide a 24 VAC signal to force mechanical cooling. When the 1st stage high temperature alarm
set-point is reached terminal 2 will be energized. Each connected unit will output terminal 2 based on the staging
temperature differential or staging timer setting. The 2 output will de-energize when the 1st stage cooling set-point
plus the OFF differential is reached. When setting #19 is set to No, output terminal 2 has no function. The Y or 1
output will also remain energized until the 1st stage cooling set-point plus the OFF differential is reached..
5. Lockout Alarm
When enabled in screen #9 of the Configuration Menu, the CommStat 6 controller monitors the Lockout Relay (LOR)
input for a contact closure. If there is a contact closure between the LOR terminals, the control will turn off all
outputs, energize the NO or NC contacts, and display which unit is locked out on the LCD display. The default setting
in the configuration is 2. If all of the connected units are locked out, the Mixed Air Relay (MAR) will be activated
on each of the connected units and the units will go into Emergency Ventilation mode. Cycling power will reset the
Lockout Alarm.
6. Low (Control) Voltage Loss Alarm
The low voltage loss alarm relay provides a dry contact closure if control voltage is not present.

Marvair CommStat 6 PDS 12/2021 Rev.10 4

7. Low Building Temperature Alarm
The Low Building Temperature Alarm has an adjustable temperature range of 32°F thru 65°F (0°C thru 18.3°C) that
may be adjusted in screen #7 of the configuration menu. If the temperature drops to this setting, all outputs will
be turned off, the LCD display will annunciate Low Building Temperature and the Low Building Temperature alarm
output relay will be activated. There is a 2°F (1°C) differential for this alarm to reset.
8. First Stage High Building Temperature Warning
The set point temperature is adjustable from 70°F thru 140°F (21°C thru 60°C). If this set point is reached, the
control will display a First Stage High Building Temperature warning on the LCD display. The default setting for this
is 85°F (29°C). There is a 2°F (1°C) differential for this alarm to reset. The first stage high temperature warning set
point is adjustable in screen #5 the Configuration Menu.
9. Second Stage High Building Temperature Alarm
This set point is adjustable from 75°F thru 145°F (24°C thru 63°C). If this set point is reached, the control will
display a Second Stage High Building Temperature alarm on the LCD display. There is a 2°F (1°C) differential for this
alarm to reset. The temperature set point for the second stage high temperature alarm is adjustable in screen #6 of
the Configuration Menu. The default setting for this is 90°F (32°C).
10. Smoke alarm
The smoke alarm is energized when the smoke detector inputs sense a smoke fault condition. All outputs are off and
the smoke alarm relay is energized during a smoke fault. This is a dry contact output that can be configured for NO
or NC (default) operation in setting #18 of the configuration menu.
The smoke alarm has two selections -Manual and Auto (default). The smoke alarm relay can be manually reset by
either cycling the 24 VAC power or clearing the fault and holding the UP & DOWN buttons for 4 seconds.
If Auto is selected the alarm will reset after an adjustable time delay of 3-10 minutes, with a default time of 5
minutes. Screen #17 in the Configuration Mode allows the user to determine how the smoke alarm relay reset will be
configured.
11. Mixed Air Relay (MAR)
The MAR output will be energized by the CommStat 6 controller when all connected units have locked out. This is
referred to as the Emergency Ventilation Mode. The mixed air relay and Emergency ventilation are only available on
units with economizers.
12. DC Air Mover Relay (AMR)
The DC Air Mover Relay has a dry contact output and is energized in the Emergency Ventilation Mode.
13. AUX1 and AUX2
The CommStat 6 controller has the option for two, dry contact, auxiliary outputs that are energized based on the
AUX1 and AUX2 inputs. Each AUX input can be configured to look for a normally open (NO) or normally closed (NC)
signal in configuration screens #21 and #22. Each configuration screen allows the user the option of NO, NC, or OFF
(default) to disable the feature. The AUX1 and AUX2 outputs provide a NO, NC, and COM terminal. Note: AUX1 and
AUX2 are not available when the economizer units are selected in screen 19. (See configuration menu on page 15).
Output Type Nominal Minimum Maximum
Y or 1 Relay 24VAC 18VAC 30VAC
G or 3 Relay 24VAC 18VAC 30VAC
W or 4 Relay 24VAC 18VAC 30VAC
O Relay 24VAC 18VAC 30VAC
Lockout Alarm 3PDT N/A N/A 10 Amps @ 120VAC
Low (Control) Voltage Loss Alarm 3PDT N/A N/A 10 Amps @ 120VAC
Low Building Temperature Alarm Relay N/A N/A 10 Amps @ 120VAC
First Stage High Building Temperature Warning Relay N/A N/A 10 Amps @ 120VAC
Second Stage High Building Temperature Alarm Relay N/A N/A 10 Amps @ 120VAC (Isolated Dry Contacts)
Smoke Alarm Relay N/A N/A 10 Amps @ 120VAC
Mixed Air Relay (MAR) Relay 24VAC 18VAC 30VAC
DC Air Mover Relay (AMR) Relay N/A N/A 10 Amps @ 120VAC
AUX1 / AUX2 (Auxiliary Contacts) See Setting #19 Relay N/A N/A 10 Amps @ 120VAC
Table 1. Contact Ratings

5 Marvair CommStat 6 PDS 12/2021 Rev.10

Important Safety Precautions

WARNING
ALWAYS TURN OFF POWER AT THE MAIN POWER SUPPLY BEFORE INSTALLING, CLEANING, OR
REMOVING CONTROLLER.

WARNING
DO NOT USE BATTERY OPERATED OR ELECTRIC TOOLS TO TIGHTEN SCREWS ON COVER OF THE
COMMSTAT 6 CONTROLLER.

• This thermostat is for 24 VAC applications only; do not use on voltages over 30 VAC
• Do not short across terminals of system control to test operation; this will damage your thermostat and may void
your warranty
• All wiring must conform to local and national electrical and building codes
• Use this thermostat only as described in this manual

To Install CommStat 6 Controller

WARNING ELECTRICAL SHOCK HAZARD

TURN OFF POWER AT THE MAIN SERVICE PANEL BY REMOVING THE FUSE OR SWITCHING THE
APPROPRIATE CIRCUIT BREAKER TO THE OFF POSITION BEFORE REMOVING THE EXISTING
THERMOSTAT.

IMPORTANT
COMMSTAT 6 CONTROLLER INSTALLATION MUST CONFORM TO LOCAL AND NATIONAL BUILDING
AND ELECTRICAL CODES AND ORDINANCES.

Note: Mount the CommStat 6 controller about five feet above the floor. Do not mount the CommStat 6 controller
in direct sunlight, behind a door, or in an area affected by a vent or duct. The CommStat 6 controller is designed for
interior use only.
1. Turn off power to the heating and cooling system by removing the fuse or switching off the appropriate circuit
breaker.
2. Put controller against the wall where you plan to mount it (Be sure wires will feed through the wire opening in
the base of the CommStat 6 controller).
3. Mark the placement of the mounting holes.
4. Using a drill bit, drill holes in the places you have marked for mounting.
5. Align the CommStat 6 controller with mounting holes and feed the control wires through wire opening.
6. Use screws to mount the CommStat 6 controller to wall.
7. Insert stripped, labeled wires in matching wire terminals. See Wiring Diagrams. CAUTION!: Be sure exposed
portion of wires do not touch other wires.
8. Gently tug wire to be sure of proper connection. Double check that each wire is connected to the proper terminal.
9. Seal hole for wires behind the CommStat 6 controller with non-flammable insulation or putty.
10. Replace cover on CommStat 6 controller.
11. Turn on power to the system at the main service panel.
12. Test CommStat 6 controller operation as described in “Testing the CommStat 6 Controller”.

Marvair CommStat 6 PDS 12/2021 Rev.10 6

Remote Sensor Installation
(Refer to the CommState 6 Controller Remote Sensor Connections Schematic on page 7)
1. Remove cover from remote sensor(s) housing.
2. Select an appropriate location for mounting the remote sensor(s).
3. Mount remote sensor(s) unit using hardware provided.
4. Install two wires between remote sensor(s) and CommStat 6 controller using shielded cable that is adequately
grounded.
• Wire 1 should run between an unused THERM terminal on the CommStat 6 controller and the S1 terminal on
the remote sensor
• Wire 2 should run between an unused THERM terminal on the CommStat 6 controller and the S2 terminal on
the remote sensor

Optional Accessories
• Onboard Sensor (includes 24 ft. / 732 cm cable) ............................................................................................................... P/N 80503
• Expansion Cable............................................................................................................................................................................ P/N 80515
To be used when two CommStat 6 controllers are installed in a Master/Slave configuration.
• Remote sensor with 25 ft. (762 cm) cable........................................................................................................................... P/N 80503

CommStat 6 Controller Remote Sensor Connections Schematic

AC Input NOT USED

7 Marvair CommStat 6 PDS 12/2021 Rev.10

CommStat 6 2/4 Controller Low Voltage Connection Schematic

50% 50%

MIN MAX MIN MAX

50% 50%

MIN MAX MIN MAX

Note: For immediate shutdown of the HVAC unit(s) upon a signal from smoke alarm, the jumper between terminals 8
and 10 in the HVAC unit(s) electrical panel must be removed and a jumper placed between terminals 8 and 3.

Marvair CommStat 6 PDS 12/2021 Rev.10 8

CommStat 6 2/4 Controller Dimensional Drawing

9 Marvair CommStat 6 PDS 12/2021 Rev.10

CommStat 6 2/4 Controller Operation - Two Single Compressor Units
Set-Points Are Shown for Reference Only
Example Cooling Set-point 75ºF (24ºC) Setpoint is Adjustable

Example Cooling Differential 1ºF (1ºC) Setpoint is Adjustable

Indoor Temperature Lead Unit Lag Unit 1
75ºF (24ºC) Fan Only Off
76ºF (24.5ºC) Cool Off
77ºF (25ºC) Cool Cool

CommStat 6 2/4 Controller Operation - Two Dual Compressor Units

Cooling Set-point 75ºF (24ºC) Setpoint is Adjustable

Cooling Differential 1ºF (1ºC) Setpoint is Adjustable

Indoor Temperature Lead Unit Lag Unit 1
75ºF (24ºC) Fan Only Off
76ºF (24.5ºC) 1st Stage Cool Off
77ºF (25ºC) 2nd Stage Cool Off
78ºF (25.5ºC) 2nd Stage Cool 1st Stage Cool
79ºF (26ºC) 2nd Stage Cool 2nd Stage Cool

Marvair CommStat 6 PDS 12/2021 Rev.10 10

CommStat 6 4/8 Controller Low Voltage Connection Schematic

SLAVE 1

MAX
50%

MIN
MAX
50%

MIN
MASTER

MAX
50%

MIN
MAX

Note: For immediate shutdown of the HVAC unit(s) upon a

50%

MIN

signal from smoke alarm, the jumper between terminals 8 and

10 in the HVAC unit(s) electrical panel must be removed and a
jumper placed between terminals 8 and 3.

11 Marvair CommStat 6 PDS 12/2021 Rev.10

CommStat 6 4/8 Controller Dimensional Drawing

An AirX Climate Solutions Brand

Marvair CommStat 6 PDS 12/2021 Rev.10 12

CommStat 6 4/8 Controller Operation - Four Single Compressor Units
Set-Points Are Shown for Reference Only
Example Cooling Set-point 75ºF (24ºC) Setpoint is Adjustable

Example Cooling Differential 1ºF (1ºC) Setpoint is Adjustable

Indoor Temperature Lead Unit Lag Unit 1 Lag Unit 2 Lag Unit 3
75ºF (24ºC) Fan Only Off Off Off
76ºF (º24.5C) Cool Off Off Off
77ºF (25ºC) Cool Cool Off Off
78ºF (25.5ºC) Cool Cool Cool Off
79ºF (26ºC) Cool Cool Cool Cool

CommStat 6 4/8 Controller Operation - Four Dual Compressor Units

Cooling Set-point 75ºF (24ºC) Setpoint is Adjustable

Cooling Differential 1ºF (1ºC) Setpoint is Adjustable

Indoor Temperature Lead Unit Lag Unit 1 Lag Unit 2 Lag Unit 3
75ºF (24ºC) Fan Only Off Off Off
76ºF (24.5ºC) 1st Stage Cool Off Off Off
77ºF (25ºC) 2nd Stage Cool Off Off Off
78ºF (25.5ºC) 2nd Stage Cool 1st Stage Cool Off Off
79ºF (26ºC) 2nd Stage Cool 2nd Stage Cool Off Off
80ºF (26.5ºC) 2nd Stage Cool 2nd Stage Cool 1st Stage Cool Off
81ºF (27ºC) 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool Off
82ºF (28ºC) 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool 1st Stage Cool
83ºF (28.5ºC) 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool

13 Marvair CommStat 6 PDS 12/2021 Rev.10

CommStat 6 6/12 Controller Low Voltage Connection Schematic

SLAVE 2


MAX
MAX

50%
50%

MIN
MIN

MAX
MAX

50%
50%

MIN
MIN
MASTER


MAX
MAX

50%
50%

MIN
MIN
MAX

MAX
50%

50%
MIN

MIN


SLAVE 1
MAX

MAX
50%

50%
MIN

MIN

Note: For immediate shutdown of the HVAC unit(s)

upon a signal from smoke alarm, the jumper between
MAX

terminals 8 and 10 in the HVAC unit(s) electrical

MAX
50%

50%
MIN

MIN

panel must be removed and a jumper placed between

terminals 8 and 3.

Marvair CommStat 6 PDS 12/2021 Rev.10 14

CommStat 6 6/12 Controller Dimensional Drawing

An AirX Climate Solutions Brand

15 Marvair CommStat 6 PDS 12/2021 Rev.10

CommStat 6 6/12 Controller Operation - Six Single Compressor Units
Set-Points Are Shown for Reference Only
Example Cooling Set-point 75ºF (24ºC) Setpoint is Adjustable

Example Cooling Differential 1ºF (1ºC) Setpoint is Adjustable

Indoor
Lead Unit Lag Unit 1 Lag Unit 2 Lag Unit 3 Lag Unit 4 Lag Unit 5
Temperature
75ºF (24ºC) Fan Only Off Off Off Off Off
76ºF (24.5ºC) Cool Off Off Off Off Off
77ºF (25ºC) Cool Cool Off Off Off Off
78ºF (25.5ºC) Cool Cool Cool Off Off Off
79ºF (26ºC) Cool Cool Cool Cool Off Off
80ºF (26.5ºC) Cool Cool Cool Cool Cool Off
81ºF (27ºC) Cool Cool Cool Cool Cool Cool

CommStat 6 6/12 Controller Operation - Six Dual Compressor Units

Cooling Set-point 75ºF (24ºC) Setpoint is Adjustable

Cooling Differential 1ºF (1ºC) Setpoint is Adjustable

Indoor
Lead Unit Lag Unit 1 Lag Unit 2 Lag Unit 3 Lag Unit 4 Lag Unit 5
Temperature
75ºF (24ºC) Fan Only Off Off Off Off Off
76ºF (24.5ºC) 1st Stage Cool Off Off Off Off Off
77ºF (25ºC) 2nd Stage Cool Off Off Off Off Off
78ºF (25.5ºC) 2nd Stage Cool 1st Stage Cool Off Off Off Off
79ºF (26ºC) 2nd Stage Cool 2nd Stage Cool Off Off Off Off
80ºF (26.5ºC) 2nd Stage Cool 2nd Stage Cool 1st Stage Cool Off Off Off
81ºF (27ºC) 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool Off Off Off
82ºF (28ºC) 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool 1st Stage Cool Off Off
83ºF (28.5ºC) 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool Off Off
84ºF (29ºC) 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool 1st Stage Cool Off
85ºF (29.5ºC) 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool Off
86ºF (30ºC) 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool 1st Stage Cool
87ºF (30.5ºC) 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool 2nd Stage Cool

Marvair CommStat 6 PDS 12/2021 Rev.10 16

Operating the CommStat 6 Controller
The CommStat 6 controller is controlled with buttons as described below.

On/Off Button
The On/Off button turns the CommStat 6 controller on or off. If the system is running in the cooling or heating cycle
when this button is pressed, all outputs will turn off. It also clears unit lockouts and reset alarms as long as all faults
have cleared. To clear alarms and reset alarms, push and hold the On/Off button for 5 seconds.
Comfort Button
The Comfort button enables comfort mode operation. Pushing the Comfort button twice while in normal operating
mode allows the user access to adjust the cooling and heating temperature settings for Comfort mode. The
CommStat 6 controller will revert to normal operation after 90 minutes in the Comfort mode. It can also be removed
from Comfort mode manually by pressing the Comfort button once.
The Comfort mode allows the service tech to be comfortable while working in the shelter. By reverting back to the
desired set points after 90 minutes, energy costs can be minimized if the tech forgets to reset the temperature.
Up Button
The Up button is only functional when in the Configuration mode or when used in conjunction with the Down or
Mode buttons in the normal operating mode. It is primarily used to set values while configuring the controller.
Simultaneously pressing the Up and Down buttons for 4 seconds, while in normal operation, will reset the alarm
relays, and status LEDs with the exception of the lockout alarm which requires the power to be cycled at the AC
units. Simultaneously pressing the Up and Mode buttons for 4 seconds, while in normal operation, changes all
settings to the default values.
Down Button
The Down button is only functional when in the Configuration mode or when used in conjunction with the Up button
in the normal operating mode. It is primarily used to set values while in the configuration mode. Simultaneously
pressing the Up and Down buttons for 4 seconds, while in normal operation, will reset the alarm relays, and status
LEDs with the exception of the lockout alarm which requires the power to be cycled at the AC units.
Mode Button
The Mode button is only functional in normal operating mode. Pushing the Mode button for 4 seconds in the normal
operating mode will activate the CommStat 6 controller Configuration mode. The settings can be adjusted using the
Up or Down buttons. The Mode button is mashed to accept the values and advance to the next setting. Pressing the
Mode and Up buttons simultaneously for 4 seconds, while in normal operation, will change all settings to the default
values.
Fault History Storage
The CommStat 6 controller has a fault history storage feature that stores the last 10 faults that were registered. The
fault history is accessed by holding the Comfort button for 5 seconds. Scroll through the fault history by pressing
the Up and Down buttons. To return to the normal operating screen and keep the faults stored in memory, press the
Comfort button once. To clear the fault memory, hold the Comfort button for 5 seconds while on the fault viewing
screen. This will clear the fault history and return to the normal operating screen.
Lead Swap Button
Hold down to alternate the Lead and Lag units. Functional only when in the Normal or Comfort operating mode and
both units are functional.

Economizer Operational Mode

The CommStat 6 controller allows two Operational Modes for air conditioners with economizers. The desired mode can
be selected in Configuration screen 19 and are described below.
Economizer Mode
Economizer mode #1 allows the enthalpy controller in the lead unit to determine whether to run in mechanical or
economizer cooling. On a rise in temperature exceeding the 1st stage temperature differential, the controller signals
the lag unit to operate in mechanical cooling. This mode should be selected when lead and lag unit operation is
needed to maintain desired building temperatures or when air conditioners are not sized for 100% redundancy.

17 Marvair CommStat 6 PDS 12/2021 Rev.10

 Emergency Ventilation Mode: The CommStat 6 controller will force all connected air conditioners to economizer
operation if all connected air conditioners are locked out upon a call for cooling.

CommStat 6 Lead/Lag Controller Configuration Screens

To enter the Configuration Mode:
1. Be sure that the CommStat 6 controller is in the normal operating mode.
2. Push the Mode button for 4 seconds.
3. Press the Up and Down buttons to change the set points.
4. Press the Mode button to accept the settings and advance to the next screen.
To change all settings to the default values, press the Mode and Up buttons simultaneously for 4 seconds while in
normal operation.
To exit configuration mode, do not touch any of the buttons for 90 seconds.
Screen
Description Default
Number
Keypad Lockout Select OFF to disable lockout or a 3 digit number to enable lockout. Master Override:
1 OFF
999
2 °F or °C °F
3 Cooling set point. 65ºF thru 95ºF (18ºC thru 35ºC) in 1º increments 77ºF (25ºC)
4 Heat set point. 50°F thru 80°F (10°C thru 27°C) in 1° increments 50°F (10°C)
First stage high temperature warning set point. 70°F thru 140°F (21°C thru 60°C)
5 85°F (29°C)
in 1° increments
6 Second stage high temperature alarm set point. 75°F thru 145°F (24°C thru 63°C) in 1° increments. 90°F (32°C)
7 Low building temperature alarm set point. 32°F thru 65°F (0°C thru 18°C) in 1° increments 45°F (7.2°C)
8 Continuous indoor blower on all air conditioners. Select ON, AUTO or ON (Lead only). ON (Lead Only)
9 Alarms = 0 = No alarm output. 1 = Alarm output enabled 1 (Enabled)
10 Anti-short cycle timer. 0 = no delay or 3-10 minutes in 1 minute increments.. 0 (No delay)
ON differential for 1st stage. 1°F thru 5°F (1°C thru 3°C) in 1° increments. This setting only affects the
11 2°F (1°C)
turning on of the system.
12 OFF differential option of all stages. 1°F thru 4°F (1°C thru 3°C) in 1° increments. 4°F (2°C)
13 Set temperature differential between stages. YES = Temperature differential. NO - Time delay. Yes
When setting #13 is YES: Temperature differential between stages with a range of 1ºF thru 4ºF in 1º When setting #13
increments, or 1ºC thru 2ºC in 1º increments. When setting #13 is NO: Time delay between stages with is YES: 1ºF (1ºC)
14 a range of 10 through 600 seconds in 10 second increments. When setting #13
is NO: 60
15 Cooling blower off time delay. 0-90 seconds in 1 second increments 90 seconds
Operational units on generator power:
1 = Lead unit only
2 = Lead unit & one lag unit
16 3 = Lead unit & two lag units 1
4 = Lead unit & three lag units
5 = Lead unit & four lag units
6 = Lead unit & five lag units.
Smoke alarm relay reset. Automatic after 3 - 10 minutes or Manual. The smoke alarm relay can be
17 manually reset by either cycling the 24 VAC power or clearing the fault and holding the UP & DOWN 5
buttons for 4 seconds.
Smoke detector contacts Normally Open or Normally Closed. When configured for N.O., an open circuit
18 between the smoke terminals will be considered a smoke fault. When configured for N.C., a closed Normally Closed
circuit between the smoke input terminals will be considered a smoke fault.
Economizer Configuration:
19 No = No economizer No
1 = Economizer using operational mode #1

Marvair CommStat 6 PDS 12/2021 Rev.10 18

Screen
Description Default
Number
Remote temperature Sensor(s). If YES is selected and multiple sensors are being used, the sensor
with the highest temperature reading will be used to control the units when in cooling operation. In
20 Yes
heating operation, the sensor with the lowest reading will be used to control the units. If system is
neither in heating nor cooling, the temperaturs will be averaged.
AUX 1 dry contact output. Selection are:
NO = Output will be energized when there is no contact closure between the AUX1-IN terminals.
21 Off
NC = Output will be energized when there is contact closure between the AUX1-IN terminals
OFF = Disabled. When configuration screen #19 is set to 1, this configuration screen is not accessible.
AUX 2 dry contact output. Selection are:
NO = Output will be energized when there is no contact closure between the AUX2-IN terminals.
22 Off
NC = Output will be energized when there is contact closure between the AUX2-IN terminals
OFF = Disabled. When configuration screen #19 is set to 2, this configuration screen is not accessible.
Excessive compressor operation. Select between 5-10 cycles per two hour period or “No” to disable.
23 When set between 5-10 cycles and the compressor cycles more than the set point, the first stage No
differential will increase by 2°F (1°C).
24 Language Select either English, French or Spanish English
Select either 1-stage air conditioner or 2-stage air conditioner.
25 1 = 1-stage air conditioner 1
2 = 2-stage air conditioner
Master/Slave setting. When connected to another CommStat 6, the user selects whether this unit is the
26 Master (Yes), Slave 1 or Slave 2. If two masters, two slave 1s or two slave 2s are daisy-chained, or a Yes (Master)
slave 2 is daisy-chained without a slave 1, a communication error will be displayed on the screen..
This setting is used to select the number of HVAC units used in the application. Selecting the correct
number of HVAC units will eliminate nuisance alarms.
1 = One HVAC unit connected to the CommStat 6 controller.
2 = Two HVAC units connected to the CommStat 6 controller. One lead and one lag unit.
27 3 = Three HVAC units connected to the CommStat 6 controller. One lead and two lag units. 6
4 = Four HVAC units connected to the CommStat 6 controller.
5 = Five HVAC units connected to the CommStat 6.
6 = Six HVAC units connected to the CommStat 6 controller If a slave controller is not anticipated
according to this setting but is connected, a communication error will be displayed on the screen.

Operating the CommStat 6 Telcom Controller

On/Off Button Mode Button
The On/Off button turns the CommStat 6 on or off. If the system is running in The Mode button is only functional in normal operating mode. Pushing the
the cooling or heating cycle when this button is pressed, all outputs will turn off. Mode button for 4 seconds in the normal operating mode will activate the
It also clears unit lockouts and reset alarms as long as all faults have cleared. To CommStat 6 Configuration mode. The settings can be adjusted using the Up or
clear alarms and reset alarms, push and hold the On/Off button for 5 seconds. Down buttons. The Mode button is mashed to accept the values and advance
to the next setting. Pressing the Mode and Up buttons simultaneously for 4
Comfort Button
seconds, while in normal operation, will change all settings to the default values.
The Comfort button enables comfort mode operation. Pushing the Comfort
button twice while in normal operating mode allows the user access to adjust Fault History Storage
the cooling and heating temperature settings for Comfort mode. The The CommStat 6 has a fault history storage feature that stores the last 10 faults
CommStat 6 will revert to normal operation after 90 minutes in the Comfort that were registered. The fault history is accessed by holding the Comfort
mode. It can also be removed from Comfort mode manually by pressing the button for 5 seconds. Scroll through the fault history by pressing the Up and
Comfort button once. Down buttons. To return to the normal operating screen and keep the faults
The Comfort mode allows the service tech to be comfortable while working in stored in memory, press the Comfort button once. To clear the fault memory,
the shelter. By reverting back to the desired set points after 90 minutes, energy hold the Comfort button for 5 seconds while on the fault viewing screen. This
costs can be minimized if the tech forgets to reset the temperature. will clear the fault history and return to the normal operating screen.
Up Button Lead Swap Button
The Up button is only functional when in the Configuration mode or when used Hold down to alternate the Lead and Lag units. Functional only when in the
in conjunction with the Down or Mode buttons in the normal operating mode. It Normal or Comfort operating mode and both units are functional.
is primarily used to set values while configuring the controller. Simultaneously
pressing the Up and Down buttons for 4 seconds, while in normal operation, will
reset the alarm relays, and status LEDs as long as the lockout conditions have
MADE IN U.S.A.
been cleared. Simultaneously pressing the Up and Mode buttons for 4 seconds,
while in normal operation, changes all settings to the default values.
Down Button
The Down button is only functional when in the Configuration mode or when
used in conjunction with the Up button in the normal operating mode. It is
primarily used to set values while in the configuration mode. Simultaneously
pressing the Up and Down buttons for 4 seconds, while in normal operation, will
reset the alarm relays, and status LEDs as long as the lockout conditions have
been cleared. LAPP077

19 Marvair CommStat 6 PDS 12/2021 Rev.10

Testing the CommStat 6 Controller
Check-Out of Cooling Cycle
Due the wide range of configurations, the following instructions are limited to checking the operation of the cooling and
heating modes. If alarm or fault conditions are displayed, recheck all field wiring and the configuration screens.
Important: Be sure that the crankcase heater (if used) has been energized for at least 24 hours before starting the unit(s).
Double-check all electrical connections before applying power. Marvair air conditioners with scroll compressors running
on 3Ø power must be checked for proper rotation during the initial start-up. Please refer to the Installation & Operation
manual for determining if the 3Ø compressors are rotating correctly. Incorrect rotation can damage the compressor and
may not be covered by the warranty
Procedure:
1. In the Configuration screen No. 3, set the cooling set point temperature to a point higher than the ambient
temperature. In the Configuration screen No. 5, set the heating set point temperature to a temperature that is
lower than the ambient.
2. Set the time delay in the A/C control box to three minutes. On air conditioners with an economizer, check the
changeover setting of the sensor and reset it if needed. (See Marvair air conditioner Installation & Operation
manual).
3. Using configuration screen No. 3, slowly lower the thermostat's cooling set point temperature until the switch
closes. The indoor fan should operate. Once the indoor fan turns on, allow approximately three minutes (5
minutes if the default of 5 minutes is selected in screen number 11) for the compressor to start. Note that the
outdoor fan may not come on immediately, because it is cycled by refrigerant pressures.
Note: (Economizer equipped A/C only). To check the system operation under different ambient conditions, the air
temperature and enthalpy sensors must be "tricked". When outdoor ambient conditions are higher than the control
setting, a component cooler aerosol may be sprayed directly into the enthalpy sensor to simulate low enthalpy
conditions, causing the economizer damper to open. Alternately, when outdoor conditions are lower than the set
point, a source of heat such as a hair dryer can be directed on the air temperature sensor to simulate warmer
conditions, which will bring on mechanical cooling and start the compressor.
4. To stop cooling, slowly raise the thermostat cooling set point to a temperature higher than the ambient. Follow
the same procedure for additional units.

Note: Do not short out the enthalpy or dry bulb sensors as this will damage the economizer controls.

Note: The fan purge allows the indoor fan to run for approximately 90 seconds after the compressor is off. This
operation provides a small improvement in system rated efficiency.

Check-Out of Heating Cycle

Procedure: (Applies only to air conditioners with resistance elements)
1. Using Configuration screen No. 4, raise the heating set point temperature to a setting which is higher than the
ambient temperature. The fan and electric heat should immediately cycle on.
2. Move the system switch to the "OFF" position. All functions should stop.

Note: (Economizer equipped A/C only) The damper blade should remain closed during the heating cycle (unless
the minimum position potentiometer has been set for constant ventilation A fully counterclockwise position
corresponds to full closure of the damper. See the Marvair Installation & Operation manual for details.

Please consult the Marvair® website at www.marvair.com for the latest product literature. Detailed dimensional data is available upon request. A complete
warranty statement can be found in each product’s Installation/Operation Manual, on our website or by contacting Marvair at 229-273-3636. As part of
the Marvair continuous improvement program, specifications are subject to change without notice.

P.O. Box 400 • Cordele, GA 31010

156 Seedling Drive • Cordele, GA 31015
Ph: 229-273-3636 • Fax: 229-273-5154
Email: [email protected] • Internet: www.marvair.com
Marvair CommStat
Marvair CommStat 66 PDS
PDS 12/2021 20
12/2021 Rev.10 20
Rev.10