9111 Jackrabbit Road,

Houston, Texas 77095 Tel:

281-856-1300
Fax: 281-856-1325
www.gardnerdenver.com

INSTALLATION, OPERATION &

MAINTENANCE MANUAL

EMCO WHEATON
Top & Bottom
Loading Arms

The content of this paper is the intellectual property of EMCO WHEATON USA. Reproduc-
tion - also of extracts - is not permitted. Likewise, they must not in any way be made acces-
sible to third parties, in particular competitors.

This manual contains information that may not pertain to your arm.

[1]
 Instruction Manual
Top & Bottom Loading Arms
E2110, E2112, E2022, E2025
E2033, E2304, E2573, E2123,
E2313, E2121

Table of Contents
1 Safety ........................................................................................................................ 4
1.1 Safety Comments.............................................................................................. 4
1.2 Safety Symbols and Notes ................................................................................ 5
2 Loading Arm Types ................................................................................................. 5
3 Loading Arm Description........................................................................................ 6
3.1 Loading Arm ...................................................................................................... 6
3.2 Main Components - Top Loading...................................................................... 6
3.3 Survey Drawing ................................................................................................. 7
3.4 Main Components - Bottom Loading ................................................................ 8
3.5 Survey Drawing ................................................................................................. 8
4 Warranty ................................................................................................................... 9
5 Delivery and Storage ............................................................................................... 9
6 Installation .............................................................................................................. 10
6.1 Installation of the Loading Arm .................................................................. 10-11
6.2 Installation of Feed Lines ................................................................................ 12
7 Commissioning ...................................................................................................... 12
8 Operation of the Loading Arm ............................................................................. 13
8.1 Operation of Loading Arms with Open B-Length ............................................ 13
8.2 Operation of the Loading Arms with Flange/Coupler ...................................... 14
9 Service and Maintenance...................................................................................... 14
9.1 Safety Comments............................................................................................ 14
9.2 Spare Parts ..................................................................................................... 15
9.3 Regular Tests .................................................................................................. 15
9.4 General Maintenance ...................................................................................... 15
9.5 Service Intervals .............................................................................................. 16
9.6 Open Lubrication Points ................................................................................. 16
9.7 Maintenance of Swivel Joints ..................................................................... 17-19
9.7.1 Maintenance of D2000 Swivel Joints ....................................................... 20
9.8 Spring Cylinder Maintenance .......................................................................... 21
10 Safety Comments…………………………………………… ........................ …….. 22
11 Structure of Spring Cylinder .............................................................................. 23
12 Transportation Lock ............................................................................................ 24
13 Spring Cylinder Adjustment .......................................................................... 24-32
14 Replacement of Stop Bolt ................................................................................... 32
14.1 Replacement and Disposal of Spring Cylinder ............................................. 33
14.2 Bolt Connections ........................................................................................... 33
15 Painting… ........................................... ……………………………………………….33

[2]
 Instruction Manual
Top Loading Arm
E2022, E2025, E2110, E2112,
E2611, E2630, E2632, E2710,
E2816, WE2800

16 Hose ............................................................................................................ …….. 33

17 Couplers ............................................................................................................... 34
18 Electrical Equipment ........................................................................................... 34
19 E471 Loading Valve ............................................................................................. 34

[3]
1 Safety
1.1 Safety Comments
The following instruction manual describes the loading arm delivered by EMCO
WHEATON. It does not describe the loading system and does not include fittings
and devices which are not part of the loading arm.
This manual explains how to install, operate and maintain the loading arm, helping
to ensure safety and functionality.
Follow the instructions of this manual in all details. It does not release you from the
responsibility to perform the described steps in a professional and appropriate
manner.
Please refer to all drawings and additional documentation accompanying this
manual for important data pertaining to the loading arm.
The loading arm is intended to be assembled in a loading system. It must not be
used prior to the loading system being confirmed to correspond to the current
version of all local laws, regulations and requirements which apply. This manual
does not replace these rules in any way.
EMCO WHEATON offers on-site training for installation and maintenance of
supplied equipment.
Intended Use
EMCO WHEATON Loading Arms are movable pipes and joints for transferring
fluid between a fixed connection and a movable tank. Refer to the loading arm
general arrangement drawings for information about the conditions for using the
loading arm.
Any other use of the loading arm is not intended and therefore not permitted.
 Do not change the structure of the loading arm in any way. Any changes may
endanger persons and/or cause the loading arm to become unsafe. Contact
EMCO WHEATON for information.
 Do not use the loading arm when you notice it has been damaged or is
malfunctioning. Contact your supervisor immediately.
 Only change the operating conditions of the loading arm with written permission by
EMCO WHEATON. The loading arm has been designed for the conditions described
in the drawings accompanying this documentation. Contact EMCO WHEATON for
authorization if the loading arm is required to exceed the conditions specified, to
ensure that the loading arm meets the new requirements.
 Follow the instructions and warnings on the loading arm.
 Do not cover or remove any signs on the loading arm.
The customer shall only allow staff working with the loading arm that:
 are capable of safely handling the loading arm;
 have been trained on proper handling the loading arm;
 Understand the dangers of the loading arm.

[4]
 Instruction Manual
Top Loading Arm
E2022, E2025, E2110, E2112,
E2611, E2630, E2632, E2710,
E2816, WE2800

1.2 Safety Symbols and Notes

This instruction manual also indicates potential dangers of handling, operating and
maintaining loading arm. These dangers are highlighted in the text with an explanation of
how to avoid them. Observe the highlighted cautionary notes and be especially careful in
these situations. Explain these dangers to all persons working with or near the loading
arm.

Danger
This symbol indicates a hazardous
situation which will result in serious injury
or death, if not avoided.

Attention
This symbol indicates a hazardous
situation which could result in serious
injury or death, if not avoided.

Caution
This symbol indicates a hazardous
situation which may result in minor or
moderate injury, if not avoided.

Note
This symbol indicates additional
information and imposes no hazardous
situation.

2 Loading Arm Types

Refer to the drawings, parts lists and accompanying documentation for additional
information specific to your loading arm.

Attention

Operating the loading arm outside of

the specified conditions may damage
the loading arm which could result in
serious injury or death.
The loading arm has been designed
for the operating conditions shown on
the general arrangement drawings.
Please refer to the drawings and
ensure the arm is operated within the
specified limits.

[5]
 Instruction Manual
Top Loading Arm
E2022, E2025, E2110, E2112,
E2611, E2630, E2632, E2710,
E2816, WE2800

3 Loading Arm Description

3.1 Loading Arm
The EMCO WHEATON Loading Arms are a movable pipe system for loading or
unloading railroad cars, tank trucks and other vessels. The transfer of fluid is
achieved by either introducing the loading arm into the manhole or making a
connection to the flange of the vessel. Please refer to the general arrangement
drawing for connection details.
EMCO WHEATON Swivel Joints and counterbalance mechanisms provide smooth
and balanced movement of the loading arm in all directions. EMCO WHEATON
loading arms are also designed to be self-supporting.

3.2 Main Components - Top Loading

Refer to Figure 1 and 2 in Section 3.3
The F-Length provides reach in the horizontal plane. (boom style arms
1.
only)
2. The A-Length provides reach in the horizontal and vertical planes.
3. The B-Length is introduced into or connected to the tank or vessel.
Swivel joints connect piping and elbows allowing the loading arm to
4.
articulate while maintaining a pressure tight seal.
The spring cylinder balances the A-length and provides assisted
5.
movement of the loading arm.
The vacuum breaker introduces air into the arm and facilitates draining
6.
of the loading arm.
7. Handles are supplied to aid in manipulation of the loading arm.
The loading valve is used to start and stop the product flow. EMCO
8. WHEATON loading valves feature an adjustable slow closing mechanism
to control the rate of closure to prevent line shock.
Other valve types are used to start and stop the product flow of loading
9.
arms for chemical, hot & food products.
A remote control is used to assist in operating the loading valve while
10.
the operator is visually monitoring the fluid level.
The flange or coupler is used to connect the loading arm to the
11.
corresponding connector on the vessel.
A proximity switch (limit switch) can be installed to monitor the position
12.
of the loading arm or the state of the product valve (open/closed).

[6]
 Instruction Manual
Top Loading Arm
E2022, E2025, E2110, E2112,
E2611, E2630, E2632, E2710,
E2816, WE2800

3.3 Survey Drawing (Model E2025 shown)

Figure 1

Figure 2

[7]
 Instruction Manual
Top Loading Arm
E2022, E2025, E2110, E2112,
E2611, E2630, E2632, E2710,
E2816, WE2800

3.4 Main Components – Bottom Loading

Refer to Figures 3 and 4 in Section 3.5
The stand post carries the loading arm. If several loading arms are
1. standing in a row, the stand post of each loading arm has a different height
to enable you to cross the hoses without collision.
2. The intermediate tube carries the parking device.
3. The F-Length provides reach in the horizontal range.
4. The A-Length provides reach in the horizontal and vertical range.
5. The B-Length is connected to the tank or vessel.
Swivel joints connect piping and elbows allowing the loading arm to
6.
articulate while maintaining a pressure tight seal.
The spring cylinder balances the A-length and provides assisted
7.
movement of the loading arm.
The vent connection is used to vent the loader while filling it with product
8.
or to accelerate draining for maintenance.
9. Use the handle to move the loading arm.
The coupler of the loading arm connects to the adapter at the tank or
10.
vessel.

3.5 Survey Drawing (Model E2304 shown)

[8]
 Instruction Manual
Top Loading Arm
E2022, E2025, E2110, E2112,
E2611, E2630, E2632, E2710,
E2816, WE2800

Figure 3

Figure 4

4 Warranty
EMCO WHEATON grants a warranty for the loading arm. Refer to your order con-
firmation or the EMCO WHEATON Terms and Conditions.
Items NOT covered under warranty are:
 Damage caused by inappropriate handling and storage
 Damage caused by faulty installation
 Damage caused by incorrect adjustment
 Components with removed or illegible labelling
 Damage caused by incorrect operation
 Worn parts

5 Delivery and Storage

All EMCO WHEATON products are secured and packed carefully at the factory.
Although the utmost care has been taken in preparing the loading arm for
shipment, please inspect for transport damages and completeness on receipt of
goods. Notify EMCO WHEATON about any findings or concerns immediately.
Claims submitted on a later date cannot be accepted.

[9]
 Instruction Manual
Top Loading Arm
E2022, E2025, E2110, E2112,
E2611, E2630, E2632, E2710,
E2816, WE2800

Store the goods in a sheltered area as soon as the delivery is received and cover
them properly to protect them from dirt and moisture. Provide ventilation to avoid
corrosion caused by condensation.
For loading arms not supplied with a finish coating, the customer is responsible for
painting the arm to provide corrosion protection.
Protect all hoses and cables against rodents. If the arm is to be stored for an
extended period, protect with a suitable preservative. Please contact EMCO
WHEATON for more information.

6 Installation
6.1 Installation of the Loading Arm (E2025 & E2304 shown)

Attach suitable hoisting gear to the loading arm for lifting the loading arm and to
avoid damaging the loading arm.
Danger
During installation of the loading
arm it could turn or fall down
Keep a safe distance from the
loading arm while hoisting

Loosen the transportation locks and remove all packing material. Lift the loading
arm and remove the supporting frames. Mount the stand post or the wall bracket, if
supplied.

[10]
 Instruction Manual
Top Loading Arm
E2022, E2025, E2110, E2112,
E2611, E2630, E2632, E2710,
E2816, WE2800

Pay close attention to a proper vertical alignment. Lift the loading arm until mount-
ing brackets align properly. The installation position of the loading arm is horizontal
(see drawing for correct inlet position). Bolt the swivel joint bracket to the support
bearing bracket. Ensure that the slew axis of the boom is in a vertical position.
(previous note only applies when bracket or stand post is supplied)
The inlet flange attachment bolts and nuts are not included in the scope of
delivery. Select adequate bolts and nuts which are suitable for the weight and the
bending moment. Use all attachment provisions.
Connect the flanges and install gaskets at the flanges.
Remove the transport locks from the loading arm and spring cylinder (See Figure 5
below).

Figure 5

Install components supplied separately (such as overfill device, parallel guide,

hoses, couplers etc., if applicable). Refer to the loading arm drawing for more
information.
Once installed, move the loading arm and verify that it will hold its position. If the
loading arm slews about its axis, ensure that the mounting flange is level. If the
arm is not properly balanced, adjust the balance of the spring cylinder (refer to the
spring cylinder adjustment manual for procedure). Although all components have
been adjusted to proper values by the factory, minor adjustments may be required.

Caution
If the loading arm is inadequately
balanced or moves on its own it may hit
persons nearby causing injury.
Adjust arm and mounting flange to suit.
Ensure not to enclose any objects in the system (e. g. tools or bolts). Clean all
tubes before final installation.
[11]
 Instruction Manual
Top Loading Arm
E2022, E2025, E2110, E2112,
E2611, E2630, E2632, E2710,
E2816, WE2800

The operator of the system is responsible for grounding the system and protecting
it from lightning.
Only persons with the required training and qualification should connect and
maintain the electrical, pneumatic or hydraulic systems. Connect these systems
according to the accompanying diagrams and data sheets.
Note
All control components have been adjusted to correct
values during fabrication. Do not change these values
without written consent from EMCO WHEATON.

6.2 Installation of Feed Lines

Only persons with the required training and qualification (i.e. electricians for the
electrical systems or mechanics for the pneumatic and hydraulic system) are al-
lowed to work on the electrical, pneumatic and hydraulic system.
Install and connect all pneumatic and hydraulic lines according to appropriate
industry standards. Fittings, dimensions and quality of the components must be
selected to meet the requirements of the installation.
Clean all pipes and containers from dirt (scales, sand, swarf etc.) before installa-
tion.
Connect the electrical system, the pneumatic system and the hydraulic system (if
applicable) according to the diagrams and data sheets in the appendix.
All components have been adjusted to their values during fabrication. Do not
change these values without our written consent.
Only use dry and clean air or nitrogen for the pneumatic system.

7 Commissioning
Do not operate the loading arm when you notice any damage. Please contact
EMCO WHEATON.
Purge the system (loading arm and pipes) before using for the first time to avoid
damaging the swivel joints and fittings.
Perform the following tests:
 Leakage Test
Leak test by means of air or nitrogen of 7 to 15 psi and a foam-forming
substance.
 Operating Range/Balancing
Check the operating range once again by moving the A/B/F-lengths of the
loading arm into the extreme positions. Verify with the help of the general
arrangement drawing.
 Functional Test:
Operate the loading arm as described in Section 8. Test the function of all
instruments, accessories and signals.
Do not exceed the allowable operating pressure and operating temperature.

[12]
 Instruction Manual
Top Loading Arm
E2022, E2025, E2110, E2112,
E2611, E2630, E2632, E2710,
E2816, WE2800

8 Operation of the Loading Arm

Refer to the loading arm general arrangement drawing and/or envelope drawing
for information about the operating data of the loading arm.

Warning
Explosion hazard – sparks due to static
electricity.
You may be severely injured or killed, if
sparks ignite product vapours in the air.
Ground the tanker before beginning the
loading process.
Check the loading arm operating conditions before beginning the loading process and
whether the required conditions are met. Stop the loading immediately when you notice
malfunction and/or damage and inform a supervisor immediately.
The loading process is defined by the customer.
Note
EMCO WHEATON recommends purging
the loading system (loading arm and
pipes) before loading to avoid damaging
the swivel joints and fittings.

Warning
Explosion hazard – metal parts can hit
and cause sparks.
You may be severely injured or killed, if
sparks ignite product vapours in the air.
Move the loading arm slowly and do not
release while still in motion.

8.1 Operation of Loading Arms with Open B-Length

Remove the loading arm from its parking position and move to the tanker. Introduce
the B-Length into the manhole. The loading arm is now ready for loading. The loading
process is defined by the customer. When all requirements for the loading process are
fulfilled, open the loading valve or the ball valve to start loading (if applicable).
Caution
Only use your hands to operate the
loading valve or remote control. Do not
block or fix the remote control in any way
(e.g. tie it with a rope).

[13]
 Instruction Manual
Top Loading Arm
E2022, E2025, E2110, E2112,
E2611, E2630, E2632, E2710,
E2816, WE2800

When the loading process has finished, release the remote control to close the
loading valve or turn handle on ball valve. Let the arm drain and raise the B-Length
from the manhole. Return the loading arm to its parking position and secure.
Note
Product remaining in the pipe might damage the swivel joints.
Drain the arms completely before returning to parking position.

8.2 Operation of the Loading Arms with Flange/Coupler

This section describes how to operate the loading arms with Dry-Break couplers or
flange connections on drop tube.
Remove the loading arm from its parking position and move to the tanker. Connect
the B-Length to the connection point at the tank. Make the appropriate connection
for end fitting.
The loading arm is now ready for loading. The loading process is defined by the
customer.
When the loading process has finished, close appropriate valve. Let arm drain if
required and disconnect the B-Length from the tank. Return the loading arm to its
parking position and secure.

9 Service and Maintenance

9.1 Safety Comments
A. EMCO WHEATON recommends using EMCO WHEATON Service to maintain
the equipment.
B. Only persons who are able to perform all tasks professionally due to their train-
ing and qualification are allowed to repair the loading arm (e. g. electricians for
the electrical system). Contact EMCO WHEATON if the loading arm is severely
damaged.
C. Secure the loading arm while performing maintenance tasks to avoid it from
moving unexpectedly.
D. Take special care and use adequate hoisting devices (cranes, belts) when lifting
heavy components when performing maintenance tasks.
Warning
Severe injury or death could result if the
product leaves the loading arm under
high pressure or if you open hydraulic
lines.
Purge the loading arm and depressurize
lines when servicing any components of
the loading arm.

[14]
 Instruction Manual
Top Loading Arm
E2022, E2025, E2110, E2112,
E2611, E2630, E2632, E2710,
E2816, WE2800

9.2 Spare Parts

Only use original EMCO WHEATON spare parts. Please refer to the spare parts listing
for your recommended loading arm spares. Our spares & service department will be
happy to provide you with a quotation.

9.3 Regular Tests

Perform regular tests according to recommendations in the following sections as well
as any applicable local safety regulations/laws.

9.4 General Maintenance

Caution
Do not use a high-pressure cleaner to
clean the loading arm. Prevent any static
electricity when you are cleaning plastic
parts.
EMCO WHEATON recommends EMCO WHEATON Service to service and main-
tain the loading arm. If you prefer having the loading arm maintained by your staff,
EMCO WHEATON offers training which explains the equipment of your loading
arm and can be performed on-site.
Refer to section 9.5 for information about maintenance intervals.
Note
If EMCO WHEATON Service carries out maintenance, the
customer must provide a material safety data sheet of the
product loaded and additionally a risk assessment.

[15]
 Instruction Manual
Top Loading Arm
E2022, E2025, E2110, E2112,
E2611, E2630, E2632, E2710,
E2816, WE2800

9.5 Service Intervals

Service Interval

Each Every 6 As
Annually
Component Loading Months Required

9.6 Open Lubrication Points 

9.7 Maintenance of Swivel Joints O 

9.8 Spring Cylinder Maintenance 

9.9 Spring Cylinder Adjustment 

Replacement and Disposal of

9.10 Spring Cylinder 

9.11 Bolt Connections X

9.12 Painting 

9.13 Electrical Equipment O 

9.14 Loading Valve O 

9.15 Other Valve Types O

9.16 Hose O 

9.17 Coupler O 

O = Check for proper operation. Service the component only, if necessary.

 = Service as described in the according section of this manual.
X = 6 months after commissioning or after 6 loadings, whichever comes earlier.
After 1st service check every other year only.

9.6 Open Lubrication Points

Please refer to the figure below for location of open lubrication points. Apply a thin
layer of lubricant every 6 months or as necessary depending on loading
environment.
Use the same lubricant which is listed in the loading arm drawing for open
lubrication points.

[16]
 Instruction Manual
Top Loading Arm
E2022, E2025, E2110, E2112,
E2611, E2630, E2632, E2710,
E2816, WE2800

Open lubrication
points without grease
nipple

Only applies, if your loading arm is equipped with these accessories.

9.7 Maintenance of Swivel Joints

EMCO WHEATON swivel joints are designed for minimum maintenance.
Maintenance often consists of a visual inspection. Clean the slot of the dust O-ring
annually with a suitable cleaning agent and soft bristled brush.
The lubricant is specifically chosen for the individual application (see general ar-
rangement drawing). EMCO WHEATON recommends opening the swivel joints
only when they are leaking or damaged.
Only use original EMCO WHEATON spare parts. Our spares & service department
will be happy to provide a quotation.

[17]
 D2000 SWIVEL JOINT
PARTS BREAKDOWN

FLANGE SCREWS FLANGE

PTFE H-BLOCK O-RINGS FOR H-BLOCK

REPAIR KIT FOR H-BLOCK SEAL

INCLUDES H-BLOCK AND 2 O-RINGS

BUNA VITON PTFE/VITON

BEARING MODULE 2" 649757 649758 649759

3" 649760 649761 649762

4" 649763 649764 649765

Part No.

2" 3" 4" Description Mat'l Qty

649285 649281 649277 B ody STL 1

650262 650130 650096 STL

Segment Flange* 1
650258 650100 650097 SST
649284 649280 649276 STL
Flange 1
649667 649668 649669 SST

641650 641651 641652 PTFE H-Block PTFE 1

643857 643858 2012560 BUNA

642900 642901 2012561 O-Ring for H-Block VITON 2
643131 641657 636151 PTFE/VIT

Flange Screw SST ***

* This flange is only used when attaching a spring cylinder bracket to the swivel joint.
** Optional seal configuration.
*** Quantities vary by size: 2” requires 16, 3” requires 24, 4” requires 32

D2000 BREAKDOWN
[18]
REV 3/02
 D2000 SWIVEL JOINT
PARTS BREAKDOWN

* Always support the outboard weight of the swivel joint with a crane or
lifting device while performing the following steps:

1. Remove the flange screws and separate the swivel joint at the split flange. Note: You can
change the seal from either side on the D2000 swivel, but it is only necessary to remove one of
the flanges.

2. Remove the seal set (it is recommended to replace the PTFE seal carrier and O-Rings).
Caution: Be careful not to scratch seal surfaces.

3. Flush seal surfaces with solvent to remove any grit that may be present. If necessary, Emory
paper (320 grit or finer) can be used to polish the surface.

4. Insert the new seal set into the swivel joint.

5. Realign flange and initialize the threads on the screws. Once all screws have been started,
completely tighten in alternating fashion. The torque requirement is 18 ft. lbs. on screws.

[19]
 Instruction Manual
Top Loading Arm
E2022, E2025, E2110, E2112,
E2611, E2630, E2632, E2710,
E2816, WE2800

9.7.1 D2000 Swivel Joints

Each D2000 swivel joint is provided with a bolt (Item #6) in the ball race plug (Item
#5). To visually check the lubrication, remove bolt (item #6) only. Do not remove
the ball race plug (item #5) as balls may fall out.
The D2000 swivel joints are provided with grease sufficient for 5 years of service
provided that the seals are intact and pressure and temperature limits are not
exceeded. For heated or chemical applications the swivels are warranted for 1
year of service. In these applications the grease should be checked and re-
greased annually.

[20]
 Instruction Manual
Top Loading Arm
E2022, E2025, E2110, E2112,
E2611, E2630, E2632, E2710,
E2816, WE2800

9.8 Spring Cylinder Maintenance and Adjustment

The spring cylinder balances the A-length of the loading arm and enables smooth
movement within the operating range of motion. The loading arm is neutrally
balanced at the factory to maintain its position when at rest.
Grease the pivot joints and the cylinder rod every six months. Check the spring
cylinder for damage.
Make sure that the warning placard is attached to the spring cylinder. Replace it
immediately when damaged or missing.
Warning
The spring cylinder contains stored
energy. When adjusting use extreme
care or severe injury could result
Only authorized persons shall maintain
the spring cylinder who have been
trained by EMCO WHEATON

[21]
10 Safety Comments

1. EMCO WHEATON strongly recommends that ALL spring cylinder adjustments

are carried out by EMCO WHEATON personnel.
2. If EMCO WHEATON personnel are not used in spring cylinder adjustment,
ONLY EMCO WHEATON-trained and authorized personnel should be used.
3. Untrained personnel should NEVER attempt to adjust the spring cylinder, even
by following the enclosed directions.
4. Any person adjusting the spring cylinder should read and be familiar with
these safety instructions as well as any site or jurisdiction-specific safety
instructions.
5. All warning labels and site-posted safety instructions should be followed when
adjusting the spring cylinder.
6. Before beginning spring cylinder adjustment, the loading arm must be secured
so as to prevent movement in any direction.
7. Professional rigging, hoisting gear and personnel should be employed during
maintenance of the loading or spring cylinder.
8. FAILURE TO FOLLOW EITHER THESE GENERAL SAFETY COMMENTS
OR ANY OF THE INSTRUCTIONS CONTAINED IN THE REMAINDER OF
THIS MANUAL MAY RESULT IN SUBSTANTIAL DAMAGE TO PROPERTY
AND/OR BODILY INJURY, INCLUDING EVEN DEATH.

[22]
 Instruction Manual
Top & Bottom Loading Arms
E2110, E2112, E2022, E2025
E2033, E2304, E2573, E2123,
E2313, E2121

11 Structure of Spring Cylinder

Figure 2 – Structure of Spring Cylinder

[23]
 Instruction Manual
Top & Bottom Loading Arms
E2110, E2112, E2022, E2025
E2033, E2304, E2573, E2123,
E2313, E2121

12 Transportation Lock
If a spacer is installed for transportation, remove it before adjusting (refer to figure
3).

Figure 3 – Transportation Lock

13 Spring Cylinder Adjustment

EMCO WHEATON-Loading Arms with spring
cylinders are supplied adjusted. Readjusting is
only necessary if weight is added to the
loading arm drop pipe or if the springs have
lost tension.

Proper adjustment of the spring cylinder is critical! If the loading arm is

inadequately balanced it could move unexpectedly and cause injury to
personnel or property!

Adjustment of spring cylinder should only be

carried out by properly trained personnel.
Adjustment by EMCO WHEATON authorized
personnel is strongly recommended.

The spring cylinder carries pre-loaded springs with stored energy that can
be released during improper adjustment.
Do not carry out any structural changes and adjustments other than the
below mentioned.
Under no circumstances should you stand in front of the open spring
cylinder end once you are carrying out any work related to the adjustment
of the spring cylinder (refer to figure 4)

Figure 4 – Dangerous Zone

[24]
 SPRING CYLINDER ADJUSTMENT

To adjust the Emco Wheaton spring cylinder:

1. Spring cylinder is most easily adjusted when the arm is in the raised position, as there is less tension on
the spring at this point.
2. Remove the plastic weather cap (11).
3. Remove the two locking nuts (8 & 9) and the safety plate (7).
4. Using a 36 mm socket wrench, adjust the tension on the spring with the adjustment nut (6).
• To increase tension, adjust nut clockwise.
• To decrease tension, adjust nut counterclockwise.
5. To aid in the adjustment procedure, Emco Wheaton has developed a special socket wrench, which fits
over the stainless steel rod that runs through the spring, allowing easy access to the adjustment nut.
• Adjustment wrench part # 553967

[25]
 Instruction Manual
Top & Bottom Loading Arms
E2110, E2112, E2022, E2025
E2033, E2304, E2573, E2123,
E2313, E2121

The following adjustment procedure should

only be performed by properly trained
personnel. Adjustment by EMCO WHEATON
authorized personnel is strongly
recommended!

1. Move the loading arm to its highest position and secure it against
movement in all directions.
2. Ensure that the two legs of the banana link are not bent when you
install or replace spring cylinders.

The banana link is a molded part. If the legs of

the banana link are bent, the material might
evolve cracks which cause the legs to break.

Figure 5 – Banana Link

[26]
 Instruction Manual
Top & Bottom Loading Arms
E2110, E2112, E2022, E2025
E2033, E2304, E2573, E2123,
E2313, E2121

Figure 6 – Spring Cylinder with Locking Plate

3. Measure the distance from the bottom of the locking plate to the end
of the thread on the cylinder rod.
This distance should be equal to 1 ½” +/- 3/16”.

Figure 7 – Distance at Bottom

If this measurement is not within the tolerance, the

spring cylinder must be replaced! Please contact
EMCO WHEATON immediately.

[27]
 Instruction Manual
Top & Bottom Loading Arms
E2110, E2112, E2022, E2025
E2033, E2304, E2573, E2123,
E2313, E2121

4. Draw an indicator line across the lock nut to the banana link.

Figure 8 – Indicator Line

5. Remove the yellow dust cap and then slowly remove the two locking
nuts (one at a time).

Figure 9 – Locking Nuts

Watch the indicator line carefully.

If the indicator line misaligns the spring
cylinder must be replaced. Please contact
EMCO WHEATON immediately.

6. Once the two locking nuts are removed, remove the oval safety
plate, as well.

Figure 10 – Oval Safety Plate

[28]
 Instruction Manual
Top & Bottom Loading Arms
E2110, E2112, E2022, E2025
E2033, E2304, E2573, E2123,
E2313, E2121

7. By turning the adjustment nut the spring cylinder capacity and

loading arm tension can be set.

Figure 11 – Adjustment Nut

Continue to observe the indicator line carefully!

If the indicator line misaligns the spring
cylinder must be replaced. Please contact
EMCO WHEATON immediately.

Turn the adjusting nut with a socket wrench (check balancing during adjusting).
Screw in (clockwise) = more tension → raises arm
Screw out (counter clockwise) = less tension → lowers arm

Proper adjustment is reached if the loading arm will remain in any position
without drift.
A slight upwards movement of the loading arm will be acceptable.
Under no circumstances should the arm move up or down quickly.
8. In most cases the adjustment will be to increase the tension of the
springs by turning the adjustment nut clockwise.

If a decrease in tension is necessary, be sure

that the adjustment nut is not totally
unthreaded from the piston rod.

There must be enough “open” thread remaining visible to mount the oval safety
plate with the two locking nuts again.

Figure 12 – Remaining Thread

9. If you are increasing tension, measure the distance from end of the
cylinder rod to the adjustment disc.

[29]
 Instruction Manual
Top & Bottom Loading Arms
E2110, E2112, E2022, E2025
E2033, E2304, E2573, E2123,
E2313, E2121

Do not exceed the maximum engagement distance shown below in figure 13.

The part number is stamped on the spring cylinder.

Refer to figure 2 for information about the location.
If the part number is illegible (e. g. because it has
been painted), refer to your loader drawing and
part list for more information.

Figure 13 – Max. Engagement Distance

Cylinder Max. Engagement Distance (mm) Max. Engagement
Distance (inches)
658173 150 6
658174 150 6
658175 150 6
658216 235 9¼
658217 225 8 7/8
658218 225 8 7/8
658219 210 8¼
658220 160 6¼
10. Adjust the parking position and the working envelope using the stop
bolt by turning it in or out. The stop bolt stops the movement of the
spring cylinder thus limiting the working envelope of the loading arm.
If the bolt is too long, do not cut it. Replace it with a proper bolt.
If the bolt is too short, do not add material to it. Replace the bolt with a proper
bolt. Contact EMCO WHEATON for information on bolt size.
Refer to chapter 14 for instructions on replacing the stop bolt.

[30]
 Instruction Manual
Top & Bottom Loading Arms
E2110, E2112, E2022, E2025
E2033, E2304, E2573, E2123,
E2313, E2121

Figure 14 – Stop Bolt

11. Once desired adjustment has been achieved, mount the safety-plate
and locking-nuts and tighten them securely.
Be sure that the largest locking-nut is the last one you insert!

Figure 15 – Installation of Locking-Nuts

12. Slip on the dust cap. Confirm that the primary arm is reaching the
parking position and the lowest working position.
The spring cylinder needs more tension, if:
- the loading arm cannot reach the lowest position of primary tube
- the loading arm does not remain in upper position (parking position).
The spring cylinder needs less tension, if:
- the loading arm can reach the lowest position but moves to its upper position
by itself.

In both cases check the combination of spring

force and geometry of the guiding plate.
Please contact EMCO WHEATON for further
assistance!

[31]
 Instruction Manual
Top & Bottom Loading Arms
E2110, E2112, E2022, E2025
E2033, E2304, E2573, E2123,
E2313, E2121

Figure 16 – Guiding Plate

14 Replacement of Stop Bolt

1. Move the arm into its horizontal position.

2. Secure the arm against movements in all directions.
3. Release the locking nut of the stop bolt. Keep this nut for re-
installation. Refer to figure 17 for more information.
4. Remove the existing bolt and replace it with a new one.
5. Install previously removed locking nut.
6. Adjust the parking position and the working envelope using the stop
bolt by turning it in or out. Control the position of the loading arm. If
the arm does not reach the correct position, repeat step 6.

[32]
 Instruction Manual
Top & Bottom Loading Arms
E2110, E2112, E2022, E2025
E2033, E2304, E2573, E2123,
E2313, E2121

Figure 17 – Stop Bolt

14.1 Replacement and Disposal of Spring Cylinder

Contact EMCO WHEATON in this matter.

14.2 Bolt Connections

Check all bolts for tightness and tighten to correct torque values after the first six
months of operation or after the 6th loading process (which ever comes first). Repeat
this check every other year.
Bolt Torque [Nm] at µ=0,14
(Standard Friction)
Strength Class
Dimensions 6.8 8.8 B7 10.9 12.9 A4-70
M8 19 25 35 41 17.8
M10 37 49 72 84 36
M12 65 85 125 145 62
M16 150 200 230 290 340 150
M18 200 270 320 400 470 210
M20 290 390 450 570 670 303
M22 400 530 610 780 920
M24 500 670 770 980 1150 290
M27 740 990 1140 1450 1700 410
M30 1000 1340 1550 1970 2300 556
M33 1370 1820 2100 2680 3130
M36 1760 2340 2700 3430 4020
M39 2280 3040 3520 4460 5220
M42 2820 3760 4350 5530 6470

15 Painting
If the loading arm has not been painted (refer to your order confirmation) the
customer must paint the loading arm to provide corrosion protection. Use the
same paint to repair any damage in the painting to ensure long-term corrosion
protection.

16 Hose
Check the hoses regularly for damage and leakage.

[33]
 Instruction Manual
Top & Bottom Loading Arms
E2110, E2112, E2022, E2025
E2033, E2304, E2573, E2123,
E2313, E2121

17 Couplers
Check the couplers for damage and leakage regularly. Maintain coupler
according to the instructions of the manufacturer. All Emco Wheaton API
couplers include a detailed instruction manual.

18 Electrical Equipment
Check the electrical equipment regularly. Replace loose connections and burned
or damaged cables immediately.
Electric Shock
Disconnect the power from electrical
systems before performing inspections,
maintenance or repairs.

19 E471Loading Valve
EMCO WHEATON Loading Valves are maintenance-friendly.
The loading valve can be located on all lengths of the loading arm.
Check loading valve for leaks with each loading cycle and replace seals as
necessary. Refer to the Figure on page 16 for section views and parts list.
Instructions for Opening the Valve the First time:
1. Move the arm in the loading position. The A-length should be near or below
horizontal.
2. Open the product valve slightly to provide roughly 1/16 of the normal flow rate.
3. Once valve is free from air, open fully and allow to close. Repeat as necessary
to remove any remaining air trapped in the valve.
The valve is free of air upstream when the valve closes smoothly with a small
delay as soon as you release the lever.
Use the product valve for normal operation.
Adjustment of Closing Speed:
You can adjust the loading valve depending on the flow rate and the viscosity of
the product to close within the shortest time without a pressure line shock.
The closing time of the loading valve is set during assembly to a value which lets
about 50 to 60 L pass at a product flow of 2000 L/min until the valve is completely
closed.
To adjust the closing speed, remove pipe plug (Item #2), and using a blade
screwdriver turn the adjusting screw (Item #5). Check the closing time after each
medium turn of the adjusting screw until the desired closing-time is found.
Turn the adjusting screw clockwise to increase the closing time.
Turn the adjusting screw counter-clockwise to reduce the closing time.

[34]
 LOADING VALVE ADJUSTMENT
AND SEAL REPLACEMENT INSTRUCTIONS
PLUNGER DISC REPLACEMENT LOADING VALVE ADJUSTMENT

· Remove bonnet screws and lift bonnet off assembly. If When shipped, loading valves are pre-set for primary and
bonnet does not remove easily, replace two screws and secondary closures. However, it may be necessary to readjust
tap lightly with soft hammer. the valve to meet specific conditions.

ADJUSTMENT OF E471 SRAIGHT LOADING VALVE

· Operate the lever while pulling on the plunger and
carefully remove plunger assembly. · Remove adjustment screw plug.

· Tighten hex adjustment screw. To increase closure

· After carefully removing plunger assembly, check the time, turn clockwise 1/3 turn. To decrease closure
condition of the sealing surfaces on the valve body. time, turn counter-clockwise 1/3 turn.
Unscrew plunger guide screws and remove old disc.
ADJUSTMENT OF E41 ANGLE LOADING VALVE

· Mount a new o-ring to plunger and a new disc to · To adjust primary closing, remove poppet adjustment
plunger guide. Refit all plunger guide screws using cap.
loctite on threads. Carefully replace plunger assembly
in the valve body, making sure the cam is located · Loosen the poppet adjustment lock nut and tighten the
correctly in the yoke. Use care not to damage sealing poppet adjustment screw ½ turn at a time. To
surface in valve body during re-assembly. Replace increase closure time, turn clockwise. To decrease
bonnet using a new bonnet gasket. Check for smooth closure time, turn counter-clockwise.
operation of valve.
Adjustment Screw · After adjustment is complete, retighten the adjustment
Plug Lock nut and replace poppet adjustment cap.

It should not be necessary to adjust the by-pass screw. If

Required, follow the above directions, adjusting only 1/3 turn
At a time
By-Pass Screw
Cap

NOTE: Loading valves should always be used in

conjunction with a secondary shutoff system such as a
meter with a preset valve. A relief valve must be pro
vided for the trapped product between the secondary
shutoff and the loading valve.

[35]
 Instruction Manual
Top & Bottom Loading Arms
E2110, E2112, E2022, E2025
E2033, E2304, E2573, E2123,
E2313, E2121

ITEM DESCRIPTION MATERIAL QTY. PART No.

1 Bonnet Alum. 1 454311
2 Pipe plug 1/8” npt Steel 1 404936
3 Bonnet gasket Fiber 1 444938
4 Body FNPT ends Alum. 1 454314
5 Adjusting screw Steel 1 454312
6 Spring Steel 1 443956
7 Pilot valve guide SSt 1 443984
8 Cotter pin SSt 1 405034
9 Pilot valve Alum. 1 445069
10 Plunger Alum. 1 446995
11 Plunger disc Buna 1 446522
11 Plunger disc Viton 1 446523
12 Pipe plug 3/8” npt Steel 1 447574
13 Roll pin SSt 1 564800
14 Cam Alum./Brnz 1 440570
15 Plunger guide stem SSt 1 443986
16 Plunger guide Alum. 1 452744
17 Cotter pin SSt 1 405034
18 HH screw 5/16/18 SSt 4 565470
19 Plunger ring PTFE 1 446001
20 Lock washer 5/16 Steel plt’d 9 470034
21 Bonnet screw 5/16 Steel plt’d 8 452345
22 Warning tag Paper 1 564804
23 Operating handle Cast iron 1 443220
24 Flat washer Brass 1 402912
25 HH screw ¼-20 Steel plt’d 1 403112
26 HH screw 5/16-18 Steel plt’d 1 444519
27 Hex nut 5/16-18 Steel plt’d 1 403150
28 Gasket Fiber 1 443409
29 Packing nut Brass 1 443972
30 O-ring Buna 2 443451
30 O-Ring Viton 2 566295
31 Bushing Brass 1 444746
32 Cam operating stem SSt 1 450898

[36]
 D0116 O-RING SWIVEL JOINT
PARTS BREAKDOWN

2. Fit new dust seal onto the sleeve to the rear and
insert the product seal into the body as shown.
1. Remove ball retaining screws and flush with solvent.
Rotate sleeve catching the balls with a magnet as they
fall out. Pull sleeve from the body, discard seals, and
clean unit.

3. Lube body and sleeve with grease. 4. Carefully insert sleeve into body, while
turning.

5. Feed the balls into the bearing raceway. Rotate the 6. Screw in the ball retainer screw until tight. Back
sleeve by hand to spread the balls around. If all of the off ¼ turn. (Make sure the last ball bearing is
balls will not feed into the body, insert a screwdriver centered in the hole.) Turn in another retainer
blade into the raceway, taking care not to damage the screw to lock the first one in place. Install
threads. Rotate the sleeve in one direction, pressing the grease fitting and pressure test.
balls toward one direction, then rotate the sleeve slowly
in the opposite direction while dropping in the remainder.

[37]
BOTTOM LOADING SWIVEL JOINTS
PARTS BREAKDOWN

D1086 (Style 30)-4"

Repair Kits
Buna - 494080
Viton - 494081
Part Number Description Material Qty
451404 Body ALUM 1
451406 Sleeve ALUM 1
444699 BUNA
V-Ring Seal 2
443717 VITON
453807 Grease Fitting STL 1
Ball Retaining
443689 STL 4
Screw
443625 Ball Bearings STL 84
561938 Wave Spring STL 1
561533 Seal Adapter RYNITE 2
454722 Handle ALUM 1

D0192 (Style 50)-4"

Repair Kits – 1 kit per plane of rotation
Buna - 453421
Viton - 453422

Part Number Description Material Qty

440114 Body ALUM 1
446653 Sleeve-Elbow ALUM 1
455185 Sleeve_Straight ALUM 1
453276 BUNA
Quad-Ring Seal 2
453277 VITON
443685 Dust Seal BUNA 1
453689 Grease Fitting STL 2
Ball Retaning
443689 STL 8
Screw
443625 Ball Bearing STL 160
454722 Handle ALUM 1

[38]