Aitex Manikin Test Report Nomex Coverall

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TEST REPORT
DATE OF RECEPTION APPLICANT
26t18t2015
WOVEN FABRIC COMPANY
19, HINDUSTHAN KOHINOOR IND COMPLEX,
LBS MARG
DATE TEST Slading: 27 l08l211 5
lN-400083 l\,lUMBAl
Ending: 11109/2015
MAHARASHTRA

Att. Pradnya M

DESCRIPTION AND
SAMPLES REFERENCED:
tDENT|FlcATtoN oF
SAMPLES -"FRENCH TERRAIN 97675'.

5
.g

TESTS CARRIED . STANDARD TEST METHOD FOR EVALUATION OF FLAME RESISTANT CLOTHING
OUT
FOR PROTECTION AGAINST FLASH FIRE SIMULATIONS USING AN
E
INSTRUMENTED MANIKIN

cace or f l
ATTACHED SAMPLE(S) SEALED
l-r-l zB

Unidades Tecnicas: Palema: Tel. 96 131 81 93 Far 96 131 81 83 \iwwv. aitex. es


E-03801 ALCOY (Aricante) SPAIN Alcoyr Calre Sant Jordi,13 Ter :+34 96 554 22 00 www.obseryaioriotextil.com
Tel.:+34 96 554 22 00 ' [email protected]
Far +34 96 554 34 94
I

@
LI'

SAMPLE DESCRIPTION
REFERENCE:

FRENCH TERRAIN 97675

SAMPLE TYPE:

Overall.

BODY PARTS COVERED BY THE GARMENT:

Torso, neck, and the upper and lower extremities, apart from the hands and feet.

GARMENT LAYERS

PARTS OF THE GARMENT

PAGE f-7_l or I- ,8_l


-j..

RESULTS
PROTECTIVE CLOTHING AGAINST HEAT AND FLAME - TEST METHOD FOR
COMPLETE GARMENTS PREDICTION FO BURN INJURY USING AN
-
INSTRUMENTED MANIKIN
THERMO TEX TEST

Standard

ASTM F'1930:2013
Test type

Evaluation of any garment or ensemble prototype for a particular application or to a specification


Testing date

'l't.09.2015
Referehce

FRENCH TERRAIN 97675


Description and identification of samples

Sample type
Garment or ensemble type Overall
Size First and second M/ Third L

Fabric basis weight 1S5 g/m'


Fibre type 93o/o Nomex' 5% Kevlat ' 2o/. P-140
Non standard garment features and design characteristics

Woven fabric type


Underwear and accessodes

Vestunderwear T-shirt 1OO% CO. of 140 g/m'


Trouaers underwear Briefs 1oo% CO. of 170 g/m2
Holes and/or cuts

Top back of theT-shirt undergarment and top back of the overall.

PAGE
[ ,I o' t5
RESULTS
PROTECTIVE CLOTHING AGAINST HEAT AND FLAME -
TEST METHOD FOR COMPLETE
GARMENTS - PREDIGTION FO BURN INJURY USING AN INSTRUMENTED MANIKIN

Standard

ASTM F1930:20'13
Apparatus

lnstrumented Manikin
Test uncertainty

2nd degree burn: 14% of the measurand's value


3rd degree burn: t 5% of the measurand's value
Conditioning

24h. in indoor ambient conditions at 20 i 2 0C and 65 t 5 % HR


Conditioning Starting date

08/09i2015
Conditioning ending date

11tO912015
Pre-treatment

'l washing cycle at 66oC according to standard NFPA 21'12:2012 section 8.'1.3 and tumble drying at
680C.
Pre-treatment starting date
27tOBt2015

Pre-treatment ending date


27 tO8t2015

Observation or deviation of the standard

tT
RESULTS
Exposure conditions:
Total number of burners: 12 in lwo tiers of six surrounding the manikin. The lower set of six burners
are pointed at the legs and lower body of the manikin whilst the upper set of six burners are pointed
at the upper body and head

Nominal exposure heat flux density level

84 kw/m'?is%

Before the After the


Level of the exposure
test test
Average of heat flux density 80,88 80,04 kWm2

Standard deviation of the average of heat flux 8,17 8,32


density
Distribirtion of bumes surrounding the mannequin:
Number of burners: 12

7v8 9y10

5v6 1'l y 12
RESULTS

Burning model: Combination between Stoll's and Takata's criterion

Prediction model according to Stoll Takata's

Parameters )idermis Dermis Subcutaneous


Grid 6 24 15

Stretching ratio 1,25 1,25 1,25

Skln model

Epidermis Dermis Subcutaneous


Thermal conductivity 0,628 0,5902 0,293 W/mK
Thermal capacity 4400000 4186000 260000c J/m3K

Layer thickness 0,00007 0.00't12 0,00389 m

Blood perfusion rate 0,00000 0,00125 0,00125 m3/s/m3

Absorption coef. 18000 750 750 m-1

Diathermanous
skin

PAGE
m
:l.

RESULTS
Sample no I
Duration of the exposure 3s.
Duration of the data acquisition 60 s.

Temperature of the exposure


27,1 0C
chamber before the test

Total energy transferred whole manikin 283,2 kJ


Predicted bum injury on the total area of the manikin covered by the test specimen
For this test, therefore, the head, hands and feet are not included in the calculations.

F irst-deg ree 2nd degree 3rd-degree Predicted total area of burn


Pain injury
burn iniury area burn injury area burn injury in,ury (2nd and 3rd degree)
area (o/ol
lYol P/t area (o/ol lYol
31,9 6.2 8,8 24,7
RESULTS

Sample no {

PAGE l--
lt a_l or f--{
i...-

RESULTS
Burns
Sensor/temp Pain lo Degree 20 Deg ree 30 Degree
Chest 40 0/o
10 0/o 10% 0 0/o
Abdomen o o/o
0vo 0% 0vo
Upper back 58,3 % 8,3 0/o 16,7 0/o
0 0/o
Lower back 8,3 yo o o/o
0vo 00k
Left arm 20% 10 0/o
40% 10%
Right arm 30 v" 20 0/o 20% 30%
Left leg 37,5 0/o 4,2 0/o 12,5 % 12,5 0/o

Right leg 43,5 % 4,3 0/o 26J 0/o


13 0/o

WHOLE MANIKIN 31,9 0/o 6,2 % 15,9 % 8,8 0/o

Temperature and times


Sensor/temp. lnitialtemp (oC) End Temp ('C) Max. Temp (oC At time (s)
Chest 33,4 44,3 57,1 't3,6
Abdomen 32,4 39,1 44,7 13,9
Upper back 33,6 46,6 62,4 10,8
Lower back 32,5 41,6 50 18,9
Left arm 33,3 48,8 79,5
Right arm 32,6 48,5 82,5 7,5
Left leg 30,5 41,7 73,6 5,4
Right leg 30,7 43,1 80,7 6,7
WHOLE MANIKIN 32,0 43,7 82,5 7,5

Remark
These percentages are for the total area of the manikin covered by the test specimen

PAGE
l*
g
I or tFl
a f*c\
\ffi#

RESULTS
Sample before test no 1
PHOTOS

PAGE [--rP-l or
E
RESULTS
Sample no I
cumulation of burning risks {% of sensors}
70_o

60.0
ITT
50.0
--l---T---T--1-
_l-
40.0
l--l--T--t-
-
a/"
300

20.0
r --T---
-T---1 --t-
10.0

d.o

20

Time in seconds
EPain E 1. deg.ee re2.degree & 3. degree

eAGE
[:r*l or fT--l
./

RESULTS
Sample after test no I
PHOTOS

oAa:El,t.>l^E
RESULTS
Sample no 2
Duration of the exposurc 3s.
Duration of the data acquisition 60 s.

Temperature of the exposure 27.0 0c


chamber before the test

Total energy transferred whole manikin 301,5 kJ


Predicted bum injury on the total area of the manikin covered by the test specimen
For this test, therefore, the head, hands and feet are not included in the calculations.

First-degree znd degree 3rd-degree Predicted total area of burn


Pain iniury
bum iniury area burn injury area bum iniury injury (2nd and 3rd degree)
area (o/o)
t"ht f/.1 arca (o/ol (/"t
24,8 4,4 23,9 10,6 34,5

PAGE
ftl or f
i....

RESULTS
Sample no 2

PAGE
RESULTS
Burns
Sensor/temp Pain 1o Degree 20 Degree 30 Deg ree
Chest 50 0/o
10 0/o
10% 0%
Abdomen o o/o
0y. 0 0/o
Q o/o

Upper back 33,3 Y" 8,3 % 41,7 o/o


0%
Lower back 't6,7 % 0vo 0% Q o/o

Left arm 20 0/o


OY, 50% 10 0/o

Right arm 20 yo 0vo 50% 30 0/o

Left leg 25 0/o


33,3 % '16,7 yo

Right leg 30,4 % 13% 13% 17 ,4 %


WHOLE MANIKIN 24,8 0/o 4,4 1/o
23,9 0/o
10,6 yo

Temperature qnd times


Sensor/temp, hitial temp (oC) End Temp (oC) Max. Temp (oC) At time (s)
Chest 32,4 43,8 14,7
Abdomen 31 37,9 45,7 't2,4
Upper back JJ 46,5 65,8 9,7
Lower back 31,6 40,8 51 12,6
Left arm 32,5 48,5 83,7 7,4
Right arm 32 48,6 72,1 8,7
Left leg 29,8 i') L 76,6
Right leg 30,2 43,4 86,8 6,1
WHOLE MANIKIN 31,2 43,6 86,8 6,1

Remark
These percentages are for the total area of the manikin covered by the test specimen

PAGE Illllrs-l or f2s-l


RESULTS
Sample before test no 2
PHOTOS

PAGE l Tlil or

..
RESULTS
Sample no 2
Cumulation of buming risks (% of sensors)
70.0

60.0

50.0
-l--l--l--T--t-
40.0

30.0
llll
24.0

10 0
l-- - -I- l---r--T
0.0

20
Time in seconds
&Pain E 1. degree rc2.degree W 3. degree
-/

RESULTS
Sample after test no 2
PHOTOS

PAGE [-]a_-]
lt or
E
RESULTS
sample no 3
Duration of the exposurc
Du6tion of the data acquisition 60 s.

Temperature of the exposure 27 0C


chamber before the test

Total energy transferred whole manikin 285,6 kJ

Predicted burn iniury on the total area of the manikin covered by the test specimen
For this test, therefore, the head, hands and feet are not included in the calculations

First-degree 2nd degree 3rd-degree Predicted total area of burn


Pain injury injury (2nd and 3rd degree)
burn injury area burn iniury area burn injury
area lo/ol
t%t ("/,1 area (%) %l
32,7 16,8 8,8 25,6

PAGE ts-l or
I- E
RESULTS
Sample no 3

PAcE zo-l or
f- E
RESULTS
Burns
Sensor/temp Pain lo Degree 2o Degree 3o Degree
Chest 60 vo 0% oyo 0yo
Abdomen oy. o% o o/o
0%
Upper back 33,3 % 16,7 vo 16,7 % 0 0/o

Lower back 16,7 yo o% o% o o/o

Left arm 30 Yo 20 0h 20 0/o


20 0/o

Right arm 30 0/o 10 yo 40 0k 10 0/o

Left leg 4s,8 % 0% 25 0/o


12,5 yo

Right leg 34,8 % 4,3 0/o 21,7 % 17,4 %


WHOLE MANIKIN 32,7 ya 5,3 % 16,8 Yo 8,8 %

Temperature and times


Sensor/temp. lnitial temp ('C) End Temp (oC) Max. Temp (oC) At time (s)
Chest 29,6 40,2 51,9 '13,8

Abdomen 28,7 35,3 42,5


Upper back 30 42,6 58 12,3
Lower back 29 38 46,4 15
Left arm 29,6 45,4 70,3 8,1
Right arm 29,5 44,7 76,2 8,4
Left leg 39,6 73,5 6,2
Right leg 28,1 41,3 76,4 6,8
WHOLE MANIKIN 28,8 40,7 76,4 6,8
Remark
These percentages are for the total area of the manikin covered by the test specimen

PAGE f--1t-t
tt or
RESULTS
Sample before test no 3
PHOTOS
RESULTS
Sample no 3
Cumulation of burning risks (% of sensors)
70.0

60.0
--l---t---1-
50.0
--l--l---t---1-
%
40.0

ao.o
r--l--l---r--1-
20.0

10.0
Itl
00
20
Time in seconds
EPaln E 1. degree ffi2.degree &3. degree

PAGE f:s I or f-28 I


RESULTS
Sample after test no 3
PHOTOS

PAGE
[z+*] or t3]
No

RESULTS
Gament ease and dimensional changes as test results.

Coll Col2 Col3 Col4


lnstrumented
Specimen Difference:
manikin
Location Test no
measurements
before testing Col3 - Col2

1100 75
C.hest
-
crrcumlerence
', 1025 '1060 35
3 't200 175
Waist 1 1080 80
circumference 2 1000 1060 60
0acket) 3 1't40 140
,|
590
Arm length
2 595 580 -'15
(without hand)
3 600

A...
crcumlerence i 310
400
400 90
3 420 'l 10
1 nla nla
Jacket length 2 520 nla nla
3 n/a nla
1 720 120
lnside leg length 2 840 710 130
3 740 't00

Les i 590
560
560
-30
-30
circumference ;
600 10
Waist 1

circumference 2 860
(trousers) 3

Remark
*Elastic zone

PAGE [--7s_l or fr8 I


RESULTS
Predicted bum injury on the total area of the manikin covered by the test specimen.

For this test, therefore, the head, hands and feet are not included in the calculations.

2nd degree 3rd-degree Predicted total area of


Standard
Exposure burn iniury bum injury burn iniury (2nd and 3rd Average
deviation
area area degree)
1 15,9 8,8 24,7
2 23,9 10,6 34,5 28,3 5,4
3 16,8 8,8 25,6

Predicted burn iniury on the total area of the manikin, except hands and feet.

For this test, therefore, the head, is ineluded in the calculations.

2nd degree 3rd"degree Predicted total area of


Standard
Exposure burn injury burn inrury burn injury (2nd and 3rd Average
deviation
area area degree)
1 't4,8 15,6 30,4
2 22,1 17,2 39,3 33,6 4,9
3 '15,6 15,6 31,2

PAGE
m
{ffi

RESULTS

PAGE f n-l or f- ,8-_l


II
Lucia Martinez
Head of PPE's department

D Cilallv lisned by Ll]clA MART Nt7

LIABILITY CLAUSES

1.- AITEX is liable only for the results of the methods of analysis used, as expressed in the report
and referdng exclusively to the materials or samples indicated in the same which are in its
possession, the professional and legal liability of the Centre being limited to these. Unless otheMise
stated, lhe samples were freely chosen and sent by the applicant.
2.- AITEX shall not be liable in any case of misuse of the test materials nor for undue interpretation
or use of this document
3.- The original test report is kept in AITEX. An electronic copy of it is delivered to the costumer
which keeps the value from the original one as far as the security properties of the document are not
violated. A hard copy of this report with the AITEX logotype sealed in all the pages, keeps the
odginalvalue.
4.- The results are considered lo be the property of the applicanl, and AITEX will not communicate
them to third parties without prior permission. After one month, AITEX may use the results for
statistical or scientific purposes. '
5.- None of the indicalions made in this report may be considered as being a guarantee for the trade
marks mentioned herein.
6.- ln the eventuality of discrepancies between reports, a check to settle the same will be carried out
in the head offices of AITEX. Also, lhe applicants undertake to notify AITEX of any complaint
received by them as a result of the report, exempting this Centre from all liability if such is not done,
the periods of conservation of the samples being taken into account.
7.- AITEX may include in its reports, analyses, results, etc., any other evaluation which it considers
necessary, even when it has not been specifically requested.
8.- lf not are included, the estimated uncertainties in the tests accredited by ENAC are at the client' s
disposal in AITEX.
9. - The original materials and rests of samples, not subiect to test, will be retained in AITEX during the
twelve months following the issuance of the reporL so that any check or claim which, in his case,
wanted to make the applicant, should be exercised within the period indicated,
10.- This report may only be sent or delivered by hand to the applicant or to a person duly authorised
by the same.
'l 1 .- The results of the tests and the statement of compliance with the specification in this report refer

only to the lest sample aq,it has been analyzed / lested and not the sample / item which has taken
the test sample.
12.- AITEX laboratories are placed in Alcoy.

PAGE
[5

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