Spec. No. BM33-1.3.1

PT BADAK MAINTENANCE Rev. 10
January 2008
PAINT SPECIFICATION
  Page. 1 / 5
 
SPECIFICATION NO. 01 SPECIFICATION NO. 02
Atmospheric Pollution Steel Temperature < 80°C

1. Surface preparation to Sa 2.5 / NACE 2 / 1. Wash down with fresh water

SSPC-SP-10 2. Surface preparation to Sa 2.5 / NACE 2 /
2. 1 coat Inorganic Zinc Primer to 65 microns SSPC-SP-10
DFT 3. 1 coat High Solids Epoxy to 125 microns
3. 1 coat High Solids Epoxy to 125 microns DFT
DFT 4. 1 coat Acrylic Aliphatic Polyurethane to
4. 1 coat Acrylic Aliphatic Polyurethane to 50 microns DFT
50 microns DFT
Total coating thickness 175 microns DFT
Total coating thickness 240 microns DFT

SPECIFICATION NO. 03A SPECIFICATION NO. 03B

Non Stainless Steel Temperature 80-200°C Stainless Steel Temperature 80-200°C

1. Surface preparation to Sa 2.5 / NACE 2 / 1. Surface preparation to Sa 2 / NACE 3 /

SSPC-SP-10 SSPC-SP-6
2. 1 Coat Inorganic Zinc Silicate to 65 2. 2 coats Silicon Aluminum to 100 microns
microns DFT DFT
3. 1 Coat Silicon Acrylic Aluminum color to
100 microns DFT Total coating thickness 100 microns DFT

Total coating thickness 165 microns DFT

SPECIFICATION NO. 04 SPECIFICATION NO. 05

Steel Temperature > 200°C Demin Water Submersion

1. Surface preparation to Sa 2.5 / NACE 2 / 1. Surface preparation to Sa 2.5 / NACE 2 /

SSPC-SP-10 SSPC-SP-10
2. 2 coats Silicon Aluminum to 80 microns 2. 1 Coat Inorganic Zinc Primer to 65 microns
DFT DFT
3. 2 Coats Epoxy Phenolic Amine to 350
Total coating thickness 80 microns DFT microns DFT

Total coating thickness 415 microns DFT

SPECIFICATION NO. 06 SPECIFICATION NO. 07

Steel Under Cold Insulation Sweating Lines & Low Temperature Steel

1. Clean with high pressure water 1. Wash down with fresh water and apply anti
2. Surface preparation to Sa 2.5 / NACE 2 / fungus solution
SSPC-SP-10 2. Wet abrasive blast to Sa 2.5 / NACE 2 /
3. 1 coat Zinc Rich Primer to 65 microns DFT SSPC-SP-10 (add inhibitor solution)
4. 1 coat High Solids Epoxy to 200 microns 3. 2 coats High Solids Epoxy to 200 microns
DFT DFT

Total coating thickness 265 microns DFT Total coating thickness 200 microns DFT

RM / IMP  1
 
 
Spec. No. BM33-1.3.1
PT BADAK MAINTENANCE Rev. 10
January 2008
PAINT SPECIFICATION
  Page. 2 / 5
 
SPECIFICATION NO. 08 SPECIFICATION NO. 09
Exterior Pump Casing, MCC & Instrument Water Submersion, Diluted Acid and Caustic/Oil
Spillage
1. Wash down with fresh water
2. Remove rust, grease and other 1. Wash down with high pressure water
contaminants with cleaner or ARMEX 2. Surface preparation to Sa 2.5 / NACE 2 /
3. 1 coat Inhibitive Epoxy Primer to 50 SSPC-SP-10
microns DFT 3. 1 coat Non Inhibitive Epoxy Primer to 75
4. 2 coats Acrylic Aliphatic Polyurethane to microns DFT
90 microns DFT 4. 2 coats High Built Epoxy to 325 microns
DFT
Total coating thickness 140 microns DFT
Total coating thickness 400 microns DFT

SPECIFICATION NO. 10 SPECIFICATION NO. 11

Sea Water Low Stream Sea Water High Stream

1. Surface preparation to Sa 2.5 / NACE 2 / 1. Surface preparation to Sa 2.5 / NACE 2 /

SSPC-SP-10 SSPC-SP-10
2. 2 coats Coal-Tar Epoxy to 400 microns 2. 3 coats Flake Reinforced Polyester Epoxy
DFT Resin to 1500 microns DFT

Total coating thickness 400 microns DFT Total coating thickness 1500 microns DFT

SPECIFICATION NO. 12 SPECIFICATION NO. 13A

Sea Water Tide Aesthetic Concrete Floor for Light Traffic

1. Surface preparation to Sa 2.5 / NACE 2 / 1. Repair the hole, crack and fill with
SSPC-SP-10 resurfaces paint or cement
2. Coats Epoxy Resin Silica Filler for tidal or 2. Clean and prepare the surface with Blastrac
splash zone to 4000 microns DFT (dust extracting shot blasting machine) or
similar equipment
Total coating thickness 4000 microns DFT 3. Coat 100% High Build Epoxy Non-
Pigmented Primer to 150 microns DFT
4. Coat 100% High Build Epoxy Non-Skid
Topcoat to 350 microns DFT

Total coating thickness 500 microns DFT

RM / IMP  2
 
 
Spec. No. BM33-1.3.1
PT BADAK MAINTENANCE Rev. 10
January 2008
PAINT SPECIFICATION
  Page. 3 / 5
 
SPECIFICATION NO. 13B SPECIFICATION NO. 14
Resurfaces of Concrete Floor or Concrete Floor Interior Plaster Wall
for Medium to Heavy Traffic
1. Rinse with water
1. Clean and prepare surface with Blastrac 2. Remove all loose chalky, peeling and flaking
(dust extracting shot blasting machine) or material or old paint
similar equipment 3. Apply wall filler to fill holes and cracks (if
2. Coat 100% High Build Epoxy Non- necessary)
Pigmented Primer to 150 microns DFT 4. Apply Acrylic Undercoat to 10 sqm per liter
3. Coat 100% High Build Epoxy Mortar coverage
(minimum compressive strength of 14,500 5. 2 coats Acrylic Resin Topcoat to 10 sqm
psi) to 4000 microns DFT per liter coverage

Total coating thickness 4150 microns DFT

SPECIFICATION NO. 15 SPECIFICATION NO. 16

Exterior Plaster Wall & Woodwork Interior Woodwork

1. Remove all loose chalky, peeling 1. Rinse with liquid detergent and clean with
2. Apply cement filler to fill holes & cracks if warm water
necessary 2. Remove all loose chalky, peeling and flaking
3. Apply Acrylic Undercoat to 10 sqm per liter material or old paint
coverage 3. Apply Timber Putty or Wood Sealer to fill
4. 2 coats Gloss Acrylic to 10 sqm per liter holes & cracks
coverage 4. 2 coats Alkyd Gloss Enamel to 10 sqm per
liter coverage

SPECIFICATION NO. 17 SPECIFICATION NO. 18

Galvanized Steel & Aluminum Pressurized Bottle

1. Rinse with a degreaser and flush with water 1. Surface preparation to Sa 2.5 / NACE 2 /
2. Remove rust and peeled off coating SSPC-SP-10
3. 1 coat Chrom Metal Primer or Galvanized 2. 1 coat High Solid Epoxy Self Primer to 75
Iron Primer or Metal Etch Primer to 35 microns DFT
microns DFT 3. 1 coat Enamel Topcoat DEPNAKER
4. 2 coats High Gloss Alkyd Enamel or reference colors to 35 microns DFT
Rustguard Roof Paint to 60 microns DFT
Total coating thickness 110 microns DFT
Total coating thickness 95 microns DFT

RM / IMP  3
 
 
Spec. No. BM33-1.3.1
PT BADAK MAINTENANCE Rev. 10
January 2008
PAINT SPECIFICATION
  Page. 4 / 5
 
SPECIFICATION NO. 19 SPECIFICATION NO. 20
Sulfuric Acid Tank Interior Aboveground FRP Piping and Aluminized /
Fibre / Zinc Roof of Building
1. Surface preparation to Sa 2.5 / NACE 2 /
SSPC-SP-10 1. Water wash and brush off to remove
2. Water wash and clean with solvent, toluene chalking and dirt
or xylene 2. Sand back to a smooth clean surface
3. 1 coat Primer suitable for Flake Reinforced 3. Apply 2 coats Borosilicate Ceramic
Polyester / Vinylester / Novolac Epoxy Resin Elastomeric coating / Ceramic Based
to 400 microns DFT Copolymer to 200 microns DFT
4. 3 coats Mica Flake–Reinforced
Polyester/Vinylester/Novolac Epoxy Resin Total coating thickness 200 microns DFT
to 1500 microns DFT

Total coating thickness 1900 microns DFT

SPECIFICATION NO. 21 SPECIFICATION NO. 22

Flange, Bolt and Small Fittings Road Marking

1. Brush off & clean with cleaner solution and 1. Remove all loose chalky, peeling and flaking
degreaser material
2. 1 coat High Solids Epoxy to 125 microns 2. 1 coat Aliphatic Polyurethane to 35
DFT microns DFT

Total coating thickness 125 microns DFT Total coating thickness 35 microns DFT

SPECIFICATION NO. 23 SPECIFICATION NO. 24

Crane & Heavy Equipment Exterior Sea Water Valve Interior

1. Rinse with liquid detergent and clean with 1. Surface preparation to Sa 2.5 / NACE 2 /
warm water SSPC-SP-10
2. Remove all loose chalky, peeling and flaking 2. Clean with degreaser or methyl ethyl keton
paint 3. Apply surface conditioner
3. Remove grease with degreaser 4. Apply Durable & Abrasion Resistant Hi
4. 2 coats Decorative Exterior Polyurethane Build Elastomeric Polymer to rebuild metal
Finish to 100 microns DFT loss and resurface

Total coating thickness 100 microns DFT

SPECIFICATION NO. 25 SPECIFICATION NO. 26

MDEA Low Temperature MDEA High Temperature

1. Surface preparation to Sa 2.5 / NACE 2 / 1. Surface preparation to Sa 2.5 / NACE 2 /

SSPC-SP-10 SSPC-SP-10
2. Apply BELZONA Supermetal 1111 to 2. Clean with degreaser
rebuild metal loss 3. Apply build up welding to rebuild metal loss
3. Apply BELZONA Ceramic S-Metal 1321 to 4. Apply BELZONA Ceramic S-Metal 1321 to
resurface resurface

RM / IMP  4
 
 
Spec. No. BM33-1.3.1
PT BADAK MAINTENANCE Rev. 10
January 2008
PAINT SPECIFICATION
  Page. 5 / 5
 
SPECIFICATION NO. 27 SPECIFICATION NO. 28
Fungus & Algae Growth Prevention Passive Fire Protection

1. Spray with 2% Algaecide solution for min. 1. Surface preparation to Sa 2.5 / NACE 2 /
18 hours soaked time SSPC-SP-10
2. Clean & brush off dirt, algae and soot with 2. 1 coat Inhibitive Epoxy Primer to 50
pressurized fresh water microns DFT
3. Spray with 1% Algaecide solution 3. Install metal mesh reinforcement if
necessary
4. Apply Epoxy Intumescent Fireproofing
halfway through
5. Install non metal mesh (carbon fiber/glass
fiber mesh) reinforcement
6. Apply Epoxy Intumescent Fireproofing
until total thickness of 6.9 mm (1 hour) or
10.4 mm (1 ½ hour)

SPECIFICATION NO. 29 SPECIFICATION NO. 30

Metal Loss on Sea Water Service Equipment Steam & Steam Condensate

1. Surface preparation to Sa 2.5 / NACE 2 / 1. Surface preparation to Sa 2.5 / NACE 2 /

SSPC-SP-10 SSPC-SP-10
2. Apply Machinable Ceramic Steel 2. Clean with degreaser
Reinforced / Metallic Polymer to rebuild 3. Apply build up welding to rebuild metal loss
metal loss 4. Apply High Temperature Metallic Polymer
3. Apply Erosion-Corrosion Resistant / Ceramic Metal to resurface
Ceramic Steel Reinforced / Metallic
Polymer to resurface

SPECIFICATION NO. 31
Underground Metallic Piping

1. Surface preparation to Sa 2.5 / NACE 2 /

SSPC-SP-10
2. Apply suitable Primer Coating as
recommended by polyethylene wrapping
tape manufacturer
3. Manually or machine wrap using 2 inch wide
minimum Primary Anti Corrosion
Polyethylene Wrap / Tape Coating for 1
layer minimum (spiral wrapping with
minimum 50% overlap)
4. Manually or machine wrap using 2 inch wide
minimum Mechanical Protection
Polyethylene Wrap / Tape Coating for 1
layer minimum (spiral wrapping with
minimum 50% overlap)

 
 
 

RM / IMP  5