MX48-MX60 Manual CRIBA SWECO

INSTALLATION, OPERATION
and
MAINTENANCE
MANUAL
for
VIBRO-ENERGY ROUND SEPARATOR
MODELS: 48 and 60
We Put Technology In Motion TM

NOTE:
If you need assistance in any form regarding the operation of
your process equipment, contact your SWECO
Representative or the SWECO home office immediately.
Constant "Service-After-The-Sale" is the keynote of SWECO.
The information disclosed herein includes proprietary rights of

SWECO. Neither this document nor the information disclosed
herein shall be reproduced or transferred to other documents
or used or disclosed to others for manufacturing purposes, or
for any other purposes, except as specifically authorized in
writing by SWECO. If this manual is supplied in connection
with the sale or delivery of SWECO equipment, it is to be
used solely for maintenance, repair, or installation of such
equipment.
Information contained within this publication is subject to

change without notice.
 April, 2007 (Revision April, 2010) - SWECO

All Rights Reserved
FOREWORD
General Safety Practices
There are several forewarnings indicated throughout this manual that may stress a possible unsafe
condition or important information regarding the use of this equipment. Read the definitions of
DANGER, WARNING, CAUTION and NOTE. Read and understand all instructions before
installing, operating, or servicing this machine. Failure to do so could result in severe personal
injury or property damage. Retain this manual for future reference.
DANGER - Immediate hazards that WILL result in severe personal injury or death.
WARNING - Hazards or unsafe practices that COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices that COULD result in minor personal injury or product
or property damage.
NOTE - Important information concerning the use of the equipment.
WARNINGS:
1. Unit produces severe vibration and contains rotating parts. Accidental start-up of unit could result in death
or serious injury. Turn off and lock-out system power before servicing.
2. When installing or maintaining this separator, shut off and lock out power before removing guards (base
door, cover, etc.). Follow all local and national electrical codes. Failure to comply could result in severe
personal injury or property damage.
3. Electrocution can occur if water contacts live electrical components. Shut off and lock out power before
maintenance or repairs. Failure to comply could result in severe personal injury or property damage.
4. Keep all doors and guards in place at all times to avoid exposure to parts rotating at high speeds. While
the power is on, severe injury can occur if hands or feet reach inside the unit.
5. To prevent possible shock, ground machine per local and national electrical codes. A qualified electrician
must perform all wiring. Failure to comply could result in severe personal injury or property damage.
6. Read and understand this manual in its entirety before installing or operating the machine. Installation,
adjustment, repair, and maintenance must be performed by qualified personnel. Do not perform any
service other than those contained in this manual unless you are qualified. Failure to follow safe
installation and servicing guidelines could result in severe personal injury or property damage.
7. Care should be taken when removing the lubricator from the machine as pressure up to 5 bar (75 PSI)
may be present. The switches should be turned off before the cartridge is carefully unscrewed from
the machine. Grease may be ejected from the cartridge if it is not empty.
8. Do not wear loose fitting clothes or articles. Items can get caught in moving parts and result in severe
personal injury.
9. When maintaining or adjusting eccentric weights, use extreme caution to correctly attach all keys,
retainers, and fasteners. Failure to lock weights securely in place can result in parts being thrown from
machine at high speed endangering personnel.
10. Do not start and stop your separator more than four times an hour on a continuous basis. Frequent
starting can cause heat buildup which will damage the motion generator. Contact your SWECO
representative if your process requires frequent starting and stopping.
11. If machine base is mounted in an elevated position, the base bottom must be guarded to protect from
vibrating pinch points. Failure to comply can result in risk of serious injury due to crushing can occur
12. Higher amplitudes occur during shut down and start-up of unit. Stand clear of unit and keep accessory
equipment away during these cycles.
13. Keep hands clear of pinch points. Failure to comply could result in severe personal injury.
14. If processing hazardous materials, check material safety data sheets (MSDS's) for hazard information and
follow necessary procedures prior to servicing equipment.
15. Units are to be lifted with shipping brackets intact. When lifting, be sure lifting device can handle the load.
Prior to lifting, make sure area is clear of obstacles or personnel and sufficient room is provided to
accommodate parts. Make certain load is balanced and stable. Always use trained personnel for lifting
and loading operations. Failure to comply could result in severe personal injury or property damage.
FOREWORD
(continued)
CAUTIONS:
1. Over center “Latch Type”clamp bands are NOT to be used on lower table joint. Unit frame stack could
come apart if not properly secured. Risk of serious injury due to crushing can occur.
2. Use caution when loosening clamp bands due to the bands being tensioned. Loosen bolts prior to
unlatching clamp band. Failure to comply can cause risk of hand injury.
3. Always tighten clamp ring before tightening center tie-down assembly. This will help assure proper vertical
location of screen center and help prevent premature screen failure.
4. This equipment must be installed, operated, and maintained by qualified personnel to avoid personal
injury or damage to property.
5. Securely tighten all nuts and bolts on the vibrating unit according to the instructions in this manual. Pay
special attention to the motor mounting bolts. If a motor (motion generator) vibrates loose, damage to the
power cord and to the structure may result as well as risk of personal injury.
6. Do not start motor before removing shipping brackets. Failure to remove shipping brackets before start-up
can cause damage to unit, motor, structure, and possible personal injury.
7. Inspect motor weight parts during maintenance. If any structural weakness appears, replace the part.
8. Motion generator (motor) power cord must be correctly installed into base junction box. Failure to adjust
cord length properly can cause cord breakage (if too short) or dangerous rubbing on vibrating parts (if too
long).
9. Screens are fragile, Handle them carefully. Never place tools or parts on the screen or damage to the
screen may occur. As screen life is dependent on a wide variety of issues like mesh size, flow rate,
material properties, vibration level, maintenance, etc., we cannot guarantee how long a screen will last.
Screens should be frequently inspected to check for wear or damage. Note that if screens continue to
vibrate for hours after initial failure (tearing), wire segments may break loose from the mesh and fall into
the screened product.
10. Provide proper guarding for personnel against harm from dust, fumes, or hazardous chemicals. Failure to
comply could result in personal injury.
11. All persons operating the equipment and working in general area should wear standard safety equipment
(i.e. safety glasses, ear protection, steel-toed boots) to prevent risk of personal injury. All safety items
must conform to local safety requirements.
12. If noise level exceeds 70dB in your environment, hearing protection is required to avoid impairment or loss
of hearing.
13. Never operate with missing or worn parts. Failure to comply could result in personal injury or property
damage.
14. At no time should the separator be operated without frames. This can cause the table to disengage from
the support springs which can cause permanent damage to the table gussets, motor cord, springs, spools,
and lube lines as well as risk of personal injury.
TM
15. When starting machine after an extended shutdown period, make sure to set all TechLube switches
TM
“ON”and to the correct settings. Failure to activate TechLube will prevent motion generator from being
lubricated and will cause damage to the bearings.
NOTES:
1. WARNING and CAUTION labels have been placed on this separator where needed. If these labels
become illegible, consult your SWECO Representative for replacement of labels.
TM
2. If removing motion generator for an extended period of time (exceeding three weeks) set the TechLube
switches to the “OFF”position.
3. The previous SWECO U.S. round separator models used U.S. standard hardware. The MX design uses
metric hardware in the basic drive.
4. Any motor that has been opened will not be replaced under warranty and any repair performed by the
customer or outside will void warranty.
5. Use only authentic SWECO aftermarket parts to assure proper component fit and function.
TABLE OF CONTENTS
Chapter/Page
Chapter 1........................................................................................................................................................................................... 1-1
Introduction and Machine Overview ............................................................................................................................................ 1-1
INTRODUCTION............................................................................................................................................................................................1-1
MACHINE OVERVIEW...................................................................................................................................................................................1-2
APPROXIMATE COMPONENT WEIGHTS......................................................................................................................................................1-7
Chapter 2........................................................................................................................................................................................... 2-1
Receiving and Installation ............................................................................................................................................................ 2-1
NOTIFICATION OF DAMAGE ........................................................................................................................................................................2-1
STORAGE ......................................................................................................................................................................................................2-1
INSTALLATION OF UNIT................................................................................................................................................................................2-2
ELECTRICAL CONNECTIONS .........................................................................................................................................................................2-5
Chapter 3........................................................................................................................................................................................... 3-1
Set-Up Adjustments and Operation .............................................................................................................................................. 3-1
TM
TECHLUBE .................................................................................................................................................................................................3-1
FEED SET-UP ADJUSTMENTS........................................................................................................................................................................3-1
DRY SCREENING ...........................................................................................................................................................................................3-2
WET SCREENING...........................................................................................................................................................................................3-3
HORIZONTAL AND VERTICAL MOVEMENT .................................................................................................................................................3-4
MATERIAL TRAVEL PATTERNS .....................................................................................................................................................................3-5
HIGH VOLUME DE-WATERING ....................................................................................................................................................................3-6
ECCENTRIC WEIGHT ADJUSTMENTS ...........................................................................................................................................................3-8
VIBRATION AMPLITUDE...............................................................................................................................................................................3-9
BOTTOM WEIGHT ADJUSTMENTS.............................................................................................................................................................3-10
TOP WEIGHT ADJUSTMENTS .....................................................................................................................................................................3-12
TOP AND BOTTOM WEIGHT PLATE NOTCHES ..........................................................................................................................................3-14
TOP AND BOTTOM WEIGHT SETTINGS .....................................................................................................................................................3-18
TOP AND BOTTOM WEIGHT CENTRIFUGAL FORCE..................................................................................................................................3-19
Chapter 4........................................................................................................................................................................................... 4-1
Maintenance ............................................................................................................................................................................... 4-1
UNIT ..............................................................................................................................................................................................................4-1
SCREENS .......................................................................................................................................................................................................4-3
CHANNEL GASKETS ......................................................................................................................................................................................4-3
CLAMP RINGS ...............................................................................................................................................................................................4-4
SPOUT CONNECTORS...................................................................................................................................................................................4-4
SPRINGS AND SPOOLS..................................................................................................................................................................................4-5
BALLS AND SLIDERS......................................................................................................................................................................................4-5
MOTION GENERATOR WEIGHT PARTS........................................................................................................................................................4-5
BOLTS............................................................................................................................................................................................................4-5
MOTION GENERATOR BEARING LUBRICATION ..........................................................................................................................................4-6
LUBE LINES....................................................................................................................................................................................................4-6
TROUBLE SHOOTING....................................................................................................................................................................................4-7
Chapter 5........................................................................................................................................................................................... 5-1
Parts Replacement....................................................................................................................................................................... 5-1
RECOMMENDED SPARE PARTS ...................................................................................................................................................................5-1
SPRING AND SPOOL REPLACEMENT............................................................................................................................................................5-2
SCREEN REMOVAL .......................................................................................................................................................................................5-4
SCREEN REPLACEMENT................................................................................................................................................................................5-6
SELF-CLEANING SCREEN KIT (OPTIONAL EQUIPMENT) ............................................................................................................................5-10
BALL TRAY ASSEMBLY (OPTIONAL EQUIPMENT)......................................................................................................................................5-13
MOTION GENERATOR REMOVAL ..............................................................................................................................................................5-14
MOTION GENERATOR REPLACEMENT ......................................................................................................................................................5-23
MOTION GENERATOR REPAIRS .................................................................................................................................................................5-33
Chapter 6........................................................................................................................................................................................... 6-1
Parts Lists and Drawings............................................................................................................................................................... 6-1
BASIC DRIVE ASSEMBLY ...............................................................................................................................................................................6-2
STANDARD FRAMES, PARTS AND ACCESSORIES, 48 ..........................................................................................................................6-8
ADDITIONAL FRAMES, PARTS AND ACCESSORIES, 48 ......................................................................................................................6-10
STANDARD FRAMES, PARTS AND ACCESSORIES, 60 ........................................................................................................................6-12
ADDITIONAL FRAMES, PARTS AND ACCESSORIES, 60 ......................................................................................................................6-14
APPENDIX
TM
TECHLUBE MANUAL
MOTION GENERATOR MANUAL
LIST OF FIGURES
Figure Number Subject Chapter/Page

FIGURE 1-1 ELEVATION VIEW, MX48C888.............................................................................................1-2
FIGURE 1-2 ORIENTATION VIEW, MX48 @ 1200 RPM (SWECO U.S.) 1500 RPM (SWECO EUROPE) .............1-3
FIGURE 1-3 ORIENTATION VIEW, MX48 @ 1800 RPM (SWECO U.S.) .......................................................1-4
FIGURE 1-4 ELEVATION VIEW, MX60C888.............................................................................................1-5
FIGURE 1-5 ORIENTATION VIEW, MX60 .................................................................................................1-6
FIGURE 1-6 APPROXIMATE COMPONENT WEIGHT......................................................................................1-7
FIGURE 2-1 SINGLE VOLTAGE HOOK-UP (TENV AND TEEP) (SWECO U.S.) ..................................................2-6
FIGURE 2-2 DUAL VOLTAGE HOOK-UP (TENV AND TEEP) (SWECO U.S.) ....................................................2-7
FIGURE 2-3 LEAD HOOK-UP (SWECO EUROPE) .......................................................................................2-8
FIGURE 3-1 DRY SCREENING EXAMPLE ....................................................................................................3-2

FIGURE 3-2 WET SCREENING EXAMPLE ...................................................................................................3-3
FIGURE 3-3 MATERIAL TRAVEL PATTERNS ................................................................................................3-5
FIGURE 3-4 DE-WATERING MATERIAL ....................................................................................................3-7
FIGURE 3-5 VIBRATION AMPLITUDE LABEL ...............................................................................................3-9
FIGURE 3-6 BOTTOM WEIGHT SETTING ("6-30-6").................................................................................3-11
FIGURE 3-7 TOP WEIGHT SETTING ("9-0-9").........................................................................................3-13
FIGURE 3-8 TOP WEIGHT ASSEMBLY, ...................................................................................................3-15
FIGURE 3-9 TOP WEIGHT ASSEMBLY, 48 AND 60, .......................................................................3-15
FIGURE 3-10 TOP WEIGHT ASSEMBLY, 48 AND 60, .......................................................................3-15
FIGURE 3-11 BOTTOM WEIGHT ASSEMBLY, 48, 2-1/2 HP (1.85 KW), 1200 RPM ...................................3-16
FIGURE 3-13 BOTTOM WEIGHT ASSEMBLY, 48, 2-1/2 HP (1.85 KW), 1800 RPM...................................3-16
FIGURE 3-17 TYPICAL TOP AND BOTTOM SETTINGS, 48........................................................................3-18
FIGURE 3-18 TYPICAL TOP AND BOTTOM WEIGHT SETTINGS, 60 ............................................................3-18
FIGURE 3-19 TOP AND BOTTOM WEIGHT CENTRIFUGAL FORCE, 48.........................................................3-19
FIGURE 3-20 TOP AND BOTTOM WEIGHT CENTRIFUGAL FORCE, 60.........................................................3-20
FIGURE 4-1 TROUBLE SHOOTING ...........................................................................................................4-7

LIST OF FIGURES
FIGURE 5-1 SPRING/SPOOL REPLACEMENT .............................................................................................. 5-2

FIGURE 5-2 SPECIAL SCISSOR JACK ......................................................................................................... 5-2
FIGURE 5-3 CENTER TIE-DOWN ASSEMBLY AND SCREEN LOCATIONS .............................................................. 5-5
FIGURE 5-4 SCREEN POSITIONING.......................................................................................................... 5-6
FIGURE 5-5 SCREEN MESH CONVERSION CHART (SWECO U.S.) .................................................................. 5-8
FIGURE 5-6 SCREEN MESH CONVERSION CHART (SWECO EUROPE) .............................................................. 5-9
FIGURE 5-7 SELF-CLEANING SCREEN KIT................................................................................................ 5-10
FIGURE 5-8 NEW AND WORN SLIDERS (SWECO U.S.)............................................................................. 5-11
FIGURE 5-9 NEW AND WORN SLIDERS (SWECO EUROPE) ........................................................................ 5-11
FIGURE 5-10 CROSS SECTION OF SELF-CLEANING KIT ................................................................................. 5-12
FIGURE 5-11 CROSS SECTION OF BALL TRAY ASSEMBLY............................................................................... 5-13
FIGURE 5-12 DISCONNECTING POWER LEADS ........................................................................................... 5-14
FIGURE 5-13 CONNECTIONS ................................................................................................................ 5-15
FIGURE 5-14 FRAME REMOVAL ............................................................................................................ 5-16
FIGURE 5-15 BOTTOM WEIGHT SIDE DOOR ............................................................................................. 5-17
FIGURE 5-16 BOTTOM WEIGHT COVER .................................................................................................. 5-17
FIGURE 5-17 TOP WEIGHT ASSEMBLY .................................................................................................... 5-18
FIGURE 5-18 BOTTOM WEIGHT ASSEMBLY .............................................................................................. 5-18
FIGURE 5-19 TOP LUBE LINE ................................................................................................................ 5-19
FIGURE 5-20 MOTOR BOLT/WEDGE REMOVAL ........................................................................................ 5-20
FIGURE 5-21 EYEBOLT........................................................................................................................ 5-21
FIGURE 5-22 MOTION GENERATOR REMOVAL.......................................................................................... 5-22
FIGURE 5-23 MOTION GENERATOR REPLACEMENT .................................................................................... 5-23
FIGURE 5-24 MOTION GENERATOR WEDGE/BOLT POSITIONING ................................................................... 5-24
FIGURE 5-25 EQUAL WEDGES .............................................................................................................. 5-24
FIGURE 5-26 WEDGE/BOLT TORQUE ..................................................................................................... 5-24
FIGURE 5-27 TOP WEIGHT HUB ........................................................................................................... 5-25
FIGURE 5-28 TOP WEIGHT PLATES ........................................................................................................ 5-25
FIGURE 5-29 TOP WEIGHT SPACER........................................................................................................ 5-26
FIGURE 5-30 TOP WEIGHT HARDWARE .................................................................................................. 5-26
FIGURE 5-31 LEVEL TOP WEIGHT .......................................................................................................... 5-27
FIGURE 5-32 LUBE LINES .................................................................................................................... 5-27
FIGURE 5-33 BOTTOM WEIGHT HUB ..................................................................................................... 5-28
FIGURE 5-34 BOTTOM WEIGHT PLATES .................................................................................................. 5-28
FIGURE 5-35 BOTTOM WEIGHT COMPONENTS ......................................................................................... 5-29
FIGURE 5-36 BOTTOM WEIGHT COTTER PIN ............................................................................................ 5-29
FIGURE 5-37 BOTTOM WEIGHT CLEARANCE ............................................................................................ 5-30
FIGURE 5-38 BOTTOM WEIGHT COVER AND DOOR.................................................................................... 5-30
FIGURE 5-39 CONNECTIONS ................................................................................................................ 5-31
FIGURE 6-1 BASE AND COMPONENTS (SWECO U.S.)................................................................................ 6-6

FIGURE 6-2 BASE AND COMPONENTS (SWECO EUROPE)............................................................................ 6-6
FIGURE 6-3 BASIC DRIVE ASSEMBLY, 48 AND 60.......................................................................... 6-7
FIGURE 6-4 STANDARD FRAMES, PARTS, AND ACCESSORIES, 48.............................................................. 6-9
FIGURE 6-5 ADDITIONAL FRAMES, PARTS, AND ACCESSORIES, 48.......................................................... 6-11
FIGURE 6-6 STANDARD FRAMES, PARTS, AND ACCESSORIES, 60 ............................................................ 6-13
FIGURE 6-7 ADDITIONAL FRAMES, PARTS, AND ACCESSORIES, 60 .......................................................... 6-15
Introduction and Machine Overview 48 and 60 Round Separator
Chapter 1
Introduction and Machine Overview
INTRODUCTION
This manual pertains to the SWECO 48" and 60" diameter round separator,
Models: 48 and 60.

The SWECO separator is a screening device designed to separate solids from liquids,
segregate smaller particles from larger particles, and to remove foreign matter.
The round separator consists of a screen that fits in a steel frame. As many as four screen
decks can be formed into one SWECO separator for simultaneous separation into five
fractions. The frames are attached to the base weldment. A motor (motion generator) that
is designed to transmit vibration to the screen drives the machine. This vibration causes
smaller particles to drop through the screen, while larger oversize particles pass off the top
of the screen.
SWECO 1-1
48 and 60 Round Separator Introduction and Machine Overview
MACHINE OVERVIEW
The following illustrations show the elevation and orientation views of a standard MX48
and MX60 round separator with two decks (screens). The dimensions shown represent a
standard basic drive and three 8 inch (203 mm) frames. Other frame stack-ups are
available. The cover assembly, spout connectors, and self-cleaning kit are optional
equipment and must be ordered separately.
Before installing, familiarize yourself with the main components.
NOTES:
1. In the following illustrations, the upper dimensions are in inches and lower
dimensions are in millimeters.
TM
2. The Techlube kit is standard for SWECO U.S. but optional for SWECO
Europe.
3. Refer to sales drawing for unit dimensions specific to your order. Also, parts
listed on the sales drawing are specific to your unit and will take precedence
over the parts listed in Chapter 6 of this manual.
SPOUT CONNECTOR
(OPTIONAL)
TENSION RING
INSPECTION PLUG
CENTER TIE-DOWN
METAL COVER ASSEMBLY ASSEMBLY
(OPTIONAL)
SELF-CLEANING KITS
SCREENS
(OPTIONAL)
8" SPACING FRAME
CLAMP RING ASSEMBLY TOP WEIGHT
ASSEMBLY
8" DISTRIBUTING FRAME
57.06
(1449)
8" TABLE FRAME
39.70
(1008)
31.19
(792)
LOWER TABLE 22.68
576
SPRING, SPRING SPOOLS
AND SPRING SAFETY TUBE
TECHLUBE KIT 40.90 I.D. 7.81

1039 198
(U.S.-STANDARD)
(EUROPE-OPTIONAL) BASE SHELL JUNCTION BOX (U.S.)
45.28 O.D. CORD CONNECTION (EUROPE)
BOTTOM WEIGHT 1150
SIDE ACCESS DOOR BASE WELDMENT
BASE FLANGE
BOTTOM WEIGHT BOTTOM WEIGHT DOOR
ASSEMBLY
MOTION GENERATOR
Figure 1-1
Elevation View, MX48C888
1-2 SWECO
30.00
762
TYP.
12.00
305
3.78 3.78
96 96
TYP. TYP.
6X O.63 (16 MM) MOUNTING HOLES
SPACED ON A O43.50 (1105 MM)
BOLT CIRCLE IN BASE BOTTOM
FLANGE AS SHOWN
O47.25
(1200)
CLAMP RING ASSEMBLY
CENTERLINE OF
JUNCTION BOX (U.S.)
CORD CONNECTION (EUROPE) 8.25 O.D. TYP.
(210)
SWECO
OUTLETS
S48_00827
10°
30°
BASE FLANGE
OF CENTERLINE
120° TYP.
BASE FLANGE
OF CENTERLINE
CENTERLINE OF
ACCESS DOOR
FRAME DISCHARGE SPOUT
MAY BE ORIENTED TO SUIT
INSTALLATION CONDITIONS AND
SHOULD BE ARRANGED TO
MAINTAIN BALANCE OF UNIT
Figure 1-2
Orientation View, MX48 @ 1200 RPM (SWECO U.S.) 1500 RPM (SWECO Europe)
SWECO 1-3
28.88 6X O.63 (16 MM) MOUNTING HOLES

734 SPACED ON O43.50 (1105 MM)
TYP. 12.03 BOLT CIRCLE IN BASE BOTTOM
305 FLANGE AS SHOWN
3.78 3.78
96 96
O 47.25 CLAMP
1200
RING ASSEMBLY
O 8.25
210 O.D.
TYP.-OUTLETS
SW EC O
10v
30°
BASE FLANGE
CENTERLINE
CENTERLINE OF JUNCTION BOX (U.S.)

CORD CONNECTION (EUROPE)
120°
CENTERLINE OF
ACCESS DOOR
FRAME DISCHARGE SPOUTS
INSTALLATION CONDITIONS
AND SHOULD BE ARRANGED
TO MAINTAIN BALANCE
Figure 1-3
Orientation View, MX48 @ 1800 RPM (SWECO U.S.)
1-4 SWECO
SPOUT CONNECTOR
(OPTIONAL)
TENSION RING
CENTER TIE-DOWN
INSPECTION PLUG ASSEMBLY
SCREEN
METAL COVER ASSEMBLY
(OPTIONAL) TOP WEIGHT
8" SPACING FRAME ASSEMBLY
CLAMP RING ASSEMBLY

56.73
1441
8" DISTRIBUTING FRAME
8" TABLE FRAME

38.17
970
29.70
754
LOWER TABLE
21.23
SPRINGS, SPRING SPOOLS 539
AND SPRING SAFETY TUBE
TECHLUBE KIT 7.81

40.90 I.D. 198
U.S.-STANDARD
EUROPE-OPTIONAL 1039 JUNCTION BOX (U.S.)
BASE SHELL CORD CONNECTION (EUROPE)
BOTTOM WEIGHT 45.28 O.D.
SIDE ACCESS DOOR 1150 BASE WELDMENT
BASE FLANGE
BOTTOM WEIGHT ASSEMBLY BOTTOM WEIGHT DOOR
MOTION GENERATOR
Figure 1-4
Elevation View, MX60C888
SWECO 1-5
35.00
889
TYP.
17.75
451
3.78 3.78 6X O.63 (16) MOUNTING HOLES
96 96 SPACED ON O43.50 (1105) BOLT CIRCLE
TYP. TYP. IN BASE BOTTOM FLANGE
O58.75
(1492)
8.25 O.D. CLAMP RING ASSEMBLY
(210)
TYP. OULETS
CENTERLINE OF JUNCTION BOX (U.S.)

CORD CONNECTION (EUROPE)
10°
30°
BASE FLANGE
CENTERLINE
CENTERLINE OF
ACCESS DOOR
120° TYP.
BASE FLANGE
CENTERLINE
FRAME DISCHARGE SPOUTS

INSTALLATION CONDITIONS
AND SHOULD BE ARRANGED
TO MAINTAIN BALANCE
Figure 1-5
Orientation View, MX60
1-6 SWECO
APPROXIMATE COMPONENT WEIGHTS

Below is a chart showing approximate weight of some of the components of a 48 and
60 unit.
48 60
PART WEIGHT (KG/LBS)
Clamp Ring 5/12 8/18
Cover 27/60 48/105
Distributing or Table Frame 48/105 70/155
Spacing Frame 19/42 28/62
Screen 12/27 15/32
Self-Cleaning Screen 16/35 20/43
w/Sliders
Motor, 2-1/2 HP (1,85 kW) 95/210 95/210
Figure 1-6
Approximate Component Weight
NOTE: For unit weight refer to sales drawing specific to customer sales order.
SWECO 1-7
Receiving and Installation 48 and 60 Round Separator
Chapter 2
Receiving and Installation
NOTIFICATION OF DAMAGE
Check packing and machine for damage when the machine is delivered. Notify the carrier
and SWECO immediately of any damage to the machine. A relevant certificate from the
driver must be supplied. Inform all parties of any damage that becomes apparent when the
packing material is removed. Keep any damaged goods subject to examination.
STORAGE
UNIT: Equipment can be stored (upon arrival) in the shipping crate/pallet for a 12 to 24
month preservation period. Always store equipment so it is not exposed to dust, vibration,
or extreme weather conditions. If unit has been removed from its original crate/pallet, cover
with a tarpaulin during any preservation period.
MOTION GENERATOR: When storing a motion generator, SWECO recommends that the
motor shaft be turned by hand several rotations every six months of storage. SWECO
Motion Generator motors use a very high quality lubricant in the motor bearings to insure
proper operation and to insure long service life. These lubricants are designed to function
in many different types of operating environments. However, as with any grease lubricant,
settling can occur during long periods (+6 months) of the motor not being in operation. This
can leave the bearings without proper coating of lubrication and can cause premature
motor failure. If a motor has been in storage for an unknown period of time, it is
recommended that you return the motor to SWECO for inspection prior to starting up.
SCREENS: When screens are shipped loose, store screens in their cardboard container.
Horizontal or vertical stacking is permissible. Avoid mechanical damage. Always wash
screens prior to using.
SWECO 2-1
48 and 60 Round Separator Receiving and Installation
INSTALLATION OF UNIT
This section details the installation of the SWECO round separator. This equipment must
be installed, operated, and maintained by qualified personnel.
1. Remove unit from shipping container/pallet. Handle carefully to avoid damage to
exterior or internal components. Units are to be lifted using three (3) slings of adequate
length. One sling should be placed around each base leg with the three (3) opposite
ends collected on top of the separator and adequately secured to a forklift tine or crane
boom. Make certain load is balanced and stable. Always use trained personnel for
lifting and loading operations. Ensure lifting equipment is suitable for purpose and is
certified where necessary. Refer to sales drawing, specific to customer sales order, for
unit weight.
WARNING
Shipping brackets must be attached during lifting. Failure to comply could result in
severe personal injury or property damage.
Clamp rings are not designed to withstand the total machine weight and unit should
never be lifted from the top. Frames with lifting lugs (special order only) can be used to
lift frame stack-up but not total machine weight. Prior to lifting, make sure area is clear
of obstacles or personnel and sufficient room is provided to accommodate parts.
Failure to comply could result in severe personal injury or property damage.
2. Once unit is removed, check packing slip. Check that machine and parts are in good
condition. Verify what you ordered is what you have received. Contact SWECO or a
representative if anything is missing. The instruction manual included with unit and any
accessories should be kept with the unit.
3. Place unit on a solid level foundation. Operating the separator while placed on a pallet,
or similar, will greatly reduce the screening efficiency. There should be very little or no
vibration detectible on the base when the separator is in operation. The foundation
must be stiff enough to support twice the separator weight, thereby minimizing
transmitted vibration. Refer to sales drawing for static and dynamic loading. Any
questions use local or national codes as a guide.
2-2 SWECO
4. When determining location of separator, be sure to leave adequate clearance for

operation and also for removal of parts, cleaning, and shut down motion. The
separator has an access door in the bottom weight guard for adjusting the bottom
weights. Locate the separator so this door is accessible. Make sure space around
machine is sufficient so qualified personnel can work in safe conditions. A minimum
clearance of 6 inches (150 mm) is required in all directions between the separator and
any stationary structure to allow for movement of the separator.
WARNING
If machine base is mounted in an elevated position, the base bottom must be

guarded to protect from vibrating pinch points. Failure to comply can result in risk of
serious injury due to crushing can occur.
5. Provide sufficient space between feed source and screening surface for proper
material discharging.
6. The unit should be mounted as level as possible or will not operate properly. Level
separator using shims between base and foundation as required.
7. The base weldment contains six (6) mounting holes. Use these holes to mount and
secure the unit onto the solid level foundation.
8. Special shipping brackets are used to lock the vibrating assembly to the unit base
during shipping and should remain secured in position until the equipment is placed in
its final location. The three (3) brackets are located, equally spaced, between the
spring assemblies and must be removed after the unit has been installed, but prior to
connecting electrical power to the motion generator. After securing the separator at its
final destination, the red shipping brackets can be removed from the unit or rotated
180° around the stationary base mounting bolt and secured there for future use.
CAUTION
Shipping brackets must be removed prior to vibrator hook-up and prior to unit start-
up. Failure to comply can cause damage to the unit, motor, structure, and possible
personal injury.
TM
9. SWECO offers an automatic grease lubricator called the TechLube with pre-selected
TM
grease for optimum lubrication of the motion generator bearings. The TechLube
system is standard for SWECO U.S. 48 and 60 units but optional for
TM
SWECO Europe. If applicable, refer to TechLube manual following unit manual for
TM
instructions and specifications of the TechLube system.
SWECO 2-3
10. Install spout connectors (optional equipment). Spout connectors between all product
inlet (cover), product discharge (spouts), and material conveyors must be properly
positioned and flexible so as not to hinder the action of the separator. The connectors
should not be compressed and should be installed in a vertical position. Avoid over-
stretching of connectors. A guideline for connector length is 1.5 x diameter of inlet or
outlet.
CAUTION
Connectors are to be flexible enough so as not to hinder the motion of the separator.
Failure to comply can cause damage to connectors or material being processed.
11. Clamp rings are used to hold various sections of the separator in place. Check clamp
rings; they can slightly loosen during shipment. For clamp rings with 3/8" hardware,
check and retighten to 32 foot pounds (4 kg. m). For clamp rings with 1/2" hardware,
check and retighten to 40 foot pounds (6 kg. m). All clamp rings MUST be properly
installed and tight before beginning operation to prevent them from working loose and
causing damage to gasket, frame, or screen. Re-check torque after one hour of
operation.
CAUTION
Over center “Latch Type”clamp bands are NOT to be used on lower table joint. Unit
frame stack could come apart if not properly secured. Risk of serious injury due to
crushing can occur.
CAUTION
Use caution when loosening clamp bands due to the bands being tensioned. Loosen
bolts prior to unlatching clamp band. Failure to comply can cause risk of hand injury.
2-4 SWECO
ELECTRICAL CONNECTIONS
The 48 and 60 separator’s are furnished with a 2-1/2 horsepower (1.85 kW)
motion generator with one of the following types:
 Standard motion generators are Totally Enclosed Non Ventilated (TENV) – IP65
(DIN).
 Flameproof motion generators – EExd ll 2G EExd llB T4 and/or EExd ll 2D T 135°C
for installation in potentially explosive atmospheres according 94/9/CE Directive.
Refer to motion generator manual following unit manual for technical information and
routine maintenance. Also refer to nameplate specifying voltage, speed and type of your
equipment. The power supply must agree with values on nameplate. Do not exceed rated
load amperes on the nameplate.
SWECO 2-5
Figure’
s 2-1 and 2-2 show the options available for the connection of the SWECO U.S.
motion generator power leads.
Connect ground wire (green) from motion generator and ground wire from incoming
power line to the grounding screw. This screw is located inside the junction box that is
mounted on the side of the machine's base.
WARNING
To prevent possible shock, ground machine per local and national electrical codes. A
qualified electrician must perform all wiring. Failure to comply could result in severe
SINGLE VOLTAGE
Lead No. Color

1 Solid Black
2 Solid White
3 Solid Red
4 Solid Orange TEEP
5 Solid Blue ONLY
GND Solid Green
Figure 2-1
Single Voltage Hook-Up (TENV and TEEP) (SWECO U.S.)
2-6 SWECO
DUAL VOLTAGE
Lead No. Color

1 Red w/Black Line
/Or Solid Purple
2 Orange w/Black Line
/Or Solid Yellow
3 White w/Black Line
/Or Solid Gray
4 Solid Blue
5 Green w/Black Line
/Or Solid Brown
6 Solid Black
7 Solid Red
8 Solid Orange
9 Solid White
10 Blue w/Black Line
TEEP /Or Solid Tan
ONLY 11 Black w/White Line
/Or Solid Pink
GND Solid Green
Figure 2-2
Dual Voltage Hook-Up (TENV and TEEP) (SWECO U.S.)
SWECO 2-7
The wiring diagram in Figure 2-3 shows the hook-up for a low or high voltage, non-
explosion proof SWECO Europe motor to the incoming power line. Connect the three
motor power leads and the ground lead (green and yellow striped) per code. For explosion
proof motors wire as shown but also connect the two additional leads to the heaters. Motor
cord length inside base is preset and is not to be changed.
WARNING
To prevent possible shock, ground machine per local and national electrical codes. A
qualified electrician must perform all wiring. Failure to comply could result in severe
Figure 2-3
Lead Hook-Up (SWECO Europe)
2-8 SWECO
After all electrical hook-ups have been made, jog the unit and check rotation of the motion
generator. The bottom force wheel should move from left to right when viewed through the
base door or counter-clockwise when viewed from the top. If rotation is incorrect, shut off
and lock out power and interchange any two of the main power leads.
WARNING
Higher amplitudes occur during shut down and start-up of unit. Stand clear of unit and
keep accessory equipment away during these cycles.
CAUTION
Check noise level in your environment. If noise level exceeds 70dB in your environment,
hearing protection is required to avoid impairment or loss of hearing.
SWECO 2-9
Set-Up Adjustments and Operation 48 and 60 Round Separator
Chapter 3
Set-Up Adjustments and Operation
TECHLUBETM
TM“
SWECO offers an automatic grease lubricator called the “TechLube with pre-selected
TM
grease for optimum lubrication of the motion generator bearings. The TechLube system
is standard for SWECO U.S. 48 and 60 units but optional for SWECO Europe.
TM
If your unit is supplied with the TechLube system, make sure the switch settings and
lubricant output rate are appropriate for your application before operating your machine.
TM
Refer to TechLube manual following unit manual for instructions and specifications of
TM
the TechLube system.
FEED SET-UP ADJUSTMENTS
The following sections discuss wet and dry feed flow and the set-up adjustments required
for improving product flow.
The material being screened, whether wet or dry, must be fed to the screen in a controlled
flow, perpendicular to the screen surface and at a constant, even rate of speed. Flow
control devices for both wet and dry screenings must be used to achieve these
characteristics.
Contact your SWECO Representative concerning the various flow control devices that are
available.
CAUTION
If processing hazardous materials, check material safety data sheets (MSDS’
s) for hazard
information and follow necessary procedures prior to servicing equipment.
SWECO 3-1
48 and 60 Round Separator Set-Up Adjustments and Operation
DRY SCREENING
If the final distribution is controlled with baffles or other flow control devices, dry material
may be fed by any of the commonly used conveyors or feeders to ensure constant, even
flow perpendicular to the screen surface (see Figure 3-1).
FEED MATERIAL
150 MM (6 INCHES)
FROM FEED TO SCREEN
CENTER TIE-DOWN
ASSEMBLY
SCREEN SURFACE
Figure 3-1
Dry Screening Example
3-2 SWECO
WET SCREENING
The wet screening device shown in Figure 3-2 is a velocity reducer recommended for
liquid feed to control the velocity and distribution of the material onto the screen.
FEED MATERIAL
150 MM (6 INCHES)
MAXIMUM BETWEEN
BOTTOM OF VELOCITY
CENTER TIE-DOWN REDUCER AND SCREEN
ASSEMBLY SURFACE
SCREEN SURFACE
Figure 3-2
Wet Screening Example
SWECO 3-3
HORIZONTAL AND VERTICAL MOVEMENT

The SWECO separator is a screening device that vibrates on a spring system generating
three-dimensional motion. Vibration is accomplished by the force wheels located on the
upper and lower ends of the motion generator shaft. The top force wheel creates vibration
in the HORIZONTAL plane, which causes material to move across the screen cloth to the
outer surface. The bottom force wheel controls the VERTICAL motion of the unit and
pattern that the material forms when moving across the screen. The lead angle controls
the pattern of material flow. A high force setting causes a large amount of vertical motion,
whereas a low force setting causes a small amount of vertical motion.
For the best screening efficiency, adjustments to the vertical, horizontal and lead angle
may be necessary. Adjustments will vary with the characteristics of the material and weight
setting of the force wheel. A heavy, coarse or wet material usually requires extra vertical
action that is given by a large force on the bottom force wheel. A lightweight, very fine
material may require less vertical action, achieved by a small force on the bottom force
wheel.
3-4 SWECO
MATERIAL TRAVEL PATTERNS

The material being screened should form a pattern of travel over the screen cloth that will
give the efficiency and the final product desired.
The required pattern will vary with wet and dry materials, their size, moisture content, and
percentage of solids present. The required pattern will also vary due to specific gravity,
opening size of spout and screen cloth, screen analysis of feed, and feed rate.
Material pattern can be controlled by changing the lead angle setting. This change is made
to the bottom weights with respect to the top weight setting. (For standard operation the
motion generator rotates counter-clockwise when viewed from above). Figure 3-3 shows
the screen patterns obtainable when you change the angle by which the lower motion
generator force leads the upper one.
NOTE
The examples in Figure 3-3 are typical for a single deck unit. When increasing the
number of decks (screens), the lead angle must also be increased to produce the
same pattern.
0° LEAD 15° LEAD

Dry material Dry material may
may be thrown begin to spiral.
straight and may
give insufficient
separation.
35° LEAD 60° LEAD 90°-120° LEAD

May give dry material May give wet material May keep oversize
maximum, efficient maximum, efficient material from being
screening pattern. screening pattern. discharged and
assist in receiving
maximum throughput
of minus material
which tends to"Ball".
Figure 3-3
Material Travel Patterns
SWECO 3-5
HIGH VOLUME DE-WATERING

When using the SWECO separator for high volume de-watering, it is advantageous to
have a build-up of oversize material shaped in a ring on the screen (see Figure 3-4). This
roping effect acts as a dam causing the water to go through the screen rather than flowing
out of the spout with the solid material. Roping also causes the solid material to stay in the
separator longer, therefore, extracting more water. Roping is achieved by setting the
bottom force to a high lead angle.
3-6 SWECO
Figure 3-4
De-Watering Material
SWECO 3-7
ECCENTRIC WEIGHT ADJUSTMENTS

The SWECO separator is a screening device that vibrates on a spring system generating
three-dimensional motion. Vibration is accomplished by the eccentric weights located on
each end of each vibrator shaft.
For the best screening efficiency, adjustments to the eccentric weights may be necessary.
Adjustments will vary with the characteristics of the material and the weight settings.
Before making any weight adjustments, check vibration amplitude per following section.
After vertical or horizontal amplitude have been determined, refer to following instructions
for adjustments to the eccentric weights.
WARNING
Eccentric weight adjustments must be performed by qualified personnel. When installing
or maintaining this separator, shut off and lock out power. Follow all local and national
electrical codes. Failure to comply could result in severe personal injury or property
damage.
3-8 SWECO
VIBRATION AMPLITUDE
Horizontal and vertical amplitudes can be easily measured to evaluate and understand
separator performance. To analyze the motion of the separator, a vibration gauge sticker
(SWECO part #S48K02147) is provided to help measure vibration amplitude. This sticker
is attached to the outside frame diameter of the machine near the screen level. The
stationary gauge measures both horizontal and vertical motion independently.
To read the vibration amplitude, while the machine is running, observe where the
triangular lines cross. The number closest to the line crossing will be the vibration
amplitude in 1/16" increments. If an amplitude sticker is not available, use a felt tip marker
to make a dot on the frame. A ruler can then be used to measure the horizontal and
vertical amplitude on the motion.
Maximum amplitudes are based on motor speed. Check the nameplate of the vibrator
(motor) for speed (unless a speed control is used). Maximum vertical or horizontal
amplitudes are as follows and should NOT be exceeded:
1200 RPM –1/4" maximum
CAUTION
Do not exceed maximum amplitudes shown or damage to equipment can occur.
NOTE
Incorrect amplitude can lead to premature screen failure.
Figure 3-5
Vibration Amplitude Label
SWECO 3-9
BOTTOM WEIGHT ADJUSTMENTS

The bottom weights control the VERTICAL motion of the unit and pattern that the material
forms when moving across the screen. The lead angle controls the pattern of material flow.
If after starting the motion generator and feeding the material onto the screen you do not
have the desired pattern, shut down and follow these procedures to make adjustments to
the vertical amplitude or lead angle. Refer to Figure’
s 3-17 and 3-18 for the typical bottom
weight slot settings.
1. Shut off power and lock circuit breaker.
WARNING
When installing or maintaining this separator, shut off and lock out power before
removing guards (base door, cover, etc.). Follow all local and national electrical
codes. Failure to comply could result in severe personal injury or property damage.
2. After all vibration has ended, remove hardware and bottom weight side access door
(see Figure 6-3, item #16) located on side of bottom weight guard to make adjustments
to the bottom force and lead angle.
3. Tie wraps are used to keep the fan weights in place during shipment; snip off and
discard before making any weight adjustments.
4. Locate bottom support plate. On this plate the slots are numbered every 15 degrees.
These numbers represent the lead angle setting in degrees. Figure 3-6 shows an
example of a 30° lead angle with both fan weights located six slots from the selected
lead angle. This is a “6-30-6”bottom weight setting.
5. Follow these procedures to make adjustments to the vibrating force or to the lead
angle:
 To increase vertical vibrating force, lift and move both bottom fan weights closer
together the same number of slots from selected lead angle. Both weight plates
should be equally spaced (see notes).
 To decrease vertical vibrating force, lift and move both bottom fan weights farther
away from selected lead angle the same number of slots. Both weight plates
should be equally spaced.
 To adjust lead angle, lift and move both bottom fan weights to the right or to the left
(maintaining equal spacing or number of slots) of the selected lead angle.
NOTE
Before lifting weight handles, push handles inward to release lock tabs.
NOTE
The greater the distance between plate handles the smaller the applied force. The
smaller the distance between plate handles the greater the applied force.
6. Re-install bottom weight side access door.
WARNING
When maintaining or adjusting eccentric weights, use extreme caution to correctly
attach all keys, retainers, and fasteners. Failure to lock weights securely in place can
result in parts being thrown from machine at high speed endangering personnel.
WARNING
Secure in place all guards, enclosures, inspection plugs, and fasteners before
starting this equipment. Failure to comply could result in severe personal injury or
property damage.
3-10 SWECO
Figure 3-6
Bottom Weight Setting ("6-30-6")
SWECO 3-11
TOP WEIGHT ADJUSTMENTS

The top weights control the horizontal motion of the unit. A smaller number of slots
between weight plates will generate a greater force. A greater force results in increased
horizontal movement. If the material being screened is sticky or viscous and does not
travel properly on the screen, it may be necessary to increase the top force. Also, if bottom
force adjustments did not correct the condition and additional throw is needed to properly
discharge the material, adjustments to the top force will be needed.
The top force is increased or decreased the same way as the bottom force wheel. Only
difference is the plates are set at equal distance from “0”setting at all times.
Refer to Figure’s 3-17 and 3-18 for the typical top weight slot setting. Once a slot setting is
known, follow these steps to make adjustments to the horizontal amplitude.
1. Shut off power and lock circuit breaker.
WARNING
removing guards (base door, cover, etc.). Follow all local and national electrical
codes. Failure to comply could result in severe personal injury or property damage.
2. After all vibration has ended, remove hardware and upper inspection cover(s) located
in lower table (see Figure 6-3, item #23) to make adjustments to the top weights.
3. Tie wraps are used to keep the fan weights in place during shipment; snip off and
discard before making any weight adjustments.
4. Locate top support plate. The slots for each top fan weight are numbered starting with
4 and ending with 18. The number 18 slot is the lowest force setting you can make for
the top force. If a higher force setting is needed, the number 4 slot will have the
maximum force.
5. Follow these procedures to make adjustments to the vibrating force:
 To increase horizontal vibrating force, lift and move (see note) both top fan weights
closer together the same number of slots from center notch or “0”position. Both
weight plates should be equally spaced.
 To decrease horizontal vibrating force, lift and move both top fan weights farther
away from center notch or “0”position the same number of slots. Both weight
plates should be equally spaced. Figure 3-7 shows an example of both fan weights
located nine slots from the center notch or “0”position. This is a “9-0-9”top weight
setting.
NOTE
Before lifting weight handles, push handles inward to release the lock tabs.
6. Re-install upper inspection cover(s) into lower table.
WARNING
When maintaining or adjusting eccentric weights, extreme caution must be used to
correctly attach all keys, retainers, and fasteners. Failure to lock weights securely in
place can result in parts being thrown from machine at high speed, endangering
personnel.
WARNING
Secure in place all guards, enclosures, inspection plugs, and fasteners before starting
this equipment. Failure to comply could result in severe personal injury or property
damage.
3-12 SWECO
UPPER TOP FAN WEIGHT
LOWER TOP FAN WEIGHT
RPM INDICATOR
NOTCH
9 SLOTS 9 SLOTS
CENTER NOTCH
TOP SUPPORT PLATE
"0" POSITION
Figure 3-7
Top Weight Setting ("9-0-9")
SWECO 3-13
TOP AND BOTTOM WEIGHT PLATE NOTCHES

Check motion generator name tag for RPM and confirm the top and bottom fan weight
plates are the correct size for the operating RPM. By looking at the number of notches on
the fan weights you can check if the weights are the correct size for the operating RPM
and size of machine. The RPM indicator notch or notches are located on the side of the
upper and lower fan weights. Refer to Figure’ s 3-8 through 3-16 for illustrations of the top
and bottom weight assemblies indicating the correct quantity of notches for the operating
RPM and unit size.
NOTE
In the following illustrations, for 1000 RPM (SWECO Europe) refer to 1200 RPM
information.
3-14 SWECO
48 and 60 TOP WEIGHT ASSEMBLY IDENTIFICATION
Figure 3-8
Top Weight Assembly,
48 and 60,
2-1/2 HP (1.85 kW), 1200 RPM
(SWECO Part #S60C01700)
ONE NOTCH, 1200 RPM
Figure 3-9
48 and 60,
2-1/2 HP (1.85 kW), 1500 RPM
TWO NOTCHES, 1500 RPM
Figure 3-10
48 and 60,
2-1/2 HP (1.85 kW), 1800 RPM
THREE NOTCHES, 1800 RPM
SWECO 3-15
48 BOTTOM WEIGHT ASSEMBLY IDENTIFICATION
ONE NOTCH, 1200 RPM
Figure 3-11
Bottom Weight Assembly,
48, 2-1/2 HP (1.85 kW),
1200 RPM
TWO NOTCHES, 1500 RPM
Figure 3-12
48, 2-1/2 HP (1.85 kW),
1500 RPM
Figure 3-13
48, 2-1/2 HP (1.85 kW),
1800 RPM
3-16 SWECO
60 BOTTOM WEIGHT ASSEMBLY IDENTIFICATION
ONE NOTCH IN LARGE WEIGHT PLATE

NO NOTCHES IN SMALL WEIGHT PLATE
1200 RPM
Figure 3-14
60, 2-1/2 HP (1.85 kW),
1200 RPM
TWO NOTCHES IN LARGE WEIGHT PLATE

ONE NOTCH IN SMALL WEIGHT PLATE
1500 RPM
Figure 3-15
60, 2-1/2 HP (1.85 kw),
1500 RPM
Figure 3-16
60, 2-1/2 HP (1.85 kW),
1800 RPM
SWECO 3-17
TOP AND BOTTOM WEIGHT SETTINGS

Refer to Figure’
s 3-17 and 3-18 for the typical top and bottom weight slot settings. The slot
settings may vary due to unit size, operating RPM, lead angle, or number of decks
(screens) per unit.
Top Weight Setting Bottom Weight Setting

Decks/Screens Slot Number Slot-Angle-Slot
Per *1200 1500 1800 1200 1500 1800
Unit RPM RPM RPM RPM RPM RPM
Single Deck 10-0-10 10-0-10 9-0-9 10-30-10 10-30-10 10-30-10
Double Deck 9-0-9 9-0-9 8-0-8 9-50-9 9-50-9 8-50-8
Triple Deck 7-0-7 6-0-6 6-0-6 7-70-7 6-50-6 6-70-6
Quadruple Deck 6-0-6 5-0-5 4-0-4 5-90-5 4-90-4 3-90-3
Figure 3-17
Typical Top and Bottom Settings, 48
Top Weight Setting Bottom Weight Setting

Decks/Screens Slot Number Slot-Angle-Slot
Per *1200 1500 1800 1200 1500 1800
Unit RPM RPM RPM RPM RPM RPM
Single Deck 11-0-11 11-0-11 9-0-9 9-20-9 10-20-10 8-20-8
Double Deck 10-0-10 10-0-10 10-0-10 7-50-7 9-50-9 6-45-6
Triple Deck 7-0-7 8-0-8 9-0-9 7-70-7 8-70-8 4-70-4
Quadruple Deck 5-0-5 8-0-8 4-0-4 6-90-6 6-90-6 4-90-4
Figure 3-18
Typical Top and Bottom Weight Settings, 60
* For 1000 RPM (SWECO Europe), refer to 1200 RPM information.
NOTE
Accessories (self-cleaning kit, cover, etc.) will normally require a higher bottom force
setting than a standard unit.
3-18 SWECO
TOP AND BOTTOM WEIGHT CENTRIFUGAL FORCE

The following charts show the centrifugal force that is generated by the top and bottom fan
weight slot settings at a given speed. This force is given in pounds/kilograms. The weight
plates used will differ depending upon the RPM of the motion generator and unit size.
NOTE
SWECO top and bottom weight plate part numbers shown in parenthesis under
specified RPM.
TOP FORCE WHEEL 48

TOTAL FORCE (POUNDS/KILOGRAMS)
***1200 RPM 1500 RPM 1800 RPM
Slot (Top Weights (Top Weights (Top Weights
Setting S60C01706 & S60C01705) S60C01711 & S60C01710) S60C01715 & S60C01716)
4-0-4 N/A N/A 5481 (2486)*
6-0-6 4349 (1973)* 4694 (2129)* 5051 (2291)**
8-0-8 3847 (1745) 4152 (1883)** 4468 (2027)**
10-0-10 3228 (1464)** 3484 (1580)** 3749 (1701)
12-0-12 2511 (1139)** 2710 (1229) 2916 (1323)
14-0-14 1718 (779) 1854 (841) 1995 (905)
16-0-16 872 (396) 941 (427) 1013 (459)
18-0-18 0.0 0.0 0.0
BOTTOM FORCE WHEEL 48

***1200 RPM 1500 RPM 1800 RPM
Slot (Bottom Weights (Bottom Weight (Bottom Weight
4-x°-4 N/A N/A 2405 (1091)*
6-x°-6 1909 (866)* 2057 (933)* 2217 (1006)
8-x°-8 1688 (766)** 1819 (825)** 1961 (889)**
10-x°-10 1417 (643)** 1527 (693)** 1645 (746)**
12-x°-12 1102 (500)** 1188 (539) 1280 (581)
14-x°-14 754 (342) 812 (368) 876 (397)
16-x°-16 381 (173) 412 (187) 446 (202)
18-x°-18 0.0 0.0 0.0
x=Lead Angle
* Maximum Allowable Force
** Normal Operating Range
*** For 1000 RPM (SWECO Europe), refer to 1200 RPM information
N/A - The higher the slot setting number, the lower the force. Consult your SWECO
Representative when attempting to make force adjustments within this range.
Figure 3-19
Top and Bottom Weight Centrifugal Force, 48
SWECO 3-19
TOP FORCE WHEEL 60

***1200 RPM 1500 RPM 1800 RPM
Slot (Top Weights (Top Weights (Top Weights
4-0-4 4719 (2141)* 5094 (2311)* 5481 (2486)*
6-0-6 4349 (1973)* 4694 (2129)* 5051 (2291)**
8-0-8 3847 (1745) 4152 (1883)** 4468 (2027)**
10-0-10 3228 (1464)** 3484 (1580)** 3749 (1701)
12-0-12 2511 (1139)** 2710 (1229) 2916 (1323)
14-0-14 1718 (779) 1854 (841) 1995 (905)
16-0-16 872 (396) 941 (427) 1013 (459)
18-0-18 0.0 0.0 0.0
BOTTOM FORCE WHEEL 60

***1200 RPM 1500 RPM 1800 RPM
Slot (Bottom Weights (Bottom Weights (Bottom Weights
Setting G60C71748-00AS & G60C71768-00AS & S60C01758 & S60C01753)
G60C71743-00AS) G60C71763-00AS)
4-x°-4 2498 (1133)* 2287 (1038)* 2405 (1091)*
6-x°-6 2302 (1044)* 2109 (956)* 2217 (1006)
8-x°-8 2037 (924)** 1866 (846)** 1961 (889)**
10-x°-10 1710 (776)** 1567 (711)** 1645 (746)**
12-x°-12 1330 (603)** 1220 (553) 1280 (581)
14-x°-14 910 (413) 836 (379) 876 (397)
16-x°-16 463 (210) 428 (194) 446 (202)
18-x°-18 0.0 0.0 0.0
x=Lead Angle
* Maximum Allowable Force
** Normal Operating Range
*** For 1000 RPM (SWECO Europe), refer to 1200 RPM information
Figure 3-20
Top and Bottom Weight Centrifugal Force, 60
3-20 SWECO
Maintenance 48 and 60 Round Separator
Chapter 4
Maintenance
This section discusses the steps to take in maintaining your SWECO separator parts. This
equipment must be installed, operated, and maintained by qualified personnel. Do not
perform maintenance or repairs to equipment while unit is in operation.
WARNING
When installing or maintaining this separator, shut off and lock out power prior to cleaning
and maintenance. Follow all local and national electrical codes. Electrocution can occur if
water contacts live electrical components. Failure to comply could result in severe
UNIT
Periodically, examine unit visually for signs of wear or damage. Repair/replace as
necessary.
Perform audible checks and investigate as necessary.
A complete and regular cleaning of the machine, accessory parts, and the workplace is
advisable to keep the machine safe and working to maximum efficiency. Periodic cleaning
of the separator will keep unit at top efficiency. Follow these procedures for dry or wet
cleaning of the unit.
General
1. Vacuum cleaning is preferred to brush cleaning or cleaning with air under pressure as it
decreases dust drift to other areas of the plant.
2. Brushes or vacuum cleaner fittings used for cleaning product contact surfaces should
not be used for cleaning non-product contact surfaces or for other uses which might
result in contamination. Such brushes and special fittings should be stored in enclosed
cabinet when not in use. (For protection and housekeeping considerations, such
cabinets preferably should be of non-wood construction and should have open mesh
metal shelving.)
3. Dry cleaning is always preferable to wet cleaning when possible.
SWECO 4-1
48 and 60 Round Separator Maintenance
Dry Cleaning
1. Completely dismantle and thoroughly vacuum or dry brush clean all product contact
surfaces of the sifter. Reassemble when finished and make every effort to keep all
parts dry.
2. Check sifter screen(s) for broken or displaced wires (threads) and for other openings
around the frame of the screen that might permit the passage of unsifted product.
Other parts of the sifter, including ball trays and balls, if used, also should be inspected
for condition. Any necessary repair or replacement should be made as soon as
possible.
3. Always remove the screen gasket and center tie-down (if applicable) and check for
damage or accumulations underneath the gaskets.
4. Flexible rubber or cloth connectors at the inlet and outlets of the sifter should be
thoroughly cleaned, following procedures recommended for the sifter. Connectors
should be closely examined for holes, cracks or other damage. (To facilitate removal
for cleaning, use of easily removable fastening devices is recommended.)
5. Thoroughly vacuum or dry brush clean all external parts of the sifter, including the sifter
frame and drive mechanism.
Wet Cleaning
1. Completely dismantle. Remove all loose dry product. Rinse all parts with clear water
and follow with a thorough hand brushing of all parts using a general purpose cleaner.
2. Rinse thoroughly to remove all cleaning solution or soil. It is recommended that hot
water (170° F (76.7° C) or above) be used for rinsing in order to sanitize the equipment
and to promote drying.
3. Always remove the screen gasket and center tie-down (if applicable) and check for
damage or accumulations underneath the gaskets.
4. Allow all parts to air dry completely prior to reassembly. Wet washing should be done
as frequently as necessary, and may be done after each use if the sifter is not being
used on a continuous basis.
5. After cleaning, drying and reassembly, all openings should be protected against
recontamination.
6. Wet cleaning is not recommended for cleaning the drive base of the unit which
contains the motor and electrical junction box. Spraying the motor with water is a
potential safety hazard and can lead to premature motor failure. If wet cleaning is
required for the processing frames, it will be necessary to disassemble the unit and wet
clean the processing frames separately from the drive base.
4-2 SWECO
SCREENS
Screens should be periodically inspected for blinding and cleaned as required. It is
recommended to wash the screens each time the separator is shut-down. Mild soap and
water is suggested for cleaning screens. Do not use pressure washer to clean screens or
damage to fine mesh screens can occur.
As screen life is dependent on a wide variety of issues like mesh size, flow rate, material
properties, vibration level, maintenance, etc., we cannot guarantee how long a screen will
last. Screens should be frequently inspected to check for wear or damage. Note that if
screens continue to vibrate for hours after initial failure (tearing), wire segments may break
loose from the mesh and fall into the screened product. If you need assistance in
determining a good cleaning method for your particular application, contact your SWECO
Representative.
WARNING
If processing hazardous materials, check material safety data sheets (MSDS’ s) for
hazard information and follow necessary procedures prior to servicing equipment.
CHANNEL GASKETS
Check screen gaskets to see that they are mounted correctly on the screen ring. Clean
gaskets with each screen change. Replace if there is evidence of cracking, breakage or
crimps. Do not over-stretch gaskets. Always store spare gaskets flat on a shelf, never on a
hook, and in a clean environment.
CAUTION
Use only SWECO channel gaskets to assure proper fit and function. Use of any other
gaskets can cause damage to the unit or improper functioning.
SWECO 4-3
CLAMP RINGS
Clamp rings are used to secure the frames and should be seated onto the frames with a
hammer or rubber mallet before final torquing. Check clamp ring nuts and bolts making
sure they are tight. For clamp rings with 3/8" hardware, check and retighten to 32 foot
pounds (4 kg. m). For clamp rings with 1/2" hardware, check and retighten to 40 foot
pounds (6 kg. m). All clamp rings MUST be properly installed and tight before beginning
operation to prevent them from working loose and causing damage to gasket, frame, or
screen. A loose clamp ring can cause screen rotation that will lead to fatigue. Re-check
torque after one hour of operation.
CAUTION
crushing can occur.
CAUTION
Use caution when loosening clamp bands due to the bands being tensioned. Loosen
bolts prior to unlatching clamp band. Failure to comply can cause risk of hand injury.
SPOUT CONNECTORS
Check systematically (after every maintenance operation) the condition and life time of
the spout connectors. Closely examine for holes, cracks, or damage and replace as
needed. The life time is estimated at 6 months for normal usage and the connectors are
recommended to be changed. Periodically inspect and thoroughly clean connectors.
CAUTION
Connectors are to be flexible enough so as not to hinder the motion of the separator.
Failure to comply can cause damage to connectors or material being processed.
4-4 SWECO
SPRINGS AND SPOOLS

Periodically check springs and spools. If worn or damaged, replace as needed. SWECO
recommends initial inspection at 500 hours and then every 5000 hours. Fatigue of springs
will cause poor performance. Fracture of springs will cause abnormal shaking and, if not
corrected, will cause structural damage. When replacing, make sure springs are in
alignment with spools.
Some units are equipped with spring safety tubes (CE units) that cover the springs and
serve as a safety precaution against bare springs acting as a possible pinch point.
Periodically check tubes for wear or tear and replace as needed.
CAUTION
Avoid pinch points when replacing springs/spools. Failure to comply could result in
personal injury.
NOTE
SWECO offers a special 1-1/2 ton scissor jack (SWECO part #G48C60600-00AE) for
spring/spool removal (see Figure 5-2). It has a clip welded to the bottom of the scissor
jack to help secure the device to the flange of the machine base. Using the special
scissor jack will help prevent slippage and aid in voiding damage to property or personal
injury.
BALLS AND SLIDERS

Periodically inspect balls or sliders for excessive wear and replace as needed, if your unit
is equipped with a self-cleaning kit or ball tray (optional equipment).
MOTION GENERATOR WEIGHT PARTS
Periodically inspect top and bottom motion generator weight parts. Check that parts are
tight and secure. Replace any part if structural weakness appears.
BOLTS
Periodically check all bolts for proper tightness (bolts for mounting, guards, doors, weights,
etc.) after initial 1/2 hour of running and once every three months of service thereafter.
It is recommended that the M20, Grade 8 bolts used to secure the motion generator
periodically be checked and re-tightened to 185 foot pounds (26 kg. m). Check torque
again after installation, after 4 to 8 hours of operation, and then verify every 3 months of
operation. Do not run motion generator with bolts missing or not to the appropriate torque
value.
NOTE
The MX design uses metric hardware in the basic drive.
SWECO 4-5
MOTION GENERATOR BEARING LUBRICATION

TM
With Automatic Grease Lubricator (TechLube )
Bearings are highly loaded during operation and require proper lubrication. SWECO offers
TM“
an automatic grease lubricator called the “TechLube with pre-selected grease for
TM
optimum lubrication of the motion generator bearings. The TechLube system is standard
for SWECO U.S. 48 and 60 units but optional for SWECO Europe units. If
TM
applicable, refer to TechLube manual following unit manual for technical information and
TM
routine maintenance of the TechLube system.
TM
Without Automatic Grease Lubricator (TechLube )
TM
If you are operating your unit without the TechLube system, refer to motion generator
manual following unit manual for lubrication schedule for standard and explosion proof
motion generators.
LUBE LINES
Check that lube lines are in good condition. If worn or deteriorated, replace hoses with new
TM
ones. Lube lines of the TechLube system are pre-filled with SWECO pre-selected
TM
grease. Refer to parts list and Figure 6-1, item # 62 TechLube kit and components.
4-6 SWECO
TROUBLE SHOOTING
Refer to the following table for suggested remedies to some of the problems that may
occur during operation of the 48 and 60 round separator. Consult SWECO for
other problems not stated.
PROBLEM PROBABLE CAUSE SUGGESTED REMEDY

Separator stops Tripped Check circuit breaker
Motion generator fails to Main supply down Check supply
rotate Check supply fuses
Short screen life Solids loading too heavy Use coarser screen
Fatigue of screen Not enough tension Tighten clamp rings and then
tighten center tie down
Separator makes unusual Motor bearings worn Replace bearings
loud noise Spring failure Replace springs
Loose bolts Check and retighten
Loose screen Check and retighten clamp ring
and center tie-down
Frames/cover not clamped Check and re-tighten clamp
properly rings to 32 foot pounds (4 kg. m)
Separator makes unusual Motion generator rotating in wrong Change rotation
vibration direction
Damaged springs Check and replace as needed
Separator not level Use shims between base and
foundation as needed
Top/bottom weight settings Make adjustments as necessary
incorrect
Motion generator Bearing out of grease Service bearings
overheating (70 degrees Bearing worn out Replace bearings
over ambient).
Build up on screen or too Screen mesh too small Change to larger mesh screen
much spills over Screen loose Checks screens are installed
discharge properly into screen deck
Water cleaning cycle not working Make adjustments as necessary
properly (if applicable)
Motion generator not rotating in Reverse rotation
correct direction
Screen cloth tension loose on Replace screen panel
screen panel
Lead angle or top/bottom weight Make adjustments as necessary
settings incorrect
Motion generator not running Check motion generator
Solids migrating and not Motion generator rotating in wrong Reverse rotation
discharging or conveying direction
properly Loose screen cloth Replace screen(s)
Unit not level Level as needed
Figure 4-1
Trouble Shooting
SWECO 4-7
Part Replacement 48 and 60 Round Separator
Chapter 5
Parts Replacement
After many hours of operation, parts begin to wear and may need to be replaced. This
chapter discusses the procedures to take when replacing worn or damaged parts. This
equipment must be installed, operated, and maintained by qualified personnel.
RECOMMENDED SPARE PARTS
For continuous, uninterrupted service from your SWECO separator, we recommend
stocking the following spare parts for each unit (refer to Chapter 6, Parts Lists and
Drawings):
1. One screen of each mesh.
2. One clamp ring assembly.
3. Two channel gaskets (check material type).
4. One center tie-down assembly (if applicable).
5. Ten springs.
6. Ten spring safety tubes (if applicable).
7. Twenty spring spools.
TM
8. One TechLube Kit or grease cartridge.
9. One spout connector of each size (check material type).
10. One 1-1/2 ton scissor jack (#G48C60600-00AE).
11. If unit includes a Self-Cleaning Kit, we recommend stocking all component parts
included in this kit.
12. If unit includes a ball tray, we recommend stocking one center tie-down assembly (if
applicable) for ball tray, one ball tray stud, and balls (specify material).
13. When three or more separators are in operation, we recommend stocking of a spare
motion generator.
SWECO 5-1
48 and 60 Round Separator Parts Replacement
SPRING AND SPOOL REPLACEMENT

If a spring is worn or broken or a spool is worn and needs to be replaced, follow these
steps for replacement:
1. Shut off and lock out power.
WARNING
removing guards (base door, cover, etc.). Follow all local and national electrical codes.
2. When replacing spring, tilt side of table tray where spring is located by using a suitable
lifting device (see note below).
3. Lift high enough to slide bottom of defective spring out of unit. Replace just two springs
at a time (springs on each side of lifting device).
Upper Spool
Spring
Scissor
Jack
Lower Spool
Figure 5-1
Spring/Spool Replacement
CAUTION
Check that lifting device is secure. During lifting, be sure lifting device does not slip
and cause damage to property or personal injury.
CAUTION
Keep hands clear from opening. Failure to comply could result in personal injury.
NOTE
SWECO offers a special 1-1/2 ton scissor jack (SWECO part #G48C60600-00AE) for
spring/spool removal (see Figure 5-2). It has a clip welded to the bottom of the scissor
jack to help secure the device to the flange of the machine base. Using the special
scissor jack will help prevent slippage and aid in voiding damage to property or
personal injury.
Figure 5-2
Special Scissor Jack
5-2 SWECO
4. Check springs and spools for wear. Replace if an excessive amount of wear is shown.
5. Check spring safety tubes (if applicable, not shown) for wear. Replace if an excessive
amount of wear is shown.
6. Install new spring. Make sure springs are in alignment with spools.
7. Lower table tray.
8. Remove lifting device.
CAUTION
Avoid pinch points when replacing springs/spools. Failure to comply could result in
personal injury.
SWECO 5-3
SCREEN REMOVAL
Screens are extremely delicate and must be mounted securely in the separator. If a screen
is worn or damaged or you are replacing a screen with a different mesh (see Figure’ s 5-5
and 5-6 for screen mesh information), follow these procedures for removal of the screen:
1. Shut off and lock out power.
WARNING
2. Loosen and remove cap, jam nut, and gasket of center tie-down assembly located
above the screen (see Figure 5-3).
3. Remove clamp ring around frame.
4. Carefully lift upper frame and remove from unit. If screen assembly is attached to upper
frame when you try to remove, do not lift frame more than 2 inches (51 mm). Gently tap
screen tension ring downwards until screen assembly drops to original position.
NOTE
It is recommended to remove parts one piece at a time with two operators standing
180 degrees apart for their own safety. Prior to lifting parts, make sure area is clear of
any obstacles and personnel and sufficient room is provided to accommodate
removed parts. Use extra caution when removing cover and frames due to weight can
be as much as 150 pounds (68 kg) each.
5. Handle screen by tension ring only and lift screen assembly from separator.
6. Once screen has been removed, the remaining parts of the center tie-down assembly
will remain in place (gaskets, spacer, stud, and pedestal).
5-4 SWECO
CAP (LEFT
OFF
HAND THREAD)
JAM NUT
(RIGHT HAND
THREAD)
SCREEN CENTER DISC GASKET
SCREEN
(REF.)
GASKET
SPACER
BOTTOM PERFORATED
PLATE (REF.)
GASKET
PEDESTAL
HEX JAM NUT

(TO LOCK STUD TO
TABLE FRAME DOME)
Figure 5-3
Center Tie-Down Assembly and Screen Locations
NOTE:
There are four gaskets included with the center tie-down assembly (SWECO part
#S48K00980). For standard applications, one gasket is required above and below the
screen and two below the spacer.
For applications with a perforated plate (as shown above), one gasket is required above
and below the screen, and one gasket above and below the perforated plate.
SWECO 5-5
SCREEN REPLACEMENT
Once old screen has been removed, follow these steps for the new screen replacement:
1. Place new screen assembly on frame. Make certain that screen is right side up by
checking position of tension ring. Also note position of Supertaut Plus II gasket (see
Figure 5-4). Take care that screen does not come in contact with center tie-down stud
and cause damage to screen.
Figure 5-4
Screen Positioning
CAUTION
Screens are fragile. Handle them carefully. Never place tools or parts on the screen or
damage to screen may occur. Check screens frequently for excess wear or damage.
As screen life is dependent on a wide variety of issues like mesh size, flow rate,
material properties, vibration level, maintenance, etc., we cannot guarantee how long
a screen will last. Note that if screens continue to vibrate for hours after initial failure
(tearing), wire segments may break loose from the mesh and fall into the screened
product.
2. Replace upper frame.
3. Replace clamp ring around frames. Clamp rings should be seated onto frames with a
hammer or rubber mallet before final torquing. Retighten to 32 foot pounds (4 kg. m). All
clamp rings MUST be properly fastened and tight before beginning operation to prevent
them from working loose and causing damage to gasket, frame, or screen. Re-check
torque after one hour of operation.
CAUTION
Always tighten clamp ring before tightening center tie-down assembly. This will help
assure proper vertical location of screen center and help prevent premature failure of
screen.
5-6 SWECO
4. Position center tie-down gasket over top of screen.

5. Adjust pedestal (7/8 inch wrench) up or down as required so that the spacer makes
contact with the screen center disc. The screen center should be level with the outer
tension ring.
6. Locate jam nut (right hand thread) and lightly tighten (13/16 inch wrench) to lock
pedestal to stud.
NOTE
If jam nuts are installed improperly or omitted from center tie-down, the tie-down will
not effectively hold the screen in place and can cause the screen to fail.
7. Replace center tie-down cap (left hand thread). Hand-tighten to top of screen center
disc.
SWECO 5-7
Tensile Bolting Cloth Mill Grade Market Grade Clear Opening U.S. Std. Sieve
Mesh Opening Wire % Mesh Opening Wire % Mesh Opening Wire % Clear Wire % Std. Open- Open-
TBC Inch Micron Dia. Open MI Inch Micron Dia. Open MG Inch Micron Dia. Open Open- Dia. Open Sieve ing in ing in
Area Gr Area Area Ing Area Inches Micron
1.0000 .105 81.9
.7500 .063 82.0
.6250 .063 82.5
.5625 .063 81.0
.5000 .047 86.0
2 .4460 11328 .0540 79.6 2 .4370 11100 .0630 76.4 .4375 .047 79.3
.3750 .047 79.2
.3125 .047 75.5
3 .2923 7424 .0410 76.7 3 .2790 7087 .0540 70.1 .2500 .047 70.9
4 .2150 5461 .0350 74.0 4 .2023 5138 .0475 65.9 3.5 .2205 5600
4 .1870 4750 .0630 56.0 .1875 .041 57.3 4 .1870 4750
5 .1680 4267 .0320 70.6 5 .1590 4039 .0410 63.2 5 .1575 4000
6 .1387 3523 .0280 69.6 6 .1318 3348 .0348 62.7 .1250 .041 56.7 6 .1319 3350
7 .1149 2918 .028 64.8 7 .1080 2743 .0350 57.2 7 .1102 2800
8 .1000 2540 .0250 64.0 8 .0964 2449 .0286 60.2 8 .0929 2360
9 .0881 2238 .230 62.7
10 .0800 2032 .0200 64.0 10 .0742 1885 .0258 56.3 10 .0787 2000
11 .0709 1801 .0200 61.0 11 .0730 1854 .0180 64.5
14 .0620 1575 .0090 76.4 12 .0653 1659 .0180 60.8 12 .0603 1532 .0230 51.8 12 .0669 1700
16 .0535 1359 .0090 73.3 14 .0544 1382 .0170 57.2 14 .0510 1295 .0204 51.0 14 .0551 1400
18 .0466 1184 .0090 70.2 16 .0465 1181 .0160 55.4 16 .0445 1130 .0181 50.7 16 .0465 1180
20 .0410 1041 .0090 67.2
22 .0380 965 .0075 69.7 18 .0406 1031 .0150 53.4 18 .0386 980 .0173 48.3 18 .0394 1000
24 .0342 869 .0075 67.2 20 .0360 914 .0140 51.8 20 .0340 864 .0162 46.2 20 .0335 850
26 .0310 787 .0075 64.8 22 .320 813 .135 49.6
28 .0282 716 .0075 62.4 24 .0287 729 .0130 47.4 24 .0277 704 .0140 44.2 25 .0280 710
30 .0268 681 .0065 64.8 26 .0275 699 .0110 51.1
32 .0248 630 .0065 62.7
34 .0229 582 .0065 60.7 28 .0257 653 .0100 51.8 30 .0236 600
36 .0213 541 .0065 58.7 30 .0238 605 .0095 51.0 30 .0203 542 .0128 37.1
38 .0198 503 .0065 56.7 32 .0223 566 .0090 50.9 35 .0197 500
40 .0185 470 .0065 54.8
42 .0183 465 .0055 59.1 34 .0204 518 .0090 48.1
44 .0172 437 .0055 57.4 36 .0188 478 .0090 45.8 35 .0176 447 .0118 37.9
46 .0162 411 .0055 55.8 38 .0178 452 .0085 45.8 40 .0167 425
48 .0153 389 .0055 54.2 40 .0165 419 .0085 43.6 40 .0150 381 .0104 36.0
50 .0145 368 .0055 52.6
52 .0137 348 .0055 51.0 45 .0140 355
54 .0130 330 .0055 49.4 45 .0142 361 .0080 40.8
58 .0127 323 .0045 54.6
60 .0122 310 .0045 53.3
62 .0116 295 .0045 51.7 50 .0118 300
64 .0111 282 .0045 50.7 50 .0125 318 .0075 39.1 50 .0110 279 .0090 30.3
70 .0106 269 .0037 54.9
72 .0102 259 .0037 53.8 55 .0112 284 .0070 37.9
74 .0098 249 .0037 52.7 60 .0098 250
76 .0095 241 .0037 51.7
78 .0091 231 .0037 50.6 60 .0102 259 .0065 37.5 60 .0092 234 .0075 30.5
80 .0088 224 .0037 49.6
84 .0084 213 .0035 49.8 70 .0083 212
88 .0079 201 .0035 47.9
90 .0076 193 .0035 47.8
94 .0071 180 .0035 45.0 80 .0070 178 .0055 31.4 80 .0071 180
105 .0065 165 .0030 46.9
120 .0058 147 .0025 47.3 100 .0055 140 .0045 30.3 100 .0059 150
145 .0047 119 .0022 46.4 120 .0046 117 .0037 30.5 120 .0049 125
165 .0042 107 .0019 47.1 150 .0041 104 .0026 37.9 140 .0042 106
200 .0034 86 .0016 46.2 170 .0035 89 .0024 35.4 170 .0035 90
230 .0029 74 .0014 46.0 200 .0029 74 .0021 33.6 200 .0030 75
300 .0022 56 .0012 42.0 250 .0024 61 .0016 36.0 230 .0025 63
270 .0016 32.2 .0016 32.2 270 .0021 53
325 .0014 30.5 .0014 30.5 325 .0018 45
400 .0010 36.0 .0010 36.0 400 .0015 38
500 .0010 25.0 .0010 25.0 500 .0010 25
635 .0008 25.0 .0008 25.0 635 .0008 20
Figure 5-5
Screen Mesh Conversion Chart (SWECO U.S.)
5-8 SWECO
SWECO STANDARD MESH TABLE (Screen Cloth in aisi 316 stainless steel)
MESH OPENING WIRE DIA. OPEN AREA MESH MG OPENING WIRE DIA. OPEN
TBC (µm) (µm) (µm) (µm) AREA
2 11200 1600 76,6
3 7100 1400 69,8
4 5000 1250 64,0
5 4000 1000 64,0
6 3350 905 62,0
7 2700 900 56,3
8 2500 700 61,0
10 1940 600 58,3
12 1520 600 51,4

16 1360 250 71,4 14 1310 500 52,4
18 1180 220 71,0 16 1140 400 54,8
20 1060 220 68,6
22 950 200 68,2 18 990 400 50,7
24 850 200 65,5 20 870 400 46,9
26 800 200 64,0
28 710 180 63,6 24 760 300 51,4
30 670 160 65,2
32 630 160 63,6
34 600 160 62,3
36 530 160 59,0 30 550 300 41,9
38 500 160 57,4
40 475 160 56,0
44 450 140 58,2
46 400 140 54,9
40 390 250 37,1

50 375 140 53,0
52 355 140 51,4
54 335 140 49,7
60 315 112 54,4

62 300 112 53,0
50 290 220 32,3
66 280 112 51,0
70 265 100 52,7
74 250 100 51,0

76 236 100 49,3 60 230 190 30,0
78 224 100 47,8
84 212 90 49,3
88 200 90 47,6 70 212 140 36,3
90 190 90 46,0
94 180 90 44,4 80 180 140 31,6
105 166 76 47,1
120 140 65 46,6 100 142 112 31,3
135 125 65 43,3
145 118 56 46,0 120 122 90 33,1
165 104 50 45,6 150 100 65 36,7
200 90 40 47,9 180 91 63 34,9
230 75 35 46,5 200 77 50 36,8
250K 62 40 36,9
270K 54 40 33,0
300K 50 35 34,6
325K 43 35 30,4
370K 37 32 28,8
400K 34 30 28,2
450K 30 26 28,7
508K 25 25 25,0
635K 20 20 25,0
Figure 5-6
Screen Mesh Conversion Chart (SWECO Europe)
SWECO 5-9
SELF-CLEANING SCREEN KIT (OPTIONAL EQUIPMENT)

It is essential that the screens be kept clean for the unit to operate properly. The SWECO
Self-Cleaning Screen Kit prevents the screens from becoming dirty or blinded (product
accumulated between the screen wires). It also prevents material from sticking to the
screen, which will improve dry sizing and liquid/solid separation. The Self-Cleaning Screen
Kit is held between the separator frames by the outside clamping ring. When the separator
is in operation, the sliders bounce and rotate between the perforated plate and the
separator screen (see Figure 5-7). The bouncing and rotating action of the cleaning sliders
dislodge mesh-clogging materials and scrape away fibrous materials that tend to stick to
the screen cloth.
SCREEN ASSEMBLY
(NOT INCLUDED IN KIT)
SLIDERS
BOTTOM
PERFORATED
PLATE
Figure 5-7
Self-Cleaning Screen Kit
5-10 SWECO
Piggybacking of sliders can stretch or tear the screen. To prevent this problem, replace
sliders when they have worn to a minimum height as shown in Figure’s 5-8 and 5-9.
1.00 .85
NEW SLIDER WORN SLIDER

Figure 5-8
New and Worn Sliders (SWECO U.S.)
26 mm 22 mm
NEW SLIDER WORN SLIDER
Figure 5-9
New and Worn Sliders (SWECO Europe)
SWECO 5-11
To replace worn sliders, follow these procedures:

1. Remove clamp ring, upper frame, center tie-down parts located above the screen, and
the screen on which kit is assembled.
2. Replace worn sliders that are located on top of the perforated plate.
NOTE
There are four gaskets included with the center tie-down assembly (SWECO part
#S48K00980). For applications with a perforated plate, one gasket is required above
and below the screen, and one gasket above and below the perforated plate. Refer
to Figure’
s 6-4 and 6-6 for exploded views.
JAM NUT
GASKETS
SLIDER CAP
SCREEN (NOT PART OF
SELF-CLEANING KIT) SPACER
PERFORATED PLATE
GASKETS
PEDESTAL
CENTER TIE-DOWN STUD
(NOT PART OF HEX JAM NUT
SELF-CLEANING KIT)
Figure 5-10
Cross Section of Self-Cleaning Kit
5-12 SWECO
BALL TRAY ASSEMBLY (OPTIONAL EQUIPMENT)

The SWECO Ball Tray Assembly can also be used to prevent screens from becoming
dirty or blinded (product accumulated between the screen wires) and to prevent material
from sticking to the screen. A coarse screen is mounted below the primary screen.
Elastomer balls are placed on the coarse screen and the unit's vibrating action causes the
balls to bounce against the underside of the screen cloth. The bouncing and rotating
action of the balls clear material from the screen which may clog the openings. Higher
vertical separator motion is required to activate the balls cleaning action. The ball tray
system is used only for dry screening.
Periodically inspect balls for excessive wear and replace if necessary.
Refer to Figure 5-11 for the cross section of the ball tray assembly used with a distributing
or table frame. Also refer to parts lists and Figure’
s 6-5 and 6-7 for exploded views.
CENTER TIE-DOWN SCREEN ASSEMBLY

ASSEMBLY (REF.)
BALL TRAY
BLANK SPACING BALL
FRAME
CENTER TIE-DOWN
CLAMP RING STUD
ASSEMBLY
SCREEN ASSEMBLY
DISTRIBUTING FRAME
BOSS
(REF.)
TABLE DOME
(REF.)
TABLE FRAME
Figure 5-11
Cross Section of Ball Tray Assembly
SWECO 5-13
MOTION GENERATOR REMOVAL

If the motion generator needs to be repaired or replaced, follow these instructions for
removal. Refer to Figure 6-3 for exploded view of components of basic drive.
1. Shut off power and lock out circuit breaker.
WARNING
NOTE
The motion generator can be removed with the base remaining secured to the
foundation or floor.
2. After all vibration has ended, disconnect power leads.
Figure 5-12
Disconnecting Power Leads
5-14 SWECO
3. Loosen cord grips on base and lower table column. Inspect cord grips. If they are
old, worn or deteriorated they should be replaced with new ones of the correct size
and type.
4. Disconnect lower lube line from base. Remove cord grip. Lower
5. Cover open ends of lube lines to prevent contamination. Table
Column
Base
Figure 5-13
Connections
Lower Lube Line
Cord Grips
SWECO 5-15
6. Remove any spout connectors.

7. Remove bottom clamp ring and progressively disassemble parts from above lower table
to access motion generator from the top. It is recommended to remove these parts one
piece at a time with two operators standing 180 degrees apart for their own safety. Prior
to lifting parts, make sure area is clear of any obstacles and sufficient room is provided
to accommodate removed parts. Use extra caution when removing cover and frames
due to weight can be as much as 150 pounds (68 kg) each.
WARNING
Clamp rings are not designed to withstand the total machine weight and units should
never be lifted from the top. Frames with lifting lugs (special order only) can be used to
lift frame stack-ups but not total machine weight or could result in severe personal
injury or death.
Figure 5-14
Frame Removal
Lower Table
5-16 SWECO
8. Remove yellow bottom weight side door.

Bottom Weight
Side Door
Figure 5-15
Bottom Weight Side Door
9. Remove bottom weight cover that is mounted to the bottom weight guard.
Bottom Weight Guard
Bottom Weight
Cover
Figure 5-16
Bottom Weight Cover
SWECO 5-17
10. The top and bottom weight assembly must be removed before removing motion
generator. Remove top weight assembly by unthreading bolt and then lifting up and
removing entire top weight assembly from motion generator shaft. It is recommended
to keep the weight plates intact at desired weight setting.
Figure 5-17
Top Weight Assembly
11. Remove bottom weight assembly by straightening and removing cotter pin. Next
remove slotted hex nut and slide off remaining parts of bottom weight assembly
(spacer, washer, hub, support plate and weight plates). It is recommended to keep the
weight plates intact at desired weight setting.
Figure 5-18
Bottom Weight Assembly
Cotter Pin
Slotted
Hex Nut
5-18 SWECO
12. Disconnect top lube line from motion generator. Cover open end of lube line to prevent
contamination.
Top Lube Line
Figure 5-19
Top Lube Line
SWECO 5-19
13. To remove motor bolts, lock washers and wedges (quantity 4), loosen all bolts
approximately 1/2" from motor wedges but do not remove bolts. Use a c-clamp and
secure a piece of 1" X 1" bar stock or equivalent to loosen the wedges. Position the c-
clamp on bottom of the motor wedge and on top of the bar stock to release tension on
the motor wedge. Keep hands clear of motor wedge and bar stock when releasing the
tension on the wedge. Follow same procedure to loosen tension on remaining wedges.
Keep the threads on the bolts engaged until all wedges move freely. Unthread each bolt
carefully and then remove the bolt, lock washer, and wedge.
WARNING
Motor wedges are under tension and should be removed properly. Use a c-clamp and
a piece of 1" X 1" bar stock or equivalent when loosening wedges. Keep hands clear
of motor wedge and bar stock while releasing tension on the motor wedge. Failure to
comply can cause the wedges to break loose with great force and cause property
damage or severe personal injury.
C-Clamp
1" x 1" Bar Stock or Equivalent
Figure 5-20
Motor Bolt/Wedge Removal
Motor Bolt Loosened Approximately

1/2" from Motor Wedge
5-20 SWECO
14. Insert eyebolt in top end of motor shaft. Screw in eyebolt until threads bottom out to the
top of motor shaft. Use a lifting device that can handle the load of a minimum of 500
pounds (227 kg).
WARNING
Motion generator should be lifted using eyebolts or lugs. All eyebolts must be securely
tightened. Failure to observe may result in serious personal injury or property damage.
Figure 5-21
Eyebolt
SWECO 5-21
15. Carefully lift motion generator up at the same time feeding the cord and lower lube line
through the coupling in the center column. A minimum clearance of 26 inches (660 mm)
for 48" units and 21 inches (533 mm) for 60" units is required above lower table when
removing motion generator.
Figure 5-22
Motion Generator Removal
NOTE
Any motion generator that has been opened will not be replaced under the warranty
and any repair performed by the customer or outside will void warranty.
NOTE
If removing motion generator for an extended period of time (exceeding three weeks)
TM
set the TechLube switches to the “OFF”position.
5-22 SWECO
MOTION GENERATOR REPLACEMENT

To replace with new motion generator and reassemble, follow these procedures:
1. Remove lower lube line from old motion generator and install on new motion
generator. Check that lube line is in good condition. If worn or deteriorated, replace
hose with a new one.
2. Place motion generator in center column. Carefully feed loose end of cable and lube
line through hole in center column as motion generator is lowered into place. Center
cable from motion generator with hole in center column.
3. Remove eye bolt.
Figure 5-23
Motion Generator Replacement
SWECO 5-23
4. Be sure all contact surfaces of the wedges, bolts, and motion generator are clean and
rust free.
5. Position first motion generator wedge/bolt evenly into position. Next position opposite
wedge/bolt.
Figure 5-24
Motion Generator Wedge/Bolt Positioning
Both wedges must have equal height from top of wedge to top of motion generator
flange.
Figure 5-25
Equal Wedges
Follow same procedure for installing remaining two bolts/wedges. Apply even pressure
to all wedges to ensure centering of motion generator. Progressively tighten and
torque bolts in opposite succession to 185 foot pounds (26 kg. m). Go around several
times before reaching the required torque.
Figure 5-26
Wedge/Bolt Torque
CAUTION
Use a socket wrench with an extension to make sure wedges are tight. Do NOT try to
tighten wedges with improper tools, such as a crescent wrench. This is to assure the
wedges are tightened properly to prevent loosening and resulting in severe personal
injury or property damage.
5-24 SWECO
6. To install “Smart-Lock”top force wheel assembly, mount top weight hub onto top motion
generator shaft with vertical slot aligned with shaft keyway.
Figure 5-27
Top Weight Hub
7. Slide top support plate with fan weight plates at desired setting over hub. Make sure
key of support plate is positioned properly in motion generator shaft keyway. If not,
damage can occur to weight assembly and to motion generator shaft. (The slot
numbers on the top support plate can be read correctly from the bottom side through
the opening in the lower table weldment).
Figure 5-28
Top Weight Plates
SWECO 5-25
8. Slide spacer over top weight hub.
Figure 5-29
Top Weight Spacer
9. Install top weight washer, 1/2" (M12) lock washer, and hex cap screw. Torque cap
screw to 50 foot pounds (7 kg. m). After torquing, the top support plate should be firmly
attached to the shaft and should refrain from wobbling. If not, insure that the top weight
washer compresses the spacer and top support plate against the top weight hub.
Figure 5-30
Top Weight Hardware
5-26 SWECO
10. Check that the top force wheel is level with lower table. The distance from top of the
lower table to bottom of top force wheel should be consistent all the way around.
Figure 5-31
Level Top Weight
11. Refer to Chapter 3, Top Force Wheel Adjustments for top force adjustments.
12. Feed bottom lube line through cord grip in bottom weight guard and tighten cord grip.
Figure 5-32
Lube Lines
SWECO 5-27
13. To re-install “Smart-Lock”bottom force assembly, add bottom hub onto lower motion
generator shaft. Align key on bottom hub with keyway on motion generator shaft. If
keyway is not aligned properly damage can occur to weight assembly and to motion
generator shaft. The bottom hub has a shaft lock collar which is tightened and locked
by a screw. Tighten collar while insuring the key is properly seated.
Figure 5-33
Bottom Weight Hub
14. After bottom hub has been tightened, slide on both bottom weight plates individually
and temporarily rest in slot of hub.
Figure 5-34
Bottom Weight Plates
CAUTION
If resting bottom weight plates in slot of hub, be careful of pinch points and also
slippage of bottom weights. Failure to comply can cause damage to unit and personal
injury.
5-28 SWECO
15. Add bottom support plate, bottom washer, gasket, and slotted hex nut onto motion
generator shaft. Support plate must lock into proper position before tightening. Make
sure numbers on bottom support plate are legible when looking down at the plate from
above.
Figure 5-35
Bottom Weight Components
16. Securely hand-tighten slotted hex nut to compress the stack against the shaft keyway.
17. Check to make sure support plate is firmly attached to shaft and the key is properly
aligned. If bottom support plate wobbles or can be rotated, the key in the support plate
has not been correctly positioned with keyway on the motion generator shaft. This must
be corrected to avoid damage to bottom support plate and motion generator shaft. The
bottom weights should be free to slide within the slots.
18. Release weights plates resting in slot of hub and place weights at desired weight
setting. Refer to Chapter 3, Bottom Force Wheel Adjustments to make adjustments to
the bottom force or lead angle.
19. Next align slots in hex nut with hole in motion generator shaft and insert cotter pin.
Replace cotter pin if worn or damaged. Bend cotter pin tabs down to secure slotted hex
nut.
CAUTION
Replace cotter pin if worn or damaged. Cotter pins will weaken after multiple bendings.
Figure 5-36
Bottom Weight Cotter Pin
SWECO 5-29
20. Make sure lube lines and motor cord located on the inside of the bottom weight guard
will not interfere with bottom force wheel assembly while in operation.
Figure 5-37
Bottom Weight Clearance
21. Re-install bottom weight cover and yellow bottom weight side door.
Figure 5-38
Bottom Weight Cover and Door
5-30 SWECO
22. Reconnect power leads and cord grips. The motion generator power cord must have
enough slack (excess length) between cord grips on column and base to allow 2 inches
(50 mm) side to side vibration without straining the cord. Normal cord length between
cord grips is 19 inches (483 mm). Tighten cord grips securely.
Figure 5-39
Connections
CAUTION
Failure to adjust cord length properly can cause cord breakage (if too short) or
dangerous rubbing on vibrating parts (if too long).
WARNING
Do not put hands between motion generator and inside of motor column. Failure to
comply could result in severe personal injury.
SWECO 5-31
23. Install table frame and clamp ring.
CAUTION
crushing can occur.
WARNING
Never run motion generator with weights exposed. Failure to comply could result in
24. Run separator for 15 minutes.

25. Remove table frame and re-torque wedges and bolts to 185 foot pounds (26 kg. m)
after 15-minute run-in.
26. Progressively re-install table frame and remaining frame stack-up (frames, screens,
center tie-down, optional cover and clamp rings).
27. Check all clamp rings. Clamp rings should be seated onto frames with a hammer or
rubber mallet before final torquing. Retighten to 32 foot pounds (4 kg. m). All clamp
rings MUST be properly fastened and tight before beginning operation to prevent
them from working loose and causing damage to the gasket, frame, or screen. Re-
check torque after one hour of operation.
28. Re-install spout connectors.
29. Connect power and check for correct motion generator rotation. Perform audible
check. Investigate as necessary.
WARNING
When maintaining or adjusting eccentric weights, use extreme caution to correctly
attach all keys, retainers, and fasteners. Failure to lock weights securely in place can
result in parts being thrown from machine at high speed endangering personnel.
WARNING
Secure in place all guards, enclosures, inspection plugs, and fasteners before starting
this equipment. Failure to comply could result in severe personal injury or property
damage.
5-32 SWECO
MOTION GENERATOR REPAIRS

For repairs refer to motion generator manual following unit manual.
NOTE
Before attempting any repairs during the warranty period, contact a SWECO
representative for repair and/or replacement instructions. Unauthorized repair attempts
will void warranty. Refer to factory for repair instructions on explosion proof (TEEP) type
motion generators.
SWECO 5-33
Parts Lists and Drawings 48 and 60 Round Separator
Chapter 6
Parts Lists and Drawings
The following information shows the parts lists
and drawings for the 48 and 60 standard
NOTE
basic drive assembly, frames, parts, and
Below is a list of available types of
accessories. This information provides you with
material and their codes:
SWECO part numbers, a brief description of
"C" represents carbon steel
the parts, and quantities needed for reordering.
"S" represents 304 stainless steel
Also included are drawings showing the
“D” represents 316 stainless steel
location of each part stated in the parts lists.
(Europe)
"Y" represents 316L stainless steel The fourth digit of the SWECO part number
"K" represents special material designates the material of construction. If the
fourth character is shown as a dash “_” this
indicates that the part is offered in different
types of steel. See note specifying material
codes and material types. When reordering,
specify material type of unit or part. Order by
part number NOT item number.
Refer to sales drawing (if applicable) specific to
your order for unit dimensional information.
Also, the parts listed on the sales drawing are
specific to your unit and will take precedence
over the parts listed in this chapter.
Accessories and replacement parts must meet
the technical requirements. This can be
guaranteed by using original parts from
SWECO.
SWECO 6-1
48 and 60 Round Separator Parts Lists and Drawings
BASIC DRIVE ASSEMBLY

Refer to the following parts list and Figure’
s 6-1 through 6-3 that apply to the 48 and 60
basic drive assembly (SWECO U.S. and Europe).
ITEM SWECO MS 304 316

DESCRIPTION QTY.
NO. PART NO. SST SST
1 Motor Wedge G60C70433-00 4
Base Assembly, 12.81" Tall
2 G60_70128-00__ 1
(Includes Items #38-44)
3 Spring Spool S48K00226 20
Spring, 6", .25 WD x 1.319 ID,SST, MX48 S48S00201
4 10
Spring, 6", .281 WD x 1.319 ID,SST, MX60 S60S00201
5 Lower Table, MX48, MS G48_70427-00__ 1
Lower Table, MX60, MS G60_70427-00__ 1

Shipping Bracket, MX48 G48C71949-00XE
6 3
Shipping Bracket, MX60 G60C71949-00XE
7 Hex Lock Nut, M16 x 2 03-478 03-479 - 3
8 Grounding Strap S48S00443 4
9 Hex Head Cap Screw, M16 x 35mm Long 04-1816 - - 6

Hex Head Cap Screw, M20 x 240mm 04-1602 - -
Long, Grade 8 (U.S.)
10 4
Hex Head Cap Screw, M20 x 250mm 104910B
(Europe)
11 Lock Washer, M20, Plain 05-333 05-307 05-412 4
Cord Grip Straight, 3/4-NPT, .625-.750 Grip
01-106 - - -
13 Range, Male, Aluminum (U.S.) 2
101106
Straight Connector, Dual Voltage (Europe)
14 Hex Nut, M8, Grade 5 03-425 03-232 03-482 2
Nameplate Data (U.S.) S18S01961
15 1
Nameplate Data (Europe) S18S01960
16 Bottom Weight Side Door, Yellow G60_70127-00__ 1
17 Hex Nut, M6 03-238 03-236 03-290 6
18 Split Lock Washer, M6 05-386 05-269 05-315 10

Hex Head Cap Screw, M6 x 16mm Long 04-1731 04-1133 -
(U.S.)
19 - - 7520 10
Screw, M6 x 16mm Long, DIN 7991
(Europe)
20 Drive Screw, #4 x .188 Long 04-110 04-1246 - 6
21 Bottom Weight Cover G60_70436-00__ 1
NOTES:
1. Part numbers are for both 48 and 60 and for SWECO U.S. and SWECO
Europe unless otherwise stated.
2. The design uses metric hardware in the basic drive.
3. Consult SWECO for stainless steel basic drive.
6-2 SWECO
ITEM SWECO MS 304 316

DESCRIPTION QTY.
NO. PART NO. SST SST
22 Flat Washer, M6 05-286 05-284 05-328 16
23 Upper Inspection Cover, Yellow, MX48 G48_70435-00__ 2
Upper Inspection Cover, Yellow, MX60 G60_70435-00__ 2
24 Tag, Shipping Bracket F10K19149 1
26 Conduit Locknut, 3/4-NPT 01-184 1
27 Bottom Weight Guard G60_70439-00__ 1
28 Lock Washer, M10, External Tooth - 05-419 - 4
29 Split Lock Washer, M8 05-383 05-285 05-313 2

Hex Head Cap Screw, M10 x 20mm 04-1734 04-1142 04-1570
Long (U.S.)
30 - - 7516 4
Screw, M10 x 20 mm, DIN 933
(Europe)
31 Flat Washer, M8 05-384 05-276 05-312 2
32 Flat Washer, M16 - 05-289 05-326 3

Motion Generator, 2-1/2 HP
33 See Sales Order 1
(1.85 kW)
34 Motor Nameplate Supplied w/ Motor 1
SWECO 6-3
ITEM SWECO
DESCRIPTION QTY.
NO. PART NO.
Top Force Wheel Assembly (2-1/2 HP (1.85 kW), 1200 RPM w/313 Bearings) S60C01700
36 1
MX48 and MX60 (Includes Items #45-52, & #43)
Bottom Force Wheel Assembly, MX48 (1200 RPM) S60C01750
Bottom Force Wheel Assembly, MX60 (1200 RPM) G60C71750
37 Bottom Force Wheel Assembly, MX48 (1500 RPM) S60C01752 1
Bottom Force Wheel Assembly, MX60 (1500 RPM) G60C71752
Bottom Force Wheel Assembly, MX48 & MX60 (1800 RPM) S60C01751
(Includes Items #53-61 & #43)
38 Decal, J-Box Label (Do Not Rotate) F20K19007 1
39 J-Box Assembly (Double Voltage) F20K19025 1
40 Label, Lube Fitting F20K19264 1
41 Decal, Warning Eccentric Weights S48K02137 1
42 Decal, Instruction Label S48K02139 1
43 Label, Smart Lock Weights S48K02169 1
44 Base Weldment G60_70126-00__ 1
45 Top Weight Stiffener Plate S60C01704 1

Top Fan Weight (Lower)(1200 RPM) S60C01705
46 Top Fan Weight (Lower)(1500 RPM) S60C01710 1
Top Fan Weight (Lower)(1800 RPM) S60C01716
Top Fan Weight (Upper)(1200 RPM) S60C01706
47 Top Fan Weight (Upper)(1500 RPM) S60C01711 1
Top Fan Weight (Upper)(1800 RPM) S60C01715
Hub (U.S.) S60C01720
48 1
Hub (Europe) S72C01720
49 Washer for Top Weight Assembly (Upper) S60C01723 1
50 Spacer For Top Weight S60C01728 1

Hex Head Cap Screw, 1/2-NC x 1-3/4" Long, MS (U.S.) 04-112
51 1
Hex Head Cap Screw, M12 x 40, DIN 933 (Europe) 7175
Split Lock Washer, 1/2", MS (U.S.) 05-124
52 1
Washer, M12, DIN 127 (Europe) 4492
Spacer (U.S.) S60C01736
53 1
Spacer (Europe) S60S01736
54 Bottom Weight Support Plate S60C01739 1
Bottom Fan Weight (Lower) (MX48,1200 RPM) S60C01743
Bottom Fan Weight (Lower) (MX60,1200 RPM) G60C71743-00AS
55 Bottom Fan Weight (Lower) (MX48, 1500 RPM) S60C01763 1
Bottom Fan Weight (Lower) (MX60,1500 RPM) G60C71763-00AS
Bottom Fan Weight (Lower) (MX48 & MX60, 1800 RPM) S60C01753
Bottom Fan Weight (Upper) (MX48, 1200 RPM) S60C01748
Bottom Fan Weight (Upper) (MX60, 1200 RPM) G60C71748-00AS
56 Bottom Fan Weight (Upper) (MX48, 1500 RPM) S60C01768 1
Bottom Fan Weight (Upper) (MX60, 1500 RPM) G60C71768-00AS
Bottom Fan Weight (Upper) (MX48 & MX60, 1800 RPM) S60C01758
Hub S60S01767
57 1
Hub Assembly (Includes Hub #S60S01767 & Item #60 (04-346)) S60S01801
58 Washer, Silicone S60X01738 1
Hex Nut, 1-1/4-NC, Slotted, MS (U.S.) 03-113
59 1
Hex Nut, 1-1/4 NC, DIN 93 (Europe) 103113
Socket Head Cap Screw, 1/4-NC x 1" Long, SST 04-346
60 1
Socket Head Cap Screw, 1/4-NC x 1" Long, MS 04-277
Cotter Pin, 1/4" Dia. x 2-1/4" Long, MS (U.S.) 06-107
61 1
Cotter Pin, 6.3 x 71, DIN 94, CS (Europe) 7386
6-4 SWECO
ITEM SWECO
DESCRIPTION QTY.
NO. PART NO.
Techlube Kit (2-1/2HP) w(2) 4/4 Grease Cartridges
*62 S60K25744-F1 1
(2) 120cc (Included Items #63-68)
63 Hose Assembly, 1/4" ID x 19" Long F20K19023-F1 1
64 Techlube Luber, 120cc S48K42030-F1 2
65 Lube Hose Assembly, 1/4" ID x 28-1/2" Long 00-347-F1 1
66 Street Elbow, 1/4-NPT x 90°, Galvanized 02-1119-F1 2
67 Lube Hose, 1/4" ID x 12" Long 10-1271-F1 1
68 Elbow, 90°, 1/4-MNPT –1/4-FNPT, Swivel, MS 10-479-F1 2
69 Bottom Weight Fan Kit (Optional, Not Shown) S60K70440-00AD 1

Spring Boot (Europe) S48K80201
70 Spring Boot, White Neoprene G60W70193-00 10
(U.S.- Optional-CE Units Only)
71 Lube Fitting Kit 118131 2
72 Grease Inlet Fittings 100258 2
73 Street Elbow, 1/8-NPT, 90°, MS 02-327 1
74 Electrical Cable 18806 1
75 Dual Voltage Straight Connector 101106 1
76 Elbow, 3/4" M/F, 45°, Galvanized 18500 1
77 Bande, 9x120 mm 9529 1
78 Hose, 3/16" Dia. X 3/8" Long 118118 1
79 Scissor Jack, 1-1/2 Ton (Optional) G48C60600-00AE 1
80 Lube Kit, 2-1/2 HP (Optional) G60K25700-F1 1
TM
*The Techlube System is standard for SWECO U.S. but optional for SWECO Europe.
SWECO 6-5
MOTOR CORD
(SUPPLIED WITH MOTOR)
63 UPPER LUBE LINE

44
LOWER LUBE LINE 65 68

66
4 PLCS. 20 64
15 40
64
2 PLCS. 20
66
(SUPPLIED WITH MOTOR) 34 39 68
38
Figure 6-1
Base and Components (SWECO U.S.)
78 UPPER LUBE LINE

73
44
63
LOWER LUBE LINE 65
71
4 PLCS. 20
72
15
2 PLCS. 20
71
(SUPPLIED WITH MOTOR) 34
SUPPLIED WITH MOTOR 74

75
76
77
Figure 6-2
Base and Components (SWECO Europe)
TM
NOTE: The Techlube System is standard for SWECO U.S. but optional for
SWECO Europe.
6-6 SWECO
51
52
49
50
36
47
46
45
48 10
11
1
33
57
60 56
55
37 54
58
53
UPPER LUBE LINE
61
67
59
13
23 5
22
3
18
19
27
14 29 31 16
7 9 32
19 22 9
6
28 30
4 70
26
3
62 8
2 SETS LOCATED
41 180° APART
13
42
24
ATTACHED TO 2 44
SHIPPING 22
BRACKET 18 21
17
Figure 6-3
Basic Drive Assembly, 48 and 60
SWECO 6-7
STANDARD FRAMES, PARTS AND ACCESSORIES, 48

Below is the parts list for standard frames, parts and accessories for MX48 units. Refer to Figure
6-4 for the exploded illustration. Consult SWECO for additional frame sizes and their part
numbers. Also consult SWECO for the availability of additional materials where stated.
NOTE: Refer to appropriate column for part number (SWECO Europe or SWECO U.S.).
ITEM DESCRIPTION SWECO SWECO QTY.

NO. PART NO. PART NO.
(EUROPE) (U.S.)
1 Distributing Frame Weldment, 6" w/3x8 Spout & 2 Inspection Openings S48_82620 G48_82620-00__ 1
Distributing Frame Weldment, 8" w/6x8 Spout & 2 Inspection Openings S48_82820 G48_82820-00__
Distributing Frame Assembly 8" w/6x8 Radius Corner Spout n/a G48_82890-00__
& 2 Inspection Openings (Includes Weldment G48_82891 &
Items #2, 7 & 15)
(Consult SWECO, Other Frame Sizes Available)
2 Round Inspection Plug, 4", White Neoprene (For 6" Frame) S48W00832 S48W00832 2
Round Inspection Plug, 6", White Neoprene (For 8" Frame) S48W00827 S48W00827
Round Inspection Cover, 6", SST S48S00825 S48S00825
3 Screen Assembly (Specify Material and Mesh) Consult SWECO 1
4 Self-Cleaning Kit w/White Nylon Sliders n/a S48S01045-17 1
(Other Materials Available) (Includes Items #5 & #6)
5 Bottom Perforated Plate S48S01046 S48S01046 1
6 Sliders, White Nylon, FDA (Other Materials Available) S48K11114 S48K21017 200
7 Center Tie-Down Assembly, Nylon (Includes Items #8-13) S48K00980E S48K00980 REF.
(Quantities Per One Assembly)
8 Cap, Nylon n/a S48K00981 1
9 Jam Nut, SST n/a S48S00984 1
10 Gasket, White Neoprene n/a S48W00985 4
11 Spacer, Nylon n/a S48K00983 1
12 Pedestal, Nylon n/a S48K00982 1
13 Hex Jam Nut, 5/8-NC, SST (U.S.) 03-160 1
Nut, M16, 316SST (Europe) 4332
14 Table Frame Weldment, 6" w/3x8 Spout S48_82910 S48_82910-00__ 1
Table Frame Weldment, 8" w/6x8 Spout S48_82955 S48_82955-00__
Table Frame Assembly, 8" w/6x8 Radius Corner Spout n/a S48_82990-00__
(Includes Weldment S48_82991-00__ and Items #7 & #15)
15 Center Tie-Down Stud (For 6" Table Frame) 4.25" Long (U.S.) n/a S60S00925-03 1
Center Tie-Down Stud (For 6" & 8" Distributing Frame) 5.38" Long (U.S.) n/a S60S00925-05 1
Center Tie-Down Stud (For 8" Table Frame) 6.25" Long (U.S.) n/a S60S00925-07 1
Center Tie-Down Stud, M16, 316SST (Europe) 3172 1
16 Supertaut Plus II Gasket, White TPE (U.S.) S48W11104 1
Supertaut Plus II Gasket, Santoprene (Europe) S48R11104
(Other Materials Available)
17 Clamp Ring Assembly (Includes Items #18-21) S48S81112 S48S81105 REF.
Clamp Ring Assembly, Heavy Duty S48S81152 S48S81150 REF.
(Includes Items #18-21)(Quantities Per One Assembly)
18 Clamp Ring Half S48S81110 S48S81110 2
Clamp Ring Half (Heavy Duty) S48S81147 S48S81147 2
19 Clamp Ring Bolt, 3/8-NC X 8-1/4" Long S48S01121 S48S01121 2
20 Clamp Ring Washer 4110 S48S01113 2
21 Coupling Nut, Brass 103271 03-271 2
22 Clamp Ring Assembly, Over-Center (Includes Items #18 S48S81124 S48S81124 REF.
(S48S81110, Qty. 1), Item #19 (Not Shown, Qty. 1), Items #20,
21, 23 & 24)
23 Clamp Ring Half, Over-Center n/a S48S81122 1
24 T-Bolt, 3/8-NC, SST n/a S48S81121 1
6-8 SWECO
1 9
15 10
11
10
2
8 9
10
12
13
ITEM 7
P/N S48K00980
CENTER TIE-DOWN ASSY
10 11
3 SCREEN NOT INCLUDED
WITH SELF-CLEANING KIT
5 16
4
6
10
12 21
20
15 18
19
17
13
16
18
21
20
14 24
23
22
Figure 6-4
Standard Frames, Parts, and Accessories, 48
CAUTION
Over center “Latch Type”clamp bands are NOT to be used on lower table joint. Unit frame stack
could come apart if not properly secured. Risk of serious injury due to crushing can occur.
SWECO 6-9
ADDITIONAL FRAMES, PARTS AND ACCESSORIES, 48

Below is the parts list for additional frames, parts and accessories for MX48 units. Refer to
Figure 6-5 for the exploded illustration. Consult SWECO for other frame sizes and their part

(EUROPE) (U.S.)
1 Metal Cover Assembly, w/8" Inlet (Includes Weldment and S48_81300 G48_81400-00__ 1
Items #2-4, & Item #5, S48S81105 (U.S.)
S48S81112 (Europe) Metal Cover Weldment S48_81410 G48_81410-00__
2 Round Inspection Plug, 6", White Neoprene S48W00827 S48W00827 1
3 Supertaut Plus II Tension Ring S48S11085 S48S11085 1
5 Clamp Ring Assembly S48S81112 S48S81105 REF.
Clamp Ring Assembly, Heavy Duty S48S81152 S48S81150 REF.
For Over-Center Clamp Ring Assembly, See Item #22 in S48S81124 S48S81124 REF.
Previous Section Standard Frames, Parts & Accessories
Clamp Ring Half (Heavy Duty) S48S81147 S48S81147 2
10 Center Tie-Down Assembly For Ball Tray Only S48K00990 S48K00990 1
Nut, M16, 316SST (Europe) 4332 1
17 Spacing Frame Weldment, 6" w/3x8 Spout S48_80600 S48_80600-00__ 1
Spacing Frame Weldment, 8" w/6x8 Spout S48_80800 S48_80800-00__
Spacing Frame Weldment, 8" w/6x8 Radius Corner Spout n/a G48_80894-
(Consult SWECO, Other Sizes Available) 00__
18 Screen Assembly (Specify Material & Mesh) Consult SWECO 1
19 Ball Tray Assembly w/Gum Rubber Balls (U.S.) S48_81600-05 1
(Includes Items #5, S48S81105, #10, & 20-22)
Ball Tray Assembly (Europe) S48_81599
20 Blank Spacing Frame, 2" (U.S.) S48_81603- 1
Blank Spacing Frame, 1-1/2" (Europe) S48_81602 00__
21 Supertaut Plus Screen with Gasket (Item #4) 4MG Consult SWECO 48A8A004M 1
(Unless Otherwise Specified)
22 Center Tie-Down Stud (w/Ball Tray) 10.75 Long (U.S.) S60S00925-18 1
23 Ball Tray Ball, Gum Rubber (U.S.) S48K01605 50
Ball Tray Ball, White Rubber (Europe) S48K01607
(Other Ball Material’
s Available)
24 Flexible Spout Connector, 8" x 12" Long, Black Neoprene S48N01904 S48N01904 1
Flexible Spout Connector, 8" x 12" Long, White Neoprene S48W01904 S48W01904
(Other Size’ s and Material's Available)
6-10 SWECO
1
4 5
3
11
17
12
4
4 5
13 9
8
6
7
5
24
CLAMP BAND
10-450 (6") 11
10-451 (8")
18
13
14 12
13
22 13
19 20 14
23
5
4
21 13
13
15
15
16
ITEM 10
CENTER TIE-DOWN ASSY.
BALL TRAY ONLY
Figure 6-5
Additional Frames, Parts, and Accessories, 48
SWECO 6-11
STANDARD FRAMES, PARTS AND ACCESSORIES, 60

Below is the parts list for standard frames, parts and accessories for MX60 units. Refer to
Figure 6-6 for the exploded illustration. Consult SWECO for additional frame sizes and their
part numbers. Also consult SWECO for the availability of additional materials where stated.

(EUROPE) (U.S.)
1 Distributing Frame Weldment, 8" w/6x8 Spout & 2 Inspection Openings S60_82820 G60_82820-00__ 1
Distributing Frame Weldment, 10" w/6x8 Spout & 2 Inspection Openings S60_83016 S60_83016-00__
Distributing Frame Assembly, 8" w/6x8 Radius Corner Spout & 2 n/a G60_82800-00__
Inspection Openings (Includes Weldment G60_82801 and Items
#2, 7 & 15)
(Consult SWECO, Other Sizes Frame Available)
(For 8" & 10" Frames)
4 Self-Cleaning Kit w/White Nylon Sliders n/a S60S01045-17 1
(Includes Items #5 & #6)
5 Bottom Perforated Plate S60S01046 S60S01046 1
6 Sliders, White Nylon (Other Materials Available) S48K11114 S48K21017 320
7 Center Tie-Down Assembly, Nylon (Includes Items #8-13) S48K00980E S48K00980 REF.
14 Table Frame Weldment, 8" w/6x8 Spout S60_82955 S60_82955-00__ 1
Table Frame Weldment, 10" w/6x8 Spout S60_82909 S60_82909
Table Frame Assembly, 8" w/6x8 Radius Corner Spout n/a S60_82916-00__
(Includes Weldment S60_82917-00__ and Items #7 & 15)
15 Center Tie-Down Stud (For 8" Table Frame) 4.25" Long n/a S60S00925-03 1
Center Tie-Down Stud (For 10" Table Frame) 6.25" Long n/a S60S00925-07 1
Center Tie-Down Stud (For 8" & 10" Distributing Frame) 7.00" Long n/a S60S00925-10
Center Tie-Down Stud (For 10" Table Frame w/Raised Dome) 3.38" Long n/a S60S00925-01 1
Center Tie-Down Stud, M16, 316SST (Europe) 3172 n/a 1
17 Clamp Ring Assembly, Heavy Duty S60S81152 S60S81150 REF.
22 Clamp Ring Assembly, Over-Center (Includes Items #18 Qty. 1), S60S81124 S60S81154 REF.
Item #19 (Not Shown, Qty. 1), Items 20, 21, 23 & 24)
23 Clamp Ring Half, Over-Center n/a S60S81152 1
24 T-Bolt, 3/8-NC, SST n/a S48S81121 1
6-12 SWECO
15 10
1 11
10
2
8 9
10
12
13
ITEM 7
P/N S48K00980
CENTER TIE-DOWN ASSY
10 11
3 SCREEN NOT INCLUDED
WITH SELF-CLEANING KIT
5 16
4
6
10
12 21
20
15 18
19
17
13
14
16
18
21
20
24
23
22
Figure 6-6
Standard Frames, Parts, and Accessories, 60
SWECO 6-13
ADDITIONAL FRAMES, PARTS AND ACCESSORIES, 60

Below is the parts list for additional frames, parts and accessories for MX60 units. Refer to
Figure 6-7 for the exploded illustration. Consult SWECO for other frame sizes and their part

(EUROPE) (U.S.)
1 Metal Cover Assembly, w/8" Inlet (Includes Weldment and S60_81300 G60_81400-00__ 1
Items #2-4, & Item #5, S60S81150 (U.S.)
S60S81112 (Europe) Metal Cover Weldment S60_81410 G60_81410-00__
3 Supertaut Plus II Tension Ring S60S11085 S60S11085 1
5 Clamp Ring Assembly, Heavy Duty S60S81152 S60S81150 REF.
For Over-Center Clamp Ring Assembly, See Item #22 in S60S81124 S60S81154 REF.
Previous Section Standard Frames, Parts & Accessories
6 Clamp Ring Half (Heavy Duty) S60S81147 S60S81147 2
10 Center Tie-Down Assembly For Ball Tray Only S48K00990 S48K00990 1
17 Spacing Frame Weldment, 8" w/6x8 Spout S60_80800 S60_80800-00__ 1
Spacing Frame Weldment, 8" w/6x8 Radius Corner Spout n/a S60_80805-00__
Spacing Frame Weldment, 10" w/6x8 Spout S60_81000 S60_81000-00__
19 Ball Tray Assembly w/Gum Rubber Balls (U.S.) S60_81600-05 1
(Includes Items #5, S60S81150, #10, & 20-22)
Ball Tray Assembly (Europe) S60_81599
20 Blank Spacing Frame, 2" (U.S.) S60_81601-00__ 1
Blank Spacing Frame, 1-1/2" (Europe) S60_81602
21 Supertaut Plus Screen with Gasket (Item #4) 4MG Consult 60A3A004M 1
(Unless Otherwise Specified) SWECO
22 Center Tie-Down Stud 10.75 Long (U.S.) S60S00925-18 1
23 Ball Tray Ball, Gum Rubber (U.S.) S48K01605 60
Ball Tray Ball, White Rubber (Europe) S48K01607
(Other Ball Material Available)
24 Flexible Spout Connector, 8" x 12" Long, Black Neoprene S48N01904 S48N01904 1
Flexible Spout Connector, 8" x 12" Long, White Neoprene S48W01904 S48W01904
(Other Size’ s and Material's Available)
6-14 SWECO
1
4 5
3
11
17
12
4
4 5
13 9
8
6
7
5
24
CLAMP BAND
10-450 (6") 11
10-451 (8")
18
13
14 12
13
22 13
19 20 14
23
5
4
21 13
13
15
15
16
ITEM 10
CENTER TIE-DOWN ASSY.
BALL TRAY ONLY
Figure 6-7
Additional Frames, Parts, and Accessories, 60
SWECO 6-15
SWECO
The information disclosed herein includes proprietary rights of SWECO. Neither this
document nor the information disclosed herein shall be reproduced or transferred to other
documents or used or disclosed to others for manufacturing purposes, or for any other
purposes, except as specifically authorized in writing by SWECO. If this manual is supplied
in connection with the sale or delivery of SWECO equipment, it is to be used solely for
maintenance, repair, or installation of such equipment.
SWECO Headquarters
P.O. Box 1509, 8029 Dixie Highway
Florence, KY 41022-1509
Tel: +1-859-371-4360, +1-800-80-SWECO (Toll Free), Fax: +1-859-283-8469
SWECO Europe, S.A.

Rue de la Recherche, 8
Parc Industriel Sud - Zone I
B-1400 Nivelles, Belgium
Tel: +32 (67) 89 34 34, Fax: +32 (67) 21 43 68
SWECO Industrial Equipment (Shanghai) Co., LTD

Bldg. No. 7, No. 206, Peikun Rd.
Maqiao, Minhang 201111
Shanghai, China
Tel: 86 21 6409 1531, Fax: 86 21 6409 1532
SWECO Asia
63 Hillview Avenue #03-02
Lam Soon Industrial Building, Singapore 669569
Tel: +65 6762-1167, Fax: +65-6762-1313
SWECO India
1, New Metalage Compound
Subhash Road, Jogeshwari (East)
Mumbai 400 060 India
Tel: +91 22 2825 2140, Fax: +91 22 2825 5202
SWEQUIPOS S.A. de C.V.

Fernando Montes de Oca #21
Tlalnepantla, Estado de México C.P. 54030 México
Tel: +52 (5) 55 5321 9800, Fax: +52 (5) 55 5565 9818
WE PUT TECHNOLOGY IN MOTIONTM

www.sweco.com
[email protected]
SWECO has sales agents and/or licensees in most countries.
INSTALLATION, OPERATION
and
MAINTENANCE MANUAL
for
TechLubeTM
(Released February, 2007)
Used with
1/3, 1/2, 2-1/2, or 5 Horsepower
SWECO U.S. and Europe Motion Generators
We Put Technology In Motion

NOTE:
If you need assistance in any form regarding the operation of your
process equipment, contact your SWECO Representative or the
SWECO home office immediately. Constant "Service-After-The-
Sale" is the keynote of SWECO.
The information disclosed herein includes proprietary rights of

SWECO. Neither this document nor the information disclosed
herein shall be reproduced or transferred to other documents or
used or disclosed to others for manufacturing purposes, or for any
other purposes, except as specifically authorized in writing by
SWECO. If this manual is supplied in connection with the sale or
delivery of SWECO equipment, it is to be used solely for
maintenance, repair, or installation of such equipment.
Information contained within this publication is subject to change

without notice.
 June, 1999 (Revision March, 2010) SWECO

All Rights Reserved
FOREWORD
There are several forewarnings indicated throughout this manual that may stress a possible unsafe
condition or important information regarding the use of this equipment. Read the definitions of WARNING,
CAUTION and NOTE. Read and understand all instructions before installing, operating, or servicing this
machine. Failure to do so could result in severe personal injury or property damage. Retain this manual
for future reference.
CAUTION - Hazards or unsafe practices that COULD result in minor personal injury or product or
property damage.
This sign alerts you to application tips which will help you in doing certain things quicker and safer.
NOTES:
7. Whenever the LC-unit is changed the battery
1. This manual contains information pertaining to
TM set MUST also be replaced. Otherwise, correct
the TechLube system for SWECO U.S. and
operation of the lubricator cannot be
SWECO Europe. Refer to appropriate
guaranteed.
information.
8. Never change the four-way switch settings
2. Everyone who works on or with the lubricator
while lubricator is in operation, or anytime after
must have access to the operating manual and
starting operation. Changing the settings
pay attention to all relevant instructions and
during operation interferes with the controls
notices.
and monitoring electronics. Therefore, SWECO
3. The operating manual must be kept in a
can no longer guarantee precise lubrication.
complete and easy to read condition.
9. If the position of the “VOL”switches of the four-
4. If removing motion generator for an extended
way code switch does not correspond to the
period of time (exceeding three weeks) set the
TM actual size of the LC-unit, it will lead to
TechLube switches to “OFF”position.
malfunctions caused by incorrect signals of the
5. Use recommended lubricant. Other grease
control unit, and to over- or under- lubrication.
may not adequately withstand the operating
10. Accessories and replacement parts must meet
conditions of the SWECO vibro-energy
the technical requirements. This can be
equipment and may void motion generator
guaranteed by using original parts from
warranty.
SWECO.
6. The operating temperature range is +14°F to
+122°F (-10°C to + 50°C). Within this
temperature range, a regular discharge and
maximum output pressure up to 5 bar (75 psi)
is guaranteed. For temperatures higher than
+122°F (+ 50° C) and lower than +14°F (-10°
C), the correct function can no longer be
TM
guaranteed. The TechLube is a single point
lubricator and is NOT designed to feed more
than a single bearing.
FOREWORD
(continued)
CAUTION - Hazards or unsafe practices that COULD result in minor personal injury or product or
property damage.
This sign alerts you to application tips which will help you in doing certain things quicker and safer.
WARNINGS: CAUTIONS:
TM
1. When installing or maintaining the TechLube 1. This equipment must be installed, operated,
System, shut off and lock out power. Follow all and maintained by qualified personnel to avoid
local and national electrical codes. Failure to personal injury or damage to property.
comply could result in severe personal injury 2. Securely tighten all nuts, bolts, and fittings on
or property damage. the vibrating unit.
2. Care should be taken when removing the 3. When starting machine after an extended
TM
lubricator from the machine as pressure up to shutdown period, make sure to set TechLube
5 bar (75 psi) may be present. The switch switch “ON”and to the correct settings. Failure
should be turned off before the cartridge is TM
to activate TechLube will prevent motion
carefully unscrewed from the machine. generator from being lubricated and will cause
Grease may be ejected from the cartridge if it damage to the bearings.
TM
is not empty. 4. When initially installing the TechLube
3. Do not start and stop your separator more system, new SWECO large diameter (1/4" I.D.)
than four times an hour on a continuous basis. red lube hoses must be installed. Failure to
Frequent starting can cause heat build up replace existing lube lines can damage
which will damage the motion generator. canisters and motion generator. Failure to
Contact your SWECO representative if your comply can void warranty.
process requires frequent starting and 5. The lubricators must be filled with the correct
stopping. grease and must be set to operate correctly
TM
4. Explosive Environments: The TechLube is without causing any hazards to people when
U.L. certified for use in hazardous locations set, installed, and used for its intended
Class I, Division II, Groups A, B, C, & D and purpose. This also pertains to their operation
Class II, Division II, Groups F, & G, and Class together with the complete machine and its
III. lubrication points.
6. Use only prescribed amount of grease to
lubricate motion generator. Too much grease
will cause bearings to overheat and result in
premature bearing failure.
7. Retrofitting, changing, or reconstructing the
lubricator is not allowed. Any questions contact
SWECO.
TABLE OF CONTENTS
Section/Subject Page
1 INTRODUCTION .....................................................................................................................1
2. VARIOUS................................................................................................................................2
2.1 Notification of Damage................................................................................................................... 2
2.2 Lubricator ...................................................................................................................................... 2
2.2.1 Markings............................................................................................................................ 2
2.2.2 Intended Usage................................................................................................................... 2
3. SAFETY INFORMATION ........................................................................................................3
3.1 General Safety Instructions ............................................................................................................. 3
3.2 Safety Information for TechLubeTM .................................................................................................. 3
3.2.1 Safety during Installation and Maintenance......................................................................... 3
3.2.2 Safety when Handling LC-Unit........................................................................................... 3
3.2.3 Safety when Handling Batteries .......................................................................................... 3
4. TECHNICAL DATA.................................................................................................................4
4.1 Product Specifications .................................................................................................................... 4
4.1.1 Components ....................................................................................................................... 4
4.1.2 Function............................................................................................................................. 6
4.2 Weights and Measurements............................................................................................................. 6
4.3 Operating Conditions...................................................................................................................... 6
4.3.1 Temperatures ..................................................................................................................... 6
4.3.2 Ambient Conditions ........................................................................................................... 6
5. STORAGE ..............................................................................................................................7
5.1 General Storage Information........................................................................................................... 7
5.1.1 Storage Conditions ............................................................................................................. 7
5.1.2 Storage Periods .................................................................................................................. 7
6. INSTALLATION INSTRUCTIONS ...........................................................................................8
6.1 Retrofit ........................................................................................................................................... 8
6.2 New Machine................................................................................................................................ 10
7. STARTING AND OPERATING..............................................................................................12
7.1 Preparation .................................................................................................................................. 12
7.2 Before Operation .......................................................................................................................... 12
7.3 Initial Operation........................................................................................................................... 12
7.4 During Operation ......................................................................................................................... 13
8. CHANGING LC-UNIT............................................................................................................13
8.1 General Notes............................................................................................................................... 13
8.2 How to Change LC-Unit ............................................................................................................... 14
9. DRIVE UNIT SETTINGS .......................................................................................................15
9.1 Function Display .......................................................................................................................... 15
9.2 Circuit Board Settings................................................................................................................... 16
9.3 Setting Discharge Period .............................................................................................................. 16
9.4 Setting Volume of LC-Units........................................................................................................... 17
9.5 Starting Discharge........................................................................................................................ 19
9.6 Changing Setting .......................................................................................................................... 19
9.7 Discharge and Discharge Periods................................................................................................. 19
10. GREASE DISPENSING RATES..........................................................................................20
11. TROUBLE SHOOTING .......................................................................................................22
TM
12. TECHLUBE KITS ............................................................................................................23
12.1 Retrofit Kit.................................................................................................................................. 23
12.2 Refill Kit ..................................................................................................................................... 26
LIST OF FIGURES
Figure Number/Subject Page

tm
1 Techlube System ...................................................................................................... 1
2 LC-Units ...................................................................................................................... 1
tm
3 Techlube Components .............................................................................................. 5
4 Support Base............................................................................................................... 5
5 Protective Cover (Optional).......................................................................................... 5
6 Assembled Unit ........................................................................................................... 5
7 Measurements............................................................................................................. 6
8 Round Separator ......................................................................................................... 9
9 Round Separator ......................................................................................................... 9
10 Retrofit Installation (U.S.)........................................................................................... 11
11 Retrofit Installation (SWECO Europe) ........................................................................ 11
12 Assembled Unit ......................................................................................................... 12
13 Battery Direction........................................................................................................ 14
14 LED Signals .............................................................................................................. 15
15 Circuit Board ............................................................................................................. 16
16 Round Separators w/1/3 HP U.S. Motion Generator................................................... 17
17 Round Separators w/1/2 HP U.S. Motion Generator................................................... 17
18 Round Separators w/2-1/2 or 5 HP Motion Generator (U.S. and Europe) ................... 18
19 On/Off Switch ............................................................................................................ 19
20 Actual Grease Flow Rates for 120cc Luber (U.S.) ...................................................... 20
21 Actual Grease Flow Rates for 250cc Luber (U.S.) ...................................................... 20
22 Actual Grease Flow Rates for 120cc Luber (SWECO Europe).................................... 21
23 Actual Grease Flow Rates for 250cc Luber (SWECO Europe).................................... 21
24 Trouble Shooting ....................................................................................................... 22
tm
25 Techlube Retrofit Kits (U.S.).................................................................................... 24
tm
26 Techlube Retrofit Kits (SWECO Europe) ................................................................. 25
tm
27 Techlube Refill Kits ................................................................................................. 26
SWECO TechLubeTM
1 INTRODUCTION
This manual contains information pertaining to the “Next Generation”TechLubeTM system
(released February, 2007) for SWECO U.S. and SWECO Europe. It has been field tested
and customer approved for better reliability and consistency.
The TechLubeTM is an automatic grease lubrication system with pre-selected grease and
dispensing rates established by SWECO. This system provides optimum lubrication of the
motion generator top and bottom bearings. It also eliminates manual re-greasing and
assures the bearings are being re-greased to provide longer bearing life.
The TechLubeTM is for use in hazardous locations Class I, Division II, Groups A, B, C, & D
and Class II, Division II, Groups F, & G, and Class III. It is also CE approved and U.L.
certified.
Two different volumes are available; 120cc (standard) and 250cc, and each are filled with
SWECO recommended grease to provide proper lubrication. All standard applications are
supplied with recommended grease for normal temperature environments. Upon request,
the LC-unit (lubrication canister) can be filled with white food grade grease for food grade
applications.
NOTE
This manual contains information pertaining to the TechLubeTM system for SWECO U.S.
and SWECO Europe. Refer to appropriate information.
Figure 1
TechLubeTM System
250cc
120cc
120cc White Food Grade
Figure 2
LC-Units
1
TechLubeTM SWECO
2. VARIOUS
2.1 Notification of Damage
The TechLubeTM can be ordered and delivered according to customer specifications in
regards to type of grease and size/content of LC-unit (lubrication canister unit).
Check packing and equipment for damage when delivered. Notify carrier and SWECO
immediately of any damage. A relevant certificate from the driver must be supplied. Inform
all parties of any damage that becomes apparent when the packing material is removed.
Upon delivery, verify what you ordered is what you have received. Use packing slip to
identify contents. Contact SWECO or a representative if anything is missing.
2.2 Lubricator
2.2.1 Markings
 SWECO TechLubeTM is clearly marked with a label on the drive system and a label on
the LC-unit.
 CE Mark on drive unit and LC-unit.
NOTE
It is recommended to mark the date of installation where the CE marking is located on
the LC-unit.
 UL Mark on drive unit (USA/Canada only).

2.2.2 Intended Usage
The lubricator:
 Immediately supplies all lubrication points with grease, at a pressure build-up of
maximum 5 bar (75 psi), permanently, precisely and independent of temperature.
 Is intended for use on SWECO equipment only.
 Is only to be used for the ordered purpose and purposes confirmed by SWECO.
 Is only to be used for operating conditions recommended in this operating manual.
 Is only to be used with settings and variations recommended by this operating
manual.
Any other usage, setting and variation is considered to be inappropriate. When in doubt,
consult SWECO.
2
SWECO TechLubeTM
3. SAFETY INFORMATION
3.1 General Safety Instructions
Read, understand, and follow previous section “General Safety Practices”located at the
beginning of this manual. This equipment must be installed, operated, and maintained by
qualified personnel to avoid personal injury or damage to property.
3.2 Safety Information for TechLubeTM
3.2.1 Safety during Installation and Maintenance
 Ensure that all workstations and traffic routes are clean and safe!
 Ensure that the relevant regulations and guidelines are adhered to when the
installation or maintenance work is carried out in places where danger of falling exists.
 Ensure that the relevant safety and operating instructions are observed when the
lubricators are installed on machines or in factories (i.e. to stop the machine).
3.2.2 Safety when Handling LC-Unit
 Avoid contact of grease with eyes, skin, and clothing!
 Avoid swallowing of grease!
 Prevent grease from getting into soil or sewer system!
 Observe any safety data sheets of grease! If needed, consult SWECO for MSDS
sheets.
 Grease on traffic ways will increase danger of slipping! Therefore, immediately clean
grease from floors!
 Use only original LC-units from SWECO!
3.2.3 Safety when Handling Batteries
 Avoid contact of battery substances with eyes, skin and clothing!
 Avoid swallowing any leaking battery substances!
 Do not expose batteries to extreme temperature and do not throw into open fire!
 Do not recharge batteries!
 Ensure that regulations for waste disposal of batteries are observed!
 Use only original battery sets from SWECO!
3
TechLubeTM SWECO
4. TECHNICAL DATA
4.1 Product Specifications
4.1.1 Components
Lubricators are delivered as requested by the customer in regards to size and grease
filling. The components of the TechLubeTM system consist of the following: (refer to
Figure’ s 3 through 6):
a. Plug - remove plug only when ready to install lubricator.
b. Support base - made out of black plastic and adds stability to lubrication system
(outer thread G1/4). Item is shipped loose. Re-usable!
c. LC-unit (Lubrication Canister) - made out of transparent plastic. Three windows are
provided which enables you to see how much lubricant is left in the LC-unit at all
times. The LC-unit is available in two different volumes; 120cc and 250cc (thread
size R 1/4″). All standard applications are supplied with recommended grease for
normal temperature environments. Upon request, the LC-unit can be filled with white
food grade grease for food grade applications. Not refillable!
d. Drive unit - consists of a tough gear motor and circuit board with various
components (i.e. LED-function display, setting switches, micro-processor, etc.).
Setting of the discharge time and type of LC-unit is done here. Re-usable!
e. Battery set - consists of three AA batteries, each 1.5 V. Not rechargeable!
f. Drive unit cover - a plastic transparent cover to protect the unit from moisture,
weather, and damage. The on/off switch is part of this cover and can be turned with
the help of a screwdriver or coin. The blinking LED signals can be seen through the
transparent plastic. Re-usable!
g. Protective cover - supplied with the lubrication system but is optional. This cover is
attached to the drive unit cover and is recommended for use in dusty or extremely
wet environments. Re-usable!
Whenever the LC-unit is changed the battery set MUST also be replaced. SWECO
offers a refill kit which includes one LC-unit (item c) and one battery set (item e). Refer
to Section 12.2 for details.
4
SWECO TechLubeTM
c f
d
a
e
Figure 3
TechLubeTM Components
f
Ref.
g
b
Figure 4 Figure 5
Support Base Protective Cover (Optional)
Figure 6
Assembled Unit
5
TechLubeTM SWECO
4.1.2 Function
In the LC-unit, a motor driven spindle pushes the lubricant out of the LC-unit. This moves
the piston and builds up pressure in the LC-unit of up to 5 bar (75 psi). The automatic
pressure shut off will turn the system OFF after several attempts when the pressure
exceeds 5 bar (75 psi).
The size of the LC-unit must be adjusted with the “VOL”switches of the four-way code
switch on the circuit board. The desired discharge period must be adjusted with the
“TIME”switches.
4.2 Weights and Measurements
Volume Diameter Total Length Weight Weight

D L Empty Filled with
Grease
cc fl. oz. mm inch mm inch kg lbs. kg lbs.
120 4.06 71 2.8 165 6.50 0.386 0.851 0.498 1.100
250 8.45 71 2.8 215 8.46 0.417 0.919 0.652 1.440
Figure 7
Measurements
4.3 Operating Conditions

4.3.1 Temperatures
The operating temperature range is +14°F to +122°F (-10°C to + 50°C). Within this
temperature range, a regular discharge and maximum output pressure up to 5 bar (75 psi)
is guaranteed. For temperatures higher than +122°F (+ 50° C) and lower than +14°F (-10°
C), the correct function can no longer be guaranteed.
4.3.2 Ambient Conditions
The drive unit has a plastic cover to protect the unit from moisture, weather, and damage.
The protective cover (Figure 5, item g) is recommended for use in dusty or extremely wet
environments.
Ambient media, especially chemically aggressive substances, may affect sealing rings and
plastic materials.
6
SWECO TechLubeTM
5. STORAGE
5.1 General Storage Information
When lubricators are not immediately installed, you must ensure appropriate storage
conditions in dry, dust free, and sunlight-protected rooms indoors.
5.1.1 Storage Conditions
 Dry
 Dust free
 Temperature +68°F ± 9°F (+20°C ± 5°C)
5.1.2 Storage Periods
 Up to one year
LC-Unit
Battery Set
 Up to two years
Drive Unit
Drive Unit Cover
7
TechLubeTM SWECO
6. INSTALLATION INSTRUCTIONS
6.1 Retrofit
If adding (retrofitting) the TechLubeTM system to an existing manual lubricated SWECO
machine, refer to the following steps 1 through 10 for installation of the necessary mounting
hardware and hoses (refer to Figure’ s 8 and 9). For retrofit parts and part numbers, refer to
Section 12.1.
1. Shut off and lock out power per ANSI lockout/tagout standards. Follow all local and
national electrical codes.
2. Remove table frame and all frames above table frame.
3. For units operating with a 2-1/2 horsepower (1.85 kW) or 5 horsepower (3.7 kW) motion
generator proceed to step 4. For units operating with a 1/2 horsepower motion
generator, refer to step 3a.
a. For a unit with a 1/2 horsepower motion generator, the base shell will need to
have two 13/16" holes drilled prior to the installation of the TechLubeTM retrofit
kit. Drill the first hole 5 inches from the left side of the base door hinge and 3-1/2
inches from the bottom of the base shell. The second hole is to be drilled 4
inches vertically above the first hole.
4. Remove top weight assembly (if necessary) to obtain access to top lube coupler.
5. Remove existing lube lines: bottom, top and top lube coupler.
6. Install new lube lines (red), which are pre-filled with SWECO recommended lubricant
(remove cap only when ready to install new lines).
7. Remove existing lube (grease) fittings.
CAUTION
TM
When initially installing the TechLube system, new SWECO large diameter (1/4" I.D.)
red lube hoses must be installed. Failure to replace existing lube lines can damage
canisters and motion generator. Failure to comply can void warranty.
8
SWECO TechLubeTM
TOP LUBE COUPLER TOP WEIGHT ASSEMBLY

TABLE FRAME
TOP LUBE LINE
EXISTING LUBE FITTINGS
BOTTOM LUBE LINE
Figure 8
Round Separator (U.S.)
TOP WEIGHT ASSEMBLY
TABLE FRAME
TOP LUBE LINE
1/4 STREET ELBOW
1/4 - 1/8 REDUCTIONS
1/4 STREET ELBOW
BOTTOM LUBE LINE
Figure 9
Round Separator (SWECO Europe)
9
TechLubeTM SWECO
8. For standard applications the TechLubeTM system contains two 120cc canisters to provide
lubrication to both the top and bottom bearing. Some machines, operating with a 5
horsepower (3.7 kW) motion generator, have the option of using a 250cc canister for the
top bearing only (refer to step 8d).
Follow steps 8a through 8c for installation of the mounting hardware for the two 120cc
canisters for standard applications:
a) Top Lube Line - for standard U.S. applications install one 1/4" street elbow and
one 1/4", 90° swivel elbow in the top lube line position as shown in Figure 10. For
standard SWECO Europe applications install two 1/4-1/8 reductions and one 1/4",
90° swivel elbow in the top lube line position as shown in Figure 11.
b) Bottom Lube Line - for standard U.S. applications install one 1/4" street elbow and
one 1/4" swivel elbow in the bottom lube line position as shown in Figure 10. For
standard SWECO Europe applications install two 1/4-1/8 reductions and one 1/4"
swivel elbow in the bottom lube line position as shown in Figure 11.
c) Before installing canisters follow instructions in Section 7 for preparation and initial
operation of the TechLubeTM system.
d) For optional U.S. applications with 250cc canister for top bearing, install one 1/2-
1/4 NPT fitting kit and one 1/4", 90° swivel elbow in the top lube line position.
9. Re-install top weight assembly (if applicable) and frames.
10. See following sections for starting, operating, switch settings, and proper lubrication
feed rate.
CAUTION
When initially installing the TechLubeTM system, new SWECO large diameter (1/4" I.D.)
red lube hoses must be installed. Failure to replace existing lube lines can damage
canisters and motion generator. Failure to comply can void warranty.
NOTE
It is recommended to mark the date of installation where the CE marking is located on
the LC-unit.
NOTE
The operating temperature range is +14°F to +122°F (-10°C to + 50°C). Within this
temperature range, a regular discharge and maximum output pressure up to 5 bar (75
psi) is guaranteed. For temperatures higher than +122°F (+ 50° C) and lower than +14°F
(-10° C), the correct function can no longer be guaranteed. The TechLubeTM is a single
point lubricator and is NOT designed to feed more than a single bearing.
6.2 New Machine

If starting up a new machine where the TechLubeTM system is already installed, refer to
following sections for starting, operating, switch settings, and proper lubrication feed rates.
No other changes are required.
10
SWECO TechLubeTM
120cc CANISTER
FOR TOP BEARING
LUBE LINE TO
MOTION GENERATOR
1/4" SWIVEL ELBOW

SUPPORT BASE
1/4" STREET ELBOW
LUBE LINE TO
MOTION GENERATOR
120cc CANISTER FOR

BOTTOM BEARING
1/4" SWIVEL ELBOW
MACHINE BASE
Figure 10
Retrofit Installation
(U.S.)
1/4 STREET ELBOW

LUBE LINE TO
120cc CANISTER MOTION GENERATOR
FOR TOP BEARING
1/4" SWIVEL ELBOW
SUPPORT BASE 1/4 - 1/8 REDUCTIONS

LUBE LINE TO
MOTION GENERATOR
1/4" SWIVEL ELBOW

120cc CANISTER FOR
BOTTOM BEARING
1/4 STREET ELBOW

Figure 11
Retrofit Installation
MACHINE BASE (SWECO Europe)
NOTE: Some machines have the option of using a 250cc canister for top bearing only.
11
TechLubeTM SWECO
7. STARTING AND OPERATING

7.1 Preparation
Before installing the lubricator, the lubrication points and any extensions must be
adequately pre-lubricated with the same lubricant which is contained in the TechLubeTM
system. For this purpose SWECO offers a lubricant cartridge for grease guns with
recommended lubricant. A support base (outer thread G 1/4) is also included and must be
used for the installation of the lubricator to provide stability.
7.2 Before Operation
 Completely check lubricator for visible damages!
 Check if LC-unit is filled with requested grease!
 Has a new battery pack been inserted?
 Does the “VOL”switches of the four-way code switch in the drive unit match the correct
size of LC-unit (see Figure’ s 16 through 18)?
 Does the “TIME”switches of the four-way code switch in the drive unit match the
desired discharge period (see Figure’ s 16 through 18)?
 Are all components properly assembled and screwed together hand tight?
7.3 Initial Operation
The TechLubeTM is delivered with a pre-set discharge period of 12 months for the 120cc
unit and 24 months for the 250cc unit (all four switches, Time and Volume, are set
downward).
 Regardless of which option you choose, the operator must check the setting again and
carry out any desired changes before starting lubricator (see Section 9)!
 Pre-lubricate the lubrication point with the same lubricant that is contained in the
TechLubeTM.
 Check if the thread of the TechLubeTM (R 1/4) corresponds to the thread of the screw
point.
 Remove plug from LC-unit, screw on support base, and then screw lubricator into
lubrication point hand-tight. Never screw lubricator into lubrication point a second time,
as this may destroy the self-sealing feature of the thread.
 All connecting threads must be additionally sealed with a suitable, standard sealant.
 To start discharge, turn rotary switch on the cover of the drive unit from position “OFF”
to “ON”(see Section 9.5).
The red LED signal and the running of the motor indicate that the discharging of lubricant
has begun.
Figure 12
Assembled Unit
12
SWECO TechLubeTM
7.4 During Operation

 Carry out regular performance checks during operation. Check for possible leakages
and status of lubricator (see Section 9.1, Function display)!
 Regularly monitor fill-level of transparent LC-unit!
 In case of malfunctions during operation, check the trouble shooting chart in Section 11.
If malfunction cannot be eliminated, contact SWECO or your representative.
Never change the four-way switch settings while lubricator is in operation, or anytime after
starting operation. Changing the settings during operation interferes with the controls and
monitoring electronics. Therefore, SWECO can no longer guarantee precise lubrication.
8. CHANGING LC-UNIT
8.1 General Notes
A simultaneous blinking of the red and green LED indicates that the empty LC-unit must be
changed.
Whenever the LC-unit is changed, the battery set must also be replaced. Otherwise,
correct operation of the lubricator cannot be guaranteed.
During the LC-unit exchange, it is possible to choose a different size and a different
discharge period for the new LC-unit by resetting the four-way code switches on the circuit
board.
Since the drive unit and circuit board must always be protected from moisture, the
exchange must be carried out in a dry place!
13
TechLubeTM SWECO
8.2 How to Change LC-Unit

a. Shut off and lock out power per ANSI lockout/tagout standards.
b. With a coin or screwdriver, turn rotary switch from position “ON”to “OFF”.
c. Completely screw off and remove complete lubricator from lubrication point.
d. Remove protective cover (if applicable).
e. Unscrew cover of drive unit.
f. Remove drive unit from LC-unit.
g. Remove battery set (OLD) from drive unit.
h. Insert battery set (NEW) in direction of arrows into drive unit as shown in Figure 13. If
battery set should jam while inserting into drive unit, push battery inwards toward circuit
board.
i. Check settings. The settings of the four-way code switch should be changed in cases
where a different size LC-unit was used, or if a different discharge period is desired (see
Figure’ s 16 through 18 for settings available).
j. Remove support base from old LC-unit.
k. Place drive unit on top of new LC-unit until teeth of both units are locked.
l. Screw on drive cover hand-tight completely to engage drive cover switch to drive motor.
m. Add protective cover (if applicable).
n. Pre-lubricate the lubrication point with the same lubricant that is contained in the
TechLubeTM.
o. Remove plug from LC-unit.
p. Screw on support base.
q. Screw lubricator into lubrication point hand-tight, but DO NOT screw in a second time
as this may destroy the self-sealing feature of the thread.
r. Turn rotary switch from position “OFF”to “ON”.
Discharge will start!
Arrow pointing downward
Figure 13
Battery Direction
14
SWECO TechLubeTM
9. DRIVE UNIT SETTINGS

9.1 Function Display
The LEDs (Light Emitting Diodes) are on the circuit board and are visible through the
transparent drive cover (see Figure 14).
The TechLubeTM has a red and green LED. The following signals about operating
conditions/malfunctions are displayed by the LED for the user.
LED Signal Signal Time Meaning

Green Blinking Every 15 Seconds Operation OK
Red Blinking Every 8 Seconds Malfunction/Error
Green and Red Blinking Every 3 Seconds LC-unit empty
Red Continuous Constant TechLubeTM is currently
discharging
Figure 14
LED Signals
15
TechLubeTM SWECO
9.2 Circuit Board Settings

There is a four-way code switch on the circuit board. The two “Time”switches are used to
set the discharge period, and the two “VOL”switches are used to set the volume of the
discharge.
Battery Set
LED Red
LED Green
Four-way
Code Switch
for “Time”and
“Volume”
Figure 15
Circuit Board
9.3 Setting Discharge Period

The discharge period of the LC-unit must be set with the “TIME”switches of the four-way
code switch on the circuit board of the drive unit.
You may set /change the switches with the help of a small screwdriver or with your fingers.
Refer to Figure’
s 16 through 18 for various switch settings.
16
SWECO TechLubeTM
9.4 Setting Volume of LC-Units

The size of the LC-unit must be set with the “VOL”switches of the four-way code switch on
the circuit board of the drive unit.
You may set /change the switches with the help of a small screwdriver or with your fingers.
Refer to Figure’ s 16 through 18 for the various switch settings.
If the position of the “VOL”switches of the four-way code switch does not correspond to
the actual size of the LC-unit, it will lead to malfunctions (see Section 11) caused by
incorrect signals of the control unit, and to over- or under- lubrication.
U.S. MOTION GENERATORS

Bearing Hours of Switch Settings Months to
Luber Size
Location Operation Empty
20-24 Hours 6
TIME VOLUME
Top 120cc 14-19 Hours 12

TIME VOLUME
8-13 Hours TIME VOLUME 12

Figure 16
Round Separators w/ 1/3 HP U.S. Motion Generator (1200, 1500 and 1800 RPM)
(TOP BEARING ONLY)
Bearing Hours of Switch Settings Months to

Luber Size
Location Operation Empty
20-24 Hours 6
TIME VOLUME
Top 120cc 14-19 Hours 12

TIME VOLUME
8-13 Hours TIME VOLUME 12
20-24 Hours 12
Bottom 120cc TIME VOLUME
14-19 Hours SWECO recommends manual re-lube with 1/4 fluid

8-13 Hours ounces after 1000 hour.
Figure 17
Round Separators w/ 1/2 HP U.S. Motion Generator (1200, 1500 and 1800 RPM)
17
TechLubeTM SWECO
U.S. AND EUROPE MOTION GENERATORS
Switch Months to
Switch Months to
Motion Generator / Luber Hours of Settings Empty
Settings Empty
Bearing Size Operation 1500/1800 1500/1800
1200 RPM 1200 RPM
RPM RPM
20-24 Hours 12 6
TIME VOLUME TIME VOLUME
2-1/2 HP
or 5 HP Bottom 120cc 14-19 Hours 24 12
Bearing TIME VOLUME TIME VOLUME
8-13 Hours 24 12
Figure 18
Round Separators w/ 2-1/2 or 5 HP Motion Generator (U.S. and Europe, 1200, 1500 and
1800 RPM)
18
SWECO TechLubeTM
9.5 Starting Discharge

Using a screwdriver or coin, turn the switch on the cover of the drive system (see Figure 19)
from position “OFF”to “ON”in order to start the discharge, or from position “ON”to “OFF”to
stop or end the discharge.
Figure 19
On/Off Switch
9.6 Changing Setting

Changing the discharge period and/or size of the LC-unit is only possible when a new LC-
unit is attached. In case the settings must be changed during current operation, i.e. after
discharge was started, you must attach a new, completely filled LC-unit and a new battery
set.
Changing the settings during operation interferes with the controls and monitoring
electronics. Therefore, SWECO can no longer guarantee precise lubrication.
Always use a new, completely full LC-unit and new battery set after each change of
setting. Never use a partially empty LC-unit.
9.7 Discharge and Discharge Periods
The discharge of the TechLubeTM is precise and independent of temperature. Depending on
the user’
s setting, it will permanently and precisely supply grease to the intended lubrication
points.
The discharge period is automatically pre-set to 12 months for 120cc unit and 24 months for
250cc unit (all switches set downward).
The user must always check the correct discharge setting before starting the unit.
19
TechLubeTM SWECO
10. GREASE DISPENSING RATES

Grease dispensing rates may be adjusted based upon operating experience. The
reference charts show the actual grease dispensing rate for standard applications based
upon the switch settings (time and volume) and how many approximate months for lubers
to empty. Refer to Figure’ s 20 and 21 for U.S. grease flow rates and Figure’
s 22 and 23
for SWECO Europe grease flow rates.
CAUTION
Use only prescribed amount of grease to lubricate motion generator. Too much grease
will cause bearings to overheat and result in premature bearing failure.
U.S. MOTION GENERATORS
Switch Settings
TIME VOLUME
TIME VOLUME
Dispensing Rate Fluid

(cc) 0.67 0.33
Months to Empty 6 12
Figure 20
Actual Grease Flow Rates for 120cc Luber (U.S.)
Switch Settings

(cc) 0.67 0.33
Months to Empty 12 24
Figure 21
Actual Grease Flow Rates for 250cc Luber (U.S.)
20
SWECO TechLubeTM
SWECO EUROPE MOTION GENERATORS
Switch Settings
TIME VOLUME TIME VOLUME TIME VOLUME

(cc) 1.33 0.67 0.33
Months to Empty 3 6 12
Figure 22
Actual Grease Flow Rates for 120cc Luber (SWECO Europe)
Switch Settings
TIME VOLUME TIME VOLUME TIME VOLUME

(cc) 1.33 0.67 0.33
Months to Empty 6 12 24
Figure 23
Actual Grease Flow Rates for 250cc Luber (SWECO Europe)
21
TechLubeTM SWECO
11. TROUBLE SHOOTING

In case of malfunctions during operation, please check the following chart for possible
causes and corrective actions. If a malfunction is not listed, please contact SWECO or
your representative for corrective action.
Malfunction Possible Cause Corrective Action

TM
Techlube does not function. The switches on the cover Turn switches to “ON”.
are in the “OFF”position.
Drive unit cover not completely Tighten drive unit cover.
tightened.
No batteries in the drive unit. Insert battery set.
Old batteries were used. Insert new battery set.
Batteries are leaking. Replace drive unit.
Parts are not correctly screwed Correctly screw parts
together. together or screw tighter.
The red and green blinking LED Settings were changed during Replace LC-unit with a full
TM
display of the Techlube the currently running operation one, insert a new battery set,
signals “end of discharge or adjusted wrong from the and restart.
period”, but LC-unit is not beginning.
empty yet.
The green blinking LED display Settings were changed during Replace LC-unit with a full
TM
of the Techlube signals the currently running operation one, insert a new battery set,
“system in operation”, but the or adjusted wrong from the and restart.
LC-unit is empty. beginning.
The red blinking LED display of Clogged duct and/or connection Clean duct and connection
TM
the Techlube signals “system parts. parts, turn unit OFF and then
malfunction”. ON again.
Counter pressure is too high. Lower counter pressure.

TM
Techlube does not discharge. Use of old batteries. Insert a new battery set.
Unit had been operating below - Operate unit within specified

10°C (14°F) for a long period of temperature range.
time.
Settings were changed during Replace LC-unit with a full

the currently running operation one, insert a new battery set,
or adjusted wrong from the and restart.
beginning.
Figure 24
Trouble Shooting
22
SWECO TechLubeTM
12. TECHLUBETM KITS

12.1 Retrofit Kit
If adding (retrofitting) the TechLubeTM system to an existing manually lubricated SWECO
machine, you will need to order a TechLubeTM retrofit kit. Figure 25 lists the U.S.
TechLubeTM retrofit kits available and Figure 26 refers to SWECO Europe TechLubeTM
retrofit kits. Kits are dependant upon separator size, horsepower, and canister size. It also
lists the components of each kit.
1. The TechLubeTM retrofit kit for standard applications consist of the following:
a. Two canisters (120cc is standard, 250cc on top bearing optional). Select per
separator size and motion generator horsepower.
b. Two to three lube hoses, depending on separator size and motion generator
horsepower. Lube hoses are filled and capped with recommended lubricant.
c. Mounting hardware: Hardware is filled and capped with recommended lubricant.
For U.S. units, 45-degree elbows are needed to mount canisters up and away
from the base door. Mounting hardware part number 02-1189-F1 is the 1/4", 45°
street elbow required for 120cc canister. Part number 02-1198-F1 is the 1/2-1/4
NPT fitting kit required for the 250cc canister. For units with 1/2 HP motion
generators, additional components are required where lube lines are not standard.
2. All parts for the TechLubeTM retrofit kit can be supplied as an entire kit or as individual
parts.
NOTE
The part numbers shown reflect parts filled and capped with recommended grease for normal
temperature environments (suffix of the SWECO part numbers are -F1). For food grade
applications, parts are filled and capped with recommended white food grade grease (suffix of
the SWECO part numbers are –F4).
Accessories and replacement parts must meet the technical requirements. This can be
guaranteed by using original parts from SWECO.
23
TechLubeTM SWECO
U.S. RETROFIT KITS
SEPARATOR
TM
MODEL/ HP LOCATION LUBE HOSE (1/4"ID) MOUNTING HARDWARE TECHLUBE
TM
TECHLUBE PART NO. & LENGTH PART NO. AND DESCRIPTION CANISTER
RETROFIT (*See Note #1b & #2) (*See Note #1c & #2) PART NO. (SIZE)
KIT PART NO. (*See Note #1a & #2)
(*See Note #2)
02-1189-F1 (Street Elbow,1/4", 45°)
ZS24 Top (Only) 10-724-F1 (15") 10-479-F1(2)(Sw. Elbow 1/4-NPT, 90°) S48K42030-F1 (120cc)
S24K03304-F1 1/3 02-159-F1 (Elbow 1/8-NPT, 90°)
02-122-F1 (2)(Adapter, 1/4-NPT)
Top 00-436-F1 (16") 02-1189-F1 (Street Elbow,1/4", 45°) S48K42030-F1 (120cc)
Bottom 00-436-F1 (16") 02-1189-F1 (Street Elbow,1/4", 45°) S48K42030-F1 (120cc)
ZS30 10-479-F1(2)(Sw. Elbow 1/4-NPT, 90°)
S30K05044-F1 1/2 Top Coupler None 02-113-F1 (Nipple, 1/8-NPTx5") -
02-159-F1 (Elbow 1/8-NPT, 90°)
02-122-F1 (2)(Adapter, 1/4-NPT)
Top F20K19024-F1 (21") 02-1119-F1(Street Elbow,1/4", 90°) S48K42030-F1 (120cc)
MX30 & MX40 Bottom 00-338-F1 (20") 02-1119-F1(Street Elbow,1/4", 90°) S48K42030-F1 (120cc)
S30K05744-F1 1/2 10-479-F1(2)(Sw. Elbow 1/4-NPT, 90°)
Top Coupler None
Bottom 00-338-F1 (20") 02-1189-F1 (Street Elbow,1/4", 45°) S48K42030-F1 (120cc)
ZS40 10-479-F1(2)(Sw. Elbow 1/4-NPT, 90°)
S40K05044-F1 1/2 Top Coupler None 02-113-F1 (2)(Nipple, 1/8-NPTx5") -
02-122-F1 (2)(Adapter, 1/4-NPT)
02-159-F1 (2)(Elbow 1/8-NPT, 90°)
XS40 Bottom 00-338-F1 (20") 02-1189-F1 (Street Elbow,1/4", 45°) S48K42030-F1 (120cc)
S40K25044-F1 2-1/2 10-479-F1(2)(Sw. Elbow 1/4-NPT, 90°)
Top Coupler 00-224-001-F1 (6-1/2") 10-599-F1(1)(Sw. Elbow 1/8-NPT, 90°)
XS48 Bottom 00-338-F1 (20") 02-1189-F1 (Street Elbow,1/4", 45°) S48K42030-F1 (120cc)
S48K25044-F1 2-1/2 10-479-F1(2)(Sw. Elbow 1/4-NPT, 90°)
Top Coupler 00-224-001-F1 (6-1/2") - -
Top 00-338-F1 (20") 02-1189-F1(Street Elbow,1/4", 45°) S48K42030-F1 (120cc)
Sanitary 48" Bottom 00-347-F1 (28-1/8") 02-1189-F1(Street Elbow,1/4", 45°) S48K42030-F1 (120cc)
S48K25944-F1 2-1/2 10-479-F1(2)(Sw. Elbow 1/4-NPT, 90°)
Top Coupler 00-224-001-F1 (6-1/2")
MX48 & MX60 Bottom 00-347-F1 (28-1/2") 02-1119-F1(Street Elbow,1/4", 90°) S48K42030-F1 (120cc)
S60K25744-F1 2-1/2
10-479-F1(2)(Sw. Elbow 1/4-NPT, 90°)
Top Coupler 10-1271-F1 (12")
XS60 Bottom F10K43023-F1 (26") 02-1189-F1(Street Elbow,1/4", 45°) S48K42030-F1 (120cc)
S60K25044-F1 2-1/2 10-479-F1(2)(Sw. Elbow 1/4-NPT, 90°)
Top Coupler 00-224-001-F1 (6-1/2") - -
Sanitary 60" Bottom 00-347-F1 (28-1/8") 02-1189-F1(Street Elbow,1/4", 45°) S48K42030-F1 (120cc)
S60K25944-F1 2-1/2
10-479-F1(2)(Sw. Elbow 1/4-NPT, 90°)
Top Coupler 10-1271-F1 (12")
S60K50044-F1 5 10-479-F1(2)(Sw. Elbow 1/4-NPT, 90°)
Top Coupler 10-808-F1 (9") - -
Top F10K43023-F1 (26") 02-1198-F1 (1/2-1/4 NPT Fitting Kit) S48K82031-F1 (250cc)
S60K50084-F1 5 10-479-F1(2)(Sw. Elbow 1/4-NPT, 90°)
(Optional) Top Coupler 10-808-F1 (9") - -
Top 00-339-F1 (22") 02-1189-F1(Street Elbow,1/4", 45°) S48K42030-F1 (120cc)
US/XS72 Bottom 00-347-F1 (28-1/2") 02-1189-F1(Street Elbow,1/4", 45°) S48K42030-F1 (120cc)
S72K50044-F1 5 10-479-F1(2)(Sw. Elbow 1/4-NPT, 90°)
Top Coupler 10-808-F1 (9") - -
Top 00-339-F1 (22") 02-1198-F1 (1/2-1/4 NPT Fitting Kit) S48K82031-F1 (250cc)
US/XS72
Bottom 00-347-F1 (28-1/2") 02-1189-F1(Street Elbow,1/4", 45°) S48K42030-F1 (120cc)
S72K50084-F1 5 10-479-F1(2)(Sw. Elbow 1/4-NPT, 90°)
(Optional)
Top Coupler 10-808-F1 (9") - -
Figure 25
TechLubeTM Retrofit Kits (U.S.)
* Refer to notes in Section 12.1
NOTE
The part numbers shown reflect parts filled and capped with recommended grease for normal temperature
environments (suffix of the SWECO part numbers are -F1). For food grade applications, parts are filled and capped
with recommended white food grade grease (suffix of the SWECO part numbers should be -F4).
24
SWECO TechLubeTM
SWECO EUROPE RETROFIT KITS

SEPARATOR HP LOCATION LUBE HOSE (1/4"ID) MOUNTING HARDWARE TECHLUBETM
SIZE/ (kW) PART NO. & PART NO. AND DESCRIPTION LUBER
TECHLUBETM LENGTH (*See Note #1c & #2) PART NO. (SIZE)
RETROFIT (*See Note #1b & #2) (*See Note #1a & #2)
KIT PART NO.
(*See Note #2)
2-1/2 Top 00-338-F1 (20") 118458 (4) (reduction 1/4F - 1/8M straight) S48K42030-F1
XS40 & US48 (1.85) Bottom 00-338-F1 (20") S48K42031 (2) (lube adapter) (120cc)
S48K25044-F1EU 10-479-F1(2) (sw. elbow 90° 1/4-NPT) S48K42030-F1
18793 (2) (elbow 45° 1/4 M/F) (120cc)
2-1/2 Top 00-338-F1 (20") 118458 (4) (reduction 1/4F - 1/8M straight) S48K42030-F5
XS40 & US48 (1.85) Bottom 00-338-F1 (20") S48K42031 (2) (lube adapter) (120cc)
18793 (2) (elbow 45° 1/4 M/F) (120cc)
2-1/2 Top F10K43023-F1 (26") 118458 (4) (reduction 1/4F - 1/8M straight) S48K42030-F1
US60 (1.85) Bottom F10K43023-F1 (26") S48K42031 (2) (lube adapter) (120cc)
18793 (2) (elbow 45° 1/4 M/F) (120cc)
2-1/2 Top F10K43023-F1 (26") 118458 (4) (reduction 1/4F - 1/8M straight) S48K42030-F5
18793 (2) (elbow 45° 1/4 M/F) (120cc)
2-1/2 Top F20K19023-F1 (19") 02-1119-F1(Street Elbow,1/4", 90°) S48K42030-F1

MX48 & MX60 (1.85) Bottom 00-347-F1 (28-1/2") 02-1119-F1(Street Elbow,1/4", 90°) (120cc)
S60K25744-F1EU 10-479-F1(2)(Sw. Elbow 1/4-NPT, 90°) S48K42030-F1
10-1271-F1 (12") (120cc)
2-1/2 Top F20K19023-F1 (19") 02-1119-F1(Street Elbow,1/4", 90°) S48K42030-F5

MX48 & MX60 (1.85) Bottom 00-347-F1 (28-1/2") 02-1119-F1(Street Elbow,1/4", 90°) (120cc)
S60K25744-F5EU 10-479-F1(2)(Sw. Elbow 1/4-NPT, 90°) S48K42030-F5
10-1271-F1 (12") (120cc)
5 Top F10K43023-F1 (26") 118458 (4) (reduction 1/4F - 1/8M straight) S48K82031-F1
S60K50084-F1EU 10-479-F1(2)(sw. elbow 90° 1/4-NPT) S48K42030-F1
18793 (2) (elbow 45° 1/4 M/F) (120cc)
5 Top 00-339-F1 (22") 118458 (4) (reduction 1/4F - 1/8M straight) S48K82031-F1
US/XS72 (3.7) Bottom 00-347-F1 (28-1/2") S48K42031 (2) (lube adapter) (250cc)
S72K50084-F1EU 10-479-F1 (2) (sw. elbow 90° 1/4-NPT) S48K42030-F1
18793 (2) (elbow 45° 1/4 M/F) (120cc)
Figure 26
TechLubeTM Retrofit Kits (SWECO Europe)
* Refer to notes in Section 12.1
NOTE
The part numbers shown reflect parts filled and capped with recommended grease for normal temperature
environments (suffix of the SWECO part numbers are -F1). The part numbers shown with suffix –F5 (SWECO
Europe only) reflect parts filled and capped with recommended premium grease.
25
TechLubeTM SWECO
12.2 Refill Kit

SWECO offers a TechLubeTM refill kit which includes one LC-unit (120cc or 250cc) and
one battery set (three AA batteries, each 1.5 volts).
All standard applications are supplied with recommended grease for normal temperature
environments. Upon request, the LC-unit can be filled with white food grade grease for
food grade applications.
LC-unit
Battery Set
SWECO Part Number Description

S48K42030-F1-R Refill Kit, 120cc luber w/ standard recommended lubricant
and battery set
S48K82031-F1-R Refill Kit, 250cc luber w/ standard recommended lubricant
and battery set
S48K42030-F4-R Refill Kit, 120cc luber w/ white food grade lubricant and
battery set
S48K82031-F4-R Refill Kit, 250cc luber w/ white food grade lubricant and
battery set
S48K42030-F5-R Refill Kit (SWECO Europe only), 120cc luber w/
recommended lubricant and battery set
Figure 27
TechLubeTM Refill Kit
Whenever the LC-unit is changed the battery set MUST also be replaced.
Accessories and replacement parts must meet the technical requirements. This can
be guaranteed by using original parts from SWECO.
NOTE
The part numbers shown reflect parts filled and capped with recommended grease for
normal temperature environments (suffix of the SWECO part numbers are -F1). For food
grade applications, parts are filled and capped with recommended white food grade
grease (suffix of the SWECO part numbers are –F4). The part number shown with suffix
–F5 is the refill kit (for SWECO Europe only) filled and capped with recommended
grease.
26
SWECO TechLubeTM
NOTES
27
SWECO
The information disclosed herein includes proprietary rights of SWECO. Neither this document
nor the information disclosed herein shall be reproduced or transferred to other documents or
used or disclosed to others for manufacturing purposes, or for any other purposes, except as
specifically authorized in writing by SWECO. If this manual is supplied in connection with the
sale or delivery of SWECO equipment, it is to be used solely for maintenance, repair, or
installation of such equipment.
SWECO Headquarters
P.O. Box 1509, 8029 U.S. Highway 25
Tel: +1-859-371-4360, +1-800-80-SWECO (Toll Free), Fax: +1-859-283-8469
SWECO Europe, S.A.

B-1400 Nivelles, Belgium
Tel: +32 (67) 89 34 34, Fax: +32 (67) 21 43 68
SWECO Industrial Equipment (Shanghai) Co., LTD

Bldg. No. 7, No. 206, Peikun Rd.
Maqiao, Minhang 201111
Shanghai, China
Tel: 86 21 6409 1531, Fax: 86 21 6409 1532
SWECO Asia
63 Hillview Avenue #03-02
Lam Soon Industrial Building, Singapore 669569
Tel: +65 6762-1167, Fax: +65-6762-1313
SWECO India
1, New Metalage Compound
Subhash Road, Jogeshwari (East)
Mumbai 400 060 India
Tel: +91 22 2825 2140, Fax: +91 22 2825 5202
SWEQUIPOS S.A. de C.V.

Fernando Montes de Oca #21
Tlalnepantla, Estado de México C.P. 54030 México
Tel: +52 (5) 55 5321 9800, Fax: +52 (5) 55 5565 9818

www.sweco.com
[email protected]
OPERATION
AND
MAINTENANCE
MANUAL
FOR
2-1/2 & 5 HP (USEM) MOTION GENERATORS

BOTH
MOTION GENERATOR PLUS (RELEASED 1999)
AND
PRE-1999 MOTION GENERATORS
(ALL RATINGS)
We Put Technology In Motion TM

NOTE:
If you need assistance in any form regarding the
operation of your SWECO process equipment,
contact your District Engineer or the SWECO home
office immediately. Constant "Service-After-The-
Sale" is the keynote of SWECO.
© August 1999 (Revised April, 2003) - SWECO

All Rights Reserved
FOREWORD
DANGER - Immediate hazards There are several forewarnings indicated in the left
that WILL result in severe personal column throughout this manual that may stress a
injury or death. possible unsafe condition or important information
regarding the use of this equipment. Read the definitions
WARNING - Hazards or unsafe of DANGER, WARNING, CAUTION and NOTE.
practices that COULD result in severe
Read and understand all instructions before installing,
personal injury or death.
operating, or servicing this machine. Failure to do so
CAUTION - Hazards or unsafe could result in severe personal injury or property
practices that COULD result in minor damage. Retain this manual for future reference.
personal injury or product or property
damage. WARNING
1. Keep all doors and guards in place at all times to avoid
NOTE - Important information exposure to parts rotating at high speeds. While the power
concerning the use of the equipment. is on, severe injury can occur if hands or feet reach inside
the unit.
2. When installing or maintaining the motion generator, shut
off and lock out power before removing the machine's
guards (base door, cover, etc.). Follow all local and
national electrical codes. Failure to comply could result in
3. To prevent possible shock, ground the machine per local
and national electrical codes. Failure to comply could
result in severe personal injury or property damage.
4. NEC requires that explosion proof (TEEP) motion
generators, in addition to magnetic starters with
overloads, must have the internal thermal protector leads
connected to the magnetic starter. This will turn the
motion generator OFF if the thermal protector opens.
5. When re-installing or adjusting eccentric weights, use
extreme caution to correctly attach all keys, retainers, and
fasteners. Failure to lock the weights securely in place can
result in parts being thrown from the machine at a high
speed, endangering personnel.
6. Do not start and stop your unit more than four times an
hour on a continuous basis. Frequent starting can cause
heat build up which will damage the motion generator.
Contact your SWECO representative if your process
requires frequent starting and stopping.
CAUTION
1. Securely tighten all nuts and bolts on the vibrating unit
according to instructions in your machine's I.O.M. manual.
Pay special attention to motor mounting bolts. If a motor
(motion generator) vibrates loose, damage to the power
cord and the structure may result as well as risk of
personal injury.
2. Inspect motor weight parts during maintenance. If any
structural weakness appears, replace part.
TABLE OF CONTENTS
Chapter/Page
MOTION GENERATOR PLUS (Released 1999)
CHAPTER 1 Set-Up Adjustments
NOTIFICATION OF DAMAGE............................................................................................................................. 1-1
MOTION GENERATOR SPECIFICATIONS........................................................................................................ 1-1
HAZARDOUS LOCATIONS ................................................................................................................................. 1-2
TEMPERATURE CODES....................................................................................................................................... 1-2
THERMOSTAT CONNECTIONS ......................................................................................................................... 1-2
OVERLOAD PROTECTION.................................................................................................................................. 1-3
LEAD HOOK-UP AND CABLE COLOR CODES................................................................................................ 1-4
MOTION GENERATOR ROTATION ................................................................................................................... 1-6
CHAPTER 2 Maintenance
BEARING LUBRICATION.................................................................................................................................... 2-1
LUBE LINES........................................................................................................................................................... 2-3
AUTOMATIC GREASE LUBRICATOR............................................................................................................... 2-3
MOTION GENERATOR REPAIRS ....................................................................................................................... 2-4
REASSEMBLING OF MOTION GENERATOR................................................................................................... 2-5
MAINTENANCE AND REPAIR RECORD .......................................................................................................... 2-6
CHAPTER 3 Parts Replacement

MOTION GENERATOR PLUS PART NUMBERS (2-1/2 HP) ............................................................................ 3-2
MOTION GENERATOR PLUS PART NUMBERS (5 HP)................................................................................... 3-3
MOTION GENERATOR PLUS REPLACEMENT PARTS (2-1/2 HP WITH 313/313 BEARINGS).................. 3-4
MOTION GENERATOR PLUS REPLACEMENT PARTS (5 HP WITH 313/313 BEARINGS) ........................ 3-6
MOTION GENERATOR PLUS REPLACEMENT PARTS (5 HP WITH 316/313 BEARINGS) ........................ 3-8
MOTION GENERATORS (Pre-1999)

NOTIFICATION OF DAMAGE............................................................................................................................. 4-1
MOTION GENERATOR SPECIFICATIONS........................................................................................................ 4-1
HAZARDOUS LOCATIONS ................................................................................................................................. 4-2
TEMPERATURE CODES....................................................................................................................................... 4-2
THERMOSTAT CONNECTIONS ......................................................................................................................... 4-2
OVERLOAD PROTECTION.................................................................................................................................. 4-3
LEAD HOOK-UP AND CABLE COLOR CODES................................................................................................ 4-4
BEARING LUBRICATION.................................................................................................................................... 5-1
LUBE LINES........................................................................................................................................................... 5-2
AUTOMATIC GREASE LUBRICATOR............................................................................................................... 5-2
MOTION GENERATOR REPAIRS ....................................................................................................................... 5-3
REASSEMBLING OF MOTION GENERATOR................................................................................................... 5-4

MOTION GENERATOR PART NUMBERS (PRE-1999)..................................................................................... 6-2
MOTION GENERATOR REPLACEMENT PARTS (PRE-1999)(2-1/2 OR 5 HP WITH 313/313 BEARINGS) 6-4
MOTION GENERATOR REPLACEMENT PARTS (PRE-1999)(2-1/2 OR 5 HP WITH 316/313 BEARINGS) 6-6
APPENDIX Motion Generator PLUS Top Weight Adapter Kit................................ A-1

LIST OF FIGURES
MOTION GENERATOR PLUS

1-1 THERMOSTAT CONNECTION DIAGRAM ....................................................................................1-2
1-2 MOTION GENERATOR PLUS FULL LOAD AMPS (60 HZ) .........................................................1-3
1-3 MOTION GENERATOR PLUS FULL LOAD AMPS (50 HZ) .........................................................1-3
1-4 SINGLE VOLTAGE HOOK-UP (TENV AND TEEP).......................................................................1-4
1-5 DUAL VOLTAGE HOOK-UP (TENV AND TEEP)..........................................................................1-5
2-1 RECOMMENDED LUBRICATION SCHEDULE (MOTION GENERATOR PLUS)......................2-2
2-2 BEARING DIMENSIONING AND TOLERANCES (MOTION GENERATOR PLUS)..................2-4

3-1 MOTION GENERATOR PLUS PART NUMBERS (2-1/2 HP, 313/313 BEARINGS).....................3-2
3-2 MOTION GENERATOR PLUS PART NUMBERS (5 HP, 316/313 BEARINGS) ...........................3-3
3-3 MOTION GENERATOR PLUS PART NUMBERS (5 HP, 313/313 BEARINGS) ...........................3-3
3-4 MOTION GENERATOR PLUS REPLACEMENT PARTS (2-1/2 HP, 313/313 BEARINGS).........3-4
3-5 MOTION GENERATOR PLUS MOTOR (2-1/2 HP).........................................................................3-5
3-6 MOTION GENERATOR PLUS REPLACEMENT PARTS (5 HP, 313/313 BEARINGS) ...............3-6
3-7 MOTION GENERATOR PLUS MOTOR (5 HP) ...............................................................................3-7
3-8 MOTION GENERATOR PLUS REPLACEMENT PARTS (5 HP, 316/313 BEARINGS) ...............3-8
3-9 MOTION GENERATOR PLUS MOTOR (5 HP) ...............................................................................3-9
MOTION GENERATORS (PRE-1999)

4-1 THERMOSTAT CONNECTION DIAGRAM ....................................................................................4-2
4-2 MOTION GENERATOR (PRE-1999) FULL LOAD AMPS (60 HZ)................................................4-3
4-3 MOTION GENERATOR (PRE-1999) FULL LOAD AMPS (50 HZ)................................................4-3
4-4 SINGLE VOLTAGE HOOK-UP (TENV AND TEEP).......................................................................4-4
4-5 DOUBLE VOLTAGE HOOK-UP (TENV AND TEEP).....................................................................4-5
5-1 BEARING DIMENSIONING AND TOLERANCES (PRE-1999) .....................................................5-3

6-1 MOTION GENERATOR (PRE-1999) PART NUMBERS (1200 RPM) ............................................6-2
6-2 MOTION GENERATOR (PRE-1999) PART NUMBERS (1500 & 1800 RPM) ...............................6-3
6-3 MOTION GENERATOR (PRE-1999) REPLACEMENT PARTS WITH 313/313 BEARINGS.......6-4
6-4 MOTION GENERATOR (PRE-1999) 2-1/2 & 5 HP WITH 313/313 BEARINGS............................6-5
6-5 MOTION GENERATOR (PRE-1999) REPLACEMENT PARTS WITH 316/313 BEARINGS.......6-6
6-6 MOTION GENERATOR (PRE-1999) 2-1/2 & 5 HP WITH 316/313 BEARINGS............................6-7
INTRODUCTION
IMPROVEMENTS
The Motion Generator PLUS is a redesign of the SWECO 2-1/2 and 5 HP motors. This
improved motor will provide less down time, lower maintenance costs, and lower power
consumption.
The upgrades of the new Motion Generator PLUS include the following:
1. New top bearing that runs cooler.
2. New winding design that includes an upgraded coil and lamination.
3. All TENV Motion Generator PLUS motors now include a shaft seal in each bearing cap to
exclude contaminants.
4. SWECO also offers a “Hostile Duty” upgrade to any Motion Generator PLUS motor which
supercedes the older Hostile, Chemical, Tropicalized, and Washdown ratings.
NOTE: The Explosion Proof (TEEP) Hostile Duty does not include washdown seals.
INDENTIFICATION
There are four ways to identify whether you have the Motion Generator PLUS motor:
1. The Motion Generator PLUS motors (released 1999) are painted blue, whereas the pre-
1999 motors are painted gray.
2. The Motion Generator PLUS top motor shaft is 1/2” longer than the pre-1999 motor.
3. The top bearings are cylindrical instead of spherical.
4. The motor nametag will specify Motion Generator PLUS.
TOP WEIGHT ADAPTER KIT

With the advent of the Motion Generator PLUS bearing upgrades, SWECO has eliminated all
older “316/313” heavy duty models (2-1/2 HP only). The longer (+1/2”) top shaft on all new
Motion Generator PLUS motors allow complete interchangeability with both 313/313 and
316/313 motors and weights. If using an existing unit and replacing the pre-1999 motor (2-1/2
HP with 316/313 bearings) with the 2-1/2 HP Motion Generator PLUS, a top weight adapter
kit is required. All new Motion Generator PLUS motors are supplied with the top weight
adapter kit. Refer to the Appendix section for the specifications and installation instructions for
the Motion Generator PLUS top weight adapter kit.
HOW TO USE THIS MANUAL

This manual contains information pertaining to the Motion Generator PLUS (released 1999),
the pre-1999 motion generator, and the top weight adapter kit. Chapters 1 through Chapter 3
refer to the new and improved Motion Generator PLUS. Chapters 4 through Chapter 6 refer to
the motion generator that was available through 1998. The Appendix section provides the
specifications and installation instructions for the Motion Generator PLUS top weight adapter
kit.
2-1/2 & 5 HP (USEM)
MOTION GENERATOR PLUS
(Released 1999)
Set-Up Adjustments 2-1/2 & 5 HP (USEM) Motion Generator PLUS
Chapter 1
Set-Up Adjustments
Check the packing and the equipment for damage when
delivered. Notify the carrier and SWECO immediately of
any damage to the equipment. A relevant certificate
from the driver must be supplied. Inform all parties of
any damage that becomes apparent when the packing
material is removed.
MOTION GENERATOR SPECIFICATIONS
The 2-1/2 and 5 HP motion generators are specifically
designed for operation in the SWECO vibro-energy
equipment. Check your nameplate for the voltage,
speed, and type (TENV OR TEEP) of your equipment.
WARNING The motion generator will operate satisfactorily with a
Remove the cosmoline from the shaft
10% variation in voltage, a 5% variation in frequency, or
and the motor wedge surfaces before
a combined voltage and frequency variation of 10%.
installation of the motion generator.
Remove this protective coating to The temperature of the air circulating around the motion
prevent slippage, which may cause generator should not exceed 52°C (125°F). If the
damage to the unit or to the motion temperature does exceed this designated rating, cooling
generator. of the air circulating inside the unit is required. (See
warning).
SWECO 1-1
2-1/2 & 5 HP (USEM) Motion Generator PLUS Set-Up Adjustments
HAZARDOUS LOCATIONS
All motion generators rated by U.L. for Class I, Group D,
& Class II, Groups F & G and Groups E, F, & G
(explosion proof, TEEP) in hazardous locations include
internal heat sensing, normally closed thermostats. A
quantity of (2) two is installed. Each thermostat is
mounted to sense a different phase and is rated to open
at 150°C (302°F). The holding coil circuit (see Figure 1-
1) cannot close and the motion generator cannot be
started unless the temperature inside the unit drops
below 135°C (275°F). This allows both thermostats to
return to a closed position.
The thermostats are capable of handling the currents
found in starters up through NEMA Size 5 Ratings (345
volt-amps). The live electrical parts have sufficient
insulation suitable for 600 volts.
TEMPERATURE CODES
The maximum exterior surface temperature allowed by U
Class I, Group D and Class II, Groups F & G and Groups
& G is 165°C (329°F) with temperature code T3B.
THERMOSTAT CONNECTIONS
The connection diagram shown in Figure 1-1 is for the
NOTE connection of thermostats on explosion proof (TEEP)
Per Figure 1-1, the two (2) thermostat units, Class II, Groups F & G and Groups E, F, & G in
lead wires must be connected in hazardous locations (see note). TENV units are not
series with the stop button of a three- supplied with thermostats.
wire pilot circuit of the magnetic
starter.
Figure 1-1
Thermostat Connection Diagram
1-2 SWECO
OVERLOAD PROTECTION
WARNING Protection must be provided, such as a magnetic starter
NEC requires that explosion proof for all types of motion generators (see warning), with
(TEEP) motion generators, in addition over-current protection heaters sized to the full load
to magnetic starters with overloads, amps. (See information located on the motion generator
must have the internal thermal nameplate. A duplicate nameplate is also mounted on
protector leads connected to the the side of the machine's base). Figure's 1-2 and 1-3
magnetic starter. This will turn the show the full load amps for the Motion Generator PLUS
motion generator OFF if the thermal operating from 50 or 60 hertz power at various
protector opens. voltages. Do not exceed the full load amps for
prolonged periods (see warning).
WARNING
When installing or maintaining the
motion generator, shut off and lock out
power before removing the machine's
guards (base door, cover, etc.). Follow
all local and national electrical codes.
Failure to comply could result in
severe personal injury or property
damage.
60 HZ
TYPE HP RPM/POLE AMPS PER AMP PER AMPS PER AMPS PER
208 VOLTS 208-230 460 VOLTS 575 VOLTS
2-1/2 1200/6 9.5 8.6 4.3 3.4
1800/4 8.0 7.2 3.6 2.9
TENV
5 1200/6 16.6 15.0 7.5 6.0
1800/4 15.0 13.6 6.8 5.5
2-1/2 1200/6 9.3 8.4 4.2 3.3
1800/4 7.7 7.0 3.5 2.8
TEEP
5 1200/6 16.4 14.8 7.4 5.9
1800/4 13.7 12.4 6.2 5.0
Figure 1-2
Motion Generator PLUS Full Load Amps (60 HZ)
50 HZ
TYPE HP RPM/POLE AMPS PER AMPS PER
380 VOLTS 415 VOLTS
TENV 2-1/2 1500/4 4.7 4.3
5 1500/4 8.0 7.3
TEEP 2-1/2 1500/4 4.5 4.1
5 1500/4 7.7 7.1
Figure 1-3
Motion Generator PLUS Full Load Amps (50 HZ)
SWECO 1-3
LEAD HOOK-UP AND CABLE COLOR CODES

WARNING Refer to Figures 1-4 and 1-5 for the options available for
When installing or maintaining the the connection of the motion generator power leads (see
motion generator, shut off and lock out warning).
The wiring diagram and color-code chart shown in
Figure 1-4 shows how to hook up a single voltage, TENV
or TEEP, motion generator to the incoming power line.
severe personal injury or property Connect the ground wire (green) from the motion
damage. generator and the ground wire from the incoming power
line to the grounding screw. This screw is located inside
WARNING the junction box that is mounted on the side of the
To prevent possible shock, ground the machine's base (see warning).
machine per local and national
electrical codes. Failure to comply
could result in severe personal injury
or property damage.
SINGLE VOLTAGE
Lead No. Color

1 Solid Black
2 Solid White
3 Solid Red
4 Solid Orange
TEEP ONLY
5 Solid Blue
GND Solid Green
Figure 1-4
Single Voltage Hook-Up (TENV and TEEP)
1-4 SWECO

WARNING Figure 1-5 shows how to hook up a dual voltage, TENV
To prevent possible shock, ground the or TEEP, motion generator to the incoming power line.
machine per local and national Connect the ground wire (green) from the motion
electrical codes. Failure to comply generator and the ground wire from the incoming power
could result in severe personal injury line to the grounding screw. This screw is located inside
or property damage. the junction box that is mounted on the side of the
machine's base (see warning).
DUAL VOLTAGE
Lead No. Color

1 Red w/Black Line
/Or Solid Purple
/Or Solid Yellow
/Or Solid Gray
4 Solid Blue
/Or Solid Brown
6 Solid Black
7 Solid Red
8 Solid Orange
9 Solid White
/Or Solid Tan TEEP
11 Black w/White Line ONLY
/Or Solid Pink
GND Solid Green
Figure 1-5
Dual Voltage Hook-Up (TENV and TEEP)
SWECO 1-5
MOTION GENERATOR ROTATION

WARNING After all electrical hook-ups have been made, jog the
Keep doors and guards in place at all machine and check the rotation of the motion generator.
times. Never reach inside unit while in If the rotation is incorrect, shut off the power and
operation. Failure to comply could interchange any two of the main power leads (see
result in severe personal injury or warning).
property damage.
1-6 SWECO
Maintenance 2-1/2 & 5 HP (USEM) Motion Generator PLUS
Chapter 2
Maintenance
The following information discusses the maintenance
WARNING that applies to the motion generator. Maintenance,
When installing or maintaining the motion bearing mounting, and lubrication are extremely
generator, shut off and lock out power critical due to the unusual and heavy eccentric
before removing the machine's guards loading of the motion generator in the SWECO vibro-
(base door, cover, etc.). Follow all local energy equipment. Closely follow all instructions to
and national electrical codes. Failure to maintain SWECO's warranty.
comply could result in severe personal BEARING LUBRICATION
injury or property damage. Bearings are very highly loaded during operation and
require frequent lubrication. Lubricate standard and
WARNING explosion-proof motion generators as follows (see
Do not start and stop your unit more than warnings):
four times an hour on a continuous basis. 1. Carefully clean all old grease and dirt from the
Frequent starting can cause heat build grease inlet fittings and from the grease gun.
up which will damage the motion 2. There are two lubrication fittings on the separator
generator. Contact your SWECO base for applying the recommended lubricant.
representative if your process requires Lubricate the top and bottom bearings through
frequent starting and stopping. these two fittings with Optimol Longtime grease
per the schedule shown in Figure 2-1 (see note
NOTE and cautions). For food grade applications or
It is advisable to operate the motion
applications in extreme conditions, contact your
generator during lubrication. Do not over
SWECO Sales Representative for recommended
grease bearings.
lubricant.
3. Use the recommended lubricant designated.
CAUTION Other grease may not adequately withstand the
Use only prescribed amount of grease to operating conditions of the SWECO vibro-energy
lubricate motion generator. Too much equipment and may void the motion generator
grease will cause bearings to overheat warranty.
and result in premature bearing failure.
CAUTION
Use only a hand grease gun. Air guns
and similar equipment will damage
internal seals.
SWECO 2-1
2-1/2 & 5 HP (USEM) Motion Generator PLUS Maintenance
HORSEPOWER SPEED BEARING GREASE AMOUNT RE-GREASE

(RPM) LOCATION PER BEARING INTERVAL
(Fluid Ounces) (Operating Hours)
(See Note #3) (See Note #2)
1200 800
2-1/2 HP 1500 Top & Bottom .5 600
1800 400
5 HP 1200 800
(313/313 Bearings) 1500 Top & Bottom .5 600
1800 400
5 HP 1200 800
(316/313 Bearings) 1500 Top & Bottom .5 600
1800 400
Figure 2-1
Recommended Lubrication Schedule (Motion Generator PLUS)
(85°F Ambient Temperature)
NOTES:
1. Frequent re-lubrication with proportionally smaller amounts of grease is recommended where
practical.
2. Reduce re-grease interval by 15% for each 10°F above 85°F ambient temperature.
3. For typical industrial grease guns, .5 ounces are equal to eight full handle strokes.
2-2 SWECO
LUBE LINES
Check that the lube lines are in good condition. If worn
or deteriorated, replace hoses with new ones. Purge the
old grease from the lines if not being replaced.
Completely fill the lube lines with new grease before
reconnecting to the motion generator.
AUTOMATIC GREASE LUBRICATOR
SWECO offers an automatic grease lubricator called the
“TechLube”. The “TechLube” is a self-contained
automatic grease lubricator with pre-selected grease
and dispensing rates established by SWECO for
optimum lubrication of the motion generator bearings. It
eliminates manual regreasing and assures the bearings
are being regreased to provide longer bearing life.
Consult a SWECO Representative for the details and
specifications of the “TechLube”.
SWECO 2-3
NOTE MOTION GENERATOR REPAIRS

Before attempting any repairs during The following are procedures for inspection and repairs
the warranty period, contact a of the motion generator (see note). Refer to the
SWECO representative for repair machine's I.O.M. manual for disassembly of the machine
and/or replacement instructions. and proceed as follows:
Unauthorized repair attempts will void 1. Clean exterior of motion generator of all oil, grease,
the warranty. Refer to factory for dirt or other foreign material before disassembly (see
repair instructions on TEEP type note).
motion generators. 2. Disassemble and clean all components, particularly
bearing journals and bearing bracket bores. Replace
NOTE both bearings and seals if needed.
Note and mark orientation of all 3. Inspect the bearing journals on the shaft and bracket
components for proper reassembling. bore to the dimensions and tolerances stated in
Lubrication connections and motor Figure 2-2.
cord locations are critical. 4. If the shaft journals are not within the tolerance
shown or are badly corroded, the rotor assembly
should be replaced or the journals turned down,
refinished and ground to the tolerances stated in
Figure 2-2. (Bearing must be slip fit onto shaft.)
5. If the bracket bores are larger than the tolerance
stated in Figure 2-2, or there is evidence of outer
race turning in bracket, the bracket should be
replaced. (Bearing is press fit in housing.)
6. If any corrosion is evident on the bearing bracket,
wedge surface or in the bearing bore, this bracket
must be replaced. Wedges must also be replaced if
the contact surface on the wedge is corroded.
7. Check the stator for winding integrity. Inspect the
power cable for evidence of flexing deterioration or
abrasive wear. Replace as necessary.
8. Inspect the bearing caps for evidence of interference
with the shaft. Replace if the bore is damaged.
9. External slingers should be replaced if they are loose
on the shaft or hardened by excess heat.
BEARING SIZE SHAFT DIAMETER HOUSING DIAMETER

22313, NU2313 2.5585 -.0005 5.5090 +.0008
NU2316 3.1490 -.0005 6.6900 +.0008
Figure 2-2
Bearing Dimensioning and Tolerances (Motion Generator PLUS)
2-4 SWECO
REASSEMBLING OF MOTION GENERATOR

After the motion generator has been inspected and
repaired, follow these instructions to reassemble:
1. If the bearings are being replaced, fill the grease
cavity in the BOTTOM bearing bracket only half full
with grease before pressing the bearing and seal
into the bracket. If replacing the bearings, also
change the seals.
2. Press the bearings into the bearing brackets. Press
on the OUTER race and make certain the bearing
seats firmly against the bottom shoulder of the
bracket. (Use Shaker Duty bearings that have the
required internal clearances and material
specifications necessary to increase the motion
generator's longevity for vibro-energy applications.)
NOTE 3. Pack both bearings full of grease and fill the grease
Do not put grease in bottom bearing cavity of the TOP bearing cap only half full with
cap or in top bearing bracket prior to grease (see note).
installing new bearing. This allows 4. After tightening all bolts, check that the rotor turns
room for excess grease to escape into freely. (Be sure lube inlets are located in the same
these cavities. position as before being disassembled.) The shaft
should have a minimum of 1/32 of an inch endplay
between the top and bottom bearings without snap
ring in place.
5. Refer to the machine's I.O.M. manual for the
instructions to re-install the motion generator and
also for reassembling the machine.
6. After the unit has been in operation for 15 minutes,
check the number of amps. Be sure the current is
below the full load amps shown on the motion
generator nameplate or per Figure's 1-2 and 1-3.
SWECO 2-5
MAINTENANCE AND REPAIR RECORD
M-G Serial No. __________________________ Initial Start-Up Date __________

_____ HP ____ Phase ____ Volts _____ HZ ____ RPM _____ Type (TENV or TEEP)
DATE ACTIVITY REMARKS
2-6 SWECO
Parts Replacement 2-1/2 & 5 HP (USEM) Motion Generator PLUS
Chapter 3
Parts Replacement
The following information lists the specifications and the
SWECO part numbers available for the 2-1/2 and 5 HP
Motion Generator PLUS motors. Also included is a list of
replacement parts providing the SWECO part number, a
brief description, and a drawing of the motion generator
showing the location of each replacement part.
SWECO 3-1
2-1/2 & 5 HP (USEM) Motion Generator PLUS Parts Replacement
MOTION GENERATOR PLUS PART NUMBERS (2-1/2 HP)

Figure 3-1 lists the specifications and the SWECO part numbers
available for the 2-1/2 HP Motion Generator PLUS operating at
1200, 1500 or 1800 RPM, with 313/313 bearings, and at various
voltages.
A suffix is to be added after the part number when ordering a
modified motion generator and may require a longer lead time
(see available modifications listed below).
The part numbers shown are standard Motion Generator PLUS
motors that are readily available. Variations from standard are
also available with modest extended lead times. Refer to SWECO
for availability.
HP RPM VOLTS HZ TENV TEEP-CL I, GR D; CL II, TEEP-CL I, GR D;

GR F & G CL II, GR E, F&G
208 E02C28051N E02C69051F-001 Not Available
230 E02C28051N E02C29051F E02C29051E
2-1/2 1200 208-230 60 E02C28051N Not Available Not Available
460 E02C48051N E02C49051F E02C49051E
230/460 E02C18051N E02C19051F E02C19051E
575 E02C58051N E02C59051F E02C59051E
2-1/2 1500 380-415 50 E02C48236N E02C69236F-001 E02C69236E-001
208 E02C28236N E02C69236F-002 E02C69236E-002
230 E02C28236N E02C29236F E02C29236E
2-1/2 1800 208-230 60 E02C28236N Not Available Not Available
460 E02C48236N E02C49236F E02C49236E
230/460 E02C18236N E02C19236F E02C19236E
575 E02C58236N E02C59236F E02C59236E
Available Modifications: (Add Suffix)
-HD = Hostile Duty (Includes Hostile, Chemical, Tropicalized, and Washdown Duties)
-xLC = Long Cord (x=Specified Length of Cord in Feet)
Figure 3-1
Motion Generator PLUS Part Numbers (2-1/2 HP, 313/313 Bearings)
3-2 SWECO
MOTION GENERATOR PLUS PART NUMBERS (5 HP)

Figure 3-2 lists the specifications and the SWECO part
numbers available for the 5 HP Motion Generator PLUS
operating at 1200, 1500 or 1800 RPM, with 316/313 bearings,
and at various voltages. Figure 3-3 lists the specifications and
SWECO part numbers for the 5 HP Motion Generator PLUS
operating at 1200 & 1500 RPM, TENV only, with 313/313
bearings, and at various voltages.
A suffix is to be added after the part number when ordering a
modified motion generator and may require a longer lead time
(see available modifications listed below).
The part numbers shown are standard Motion Generator
PLUS motors that are readily available. Variations from
standard are also available with modest extended lead times.
Refer to SWECO for availability.
HP RPM VOLTS HZ TENV TEEP-CL I, GR D; TEEP-CL I, GR D;

CL II, GR F & G CL II, GR E, F&G
230 E05C28212N E05C29212F E05C29212E
208-230 E05C28212N Not Available Not Available
5 1200 460 60 E05C48212N E05C49212F E05C49212E
230/460 E05C18212N E05C19212F E05C19212E
575 E05C58212N E05C59212F E05C59212E
5 1500 380-415 50 E05C68213N-001 Not Available Not Available
230 E05C28213N E05C29213F E05C29213E
208-230 E05C28213N Not Available Not Available
5 1800 460 60 E05C48213N E05C49213F E05C49213E
230/460 E05C18213N E05C19213F E05C19213E
575 E05C58213N E05C59213F E05C59213E
Available Modifications: (Add Suffix)
-HD = Hostile Duty (Includes Hostile, Chemical, Tropicalized, and Washdown Duties)
-xLC = Long Cord (x=Specified Length of Cord in Feet)
Figure 3-2
Motion Generator PLUS Part Numbers (5 HP, 316/313 Bearings)
HP RPM VOLTS HZ TENV TEEP-CL I, GR D; TEEP-CL I, GR D;

CL II, GR F & G CL II, GR E, F&G
5 1200 208-230 60 E05C28051N E05C29051F E05C29051E
460 E05C48051N E05C49051F E05C49051E
230/460 E05C18051N E05C19051F E05C19051E
575 E05C58051N E05C59051F E05C59051E
5 1500 380-415 50 E05C68236N-001 Not Available Not Available
Figure 3-3
Motion Generator PLUS Part Numbers (5 HP, 313/313 Bearings)
SWECO 3-3
NOTE MOTION GENERATOR PLUS REPLACEMENT PARTS

Replacement of parts or
(2-1/2 HP WITH 313/313 BEARINGS)
disassembly or reassembling of
Figure 3-4 lists the replacement parts for a 2-1/2 HP Motion
motion generators for hazardous
Generator PLUS motor, 3 Phase, with 313/313 bearings.
locations, (TEEP) unless done at
Refer to the illustration in Figure 3-5. Use only authentic
an authorized U.L. service shop
SWECO after market parts to assure proper component fit
will void U.L. certification. All
and function. Order by SWECO part number, not item
returned motion generators must
number. Always provide serial number of motion generator to
have the original U.L. nameplate
obtain the proper components (see note).
intact.
ITEM PART DESCRIPTION PART NUMBERS - 313/313 BEARINGS ONLY

NO. TENV TEEP
(Shown Above) CL I, GR D CL I, GR D
CL II, GR F & G CL II, GR E, F & G
1 Top & Bottom Slinger 09-104 09-104 E05K17073
2 Top & Bottom Bearing Cap E05C17058 E05C17083 E05C17083
3 Top Bearing (313 Cylindrical) 09-711 09-711 09-711
4 Bottom Bearing (313 Spherical) 09-216 09-216 09-216
5 Top & Bottom Bearing Bracket E05C17075 E05C17075 E05C17075
6 Top & Bottom Bearing Bracket Seal 09-151 09-151 09-151
7 Top & Bottom Bearing Cap Seal 09-699 None None
8 Top Bearing Bracket Assy. E05C18072 E05C18072 E05C18072
(Includes items #3, 5 & 6)
9 Top Bearing Bracket/Cap Assy. E05C18063 None None
(Includes Items #8 & 12)
10 Bottom Bearing Bracket Assy. E05C17094 E05C17094 E05C17094
(Includes Items #4, 5 & 6)
11 Bottom Bearing Bracket/Cap Assy. E05C18065 None None
12 Top & Bottom Bearing Cap Assy. E05C18066 None None
13 Top & Bottom Retaining Ring 09-169 09-169 09-169
14 Terminal Cover E02C17082 E05C17084 E05C17084
15 Cord Clamp Plate E02C17086 None None
16 Cord Bushing 01-400 None None
Stator Housing Assy., Item #17 Includes Items #14, 15, & 16 (Check HP, Type, RPM, HZ & Voltage)
17 208-230 Volt, 60 Hz, 1200 RPM E02C28120 E02C29120 E02C29120
230/460 Volt, 60 Hz, 1200 RPM E02C18120 E02C19120 E02C19120
460 Volt, 60 Hz, 1200 RPM E02C48120 E02C49120 E02C49120
208-230 Volt, 60 Hz, 1800 RPM E02C28180 E02C29180 E02C29180
460 Volts, 60 Hz, 1800 RPM & E02C48180 E02C49180 E02C49180
380-415 Volt, 50 Hz, 1500 RPM
18 Shaft & Rotor Assy. E02C19099 E02C19099 E02C19099
Cord Assy., Item # 19 (Cut, Stripped, & Leads Marked)
19 Single Voltage, 4 Feet, Standard E05K00144-4LC E05K00146-4LC E05K00146-4LC
Dual Voltage, 4 Feet, Standard E05K01610-4LC E05K01612-4LC E05K01612-4LC
Figure 3-4
Motion Generator PLUS Replacement Parts (2-1/2 HP, 313/313 Bearings)
3-4 SWECO
Figure 3-5
Motion Generator PLUS Motor (2-1/2 HP)
SWECO 3-5
NOTE
MOTION GENERATOR PLUS REPLACEMENT PARTS
disassembly or reassembling of (5 HP WITH 313/313 BEARINGS)
motion generators for hazardous Figure 3-6 lists the replacement parts for a 5 HP Motion
locations, (TEEP) unless done at Generator PLUS motor, 3 Phase, with 313/313 bearings.
an authorized U.L. service shop Refer to the illustration in Figure 3-7. Use only authentic
will void U.L. certification. All SWECO after market parts to assure proper component fit
returned motion generators must and function. Order by SWECO part number, not item
have the original U.L. nameplate number. Always provide serial number of motion generator to
intact. obtain the proper components (see note).

NO. TENV TEEP
6 Top & Bottom Bearing Bracket Seal 09-151 09-151 09-151
7 Top & Bottom Bearing Cap Seal 09-699 None None
(Includes Items #4, 5 & 6)
12 Top & Bottom Bearing Cap Assy. E05C18066 None None
13 Top & Bottom Retaining Ring 09-169 09-169 09-169
380-415 Volt, 50 Hz, 1500 RPM
Cord Assy., Item #19 (Cut, Stripped, & Leads Marked)
Figure 3-6
Motion Generator PLUS Replacement Parts (5 HP, 313/313 Bearings)
3-6 SWECO
Figure 3-7
Motion Generator PLUS Motor (5 HP)
SWECO 3-7
NOTE MOTION GENERATOR PLUS REPLACEMENT PARTS
Replacement of parts or disassembly
(5 HP WITH 316/313 BEARINGS)
or reassembling of motion
Figure 3-8 lists the replacement parts for a 5 HP Motion Generator
generators for hazardous locations,
PLUS motor, 3 Phase, with 316/313 bearings. Refer to the
(TEEP) unless done at an authorized
illustration in Figure 3-9. Use only authentic SWECO after market
U.L. service shop will void U.L.
parts to assure proper component fit and function. Order by SWECO
certification. All returned motion
part number, not item number. Always provide serial number of
generators must have the original
motion generator to obtain the proper components (see note).
U.L. nameplate intact.

NO. TENV TEEP
2 Top Bearing Cap E05C17020 E05C17071 E05C17071
2a Bottom Bearing Cap E05C17058 E05C17083 E05C17083
5 Top Bearing Bracket E05C17124 E05C17124 E05C17124
5a Bottom Bearing Bracket E05C17075 E05C17075 E05C17075
6 Brg. Bracket Seal, Top 09-370 09-370 09-370
Brg. Bracket Seal, Bottom 09-151 09-151 09-151
7 Top and Bottom Bearing Cap Seal 09-699 None None
(Includes Items #4, 5a & 6)
12 Top Bearing Cap Assy. E05C17041 None None
Bottom Bearing Cap Assy. E05C18066 None None
(Includes Items #2a & 7)
13 Top Retaining Ring 09-297 09-297 09-297
Bottom Retaining Ring 09-169 09-169 09-169
380-415 Volt, 50 Hz, 1500 RPM
Cord Assy., Item #19 (Cut, Stripped, & Leads Marked)
Figure 3-8
Motion Generator PLUS Replacement Parts (5 HP, 316/313 Bearings)
3-8 SWECO
Figure 3-9
Motion Generator PLUS Motor (5 HP)
SWECO 3-9
2-1/2 & 5 HP (USEM)
MOTION GENERATORS
(PRE-1999)
Set-Up Adjustments 2-1/2 & 5 HP (USEM) Motion Generator (Pre-1999)
Chapter 4
Set-Up Adjustments
Check the packing and the equipment for damage when
delivered. Notify the carrier and SWECO immediately of
any damage to the equipment. A relevant certificate from
the driver must be supplied. Inform all parties of any
damage that becomes apparent when the packing
material is removed.
MOTION GENERATOR SPECIFICATIONS
The 2-1/2 and 5 HP motion generators are specifically
designed for operation in the SWECO vibro-energy
equipment. Check your nameplate for the voltage, speed
WARNING and type (TENV OR TEEP) of your equipment.
Remove the cosmoline from the shaft
The motion generator will operate satisfactorily with a
and the motor wedge surfaces before
10% variation in voltage, a 5% variation in frequency, or
installation of the motion generator.
a combined voltage and frequency variation of 10%.
Remove this protective coating to
prevent slippage, which may cause The temperature of the air circulating around the motion
damage to the unit or to the motion generator should not exceed 52°C (125°F). If the
generator. temperature does exceed this designated rating, cooling
of the air circulating inside the unit is required.
SWECO 4-1
2-1/2 & 5 HP (USEM) Motion Generator (Pre-1999) Set-Up Adjustments
HAZARDOUS LOCATIONS
All motion generators rated by U.L. for Class I, Group D,
& Class II, Groups F & G and Groups E, F, & G
(explosion proof, TEEP/LFN) in hazardous locations
include internal heat sensing, normally closed
thermostats. A quantity of (2) two is installed. Each
thermostat is mounted to sense a different phase and is
rated to open at 150°C (302°F). The holding coil circuit
(see Figure 4-1) cannot close and the motion generator
cannot be started unless the temperature inside the unit
drops below 135°C (275°F). This allows both
thermostats to return to a closed position.
The thermostats are capable of handling the currents
found in starters up through NEMA Size 5 Ratings (345
volt-amps). The live electrical parts have sufficient
insulation suitable for 600 volts.
TEMPERATURE CODES
The maximum exterior surface temperature allowed by
U.L. for Class I, Group D and Class II, Groups F & G and
Groups E, F, & G is 165°C (329°F) with temperature
code T3B.
NOTE THERMOSTAT CONNECTIONS
Per Figure 4-1, the two (2) thermostat The connection diagram shown in Figure 4-1 is for the
lead wires must be connected in connection of thermostats on TEEP (LFN) units, Class II,
series with the stop button of a three- Groups F & G and Groups E, F, & G in hazardous
wire pilot circuit of the magnetic locations (see note). TENV units are not supplied with
starter. thermostats.
Figure 4-1
Thermostat Connection Diagram
4-2 SWECO
OVERLOAD PROTECTION
WARNING Protection must be provided such as a magnetic starter
NEC requires that explosion proof for all types of motion generators, (see warning) with
(TEEP) motion generators in addition over-current protection heaters sized to the full load
to magnetic starters with overloads amps. (See information located on the motion generator
must have the protector leads nameplate. A duplicate nameplate is also mounted on
connected to the magnetic starter. the side of the machine's base). Figure's 4-2 and 4-3
This will turn the motion generator show the full load amps for the pre-1999 motion
OFF if the thermal protector opens. generator operating from 50 or 60 hertz power at
various voltages. Do not exceed the full load amps for
WARNING prolonged periods (see warning).
When installing or maintaining the
motion generator, shut off and lock out
severe personal injury or property
damage.
60 HZ
TYPE HP RPM/POLE AMPS PER AMPS PER AMPS PER AMPS PER
208 VOLTS 230 VOLTS 460 VOLTS 575 VOLTS
TENV/ 2-1/2 1200/6 9.9 8.8 4.4 3.5
TFN 1800/4 9.0 8.0 4.0 3.2
5 1200/6 17.8 15.6 7.8 6.1
1800/4 Not Available
TEEP/ 2-1/2 1200/6 8.9 8.2 4.1 3.3
LFN 1800/4 Not Available
5 1200/6 16.4 14.8 7.4 5.9
1800/4 Not Available
Figure 4-2
Motion Generator (Pre-1999) Full Load Amps (60 HZ)
50 HZ
TYPE HP RPM/POLE AMPS PER AMPS PER
380 VOLTS 415 VOLTS
TENV/ 2-1/2 1500/4 4.7 4.4
TFN 5 1500/4 8.3 7.8
TEEP/ 2-1/2 1500/4 4.4 4.2
LFN 5 1500/4 8.0 7.4
Figure 4-3
Motion Generator (Pre-1999) Full Load Amps (50 HZ)
SWECO 4-3
LEAD HOOK-UP AND CABLE COLOR CODES

WARNING Refer to Figures 4-4 and 4-5 for the options available for
When installing or maintaining the the connection of the motion generator power leads (see
motion generator, shut off and lock out warning).
Figure 4-4 shows how to hook up a single voltage, TENV
or TEEP, motion generator to the incoming power line.
severe personal injury or property Connect the ground wire (green) from the motion
damage. generator and the ground wire from the incoming power
line to the grounding screw. This screw is located inside
WARNING the junction box that is mounted on the side of the
To prevent possible shock, ground the machine's base (see warning).
machine per local and national
electrical codes. Failure to comply
could result in severe personal injury
or property damage.
SINGLE VOLTAGE
Lead No. Color

1 Solid Black
2 Solid White
3 Solid Red
4 Solid Orange
TEEP ONLY
5 Solid Blue
GND Solid Green
Figure 4-4
Single Voltage Hook-Up (TENV and TEEP)
4-4 SWECO

WARNING Figure 4-5 shows how to hook up a dual voltage, TENV
To prevent possible shock, ground the or TEEP, motion generator to the incoming power line.
machine per local and national Connect the ground wire (green) from the motion
electrical codes. Failure to comply generator and the ground wire from the incoming power
could result in severe personal injury line to the grounding screw. This screw is located inside
or property damage. the junction box that is mounted on the side of the
machine's base (see warning).
DUAL VOLTAGE
Lead No. Color

1 Red w/Black Line
/Or Solid Purple
/Or Solid Yellow
/Or Solid Gray
4 Solid Blue
/Or Solid Brown
6 Solid Black
7 Solid Red
8 Solid Orange
9 Solid White
/Or Solid Tan
11 Black w/White Line TEEP
/Or Solid Pink ONLY
GND Solid Green
Figure 4-5
Dual Voltage Hook-Up (TENV and TEEP)
SWECO 4-5
After all electrical hook-ups have been made, jog the

WARNING machine and check the rotation of the motion generator.
Keep doors and guards in place at all If the rotation is incorrect shut off the power and
times. Never reach inside unit while in interchange any two of the main power leads (see
operation. Failure to comply could warning).
result in severe personal injury or
property damage.
4-6 SWECO
Maintenance 2-1/2 & 5 HP (USEM) Motion Generator (Pre-1999)
Chapter 5
Maintenance
The following information discusses the
WARNING maintenance that applies to the motion generator.
When installing or maintaining the motion Maintenance, bearing mounting, and lubrication
generator, shut off and lock out power are extremely critical due to the unusual and heavy
before removing the machine's guards eccentric loading of the motion generator in the
(base door, cover, etc.). Follow all local SWECO vibro-energy equipment. Closely follow all
and national electrical codes. Failure to instructions to maintain SWECO's warranty.
comply could result in severe personal
injury or property damage.
BEARING LUBRICATION
Bearings are very highly loaded during operation
and require frequent lubrication. Lubricate standard
WARNING
and explosion-proof motion generators (pre-1999)
Do not start and stop your unit more than
as follows (see warnings):
four times an hour. Frequent starting can
1. Carefully clean all old grease and dirt from the
cause heat build up which will damage the
grease inlet fittings and from the grease gun.
motion generator. Contact your SWECO
2. There is a lubrication inlet on the top of each
representative if your process requires
bearing (refer to motion generator illustrations
frequent starting and stopping.
in Figure's 6-4 and 6-6). Lubricate the top and
NOTE bottom bearings through these two inlets with
It is advisable to operate the motion 1/2 oz. of Optimol Longtime grease every 400
generator during lubrication. Do not over hours of operation (see note and cautions). For
grease bearings. food grade applications or applications in
extreme conditions, contact your SWECO
CAUTION Sales Representative for recommended
Use only prescribed amount of grease to lubricant.
lubricate motion generator. Too much 3. Use the recommended lubricant designated.
grease will cause bearings to overheat and Other grease may not adequately withstand the
result in premature bearing failure. operating conditions of the SWECO vibro-
energy equipment and may void the motion
generator warranty.
CAUTION
Use only a hand grease gun. Air guns and
similar equipment will damage internal
seals.
SWECO 5-1
2-1/2 & 5 HP (USEM) Motion Generator (Pre-1999) Maintenance
LUBE LINES
Check that the lube lines are in good condition. If worn
or deteriorated, replace hoses with new ones. Purge the
old grease from the lines if not being replaced.
Completely fill the lube lines with new grease before
reconnecting to the motion generator.
AUTOMATIC GREASE LUBRICATOR
SWECO offers an automatic grease lubricator called the
“TechLube”. The “TechLube” is a self-contained
automatic grease lubricator with pre-selected grease
and dispensing rates established by SWECO for
optimum lubrication of the motion generator bearings. It
eliminates manual regreasing and assures the bearings
are being regreased to provide longer bearing life.
Consult a SWECO Representative for the details and
specifications of the “TechLube”.
5-2 SWECO
Maintenance 2-1/2 & 5 HP (USEM) Motion Generator (Pre-1999)
NOTE MOTION GENERATOR REPAIRS

Before attempting any repairs during The following are procedures for inspection and repairs
the warranty period, contact a of the motion generator (see note). Refer to the
SWECO representative for repair machine's I.O.M. manual for disassembly of the
and/or replacement instructions. machine and proceed as follows:
Unauthorized repair attempts will void 1. Clean exterior of motion generator of all oil, grease,
the warranty. Refer to factory for dirt or other foreign material before disassembly
repair instructions on TEEP (LFN) (see note).
type motion generators. 2. Disassemble and clean all components, particularly
bearing journals and bearing bracket bores.
NOTE Replace both bearings and seals if needed.
Note and mark orientation of all 3. Inspect the bearing journals on the shaft and
components for proper reassembling. bracket bore to the dimensions and tolerances
Lubrication connections and motor stated in Figure 5-1.
cord locations are critical. 4. If the shaft journals are not within the tolerance
shown or are badly corroded, the rotor assembly
should be replaced or the journals turned down,
refinished and ground to the tolerances stated in
Figure 5-1. (Bearing must be slip fit onto shaft.)
5. If the bracket bores are larger than the tolerance
stated in Figure 5-1, or there is evidence of outer
race turning in bracket, the bracket should be
replaced. (Bearing is press fit in housing.)
6. If any corrosion is evident on the bearing bracket,
wedge surface or in the bearing bore, this bracket
must be replaced. Wedges must also be replaced if
the contact surface on the wedge is corroded.
7. Check the stator for winding integrity. Inspect the
power cable for evidence of flexing deterioration or
abrasive wear. Replace as necessary.
8. Inspect the bearing caps for evidence of
interference with the shaft. Replace if the bore is
damaged.
9. External slingers should be replaced if they are
loose on the shaft or hardened by excess heat.
BEARING SIZE SHAFT DIAMETER HOUSING DIAMETER

22313 2.5585 -.0005 5.5090 +.0008
22316 3.1490 -.0005 6.6900 +.0008
Figure 5-1
Bearing Dimensioning and Tolerances (Pre-1999)
SWECO 5-3
2-1/2 & 5 HP (USEM) Motion Generator (Pre-1999) Maintenance
REASSEMBLING OF MOTION GENERATOR

After the motion generator has been inspected and
repaired, follow these instructions to reassemble:
1. If the bearings are being replaced, fill the grease
cavity in the BOTTOM bearing bracket only half full
with grease before pressing the bearing and seal into
the bracket. If replacing the bearings, also change
the seals.
2. Press the bearings into the bearing brackets. Press
on the OUTER race and make certain the bearing
seats firmly against the bottom shoulder of the
bracket. (Use Shaker Duty bearings that have the
NOTE required internal clearances and material
Do not put grease in bottom bearing specifications necessary to increase the motion
cap or in top bearing bracket prior to generator's longevity for vibro-energy applications.)
installing new bearing. This allows 3. Pack both bearings full of grease and fill the grease
room for excess grease to escape into cavity of the TOP bearing cap only half full with
these cavities. grease (see note).
4. After tightening all bolts, check that the rotor turns
freely. (Be sure lube inlets are located in the same
position as before being disassembled.) The shaft
should have a minimum of 1/32 of an inch endplay
between the top and bottom bearings without snap
ring in place.
5. Refer to the machine's I.O.M. manual for the
instructions to re-install the motion generator and
also for reassembling the machine.
6. After the unit has been in operation for 15 minutes,
check the number of amps. Be sure the current is
below the full load amps shown on the motion
generator nameplate or per Figure's 4-2 & 4-3.
5-4 SWECO
Parts Replacement 2-1/2 & 5 HP (USEM) Motion Generator (Pre-1999)
Chapter 6
Parts Replacement
The following information lists the specifications and the
SWECO part numbers for the 2-1/2 and 5 HP motion
generators that were available through 1998. Also
included is a listing of replacement parts providing the
SWECO part number, a brief description, and a drawing
of the motion generator showing the location of each
replacement part.
SWECO 6-1
2-1/2 & 5 HP (USEM) Motion Generator (Pre-1999) Parts Replacement
MOTION GENERATOR PART NUMBERS (PRE-1999)

numbers for the 2-1/2 or 5 HP motion generators that were
available through 1998. The below specifications are for a
motion generator operating at 1200 RPM with 6 pole ratings
and 60 Hertz.
HP RPM VOLTS HZ BEARINGS TENV TEEP-CL I, GR D; TEEP-CL I, GR D;

208 313/313 E02C18056 E02C19227 E02C19063
316/313 E02C18225 E02C19057 E02C19230
230 313/313 E02C28051 E02C29155 E02C29202
316/313 E02C28212 E02C29218 E02C29224
2-1/2 1200 460 313/313 E02C48051 E02C49155 E02C49202
316/313 E02C48212 E02C49218 E02C49224
230/460 60 313/313 E02C18051 - -
316/313 E02C18212 - -
575 313/313 E02C18055 E02C19153 E02C19200
316/313 E02C18216 E02C19219 E02C19223
208 316/313 E05C18225 E05C19057 E05C19230
230 316/313 E05C28212 E05C29218 E05C29222
5 1200 460 316/313 E05C48212 E05C49218 E05C49222
230/460 316/313 E05C18212 - -
575 316/313 E05C18216 E05C19219 E05C19223
Figure 6-1
Motion Generator (Pre-1999) Part Numbers (1200 RPM)
6-2 SWECO

numbers for the 2-1/2 or 5 HP motion generators
available through 1998. The below specifications are for a
motion generator with 4 pole ratings, 60 Hertz at 1800
RPM or 50 Hertz at 1500 RPM.
HP RPM VOLTS HZ BEARINGS TENV TEEP-CL I, GR D; TEEP-CL I, GR D;

CL II, GR F & G CL II, GR E, F, & G
208 316/313 E02C18223 E02C19229 E02C19241
230 316/313 E02C28213 E02C29220 E02C29239
2-1/2 1800 460 60 316/313 E02C48213 E02C49220 E02C49239
230/460 316/313 E02C18213 - -
575 316/313 E02C18217 E02C19221 E02C19240
380 313/313 E02C18236 E02C19504 E02C19503
1500 316/313 E02C18224 E02C19226 E02C19242
415 50 313/313 E02C18236 E02C19504 E02C19503
316/313 E02C18233 E02C19253 E02C19254
380 313/313 E05C18221 E05C19237 E05C19238
5 1500 316/313 E05C18223 E05C19239 E05C19240
415 313/313 E05C18233 E05C19241 E05C19242
316/313 E05C18224 E05C19243 E05C19244
Figure 6-2
Motion Generator (Pre-1999) Part Numbers (1500 & 1800 RPM)
SWECO 6-3
NOTE MOTION GENERATOR REPLACEMENT PARTS (PRE-1999)

Replacement of parts or (2-1/2 OR 5 HP WITH 313/313 BEARINGS)
disassembly or reassembling Figure 6-3 lists the replacement parts for a 2-1/2 or 5 HP motion
of motion generators for generator (pre-1999) with 313/313 bearings. Refer to Figure 6-4 for
hazardous locations, the illustration. Use only authentic SWECO after market parts to
(TEEP/LFN) unless done at assure proper component fit and function. Always provide serial
an authorized U.L. service number of motion generator to obtain the proper components (see
shop will void U.L. note).
certification. All returned
motion generators must have
the original U.L. nameplate
intact.

NO.
TENV (TFN) TEEP (LFN)
3 Top & Bottom Bearing 09-216 09-216 09-216
5 Top & Bottom Seal 09-151 09-151 09-151
6 Top & Bottom Bearing Bracket Assy. E05C17088 E05C17094 E05C17094
7 Shaft & Rotor Assy. 2-1/2 HP E02C19099 E02C19099 E02C19099
Shaft & Rotor Assy. 5 HP E05C19099 E05C19099 E05C19099
Stator Housing Assy. (Item #8 Includes Items # 9, 10 & 12 (Check HP, Type, RPM, HZ & Voltage))
*8 208-230 Volt, 60 Hz, 1200 RPM E0XC28120 E0XC29120 E0XC29120
230/460 Volt, 60 Hz, 1200 RPM E0XC18120 E0XC19120 E0XC19120
460 Volt, 60 Hz, 1200 RPM E0XC48120 E0XC49120 E0XC49120
208-230 Volt, 60 Hz, 1800 RPM E0XC28180 E0XC29180 E0XC29180
460 Volts, 60 Hz, 1800 RPM & E0XC48180 E0XC49180 E0XC49180
380-415 Volt, 50 Hz, 1500 RPM
10 Cord Clamp Plate E02C17086 NONE NONE
Cord Assy., Item #11 (Cut, Stripped, Leads Marked)
Figure 6-3
Motion Generator (Pre-1999) Replacement Parts With 313/313 Bearings
*The third digit of the Stator Housing Assembly will vary depending upon the Horsepower
required. Replace the X with a 2 for a 2-1/2 HP and a 5 for a 5 HP motion generator.
6-4 SWECO
Figure 6-4
Motion Generator (Pre-1999) 2-1/2 & 5 HP With 313/313 Bearings
SWECO 6-5
NOTE
MOTION GENERATOR REPLACEMENT PARTS (PRE-1999)
disassembly/reassembly of (2-1/2 OR 5 HP WITH 316/313 BEARINGS)
motion generators for Figure 6-5 lists the replacement parts for a 2-1/2 or 5 HP motion
hazardous locations, generator (pre-1999) with 316/313 bearings. Refer to Figure 6-6 for
(TEEP/LFN) unless done at the illustration. Use only authentic SWECO after market parts to
an authorized U.L. service assure proper component fit and function. Always provide serial
shop, will void U.L. number of motion generator to obtain the proper components (see
certification. All returned note).
motion generators must have
the original U.L. nameplate
intact.

NO. TENV (TFN) TEEP (LFN)
2 Top Bearing Cap (316) E05C17020 E05C17071 E05C17071
Bottom Bearing Cap (313) E05C17058 E05C17083 E05C17083
3 Top Bearing (316) 09-224 09-224 09-224
Bottom Bearing (313) 09-216 09-216 09-216
4 Top Bearing Bracket (316) E05C17124 E05C17124 E05C17124
Bottom Bearing Bracket (313) E05C17075 E05C17075 E05C17075
5 Top Seal (316) 09-370 09-370 09-370
Bottom Seal (313) 09-151 09-151 09-151
6 Top Bearing Bracket Assy. (316) E05C17138 E05C17138 E05C17138
Bottom Bearing Bracket Assy.(313) E05C17088 E05C17094 E05C17094
(Includes Items #2-5 & #11)
7 Shaft & Rotor Assy. 2-1/2 HP E02C18101 E02C19101 E02C19101
Shaft & Rotor Assy. 5 HP E05C18031 E05C19031 E05C19031
Stator Housing Assy. (Item #8 Includes Items # 9, 10 & 13 (Check HP, Type, RPM, HZ & Voltage))
*8 208-230 Volt, 60 Hz, 1200 RPM E0XC28120 E0XC29120 E0XC29120
208-230 Volt, 60 Hz, 1800 RPM E0XC28180 E0XC29180 E0XC29180
460 Volts, 60 Hz, 1800 RPM & E0XC48180 E0XC49180 E0XC49180
380-415 Volt, 50 Hz, 1500 RPM
10 Cord Clamp Plate E02C17086 NONE NONE
11 Grease Seals-For 316 Bearing Cap 09-583 NONE NONE
Cord Assy., Item # 12 (Cut, Stripped, Leads Marked)
Figure 6-5
Motion Generator (Pre-1999) Replacement Parts With 316/313 Bearings
*The third digit of the Stator Housing Assembly will vary depending upon the Horsepower
required. Replace the X with a 2 for a 2-1/2 HP and a 5 for a 5 HP motion generator.
6-6 SWECO
Figure 6-6
Motion Generator (Pre-1999) 2-1/2 & 5 HP With 316/313 Bearings
SWECO 6-7
APPENDIX
INSTRUCTIONS FOR INSTALLING THE MOTION GENERATOR “PLUS”
TOP WEIGHT ADAPTOR KIT
2-1/2 & 5 HP (USEM) Motion Generator PLUS Top Weight Adapter Kit
INSTRUCTIONS FOR INSTALLING THE MOTION GENERATOR “PLUS” TOP WEIGHT ADAPTOR KIT
SWECO’S 2-1/2 HP MOTION GENERATOR “PLUS” HAS BEEN IMPROVED BY LENGTHENING THE MOTOR SHAFT FOR THE TOP
WEIGHT AND ALSO ALL TOP BEARING ASSEMBLIES NOW USE THE 313 BEARING. FOLLOW THE INSTRUCTIONS BELOW WHEN
INSTALLING THE MOTION GENERATOR “PLUS”.
INSTRUCTIONS
1. MATCH YOUR EXISTING TOP
WEIGHT SETUP WITH
FIGURES A1 THRU A5.
2. FOR FIGURES A1, A2 & A3
SEE PAGE A2 TO INSTALL
ADAPTOR KIT.
3. FOR FIGURES A4 AND A5,
NO MODIFICATIONS ARE
REQUIRED.
4. THE BOTTOM WEIGHT FIGURE A2
ASSEMBLY IS NOT FIGURE A1 MODELS XS40, XS48 & XS60
AFFECTED BY THIS DESIGN MODELS XS48 & XS60 WITH 313 TOP BEARING
CHANGE. WITH 316 TOP BEARING (SEE FIGURE B2 ON REVERSE SIDE)
(SEE FIGURE B1 ON REVERSE SIDE)
FIGURE A3 FIGURE A4
MODELS US48 & US60 MODELS US48 & US60
FIGURE A5
MODELS LS48 & LS60
WITH 316 TOP BEARING WITH 313 TOP BEARING
WITH 313 OR 316 TOP BEARING
(SEE FIGURE B3 ON REVERSE SIDE) (NO MODIFICATIONS ARE REQUIRED)
(NO MODIFICATIONS ARE REQUIRED)
INSTRUCTION SHEET NO. S48K02167
A1 SWECO
Top Weight Adapter Kit 2-1/2 HP (USEM) Motion Generator PLUS
INSTRUCTIONS FOR MOTION GENERATOR “PLUS” TOP WEIGHT ADAPTOR KIT

M O T O R A D A PT O R S PA C ER
2 - 3 / 8 " D IA M E T E R X 1 5 / 1 6 " L O N G
O R A N G E W E IG H T D IS H 1 .7 5
TO P O F SH A FT
M O T IO N
G EN E R A TO R
"P L U S"
FIGURE B2
FIGURE B1 1. INSTALL TOP WEIGHT ASSEMBLY.
1. INSTALL SPACER ON SHAFT. 2. USE BOLT FURNISHED WITH KIT.
2. INSTALL TOP WEIGHT ASSEMBLY. 3. SPACER NOT REQUIRED.
3. USE BOLT FURNISHED WITH KIT.
MOTOR ADAPTOR SPACER

SWECO PART NO. S60S00765
2-3/8” DIAMETER X 15/16” LONG
HEX HEAD CAPSCREW

SWECO PART NO. 04-514
1/2-NC X 1-3/4” LONG
FIGURE B3
1. POSITION THE TOP WEIGHT ARM AS
SHOWN WHEN INSTALLING.
2. MOVE EXISTING BOLT TO LOWER HOLE
ON WEIGHT ARM. WASHER
3. NO ADDITIONAL PARTS REQUIRED. SWECO PART NO. 05-267
2-1/2” O.D, 1/2” I.D., 1/8” THICK
SWECO A2
SWECO
The information disclosed herein includes proprietary rights of SWECO. Neither this document
nor the information disclosed herein shall be reproduced or transferred to other documents or
used or disclosed to others for manufacturing purposes, or for any other purposes, except as
specifically authorized in writing by SWECO. If this manual is supplied in connection with the sale
or delivery of SWECO equipment, it is to be used solely for maintenance, repair, or installation of
such equipment.
SWECO
P.O. Box 1509, 8029 U.S. Highway 25
Tel: +1-859-283-8400, Fax: +1-859-283-8469
SWECO Canada, Inc.

9999 Highway 48, Markham, Ontario L3P 3J3, Canada
Tel: +1-905-238-2990, Fax: +1-905-238-8170
Pour Les Résidents Du Québec
Tél: +1-450-622-1185, Fax: +1-450-622-2240
SWECO Europe, S.A.

B-1400 Nivelles
Belgium
Tel: +32.67.89.34.34, Fax: +32.67.21.43.68
SWECO Asia
63 Hillview Avenue
#03-02 Lam Soon Industrial Building, Singapore 669569
Tel: +65.762.1167, Fax: +65.762.1313
SWEQUIPOS S.A. DE C.V.

Autopista Mexico-Queretaro 2500
Tlalnepantla 54040
Estado De Mexico
Tel: +52 (5) 390-0732, Fax: +52 (5) 565-9818

www.sweco.com
[email protected]

MX48-MX60 Manual CRIBA SWECO

Uploaded by

Copyright:

Available Formats

MX48-MX60 Manual CRIBA SWECO

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

MX48-MX60 Manual CRIBA SWECO

Uploaded by

Copyright:

Available Formats

INSTALLATION, OPERATION

VIBRO-ENERGY ROUND SEPARATOR

We Put Technology In Motion TM

The information disclosed herein includes proprietary rights of

Information contained within this publication is subject to

 April, 2007 (Revision April, 2010) - SWECO

NOTE - Important information concerning the use of the equipment.

STANDARD FRAMES, PARTS AND ACCESSORIES, 48 ..........................................................................................................................6-8

ADDITIONAL FRAMES, PARTS AND ACCESSORIES, 48 ......................................................................................................................6-10

STANDARD FRAMES, PARTS AND ACCESSORIES, 60 ........................................................................................................................6-12

ADDITIONAL FRAMES, PARTS AND ACCESSORIES, 60 ......................................................................................................................6-14

Figure Number Subject Chapter/Page

FIGURE 3-1 DRY SCREENING EXAMPLE ....................................................................................................3-2

FIGURE 4-1 TROUBLE SHOOTING ...........................................................................................................4-7

Figure Number Subject Chapter/Page

FIGURE 5-1 SPRING/SPOOL REPLACEMENT .............................................................................................. 5-2

FIGURE 6-1 BASE AND COMPONENTS (SWECO U.S.)................................................................................ 6-6

Models: 48 and 60.

TECHLUBE KIT 40.90 I.D. 7.81

28.88 6X O.63 (16 MM) MOUNTING HOLES

CENTERLINE OF JUNCTION BOX (U.S.)

CLAMP RING ASSEMBLY

8" TABLE FRAME

TECHLUBE KIT 7.81

CENTERLINE OF JUNCTION BOX (U.S.)

FRAME DISCHARGE SPOUTS

APPROXIMATE COMPONENT WEIGHTS

4. When determining location of separator, be sure to leave adequate clearance for

If machine base is mounted in an elevated position, the base bottom must be

Lead No. Color

Lead No. Color

HORIZONTAL AND VERTICAL MOVEMENT

MATERIAL TRAVEL PATTERNS

0° LEAD 15° LEAD

35° LEAD 60° LEAD 90°-120° LEAD

HIGH VOLUME DE-WATERING

ECCENTRIC WEIGHT ADJUSTMENTS

BOTTOM WEIGHT ADJUSTMENTS

6. Re-install bottom weight side access door.

TOP WEIGHT ADJUSTMENTS

UPPER TOP FAN WEIGHT

LOWER TOP FAN WEIGHT

TOP AND BOTTOM WEIGHT PLATE NOTCHES

48 and 60 TOP WEIGHT ASSEMBLY IDENTIFICATION

ONE NOTCH, 1200 RPM

TWO NOTCHES, 1500 RPM

THREE NOTCHES, 1800 RPM

48 BOTTOM WEIGHT ASSEMBLY IDENTIFICATION

ONE NOTCH, 1200 RPM

TWO NOTCHES, 1500 RPM

THREE NOTCHES, 1800 RPM

60 BOTTOM WEIGHT ASSEMBLY IDENTIFICATION

ONE NOTCH IN LARGE WEIGHT PLATE

TWO NOTCHES IN LARGE WEIGHT PLATE

THREE NOTCHES, 1800 RPM

TOP AND BOTTOM WEIGHT SETTINGS

Top Weight Setting Bottom Weight Setting

Top Weight Setting Bottom Weight Setting

* For 1000 RPM (SWECO Europe), refer to 1200 RPM information.

TOP AND BOTTOM WEIGHT CENTRIFUGAL FORCE