U120B Test Report

Download as pdf or txt
Download as pdf or txt
You are on page 1of 5

Dalian Hivolt Power System Co.

, Ltd

Routine &
Sample test report

Report No. : HV20099BL03-01

Product Name: U120B Glass Insulator


Date of Report: Oct. 15th, 2020

Tested by: Approved by :


Dalian Hivolt Power System Co., Ltd.
FOR A SAFE POWER LINE !

General information:
Product Name : U120 Glass insulators
PO No. : 001-2020
Batch Quantity 100 pcs
Test Bases: IEC60383-1 -1993 & Drawing

ROUTINE TESTS
1.1 Visual examination
Every insulator was tested and founded to comply with IEC 60383 ,
The insulating parts had no surface defects prejudicial to satisfactory performance in
service such as folds, blowholes, etc. and there were no bubbles in the glass greater than
3mm in diameter. the result meet the test basis satisfactory

1.2 Routine mechanical strength test


All Specimens conducted routine tension load test with load of 50% of rated
value,(applied 60KN) the result meet the test basis satisfactory

SAMPLE TEST REPORT


2 Test Items:
2.1 Visual Examination
A visual examination conducted on 7samples . All samples meet the IEC60383
standard requirement , the test passed .
2.2 Verification of Dimensions
7pcs samples were selected randomly for dimension check ,The results shown
below:
Unit : mm
Specimen Diameter of Radial Axial Creepage
Spacing
No. disc displacement displacement distance
1 146 256 3.2 3.3 326
2 145 256 3.6 3.8 325
3 146 255 2.2 4.0 322
4 146 255 3.2 3.5 328
5 146 256 3.1 3.3 325
6 145 255 3.5 3.7 324
7 146 255 2.8 3.2 326
Specifications 146±4.7 255±11.7 ≤7.65 ≤10.2 Min.320
The result meets the test basis.

Add. : No.2804, 75 Huili Street Ganjingzi District, Dalian Liaoning, China


Tel : +86 411-84950806 E-mail: [email protected]
1/4
Dalian Hivolt Power System Co., Ltd.
FOR A SAFE POWER LINE !

2.3 Verification of the locking devices


Unit : N
Sample Fmin=50N, Fmax=500N
No. 1st 2nd 3rd
1 175 168 164
2 170 162 157
3 164 157 153
F = 500N Without causing complete removal of cotter key from the socket
The result meets the test basis.

2.4 Galvanizing test Unit :μm

One sample (Min.) Average


Sample NO.
Cap Pin Cap Pin
4 104 102 135 114
5 100 100 133 112
6 103 98 135 109
7 100 100 132 112
Specifications ≥ 70 ≥ 70 ≥ 85 ≥ 85
The result meets the test basis.

2.5 Thermal shock test


4 insulators were withstood the test without breakage in accordance with IEC60383.
The temperature of the cold water was 24.2 ℃, the temperature of the hot air was
125 ℃. The result meets the test basis.

2.6 Mechanical Strength Test


4 pcs insulators were tested in accordance with IEC60383 and the following failing
load test results were recorded

Specimen No. Failing load kN Failing at Result


1 154 Pin elongation X1=154. 75kN
2 157 Pin elongation σ1=1.7kN
C1=1.42
3 155 Pin elongation
X1≥SFL+C1σ1=122.4
4 153 Pin elongation kN
The result meets the test basis.

Add. : No.2804, 75 Huili Street Ganjingzi District, Dalian Liaoning, China


Tel : +86 411-84950806 E-mail: [email protected]
2/4
Dalian Hivolt Power System Co., Ltd.
FOR A SAFE POWER LINE !

2.7 Puncture withstand test


Applied voltage
Specimen No. Failing condition Rated value kV
kV
5 135.8 No Puncture
6 135.2 No Puncture 130kV
7 135.8 No Puncture
The result meets the test basis.

3 Conclusion
The U120 glass insulator sample meet all the requirements of standards and relates
drawing. The routine & sample test passed

THE END

Add. : No.2804, 75 Huili Street Ganjingzi District, Dalian Liaoning, China


Tel : +86 411-84950806 E-mail: [email protected]
3/4
Dalian Hivolt Power System Co., Ltd.
FOR A SAFE POWER LINE !

APPENDIX :
1) TEST DRAWING

Add. : No.2804, 75 Huili Street Ganjingzi District, Dalian Liaoning, China


Tel : +86 411-84950806 E-mail: [email protected]
4/4

You might also like