Machine Design 1

NAME:_____________________________________________SCORE: _____________
INSTRUCTOR: _____________________________________
DATE:June 7, 2022 (10:30AM- 12:30PM)
DIRECTIONS:
1. Select the correct answer for each of the following questions.
Mark only one answer for each item by shading the box
corresponding to the letter of your choice on the answer sheet
provided.
2. Show your solutions.
3. Note: If you have shaded on the answer sheet without any
solution(s) your grade is automatically failed or 5.0.
PROBLEMS:
1. A double square thread power screw has a pitch of 6 mm and mean radius of
34 mm. If it is used to lift a load 50 kN and coefficient of friction of threads is 0.15, determine the torque required to
turn the screw.
A. 343.74 N-m B. 353.47 N-m C. 335.47 N-m D. 347.35 N-m
2. A lubricated bolt needs an initial torque of 145 lb-ft to take the initial tension brought by the compressor without
breaking. Determine the initial torque needed by the bolt if the bolt was not lubricated.
A. 107.85 lb-ft B.108.25 lb-ft C. 108.75 lb-ft D. 193.33 lb-ft
3. A 2 in diameter 6-spline shaft ( d= 0.85D, W= 0.25D, h= 0.075D ) and to slide when not under load has a
compressive force of 2500 lbs. Find the torque applied if hub length is 2 1/2 in.
a. 2132.5 in-lb b. 2321.5 N-m c. 2312.5 N-m d. 2312.5 in-lb
4. If the ultimate shear strength of a steel plate is 35000psi, what force is necessary to punch a 0.35 in. diameter hole
in a 0.255 in. thick plate?
a. 9813.55 lb b. 10,541.91 lb c 8956.23 lb d. 9138.89 lb
5. A column supports a compressive load of 360KN. Determine the outside diameter of column if inside diameter is
195mm and compressive stress of 90Mpa.
a. 207.65mm b. 203.45mm c. 270.65mm d. 125.89 mm
6. An 18mm diameter rivet is used to fasten two 22mm thick plate. If the shearing stress is 60 MPA. What tensile
force applied each plate to shear the bolt?
a. 15.27kN b. 12.57 kN c. 15.78 kN d. 16.97kN
7. A water tank 12 � � 14 � is completely filled with water. Determine the minimum thickness of the plate if stress
is limited to 60 Mpa.
a. 31.734 mm b. 31,473 mm c. 14 mm d. 13.734 mm
8. A round vertical steel tank has an inside diameter of 5 � � 8 � in height. It contains gasoline with a density of 800
kg/m³. If the allowable tensile stress is 30 Mpa, find the minimum thickness required?
a. 2.532 mm b. 3.522 mm c. 3.225 mm d. 5.232mm
9. During a punching process of 350 kg flywheel the speed varies 250 to 220 rpm with 1.2m mean diameter.
Determine the kinetic energy needed.
a. 9.74 kN-m b. 10.76 kN-m c. 12.61 kN-m d. 7.94 kN-m
10. A flange bolt coupling has 10 steel coupling 1 inch diameter bolts evenly tighten around a 16.34 in. bolt circle.
Determine the torque capacity of the connection if the allowable shearing stress in the bolt is 7.3 ksi?
a. 39, 043.94 ft-lb b. 39, 034.94 ft-lb c. 33, 109.89 ft-lb d. 43, 109.89 ft-lb
11.A turbine is connected to a generator by means of flange coupling that has a bolt circle diameter of 600 mm. The
generator output is 80 MW, 60 hz and 95 percent efficiency. If there are 18 bolts, determine the force acting on each
bolt.
a. 41.5 kN-m b. 41.4 kN-m c. 41.6 kN-m d. 41.7 kN-m
12. An ACME thread power screw has an efficiency of 70%. Determine the ratio of the lead to its mean diameter if
the coefficient of friction of threads is 0.08 while the collar friction is found to be negligible.
A. 1.51 B. 0.62787 C. 0.481 D. 1.31
13. Determine the stress area of a 2 in. triple Buttress thread power screw that has a lead of 3 5 in.
A. 2.55 ��2 B. 2.34 in2 C. 2.45 in2 D. 2.92 in2
14. A double square thread power screw needs an input torque of 1.5 kN-m to lift an 80 kN load. 85% of the input
torque was said to be torque applied to turn the screw. The mean radius of the collar is 90 mm. Determine the
coefficient of collar friction.
A. 0.03125 B. 0.02135 C. 0.15 D. 0.015
15. A high alloy spring having squared and ground ends and has a total of 15 coils and modulus of elasticity in shear
of 80 GPa. Compute the Wahl factor. The spring mean diameter is 10cm and wire diameter is 1cm.
a.1.14 b.1.25 c.1.50 d.1.00
16. Compute the maximum deflection of a 15 coils helical spring having a load of 80 kgs. The spring is a square and
ground ends w/ modulus of elasticity in shear of 80 GPa, outside diameter of 100mm, wire diameter of 10mm.
a. 74.375mm b. 84. 375mm c. 94. 375mm d. 104. 375mm
17. A three extension coil springs are hooked in series that support a single weight of 110kg.The first spring is rated
of 0.5 kg/mm and the other 2 lower springs is rated at 0.6 kg/mm. Compute the total deflection.
a.586.67mm b.580.76mm c.568.67mm d.560.76mm
18. A extension coil spring is to be elongate 6 in under a load of 60 lb. What is the spring rate?
a. 10 lb/in b. 5 lb/in c. 1 lb/in d. 0.1 lb/in
19. Determine the maximum mean diameter of a taper in for use to fix a lever to a shaft. If it transmit a maximum
torque of 750 in-lb. The shaft diameter is 3in and the material allowable stress is 17000psi. Use factor of safety of 2.
a. b. c. d. 0.1935in
20. A main shaft has 100mm diameter is running at 350rpm, what power could be delivered by the shafts?
a. 662.9 hp b. 266.9 hp c. 262.9 hp d. 626.9 hp
21. What is the diameter of line shaft that transmit 180 kW at 25 rps?
a. 2.05 in b. 3.05 in c. 4.05 in d. 5.05 in
22. Determine the safe wall thickness of a 30 inches steel tank with internal pressure of a 9 Mpa. The yield stress of
material is at 300 Mpa. The factor of safety is 3.
a. 34.29 mm b. 43.92 mm c. 32.49 mm d. 39.42 mm
23. A 10-spline shaft ( d= 0.91D, w= 0.156D, h= 0.045D ) and permanent fit has a diameter of 70 mm. Find the
shearing stress if shearing force is 2000 lbs. Hub length is 120 mm.
a. 97.48 psi b. 97.48 kPa c. 98.47 kPa d. 98.47 psi
24. A 1 in height x 6 in length flat keyed to a 5 inches diameter shaft. Determine the torque in the key if bearing
stress allowable is 30 ksi.
a. 220,000 in-lb b. 225,000 in-lb c. 222,000 N-m d. 225,000 N-m
25. The energy required to punch a square from 30mm thick plate is 20KJ. If the ultimate strength of plate is 450Mpa,
determine the maximum sides of square that can be punch.
a. 24.69mm b. 29.64mm c. 23.87mm d. 20.42 mm
26. A 1.5 mean diameter flywheel, 600kg weight changes its speed from 240 to 230rpm during shearing process.
What force is needed to shear a 30mm thick plate?
a. 57.984 kN b. 579.84kN c. 67.72 kN d. 607.65 kN
27. A thread with specification of M-16x2-6g takes a tensile load of 100 lb. Determine its tensile stress.
A. 2.84 Mpa B. 2.74 Mpa C. 2.64 Mpa D. 2.94 Mpa
28. The triple thread screw has a lead of 15 mm. Determine its thread per inch.
A. 1.69 B. 0.2 C. 5.08 D.0.59
29. A concentric helical spring is use to support a load of 100KN.The inner spring has a rate 0f 500KN/m and outside
spring is 130 KN/m. If initially the inner spring is 30 mm shorter than the outer spring. Find the percent load carried
by spring.
a.76.27% b.67.72% c.72.67% d.62.77%
30. A 50 cm diameter solid shaft is desired to replace a hollow shaft having 75 cm outside diameter. Consider the
strength to be the same, determine the inside diameter of the hollow shaft.
a. 65 cm b. 68.69 cm c. 56.67 cm d.72.09 cm

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